Professional Documents
Culture Documents
BY
SAMBAIAH ARIKILLA
Deputy General Manager
ENGINEERING DEPARTMENT-SUBSTATION
POWERGRID CORPORATION OF INDIA LTD.
1
800KV CIRCUIT BREAKER-
SALIENT FEATURES
- Circuit Breakers (CBs) are the switching and current interrupting
devices
- CBs are necessary at every switching point in the substation
- A Circuit breaker differs from a disconnector switch mainly in three
aspects:
- Fault current interruption.
- Arc extinction
- Speed of operation
2
800KV CIRCUIT BREAKER-
SALIENT FEATURES
• Basically a circuit breaker (CB) comprises of a set of fixed and
movable contacts
3
800KV CIRCUIT BREAKER-SALIENT
FEATURES
• Applicable Standard – 62271-100
• Single pole operation required for switchable line reactors for taking spare
reactors in/out of service. Special marshalling boxes are required for this
change-over arrangement.
5
CIRCUIT BREAKERS
SF6 GAS FEATURES
• High Di-electric strength.
• Chemical stability.
• Absence of carbon.
• Chemically inert.
• SF6 is a green house gas. Even though SF6 has a global warming potential
some 25000 times greater than carbon dioxide, SF6 probably accounts for
only about 0.1 percent of mankind’s contribution to the greenhouse effect.
6
800KV CIRCUIT BREAKER-
SALIENT FEATURES
SPRING OPERATED CB:
• After failure of power supply to the motor, one close open operation shall
be possible
• Breaker operation shall be independent of the motor which shall be used
solely for compressing the closing spring
• Closing action of circuit breaker shall compress the opening spring ready
for tripping.
• When closing springs are discharged after closing a breaker, closing springs
shall be automatically charged for the next operation
• Provisions shall be made to prevent a closing operation of the breaker when
the spring is in the partial charged condition.
7
Key Technical Specifications
Type of Breaker : SF6 Gas, Live Tank
Voltage Rating : 765 kV
Rated Normal Current : 3150 A
Rated Frequency : 50 Hz
No of Poles :3
Rated Short Time withstand current : 50 kA
Rated Peak withstand current : 127 kAp
Duration of Short Circuit :1s
Short circuit breaking current : 50 kA
Short circuit making current : 127 kA
DC time constant of rated short circuit
current : 45 ms
DC component : 50 %
Line charging breaking current : 900 A @ 90° Leading PF
8
Key Technical Specifications
Power Frequency withstand voltage (T-G) : 870 kV rms
Power Frequency withstand voltage (T-T) : 1150 kV rms
Impulse withstand voltage (T-G) : 2100 kVp
Impulse withstand voltage (T-T-open contacts) : 2100 kVp on one terminal
and 457 kVp PF voltage of
opposite polarity on the other
terminal
Switching Impulse withstand voltage (T-G) : ±1550 kVp
Switching Impulse withstand voltage (T-T-open : 1175 kVp on one terminal
contacts) and 653 kVp PF voltage of
opposite polarity on the other
terminal
Circuit Breaker Class : C2 - M2
Operating Sequence : O-0.3s-CO-3min-C
Operating mechanism : Spring-Spring Mechanism
Operating Temperature Range : -25°C to 50°C
9
GA –Principle Dimensions
15000 15000 2576 5264 2576
13180
10
List of key type tests and Reference
Standards
Test Duty Standard Reference
Basic Short Circuit test duties
- Short time and Peak withstand current test IEC 62271-100 (6.6)
- Short circuit duties (T100s, T100a, T10, T30, T60) IEC 62271-100 (6.102 - 6.106)
- Short line fault tests (L75,L90 & Voltage test) IEC 62271-100 (6.109)
- Out of Phase Tests IEC 62271-100 (6.110)
Capacitive current switching tests
- Pre-conditioning T60 IEC 62271-100 (6.111)
- Single capacitor bank current switching (BC1 & BC2) IEC 62271-100 (6.111)
- Line charging current switching (LC1 & LC2) IEC 62271-100 (6.111)
- Cable charging current switching (CC1 & CC2) IEC 62271-100 (6.111)
Shunt Reactor Switching Test
- Test duties (TD1, TD2, TD3 & TD4) IEC 62271-110
Other Tests
- Thermal capability test on Pre insertion Resistor IEC 62271-100 (6.110)
Dielectric Tests
Power Frequency Test IEC 62271-100 (6.2)
Switching Impulse Test IEC 62271-100 (6.2)
Lighting Impulse test IEC 62271-100 (6.2)
RIV & Corona Extinction IEC 62271-100 (6.2)
Mechanical Endurance Test
- 10000 Cycle mechanical endurance test IEC 62271-100 (6.101.2.1 to 6.101.2.3)
Temperature Rise Test IEC 62271-100 (6.5)
11
12
Controlled Switching Device
• CSD Is an add-on feature to improve the performance of CB.
