Professional Documents
Culture Documents
Guide
By Building & IT Buisness
www.schneider-electric.com
Specifiers Guide Table of Contents
Introduction .................................................................... 2
Glossary........................................................................... 485
07/2016 edition p. 1
Introduction
Electrical
Specifiers Guide – IEC 50 Hz Version
HTTP://WWW.SCHNEIDER-ELECTRIC.COM
SCHNEIDER ELECTRIC IS NOT LIABLE FOR ERRORS INCURRED BY USE OF OUT OF DATE MATERIAL
07/2016 edition p. 2
Key factors in UPS installations
07/2016 edition p. 3
Key factors in UPS installations
Contents
Introduction ..................................................................... 5
Using this guide .............................................................. 6
Overview of protection solutions .................................. 7
Protection solutions ..............................................................................7
Accompanying software and services ..................................................8
UPSs in electrical installations ...................................... 9
Function of each component in the installation.....................................9
Sources of information in setting up installation specifications .............10
Basic notions on installations with UPSs ..................... 11
Need for high-quality and high-availability power .................................11
Supply systems with UPSs ...................................................................12
UPS power quality ................................................................................14
UPS power availability..........................................................................16
Selection of the configuration ...............................................................21
Power calculations.......................................................... 22
Elements required for power calculations .............................................22
Ratings of single-UPS configurations ...................................................24
Ratings of parallel-UPS configurations .................................................27
Control of upstream harmonics ..................................... 30
Role of the input rectifier ......................................................................30
PFC type transistor based controlled active rectifier ............................30
Combination of UPSs and generator ....................................................31
System earthing arrangements...................................... 32
Background information on system earthing arrangements .................32
Applications in UPS installations ..........................................................34
Protection ........................................................................ 35
Protection using circuit breakers ..........................................................37
Selection of circuit breakers .................................................................40
Cables ............................................................................. 45
Selection of cable sizes ........................................................................45
Example of an installation ....................................................................46
Energy storage ............................................................... 47
Storage technologies ............................................................................47
Selection of a battery............................................................................49
Battery monitoring ................................................................................50
Human-machine interface and communication ........... 51
Human-machine interface (HMI) ..........................................................51
Communication ....................................................................................51
Preliminary work ............................................................ 53
Installation considerations ....................................................................53
Battery room .........................................................................................54
07/2016 edition p. 4
Introduction
Problems related to the quality and availability of electrical power have become
vitally important due to the key role of computers and electronics in the development
of many critical applications.
Disturbances in distribution systems (micro-outages, outages, voltage sags, etc.) can
result in major losses or safety hazards in a number of activities such as:
Sensitive process industries, where a malfunction in the control/monitoring systems
can result in production losses.
Airports and hospitals where faulty operation of equipment can represent a serious
danger to human life.
Information and communication technologies, where the necessary level of
reliability and dependability is even higher. Data centers require high-quality, "no-
break" power 24/365, year after year and without halts for maintenance.
UPS protection systems are now an integral part of the value chain of many
companies. Their level of availability and power quality have a direct effect on the
service continuity of operations. Productivity, the quality of products and services, the
competitiveness of the company and site security depend on the smooth operation of
the UPS. Failure is not an option.
07/2016 edition p. 5
Using this guide
Finding information
Chapters
Chapter” Key factors in UPS installation” presents on pages 9 and 10 the role of
UPSs in electrical installations and indicates the main parameters that must be
taken into account. The remainder of the chapter guides you through the selection
process for a solution by determining the main elements of an installation with a
UPS.
Chapter “Selection of the UPS configuration” presents a number of practical
examples in view of selecting a configuration, from a simple, single-UPS unit
through to installations offering exceptionally high levels of availability.
Chapter “eliminate harmonic currents” presents solutions to eliminate
harmonic currents in installations.
Chapter” Technical review” provides background technical information for
devices and notions mentioned in other parts of the guide.
Cross references
The various chapters contain cross references (indicated by the symbol ) to
other parts of the design guide presenting more in-depth information on specific
topics.
See WP no.
07/2016 edition p. 6
Overview of protection solutions
AccuSine
AccuSine
20 %
Nuisance tripping
(circuit breaker, etc.)
Fig. 1.5. Origin and cost of system failures due to the electrical supply.
Types of UPSs
The term UPS covers products with apparent power ratings from a few hundred VA
up to several MVA, implementing different technologies.
That is why standard IEC 62040-3 and its European equivalent ENV 62040-3 define
three standard types (topologies) of UPS.
UPS technologies include:
Passive standby,
Interaction with the distribution system,
Double conversion.
For the low power ratings (< 2 kVA), the three technologies coexist. For higher
ratings, virtually all static UPSs (i.e. implementing semiconductor components, e.g.
IGBTs) implement the double-conversion technology.
Rotary UPSs (with rotating mechanical parts, e.g. flywheels) are not included in the
standards and remain marginal on the market.
Types of UPSs, see Theoretical review p. 109 "Types of static UPSs".
This is virtually the only type of UPS used in high-power installations due to their
unique advantages over the other types:
complete regeneration of the power supplied at the output,
total isolation of the load from the distribution system and its disturbances,
no-break transfer (where applicable) to a bypass line.
The operating principle (fig. 1.6.1) is presented below.
during normal operation, a rectifier/charger turns the AC-input power into DC
power to supply an inverter and float charge a battery.
the inverter completely regenerates a sinusoidal signal, turning the DC power back
into AC power that is free of all disturbances and within strict amplitude and
frequency tolerances.
if the AC-input power fails, the battery supplies the power required by the inverter
for a specified backup time.
a static bypass can transfer the load without a break in the supply of power to a
bypass line to continue supplying the load if need be (internal fault, short-circuit
downstream, maintenance). This "fault-tolerant" design makes it possible to continue
supplying power to the load in "downgraded mode" (the power does not transit the
inverter) during the time required to re-establish normal conditions.
Double-conversion UPSs, see Theoretical review p. 119 "Components and
operation".
Unique to the market patented ECOnversion, based on several patents from Schneider Electric, brings both advantages of
Double Conversion (voltage quality) and interaction with the distribution system. High efficiency is met by still keepingload in safe
area thanks to the zero transfer time downstream the UPS (Class 1 output voltage as per 62040-3). Active harmonic filtering
brings also insurance to the customer that no pollution is brought upstream the UPS when supplying very disturbant loads.
ECOnversion mode can be used in both Data Centre (in a 2N, 2N+1 or 2N+2 architecture for example) and also for supplying
industrial loads.
As a summary :
High efficiency
Harmonic mitigation
Upstream Power Factor equal to unity
No break transfer time => Class 1 voltage quality
Upstream short-circuit handling
High efficiency modes in UPSs, see Application Note AN187 on Galaxy VM
homepage
This is the economy mode available on most of the UPSs today. The load is powered through the static bypass branch via the
unconditioned grid. Load current directly affects the upstream grid, as a consequence, in this mode of operation, potential
harmonic content has to be taken into account in the overall installation (see page 27)
H5 = 33%
H7 = 2.7%
H11 = 7.3%
H13 = 1.6%
H17 = 2.6%
H19 = 1.1%
H23 = 1.5%
H25 = 1.3%
Quality of service
International presence of the manufacturer.
International availability of services.
The number, the qualification and the experience of service teams.
The installed product base and the experience gained.
Easy to maintain, modular UPSs
The resources and the proximity of the technical support.
Local availability of original spare parts.
High-performance manufacturer methods and tools.
Remote diagnostics.
Training in courses adapted to customer needs.
Quality and availability of documentation in the local language.
TM
Schneider Electric Global Services offers a complete range of consulting
services, training and audits to provide users with the knowledge required
for system operation, diagnostics and level-one maintenance.
With 40 years experience and protecting 350 GVA of critical power, solutions
from Schneider Electric have proven their value to the major industrial
companies. All products comply with the main international standards and their
level of performance is certified by recognised organisations.
Fig. 1.13. The proven reliability of products increase the MTBF and availability.
Immediate tripping:
- detection and alarms
- identification of causes
- corrective action
This technology allows to strongly reduce the stress at the component level (IGBT)
which result in a much higher reliability of the converter, and as a consequence to a
significant increase of the MTBF.
Installation maintainability
This is the capacity to isolate (de-energise) parts of the installation for maintenance
under safe conditions, while continuing to supply the load. It should be possible:
in the UPS, due to the static bypass and maintenance bypass,
in other parts of the installation, depending on the architecture.
Fig. 1.15. Static bypass and manual maintenance bypass (Galaxy 7000 parallel with CSS)
Fig. 1.15. Static bypass and manual maintenance bypass (Galaxy VX 750kVA)
Source redundancy:
availability even during long
utility outages.
UPS redundancy:
reliability, easier and safer
maintenance.
Redundant distribution
with STS units: maximum
availability.
Fig. 1.16. The required levels of availability have resulted in the use of redundancy on a
number of levels in the installation.
This trend has led designers, depending on the criticality of the loads and the
operating requirements, to take into account some or all of the key factors listed
below.
Reliability and availability
Propose a configuration corresponding to the level of availability required by the
load, comprising components with proven levels of reliability and backed up by a
suitable level of service quality.
Maintainability
Ensure easy maintenance of the equipment under safe conditions for personnel and
without interrupting operation.
Upgradeability
It must be possible to upgrade the installation over time, taking into account both the
need to expand the installation gradually and operating requirements.
Discrimination and non propagation of faults
It must be possible to limit faults to as small a part of the installation as possible,
while enabling servicing without stopping operations.
Installation operation and management
Make operations easier by providing the means to anticipate events via installation
supervision and management systems.
Installation considerations
Elements required for
power
Type calculations
of load supplied
Linear loads (cos ) or non-linear loads (power factor).
These characteristics determine the power factor at the UPS output.
Power of a UPS
Linear loads
Three-phase Single-phase
Sinusoidal voltage u(t) = U 2 sin t between phases v(t) = V 2 sin t phase to neutral
3
U=V
Displaced sinusoidal current i(t) = I 2 sin (t - ) phase current
P 2 +Q 2
S=
Non-linear loads
Sinusoidal voltage u(t) = U 2 sin t between phases v(t) = V 2 sin t phase to neutral
The regulated UPS voltage remains
sinusoidal (low THDU), whatever the type 3
U=V
of load.
Current with harmonics i(t) = i1(t) + ihk(t) total phase current
i1(t) = I1 2 sin (t - 1) fundamental current
I= I12 + I22 + I32 + I42 +.... rms value of the total current
C = peak current value / rms value Current crest factor
UPS efficiency
This factor determines the power drawn by the UPS on the upstream distribution system, i.e. the consumption. It may be
calculated as:
PUPSoutput (kW )
P (kW )
(%) = UPSinput
For a given power rating, a high level of efficiency:
reduces power bills,
reduces heat losses and, consequently, ventilation requirements.
It is possible to calculate the efficiency at full rated load, i.e. with a 100% load.
Pn (kW )
Fig. 1.17. Single double-conversion static UPS unit and example of an overload curve.
4. - Percent load
The fourth step is a check to ensure that the percent load is acceptable now and in
the future, given the desired operating conditions.
The percent load is:
Load = S / Sn(kVA) .
It must be sufficient to cover any increases in the load or if there are plans to expand
the system to become redundant.
Necessary checks
It is then necessary to check that the planned UPS power rating can handle the in-
rush currents. Note that the UPS can operate for a few periods in current-limiting
mode (e.g. 2.2 In for 60ms for a Galaxy VM). If the UPS cannot handle the in-rush
currents, it is necessary to decide whether it is acceptable to transfer to the Bypass
AC input when the transient conditions occur. If transfer is not acceptable, it is
necessary to increase the power rating.
Review of in-rush currents, see Technical review p. 37.
Example
The example below is simply to illustrate the point and does not correspond to a real situation. The purpose is to indicate the
required steps. The installation is made up of three 400 V three-phase loads connected in parallel:
Computer system - S1 = 4 x 10 kVA (4 identical 10 kVA loads), = 0.6 for all the
loads, in-rush current 8 In over four periods 50 Hz (80 ms) for each load,
Variable-speed drive - S2 = 20 kVA, = 0.7, in-rush current 4 In over five periods
(100 ms),
Isolation transformer - S3 = 20 kVA, = cos = 0.8, in-rush current 10 In over six
periods (120 ms).
Fig. 1.19.1. UPS system with parallel-connected units and a static-switch cubicle (SSC).
Multiple Power Cabinets with a central I/O – this is the case on Galaxy VX,
where several Power Cabinets (equivalent of UPS in a Parallel with CSS
configuration) are internally connected (busbars) to a central Input/Output Cabinet
(I/O cabinet) which contains Static Bypass, mechanical bypass, customer landing
connections and display
It offers the advantage of having internal connection (busbars) between Power
Cabinets and I/O, lower risks in terms of power cables management, and also a
much simpler power distribution for the upstream supply scheme of the UPS :
- One input for the AC Normal
- One input for the AC Bypass
- One output for critical load
This concept also allows a very easy set-up for :
- Redundancy : use of 4 Power Cabinets if 3 are needed to supply => thanks to
fault-tolerance, if one Power Cabinet fails the 3 other ones will continue to
support the load.
- Power increase : if the right I/O Cabinet power rating is chosen day 1, then
additional Power Cabinets can be connected later to support the growth of the
installation
This configuration is available on Galaxy VX, and the I/O Cabinet is available in 4
sizes (750kVA, 1000kVA, 1250kVA & 1500kVA)
- Fig. 1.19.2 UPS system with Multiple Power Cabinets with a central I/O (Galaxy VX,
here 750kVA).
In a redundant parallel configuration made up of identical units, the units share the
load. The power rating of each unit does not depend on the level of redundancy, but
must be calculated to continue supplying the load even if redundancy is completely
lost.
Active redundancy:
improves availability,
increases the overload capacity,
reduces the percent load on each UPS unit.
The power level is determined by following the same four steps as for a single-UPS
configuration.
4 - Percent load
With redundancy, the UPS units share the load according to the equation
S / (N+K). The percent load for each unit when there is redundancy is therefore:
TL = S / (N + k) Sn(kVA) .
In a non-redundant system, it is calculated as:
TL = S / N Sn(kVA).
It must be sufficient to cover any increases in the load.
Example
This example will use the results from the last example and we will suppose that the
loads are critical, i.e. redundancy is required.
The total load is 54 kW with an overall power factor for all the loads of 0.68, i.e. S
= 54 / 0.68 = 79.4 kVA.
If 2+1 redundancy is used, two units must be capable of supplying the load. Each
must will have to supply S / 2 = 79.4 / 2 = 39.7 kVA.
An MGE Galaxy 5500 UPS with a sufficient rating should be selected. The 40 kVA
rating would not be sufficient, i.e. the 60 kVA rating should be selected or higher if a
site extension is planned.
If redundancy is not available, the two UPS units must be capable of supplying the
load.
This is the case because 2 x 60 x 0.68 = 81.6 kW > 54 kW.
During operation, the percent load will be:
- with redundancy, i.e. with 3 UPS units sharing the load: 79.4 / 3 x 60 = 44.1%,
- without redundancy, i.e. with only 2 UPS units sharing the load: 79.4 / 2 x 60 =
66.2%.
UPSs
Role and
of the upstream
input rectifier
harmonics UPS units draw power from the AC distribution system via a rectifier. All UPS ranges
from Schneider Electric use PFC type controlled active rectifier technologies and
therefore do not generate harmonics.
However, a specific attention must be paid, considering the overall installation and
architecture, and also the possible case where the critical load might be connected
directly to the upstream of the UPS, in case for example of using the electronic static
bypass or the mechanical bypass. In this case of operation, the possible harmonic
content generated by the critical loads will not be anymore filtered by the UPS, and
might generate some disturbances upstream.
These transistor-based active rectifiers have a regulation system that adjusts the
input current to a reference sine wave. This technique ensures an input current that
is :
perfectly sinusoidal, i.e. free of harmonics,
in phase, i.e. with a power factor close to 1.
With this type of rectifier, no filters are required.
The generator can supply only relatively low capacitive currents (10 to 30% of In).
When an UPS is installed with an upstream generator, the main difficulty lies in the
gradual start-up of the PFC rectifier on generator power, but also the fact that the
critical load, in some situation, might be directly connected to the generator in the
case of using the bypass branch (static or mechanical bypass)
Consequently, the sizing of the generator must take into account not only the fact
that upstream UPSs offer an unity power factor, but also the fact that (depending on
the type of load) the generator must be able to support a certain amount of reactive
power.
Below is an example of a derating curve of a choosen generator.
Fig. 1.21. Derating curve for a generator, as a function of the installation power factor.
The curve in the figure above, provided as one example among many, shows the
power derating as a function of the operating point, for a given generator. For a
purely capacitive load (= 0), the power available is equal to only 30% of the rated
power (point A). If we assume an apparent power rating such that Pn generator = Pn
rectifier, the meaning of points A, B, C, D, E and F is the following:
A: reactive power corresponding to the capacitive current of a non-compensated
filter,
B: reactive power corresponding to the capacitive current of a compensated filter,
C: operating point at start-up with a non-compensated filter with contactor,
D: operating point at the rated load with a non-compensated filter,
E: operating point at the rated load with a compensated filter,
F: operating point at the rated load, without a filter or with a phase-shift filter.
Protection
Background of persons against electrical contact
information
on system earthing International standards require that electrical installations implement two types of
arrangements protection of persons against the dangers of electrical currents.
The following pages show some examples for Galaxy VM and MGE Galaxy 5500 or
MGE Galaxy 7000. For other cases, contact your Schneider Electric representative
to obtain the applicable diagram.
Additional information can be found in :
- Application Note AN 172 for both MGE Galaxy 5500 and MGE Galaxy 7000
- Galaxy VM Earthing Principle Guidelines (available on product homepage)
Protection using circuit The protection system for installations with UPS units presented here will implement
circuit breakers. Below is a presentation of the main characteristics of circuit
breakers breakers and their trip units. The part number mentioned as examples pertain to
Schneider Electric circuit breakers. Other characteristics, such as limiting thermal
stress and current, are among the strong points of the Compact NSX range of circuit
breakers, but will not be discussed here.
For further information, see the Schneider Electric low-voltage and medium-
voltage distribution catalogue and the "Electrical installation guide".
Trip units
Technology
There are two types of trip units:
thermal-magnetic,
electronic.
Construction
built-in (thermal-magnetic only).
interchangeable.
Comparison
Thermal-magnetic trip units are simple and inexpensive.
Electronic trip units offer more precise and comprehensive settings for better
adaptation to installations and their requirements.
The table below sums up the characteristics of both types of trip units for circuit-
breakers from 1 to 630 A and should enable you to solve most of the problems
commonly encountered (from 1 to 400 kVA).
Figure 1.31 presents the characteristic curves for the trip units.
(1) Ir is the thermal protection threshold (sometimes written Ith) of thermal-magnetic trip units or
the long-delay protection threshold of electronic trip units. These thresholds are defined by an
inverse time curve that depends on the selected setting.
(2) tr is the time delay of the long-delay thermal protection for a given value of Ir.
(3) Im is the magnetic threshold of thermal-magnetic trip units and Isd the short-delay threshold
of electronic trip units.
(4) tm is the time delay (adjustable or fixed) of the magnetic protection of thermal-magnetic trip
units and tsd the time delay (generally adjustable) of the short-delay protection of electronic trip
units.
(5) Ii is the instantaneous tripping threshold.
Fig. 1.31. Circuit-breaker time/current curves (Icu is the ultimate breaking capacity).
Current limiting
When a high fault current hits the circuit breaker, the breaker contacts separate
under the electrodynamic forces, an arc is created and its resistance limits the short-
circuit energy.
Cascading
When a short-circuit occurs downstream of the installation (see fig. 1.32), the fault
current also flows through the upstream circuit breaker which current limits, thus
attenuating the current applied to the downstream circuit breaker. The breaking
capacity of the latter is thus reinforced.
Selection of Rating
circuit breakers
The selected rating (rated current) for the circuit breaker must be the one just above
the rated current of the protected downstream cable.
Breaking capacity
The breaking capacity must be selected just above the short-circuit current that can
occur at the point of installation.
Ir and Im thresholds
The table below indicates how to determine the Ir and Im thresholds to ensure
discrimination, depending on the upstream and downstream trip units.
Remark.
Time discrimination must be implemented by qualified personnel because time
2
delays before tripping increase the thermal stress (I t) downstream (cables, semi-
conductors, etc.). Caution is required if tripping of CB2 is delayed using the Im
threshold time delay.
Energy discrimination does not depend on the trip unit, only on the circuit breaker.
Example
Consider the example used to determine the UPS power rating (Ch. 1 p. 21) with a
number of parallel-connected 400 V three-phase loads, namely:
Computer system - S1 = 4 x 10 kVA, = 0.6, in-rush current 8 In over four periods
(80 ms),
Variable-speed drive - S2 = 20 kVA, = 0.7, in-rush current 4 In over five periods
(100 ms),
Isolation transformer - S3 = 20 kVA, = 0.8, in-rush current 10 In over six periods
(120 ms).
The three loads represent 54 kW with a power factor of 0.68.
In chapter 1, p. 21, an MGE Galaxy 5500 was selected, with a power rating of 100
kVA, I = 100 / (400 x 3 ) = 144 A.
The goal is to select circuit breakers CB1 and CB2, and the most powerful circuit
breaker CB3 compatible with discrimination requirements, given that the upstream
installation includes the following:
20 kV / 400 V transformer with a power rating of 630 kVA,
400 V engine generator set with a power rating of 400 kVA,
Transformer to MLVS link, five meters of aluminium cable 4 x 240 mm 2 per phase,
Busbars to circuit breaker link, four meters using three copper bars 400 mm² per
phase.
