THYRISTORISED POWER REGULATORS

&
SCR HEATER CONTROL PANELS

SINGLE-PHASE

TWO-PHASE

THREE-PHASE

15 ~ 750+ AMPS

www.radix.co.in
THYRISTORISED POWER REGULATORS &
SCR HEATER CONTROL PANELS

Radix offers a full range of Thyristorised Power Regulators as well as Special Characteristics
SCR Heater Control Panels. The Panels are manufactured in-house at
the new Radix Automation Centre at Mahape, Navi Mumbai. Advantages
SCR Power Regulators provide a relatively economical means of
power control. SCR Power Regulators cost less and are more efficient
Thyristorised Power Regulators than saturable core reactors and variable transformers. Compared to
contactors, SCR Power Regulators offer a much finer degree of
The Thyristorised (SCR) Power Regulators are compact in size, robust control and do not suffer from the maintenance problems of
in design and easy to maintain. mechanical devices. Features and benefits of SCR Power Regulators
over other forms of control include:
These Power Regulators control power to the resistive or inductive
heating loads which can be single-phase, two-phase or three-phase. High reliability
They can switch load power extremely fast, providing the means to Because the SCR Power Regulators is a solid-state device, there are
respond rapidly to command changes, load changes and power no inherent wear-out modes. Thus, they provide virtually indefinite
supply changes. This feature allows the control of fast responding and trouble free operation.
loads and eliminates the negative effects of variations in load or supply
voltages that can occur with other types of control. Infinite resolution
Power, current or voltage can be controlled from zero to 100% with
Radix Power Regulators comprise of a triggering circuit and suitably infinite resolution. This capability allows extremely accurate, stepless
rated back-to-back connected SCR modules mounted on special control of the process.
aluminium-alloy heat sinks duly isolated electrically .
Selectable control parameters
The cooling is either natural cooling or forced air cooling using high The SCR Power Regulators can provide useful features such as
speed noiseless air circulating fans. current and voltage limiting. The ability to control the desired
parameter as a function of a command signal and to incorporate
Input and output terminals are clip-on type heavy duty connectors or limiting features is not normally available with other types of control.
copper bus bars. For safety, suitably rated semiconductor fuses and
thermal cut-outs are provided. Minimum maintenance
Because they are solid state there are no moving parts to wear out or
The entire assembly is mounted on a compact and easy to install replace. Therefore, the routine replacement required in some forms of
anodized aluminium enclosure with safety ABS removable covers. control is eliminated.
NOTE : DUE TO CONSTANT IMPROVEMENT SPECIFICATIONS
Features ARE SUBJECT TO CHANGE WITHOUT NOTICE
Operates on phase angle zero cross over technology
15 Amps to 750 Amps current carrying capacity
Single phase / 2-phase / 3-phase versions Applications
Suitable for 3- star without neutral / closed delta configuration
Auto / Manual operation Radix Thyristorised Power Regulators have varied applications and
Accepts 4~20 mA / 0~5 VDC / 0~10 VDC control input can be used with heating elements like Nichrome, Kanthal - A1,
Soft start for smooth control Super Kanthal, Silicon Carbide/Molybdenum Di-Siliside, Infra Red,
Adjustable power and current limit etc where precise and accurate temperature control is desired.
Isolated heat sink for safety They can also be used in DC rectification applications.
Simple & modular design for easy servicing of cards & thyristors
Ideally suitable for resistive, transformer, inductive or heating A few of the industrial applications where Radix Power Regulators
loads like Silicon Carbide & Molybdenum which exhibit significant are used :
changes of resistance with increase in temperature
Cooling fan has temperature control which extends it life 1. Heat Treatment
Relay output for remote supervision under following conditions : 2. Automobile Industry
phase failure, fuse blown and heat sink over-temperature 3. Stress Relieving
Ideal replacement for traditional mechanical contactor / relay 4. Jewellery Industry
accepting DC logic input signal 5. Wax Burn Out
6. DC Rectifiers
Technical Specifications 7. Low Voltage - High Current Heating Systems using
Transformers
8. Injection Moulding Machines
General Characteristics
9. Extruders
10. Plastic Industries
Mains power voltage : 220VAC, 380VAC, 440VAC, 480VAC, 10%
11. Environmental Chambers
Instrument supply voltage : 220VAC, 50/60Hz
12. Upsetting machines for Engine Valve manufacturing
Rated current : 25A, 35A, 50A, 60A, 80A, 100A,125A,160A,
13. Electromagnetic Cranes
200A, 250A, 300A, 350A, 400A, 600A, 750A
14. Multizone Heating Systems
Working frequency : 50 / 60Hz
15. Electrolysis
Output type : Phase angle control
16. Research Laboratories, Atomic Power Stations and
Phase input control signal : 4-20mA, 1-5V, 0-10V, 2-10V, 0-5V,
many more applications
8 seconds Soft start
Manual/Auto Relay changed
Output voltage range : 0-100%
Operating environment : 10~50 C, humidity under 90% RH
Insulation resistance : Over 20M (Power & external cover)
Over 20M (Input Signal & external cover)
Isolation voltage : 2500VAC/1min between power &
external cover
1000VAC/1min between power &
external cover