• Controller is used to OPEN/CLOSE the CB at its most favorable condition.
• Controller monitors the system parameters and decide the optimum
condition for switching and hence known as Point On the Wave Switching.
Minimizing of over-voltages
Decreasing of the dielectric stress ➔ lower aging
Substitution of closing resistors ➔ higher reliability
13
Data flow in CSD
control room
PSD circuit-
breaker
VT/CT
- temperature
- auxiliary
zero-crossing calculation solid state voltage
detector module output -aux. contacts
-(hydr.pressure)
14
MAJOR PARTS
• INTERRUPTOR
• SUPPORT COLUMN
• OPERATING MECAHNISM
15
CIRCUIT BREAKERS
EXPECTED FUNCTIONS
• Must be capable of closing on to and carrying full load currents for long periods of
time
• Under prescribed conditions ,it must open automatically to disconnect the load or
small overload
• Must successfully and rapidly interrupt heavy currents which flow when a short
circuit has to be cleared from the system
• Must be capable of carrying current of short circuit magnitude until and for such
time as the fault is cleared by another breaker nearer to the time of fault
16
CIRCUIT BREAKERS
DUTY REQUIREMENTS
• In the closed position the device must conduct the continuous rated current
without exceeding the temperature limits. While closed, the complete
insulation system is stressed by system voltage and transient over voltage
caused by lightning, switching and system changes. In open position,
insulation across the open contacts is stressed in addition to the insulation
to ground.
• If fault occurs, the CB is expected to interrupt the fault current within rated
interrupting time to minimize any disturbances to the system. At some point
during the opening operation the current is interrupted, resulting in an
electrical separation of the system at the CB location. Immediately after
current zero , the contacts are stressed by transient voltages produced by
the system as it reacts to the new operating state.
17
CIRCUIT BREAKERS
DUTY REQUIREMENTS
The circuit breaker shall be capable of:
• ii) Clearing short line fault (Kilometric faults) with source impedance
behind the bus equivalent to symmetrical fault current specified.
• iii) Breaking 25% of the rated fault current at twice rated voltage under
phase opposition condition.
• iv) PIR to be provided to limit the switching surges to a value of less than
1.9 p.u for 800kV
18
CIRCUIT BREAKERS
DUTY REQUIREMENTS
• The breaker shall be capable of interrupting the steady state and transient
magnetizing current corresponding of power transformers.
• The gap between the open contacts shall be such that it can withstand
atleast the rated phase to ground voltage for 8 hours at zero gauge pressure
of SF6 gas due to the leakage. The breaker should be able to withstand all
dielectric stresses imposed on it in open condition at lock out pressure
continuously (i.e. 2 p.u. across the breaker continuously).
19
Substation Equipment
➢ Isolators
❖ Isolator provides a visible air gap
isolation of equipment and feeder
sections for safe examination,
maintenance and repair. It is capable of
carrying normal current and short
circuit current for a specified time.