Upstream system
Ra, Xa
Sources
Rtr Xtr
Transformer
Sn = rated apparent power 630 kVA
In = rated current = 630 / U 3 = 630 103 / (400 x 3 ) = 909 A
Usc = transformer short-circuit voltage = 4%
Pcu = transformer copper losses in VA
Pcu
Rtr = transformer resistance = 20% Xtr, negligible given Ztr
3 In2
U20 2
Xtr Ztr = transformer impedance =
2 3
x Usc = 410 x 0.04 / 630 10 = 10.7 m
Sn
Rtr 0 and Xtr = 10.7 m.
Busbars
Xb = busbar reactance (typically 0.15 m/m) = 0.15 x 4 = 0.6 m
Rb = busbar resistance = L / S= 22.5 x 4 / (3 x 400) = 0.075 m (negligible)
Rb 0 and Xb = 0.6 m.
Selection parameters
The table below sums up the various values calculated.
Parameter Value
transformer short-circuit current 19.4 kA
generator short-circuit current 2.9 kA
rectifier current (UPS input) 173 A
continuous load current downstream of the UPS 97 A
energising current of the largest load 288 A - 120 ms
maximum static-switch current 19.4 kA
Static bypass
Negligible impedance
Temperature rise
Permissible temperature rise in cables is limited by the withstand capacity of cable
insulation.
Temperature rise in cables depends on:
the type of core (Cu or Al),
the installation method,
the number of touching cables.
Standards stipulate, for each type of cable, the maximum permissible current.
Voltage drops
Maximum values
The maximum permissible voltage drops must be considered taking into account the
requirements from IEC 60364-5-52.
The table below gives the maximum values, depending on the type of installation :
Calculation formulas
Voltage drops may be determined using the formula below :
Difference between Copper and Aluminium cables => in this calculation proposal, the
difference between copper and aluminium is taken into account by the resistivity of
the material itself.
Additional information regarding the different ways to install cables (on trays or not,
multi cables regarding single cable etc...) are available on the UPSs installation
manuals.
Example of an installation
Available technologies
Comparison of technologies
Lead-acid batteries are by far the most commonly employed solution today.
They are the dominant solution due to low cost, proven effectiveness and storage
capacity, but nonetheless have a number of disadvantages in terms of size,
maintenance and the environment.
Lithium-ion batteries can now offer an alternative solution to lead-acid, as they are
now based on a proven and mature technology, offering a real advantage in terms of
number of cycles, operating temperature, but also in terms of monitoring which is
much more reliable (State of Heath SoH, state of charge SoC etc...). It also offers an
embedded and dedicated monitoring system.
Ultracapacitors do not yet offer the necessary performance levels.
Flywheels operating at high speeds constitute a possible technology in terms of
their power ratings (40 to 500 kW), for short backup times (12 seconds to 1 minute).
Schneider Electric offers flywheel energy storage systems on request.
This solution is suitable to complement batteries in that it may be used to ride
through short disturbances without calling on battery power, thus preserving the
battery.
Use without a battery is possible, but the backup time is only a dozen seconds. For
certain applications, such a short backup time is insufficient to start an engine
generator set.
Figure 1.39 shows the fields of application for the different technologies.
See WP 65, WP229, WP 231 For more information on Lithium-ion solution, see White Paper WP 229: "Lithium-
ion Batteries vs. Lead-acid Batteries, and WP 231: “FAQs for using LIB witha UPS” .
For more information, see White Paper WP 65: "Comparing Data Center
Batteries, Flywheels, and Ultracapacitors".
The table below compares the different solutions in terms of their capacity to meet
the energy-storage requirements of static UPSs.
For use in conjunction with its UPS ranges, Schneider Electric recommends sealed
lead-acid batteries.
Selection of a battery depends on the following factors:
operating conditions and requirements (special room, battery cabinet, racks, etc.),
required backup time,
cost considerations.
Backup time
Schneider Electric offers:
standard backup times of 5, 10, 15 or 30 minutes,
custom backup times that can reach a number of hours.
Selection depends on:
the average duration of power-system failures,
any available sources offering long backup times (engine generator set, etc.),
the type of application.The following general rules apply.
Computer systems
Battery backup time must be sufficient to cover file-saving and system-shutdown
procedures required to ensure a controlled shutdown of the computer system.
Generally speaking, the computer department determines the necessary backup
time, depending on its specific requirements.
Industrial processes
The backup-time calculation should take into account the economic cost incurred by
an interruption in the process and the time required to restart.
Applications requiring long backup times
An engine generator set can back up a battery if long outages occur, thus avoiding
the need for very large batteries. Generally speaking, use of an engine generator set
becomes feasible for backup times greater than 30 minutes to one hour. The
combination must be carefully studied to optimise the generator rating and ensure
correct operation.
Combination with an engine generator set, see Ch. 5 p. 35 "Engine generator set".
Service life
Schneider Electric offers batteries with service lives of 5 or 10 years, or longer.
Battery service life, see p. 143.
Vented batteries
This type of battery (lead-acid or Ni/Cad) offers certain advantages:
long service life,
long backup times,
high power ratings.
Vented batteries must be installed in special rooms complying with precise
regulations (see p. 53 "Preliminary work") and require appropriate maintenance.
Battery monitoring UPSs from Schneider Electric include advanced battery-monitoring systems.
TM TM
Battery monitoring on MGE Galaxy UPSs
TM
DigiBat
TM
The DigiBat battery-monitoring system is an assembly of hardware and software,
installed as standard on UPSs of the MGE Galaxy range from Schneider Electric and
offering the following functions:
automatic entry of battery parameters,
optimised battery service life,
protection against excessive discharges,
regulation of the battery floating voltage depending on the temperature,
limitation of the battery current,
continuous evaluation of available power taking into account the battery age, the
temperature and the percent load,
forecast of battery service life,
periodic, automatic tests on the battery, including a check on the battery circuit, an
open-circuit test, a partial-discharge test, etc.
Example
The HMI typically offers the functions listed below.
Communication cards
Network Management Card (Ethernet)
- Web monitoring
- Email notification
- SNMP MIB & Traps
- Server protection with Network Shutdown Module
- Supervision with Enterprise Power Manager or ISX Central
- Environment monitoring with Environment Sensor (T°, H%, Inputs)
Modbus – Jbus card (RS232 & RS485)
- Monitoring
Teleservice card (Modem)
- Alerts
- Monitoring
- Diagnostics
- Reporting
Relay card (contacts)
- Indications
Management software
Enterprise Power Manager & ISX Central (software & server)
Software solutions to manage all installed UPSs via IP networks, web compatible and accessible from any web browser.
NMS Integration kits (Network Management System)
Integration in NMSs such as HP OpenView, IBM Tivoli, CA Unicenter, etc.
Network Shutdown Module
- Software module for safe system shutdown.
Fig. 1.40. The communication cards combined with supervision software offer a wide range of
functions.
Installation considerations The main elements that must be taken into account for the UPS installation are the
following:
plans for site modifications, any preliminary work (notably for a battery room),
taking into account:
- the dimensions of equipment,
- operating and maintenance conditions (accessibility, clearances, etc.),
- temperature conditions that must be respected,
- safety considerations,
- applicable standards and regulations,
ventilation or air-conditioning of rooms,
creation of a battery room.
Dimensions
Layout of UPS cabinets and enclosures should be based on precise plans.
The physical characteristics of UPSs from Schneider Electric that may be used to
prepare the plans are presented in chapter 4.
They indicate, for each range:
the dimensions and weights of:
- UPS and centralised-bypass cabinets;
- battery cabinets,
- any auxiliary cabinets (autotransformers, transformers, filters, etc.),
minimum clearances required for cabinets and enclosures to ensure optimal
ventilation and sufficient access.
Ventilation, air-conditioning
Ventilation requirements
UPSs are designed to operate within a given temperature range (0 to 40°C for UPSs
from Schneider Electric ) that is sufficient for most operating conditions without
modifications.
However, UPSs and their auxiliary equipment produce heat losses that can, if no
steps are taken, increase the temperature of a poorly ventilated room.
What is more, the service life of a battery is heavily dependent on the ambient
temperature. The service life is optimal for temperatures between 15° C and 25° C.
This factor must be taken into account if the battery is installed in the same room as
the UPS.
A further consideration is the fact that UPSs may be installed in the same room as
computer equipment which often has more severe requirements concerning
operating-temperature ranges.
Noise level
UPSs must produce a low level of noise, suited to the room where they are installed.
Measurement conditions for the level of noise indicated by the manufacturer must
comply with standard ISO 3746 (measurement of noise).
Battery room Where possible and if desired, the battery should be installed in a cabinet.
Battery-cabinet dimensions are indicated for each UPS range, depending on the
rated power.
However, for very high-power UPSs, batteries are generally installed in special
rooms (electrical room).
Batteries must be installed in compliance with international standards, local
regulations and standard IEC 60364.
Battery on racks
The battery cells are installed on a number of different levels, off the floor.
When determining the height between each rack, it is necessary to take into account
the space required to check battery levels and fill the battery cells easily. A minimum
height of 450 mm is recommended.
Battery on tiers
This installation method is similar to the preceding. It is the most convenient method
for checking battery levels.
Battery-room features
Whatever the installation method selected, the battery installation must comply with
the following requirements (the numbers indicate the elements shown in figure 1.40).
Ventilation (2)
calculation of throughput
The volume of air to be evacuated depends on the maximum load current and the
type of battery. In installations comprising a number of batteries, the quantities of air
that must be evacuated are cumulative.
- vented batteries
d = 0.05 x N x Im, where
d - throughput in cubic meters per hour,
N - number of battery cells,
Im - maximum load current in amperes.
- sealed battery
The ventilation conditions in a general-purpose room are sufficient.
safety
An automatic device must stop battery charging if the ventilation system fails.
location
Air must be drawn out from the top of the battery room.
07/2016 edition p. 56
Selection of the UPS configuration
Contents
07/2016 edition p. 57
Types of possible configurations
Basic diagrams
Single source
Multi-source
UPS configurations
Single UPS
This is the standard double-conversion UPS (see fig. 2.2). Single UPSs can be used
to form redundant configurations as shown in diagrams 4 and 11.
Parallel UPS
Purpose of parallel connection
Parallel connection of a number of identical UPS units is the means to:
increase the power rating,
establish redundancy that increases MTBF and availability,
make the installation scalable.
Three types of Galaxy UPS units can be connected in parallel:
integrated parallel UPS units: each UPS unit includes an automatic bypass and a
manual maintenance bypass (fig. 2.2). The manual bypass may be common to the
entire system and located in an external cubicle (e.g. fig. 2.3).
parallel UPS units with a centralised static-switch cubicle (SSC) (e.g. fig. 2.4).
multiple Power Cabinet with a central Input/output Cabinet (I/O Cabinet) (e.g. fig.
2.5)
Modular UPS
TM
UPSs of the Symmetra range are true modular parallel systems. They are made
up of dedicated and redundant modules (power, intelligence, battery and bypass), all
engineered into a design that is easily and efficiently serviceable and scalable.
Identical plug-in power modules can be easily added in parallel as demand grows or
as higher levels of availability are required (e.g. up to four 16 kW modules for
Symmetra PX 48 with N+1 redundancy). The modules are hot-swappable.
Modular design with plug-in power modules improves dependability, in particular
maintainability and availability, as well the upgradeability of the installation.
07/2016 edition p. 58
Types of possible configurations (Cont.)
Fig. 2.3. Installation with three integrated parallel UPS units and a common maintenance bypass.
Fig. 2.4. Three parallel UPS units with a centralised static-switch cubicle (SSC).
07/2016 edition p. 59
Types of possible configurations (Cont.)
07/2016 edition p. 60
Types of possible configurations (Cont.)
Fig. 2.6. For non-modular redundant UPS systems, the best MTBF is obtained with two units.
07/2016 edition p. 61
Selection table and corresponding ranges
Single-source configurations
Standard Criteria for comparison
diagram number Availability MTBF Maintainability Upgradeability Comment
1. Single UPS 99.99790% M1=475 000 h * 4 parallel-connected Reference for
UPS units calculations
2. Two integrated 99.99947% up to 4 x M1 ** 4 parallel-connected
parallel UPS units UPS units
3. Integrated 99.99947% up to 4 x M1 ** 4 parallel-connected
parallel units and UPS units
external
maintenance bypass
4. Isolated 99.99970% 6.8 x M1 ** Flexible
redundancy
5. Centralised 99.99968% 6.5 x M1 ** 6 parallel-connected
SSC UPS units
6. Total isolation, 99.99968% 6.5 x M1 *** 6 parallel-connected
single busbar UPS units
7. Total isolation, 99.99968% 6.5 x M1 *** 6 parallel-connected
double busbar UPS units
Multi-source configurations
Standard Criteria for comparison
diagram number Availability MTBF Maintainability Upgradeability Comment
8. Isolated 99.99970% 7 x M1 ** No limit
redundancy N+1
9. Redundant 2N 99.9999% 7 x M1 **** No limit to the No propagation
power rating of faults
10. Redundant 99.9999% 7 x M1 **** No limit to the + load
2N+1 power rating management
11. Redundant 99.99995% The highest ***** No limit to the + load
2N+2 availability! power rating management
**** excellent *** good ** fair * poor
07/2016 edition p. 62
Diagram no. 1. Single UPS
This is the basic solution for UPS installations. The double-conversion UPS unit
supplies high-quality voltage, whatever the level of disturbances in the utility power.
UPS maintenance
Made easy due to the built-in bypass for supply of power to the load during servicing.
Possible upgrades
On site by connecting several identical UPS units in parallel.
Applicable ranges
Galaxy, Symmetra and Gutor
Fig. 2.9. Active redundancy with two integrated parallel UPS units.
UPS maintenance
During maintenance on one unit, the load remains protected by the other.
Possible upgrades
Several identical UPS units can be connected in parallel and equipped with an
external maintenance bypass.
Special characteristics
The automatic-bypass function is ensured by managing the static switches.
Centralised monitoring of the various modules.
Can be used only with two identical units.
Applicable ranges
Galaxy, Symmetra and Gutor
Fig. 2.10. Active redundancy with integrated parallel UPS units and external maintenance
bypass.
An upgradeable solution where the power rating can be increased up to 4000 kVA*.
Availability
99.99947% and an MTBF up to four times higher than that for a single UPS.
UPS maintenance
During maintenance on one unit, the load remains protected by the other units.
Easy upgrades
Several identical UPS units can be connected in parallel for a low cost solution with
small dimensions.
Special characteristics
The UPS units share the load.
The automatic-bypass function is ensured by managing the static switches.
Centralised monitoring of the various modules.
Identical modules must be used.
Applicable ranges
Galaxy, Symmetra and Gutor
An extremely flexible solution that can combine heterogeneous and distant UPS
units. It also offers improved backup time and is perfectly suited to the technology
implemented by MGE Galaxy UPSs from APC by Schneider Electric which provide
excellent withstand capacity for load step changes.
Availability
99.99970% and an MTBF 6.8 times higher than that of a single UPS.
UPS maintenance
During maintenance on one unit, the load remains protected.
Special characteristics
For a single load, the two UPS units have the same power rating, but if there is a
second load (possible load), the rating of the backup UPS unit must be adapted
correspondingly.
No control wires between the UPS units.
Applicable ranges
Galaxy, Symmetra and Gutor
Fig. 2.12. Active redundancy with parallel units and centralised static-switch cubicle (SSC).
The solution for centralised installations up to 4 MVA*. Excellent reliability due to the
independence between the units and the static-switch cubicle (SSC).
Availability
99.99968% and an MTBF up to 6.5 times higher than that for a single UPS.
UPS maintenance
During maintenance on one unit, the load remains protected by the other units and
the SSC. During maintenance on the SSC, redundancy of the UPS units is
maintained.
Easy upgrades
Up to eight UPS units.
Special characteristics
The UPS units share the load.
Applicable range
MGE Galaxy 7000, Symmetra MW
Fig. 2.13. Active redundancy with parallel UPS units and total isolation, single busbar.
A solution that can evolve with needs up to 4 MVA*. Excellent reliability and
improved maintainability due to the total independence between the UPS units and
the static-switch cubicle (SSC).
Availability
99.99968% and an MTBF up to 6.5 times higher than that for a single UPS.
UPS maintenance
During maintenance on one unit, the load remains protected by the other units and
the SSC. During maintenance on the SSC, redundancy of the UPS units is
maintained.
Easy upgrades
Up to eight UPS units.
Special characteristics
Total isolation of the UPS units or the SSC for maintenance.
The UPS units can be tested using a test load.
Isolation of each UPS unit and the SSC, thus eliminating the single point of failure
in the SSC.
Applicable range
MGE Galaxy 7000, Symmetra MW
Fig. 2.14. Active redundancy with parallel UPS units, double SSC and total isolation, double busbar.
A solution that can evolve with needs up to 4 MVA*. Excellent reliability and
improved maintainability due to the total independence between the UPS units, the
static-switch cubicle (SSC) and the busbars.
Availability
99.99968% and an MTBF up to 6.5 times higher than that for a single UPS.
UPS maintenance
During maintenance on the UPS units and one busbar, the load remains protected
by the other units and the SSC, which are parallel-connected to the second busbar.
During maintenance on the SSC, redundancy of the UPS units is maintained.
Easy upgrades
Up to eight UPS units.
Special characteristics
Transfer from one busbar to the other without disturbing the load.
Total isolation of the UPS units or the SSC for maintenance.
Isolation of each UPS unit and the SSC, thus eliminating the single point of failure
in the SSC.
Applicable range
MGE Galaxy 7000, Symmetra MW
UPS maintenance
During maintenance on one UPS unit, the load remains protected. However, the
UPS units are not totally isolated (servicing under energised conditions).
Possible upgrades
No limit to the power rating.
Short-circuit propagation
Impossible between the sources.
Special characteristics
Short-circuit capacity is lower than in a configuration with parallel UPS units
(Isc, discrimination, crest factor, etc.).
Sizing of the backup UPS must take into account the number of UPS units
downstream, their power ratings and their criticality, as well as any future plans for
the installation (generally speaking, the backup UPS has a parallel configuration).
All the advantages of isolated redundancy (diagram no. 4).
Applicable ranges
Galaxy, Symmetra and Gutor
One of the best solution in terms of availability, site operation and safety. It is the
only solution that deals with power distribution through to the loads. It is particularly
flexible and made for easy adaptation of redundancy to the needs of the load.
UPS maintenance
Total distribution redundancy and servicing under no-load conditions make for
maximum safety during maintenance.
Easy upgrades
Using single-UPS units and with no limit to the total power rating, upgrading is made
easy by the capacity to partially isolate distribution subassemblies.
Fault propagation
Load segmenting and the technology employed in Upsilon STS units (break-before-
make source transfer with no interruption to the loads) ensures isolation of loads
from disturbances caused by other, faulty loads.
Easy operation
Automatic or manual source transfer.
Continuous monitoring of the sources (11 parameters and internal circuits).
Secure transfer of desynchronised sources.
Special characteristics
The synchronisation module ensures perfect source synchronisation under all
conditions (long outages, etc.).
Selection of the load distribution for the UPS units.
The UPS units can be heterogeneous and remote from the load.
Applicable ranges
Galaxy, Symmetra and Gutor
The best solution in terms of availability, site operation and safety. It is the only
solution that deals with power distribution through to the loads. It is particularly
flexible and makes for easy adaptation of redundancy to the needs of the load.
UPS maintenance
Total distribution redundancy and servicing under no-load conditions make for
maximum safety during maintenance.
Easy upgrades
Using single-UPS units and with no limit to the total power rating, upgrading is made
easy by the capacity to partially isolate distribution subassemblies.
Fault propagation
Load segmenting and the technology employed in Upsilon STS units (break-before-
make source transfer with no interruption to the loads) ensures isolation of loads
from disturbances caused by other, faulty loads.
Easy operation
Automatic or manual source transfer.
Continuous monitoring of the sources (11 parameters and internal circuits).
Secure transfer of desynchronised sources.
Special characteristics
The synchronisation module ensures perfect source synchronisation under all
conditions (long outages, etc.).
Selection of the load distribution for the UPS units.
The UPS units can be heterogeneous and remote from the load.
Applicable ranges
Galaxy, Symmetra and Gutor
The highest availability, site operation and safety. It is the only solution that deals
with power distribution through to the loads. It is particularly flexible and made for
easy adaptation of redundancy to the needs of the load.
UPS maintenance
Total distribution redundancy and servicing under no-load conditions make for
maximum safety during maintenance.
Easy upgrades
Using single-UPS units and with no limit to the total power rating, upgrading is made
easy by the capacity to partially isolate distribution subassemblies.
Fault propagation
Load segmenting and the technology employed in Upsilon STS units (break-before-
make source transfer with no interruption to the loads) ensures isolation of loads
from disturbances caused by other, faulty loads.
Easy operation
Automatic or manual source transfer.
Continuous monitoring of the sources (11 parameters and internal circuits).
Secure transfer of desynchronised sources.
Special characteristics
The synchronisation module ensures perfect source synchronisation under all
conditions (long outages, etc.).
Selection of the load distribution for the UPS units.
The UPS units can be heterogeneous and remote from the load.
Applicable ranges
Galaxy, Symmetra and Gutor
The best solution to save money in a “+1” configuration in terms of energy storage.