www.radix.co.in
THYRISTORISED POWER REGULATORS &
SCR HEATER CONTROL PANELS

SCR Heater Control Panels from Radix - for

precise Temperature Control
RADIX offers ready-to-use SCR Heater Control Panels for electrical
furnaces, ovens or any other electrical heating system for OEMs and
end users.
The panels are fabricated using CRC MS sheet duly powder coated /
EPOXY coated (usually Siemens Grey colour - other colour shades
are also available on request) or in Stainless Steel .
These control panels come fitted with accessories depending on the
application, eg highly accurate and versatile controller, safety
controller, PLC, HMI, Current meters, Energy regulator, MCB /
MCCBs, safety contactors, etc.
The front facia of the panel incorporates switch gear components,
meters, etc for easy access and user friendly and safe operation of
the panel.
The incoming power line MCBs or MCCBs of suitable ratings are
used for switching the electrical supply to the SCR Heater Control
Panel. Suitably rated fuses are incorporated per phase or per heating
arm. Digital or Analog current meters are installed on the panel to
monitor the current flowing through the load.

Three-zone SCR Heater Control Panel

Application : Wire Annealing Furnace Steel Plant
Capacity : 270KW

SCR Power Regulator Configuration For

Resistive Heater Loads

Single Phase Two Phase

BACK TO BACK SCR

BACK TO BACK SCR
MODULE
MODULE
U U
P P1
LOAD LOAD

N P2
N P2

Three Phase Star without Neutral (3-Wire) Three Phase Closed Delta (3-Wire)
BACK TO BACK SCR
MODULE BACK TO BACK SCR
U U
MODULE

R R Three-zone SCR Heater Control Panel

Application : Calcinator (kiln) Chemical Plant
V V
LOAD
Y Consultant : Tata Consulting Engineers
LOAD Y Capacity : 90KW
W W Panel MOC : SS316
B B

www.radix.co.in
THYRISTORISED POWER REGULATORS &
SCR HEATER CONTROL PANELS

TABLE 1 TABLE 2
SINGLE PHASE RESISTIVE LOAD - PHASE ANGLE - WITH PROTECTION - 220 VAC TWO-PHASE RESISTIVE LOAD - PHASE ANGLE - WITH PROTECTION - 380 VAC
Sr No Model Max Amps Load - KW / KVA L(mm) W(mm) H(mm) Sr No Model Max Amps Load - KW / KVA L(mm) W(mm) H(mm)
1 TPR-SP-22020 20 4.4 232 93 120 1 TPR-2P-38020 20 4.4 232 93 120
2 TPR-SP-22030 30 6.6 232 93 120 2 TPR-2P-38030 30 6.6 232 93 120
3 TPR-SP-22050 50 11 232 93 120 3 TPR-2P-38050 50 11 232 93 120
4 TPR-SP-22060 60 13.2 220 142 154 4 TPR-2P-38060 60 13.2 220 142 154
5 TPR-SP-22080 80 17.6 220 142 154 5 TPR-2P-38080 80 17.6 220 142 154
6 TPR-SP-22100 100 22 220 142 154 6 TPR-2P-38100 100 22 220 142 154
7 TPR-SP-22125 125 27.5 243 142 154 7 TPR-2P-38125 125 27.5 243 142 154
8 TPR-SP-22160 160 35.2 243 142 154 8 TPR-2P-38160 160 35.2 243 142 154
9 TPR-SP-22180 180 39.6 243 142 154 9 TPR-2P-38180 180 39.6 243 142 154