▪ Horizontal centre break
▪ Double Break
▪ Pantograph
▪ Vertical single break
❖ The earth switch of isolator is a
mechanical switching device for
providing safety earthing during
maintenance. It is capable of
withstanding short circuit current for a
specified time.
20
800KV ISOLATORS
• Conform in general to IEC: 62271-102
• Off-load & Individual pole operated type
• Double Break, Vertical Break & Knee type
• E/S shall be capable of mounting on either side of Isolator.
• Isolator & E/S have construction interlock between them
• M2 class for Isolator (10,000 operations) and M0 class for E/S
(1000 operations)
• Corona Shields are not accepted. Corona Rings, if required, shall be
provided.
• Support Insulators shall have 10kN cantilever strength.
• E/S shall be locally operated only.
• Each E/S shall have flexible Cu/Al braids, having same short time
current rating as of E/S, for connection to earth terminal.
21
800KV ISOLATORS
• Contacts shall be self aligning and self cleaning
• Contacts and spring are designed so that readjustments in contact
pressure is not necessary throughout the life of the isolator or E/S.
• Contact springs shall not carry any current.
• Cabinet material-3mm Al or 2mm Stainless Steel
• No lubrication of any part is required except at very infrequent
intervals. i.e. after every 1000 operations or after 5 years whichever
is earlier.
• Signaling of OPEN position takes pace when movable contacts
reach a position where clearance between contacts is at least 80% of
isolating distance.
• Plane of movement & final position of E/S shall be such that
adequate electrical clearances are obtained from adjacent live parts
in the course of its movement from ON & OFF positions.
22
800KV ISOLATORS-MAIN
FUNCTIONS
• PROVIDE ELECTRICAL ISOLATION
• VISIBLE ISOLATION
23
800KV ISOLATORS
MAJOR TECHNICAL PARAMETERS
i Type Outdoor
ii Rated current at 50 deg. C ambient temperature : 3150 A
iii Rated short time withstand current of isolator and earth switch : 40 kA for 1
Sec
iv Rated dynamic short circuit withstand current of isolator and earth switch :
102 kAp
v Temperature rise over design ambient temperature of 50°C: As per Table-3 of
IEC-62271-1
vi Rated mechanical terminal load (for 4000A): As per Table-3 of IEC:62271-
102 or as per value calculated in Section – GTR whichever is higher.
vii Operating mechanism A.C. Motor operated
viii Operating time 20 sec. or less
24
General Arrangement
•
25
Current Path
26
420kV Isolator
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420kV Isolator
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420kV Isolator
29
Control Cabinet
30
TYPE TESTS ON ISOLATOR
1. Short time withstand current and Peak Withstand current Tests.(For
Isolator).
2. Short time withstand current and Peak Withstand current Tests.(For Earth
Switch).
3. Lightning Impulse Voltage Withstand test (Dry), Switching Impulse voltage
withstand test (Dry), Switching Impulse voltage withstand test (Wet),
4. i) Corona Inception and Extinction Voltage test,
ii) Radio Interference voltage Test.
5. Electro statically Induced current making & Breaking Test,
Electromagnetically Induced Current making & Breaking Test
6. Seismic Test on Isolator WITH 1ES.
7. Extended Mechanical Endurance Test ON Isolator and Earth Switch and
Verification of Terminal Load Test.
8.Temperature Rise Test
9. IP-55 Test
10. Stall Torque Test on Motor Operating Mechanism.
11. Mechanical & Electrical Endurance Test, IR Value/HV Test, Heat Run Test
on Auxiliary Switch.
31
INSTRUMENT TRANSFORMERS
(CT/CVT)
• Current transformers as per IEC-61869-1&3 ( Earlier IEC: 60044-1 ) and CVT
as per IEC-61869-1&5 (Earlier IEC: 60044-5 )
• Instruments transformers are hermetically sealed units. (Hence oil leakages will
lead to moisture entry into insulation and cause rapid deterioration of insulation
and premature failure)
• Polarity marks shall be marked on each CT and at the lead terminals at the
associated terminal block
• Secondary terminals brought out in a weather proof (IP 55) terminal box at the
bottom.