When load would need only 2 UPSs to be supplied, we can in this case use only 2
battery strings, connected together in a single bank, shared between all the UPSs. 1
battery string is a consequence saved. All UPSs are connected to the common bank
through a dedicated battery breaker, and can be disconnect automatically in case of
need in order not to disturb the other UPSs.
UPS maintenance
During maintenance on one unit, the load remains protected by the other. Entire
Backup time is also available.
Possible upgrades
Several identical UPS units can be connected in parallel and equipped with an
external maintenance bypass.
Special characteristics
The automatic-bypass function is ensured by managing the static switches.
Centralised monitoring of the various modules.
Can be used only with two identical units.
Applicable ranges
Galaxy V series (VM and VX)
Redundancy is built into each level, including the PDUs, the Upsilon STS units, the
Galaxy UPS units and the synchronisation modules.
Applicable ranges
Galaxy V series (VM and VX)
Contents
Harmonics ....................................................................... 81
Definition, origin and types of harmonics ..............................................81
Characteristic harmonic values ............................................................84
Effects of harmonics .............................................................................86
Elimination of harmonics ............................................... 90
Strategies against harmonics ...............................................................90
Living with harmonics ...........................................................................90
Schneider Electric solutions to eliminate harmonics.............................91
AccuSine
Active harmonic conditioners ........................................ 92
AccuSine active harmonic conditioner ranges .....................................92
Procedure for implementing active conditioning ...................................98
H1 (50 Hz)
H3 (150 Hz)
H1 + H3
Non-linear loads
The current drawn by the load is periodic, but not sinusoidal. The current waveform
is distorted by the harmonic currents.
Ohm's law defining the relation between the total voltage and current (1) is no
longer valid because the impedance of the load varies over one period (see fig. 3.3).
The relation between the current and the voltage is not linear.
The current drawn by the load is in fact the combination of:
- a sinusoidal current called the fundamental, at the 50 or 60 Hz frequency,
- harmonics, which are sinusoidal currents with an amplitude less than that of the
fundamental, but a frequency that is a multiple of the fundamental and which defines
the harmonic order (e.g. the third order harmonic has a frequency 3 x 50 Hz (or 60 Hz)).
(1) Ohm's law applies to each voltage and current of the same harmonic order, Uk = Zk Ik,
where Zk is the load impedance for the given order, but is no longer valid for the total voltage
and current.
Linear loads, non-linear loads, see p. 14 "UPS power quality".
Fig. 3.4. The third-order harmonics and their multiples add up in the neutral.
Fig. 3.5. When there are H3 harmonics and their odd multiples, the current in the neutral is no longer equal to zero, it is the sum
of the zero-sequence harmonics.
Individual harmonics
Each harmonic is expressed as a percentage, i.e. the ratio of its rms value to the rms
value of the fundamental. This ratio is the level of the individual harmonic.
IHk
Hk% = distortion of harmonic k = 100
IH1
Crest factor
The crest factor (Fc), used to characterise the form of the signal (current or voltage),
is the ratio between the peak value and the rms value.
peak v alue
Fc
rms v alue
Below are typical values for different loads:
linear load: Fc = 2 = 1.414
main frame: Fc = 2 to 2.5
microcomputers: Fc = 2 to 3.
Individual harmonics
H5 = 33 %
H7 = 2.7 %
H11 = 7.3%
H13 = 1.6 %
H17 = 2.6 %
H19 = 1.1 %
H23 = 1.5 %
H25 = 1.3 %
THDI = 35%
Fc = 1.45
Input current of a three-phase rectifier. Harmonic spectrum and corresponding THDI.
Fig. 3.6. Harmonic spectrum of the current drawn by a non-linear load.
Power factor
Power factor
The power factor is the ratio between the active power (kW) and the apparent power
S (kVA) across the terminals of a given non-linear load.
P (kW )
S (kVA)
It is not the phase displacement between the voltage and the current, because they
are no longer sinusoidal.
Displacement between the fundamental current and voltage
The phase displacement 1 between the fundamental current and voltage, both
sinusoidal, can be defined as:
P1 (kW )
cos 1
S1 (kVA)
where P1 and S1 are the active and apparent power, respectively, of the fundamental.
Distortion factor
The distortion factor is defined as:
v 1 THDI
1
2 (as defined by IEC 60146).
cos 1
When there are no harmonics, this factor is equal to 1 and the power factor is simply
the cos .
Power
Linear load
Across the terminals of a balanced, three-phase linear load, supplied with a phase-
to-phase voltage U and a current I, where the displacement between U and I is , the
power values are:
P apparent = S = UI, in kVA,
P active = S cos , in kW,
P reactive = Q = S sin , in kVAr,
S P2 Q2
Non-linear load
Across the terminals of a non-linear load, the equation for P is much more complex
because U and I contain harmonics. It can however be expressed simply as:
P = S ( = power factor)
For the fundamentals U1 and I1, displaced by 1:
P apparent fundamental = S1 U1 I1 3
P active fundamental = P1 = S1 cos 1
P reactive fundamental Q1 = S1 sin 1
S P12 Q12 D2 where D is the distortion power, due to the harmonics.
Fig. 3.7. U x I products for fundamentals (top) and for fundamentals with harmonics (bottom).
Fig. 3.8. The third-order harmonics and their multiples add up in the neutral.
Self-polluting loads
Current distortion THDI, caused by the load, results in voltage distortion THDU
Voltage distortion mirrors caused by the harmonic currents flowing through the various impedances from the
that of the current and source on down. Figure 3.9 shows the various forms of distortion throughout a
increases in step with the common electrical installation.
IH
Source harmonic
currents
impedance
(transformer) in resonant
parallel with that L LC circuit C All
of other loads non-linear
supplied loads
Consequences
Risk of capacitor breakdown.
Risk of resonance due to the presence of the inductors.
Certain limitations must be respected:
U max = 1.1 Un
I max = 1.3 In
THDU max = 8%
Selection of capacitor type, depending on the situation, i.e. standard, class h
(reinforced isolation), with harmonic inductors.
Derating of transformers
A number of effects are combined:
Generally speaking, due to the skin effect, the resistance of a transformer winding increases with the
harmonics result in source order of the harmonics,
derating that is inversely losses due to hysteresis are proportional to the frequency,
losses due to Foucault currents are proportional to the square of the frequency.
proportional to the load Consequences
power factor, i.e. the lower In compliance with standard NFC 52-114, transformers must be derated by
the power factor, the more applying a coefficient k to their rated power, such that:
the source must be 1
k
n
derated.
H n
1 0,1
n2
2 1,6
n
Practically speaking, the THDI of Similar to transformers, generators suffer greater losses due to hysteresis and
the current in the generator must not Foucault currents.
exceed 20%. Above, derating is The subtransient reactance X"d increases as a function of the frequency.
necessary. The "harmonic" rotating field sweeps the rotor at a frequency other than the
synchronism frequency (50 or 60 Hz).
Consequences
Creation of parasitic torque resulting in lower efficiency of the mechanical to
electrical conversion.
Additional losses in the inductor windings and the rotor damper.
Presence of vibration and abnormal noise.
Conclusion
Harmonics may have damaging effects on electrical installations and on the quality
of operation.
That is why international standards stipulate increasingly precise harmonic-
compatibility levels for equipment and set limits for the harmonic content on public
distribution systems.
Standards on harmonics, see p. 140 "UPS standards".
Schneider Electric solutions There are different types of solutions to eliminate harmonics.
to eliminate harmonics Filters, see p. 30 “ Selection of a filter” .
Passive filters
LC passive filters are tuned to the frequency requiring elimination or attenuate a
band of frequencies. Harmonic recombination systems (double bridge, phase
shifting) can also be grouped in this category.
On request, Schneider Electric can integrate this type of filter in its solutions.
Passive filters have two major disadvantages:
elimination of harmonics is effective only for a specific installation, i.e. the addition
or removal of loads can disrupt the filtering system,
it is often difficult to implement them in an existing installation.
Operating principle
The source supplies exclusively the fundamental component (IF) of the load current.
The active conditioner measures in real time the harmonics (IH) drawn by the load
and supplies them.
Upstream of point A, where the conditioner is connected, the fundamental current IF
is not altered, downstream the load draws the non-linear current IF + IH.
IF IF + IH
A
Source Injection of
compensation IH Non-linear
current load
Operating modes
Digital mode, conditioning of individual orders
The basic operating mode of AccuSine is digital, with a current sensor,
analogue/digital conversion of the current measurements and real-time calculation of
the harmonic spectrum. This information is supplied to the inverter for compensation
of the individual harmonic orders.
The response time to load fluctuations is 40 ms (two cycles).
Operating diagram
The power required for conditioning is drawn on the three-phase distribution system
and stored in the inductor L and the capacitors charged to +Vm and -Vm respectively
(see fig. 3.14).
Depending on the sign of the harmonic current required, the pulse width of one
capacitor or the other is modulated. This means the same connection to the supply
system can be used to draw power and inject the harmonics.
The power sent to the load depends on:
The harmonic values measured,
User requirements, set during system configuration: harmonic orders to be
eliminated and power-factor correction (yes or no).
The current transformer, combined with an analogue/digital converter, determines
the spectrum (fundamental and harmonics) of the current supplying the load.
Depending on these values and the selecting program, a processor prepares the
commands for the inverter, for execution one phase after the measurements.
Power factor correction is obtained by generating a fundamental current +90° out of
phase with the voltage
Options
On 3Ph or 3 ph+N systems, the user can decide to condition:
All or only certain harmonics up to H25.
The power factor
AccuSine is always supplied with three-phase power, but it can condition single-
phase loads, i.e. 3k zero-sequence harmonics.
Installation modes
Parallel mode
Up to four AccuSine active harmonic conditioners can be connected in parallel at the
same point of installation. This the means to increase harmonic-conditioning capacity
and/or system availability.
For parallel installations, a single set of sensors is required on the conditioned circuit
and a wire link is used to send the load-current measurements to the various
conditioners. If one conditioner shuts down, the remaining conditioners continue to
condition the harmonics, within the limits of their rated conditioning capacity.
Multi-circuit mode
In this mode, a single conditioner can condition up to three outgoing circuits. A set of
sensors is required for each circuit conditioned and all are connected to AccuSine .
This configuration is very useful when the harmonics are concentrated on a small
number of circuits.
Fig. 3.18. Three possible AccuSine installation points, depending on user requirements.
Practically speaking
Total conditioning does not pose any calculation problems.
Partial conditioning requires a few precautions.
For all non-compensated RCD loads (high-power variable-speed drives without
inductors for variable-torque applications), local conditioning can guarantee only a
THDU not exceeding certain limits to ensure proper load operation.
Fig. 3.20. Installation with two CTs, one on the switchboard incomer and the other upstream of
the conditioner.
Advantages of AccuSine
Elimination of the conditioned harmonic currents
For the selected harmonics, AccuSine is designed to provide a path for the harmonic
currents with virtually zero impedance with respect to that of the source. This
eliminates their flow upstream towards the source.
Figure 3.21 shows AccuSine between two line sections ZL1 and ZL2, supplying a
standard RCD load that can be either single or three-phase (switch-mode power
supply or variable-speed drive).
The harmonic currents IHn that previously flowed through impedances Zs and ZL1
upstream of the AccuSine point of installation, are eliminated.
The source now supplies exclusively the fundamental current If.
It is the AccuSine that supplies the harmonic currents IHn to the load, by
continuously measuring the harmonics drawn by the load.
Fig. 3.21. AccuSine modifies the current upstream of its point of installation.
UH
n2
n
2
THDU % 100
UH1
(1) In that UHn and IHn are sinusoidal components at frequency nf (where f is the frequency of
the fundamental), they are related by the Ohm law, taking into account the value of the
concerned impedances (Zs and ZL1) with an angular frequency n.
Therefore:
UHn = (Zs(n) + ZL1(n)) IHn.
For all the conditioned harmonics, IHn = 0 and consequently, UHn = 0.
New installations
The standard rules governing electrical installations remain valid, but an evaluation
of the voltage distortion (THDU) is required where harmonic currents flow.
This evaluation is very complex and requires special calculation software as well as
in-depth knowledge of the non-linear loads, in particular the harmonic distribution as
a function of the upstream impedance.
APC by Schneider Electric has the simulation tools required for theses calculations.
Existing installations
For existing installations, a precise evaluation of the site is the indispensable
prerequisite to any corrective action. The mathematical relationship between current
and voltage distortion is complex and depends on the various components of the
installation.
Control over harmonic phenomena requires know-how and experience, as well as
specialised tools and software (spectrum analyser, calculation software for distortion
in cables, simulation software, etc.).
However, even if each solution is specific to a given site, proper professional
techniques and rigorous methods ensure maximum probability that the installation
will operate correctly.
Methodology
APC by Schneider Electric has mastered the entire harmonic-elimination process
and proposes a three-step approach:
1. site audit,
2. determination of the most suitable solution,
3. system installation and checks.
1. Site audit
Installation diagram
Before initiating a series of measurements, we suggest you draft a simplified diagram
of the installation, indicating the following.
types of equipment
- generators: type, power rating, voltage, Usc, X"d (engine generator set).
- isolation transformers: voltage, power rating, type, Usc, coupling.
- distribution: type of cables, length, cross-section, installation method.
- loads: power rating, type.
- system earthing arrangements at the various points in the installation.
operating modes
- on utility power.
- on engine generator sets (standby power or cogeneration).
- on UPSs.
downgraded operating modes
- without redundancy.
- on engine generator set power.
This diagram should enable you to locate the different measurement points and
identify critical operating phases (for evaluation by simulation or calculation).
Measurements
Following the previous indispensable step, the measurement phase can begin, starting
preferably at the source and working downstream toward the loads drawing the
harmonics, in order to limit the number of measurements.
The quality of measurements is more important than their quantity and makes the next
step easier.
07/2016 edition p. 99
Theoretical review
Contents
Types of electrical Power distribution systems, both public and private, theoretically supply electrical
equipment with a sinusoidal voltage of fixed amplitude and frequency (e.g. 400 volts
disturbances rms, 50 Hz, on low-voltage systems).
In real-life conditions however, utilities indicate the degree of fluctuation around the
rated values. Standard EN 50160 defines the normal fluctuations in the LV supply
voltage on European distribution systems as follows:
Voltage +10% to -15% (average rms values over 10-minute intervals),
of which 95% must be in the +10% range each week.
Frequency +4 to 6% over one year with 1% for 99.5% of the time (synchronous
connections in an interconnected system).
Practically speaking, however, in addition to the indicated fluctuations, the voltage
sine-wave is always distorted to some degree by various disturbances that occur on
the system.
Origins of disturbances
Utility power
Utility power can be disturbed or even cut by the following phenomena:
Atmospheric phenomena affecting overhead lines or buried cables:
- lightning which can produce a sudden voltage surge in the system,
- frost which can accumulate on overhead lines and cause them to break,
Accidents:
- a branch falling on a line, which may produce a short-circuit or break the line,
- cutting of a cable, for example during trench digging or other construction work,
- a fault on the utility power system,
Phase unbalance,
Switching of protection or control devices in the utility power system, for load
shedding or maintenance purposes.
User equipment
Some equipment can disturb the utility power system, e.g.:
Industrial equipment:
- motors, which can cause voltage drops due to inrush currents when starting,
- equipment such as arc furnaces and welding machines, which can cause voltage
drops and high-frequency interference,
Power electronics equipment (switch-mode power supplies, variable speed drives,
electronic ballasts, etc.), which often cause harmonics,
Building facilities such as lifts which provoke inrush currents or fluorescent lighting
which causes harmonics.
Types of disturbances
Disturbances that are due to the above causes are summed up in the following table,
according to the definitions contained in standards EN 50160 and ANSI 1100-1992.
Outages Total absence of voltage for more Atmospheric conditions, switching, Depending on the duration,
than one period: faults, incidents, line breaks, work shutdown of machines and risks
- short outage: 3 minutes on the utility. for people (e.g. lifts), loss of data
(70% of outages last less than 1 s) (computer systems) or interrupted
- long outage: > 3 minutes production (continuous processes).
Voltage variations
Voltage sags Reduction in the rms value of Atmospheric phenomena, load Shutdown of machines,
voltage to less than 90% of the fluctuations, short-circuit on a malfunctions, damage to
rated value (but greater than 0%), neighbouring circuit. equipment and loss of data.
with return to a value greater than
90% within 10 ms to 1 minute.
Overvoltage Temporary increase to more than - Quality of utility generators and - For computer systems:
10% over the rated voltage, for a transmission systems. corruption of data, processing
duration of 10 ms to a few - Interaction between generators errors, system shutdown, stress
seconds. and load fluctuations on the utility on components.
power system. - Temperature rise and premature
- Switching on the utility power system. aging of equipment.
- Stopping of high-power loads
(e.g. motors, capacitor banks).
Undervoltage Drop in voltage lasting from a few Peak in consumption, when the Shutdown of computer systems.
minutes to days. utility cannot meet demand and Corruption or loss of data.
must reduce its voltage to limit Temperature rise.
power. Premature ageing of equipment.
Voltage spike Sudden, major jump in voltage Close lightning strikes, static Processing errors, corruption of
(e.g. 6 kV). discharges. data, system shutdown.
Damage to computers, electronic
boards.
Voltage unbalance Condition where the rms value of - Induction furnaces. - Temperature rise.
(in three-phase systems) the phase voltages or the - Unbalanced single-phase loads. - Disconnection of a phase.
unbalances between phases are
not equal.
Frequency variations
Frequency fluctuations Instability in the frequency. - Regulation of generators. These variations exceed the
Typically +5%, - 6% (average for - Irregular operation of generators. tolerances of certain instruments
ten-second time intervals). - Unstable frequency source. and computer hardware (often ±
1%) and can therefore result in the
loss or corruption of data.
Flicker Flicker in lighting systems due to a Welding machines, motors, arc Physiological disturbances.
drop in voltage and frequency furnaces, X-ray machines, lasers,
(< 35 Hz). capacitor banks.
Other disturbances
HF transients Sudden, major and very short Atmospheric phenomena Destruction of equipment,
jump in voltage. (lightning) and switching. accelerated aging, breakdown of
Similar to a voltage spike. components or insulators.
The UPS solution Modern economic activities are increasingly dependent on digital technologies which
are very sensitive to electrical disturbances.
As a result, many applications require a backed up supply of power to protect against
the risk of disturbances in utility power:
Industrial processes and their control/monitoring systems - risks of production
losses,
Airports and hospitals - risks for the safety of people,
Information and communication technologies related to the internet - risks of
processing shutdowns with very high hourly downtime costs due to the interruption in
the exchange of vital data, required by global companies.
UPSs
A UPS (uninterruptible power system) is used to supply sensitive applications with
secure power.
A UPS is an electric device positioned between the utility and the sensitive loads that
supplies voltage offering:
High quality: the output sine-wave is free of any and all disturbances in utility
power and within strict amplitude and frequency tolerances,
High availability: the continuous supply of voltage, within the specified tolerances,
is ensured by a backup supply of power. The backup supply is generally a battery
that, if necessary, steps in without a break in the supply to replace utility power and
provide the backup time required by the application.
These characteristics make UPSs the ideal power supply for all sensitive
applications because they ensure power quality and availability, whatever the state
of utility power.
Components of a UPS
A UPS generally comprises the main components listed below.
PFC Rectifier
It draws utility power, with unity power factor, to supply DC Bus (where DC caps are
connected) to supply the inverter.
Inverter
It completely regenerates a high-quality voltage output sine-wave:
Free of all utility-power disturbances, notably micro-outages,
Within tolerances compatible with the requirements of sensitive electronic devices
(e.g. tolerances in amplitude ± 0.5% and frequency ± 1%, compared to ± 10% and ±
5% in utility power systems, which correspond to improvement factors of 20 and 5,
respectively.
Note. The term inverter is sometimes used to designate a UPS, when in reality it is
only a part of the UPS.
Charger
It is also named ―chopper‖, and works in 2 modes, buck or boost :
- it charges the Batteries in normal operation (buck) => it limits the DC current to
0,1C10 to recharge the batteries, or keep the batteries in floating mode.
- It discharges the batteries in battery operation (boost) => it increases the battery
voltage to the DC bus level voltage in order to supply the inverter which is still
supplying the load.
Battery
The battery provides sufficient operating backup time (6 minutes to a number of
hours) by stepping in to replace utility power as needed.
Static bypass
The static bypass ensures no-break transfer of the load from the inverter to direct
utility power and back. No-break transfer is carried out by a device implementing
SCRs (sometimes called a static switch).
The static bypass makes it possible to continue supplying the load even if an internal
fault occurs or during maintenance on the rectifier/charger and inverter modules. It
can also serve for transfers to call on the full power available upstream in the event
of overloads (e.g. short circuits) exceeding UPS capacity.
During operation on the static bypass, the load is supplied directly by utility power
and is no longer protected (operation in downgraded mode).
Maintenance bypass
07/2016 edition p. 104
UPSs
This bypass may be used to supply the load directly with utility power, without calling
on the inverter or the static switch. Transfer to the maintenance bypass is user
initiated with switches. By actuating the necessary switches, it is the means to isolate
the static bypass and the inverter for maintenance, while continuing to supply the
load in downgraded mode.
HV system
HV/LV
transformer
UPS
Non-sensitive loads
Rectifier/
charger
Battery Maintenance
bypass
Inverter Static
bypass
Reliable power
(no disturbances, within
strict tolerances
and available due to
battery backup power)
Sensitive loads
UPS applications UPSs are used for a wide range of applications requiring electrical power that is
available at all times and not affected by disturbances on the utility power system.