TABLE 3 TABLE 4
THREE-PHASE TRANSFORMER LOAD - PHASE ANGLE - WITH PROTECTION - 480 VAC THREE-PHASE RESISTIVE LOAD - PHASE ANGLE - WITH PROTECTION - 480 VAC
Sr No Model Max Amps Load - KW / KVA L(mm) W(mm) H(mm) Sr No Model Max Amps Load - KW / KVA L(mm) W(mm) H(mm)
1 TPR-3P-48025-T 25 13.8 220 142 154 1 TPR-3P-48025-H 25 13.8 220 142 154
2 TPR-3P-48035-T 35 19.3 220 142 154 2 TPR-3P-48035-H 35 19.3 220 142 154
3 TPR-3P-48050-T 50 27.6 243 142 154 3 TPR-3P-48050-H 50 27.6 243 142 154
4 TPR-3P-48060-T 60 33.1 243 142 154 4 TPR-3P-48060-H 60 33.1 243 142 154
5 TPR-3P-48080-T 80 44.2 243 142 154 5 TPR-3P-48080-H 80 44.2 243 142 154
6 TPR-3P-48100-T 100 55.2 243 142 154 6 TPR-3P-48100-H 100 55.2 243 142 154
7 TPR-3P-48125-T 125 69 305 141 172 7 TPR-3P-48125-H 125 69 305 141 172
8 TPR-3P-48160-T 160 88.3 305 141 172 8 TPR-3P-48160-H 160 88.3 305 141 172
9 TPR-3P-48180-T 180 99.4 365 142 200 9 TPR-3P-48180-H 180 99.4 365 142 200
10 TPR-3P-48225-T 200 124.2 400 263 210 10 TPR-3P-48225-H 225 124.2 400 263 210
11 TPR-3P-48250-T 225 138 400 263 210 11 TPR-3P-48250-H 250 138 400 263 210
12 TPR-3P-48300-T 300 165.6 400 263 210 12 TPR-3P-48300-H 300 165.6 400 263 210
13 TPR-3P-48350-H 350 193.2 530 306 247
14 TPR-3P-48400-H 400 220.8 530 306 247
15 TPR-3P-48600-H 600 331.2 710 365 285
16 TPR-3P-48700-H 700 414 710 365 285

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Specify models from Tables :

Single-Phase, 220 VAC, Resistive Load : See TABLE 1
Ordering Information Two-Phase, 380 VAC, Resistive Load : See TABLE 2
Three-Phase, 480 VAC, Transformer Load : See TABLE 3
Three-Phase, 480 VAC, Resistive Load : See TABLE 4

POWER REGULATORS &
CONTROL PANELS
INQUIRIES
AN ISO 9001:2008 COMPANY
Cell : 0-8879517740
Radix Electrosystems Pvt. Ltd.
EL-135/136/137, MIDC, TTC Industrial Area DID : + 91 22 42537707
Mahape, Navi Mumbai - 400 710 Email : scr@radix.co.in
www.radix.co.in
CAT#450
INSTRUMENTS GAUGES
T : + 91 22 42537777 x 701 T : + 91 22 41929999
F : + 91 22 42537700 E : gauges@radix.co.in
E : sales@radix.co.in
SENSORS AUTOMATION
T : + 91 22 42537777 x 732 C: 0-9322405471
F : + 91 22 42537700 C : 0-9324319150
E : sensors@radix.co.in E : automation@radix.co.in