Professional Documents
Culture Documents
Model 2500DCV(H)
Portable Vertical
Shaft Impactor
page
Your equipment serial number and order number have been recorded in
the space below. Please include these numbers when requesting service or
ordering parts.
KOLBERG-PIONEER, INC.
JOB ORDER 604221
This bulletin contains replacement parts listings for your equipment. In most cases an
illustration is used to identify the assembly, with each illustration is a parts list identifying
serviceable parts.
In some cases no illustration is available or required and just a parts list is shown.
When a part name is indented, it means the serviceable item is a part of the item under
which it is listed. The quantity of parts shown with these indented items are for the assem-
bly only and not the entire machine.
EXAMPLE:
Although care has been taken to assure the accuracy of this publication, KOLBERG-
PIONEER, INC. does not assume any liability for errors or omissions.
page
CONTENTS
DECALS ............................................................................................................................ 35
ELECTRICAL ..................................................................................................................... 36
page
ORDERING PARTS
We want to service your equipment promptly and accurately. Your observance of the
instructions below will greatly aid us in giving you such parts service.
(B) DESCRIPTIONS
Use Part Book descriptions in addition to part numbers. Most structural parts,
such as framework, gussets, braces etc., are not listed. To order such parts, give
size, shape (channel, angle, plate, etc.), and location, as related to units or
groups identified in the parts book.
(C) QUANTITIES
Be specific. State exactly how many of each part are required. Avoid the
use of words like “sets” or “complete”.
INSPECTION
Shortages or damage should be noted by the carrier agent at time material is accepted.
Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.
Claims for damage or loss can likely be collected with proper notation on delivery receipt.
ORDER EARLY
page 1
CRUSHER ASSEMBLY
3
4
12
13
11 7
14
15
17
10 9 8 16
page 2
CRUSHER ASSEMBLY
Ref.
No. Description Part No. Qty.
8 QD Sheave 15-00441 1
QD Bushing 15-06601 1
Key 254367 1
15 Capscrew 45-00127 4
Washer 45-60008 8
Washer 45-60008 4
Locknut 45-42160 4
16 Capscrew 45-66094 12
Lockwasher 233713 12
17 Belt 128437 1
page 3
LID ASSEMBLY
6 7 8
page 4
LID ASSEMBLY
Ref.
No. Description Part No. Qty.
4 Latch BB-60067 1
P/N 126353
page 5
TUB ASSEMBLY
4 6
2
1
8
9
page 6
TUB ASSEMBLY
Ref.
No. Description Part No. Qty.
4 Tub 89037 1
8 Plate BB-60007 1
9 Capscrew 45-00092 2
Washer 45-60006 2
P/N 89038
page 7
PEDESTAL ASSEMBLY
page 8
PEDESTAL ASSEMBLY
page 9
LUBE PANEL
42-16585
ELBOW
42-16750
ELBOW
42-16548
ELBOW
135883
Hose
42-13508
Hose
135882
Hose C-98828
page 10
LUBE PANEL
70581
page 11
OIL TANK ASSEMBLY
page 12
OIL TANK ASSEMBLY
70503
page 13
HYDRA-ARM
Hyd Cylinder
132722
(see page
following for
hydraulics)
page 14
HYDRA-ARM
Ref.
No. Description Part No. Qty.