The table below presents a number of applications.
For each, it indicates the sensitivity of the application to disturbances and the type of
UPS that is suitable for protection.
The applications requiring this type of installation are:
Computer systems,
Telecommunications,
Industry and instruments,
Other applications.
The required UPS typologies are presented on page 9, "Types of static UPSs".
They include static UPSs implementing the following typologies:
Passive standby,
Interaction with the distribution system,
Double conversion.
ECOnversion (derivated from double conversion and ECO Mode)
ECO Mode (economy mode from double conversion)
UPS applications
Application Protected devices Protection required against UPS type
Micro- Outages Voltage Frequency Other (see p. 8)
outages variations variations
Computer systems
Data centres - Large bays for rack-mounted servers ***** ***** ***** ***** ***** - Double conversion
- Internet data centres - ECOnversion
- Mix of double
conversion +
ECOnversion in a 2N
configuration
Company networks - Sets of computers with terminals and ***** ***** ***** ***** ***** - Double conversion
peripheral devices (tape storage units, - ECOnversion
disk drives, etc.)
Small networks and - Networks made up of PCs or **** **** *** *** ** - Interaction with the
servers workstations, server networks (WAN, distribution system
LAN) - ECOnversion
Stand-alone computers - PCs, workstations ** ** * * ** Passive standby
- Peripheral devices: printers, plotters,
voice mail
Telecommunications
Telecommunications - Digital PABXs ***** ***** ***** ***** ***** Double conversion
Industry and instruments
Industrial processes - Process control *** ***** *** *** **** Double conversion
- PLCs
- Numerical control systems
- Control systems
- Robot control/monitoring systems
- Automatic machines
Medical and laboratories - Instrumentation **** ***** **** **** *** Double conversion
- Scanners (60 Hz)
Industrial equipment - Machine-tools *** **** *** *** *** Double conversion
- Welding robots
- Plastic-injection presses
- Precise regulation devices (textile,
paper, etc.)
- Heating equipment for manufacture of
semi-conductors, glass, pure materials
Lighting systems - Public buildings (elevators, safety ** **** *** *** ** - Double conversion
equipment) - Interaction with the
- Tunnels distribution system
- Runway lighting in airports - ECOnversion
Other applications
Special frequencies - Frequency conversion **** **** **** ***** *** Double conversion
- Power supplies for aircraft (400 Hz)
* low sensitivity to disturbances.
***** high sensitivity to disturbances.
Comparison
Rotary solution
The arguments often put forward in favour of this solution are as follows:
High generator short-circuit current on the order of 10 In (ten times the rated
current) that makes setting of protection devices easier,
150% overload capacity (of the rated current) over a longer period (two minutes
instead of one),
Downstream installation galvanically isolated from upstream AC source due to the
motor/generator set,
Internal impedance providing high tolerance to the non-linear loads frequently
encountered with the switch-mode power supplies used by computer systems.
Static solution
Compared to the advantages of rotary solutions
The static UPSs from Schneider Electric offer the advantages listed below.
Operation in current-limiting mode (e.g. up to 2.33 In for MGE Galaxy 5000) with
discrimination ensured for circuits rated up to In/2.
These features, which are more than sufficient in practice, prevent the disadvantages
of rotary systems:
- overheating of cables,
- the effects of an excessive short-circuit current and the corresponding voltage drop
on sensitive devices, during the time taken by protective devices to clear the fault.
150% overload capacity (of the rated current) for one minute.
The two-minute overload capacity is of no practical use because most overloads are
very short (less than one second, e.g. in-rush currents of motors, transformers and
power electronics).
Galvanic isolation, when required, by means of an isolating transformer.
Double-conversion operation which completely isolates the load from utility power
and regenerates the output voltage with precise regulation of the voltage amplitude
and the frequency.
Very low internal impedance for higher performance with non-linear loads due to
the use of power-transistor technologies.
Other advantages
Static solutions provide many other advantages as well, due to power-transistor
technology combined with a PWM chopping technique.
Simplified overall design, with a reduction in the number of parts and connections,
and in the number of possible causes of failure.
Capacity to react instantaneously to utility-power amplitude and frequency
fluctuations by means of microprocessor-controlled switching regulation based on
digital sampling techniques. The voltage amplitude returns to regulated conditions (±
0.5% or ± 1% depending on the model) in less than 10 milliseconds for load step
changes up to 100%. Within the indicated time interval, such a load step change
produces a load voltage variation of less than for example ± 2% for MGE Galaxy
5500 and Galaxy VM.
High, constant efficiency whatever the percent load, which is a major advantage
for redundant UPS units with low percent loads. A static UPS unit with a 50% load
maintains high efficiency (94% to 96,5%), whereas the efficiency of a rotary UPS
drops to the 88-90% range (typical value), which directly impacts on operating costs.
Redundant configurations providing high availability in the framework of ultra-
reliable supply systems (e.g. for data centres).
Possible integration in redundant architectures with separate functions that
facilitate maintenance by isolating parts of the installation.
Rotary systems integrate the UPS, the backup power and the generator as a single
component, thus making it impossible to separate the functions.
No single points of failure. Rotary systems incorporating flywheels depend on the
capacity of the motor to start quickly (typically in less than 12 seconds). This means
the motor must be in perfect condition and rigorously maintained. If it does not start,
there is no time to shut down the critical loads in an orderly manner.
Consider also the following non-negligible advantages:
reduced dimensions and weight,
no wear on rotating parts, hence easier and faster maintenance. For example,
rotary systems require checks on the alignment of the rotating parts and the
replacement of the bearings after 2 to 6 years is a major operation (lifting equipment,
heating and cooling of the bearings during the replacement).
Conclusion
Given the advantages presented above, static UPSs are used in the vast majority of
cases, and for high-power applications in particular.
In the following pages, the term uninterruptible power supply (UPS) is taken to
mean the static solution.
AC input power
These definitions concern UPS operation with respect to the power source including
the distribution system upstream of the UPS.
The standards define the following terms:
Primary power: power normally continuously available which is usually supplied
by an electrical utility company, but sometimes by the user's own generation,
Standby power: power intended to replace the primary power in the event of
primary-power failure,
Practically speaking, a UPS has one or two inputs:
Normal AC input (or Mains 1), supplied by primary power,
Bypass AC input (or Mains 2), supplied by standby power (generally speaking via
a separate cable from the same main low-voltage switchboard (MLVS).
The UPS is installed in parallel to the utility and backs it up. The battery is
charged by a charger that is separate from the inverter.
Operating principle
Normal mode
- The inverter operates in passive standby mode.
- The load is supplied by utility power via a filter which eliminates certain
disturbances and provides some degree of voltage regulation.
- The standards do not mention this filter and speak simply of a "UPS switch". They
also indicate that "additional devices may be incorporated to provide power
conditioning, e.g. ferroresonant transformer or automatic tap-changing transformer".
Battery backup mode
- When the AC input voltage is outside specified tolerances for the UPS or the utility
power fails, the inverter and the battery step in to ensure a continuous supply of
power to the load following a very short transfer time (generally less than 10 ms).
The standards do not stipulate a time, but do indicate that "the load [is] transferred to
the inverter directly or via the UPS switch (which may be electronic or
electromechanical)".
- The UPS continues to operate on battery power until the end of battery backup time
or utility power returns to normal, which provokes transfer of the load back to the AC
input (normal mode).
Advantages
Simple diagram.
Reduced cost.
Disadvantages
No real isolation of the load with respect to the upstream distribution system.
Transfer time. It operates without a real static switch, so a certain time is required
to transfer the load to the inverter. This time is acceptable for certain individual
applications, but incompatible with the performance required by more sophisticated,
sensitive systems (large computer centres, telephone exchanges, etc.).
No regulation of the output frequency, which is simply that of the utility power.
Usage
This configuration is in fact a compromise between an acceptable level of protection
against disturbances and cost.
The mentioned disadvantages mean that, practically speaking, this type of UPS can
be used only for low power ratings (< 2 kVA) and cannot be used as a frequency
converter.
Operating principle
Normal mode
The load is supplied with conditioned power via a parallel connection of the AC input
and the inverter. As long as the utility power is within tolerances, the inverter
regulates fluctuations in the input voltage. Otherwise (reversible operation), it
charges the battery. The output frequency depends on the AC-input frequency.
Battery backup mode
- When the AC input voltage is outside specified tolerances for the UPS or the utility
power fails, the inverter and the battery step in to ensure a continuous supply of
power to the load. The power switch (e.g. static switch) also disconnects the AC
input to prevent power from the inverter from flowing upstream.
- The UPS continues to operate on battery power until the end of battery backup time
or utility power returns to normal, which provokes transfer of the load back to the AC
input (normal mode).
Bypass mode
This type of UPS may be equipped with a bypass. If one of the UPS functions fails,
the load can be transferred to the bypass AC input via the maintenance bypass.
Advantages
The cost can be less than that for a double-conversion UPS with an equivalent
power rating because the inverter does not operate continuously.
Disadvantages
No real isolation of the load with respect to the upstream distribution system, thus:
- sensitivity to variations in the utility voltage and frequent demands placed on the
inverter,
- influence of downstream non-linear loads on the upstream input voltage.
No regulation of the output frequency, which is simply that of the utility power.
Mediocre conditioning of the output voltage because the inverter is not installed in
series with the AC input. The standard speaks of "conditioned power" given the
parallel connection of the AC input and the inverter. Conditioning is, however, limited
by the sensitivity to upstream and downstream voltage fluctuations and the reversible
operating mode of the inverter.
Efficiency depends on:
- the type of load. With non-linear loads, the current drawn comprises harmonics that
alter the fundamental. The harmonic currents are supplied by the reversible inverter
which regulates the voltage and efficiency is sharply reduced.
- the percent load. The power required to charge the battery becomes increasingly
significant as the percent load decreases.
A single point of failure exists due to the absence of a static bypass, i.e. if a
malfunction occurs, the UPS shuts down.
Usage
This configuration is not well suited to regulation of sensitive loads in the medium to
high-power range because frequency regulation is not possible. For this reason, it
is rarely used other than for low power ratings.
Double-conversion UPSs
The inverter is connected in series between the AC input and the application.
The power supplied to the load continuously flows through the inverter.
Advantages
Complete regeneration of the output power, whether it comes from the utility or the
battery.
Total isolation of the load from the distribution system and its disturbances.
Very wide input-voltage range, yet precise regulation of the output voltage.
Independence of the input and output frequencies, thus ensuring an output
frequency within strict tolerances. Capacity to operate as a frequency converter (if
planned as such), by disabling the static switch.
Much higher performance levels under steady-state and transient conditions.
Instantaneous shift to battery backup mode if utility power fails.
No-break transfer to a bypass line (bypass mode).
Manual bypass (generally standard) to facilitate maintenance.
Disadvantages
Higher price, but compensated by the many advantages.
Usage
This configuration is the most complete in terms of load protection, regulation
possibilities and performance levels. It notably ensures independence of the output
voltage and frequency with respect to the input voltage and frequency.
Its many advantages mean that it is virtually the only configuration used for
medium and high power ratings (from 10 kVA upwards).
Usage
This configuration is the most advanced for customers looking for very high efficiency
without sacrifying the power quality downstream. It can be used in many
applications, knowing the most important usage can be in the Data Centre area, in a
mix use for example (in a 2N configuration, 1 branch can operate in double
conversion and the other branch in ECOnversion
Operating principle : Smart Power Test SPoT
This mode of operation allows to power test the UPS, without the need of connecting a load bank.
Each component of the UPS will be tested during this operation :
PFC
07/2016 edition p. 114
Types of UPSs (Cont.)
Inverter
Static bypass switch
Battery charger
Advantages
Power test the UPS, at the commissioning, after a maintenance or after a break fix.
No need of a reserve for a breaker to connect a load bank in the customer
switchgear.
Can be done of both single units and parallel systems.
Disadvantages
During this test, the load is supplied directly from the utility
Smart Power Test, see Application Note AN188 on Galaxy VM homepage
Conclusion
Double-conversion UPSs represent the vast majority of the medium to high-
power systems sold (95% starting from a few kVA and 98% for 10 kVA and higher).
This is due to their numerous strong points in meeting the needs of sensitive loads
at these power ratings and is largely the result of the inverter positioned in series
with the AC input.
What is more, they have very few weak points except their high cost that is
required to offer a level of performance that is often indispensable given the critical
nature of the protected loads. A further weak point is slightly higher losses (a few
percent).
In the power ranges under consideration, the other technologies are marginal, in
spite of a significantly lower cost.
They have the disadvantages listed below.
No voltage regulation for passive-standby UPSs.
No frequency regulation for passive-standby UPSs and line-interactive UPSs.
Mediocre isolation (often a surge arrestor) from the AC input due to the parallel
configuration of the inverter.
Conclusion
For low power ratings (< 2 kVA), the three standardised technologies
coexist.
It is the cost effectiveness of the protection functions with respect to the
requirements of the loads and the risks run (for people, production, etc.) that
determines selection of one of the three typologies.
STATIC BYPASS
SWITCH
DELTA
TRANSFORMER
AC AC
DC DC
DELTA MAIN
CONVERTER INVERTER
BATTERY
A simple way to understand the energy efficiency of the delta conversion topology is
to consider the energy required to deliver a package from the 4th floor to the 5th floor
of a building as shown in Figure 5.7. Delta conversion technology saves energy by
carrying the package only the difference (delta) between the starting and ending
points. The double conversion on-line UPS converts the power to the battery and
back again whereas the delta converter moves components of the power from input
to the output.
X 5th
Floor
X 5th
Floor
4th 4th
Floor Floor
In the delta conversion on-line design, the delta converter acts with dual purposes.
The first is to control the input power characteristics. This active front end draws
power in a sinusoidal manner, minimizing harmonics reflected onto the utility. This
ensures optimal utility and generator system compatibility, reducing heating and
system wear in the power distribution system. The second function of the delta
converter is to control input current in order to regulate charging of the battery
system.
The delta conversion on-line UPS provides the same output characteristics as the
double conversion on-line design. However, the input characteristics are often
different. Delta conversion on-line designs provide dynamically-controlled, power
factor corrected input, without the inefficient use of filter banks associated with
traditional solutions. The most important benefit is a significant reduction in energy
losses. The input power control also makes the UPS compatible with all generator
sets and reduces the need for wiring and generator over sizing. Delta conversion on-
line technology is the only core UPS technology today protected by patents and is
therefore not likely to be available from a broad range of UPS suppliers.
During steady state conditions the delta converter allows the UPS to deliver power to
the load with much greater efficiency than the double conversion design.
Components of a UPS The information presented below concerns double-conversion UPSs, the
technology most commonly used by Schneider Electric for power ratings greater than
10 kVA.
UPS connection to both the primary and standby-power sources (UPS inputs
supplied by two separate circuits from the MLVS) is recommended because overall
system reliability is increased. However, if two separate circuits from the MLVS are
not available, it is possible to have both AC inputs (normal and bypass) supplied by
primary power (second cable).
Management of transfers between the two input lines is organised as follows.
The UPS synchronises the inverter output voltage with that of the bypass line as
long as the latter is within tolerances. It is thus possible, if necessary, for the static
switch to transfer the load to the bypass AC input, without a break (because the two
voltages are synchronised and in phase) or disturbances (because the standby
power is within tolerances) for the load.
When standby power is not within tolerances, the inverter desynchronises and
transfer is disabled. It can, however, by carried out manually.
07/2016 edition p. 119
UPS components and operation (Cont.)
Components of a UPS
Rectifier/charger (1)
Transforms the AC power from the primary-power source into DC voltage and
current used to:
Supply the inverter,
Charge and float charge the battery.
Inverter (2)
Using the DC power supplied by the:
Rectifier during normal operation,
Battery during autonomous operation,
the inverter completely regenerates a sinusoidal output signal, within strict amplitude
and frequency tolerances.
Battery (3)
Makes the UPS autonomous with respect to the utility in the event of:
A utility outage,
Utility-power characteristics outside specified tolerances for the UPS.
Battery backup times range from 6 to 30 minutes as standard and can be extended
on request. Depending on the duration of the backup time, the battery is housed in
the UPS cabinet or in a separate cabinet.
Filters (12)
All UPSs of the Schneider Electric Galaxy and Symmetra ranges are equipped
with a PFC-type rectifier that eliminates the need for a filter (see ―Key factors in
UPS installation” p. 27).
Downstream, UPSs implementing new PWM-chopping techniques may be directly
connected to non-linear loads. This technique makes it possible for UPSs from
Schneider Electric to maintain the THDU below 3%.
Complete solutions
Schneider Electric can provide complete solutions comprising all the components
listed above, including air-conditioning solutions for data centers, in conjunction with
Schneider Electric. For users, the result is a single partner and an installation that
offers optimum performance and reliability.
Main characteristics of UPS These characteristics are based on the main technical specifications presented in the
IEC 62040-3 / EN 62040-3 standards on UPS performance requirements.
components Certain terms used here differ from the common jargon and a number of new
features have not yet been assimilated by manufacturers. New terms or
characteristics used by the standard are indicated between parentheses and
preceded by an asterisk.
For example, the title of a section "input current during battery float charging", a
commonly used term, is followed by (*rated input current), the term used in the
standard.
Note that a number of numerical values are indicated as examples.
They are, for the most part, drawn from the technical characteristics of the
corresponding UPSs or indicated simply for the purposes of the example.
AC input power
Number of phases and system earthing arrangement
The AC-input supply (primary power) is three-phase + neutral. Single-phase inputs
are not used for the power levels dealt with here.
The system earthing arrangement is generally imposed by standards (IT, TT, TNS or
TNC).
Normal AC input
The normal AC input is supplied with utility power for the rectifier/charger, within the
specified tolerances.
Example: 400 V rms ± 15% at a frequency of 50 or 60 Hz ± 5%, three-phase.
Bypass AC input
The bypass AC input is supplied with standby power. Practically speaking, this a
cable connected to a utility feeder in the MLVS other than the one supplying the
normal AC input.
In general, it supplies voltage with the same characteristics as that of the primary
power.
Example: 400 V rms ± 15% at a frequency of 50 or 60 Hz ± 5%, and a short-circuit
current Isc2 = 12.5 kA. The short-circuit current is important information for the
downstream protection devices in the event of operation via the static or
maintenance bypass.
Supply of separate primary and standby power is recommended because it
increases overall system reliability, but is not mandatory. However, if two separate
circuits from the MLVS are not available, it is possible to have both AC inputs
(normal and bypass) supplied by primary power (second cable).
Rectifier/charger
Floating voltage
This is the voltage supplied by the rectifier/charger which keeps the battery fully
charged.
It depends on the batteries used and the manufacturer's recommendations.
Service life
This is defined as the operating period, under normal usage conditions, for which the
battery supplies at least 50% of the initial backup time.
For example, Galaxy VM is supplied as standard with sealed lead-acid batteries
with a service life of ten years or more. This type of battery, rated for 5 to 30 minutes
of backup time, will contractually supply less than 5 to 30 minutes at the end of the
specified service life. This is defined at the specification by ―15 minutes end of life‖,
and this is according to Eurobat.
It may supply more if it has been used under optimum conditions (notably concerning
the temperature). However, it is contractually guaranteed not to supply less, unless
used improperly.
Operating modes
The battery may be:
Charging. It draws a charge current (I1 charge) supplied by the rectifier/charger.
Float charging. The battery draws a low, so-called floating current (I1 floating),
supplied by the rectifier/charger, which maintains its charge by compensating for
open-circuit losses.
Discharging. The battery supplies the inverter until its shutdown voltage is
reached.
When this voltage, set by the battery manufacturer, is reached, the battery is
automatically disconnected (UPSs from Schneider Electric) to avoid damage by deep
discharge.
Rated voltage
This is the DC output voltage that the battery supplies to the Charger (buck/boost).
Example: 500 V DC for the Galaxy VM range.
Capacity
Battery capacity is expressed in ampere/hours.
Example: for a 160 kVA Galaxy VM equipped with a battery offering ten minutes
of backup time and a service life of five years, the capacity is 100 A/h.
Number of cells
Number of single battery cells making up the entire battery string.
Example: the battery of a 160 kVA Galaxy VM comprises, for a given type of
battery, 40 cells providing 13.6 V each, for a backup time of ten minutes.
Floating voltage
This is the DC voltage used to maintain the battery charge, supplied by the charger.
Example: for Galaxy VM, the floating voltage is 540 V DC.
Inverter
Rated power (Sn)
(* rated output apparent power)
This is the maximum apparent power Sn (kVA) that the inverter can deliver to a
linear load at a power factor of 0.8, during normal operation under steady-state
conditions.
The standards also define this parameter for operation on battery power.
Theoretically speaking, it is the same if the battery is correctly sized.
Example: a MGE Galaxy 5500 with a rated power (Sn) of 100 kVA.
Efficiency ()
This is the ratio of active power Pu (kW) supplied by the UPS to the load to the
power Pin (kW) that it draws at its input, either by the rectifier or from the battery.
.= Pu / Pin.
For most UPSs, efficiency is optimum at full rated load and drops sharply with lower
percent loads.
Due to their low output impedance and no-load losses, the efficiency of Galaxy V
series UPSs is virtually stable for loads from 25 to 100%. The Galaxy V series range
offers efficiency greater than 95% starting at 25% load, up to 96,5% at full rated load,
as well as in ECOnversion mode which increases efficiency up to 99%.
Practically speaking, for Galaxy V series UPSs, an efficiency value of 95,5% can be
used for all input-power calculations for loads from 30 to 100%.
