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DYNACOMP®

The top-class reactive power compensator


Dynacomp® vs Electromechanical switching of capacitors

Electromechanical switching The Dynacomp®: the top-class


of capacitors dynamic compensator

Transients at switching Transient free switching


Conventional banks with contactors are switched on The Dynacomp®, fitted with electronic switches instead
when reactive power is needed, but the precise instant of contactors, is the perfect choice in applications
of switching is variable and not controlled. This has where transient-free switching is required. It will not
the consequence that the switching of the capacitors cause disturbances to sensitive networks or
results in a big transient. This transient disturbs the neighbouring equipment. The figure below shows the
net, is dangerous for the contactors and increases the switching of the same step but with the static switch of
stress on the capacitors. The disturbance created in the the Dynacomp®. The current reaches only 304 A peak,
voltage waveform could perturb sensitive equipment. i.e. the nominal value.
This is shown on the figure below, where 86 kvar are
switched on by contactors. The current reaches 3640 A
peak, approximately twelve times the nominal 304 A
peak.

Current waveform when switching a conventional Current waveform when switching a Dynacomp®
bank with contactors (transient)

Slow response time Fast response time


Electromechanically switched power factor correction The powerful control of the Dynacomp ® and its
systems are fitted with discharge resistors. This allows switching concept allows dynamic response times less
reducing the voltage difference between the capacitors than 80ms for power factor correction, less than 20ms
and the network and consequently the magnitude of for voltage drops compensation and instantaneous if
the transients. Discharging the capacitors takes several an external signal is available.
seconds and tremendously limits the response time of
such system, without suppressing the transients.

Limited life Long life


Contactors have limited lifetimes and need to be The transient free switching (with no electric arc, no
replaced frequently. Such systems also require moving parts) combined with the self healing capacitors
important maintenance efforts. used in the Dynacomp® guarantees a very long life of
the system without any limitation in the number of
switching operations.

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Dynacomp®: principle

Three phase Dynacomp® circuit

The Dynacomp® is basically a reactive power filter


circuit (capacitors + reactors) switched on the
network by solid state power electronics, without
any moving part. A three-phase Dynacomp® circuit
is represented below. The Dynacomp ® can
compensate low voltage equipment for nominal
voltages up to at least 690V.

The thyristors are fired at the natural zero crossing


of the capacitive current. As a result, capacitors are
connected to the network without transients.
The control is such that only complete alternations
of the current are allowed. This insures that no
harmonics are generated by the Dynacomp®.

Dynacomp®: advantages

Transient free switching

Fast switching (≤ 1 cycle)

Harmonics absorption

Combination of ABB Capacitors and ABB Reactive Power Control Technology

Network measurements (including harmonics)

ABB semiconductor rating and field experience

ABB micro-processor based RVT-D Dynacomp® Controller

ISO 9001 certification

ISO 14001 certification

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Dynacomp®: description

The Dynacomp ® consists in capacitors, reactors,


Dynaswitches and the electronic control. Those
components are mounted in cubicles together with
auxiliary apparatus and wiring to form a factory
Dynaswitches
assembled and tested system.
RVT-D controller

The Dynacomp® is a tailor-made system and cubicles


dimensions are adapted to each particular situation as
well as the arrangement of components.
Systems assembled in several cubicles are usually
mounted on a common base.
Capacitors (CLMD type)

Reactors

RVT-D controller
Micro-processor based, the RVT-D is designed to meet
the specific needs of the customer :
For accurate and fast power factor compensation.
For minimum response time allowing an important
reduction of voltage drops and flicker effects.

The RVT-D has features including:


full graphics display
network information: voltage, current, THDV, THDI,
harmonics spectrum, Dynacomp® current, powers
and more.
programmable protection thresholds (undervoltage,
overvoltage, overtemperature, excessive harmonic
distortion and power outage)
a help button giving instant access to a description
of all RVT-D’s features and functionality
a printer connection

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Dynaswitches
The Dynaswitch is the electronic switch of the Dynacomp ® controlling the
connection of the capacitors to the network.

The Dynaswitch is composed of two AC thyristor valves, consisting of back-to-back


connected pairs of high power thyristors (high voltage disc type), governing the
passage of current.

As only full alternations of current are allowed, the Dynaswitch does not act as
a classical AC thyristor valve for which the firing pulses of the thyristors are chosen
to modulate the current. It plays the role of a classical mechanical interrupter,
with the possibility to choose explicitly the closing instant. The interest is to avoid
transients. The opening instant occurs at zero crossing of the current, as thyristors
are used.

The Dynaswitch is also equipped with its own cooling device, ensuring a normal
working temperature for the semiconductors. All the system is protected by very
high speed fuses. Dynaswitches are fitted or not with a cooling fan according to
Structure of one Dynaswitch specific requirements.

ABB Reactors
The capacitors may be series connected to reactors but
this is not required by the Dynacomp® itself. It may
be required by the application if harmonics are present
on the network. In that case, the reactor offers major
advantages to the system, such as the protection of the
capacitors against high frequency currents and filtering
properties.