3 Pin 141800 1
4 Bearing 126355 1
5 Plate 132715 1
7 Pin 132738 2
8 Bolt 45-00092 2
9 Locknut 45-42159 2
10 Washer 45-60006 2
11 Capscrew 132741 20
12 Capscrew 890336 16
13 Nut 12943 36
14 Bolt 45-00152 2
15 Washer 45-60009 4
16 Locknut 45-42161 2
17 Capscrew 45-00147 2
18 Washer 45-60009 4
126354
page 15
HYDRA-ARM HYDRAULIC ASSEMBLY
page 16
HYDRA-ARM HYDRAULIC ASSEMBLY
26 47-18023 1 PIPE PL.UG
page 17
4 SHOE TABLE ASSEMBLY
page 18
4 SHOE TABLE ASSEMBLY
page 19
LUBE WIRING SYSTEM
dwg C-94067
drawing also included in back of manual
page 20
LUBE WIRING SYSTEM
Manufactured Item: 81624 LUBE WIRING ASSEMBLY DV
Revision: 15
ITEM NO PART NO QTY DESCRIPTION
1 76412 1 FUSED TERMINAL BLOCK,30A
2 10169 1 FUSE;3A,1/4"X1-1/4",250V
4 17711 1 2 GANG BLANK COVER
5 40-72079 1 JIC BOX;HOFFMAN #A-8066CH
6 32979 1 RELAY SOCKET;11 PIN,SQUARE,DIN
7 40-50031 1 HOLDDOWN SPRING FOR 40-50032
8 40-50023 2" MOUNTING TRACK
9 40-50023 6" MOUNTING TRACK
10 40-72009 1 JIC BOX
11 40-72024 1 PANEL;8 X 6
14 40-75001 60' CORD;#16AWG,2COND,TYPE SEOW-A,
17 40-75001 40' CORD;#16AWG,2COND,TYPE SEOW-A,
18 40-75003 12' CORD;#16,AWG,4COND,TYPE SEOW-A
19 40-75001 2' CORD;#16AWG,2COND,TYPE SEOW-A,
21 40-80012 14 FITTING;1/2"NPT,.350-.450 CORD
24 40-96207 1 SELECTONE ALARM;110DB 24V
25 40-96212 1 TONE MODULE SIREN
26 40-96219 1 LIMIT SWITCH
27 40-96220 1 WOBBLE HD OPER
28 45-00006 4 CAP SCREW;1/4-20UNC-2AX2
29 45-42155 4 LKNT(PTLN);1/4-20UNC-2B
30 45-60002 4 SAE HARDENED WASHER;1/4 BOLT
31 45-60002 4 SAE HARDENED WASHER;1/4 BOLT
32 250016 1 PB,BLACK,FLUSH HEAD
33 250019 1 PB,E-STOP,WITH 1 N.C. CONTACT
34 229819 2 LEGEND PLATES;EMERG STOP YEL
36 92175 11 TERM BLOCK;600V,30A,#18-#10
38 AEP-17638 1 HORN & EMER STOP SUPPORT
42 92176 1 TERM BLOCK END BARRIER 92175
43 40-50032 1 RELAY;C-H #D5PR2T1,24V
44 40-96062 8 CONDUIT LOCKNUT-1/2"
45 97794 8 1/2" SEALING GASKET
46 32144 2 END CLAMP FOR MOUNTING TRACK
47 41-50010 30 INSULATED SUPPORT CLAMP 3/8"
48 229819 1 LEGEND PLATES;EMERG STOP YEL
49 17689 1 DEEP ELECTRICAL BOX,2 GANG
50 40-80051 3 BUSHING REDUCER;3/4-1/2
51 250011 1 CONTACT BLOCK,1 N.C.
52 289241 1 PLATE
53 250010 2 CONTACT BLOCK
page 21
ENGINE
3
2 4
Fuel Tank
(see page following)
page 22
ENGINE
Ref.
No. Description Part No. Qty.
1 Engine Assembly
- Engine; CAT 275427 1
Oil Filter 279138
Primary Fuel Filter 289426
Secondary Fuel Filter 279143
Primary Air Element 289428
Secondary Air Element 289429
Air Cleaner 296018
Top Radiator Core 289475
Center Radiator Core 289476
Bottom Radiator Core 289477
Starter 296016
Alternator 296017
Muffler 296019
V-Belt 189232 2
Guard 294284 1
V-Belt 15-00087 2
Guard 132744 1
4 Countershaft Assembly (see page following)
page 23
COUNTERSHAFT ASSEMBLY
3 9 2
page 24
COUNTERSHAFT ASSEMBLY
Ref.
No. Description Part No. Qty.
page 25
FUEL TANK
Fuel Neck
&
Fuel Cap
page 26
FUEL TANK
Ref.