Output voltage Un
Number of phases
The output can be three-phase (3ph-3ph UPS) or single-phase (3ph-1ph UPS),
depending on the situation. Note that the upstream and downstream system earthing
arrangements may be different.
Static characteristics
These are the tolerances (maximum permissible variations) for the amplitude and
frequency of the output voltage under steady-state conditions. Stricter than those
applying to utility power, they are measured for normal operation on AC-input power
and for operation in battery backup mode.
Output voltage variation
The amplitude tolerance is expressed as a percentage of the nominal rms value and
may be adjustable.
Example: for a MGE Galaxy, the voltage 400 V rms ± 1% may be adjusted to ±
3%.
The standards also stipulate a rated peak output voltage and the tolerance with
respect to the rated value.
Output frequency variation
The tolerance is expressed as a percentage of the rated frequency.
Example: for a Galaxy, 50 or 60 Hz ± 0.1% during normal operation on primary
power and ± 0.5% in battery backup mode.
Dynamic characteristics
These are the tolerances under transient load conditions.
Galaxy UPSs are capable of withstanding the following conditions.
Load unbalance
For unbalance in the load voltage (phase-to-neutral or phase-to-phase) of:
- 30%, the output voltage variation is less than 0.1%,
- 100% (one phase at Pn and the others at 0), the output voltage does not vary more
than 0.2%.
Load step changes (voltage transients)
For load steps from 0 to 100% or from 100 to 0% of the rated load, the voltage does
not vary more than:
± 2% on utility power;
+ 2% to -4 % on battery power.
Fig. 5.7. Diagram showing the main characteristics (see the list below).
Normal AC input
● Voltage Un + 10% to - 15%
● Frequency f + 4% to - 6%
Bypass AC input
● Voltage Un + 10% to - 15%
● Frequency f + 4% to - 6%
● Short-circuit current Isc2 (withstand capacity of the static bypass)
Rectifier/charger
● Floating voltage
● Input currents
- rated (battery float charging)
- maximum (battery charging)
Battery
● Backup time: standard 5, 6, 8, 10, 15, 20, 30, 60 minutes, longer times on request)
● Service life: 10 years or longer
● Maximum current Ib max.
Inverter
● Apparent output power:
- rated: Sn (kVA)
- load power: Su (kVA) = Sn x Tc%
● UPS percent load Tc% = Su / Sn
● Active output power:
- rated: Pn (kW) = Sn (kVA) x 0.8
- load power: Pu (kW) = Su (kVA) x PF = Sn x Tc% x PF = Un Iu PF
● Efficiency: Pu / Pn = 93% (97% in ECO mode).
● Static characteristics (output-voltage tolerances under steady-state conditions)
- amplitude: Un ± 1% adjustable to ± 3%
- frequency: f ± 1% during normal operation, f ± 0.5% in battery backup mode
- inverter output voltage synchronised (frequency and phase) with that of the standby
power as long as the latter is within tolerances.
● Dynamic characteristics (tolerances under transient conditions)
- maximum voltage and frequency variations for load step changes from 0% to 100%
or 100% to 0%: Un ± 2%, f ± 0.5%
● Output voltage distortion
- 100% non-linear loads THDU < 2%
● Overload and short circuit capacity:
- overloads: 1.5 In for 1 minute
- short-circuits: current limiting to 2.33 In for 1 second
Load
● Load current (Iu)
● Power factor PF
UPS operating modes Normal mode (on utility power, see fig. 5.8 on left-hand side)
The UPS draws the AC utility power required to operate via the rectifier/charger
which provides DC current.
Part of the utility power drawn is used to charge or float charge the battery:
I1 floating, if the battery is already fully charged,
I1 charge if the battery is not fully charged (i.e. charging following a recent
discharge).
The remaining current is supplied to the inverter with generates an output-voltage
sine-wave within the specified amplitude and frequency tolerances.
Battery backup mode (on battery power, see fig. 5.8 on right-hand side)
The battery steps in to replace primary power and supplies the power required by the
inverter for the load, with the same tolerances as in normal mode.
This takes place through immediate transfer (the battery is parallel connected) in the
event of:
Normal AC-input failure (utility-power outage),
Normal AC input outside tolerances (degradation of utility-power voltage).
Bypass mode (on static-bypass line, see fig. 5.9 on left-hand side)
A static switch (SS) ensures no-break transfer of the load to the bypass AC input for
direct supply of the load by standby power.
Transfer is automatic in the event of:
An overload downstream of the UPS exceeding its overload capacity,
An internal fault in the rectifier/charger and inverter modules.
Transfer always takes place for internal faults, but otherwise is possible only if the
voltage of the standby power is within tolerances and in phase with the inverter.
To that end:
The UPS synchronises the inverter output voltage with that of the bypass line as
long as the latter is within tolerances. Transfer is then possible:
- without a break in the supply of power. Because the voltages are in phase, the
SCRs on the two channels of the static switch have zero voltage at the same time,
- without disturbing the load. The load is transferred to a bypass line that is within
tolerances.
When standby power is not within tolerances, the inverter desynchronises and
operates autonomously with its own frequency. Transfer is disabled.
It can, however, by carried out manually.
Note 1. This function greatly increases reliability due to the very small probability of a
downstream overload and a standby-power failure occurring at the same time.
Note 2. To ensure correct operation of the bypass line, discrimination must be
ensured between the protection device upstream of the bypass AC input (on the
MLVS outgoer) and those on the UPS outgoing circuits (see information on
discrimination below).
Maintenance mode (on maintenance bypass, see fig. 5.9 right-hand side)
Maintenance is possible without interrupting load operation. The load is supplied with
standby power via the maintenance bypass. Transfer to the maintenance bypass is
carried out using manual switches.
The rectifier/charger, inverter and static switch are shut down and isolated from
power sources. The battery is isolated by its protection circuit breaker.
Redundancy
Redundancy in parallel configurations can be N+1, N+2, etc.
This means that N UPS units are required to supply the load, but N+1 or N+2 are
installed and they all share the load.
See the example below.
Example
Consider a critical load with a 100 kVA rating.
2+1 redundancy
- 2 UPS units must be capable of fully supplying the load if redundancy is lost.
- Each UPS unit must therefore have a 50 kVA rating.
- 3 UPS units normally share the 100 kVA load, i.e. each supplies 33.3 kVA.
- The 3 UPS units normally operate at a percent load of 33.3 / 50 = 66.6%.
- Integrated parallel UPS units are each equipped with a static bypass. Transfer is
managed such that the three UPS units transfer to the bypass simultaneously, if
necessary.
Fig. 5.10. Integrated parallel UPS units with common maintenance bypass and 2+1 redundancy. Operation with all units OK
(redundancy available).
Loss of redundancy
- One UPS unit shuts down, the two remaining units operate at 100%.
- The faulty UPS unit can be serviced due to the maintenance bypass.
Fig. 5.11. Integrated parallel UPS units with common maintenance bypass and 2+1 redundancy. Operation following loss of
redundancy.
UPS UPS
Q1 Q1
Q4S Q4S
Rectifier Rectifier
charger charger
Battery QF1
Battery QF1
Static Manual
Static Manual bypass bypass Q3BP
bypass bypass Q3BP
Inverter
Inverter
K3N
K3N
Q5N
Q5N
Loads
Loads
Fig. 5.12. UPS with output transformer. Fig. 5.13. Transformerless UPS.
Advantages
This technology offers users a number of key advantages.
● Smaller footprint: less space required with no transformer
● Less weight: weight reduction by eliminating the transformer
● Higher efficiency: elimination of transformer losses
● Voltage regulation by signal modulation for better matching with the load. The
electronics act directly on the output voltage for a for faster and more precise voltage
regulation.
The trend
The use of transformerless UPSs began in the early 1990s for ratings up to a few
hundred kVA. Given their many advantages, they are now widely used up to higher
ratings. The average power rating using the transformerless technique has increased
by a factor of 50 over the past 15 years.
Galvanic isolation
One of the reasons cited for using output transformers is to provide galvanic
isolation.
However, three-phase UPSs above a certain power rating are equipped with a
bypass to ensure continuity of power. The presence of a bypass means that a UPS,
with or without an output transformer, cannot provide galvanic isolation between the
source and the loads. For this reason, transformerless UPS technology is gradually
becoming the preferred solution for high ratings.
This aspect will be discussed below by comparing the use of the two technologies
depending on the system earthing arrangement encountered.
Separate N and PE
Computer manufacturers recommend that the TN-S system with earthed neutral be
created as close as possible to the loads. This is generally done at the entry to the
computer room).
Use of the TN-S system without this measure, i.e. with the earthed neutral created
far upstream) can create a potential difference between earth and neutral due to the
upstream distribution.
This is generally done using PDUs (Power Distribution Units) that include an input
transformer, making it possible to obtain a reliable neutral reference potential and
ensuring galvanic isolation in all UPS operating modes (on normal AC input or
bypass).
In addition, this solution uses standard transformers that offer very high reliability,
exceeding that of UPS output transformers. This solution with an input transformers
is used widely in the USA where a 3-phase 480 V distribution system is brought to
the computer room entry to supply 480 V/208 transformer (fig. 5.16).
UPS A UPS B
. .
PDU A PDU A
Isolating
transformers
used to recreate
a TN-S system
with neutral
x x
x x
Blade server
Fig. 5.16. Example of transformers used at the PDU input to create a TN-S distribution system
with a neutral.
These two situations may be dealt with in the same manner. With a TNH-C system
upstream, it is possible to separate the neutral and the PE upstream of the UPS (by
separating the wires) and thus create the situation with TN-S both upstream and
downstream. In the diagrams below, the upstream TN-C simplifies the distribution.
Fir. 5.18 illustrates the only case for an upstream TN-C system.
In this case, solutions using UPSs with or without a transformer are identical,
however transformerless technology offers advantages in terms of efficiency,
footprint, weight and voltage regulation accuracy.
Transformerless solutions
● The constraints caused by the UPS output transformer are avoided.
● A transformer is installed at the entry to the computer room, generally in a PDU.
There is no need for four-pole devices on the bypass or for upstream distribution of
the neutral.
A transformer must still be added, but there are advantages in terms of:
● UPS cost, i.e. no specific output transformer and no four-pole devices and neutral
on the bypass line,
● reduced footprint and weight,
● better output regulation for rapid load fluctuations.
A source
A natural source (atmosphere, earth, sun, etc.) or, more often, an industrial source
(electrical and electronic devices).
The source generates disturbances through sudden (pulse) variations in electrical
values (voltage or current), defined by:
A wave form,
A wave amplitude (peak value),
A spectrum of frequencies,
A level of energy.
A coupling mode
Coupling enables transmission of disturbances and may be:
Capacitive (or galvanic), for example via transformer windings,
Inductive, by a radiating magnetic field,
Conducted, by a common impedance, via an earthing connection.
A victim
This is any device likely to be disturbed, and which malfunctions due to the presence
of the disturbances.
Examples
Sources
In low-voltage installations, sources include suddenly varying currents resulting from:
Faults or short-circuits,
Electronic switching,
High-order harmonics,
Lightning or transformer breakdown.
Frequencies may be low (< 1 MHz) for power frequencies and their harmonics or
high (> 1 MHz) for lightning.
Coupling
Capacitive: transmission of a lightning wave via a transformer.
Inductive: radiation of a magnetic field created by one of the above currents.
Radiation creates an induced electromotive force, that is an induced disturbing
current, in the loops of conductors made up of the cables supplying devices and the
earthing conductors of the devices.
As in indication, a radiation of 0.7 A/m can disturb a video monitor.
That corresponds to the field created 2.2 m around a conductor carrying a current of
10 A.
Conducted (common impedance): increase in the potential of an earthing
connection.
Disturbance levels
Standard IEC 6100-2-4 defines a number of disturbance levels for EMC:
Level 0: no disturbance,
Emission level: maximum level authorised for a user on a public utility or for a
device,
Compatibility level: maximum disturbance level expected in a given environment,
Immunity level: level of disturbance that a device can withstand,
Susceptibility level: level starting at which a device or system malfunctions.
Consequently, for devices and equipment that are considered:
Sources, limits (emission levels) must be set for disturbances emitted by devices
to avoid reaching compatibility levels,
Victims, they must also withstand disturbance levels higher than the compatibility
levels, if they are exceeded, which is permissible on a transient basis. These higher
levels are the immunity levels.
EMC standards set these levels.
List of EMC standards, see the section on page 135 on EMC standards.
Measured values
Devices are subjected to tests.
Five major values are measured:
CE - conducted emissions,
07/2016 Edition p. 139
UPS standards (Cont.)
RE - radiated emissions,
ESD - electrostatic discharges,
CS - conducted susceptibility,
RS - radiated susceptibility.
The tests require major resources, namely a Faraday cage for conducted emissions
and susceptibility and an anechoic chamber for radiated emissions.
Schneider Electric has a certified anechoic test chambers.
CE marking
CE marking was created by European legislation.
It is mandatory for free circulation of goods in the EU.
Its purpose is to guarantee, through respect of the corresponding European
directives:
That the product is not dangerous (Low-voltage Directive),
That it does not pollute (Environment Directive) and its electromagnetic
compatibility (EMC Directive).
Before placing the CE marking on a product, the manufacturer must run or have run
checks and tests which ensure conformity of the product with the requirements in the
applicable directive(s).
It is NOT a certification standard or mark of conformity.
It does not signify that the product complies with national or international standards.
07/2016 Edition p. 140
UPS standards (Cont.)
Main standards governing UPSs from Schneider Electric comply (certified by TÜV and Veritas) with the main
UPSs applicable international standards.
Safety
IEC 60950-1 / EN 60950-1
Information technology equipment - Safety - Part: General requirements
IEC 62040-1/ EN 62040-1
Uninterruptible power systems (UPS) - General and safety requirements for UPS.
IEC 62040-3 / EN 1000-3
Uninterruptible power systems (UPS) - Method of specifying the test and
performance requirements.
IEC 60439
Low-voltage switchgear and controlgear assemblies.
LV directive: 2006/95/EC
EMC
EN 50091-2
UPS - EMC.
IEC 62040-2/ EN 62040-2
Uninterruptible power systems (UPS) - Electromagnetic compatibility (EMC)
requirements.
EMC Directive 2004/108/EC
For equipment liable to cause or be affected by electromagnetic disturbances.
Quality
Design , production and servicing in compliance with standard ISO 9001 - quality
organisation.
Ecological environment
Table 5-B. Compatibility levels for harmonic voltages according to the type of equipment as
indicated in standard EN 50160.
Order of the voltage Class 1 Class 2 (1) Class 3
harmonic generated (sensitive systems and (industrial and public (for connection of
equipment) % of networks) % of major polluters) % of
fundamental fundamental fundamental
2 2 2 3
3 3 5 6
4 1 1 1.5
5 3 6 8
6 0.5 0.5 1
7 3 5 7
8 0.5 0.5 1
9 1.5 1.5 2.5
10 0.5 0.5 1
11 3 3.5 5
12 0.2 0.2 1
13 3 3 4.5
TDHU 5% 8% 10%
(1)
Class 2 corresponds to the limits of Table A of standards IEC 61000-2-2 / EN 61000-2-2.
For more information on Lithium-ion solution, see White Paper WP 229: "Lithium-
ion Batteries vs. Lead-acid Batteries, and WP 231: “FAQs for using LIB witha UPS” .
Fig. 5.21. Energy storage using a battery and an engine generator set for long backup times.
Installation modes
Depending on the UPS range, the battery capacity and backup time, the battery is:
Sealed type and housed in the UPS cabinet,
Sealed type and housed in one to three cabinets,
Vented or sealed type and rack-mounted.
Cabinet mounting
This installation method (see fig. 5.15) is suitable for sealed batteries. It is easy to
implement and offers maximum safety.
Batteries installed on racks
On shelves (figure 5.16)
This installation method is possible for sealed batteries or maintenance-free vented
batteries which do not require topping up of their electrolyte.
Tier mounting (figure 5.17)
This installation method is suitable for all types of batteries and for vented batteries
in particular, as level checking and filling are made easy.
Fig. 5.22. Cabinet mounting. Fig. 5.23. Mounting on shelves. Fig. 5.24. Tier mounting.
Constraints on batteries
Atmospheric constraints
The batteries supplied with UPSs from Schneider Electric are designed to operate
under the following conditions:
Optimum temperature range: 15°C to 25°C,
Optimum relative humidity range: 5% to 95%,
Atmospheric pressure: 700 to 1060 hPa (0.7 to 1.06 bars).
For other operating conditions, please consult us.
Access
Access must be provided for testing operations.
Battery installed in UPS cabinet or other cabinet: comply with the clearances
indicated in the "Dimensions and weights" in chapter 4.
Battery installed on racks: select an installation method suited to the type of
battery.
Preliminary work: this aspect is important as it involves safety. It is discussed in ”
Key factors in UPS installation” p. 53.
Service life
A battery is considered to reach the end of its service life when its real backup time
has fallen to 50% of the specified backup time.
The service life of a battery is basically enhanced by:
Providing protection against deep discharge,
Correct charger settings, in particular the ripple factor of the charge or float current,
An optimum operating temperature, maintained between 15°C and 25°C.
Recharge mode
The charge cycle takes place in two steps:
Step 1, a constant current limited to 0.1 C10 (one tenth of the battery capacity for a
ten-hour discharge),
Step 2, a constant voltage, at the maximum permissible value. The charge current
regularly decreases and reaches the floating value.
Temperature monitoring
TM TM
MGE Galaxy UPSs can also be equipped with the Temperature Monitoring
module used to:
Optimise the charger voltage depending on the temperature in the battery room,
Warn the user if preset permissible temperature limits are exceeded,
Refine the estimate on battery backup time carried out by the standard system.
Natural ventilation of battery cabinets avoids battery temperature rise.
Environment Sensor is also a simple means to monitor temperature and humidity. It
can be used to launch shutdown when combined with software running the module.
Battery monitoring
Schneider Electric has also its own offer (AP9922 and AP992S) and also offers
Powershield autonomous and communicating battery-monitoring systems which
immediately detect and locate all battery faults. These systems monitor each battery
block or cell and make possible predictive maintenance.
Note that the energy stored is proportional to the square of the angular velocity.
This is one of the reasons that Schneider Electric proposes flywheels spinning at
relatively high speeds. This reduces both the weight and the footprint of the energy
storage system.
UPS applications
Flywheel units can replace traditional UPS batteries or work in tandem with batteries
to provide highly reliable, instantaneous backup power for today’s mission-critical
applications (data centres, hospitals, broadcast studios, airports and manufacturing
plants). They interface with the DC bus of the UPS, just like a battery, receiving
charging current from the UPS and providing DC current to the UPS inverter during
discharge.
UPS
AC input Critical
loads
Rectifier Inverter
Flywheel Battery
Fig. 5.27. Simplified diagram of a UPS with a flywheel energy storage connected in parallel with
a battery.
Types of flywheels
UPS flywheels can be divided into several types depending on their speed, flywheel
material and motor generator configuration.
Flywheel speed
Low speed flywheels
- Angular velocity <10 000 rpm
- Energy for high power requires heavy steel flywheels (heavy and bulky)
- Periodic maintenance and replacement to the mechanical bearings
- High amount of parasite energy losses
- Requires special concrete slab specifications for installation
High speed flywheels
- 30 000 to 60 000 rpm (potentially up to 100 000 rpm)
- Much lighter for high power needs (energy stored through higher spinning velocity)
- Full magnetic levitation
- Lower periodic maintenance
- Smaller footprint and lighter weight
- Easy commissioning, start up and shutdown
Flywheel materials
Carbon fibre flywheels
Carbon fibber flywheels are typically made by winding great lengths of carbon-fibber
on a spindle. They are held together by an epoxy resin.
Imperfections in the process and gaps between the fibbers can lead to unbalancing
of the wheel over time due to the stresses applied as the wheel is spun from high
speed to low speed and back again, which occurs during every discharge event.
Once the carbon fibber flywheel becomes unbalanced, the entire flywheel module
much be replaced, a very costly and time consuming processes.
Steel flywheels
The flywheels supplied with Schneider Electric UPSs are made of aerospace grade
4340 steel. The material properties are very well known, available from numerous
suppliers and this material is used in many high speed rotating applications. Most
important is the integrity of the material can be measured through core samples and
ultrasound to make sure it complies with the application specifications. The same
flywheel has been used not only in UPS applications, but also in high-cycling,
regenerating applications like in electric motors for cranes and electric rail. These
applications call on the flywheel to be charged and discharged up to 20 times per
hour. These applications prove the robustness of utilising aerospace grade steel as
the preferred flywheel material.
Installation
Flywheel cabinets
Flywheel energy storage systems are supplied in separate cabinets that connect to
the DC bus just like battery cabinets. Multiple flywheel cabinets can be installed in
parallel for higher power, longer run-time or redundancy.
Site preparation
Minimal site preparation is required for installation of flywheel cabinets. Before
installation, consideration must be given to a certain aspects.
Wiring and cabling to UPS and other equipment
Service access
Clearances for cooling
Floor mounting
Constraints on flywheels
Atmospheric constraints
The flywheel energy storage systems supplied with UPSs from Schneider Electric
are designed to operate under the following conditions:
Operating temperature: -20°C to 40°C (without derating)
Minimum cold start temperature: 0°C
Relative humidity: up to 95% (non-condensing)
For other operating conditions, please consult us.
Service life
The service life of a flywheel energy storage time is typically much longer than that
of lead-acid batteries.