• External surface of ITs, if of steel, shall be HDG. Aluminum surface can have
natural finish
• The Instrument transformer shall have cantilever strength of not less than
500kg for 800 kV Instrument transformers.
• Bushing/Insulator for CT shall be one piece without any metallic flange joint.
• Dead tank oil filled CT for ABB make. Live tank for others. Siemens/ Trench
have SF6 filled.
33
CURRENT TRANSFORMERS
• Core laminations shall be of CRGO Si steel. Mu metal or nano-crystalline
material is also used for metering core.
34
Top Core Technology (Live Tank)
1. Diaphragm bellows
2. CT cores
3. HT primary terminal
4. Primary conductor assembly
5. Head housing
6. Core housing
7. Porcelain shell
8. Bushing tube
9. Capacitive grading layer
10. Secondary terminal blocks
11. Fault carrying connector
to ground
12. Ground pad
13. Secondary terminal box
14. Base assembly
15. Sealing plate
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TYPICAL 765kV CT PRIMARY& SECONDARY CORE DETAILS
45
TYPE TESTS ON 800 KV CT
1. Short-time current test
2. Temperature rise test
3. Lightning impulse test
4. Switching impulse test
5. Wet test/PF withstand
6. Determination of errors
7. RIV measurement/Visible Corona
8. Seismic withstand test
9. Thermal stability test
10.Thermal co-efficient test
11.Multiple chopped impulse test
12.IP-55 test on sec. terminal box
46
CVT
• 800 kV Voltage transformers are capacitor voltage divider type with
electromagnetic units and suitable for carrier coupling.
• For CVT with polymer housing, the cantilever strength shall not be less
than 150kg.
• H.F. terminal of the CVT shall be brought out through a suitable bushing
and shall be easily accessible for connection to the coupling filters of the
carrier communication equipment, when utilised. (Earthing link of HF
terminal shall be closed where carrier is not connected).
47
CVT
• The electromagnetic unit of CVT comprise of compensating reactor,
intermediate transformer and protective and damping devices.
48
CAPACITOR VOLTAGE TRANSFORMERS 765KV
1
1. Oil level indicator
2
3 (optional)
4
2. Expansion device
3. Capacitor units
5
4. Insulating oil
6 5. Porcelain insulator
6. Seal
7. Electromagnetic unit
8. Low voltage terminals
7 box/HF terminal
9. Series inductance
8 10. Medium voltage
9 transformer
10
11 11. Damping circuit against
ferro - resonance effects
49
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TYPE TESTS ON 800 KV CVT
• Temperature rise test on EMU of CVT
• Capacitance and tanδ measurement at power-frequency
• Short circuit withstand capacity test on CVT
• Impulse Tests
• Wet test for outdoor CVT
• Ferro resonance test on CVT
• Tightness test of a liquid-filled electromagnetic unit
• Accuracy tests
• Transient response test on CVT
• Corona & RIV Test
• High frequency capacitance and equivalent series resistance
measurement
• Seismic test
• Stray capacitance and stray conductance measurements of low
voltage terminals
• Determination of temperature co-efficient of capacitance
• Measurement of the transmission factor of high frequency o/v
• Mechanical strength test
61
•Tightness design test of capacitor units
SURGE ARRESTERs
62
As per IEC 60071
63
Power Systems Over voltages
64
Temporary Over-Voltages
• Typically due to faults
• < 1.4 pu
• ms to tens of second or even minutes
• Not dangerous to insulation
65
Switching Over-Voltages
66
Over-Voltages due to Lightning
67
Switching Over-Voltages
68
Over-Voltages due to Lightning
69
LIGHTING IMPULSE(RESIDUAL VOLTAGE)
7070
AS PER IEC 60099 part-1
71
Brief History of Development of
Lightning Arresters (Surge Diverters)
- Surge Arresters
72
❑ Aluminum hydroxide :
Aluminum hydroxide
73
❑ Silicon Carbide
Silicon Carbide
74
❑ Lead Oxide
Lead oxide
75
❑ Zinc Oxide
ZnO block
76
Improved reliability due to simplicity of the design.
