■Assembly procedures * The figures shown below are applicable to the right-side-opening

type door. For the left-side-opening type door, reverse vertically.

CAUTION
Assembly Instruction of Pivot Hinge for Wood Door PH-01 ●Securely tighten the screws. Otherwise, the door may suddenly come off.

■Notice 1 Installing pivot hinge acceptor to door frame 2 Adjusting pivot hinge pin height
Please read all instruction carefully for proper installation. See the figures shown below. Install the ② pivot hinge acceptor to Turn the lock rings of the ① pivot hinges located at the upper and
the upper part of the door frame at first. Then, install the ② pivot lower parts of the door with an Allen key wrench (Nominal: 8) so
CAUTION hinge acceptor to the lower part of the door frame. that the top face of the vertical adjustment screw top face is flush
with the top face of the pivot hinge.
●Wrong installation may cause unexpected injuries during use as well as Vertical adjustment screw
installation work. Observe instructions and cautions in this manual. Upper pivot hinge
●The installation work must be done by persons always including a technician Top face of vertical
who has knowledge and experience of the work.

Opening height
adjustment
①Pivot hinge screw Pin of pivot
Must be installed close hinge

■Applicable wood door

See the figure
Opening width shown on the
right Top face of hinge
2300 mm or less (Door height+15) Lock ring
Door height

Opening height
Door height = Opening height - 15 (when the clearance above the door is 6 mm, and the clearance under the door is 9 mm.)
Door thickness 33 mm to 42 mm
Install so that it is flush

Door height
850 mm or less ②Pivot hinge acceptor Tighten
Door width with the door frame front Loosen
Door width = Opening width - 11 (when the hinge clearance is 7 mm, and the clearance in the door end is 4 mm.) face.
④Cross-recessed self-tapping screw (4×30) ①Pivot hinge
Door weight 35 kg or less
Doo (4 pcs. per pivot hinge acceptor)
Ex.) When the opening width is 900 mm and the opening height is 2100 mm, size of applicable wood door is as shown below. rw
idth
Door width = 900-11 = 889 mm Door height = 2100-15 = 2085 mm
Door th
icknes
s 3 Fitting door to door frame 4 Adjusting vertical positions of door
Bore of pivot hinge acceptor

■Parts description ■Tools required

1. Insert the pin of the ① pivot Turn the vertical adjustment screw of the ① pivot hinge located at the
Pin of pivot hinge
hinge located at the lower part of lower part of the door with a flatblade screwdriver until no clearance
② the door into the bore of the ② Door frame is left between the pivot hinge located at the upper part of the door
① Pivot hinge …………………………… 1 pce. each for upper and lower Phillips screwdriver
② Pivot hinge acceptor ………………… 1 pce. each for upper and lower Flatblade screwdriver pivot hinge acceptor at the lower and the ② pivot hinge acceptor at the upper part of the door frame.
③ Hinge cap …………………………… 2 pcs. ① Allen key wrench (Nominal: 3, 8) part of the door frame. 2
Lower part of door Upper part of door
④ Cross-recessed self-tapping screw (4×30) … 14 pcs. 2. Lead the pin of the pivot hinge
⑤ Hexagon bolt (M4×12) ……………… 1 pce. ③ located at the upper part of the
⑥ Flat washer (Nominal: 6) …………… 1 pce. Wood door
door to the bore of the pivot hinge Down
acceptor at the upper part of the 1 (The vertical

■Dimensional drawing ■Working drawing of wood door

adjustment screw Up
door frame, pushing the pin of the is withdrawn) (The vertical
No clearance
pivot hinge with your fingers, and adjustment screw
is projected)
①Pivot hinge release your fingers to set it in. ①Pivot hinge
21

Wood door
Door back * After fitting the door, pull it, and make
sure that the door does not come off. Bore of pivot hinge acceptor ①Pivot hinge Vertical adjustment screw

Door front 2
∼4 21
33
35 25 7 13.5 40 6 5 Fixing door to door frame 6 Adjusting horizontal positions of door 7 Setting hinge cap
R3
10

20 10
4-φ5.5 bore, φ10.6 countersunk
60 25 (only when it is necessary)
1. Securely tighten the lock rings of the ① pivot hinges Push the ③ hinge caps into
20

located at the upper and lower parts of the door with an 1. Remove the horizontal fixing screws from the ② pivot the ① pivot hinges located
Notch the wood door in advance
20

Allen key wrench (Nominal: 8). hinge acceptors located at the upper and lower parts of at the upper and lower parts
4-φ4.2 bore, φ8 countersunk to install the pivot hinges. 2. Fit the locking ⑥ flat washer and the ⑤ hexagon bolt the door frame with an Allen key wrench (Nominal: 3). of the door.
20
86

through the ② pivot hinge acceptor at the upper part of 2. Among three adjustment bores on a pivot
10

the door and the pivot hinge. hinge acceptor (-2 mm, 0 mm, 2 mm), select
①Pivot hinge a bore, and fix the removed horizontal fixing
1 2
16

④Cross-recessed self-tapping screw (4×30) screw with an Allen key wrench (Nominal: 3).
6

19.5
(3 pcs. per pivot hinge) ⑥Flat washer
⑤Hexagon bolt
(Nominal: 6) Horizontal fixing screw
Lock ring (M4×12)
③Hinge cap
For Overseas Customers For North American Customers
SUGATSUNE
SUGATSUNE KOGYO CO., L
LTD.
TD. SUGA
SUGATSUNE AMERICA, INC.
①Pivot hinge
1-8-11 HigashiKanda, Chiyoda-ku, 221 East Selandia Lane, ①Pivot hinge
Tokyo 101-8633, Japan
T Carson,CA 90746,U.S.A. ②Pivot hinge acceptor
TEL:+81-3-3866-2260 F FAX:+81-3-3866-4447 TEL:+1-310-329-6373 FAX:
F +1-310-329-0819
http://www.sugatsune.co.jp TOLL
OLL FREE:(800) 562-5267 (from U.S.A & Canada only)
E-mail : export@sugatsune.co.jp http://www.sugatsune.com −2mm 0mm +2mm
(Initial status)
ISO9001(JSAQ384) ISO14001(JSAE597) CERTIFICATE
TIFICA .
TIFICATE E-mail : sales@sugatsune.com

03. 2008 DS PRINTED IN JAPAN 0351-1