The flywheel energy storage systems supplied with UPSs from Schneider Electric
has a service of life of 20 years for operating temperatures up to 40°C and frequent
charge-discharge cycles.
Fig. 5.29. Gradual start of the UPS rectifier during operation on generator power.
Capacitive currents
The generator can supply only relatively low capacitive currents (10 to 30 % of In).
When an LC filter is installed, the main difficulty lies in the gradual start-up of the
rectifier on generator power, when active power is equal to zero and the generator
supplies only the capacitive current for the filter. Consequently, the use of LC filters
must be correctly analysed to ensure that operation complies with manufacturer
specifications.
Use of compensated LC filters with a contactor solves this problem. For UPSs with a
PFC rectifier, compatibility is total.
LC filters and generators, see p. 30.
Harmonics
The subtransient reactance X"d of a generator is generally higher than the short-
circuit voltage Uscx of a transformer (two to four times higher). Any harmonic
currents drawn by the UPS rectifier may have greater impact on the voltage
harmonic distortion on the upstream busbars. With PFC rectifier technology, the
absence of upstream harmonics avoids this problem.
Motors
Motors are generally of the three-phase asynchronous type (95% of all motors). The
additional power requirement corresponds to the start-up current defined by (fig. 5.30):
Id (5 to 8 In, rated rms value) for a time td (1 to 10 seconds),
Imax = 8 to 12 In, for 20 to 30 milliseconds.
The power drawn that must be taken into account (neglecting the peak effect of
Imax) is:
Sa (kVA) = Un Id 3 during td.
LV/LV transformers
Transformer switching produces current peaks with amplitudes that are damped
according to an exponential decay with a time constant (see fig. 5.31).
i = I1st peak exp -t/ where is a few cycles (30 to 300 ms).
I1st peak = k In (where k is given, generally 10 to 20).
Indications generally include the number of cycles the phenomenon lasts and the
value of the various peaks as a percentage of I1st peak.
The corresponding inrush current is generally calculated on the basis of (see
example):
Sa (kVA) = Un I1st peak 3 , i.e. Sa (kVA) = k Un In 3 during the number of cycles.
Example of an inrush current damped in four cycles with:
st
1 peak (100%): k In (k from 10 to 20),
nd
2 peak 30 %: 0.3 k In,
rd
3 peak 15 %: 0.15 k In.
The total of the rms values of the currents corresponding to the various peaks (I peak
(1)
/ 2 ) is:
k In (1 0,3 0,15 ) K In 1,45
k In
2 2
This is roughly equivalent to the value of the first peak alone.
(1)
Considering the current peaks as sine waves; note that some manufacturers indicate an rms
value of Ipeak / 2.
Computer loads
Switch-mode power supplies are non-linear loads. The current for a single-phase
load has a wave form similar to that shown in figure 5.32. There can be a peak
during the first half wave of approximately 2 In. However, it is generally much lower
than this and can be neglected.
Fig. 5.30. Curve for direct on- Fig. 5.31. LV/LV transformer Fig. 5.32. Computer load
line starting of a three-phase switching current. starting current.
asynchronous motor.
Consequences of harmonics
Harmonics disturb, increasingly severely, all sorts of activities, ranging from factories
producing electronic components and data-processing systems to pumping stations,
telecommunications systems, television studios, etc., because they represent a
significant part of the current drawn.
There are three types of negative consequences for users:
Impact on applications
Harmonic currents circulate in the source and line impedances, thus generating
voltage harmonics which lead to voltage distortion on the busbars upstream of the
non-linear loads (figure 5.34).
The distortion of the supply voltage (upstream THDU - Total harmonic distortion in
voltage) may disturb the operation of certain sensitive devices connected to the
these busbars.
What is more, for TNC systems where N and PE conductors are combined to form a
PEN conductor, the zero-sequence third-order harmonics cumulate in the neutral
conductor. This unbalance current in the neutral can disturb circuits interconnecting
low-current devices and may require oversizing of the neutral.
Fig. 5.34. Voltage distortion due to reinjection of harmonic currents by non-linear loads.
Precautions
General
There are a number of traditional solutions to limit harmonics:
installation of tuned passive filters,
installation in parallel of several cables with medium-sized cross sections,
separation of non-linear loads and sensitive loads behind isolating transformers.
However, these solutions have two major disadvantages:
limitation of harmonics is effective only in the existing installation (the addition or
removal of loads can render it ineffective),
implementation is difficult in existing installations.
Accusine active harmonic conditioners (see chapter 3) avoid these disadvantages.
Much more effective than other solutions, they may be used with all types of loads
and can selectively eliminate harmonics ranging from the 2nd to the 25th order.
Elimination of harmonics, see “eliminate harmonic currents”
where
IH1 is the rms value of the fundamental current at frequency f (50 or 60 Hz),
= 2 f is the angular frequency of the fundamental,
1 is the phase displacement between the fundamental current and the voltage,
IHn is the rms value of the nth harmonic, at frequency nf,
n is the phase displacement between the nth harmonic current and the voltage.
It is important to evaluate the harmonics (n 2) with regards to the fundamental (n =
1) to determine to what degree the function differs from the fundamental.
To that end, the values below are taken into account.
IHn
Ihn % 100
IH1
All the harmonics present in a given current with the indication of their relative
importance (Ihn values) constitute the harmonic spectrum of the current. Generally
th
speaking, the influence of the orders above the 25 is negligible.
IH n
2
IHn
2
THDI% 100
n 2
IH1
100
n 2 1
IH
Ih %
n 2
n
2
Note. Harmonic contents are sometimes expressed with respect to the complete signal Irms,
and not the fundamental (IEC documents). Here, we use the definition of the CIGREE, which
uses the fundamental.
For the low harmonic contents analysed in the following pages, the two definitions produce
virtually identical results.
After calculation and using harmonic representation, this can be expressed as:
Irms IH
n 1
n
2
th
where IHn = rms value of the n harmonic.
The rms value is also expressed as:
Irms IH12 IH
n 2
n
2
or:
2
IH1
IHn
Ieff IH1 1 hence:
n2
Irms IH1 1 Ih
n 2
n
2
IH1 1 THDI2
Ihn = Ihn% / 100 (individual level expressed as a value and not as a percentage).
THDI = THDI% / 100 (distortion expressed as a value and not as a percentage).
The rms value of the current is that of the fundamental, multiplied by a coefficient
which is due to the harmonics and is a function of the distortion.
One effect of harmonics is therefore to increase the rms value of the current,
which can lead to temperature rise and therefore require oversizing of conductors.
The lower the distortion, the less need for oversizing.
Example
Input current of a three-phase rectifier.
Ih5 = 33%
Ih7 = 2.7%
Ih11 = 7.3%
Ih13 = 1.6%
Ih17 = 2.6%
Ih19 = 1.1%
Ih23 = 1.5%
Ih25 = 1.3%
THDI = 35%
Fig 5.35. Example of the spectrum of a harmonic current.
THDI% Ih %
n 2
n
2
Voltage values
At the terminals of a non-linear load, through which a distorted periodic AC current
flows, the voltage is also periodic with a frequency f and it is also distorted with
respect to the theoretical sinusoidal wave. The relation between voltage and current
is no longer governed by Ohm's linear law, because it is applicable only for
sinusoidal voltage and current. It is possible, however, to use a Fourier expansion for
the voltage and to define, similar to the current and with the same results, the
following values:
UH n
2
UHn
2
THDU% 100
n 2
UH1
100
n 2
UH1
Uh
n 2
n
2
The rms value of the voltage is that of the fundamental, multiplied by a coefficient
which is due to the harmonics.
Power values
Power factor in the presence of harmonics
07/2016 edition p. 156
Harmonics (Cont.)
On the basis of the active power at the terminals of a non-linear load P (kW) and the
apparent power supplied S (kVA), the power factor is defined by:
P (kW )
S (kVA)
This power factor does not express the phase displacement between the voltage and
the current because they are not sinusoidal. However, it is possible to define the
displacement between the voltage fundamental and the current fundamental (both
sinusoidal), by:
P1(KW )
cos 1
S1(kVA)
where P1 and S1 are the active and reactive power, respectively, corresponding to
the fundamentals.
Standard IEC 146-1 defines the distortion factor:
cos1
When there are no harmonics, this factor is equal to 1 and the power factor is simply
the cos .
S P12 Q12 D2
where D is the distortion power, due to the harmonics.
The inverter output is a perfect voltage source Vc = impedance across the load terminals.
V0 in series with an output impedance Zs. Vs = impedance at the inverter output.
ZL = line impedance.
Zc = load impedance.
Fig. 5.36. Equivalent diagram of an inverter output.
The switches represented here to illustrate the principle are controlled IGBTs.
Fig. 5.37. Half-bridge DC/AC converter. Fig. 5.38. Full-bridge DC/AC converter.
Practically speaking, the switches shown in figures 5.37 and 5.38 are IGBTs for
which it is possible to control the relative on and off times.
By controlling the on and off times, it is possible to "distribute" the voltage over the
reference sinusoidal wave. This principle is known as PWM (pulse width modulation).
It is shown in a simplified manner, with five square-wave pulses, in figure 5.39. The
area of the voltage sinusoidal wave is equal to that of the square-wave pulses used
to generate it. These areas represent the power supplied by the inverter to the load
T
over a given time, i.e.
VIdt
0
The higher the chopping frequency (the higher the number of square-wave pulses),
the better the regulation with respect to the reference wave. Chopping also reduces
the size of the internal filter required on the LC output (see fig. 5.40).
Fig. 5.39. DC/AC converter output voltage Fig. 5.40. Inverter output filter.
with five square-wave pulses per half-wave.
PWM inverters
PWM chopping
The PWM (pulse width modulation) chopping technique combines high-frequency
chopping (a few kHz) of the DC voltage by the inverter and regulation of the pulse
width for the inverter output, to comply with a reference sinusoidal wave.
This technique uses IGBTs (insulated gate bipolar transistors) offering the
advantages of voltage control and very short commutation times. Due to the high
frequency, the regulation system can react quickly (e.g. 333 nanoseconds for a
frequency of 3 kHz) to modify the pulse widths within a given period.
Comparison with the reference voltage wave makes it possible to maintain the
inverter output voltage within strict distortion tolerances, even for highly distorted
currents.
Z2
The ratio is the transfer function of the filter, noted H(p).
Z1 Z 2
To simplify, C(p) x A is replaced by (p) which represents the transfer function of the
correction and amplification.
It is thus possible to replace fig. 5.41 by the functional diagram in fig. 5.43.
It is possible to show that the inverter output impedance Zs in this case is equal to:
Z1
Z' s
(p)
(for further information, consult Schneider Electric Cahier Technique document no.
159).
This means that in the regulation pass band, the inverter output impedance is equal
to the filter series impedance divided by the correction and amplification gain.
Given the high gain in the regulation pass band, the output impedance is significantly
reduced compared to impedance Z1 of an inverter without this type of regulation.
Outside the regulation pass band, the inverter output impedance is equal to that of
the filter, but remains low because it corresponds to the impedance of a high-
frequency capacitor.
Consequently, the output impedance is a function of the frequency (see fig. 5.44).
The free-frequency PWM (pulse width modulation) technique considerably limits
the output impedance.
Conclusion
The PWM inverter is the source offering by far the lowest output impedance in the
presence of harmonics. It is clearly the best source on the market in terms of its
aptitude to minimise the voltage distortion caused by non-linear loads. It is five to six
times better than a transformer with an identical power rating.
The new generation of UPSs implementing IGBTs and the PWM chopping
technique with frequency modulation are the best sources of sinusoidal voltage,
whatever the type of current drawn by the load.
Fixed-frequency chopping
The chopping fronts occur at fixed, regular intervals corresponding to the chopping
frequency over one period.
The width of the pulses (square-wave pulses) can be modulated to conform to the
reference within the fixed time interval.
The two sine waves shown in the diagram correspond to the tolerance (< 1%)
around the reference sine wave.
Free-frequency chopping
The chopping fronts do not necessarily occur at fixed intervals. Chopping adapts to
the requirements of the regulation, i.e. the rate of change of the reference. The width
of the commutation fronts decreases (the chopping frequency increases) as the rate
of change of the reference sine wave increases. Conversely, the width of the
commutation fronts increases (the chopping frequency decreases) as the rate of
change of the reference decreases. On the whole, the average chopping frequency
is the same as that for the fixed-frequency technique (approximately 3 kHz). But
regulation is better because the commutation accelerates in the zones where the
rate of change is high (see fig. 5.46).
It can reach eight commutations per millisecond, i.e. a regulation time as low as 125
nanoseconds (compared to 300 ns for the fixed-frequency technique).
The free-frequency technique increases the precision of the voltage regulation in
PWM inverters compared to the fixed-frequency technique.
The chopping frequency is fixed. The free chopping frequency increases where
Modulation takes place within fixed intervals, the rate of change of the reference is high.
whatever the rate of change of the reference Modulation therefore takes place within
sine wave. intervals that are shorter when the rate of
change of the reference sine wave increases.
Fixed frequency. Free frequency.
Fig. 5.45. PWM chopping with fixed-frequency and free-frequency regulation.
Free-frequency
switching
Quality
band with
variations
< 1%
Output voltage Up to 8 commutations
curve per millisecond
Fig. 5.46. Regulation employing free-frequency commutation.
Standard rectifiers
These are three-phase rectifiers incorporating SCRs and using a six-phase bridge
with standard chopping of the current.
This type of bridge draws harmonic currents with orders of n = 6 k 1 (where k is a
whole number), mainly H5 and H7, and to a lesser degree H11 and H13.
Harmonics are controlled by using a filter.
PFC rectifiers
Operating principle
The principle behind PFC rectifiers consists in forcing the current drawn to remain
sinusoidal. To that end, they use the PWM technique presented above.
The principle is that of a "voltage source" converter (see fig. 5.47), whereas the
SineWave active harmonic conditioner uses a "current source" converter.
The converter acts as a back-electromotive force (a "sinusoidal voltage generator")
on the distribution system and the sinusoidal current is obtained by inserting an
inductor between the utility power and the voltage source.
Even if other non-linear loads increase the voltage distortion on the distribution
system, the regulation can adapt to draw a sinusoidal current.
The frequency of low residual harmonic currents is the frequency of the modulation
and of its multiples. Frequency depends on the possibilities of the semiconductors
used.
Implementation
Single-phase rectifier
Figure 5.48 shows the operation of a single-phase rectifier.
Voltage modulation is obtained by a controller that forces the current to follow a
sinusoidal current reference.
Transistor T and diode D make up the voltage modulator. The voltage u thus
changes between 0 and Vs according to whether transistor T is in the on or off state.
When transistor T conducts, the current in inductor L can only increase as the
voltage is positive and u = 0.
Therefore:
di e
>0
dt L
When transistor T is off, the current in L decreases, provided that Vs is greater than
V, so that:
di e Vs
>0
dt L
For this condition to be fulfilled, voltage Vs must be greater than the peak voltage of
V, i.e. the rms value of the AC voltage multiplied by 2
If this condition is fulfilled, the current in L can be increased or decreased at any
time. The variation of the current in L with time can be forced by monitoring the
respective on and off times of transistor T. Figure 5.49 shows the evolution of current
IL with respect to a reference value.
Three-phase rectifier/charger
The basic circuit arrangement is shown in fig. 5.50. It is similar to that in fig. 5.48,
with the inductor placed upstream of the rectifiers; the operating principle is also the
same. The monitoring system controls each power leg and forces the current drawn
on each phase to follow the sinusoidal reference.
Contents
MGE Galaxy 300 & 300i ................................................... 169
300 Bid Tender 3-1 ......................................................................170
300 Bid Tender 3-3 ......................................................................183
MGE Galaxy 3500 ............................................................ 206
3-1 Bid Tender .............................................................................207
3-3 Bid Tender .............................................................................217
MGE Galaxy 5500 ............................................................ 228
Bid Tender - Single ......................................................................229
Bid Tender - Parallel ....................................................................239
Bid Tender –Marine version .........................................................250
Galaxy VM ....................................................................... 259
Bid Tender ...................................................................................260
Bid Tender – Marine version ........................................................271
MGE Galaxy 7000 ............................................................ 281
Bid Tender - Single ......................................................................282
Bid Tender - Parallel ....................................................................292
Galaxy VX ........................................................................ 303
Bid Tender ...................................................................................304
Gutor PXC ........................................................................ 318
Bid Tender ...................................................................................319
Smart UPS Online ........................................................... 329
Bid Tender ...................................................................................330
Smart UPS VT .................................................................. 342
Bid Tender - single .......................................................................343
Bid Tender - Parallel ....................................................................354
Symmetra LX ................................................................... 364
Bid Tender ...................................................................................365
Symmetra PX .................................................................. 377
Bid Tender – 16/48 kW ................................................................378
Bid Tender – 96/160 kW ..............................................................387
Bid Tender – 250/ 500 kW ...........................................................395
Symmetra MW ................................................................ 409
Bid Tender - Single 400-600 ........................................................410
Bid Tender - Single 800-1600 ......................................................425
Bid Tender - Multi-Module ............................................................437
AccuSine .......................................................................... 451
Bid Tender ...................................................................................452
Modular Power Distribution ........................................... 460
Bid Tender – 144 kW ...................................................................461
Bid Tender – 277 kW ...................................................................467
STS Upsilon ..................................................................... 473
Bid Tender ..................................................................................474
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
Part 1 GENERAL
1.1. RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General Conditions, [Division 01 - GENERAL
REQUIREMENTS] [Division 1 - GENERAL REQUIREMENTS], and other applicable specification sections
in the Project Manual apply to the work specified in this Section.
1.2. SUMMARY
A.
Scope: Provide design and engineering, labor, material, equipment, related services, and supervision
required, including, but not limited to, manufacturing, fabrication, erection, and installation for a solid
state uninterruptible power supply (UPS) as required for the complete performance of the work, and as
shown on the Drawings and as herein specified.
B. Section includes: The work specified in this Section includes, but shall not be limited to, a three-
phase, on-line, continuous operation, solid-state uninterruptible power supply (UPS). The UPS shall
operate as an active power control system, working in conjunction with the building electrical system
to provide power conditioning and on-line power protection for the critical loads.
1.3. REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The
publications are referred to in the text by the basic designation only. The edition/revision of the
referenced publications shall be the latest date as of the date of the Contract Documents, unless
otherwise specified.
1. NFPA 70, "National Electrical Code" (copyrighted by NFPA, ANSI approved) - hereinafter referred
to as NEC.
A. The UPS shall consist of the following easy to repair rectifier/inverter sections and easy to install
internal and external battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass
switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
i. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate
the power to the critical load. The rectifier shall derive power from the AC input source and
supply DC power to float charge the battery.
ii. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the
inverter without any switching. The inverter shall obtain its power from the battery. There shall be
no interruption in power to the critical load upon failure or restoration of the AC input source.
iii. Frequency converter: The output frequency will be fixed to 50Hz or 60Hz depending on the
output voltage setting which is fixed to 220Vac, 230Vac, or 240Vac for 50Hz and 220Vac or
230Vac for 60Hz.
iv. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the
battery and regulate the power to the critical load.
v. Bypass: The static bypass switch shall be used for transferring the critical load to input supply
without interruption. Automatic re-transfer to normal operation shall also be accomplished with
no interruption in power to the critical load. The static bypass switch shall be fully rated and shall
be capable of manual operation.
The UPS shall be able to recharge the batteries while supplying full power to the load via the
static bypass switch.
vi. Internal maintenance bypass: The UPS shall be provided with an internal manual bypass to
simplify maintenance and shall be used for supplying the load directly from the mains supply,
while the UPS is taken out for maintenance.
D. The UPS shall be provided with RS-232 signaling and WEB/SNMP integration. This system must
provide a means for logging and alarming of all monitored points.
E. The UPS shall have nominal voltage of 3400/230V (adjustable for 3380/220V, 3415/240V), 50Hz
3 and 4-wire + earth configurations.
1.5. STANDARDS
1.6. CLASSIFICATION
A. Classification according to EN/IEC 62040-3: VFI-SS-112. The MGE Galaxy 300 Certificate of
Conformity lists the following classification: EN62040-1-1:2003 and EN62040-2: 2006.
1.7. SUBMITTALS
A. Proposal Submittals
B. Delivery Submittals
2. ISO 9001 Certification: The manufacturer shall be ISO 9001 & 14001 certified. Certification
assures that the vendor’s quality control & environmental measures have been certified by an
accredited registrar and meet internationally recognized standards.
3. Installer Qualifications: Installer shall be a firm that shall have a minimum of five years of
successful installation experience with projects utilizing solid state UPS similar in type and
scope to that required for this Project.
B. Regulatory requirements
Comply with applicable requirements of the laws, codes, ordinances, and regulations of Federal,
State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
C. Factory testing
Prior to shipment the manufacturer shall complete a documented test procedure to test functions of the
UPS module and batteries (via a discharge test), when supplied by the UPS manufacturer, and
warrant compliance with this Section.
E. Source Responsibility: Materials and parts comprising the UPS shall be new, of current
manufacture, and shall not have been in prior service, except as required during factory testing. Active
electronic devices shall be solid state and shall not exceed the manufacturer’s recommended
tolerances for temperature or current to ensure maximum reliability. Semiconductor devices shall be
sealed. Relays shall be provided with dust covers. The manufacturer shall conduct inspections on
incoming parts, modular assemblies, and final products.
B. Store materials in their original, undamaged packages and containers, inside a well-ventilated area
protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by
modes of ground transportation and air transportation where specified.