Superior protective characteristics.
Minimum energy absorption commensurate with the
protective levels provided.
Superior performance on low impedance circuits(e.g
cable and capacitor application)
Gentle operation due to absence of spark gaps
Superior energy absorption capability
Excellent pollution performance
77
Zinc Oxide Arresters
78
AS PER IEC 60099 part-4
79
“ Maximum permissible values of a power frequency voltage
which may be continuously applied between the arrester
terminals.”
80
AS PER IEC 60099 part-4
81
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“ Maximum permissible values of a power frequency voltage
which may be continuously applied between the arrester
terminals.”
84
✓CONTINOUS VOLTAGE RATING
85
CHARACTERSTICS 220 kV 400 kV 765 kV
Minimum Discharge
capability
One minute power
5.0 kJ/kV
y 12 kJ kV 13 kJ/kV
Switching Impulse
650 kVp 1050 kVp 1550 kVp
withstand voltage
Current for pressure relief
40 kA 40/50/63 kA 50/63 kA
test
Nominal discharge current 20 kA
10 kA 20 kA
(8/20 mSec)
8686
CHARACTERSTICS 220 kV 400 kV 765 kV
8787
SURGE ARRESTER
GE GE XIAN
LAMCO LAMCO
88
SURGE ARRESTER
• Surge arresters conform to IEC: 60099-4
• Surge arresters shall be of heavy duty station class and gapless type
• The surge arresters shall be fitted with pressure relief devices suitable for
preventing shattering of porcelain housing and providing path for flow of rated
fault currents in the event of arrester failure.
90
SURGE ARRESTER
TECHNICAL PARAMETERS
• (a) Rated arrester voltage : 624 kV
• (b) i) Nominal discharge current wave.: 20kA of 8/20 microsec
ii) Discharge current at which insulation co- ordination will be done
: 20kA of 8/20 microsecond .
• (c) Minimum discharge capability :13kJ/kV (referred to rated arrester
Voltage or corresponding to minimum discharge voltage
whichever is higher.
• (d) Continuous operating voltage at 50 deg.C : 490 kV (rms)
• (e) Max. Switching surge residual voltage
-at 1kA :1180 kVp
-at 2kA : 1220 kVp
• (f) Max. residual voltage at
i) 20kA nominal : 1480 kVp
discharge current
91
SURGE ARRESTER
TECHNICAL PARAMETERS
ii) Steep fronted wave residual voltage at 10 kA : 1480 kVp
•(g) High current short duration test value (4/10 micro second wave):
100 kAp
•(h) Current for pressure relief test as applicable :
40 kA rms/50kA rms/63kA rms
•(i) Low current long duration test value (2000 micro sec) : As per IEC.
92
TYPE TESTS ON 624 KV LA
• Insulation withstand tests on arrestor housing
• Residual voltage test
o Steep current impulse residual voltage test
o Lighting impulse residual voltage test
o Switching impulse residual voltage
• Long duration current impulse withstand test
• Operating duty test
o High current impulse operating duty test
o Switching surge operating duty test
• Short circuit test
• Arrester disconnector/ Fault indicator
• Polluted Housing test
• Internal partial discharge test
• Bending moment test
• Environmental tests
• Seal leak rate
• Radio interference test as per IEC 60099-4
• Seismic withstand test
• Contamination test
• Test to verify Power frequency Vs time Characteristics
93
624KV SURGE ARRESTER
94
THANK YOU
95