Reactors are iron cored with copper or aluminium


windings and copper terminals. Units are completely
impregnated under vacuum and overpressure in a
polyester resin and dried in furnace.

The reactors are also designed for heavy industrial


environments.

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CLMD Capacitors
The ABB CLMD capacitor consists of a number of wound elements made with a dielectric of metallized polypropylene
film. It offers the following advantages:

Dry type design Unique sequential protection system


The CLMD has a dry type dielectric and therefore cannot A unique sequential protection system ensures that
give any risk of leakage or pollution to the environment. each individual element can be disconnected from the
circuit at the end of its life.
In-house metallized film
The dry dielectric of the CLMD is made of ABB High level of safety
in-house metallized polypropylene film giving: Capacitor elements are encapsulated in a thermo-setting
- High voltage withstand capability resine and placed in a sheet steel box filled with
- Excellent peak current handling capacity inorganic, inert and fire proof granules (vermiculite) that
- High capacitance stability will absorb the energy produced or extinguish any flames
- Long life even under high electrical stress in case of a possible defect at the end of an element's
- Very low losses life. Thermal equalizers are fitted to surround each
- Exceptional self-healing properties capacitor element and provide effective heat dissipation.

Wire connection
Metal end spray
In-house metallised polypropylene
Heavy duty enclosure film (unique profile)
Secondary foil winding
Capacitor element:
- dry dielectric Biaxially oriented polypropylene
- self-healing dielectric
- very low losses Thermo-setting encapsulation
Plastic case
Thermal equalizer
Fuse link

Vermiculite

Dynacomp®: applications

Motor start
The high reactive power demand during a motor start The voltage drop on the high voltage side was creating
creates undesired voltage drop on low voltage side as problem in the neighbouring companies.
well as on high voltage side.
The Dynacomp® solution allowed to fulfill the voltage
In the figures below, 5 steps of 250 kvar are switched on drop limit on the high voltage side imposed by the utility
for the compensation of a 375 kVA motor of a high company.
pressure refrigeration compressor.

Without Dynacomp® With Dynacomp®


Harbour crane
Contactor switched banks always produce transients During its cycle, the crane requires variable amounts of
when switched. Switching of charged capacitor results reactive power. The whole crane cycle lasts about one
in large transients when the capacitor and network minute. Obviously, compensation with conventional
voltages are in phase opposition at the closing instant. banks is not possible for that operation: the cycle is too
This is why conventional banks always have delays (~1 short and the required reactive power is too large. The
minute) between switching on/off the capacitors. This amount of reactive power supplied by the Dynacomp®
delay permits the discharge of the capacitors through and the missing kvar appears also on the graph. The
the discharge resistors, but limits the utilisation of Dynacomp® provides the reactive power in discrete
conventional capacitor banks for rapidly fluctuating loads steps. The step size is 225 kvar with a 1:2:2 switching
requiring frequent switchings. sequence.

As the switching of the Dynacomp® does not require


the discharge of the capacitors, the utilisation of the
Dynacomp® for the compensation of any load with rapid
variations is possible.
The figure 1 represents an example of a Dynacomp®
installed on a crane in a harbour. The working cycle of
the crane is shown as the required reactive power versus
time.

Harbour crane applications

Welding machine
On the figures below, 4 steps of 150 kvar are switched In addition to this positive effect, the quality of the
on for the compensation of a 210 kVA single phase welding was changed is such a way that a reduction of
welder with the use of an external signal for the welding parameters has been possible, lowering the
instantaneous response time (voltage drop power consumption for the same production, that too
compensation). with a better quality of the final product.

These figures show clearly that the voltage drop due to


the welding machine is totally reduced. Perturbation to
sensitive devices like PLC, computers, lighting, ... are
avoided.

Without Dynacomp® With Dynacomp®

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Technical specifications

Rated voltage From 220 to 690V - 50Hz or 60Hz, three or single-phase.

Output rating Up to 500 kvar per step. The Dynacomp® is a totally tailor-made product adapted to each particular need.

Capacitors Dry type self healing.


Design according to IEC 831 1&2.

Controller Type RVT-D


Micro-processor based system.
Operating temperature: -20°C to 70°C.
Current input: 5A or 1A (RMS) (class 1 CT).
Network and Dynacomp® measurements.

Standard cubicle Steel sheet.


Color: RAL 7032.
Protection: IP23.
According to EN60439.

Ambient temperature According to IEC831 (-10°C/+40°C).

Measuring system Micro-processor based system for balanced three-phase networks or single-phase networks.

Connection diagram for three-phase systems

•This connection is valid for open-loop, closed-loop and


external trigger control systems.
Measuremements provided by the controller are network
measurements in any case.

•Single-phase systems are also available. Please consult us.

•External trigger system is made through one or two inputs


(opto1 and opto2: 15-24Vdc).
2GCS303016A0060

While all care has been taken to ensure that the information contained in this publication is correct, no
responsibility can be accepted for any inaccuracy. We reserve the right to alter or modify the information
contained herein at any time in the light of technical or other developments. Technical specifications are
valid under normal operating conditions only. We do not accept any responsibility for any misuse of the product
www.abb.com/lowvoltage and cannot be held liable for indirect or consequential damages.

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