07/2016 edition p. 172
MGE Galaxy 300 3:1- 10 to 40 kVA
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a
conditioned or protected environment.
F.Equipment containing batteries shall not be stored for a period exceeding three months without
powering up the equipment for a period of eight hours to recharge the batteries.
1.10. PROJECT CONDITIONS
A. Environmental requirements
1.11. WARRANTY
A. General: See [Section 01 77 00 - CLOSEOUT PROCEDURES] [Section 01770 - CLOSEOUT
PROCEDURES].
B. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the
Contract Documents and free from faults and defects in materials and workmanship for period
indicated below. This special warranty shall extend the one year period of limitations contained in the
General Conditions. The special warranty shall be countersigned by the Installer and the
manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the
manufacturer for a period of 12 months from date of installation or acceptance by the Owner or
18 months from date of shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and
shall have a minimum period of one year.
C. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may
have under other provisions of the Contract Documents and shall be in addition to and run concurrent
with other warranties made by the Contractor under requirements of the Contract Documents.
1.12. MAINTENANCE
A. The manufacturer shall, upon request, provide spare parts kits for the UPS module in a timely manner
as well as provide access to qualified factory-trained first party service personnel to provide
preventative maintenance and service on the UPS module when required.
B. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall
provide maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be
equipped with a self-test function to verify correct system operation. The self-test function shall identify
the subassembly requiring repair in the event of a fault. The electronic UPS control and monitoring
assembly shall therefore be fully microprocessor-based, thus doing away with potentiometer settings.
This shall allow:
1. Auto-compensation of component drift.
2. Self-adjustment of replaced subassemblies.
3. Extensive acquisition of information vital for computer-aided diagnostics (local or remote).
4. Socket connection to interface with computer-aided diagnostics system.
D. The manufacturer shall offer additional preventative maintenance and service contracts covering both
the UPS and the battery bank. Accredited professional service engineers employed exclusively in the
field of critical power systems service shall perform maintenance and service. The manufacturer shall
also offer extended warranty contracts.
Part 2 PRODUCT
2.1. MANUFACTURER
A. Provide APC by Schneider Electric: MGE GALAXY 300 system. No substitutes will be considered.
OR
B. APC by Schneider Electric: MGE GALAXY 300 system or approved equal. However, if a brand other
than APC by Schneider is proposed, the decision of the Engineer shall be final and a ―differentiation
report‖ must be submitted. This report shall address each paragraph of the specification individually
and list any and all differences from what is specified. If there are no differences, provide a report so
stating. If, after installation, omitted differences are found, the Contractor shall correct differences to
the satisfaction of the Owner and Engineer or unsatisfactory equipment shall be removed and
equipment acceptable to the Owner and Engineer shall be installed at no additional cost to the
project. Also, make modifications to the facilities infrastructure as needed to accommodate the
substitute, at no additional cost to the project. Examples of modifications include, but are not limited
to the following:
A. General
i. The UPS shall be housed in a freestanding enclosure. The cabinet shall be equipped for fork
truck lifting. Maintenance bypass shall be accessible from the front. Installation access shall be
from the backside of the system.
The maintenance bypass shall provide isolation of each part of the system individually: Input1,
Input 2, Output, Maintenance, Battery breaker.
ii. The UPS shall be in a self contained cabinet and comprise of a 10 kVA 15kVA, 20kVA and
30kVA power section; a bypass static switch; a battery for standard run time and an interface
LCD display. The power section shall be of the double conversion on-line topology with power
factor corrected inputs.
1. The UPS shall be sized for ______ kVA and ______ kW load.
2. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
iii. The UPS shall have a short circuit withstand capability of 30kA
B. System input
C. System output
xi. Acoustical noise at full RL load: dB(A) of noise, typically, measured at 1 meter from the operator
surface:
1. 10kVA 55
2. 15kVA 55
3. 20kVA 56
4. 30kVA 56
D. Components
i. Rectifier
1. The input current limiter must be designed to support 150% load at 342Va input voltage,
charge batteries at 10% of the UPS output rating, and provide regulation with mains
deviation of up/down to+/-15% of the nominal input voltage. During an overload condition the
input current must be limited to maximum 125% of the nominal output current.
2. Each UPS power module shall include an active power factor corrected, Insulated Gated
Bipolar Transistor (IGBT) rectifier.
3. DC Bus voltage shall be ± 360Vdc nominal. ±360/375/390 Vdc based on different input and
output voltage. If 230Vac is regarded as nominal value, the bus voltage should be ±375Vdc.
4. The battery charging shall keep the float voltage of +/- 218V (16 blocks), +/-204V (15
blocks).
5. The battery charging voltage shall be compensated against temperature variations (battery
temperature compensation) to always maintain optimal battery float charging voltage for
temperature excursions above or below 25°C. Temperature compensation rate shall be
3mV/degree/cell for ambient temperatures > 25°C and 0mV/°C for ambient temperatures <
25°C.
6. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters.
Rectifier shall employ electronic waveform control technology to maintain the current
sinusoidal.
7. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors
(DSP) shall be used for all monitoring and control tasks. Analog control is not acceptable.
8. Reflected input current Total Harmonic Distortion (THD) shall not exceed 9% at 100% load.
9. Typical battery recharge time per IEEE 485.
ii. Batteries
07/2016 edition p. 175
MGE Galaxy 300 3:1- 10 to 40 kVA
E. Mechanical
G3HT15K3IB2 1300x400x860
G3HT15K3I 1300x400x860
G3HT20K3IB1 1300x500x860
G3HT20K3IB2 1300x500x860
G3HT20K3I 1300x500x860
G3HT30K3IB1 1300x500x860
G3HT30K3IB2 1300x500x860
G3HT30K3I 1300x500x860
With CLA:
G3HT10K3IL 1300x400x860
G3HT15K3IL 1300x400x860
G3HT20K3IL 1300x500x860
G3HT30K3IL 1300x500x860
20. Environment & minor fault LED: When Orange, this LED indicates that a minor fault
has occurred. When OFF, this LED indicates that no minor fault is
present.
21. Load unprotected: When Red, this LED indicates that a major fault has occurred, or
that the load is unprotected (and may be supplied by the AC bypass
source). When OFF, this LED indicates that no major faults are
present and that the load is protected.
22. Load protected: When Green, the load is protected. When OFF, the load is not
protected.
2. Push Button User Controls
23. Up Arrow
24. Down Arrow
25. Escape Key
26. Enter Key
27. ON Key
28. OFF Key
vi. For purposes of remote communications with the UPS the following shall be available and
contained within the UPS on a removable, ―hot swappable‖ ―smart slot‖ interface card:
1. RJ-11 Interface port for remote communications with a network via web browser or SNMP.
G. Battery
i. The batteries shall be of the YUASA or CSB type.
2.3. ACCESSORIES
A. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter
referred to as Data Center Expert shall be available for purposes of complete system monitoring and
management of all components outlined in this specification used as a single solution for small IT or
part of the StruxureWare software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of
Cat 5 cable and a switch supplied by the user. This switch shall relay information to Data
Center Expert, which in turn shall allow access to this information via the user’s public network
via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status
parameters, voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user
configurable thresholds for alarm notification. With this feature, Data Center Expert can notify
clients of reaching thresholds for PDU capacity, or branch circuit breaker capacity. Other
custom programmable alarm points for non-APC products shall also be available via dry
contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other
APC devices that are connected to the client’s public network.
ii. The extended runtime system shall have a 250 VDC rated, thermal magnetic trip molded case
circuit breaker. Each circuit breaker shall be equipped with shunt trip mechanisms and 1A/1B
auxiliary contacts.
E. Software compatibility
i. The UPS manufacturer shall have available software to support graceful shutdown and or
remote monitoring for the following systems:
1. Microsoft Windows 95/98/XP
2. Microsoft Windows NT 4.0 SP6/2000
3. OS/2
4. Netware 3.2 – 5.1
5. MAC OS 9.04, 9.22, 10
6. Digital Unix/True 64
7. SGI 6.0-6.5
8. SCO UNIX
9. SVR4 2.3, 2.41
10. SCO Unix Ware 7.0 - 7.11
11. SUN Solaris 2.6-2.8
12. SUN OS 4.13, 4.14
13. IBM AIX 4.3x-4.33g, 5.1
14. HP-UX 9.x-11.i
Part 3 EXECUTION
3.1. EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed,
and notify the Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any
conditions detrimental to the proper and timely completion of the work. Do not proceed with the work
until unsatisfactory conditions have been corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the
Installer.
3.2. INSTALLATION
Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturer’s instructions.
3. Inspect cabinets for foreign objects.
4. Inspect batteries.
5. Inspect the PFC, the AC caps and DC caps.
6. Measure board voltages.
B. Mechanical Inspection:
1. Check all UPS, external battery enclosures internal power wiring connections.
2. Check all UPS, external battery enclosures terminal screws, nuts, and/or spade lugs for
tightness.
C. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct phase rotation of all mains connections.
07/2016 edition p. 180
MGE Galaxy 300 3:1- 10 to 40 kVA
D. Site Testing:
A. Worldwide service:
The UPS manufacturer shall have a worldwide service organization. Available, consisting of factory
trained field service personnel to perform start-up, preventative maintenance, and service of the
UPS system and power equipment. The service organization shall offer 24 hours a day, 7 days a
week, 365 days a year service support.
B. Replacement parts:
Parts shall be available through the worldwide service organization 24 hours a day, 7 days a week,
365 days a year. The worldwide service organization shall be capable of shipping parts within 4
working hours or on the next available flight, so that the parts may be delivered to the customer site
within 24 hours.
3.5. DEMONSTRATION
3.6. PROTECTION
Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure
that the solid state UPS shall be without damage at time of Substantial Completion.
07/2016 edition p. 181
MGE Galaxy 300 3:1- 10 to 40 kVA
3.8. TRAINING
UPS service training workshop: A UPS service training workshop shall be available from the UPS
manufacturer. The service training workshop shall include a combination of lecture and practical
instruction with hands-on laboratory sessions. The service training workshop shall include instruction
about safety procedures, UPS operational theory, sub-assembly identification and operation, system
controls and adjustment, preventative maintenance, and troubleshooting.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
Part 4 GENERAL
4.2. SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision
required, including, but not limited to, manufacturing, fabrication, erection, and installation for a solid
state uninterruptible power supply (UPS) as required for the complete performance of the work, and as
shown on the Drawings and as herein specified.
B. Section includes: This specification describes a three-phase, on-line, continuous operation, solid-
state uninterruptible power supply (UPS). The UPS shall operate as an active power control system,
working in conjunction with the building electrical system to provide power conditioning and on-line
power protection for the critical loads.
A. The UPS shall consist of the following easy to repair rectifier/inverter sections and easy to install
internal and external battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass
switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
vii. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate
the power to the critical load. The rectifier shall derive power from the AC input source and
supply DC power to float charge the battery.
viii. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the
inverter without any switching. The inverter shall obtain its power from the battery. There shall be
no interruption in power to the critical load upon failure or restoration of the AC input source.
ix. Frequency converter: The output frequency will be fixed to 50Hz or 60Hz depending on the
output voltage setting which is fixed to 220Vac, 230Vac, or 240Vac for 50Hz and 220Vac or
230Vac for 60Hz.
x. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the
battery and regulate the power to the critical load.
xi. Bypass: The static bypass switch shall be used for transferring the critical load to input supply
without interruption. Automatic re-transfer to normal operation shall also be accomplished with
no interruption in power to the critical load. The static bypass switch shall be fully rated and shall
be capable of manual operation.
The UPS shall be able to recharge the batteries while supplying full power to the load via the
static bypass switch.
xii. Internal maintenance bypass: The UPS shall be provided with an internal manual bypass to
simplify maintenance and shall be used for supplying the load directly from the mains supply,
while the UPS is taken out for maintenance.
D. The UPS shall be provided with RS-232 signaling and WEB/SNMP integration. This system must
provide a means for logging and alarming of all monitored points.
E. The UPS shall have nominal voltage of 3400/230V (adjustable for 3380/220V, 3415/240V), 50Hz
3 and 4-wire + earth configurations.
4.4. REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The
publications are referred to in the text by the basic designation only. The edition/revision of the
referenced publications shall be the latest date as of the date of the Contract Documents, unless
otherwise specified.
B. Institute of Electrical and Electronics Engineering, Inc. (IEEE):
1. ANSI/IEEE C62.41, "Recommended Practice for Surge Voltages in Low Voltage AC Power
Circuits" (copyrighted by IEEE, ANSI approved).
C. International Organization for Standardization (ISO):
1. ISO 9001, "Quality Management Systems Requirements."
D. National Electrical Manufacturers Association (NEMA):
1. NEMA PE 1, "Uninterruptible Power Systems (UPS) Specification and Performance
Verification."
E. National Fire Protection Association (NFPA):
1. NFPA 70, "National Electrical Code" (copyrighted by NFPA, ANSI approved) hereinafter
referred to as NEC.
F. Underwriters Laboratories, Inc. (UL):
1. UL 1778, "Standard for Uninterruptible Power Supply Equipment" (copyrighted by UL, ANSI
approved).
4.5. STANDARDS
4.6. CLASSIFICATION
A. Classification according to EN/IEC 62040-3: VFI-SS-112. The MGE Galaxy 300 Certificate of
Conformity lists the following classification: EN62040-1-1:2003 and EN62040-2: 2006.
4.7. SUBMITTALS
A. Proposal Submittals
B. Delivery Submittals
iv. Unpacking manual, which includes instructions on storage, handling, examination, and
preparation of the system.
v. Installation manual, which includes, installation of all systems.
vi. Operation manual, which includes start-up and operating instructions.
2. ISO 9001 Certification: The manufacturer shall be ISO 9001 & 14001 certified. Certification
assures that the vendor’s quality control & environmental measures have been certified by an
accredited registrar and meet internationally recognized standards.
3. Installer Qualifications: Installer shall be a firm that shall have a minimum of five years of
successful installation experience with projects utilizing solid state UPS similar in type and
scope to that required for this Project.
B. REGULATORY REQUIREMENTS
Comply with applicable requirements of the laws, codes, ordinances, and regulations of Federal,
State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
C. FACTORY TESTING
Prior to shipment the manufacturer shall complete a documented test procedure to test functions of
the UPS module and batteries (via a discharge test), when supplied by the UPS manufacturer, and
warrant compliance with this Section.
D. PRE-INSTALLATION CONFERENCE
Conduct pre installation conference in accordance with [Section 01 31 19 PROJECT MEETINGS]
[Section 01200 PROJECT MEETINGS]. Prior to commencing the installation, meet at the Project
site to review the material selections, installation procedures, and coordination with other trades.
Pre installation conference shall include, but shall not be limited to, the Contractor, the Installer, and
any trade that requires coordination with the work. Date and time of the pre installation conference
shall be acceptable to the Owner and the Architect/Engineer.
E. SOURCE RESPONSIBILITY
Materials and parts comprising the UPS shall be new, of current manufacture, and shall not have
been in prior service, except as required during factory testing. Active electronic devices shall be
solid state and shall not exceed the manufacturer’s recommended tolerances for temperature or
current to ensure maximum reliability. Semiconductor devices shall be sealed. Relays shall be
provided with dust covers. The manufacturer shall conduct inspections on incoming parts, modular
assemblies, and final products.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers,
labeled with supplier’s or manufacturer’s name, material or product brand name, and lot number, if
any.
B. Store materials in their original, undamaged packages and containers, inside a well-ventilated area
protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by
modes of ground transportation and air transportation where specified.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a
conditioned or protected environment.
F. Equipment containing batteries shall not be stored for a period exceeding three months without
powering up the equipment for a period of eight hours to recharge the batteries.
4.11. WARRANTY
A. General: See [Section 01 77 00 - CLOSEOUT PROCEDURES] [Section 01770 - CLOSEOUT
PROCEDURES].
B. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the
Contract Documents and free from faults and defects in materials and workmanship for period
indicated below. This special warranty shall extend the one year period of limitations contained in the
General Conditions. The special warranty shall be countersigned by the Installer and the
manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the
manufacturer for a period of 12 months from date of installation or acceptance by the Owner or
18 months from date of shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and
shall have a minimum period of one year.
C. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may
have under other provisions of the Contract Documents and shall be in addition to and run concurrent
with other warranties made by the Contractor under requirements of the Contract Documents.
4.12. MAINTENANCE
A. The manufacturer shall, upon request, provide spare parts kits for the UPS module in a timely manner
as well as provide access to qualified factory-trained first party service personnel to provide
preventative maintenance and service on the UPS module when required.
B. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall
provide maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be
equipped with a self-test function to verify correct system operation. The self-test function shall identify
the subassembly requiring repair in the event of a fault. The electronic UPS control and monitoring
assembly shall therefore be fully microprocessor-based, thus doing away with potentiometer settings.
This shall allow:
1. Auto-compensation of component drift.
2. Self-adjustment of replaced subassemblies.
3. Extensive acquisition of information vital for computer-aided diagnostics (local or remote).
4. Socket connection to interface with computer-aided diagnostics system.
D. The manufacturer shall offer additional preventative maintenance and service contracts covering both
the UPS and the battery bank. Accredited professional service engineers employed exclusively in the
field of critical power systems service shall perform maintenance and service. The manufacturer shall
also offer extended warranty contracts.
Part 5 PRODUCT
2.1. MANUFACTURER
A. Provide APC by Schneider Electric: MGE GALAXY 300 system. No substitutes will be considered.
OR
B. APC by Schneider Electric: MGE GALAXY 300 system or approved equal. However, if a brand
other than APC by Schneider is proposed, the decision of the Engineer shall be final and a
―differentiation report‖ must be submitted. This report shall address each paragraph of the
specification individually and list any and all differences from what is specified. If there are no
differences, provide a report so stating. If, after installation, omitted differences are found, the
Contractor shall correct differences to the satisfaction of the Owner and Engineer or unsatisfactory
equipment shall be removed and equipment acceptable to the Owner and Engineer shall be
installed at no additional cost to the project. Also, make modifications to the facilities infrastructure
as needed to accommodate the substitute, at no additional cost to the project. Examples of
modifications include, but are not limited to the following:
a. Structural reinforcement to accommodate heavier equipment.
b. Increased sizes of circuit breakers, raceways and wiring.
c. Larger back-up generators (including upgraded accessories and wiring) to avoid instability
caused by most double conversion UPS systems.
Larger HVAC equipment (including duct work and wiring) to accommodate increased heat dissipation
of less efficient UPS systems.
A. General
iv. The UPS shall be housed in a freestanding enclosure. The cabinet shall be equipped for fork
truck lifting. Maintenance bypass shall be accessible from the front. Installation access shall be
from the backside of the system.
The maintenance bypass shall provide isolation of each part of the system individually: Input1,
Input 2, Output, Maintenance, Battery breaker.
v. The UPS shall be in a self contained cabinet and comprise of a 10 kVA 15kVA, 20kVA, 30kVA,
and 40kVA power section; a bypass static switch; a battery for standard run time and an
interface LCD display. The power section shall be of the double conversion on-line topology with
power factor corrected inputs.
1. The UPS shall be sized for ______ kVA and ______ kW load.
2. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
vi. The UPS shall have a short circuit withstand capability of 40kA.
B. System input
viii. Nominal Input voltage rating: 3×400/230V (adjustable for 3×380/220V or 3×415/240V)
ix. AC input voltage window: 100% load without charging at 342Vac input phase-phase voltage.
x. AC input voltage window: 60% load at 285Vac input phase-phase voltage.
xi. Earthing principle: [TN-S] [TN-C] [TT] or [IT].
xii. Input frequency: 45-65 Hz (auto sensing)
xiii. Input power factor: 10 kVA: 0.92, 15-20 kVA: 0.98, 30-40 kVA: 0.99
xiv. Input current distortion with no additional filters: < 9% THDI at 100% load
C. System output
xiii. Output voltage regulation for steady state and transient variations (at default parameter settings):
4. ± 2% steady state for a static 100% balanced load.
5. ± 2% steady state for a static 100% unbalanced load.
6. ± 5% for a 0 to 100% load step.
xiv. The system returns to the +/- 4% range in rms value in less than 100 ms.
xviii. Output Power Factor Rating: For loads exhibiting a power factor of 0.5 leading to 0.5 lagging, no
de-rating of the UPS shall be required.
xix. Short circuit withstand: The UPS must withstand a bolted-fault short circuit on the output without
damage to the UPS module.
xxii. Acoustical noise at full RL load: dB(A) of noise, typically, measured at 1 meter from the operator
surface:
5. 10kVA 55
6. 15kVA 55
7. 20kVA 55
8. 30kVA 56
9. 40kVA 56
D. Components
v. Rectifier
10. Each UPS power module shall include an active power factor corrected, Insulated Gated
Bipolar Transistor (IGBT) rectifier.
11. The input current limiter must be designed to support 150% load at 342Va input voltage,
charge batteries at 10% of the UPS output rating, and provide regulation with mains
deviation of up/down to+/-15% of the nominal input voltage. The input current limiter must be
designed to support 150% load at 342 Va input voltage.
12. DC Bus voltage shall be ± 360Vdc nominal. ±360/375/390 Vdc based on different input and
output voltage. If 230Vac is regarded as nominal value, the bus voltage should be ±375Vdc.
13. The battery charging shall keep the float voltage of +/- 218V (16 blocks), +/-204V (15
blocks).