No. Description Part No. Qty.
page 27
CONVEYOR
48 19 18
21
47 20 30
46 12
55
11
54
53
2
10
8 15
5
31
9
1
16
3
33
4
7 35
37
34
22
23 36
25
32
C B 53 54 55
14 45 44 43
49 47 56 25
32
46 47 49
43 46 50 36
5
8 44 4 51 26
7 47 13
1 16 37
45 48 52 22 B
C 23
12 10 15
30 11
9 35 33
20 21
34
19
18 4 39
28 6 2 7
3 SECTION A-A 38
26 36
29 6
18 17 2 39 27 24
19
A 3 38 A
37
28
20 25
8 22 23
5
1
page 28
CONVEYOR
ITEM PART NO. QTY DESCRIPTION Head End
1 291663 1 PLATE 9 31 30 33
2 291664 1 PLATE 32 4
13
3 291665 4 CNVR;CROSS SPRT WLD 14
4 291666 14 PLATE
5 186133 2 SCREW TAKE-UP ASSY 35 24
6 09-95087 2 BEARING 22
7 291668 4 PLATE 39
8 291667 1 PLATE 42 41 40
9 BB-60832 1 CONV COVER 25
23
10 142422 1 COVER WELDMENT
11 289321 1 PLATE 36 37 26 38
36
12 46-72001 4' CROWN RUBBER
13 291671 2 PLATE
14 291672 2 RUBBER
SECTION B-B
15 47-18026 3 PIPE PLUG Tail End
16 291673 2 PLATE
16
30 31 16
17 291674 1 SHAFT 21
18 291675 1 PLATE
19 291676 1 PLATE 6
20 291677 1 PLATE
21 291678 1 PLATE
22 291680 1 CNVR;BRG MT WLD,RT
23 09-00032 2 BEARING
24 291683 1 CNVR;BRG MT WLD,LT 5
25 291684 1 SHAFT 17 28 8 5
18
26 237912 1 PULLEY
27 172019 2 BUSHING
28 238631 1 PULLEY SECTION C-C
29 172019 2 BUSHING Take Up 186133
30 291686 1 CNVR;TROUGH WLD,LT
31 291685 1 CNVR;TROUGH WLD,RT 4
32 291688 1 PLATE
33 291689 1 PLATE 2.1
36 291692 1 RUBBER
37 291695 1 PLATE 3
38 291696 1 PLATE 8 9 9 10 5 6 7
1
page 29
CONVEYOR - BELT, IDLERS & BELT CLEANER
4
5
Ref.
No. Description Part No. Qty.
11 8
10
5
7
6
4
12
14
9 5
3 1 2
4
7
2
3
ITEM PART NO. QTY DESCRIPTION
1 174958 1 REDUCER
2 174959 1 ROD ASSY
3 174961 1 BUSHING
4 174960 1 BACKSTOP
5 197177 1 T-A MOTOR MOUNT
6 226318 1 GUARD
7 226316 1 GUARD
8 276263 1 GUARD
9 15-05107 1 SHEAVE; QD, COMB, 9.4-2B-SK
10 15-05102 1 SHEAVE; QD, COMB, 6.4-2B-SDS
11 15-06028 1 BUSHING; QD, 1-3/8 BORE-SDS
12 15-06030 1 BUSHING;QD,1 3/8 BORE-SK
13 4772 2 V-BELT
14 40-00154 1 MOTOR
page 31
AXLE ASSEMBLY
1 2
Ref.
No. Description Part No. Qty.
2 Axle 290635 1
page 32
AIR BRAKE
page 33
DROP CHUTE ASSEMBLY
2
1
5 4
page 34
DECALS
page 36
page 37
For Ser vice
Service
KPI -Toll free - 800-532-9311 (605-665-9311)
Fax- 800-514-6115 (605-665-9348)
JCI - Toll free - 866-875-4058 (541-736-1400)
Fax - 541-988-9501
For Par
Par ts
arts
KPI - Toll free - 800-766-9793 (605-665-9793)
Fax - 605-665-9348
JCI - 888-474-0115 (541-736-1400)
Fax - 541-988-9487
page
5/07