14. The battery charging voltage shall be compensated against temperature variations (battery
temperature compensation) to always maintain optimal battery float charging voltage for
temperature excursions above or below 25°C. Temperature compensation rate shall be
3mV/degree/cell for ambient temperatures > 25°C and 0mV/°C for ambient temperatures <
25°C.
15. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters.
Rectifier shall employ electronic waveform control technology to maintain the current
sinusoidal.
16. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors
(DSP) shall be used for all monitoring and control tasks. Analog control is not acceptable.
17. Reflected input current Total Harmonic Distortion (THD) shall not exceed 9% at 100% load.
18. Typical battery recharge time per IEEE 485.
vi. Batteries
8. Standard battery technology shall be Valve Regulated Lead Acid (VRLA).
9. Batteries shall be housed in the same rack as the power section. Batteries shall be on
shelves for quick replacement and servicing.
10. Battery voltage shall be battery temperature compensated as outlined in the rectifier section
above.
11. End of discharge: 158.4Vdc for 16*2 blocks, 148.5Vdc for 15*2 blocks.
12. For longer runtimes, external battery frames in the same design should be offered.
13. Battery charge current limit: The selection shall be made from the UPS Soft Tuner. The
battery charge current limit should be software and hardware current limit.
14. The battery charging circuit shall remain active when the PFC operates normally.
vii. Inverter
10. The inverter shall consist of fast switching IGBT power module.
11. Inverter shall be PWM controlled using DSP logic. Analog control shall not be acceptable.
12. The inverter modules shall be rated for an output power factor at 0.8.
13. Nominal output voltage shall be 3×230V and adjustable for 1×240V, 50/60Hz, L1,N,PE.
14. Efficiency of each UPS at full load: Not less than
10kVA 92.42%
15kVA 92.76%
20kVA 92.70%
30kVA 93.01%
40kVA 92.81%
E. Mechanical
viii. The following metered data, shall be available on the alphanumeric display:
8. Year, month, day, hour, minute, second of occurring events
9. Input AC voltage
10. Output AC voltage
11. Output AC current
12. Input Frequency
13. Battery voltage
07/2016 edition p. 190
MGE Galaxy 300 3:3 – 10 to 40 kVA
ix. The display unit shall allow the user to display all active alarms and the 100 most recent status
and alarm events.
The following minimum set of alarm conditions shall be available:
59. AC bypass overload
60. AC normal is in derating
61. AC normal fault
62. AC normal voltage low
63. Battery breaker is open
64. Battery charger incompatible
65. Battery deep discharge
66. Battery fuse blown fault
67. Battery not connected
68. Battery SCR short circuit
69. Battery over voltage
70. Battery test fault
71. Battery temperature fault
72. Static bypass breaker is open
73. Output breaker is open
74. Bypass frequency out of tolerance
75. Bypass/Inverter sync fault
76. Bypass phase order fault
77. Bypass SCR fault
78. Bypass volt out of tolerance
79. Charger type setting conflict
80. Charger fault
81. Communication fault
82. DC bus fault
83. End of backup time
84. End of battery life
85. End of battery life (LCM)
86. End of wear part life
87. End of warranty
88. Entry service test mode
89. EPO active
90. Fan fault
91. Inverter SCR fault
92. Inverter thermal overload
93. Inverter current limitation
94. Inverter fault
95. Inverter overload
96. LCM has not been set
97. Load short circuit
98. Neutral loss fault
99. Normal frequency out of tolerance
100. Normal phase order fault
101. Nor voltage out of tolerance
102. Overload in battery mode
103. Personalization fault
104. PFC fault
105. PFC overload
106. PFC thermal overload
107. Power supply 2 fault
108. Pre end of backup time
109. Pre end of battery life
110. Pre end of warranty
111. Pre end of wear part life
112. Setting fault
113. Synchronization source fault
114. Transfer to bypass denied
07/2016 edition p. 191
MGE Galaxy 300 3:3 – 10 to 40 kVA
x. The following controls or programming functions shall be accomplished by use of the display
unit. Push button membrane switches shall facilitate these operations.
8. Silence audible Alarm
9. Set the alphanumeric display language
10. Display or set the date and time
11. Enable or disable the automatic restart feature
12. Transfer critical load to and from static bypass
13. Test battery condition on demand
14. Set intervals for automatic battery tests
xi. The following shall make up the UPS front panel user interface.
3. Indicating LED’s
39. Load When Green, this LED indicates that the inverter supports the load or
the load is supported by the AC bypass source. When Red, this LED
indicates that the inverter is not connected to the load and that the
load is not supported by the AC bypass source. When OFF, this LED
indicates that the maintenance bypass breaker is ON (closed).
40. Battery When Green, this LED indicates that the UPS is in battery operation.
When Red, this LED indicates that a major fault in the battery or the
charger has occurred, or the battery circuit breaker is OFF. When
OFF, this LED indicates that the batteries are charging or ready to
supply the load if the AC power fails.
41. Bypass When Green, this LED indicates that the load is supported by the AC
bypass source. When Red, this LED indicates that a major fault in the
bypass has occurred, the static bypass breaker is OFF in normal
mode, the static bypass breaker is ON in frequency converter mode,
or that a transfer to bypass is unavailable. When OFF, this LED
indicates that the load is not supported by the AC bypass source.
42. PFC When Green, this LED indicates that the power factor correction
works on normal AC input. When Red, this LED indicates that an AC
normal fault, a DC BUS fault, or a major PFC fault has occurred.
When OFF, this LED indicates that the PFC is not working.
43. Inverter When Green, this LED indicates that the inverter is operating. When
Red, this LED indicates that a major fault in the inverter or a fault in
the static switch has occurred. When OFF, this LED indicates that the
inverter is OFF.
44. Environment & minor fault LED: When Orange, this LED indicates that a minor fault
has occurred. When OFF, this LED indicates that no minor fault is
present.
45. Load unprotected: When Red, this LED indicates that a major fault has occurred, or
that the load is unprotected (and may be supplied by the AC bypass
source). When OFF, this LED indicates that no major faults are
present and that the load is protected.
46. Load protected: When Green, the load is protected. When OFF, the load is not
protected.
4. Push Button User Controls
47. Up Arrow
48. Down Arrow
49. Escape Key
50. Enter Key
51. ON Key
52. OFF Key
xii. For purposes of remote communications with the UPS the following shall be available and
contained within the UPS on a removable, ―hot swappable‖ ―smart slot‖ interface card:
2. RJ-11 Interface port for remote communications with a network via web browser or SNMP.
G. Battery
1. The batteries shall be of the YUASA or CSB type.
H. ACCESSORIES
1. StruxureWare Data Center Expert: A centralized infrastructure management platform
hereafter referred to as Data Center Expert shall be available for purposes of complete system
monitoring and management of all components outlined in this specification used as a single
solution for small IT or part of the StruxureWare software stack providing data to systems such
as Data Center Operation.
a. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network
of Cat 5 cable and a switch supplied by the user. This switch shall relay information to
Data Center Expert, which in turn shall allow access to this information via the user’s
public network via a single IP address.
b. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general
status parameters, voltage and current of the PDU.
c. Thresholds: For individualized customer needs, Data Center Expert shall allow for user
configurable thresholds for alarm notification. With this feature, Data Center Expert can
notify clients of reaching thresholds for PDU capacity, or branch circuit breaker capacity.
Other custom programmable alarm points for non- APC products shall also be available
via dry contact input signal.
d. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other
APC devices that are connected to the client’s public network.
5. Software compatibility
The UPS manufacturer shall have available software to support shutdown and or remote
monitoring for the following systems:
a. Microsoft Windows 95/98/XP
b. Microsoft Windows NT 4.0 SP6/2000
c. OS/2
d. Netware 3.2 – 5.1
e. MAC OS 9.04, 9.22, 10
f. Digital Unix/True 64
g. SGI 6.0-6.5
h. SCO UNIX
i. SVR4 2.3, 2.41
07/2016 edition p. 193
MGE Galaxy 300 3:3 – 10 to 40 kVA
Part 6 EXECUTION
6.1. EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed,
and notify the Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any
conditions detrimental to the proper and timely completion of the work. Do not proceed with the work
until unsatisfactory conditions have been corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the
Installer.
6.2. INSTALLATION
Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A factory assisted UPS start-up shall be included with the product, factory trained service personnel shall
perform the following inspections, test procedures, and on-site training:
A. Visual Inspection
B. Mechanical Inspection
i. Check all UPS, external battery enclosures internal power wiring connections.
ii. Check all UPS, external battery enclosures terminal screws, nuts, and/or spade lugs for
tightness.
C. Electrical Inspection
D. Site Testing
E. On-Site Operational Training: During the factory assisted start-up, operational training for site
personnel shall include key pad operation, LED indicators, start-up and shutdown procedures,
maintenance bypass and AC disconnect operation, and alarm information.
B. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a
day, 7 days a week, 365 days a year. The worldwide service organization shall be capable of
shipping parts within 4 working hours or on the next available flight, so that the parts may be
delivered to the customer site within 24 hours.
6.5. DEMONSTRATION
Provide the services of a factory-authorized service representative of the manufacturer to provide start-up
service and to demonstrate and train the Owner’s personnel.
A. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
B. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and
shutdown, troubleshooting, servicing, and preventive maintenance.
C. Review data in operation and maintenance manuals with the Owner’s personnel.
D. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s
advanced notice.
6.7. TRAINING
UPS service training workshop: A UPS service training workshop shall be available from the UPS
manufacturer. The service training workshop shall include a combination of lecture and practical
instruction with hands-on laboratory sessions. The service training workshop shall include instruction
about safety procedures, UPS operational theory, sub-assembly identification and operation, system
controls and adjustment, preventative maintenance, and troubleshooting.
END OF SECTION
Schneider Electric
GALAXY 300
Data Center Grade Three Phase Uninterruptible Power Supply
3400/400 V Solutions - Guide Specifications
60 kVA to 80 kVA UPS
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General Conditions, [Division 01 - GENERAL
REQUIREMENTS] [Division 1 - GENERAL REQUIREMENTS], and other applicable specification sections in the
Project Manual apply to the work specified in this Section.
1.2 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a solid state uninterruptible
power supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a three-phase, on-line,
solid state UPS. The UPS shall operate as an active power control system, working in conjunction with the
building electrical system to provide power conditioning and on-line power protection for the critical loads.
1.3 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications
are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall
be the latest date as of the date of the Contract Documents, unless otherwise specified.
B. Institute of Electrical and Electronics Engineers, Inc. (IEEE):
1. ANSI/IEEE C62.41, "Recommended Practice for Surge Voltages in Low-Voltage AC Power Circuits"
(copyrighted by IEEE, ANSI approved).
C. International Electrotechnical Commission (IEC):
1. IEC 61000-4, ―Electromagnetic Compatibility Standards.‖
D. International Organization for Standardization (ISO):
1. ISO 9001, "Quality Management Systems - Requirements."
E. National Fire Protection Association (NFPA):
1. NFPA 70, "National Electrical Code" (copyrighted by NFPA, ANSI approved) - hereinafter referred to as
NEC.
1.4 SUBMITTALS
C. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, complete electrical characteristics
and connection requirements. Provide detailed equipment outlines with cabinet dimensions and spacing
requirements; location of conduit entry/exit paths; location of floor/seismic mounting; available battery types/sizes;
cabinet weights; heat rejection and air flow requirements; single-line diagram; and control and external wiring.
D. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer-installed wiring and field-installed wiring, and between components provided by the
manufacturer and those provided by others.
E. Contract Closeout Submittals:
1. Project Record Documents: Submit a complete set of installation drawings showing all the information
specified elsewhere in this Section.
2. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals specified in [Division 01 - GENERAL REQUIREMENTS] [Division 1 - GENERAL
REQUIREMENTS], including, but not limited to, safe and correct operation of UPS functions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 and ISO 14001 certified and shall be designed to internationally
accepted standards.
2. Installer Qualifications: Installer shall be a firm that shall have a minimum of five years of successful
installation experience with projects utilizing solid state UPS similar in type and scope to that required for this
Project.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. Safety: IEC 62040-1: 2008-06, 1st edition Uninterruptible Power Systems (UPS) - Part 1: General and
safety requirements for UPS EN 62040-1: 2013-01, 1st edition amendment 1
2. EMC: IEC 62040-2: 2005-10, 2nd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic
compatibility (EMC)
3. Performance: 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of
specifying the performance and test requirements
4. Environmental: IEC 62040-4: 2013-04, 1st edition Uninterruptible Power Systems (UPS) - Part 4:
Environmental aspects – Requirements and reporting
5. Markings: CE, EAC
6. Transportation: ISTA 2B
A. Factory Testing: Prior to shipment the manufacturer shall complete a documented test procedure to test
functions of the UPS module and batteries (via a discharge test), when supplied by the UPS manufacturer, and
warrant compliance with this Section.
and any trade that requires coordination with the work. Date and time of the pre-installation conference shall be
acceptable to the Owner and the Architect/Engineer.
C. Source Responsibility: Materials and parts comprising the UPS shall be new, of current manufacture, and shall
not have been in prior service, except as required during factory testing. Active electronic devices shall be solid
state and shall not exceed the manufacturer’s recommended tolerances for temperature or current to ensure
maximum reliability. Semiconductor devices shall be sealed. Relays shall be provided with dust covers. The
manufacturer shall conduct inspections on incoming parts, modular assemblies, and final products.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. Store materials in their original, undamaged packages and containers, inside a well-ventilated area protected
from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by modes of
ground transportation and air transportation where specified.
D. Prior to shipping, products shall be inspected at the factory for damage.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a conditioned or
protected environment.
F. Equipment containing batteries shall not be stored for a period exceeding three months without powering up the
equipment for a period of eight hours to recharge the batteries.
A. Environmental Requirements: Do not install solid state UPS until space is enclosed and weatherproof, wet
work in space is completed and nominally dry, work above ceilings is complete, and ambient temperature and
humidity conditions are and will be continuously maintained at values near those indicated for final occupancy.
1. The UPS shall operate under the following environmental conditions:
a. Temperature:
1) Storage ambient temperature: -25 °C to 55 °C (UPS), –15 °C to 40 °C (batteries).
2) Operating ambient temperature: 0°C to 40 °C for batteries and UPS.
b. Relative humidity (operating and storage): 0% to 95% non-condensing.
c. Storage altitude: ≤ 15000 m above sea level (or in an environment with equivalent air pressure).
d. Operating altitude with no derating: 0 to 1000 m above sea level.
e. Audible Noise: 65 dBA at 100% load.
1.4 WARRANTY
B. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
special warranty shall extend the one year period of limitations contained in the General Conditions. The special
warranty shall be countersigned by the Installer and the manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and shall have a
minimum period of one year.
C. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
B. Schneider Electric: GALAXY 300 system or approved equal. However, if a brand other than Schneider
Electric is proposed, the decision of the Engineer shall be final and a ―differentiation report‖ must be submitted.
This report shall address each paragraph of the specification individually and list any and all differences from
what is specified. If there are no differences, provide a report so stating. If, after installation, omitted differences
are found, the Contractor shall correct differences to the satisfaction of the Owner and Engineer or
unsatisfactory equipment shall be removed and equipment acceptable to the Owner and Engineer shall be
installed at no additional cost to the project. Also, make modifications to the facilities infrastructure as needed
to accommodate the substitute, at no additional cost to the project. Examples of modifications include, but are
not limited to the following:
1. Structural reinforcement to accommodate heavier equipment
2. Increased sizes of circuit breakers, raceways and wiring
3. Larger back-up generators (including upgraded accessories and wiring) to avoid instability caused by
most double conversion UPS systems
B. AC Input Characteristics:
1. Input voltage: 3×400 V (adjustable for 3×380 V or 3×415 V).
2. Input frequency: 45-65 (auto sensing).
3. Input power factor at 100% load: 0.99.
4. Total Harmonic Distortion: < 5% THDI at 100% linear load
5. Inrush Current: Less than nominal input current for less than one cycle.
C. AC Output Characteristics:
1. Output voltage: 400 V.
2. Frequency: 50/60 Hz, ±1.0%.
3. Output voltage tolerance: ±2.0%.
4. Output voltage distortion:
a. < 3% at 100% linear load
b. < 5% at 100% non-balanced
5. Overload capability:
a. 125% for 10 minutes at 40 °C
b. 150% for 1 minute at 40 °C
c. >150% for 100 milliseconds at 40 °C
Note: Battery operation cannot support overload.
6. Power Factor: 0.8 (0.9 when the temperature is below 25 °C in normal operation).
7. Load power factor of 0.5 leading to 0.5 lagging without derating.
8. System AC-to-AC efficiency:
a. 60 kVA system:
1) At 25% load: 91.3
2) At 50% load: 93.2
3) At 75% load: 93.5
4) At 100% load: 93.3
b. 80 kVA system:
1) At 25% load: 92.3
2) At 50% load: 93.4
3) At 75% load: 93.3
4) At 100% load: 92.9
D. Battery:
1. Nominal battery voltage:
a. 192 VDC for 16 blocks
07/2016 edition p. 199
MGE Galaxy 300 3:3 – 60 to 80 kVA
A. UPS module shall be designed to operate as a double conversion, on-line reverse transfer system in the following
modes.
1. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate the
power to the critical load. The rectifier shall derive power from the AC input source and supply DC power
to float charge the battery.
2. Battery: Upon failure of the mains AC power source, the critical load shall be supplied by the inverter, which,
without any interruption, shall obtain its power from the battery.
3. Recharge: Upon restoration of the mains AC power source (prior to complete battery discharge), the PFC
rectifier shall power the inverter and simultaneously recharge the battery.
4. Bypass: The static bypass transfer switch shall be used to transfer the load to the bypass without
interruption to the critical power load. Automatic re-transfer to normal operation shall also be accomplished
without interruption to the critical load power. The static bypass switch shall be fully rated and shall be
capable of manual operation.
The UPS shall be able to recharge the batteries while supplying full power to the load via the static bypass
switch.
5. Maintenance bypass: In maintenance bypass the UPS shall keep the load supplied with mains power
during maintenance of the UPS. Mains power shall be sent directly to the connected load bypassing all
internal UPS functions and filters. Battery backup shall not be available in maintenance bypass operation.
6. Frequency converter: In frequency converter operation the output frequency will be fixed at 50 Hz or 60 Hz
depending on the output voltage setting.
7. ECO mode: In ECO mode the static bypass shall supply the load with power and shall be able to return to
normal operation immediately.
A. PFC Rectifier and Battery Charger: Each UPS power module shall include an active power factor corrected,
Insulated Gated Bipolar Transistor (IGBT) rectifier:
1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor corrected so as to maintain
an input power factor of 0.99 lagging to unity at 100% or above load levels to ensure generator compatibility
and avoid reflected harmonics from disturbing loads sharing the mains power.
2. Input Harmonic Current Suppression: The PFC rectifier shall produce a sinusoidal input AC current on
each phase with low harmonic content, limiting THD on the UPS input to below 5 % . This shall eliminate the
requirement for an input filter.
3. Battery Charger Current Limiting: The UPS shall be equipped with a system designed to limit the battery
recharge current (from 0.05 C10 to 0.1 C10).
4. Charging Levels: The battery charging circuitry shall be capable of being set for automatic battery recharge
operation, float service, manual battery charge service, and equalizing or commissioning operation.
5. Temperature Compensated Charging: The battery charger shall be equipped with a temperature probe to
enable temperature compensated charging and shall adjust the battery float voltage to compensate for the
ambient temperature using a negative temperature coefficient of 3 mV per cell per degree Celsius at a
nominal temperature of 25 °C.
6. Battery Capacity: The battery charger shall have sufficient capacity to support a fully loaded inverter and
shall fully recharge the battery to 90% of its full capacity within 8 hours.
B. Inverter:
1. The inverter shall consist of fast switching IGBT power module.
2. Inverter shall be PWM controlled using DSP logic. Analog control shall not be acceptable.
3. The inverter modules shall be rated for an output power factor at 0.8 with temperature above 25 °C and
0.9 with temperature below 25 °C.
07/2016 edition p. 200
MGE Galaxy 300 3:3 – 60 to 80 kVA
A. Display: A microprocessor controlled display unit shall be located on the front of the system. The display shall
consist of an alphanumeric display with backlight, an alarm LED, and a keypad consisting of pushbutton
switches.
1. Measurements: The following metered data shall be available on the alphanumeric display:
a. Year, month, day, hour, minute, second of occurring events.
b. Input AC voltage.
c. Output AC voltage.
d. Output AC current.
e. Input frequency.
f. Battery voltage.
g. Real-time battery temperature (internal or external).
2. Alarms:
a. The display unit shall allow the user to display all active alarms and the 100 most recent status and
alarm events. The following minimum set of alarm conditions shall be available:
1) AC bypass overload
2) AC normal is in derating
3) AC normal out of range
4) AC normal voltage low
5) Ambient temp high
6) Battery breaker is open
7) Battery charger incompatible
8) Battery deep discharge
9) Battery fuse blown
10) Battery not connected
11) Battery SCR short circuit
12) Battery over voltage
13) Battery test incorrect
14) Battery temperature alarm
15) Breaker SSIB is open
16) Breaker UOB is open
17) Bypass frequency out of tolerance
18) Bypass/Inverter sync alarm
19) Bypass phase order alarm
20) Bypass SCR inoperable
21) Bypass voltage out of tolerance
22) Charger inoperable
23) Communication lost
24) DC bus inoperable
25) End of backup time
26) End of battery life
27) EPO active
28) Fan inoperable
29) Inverter SCR inoperable
30) Inverter thermal overload
07/2016 edition p. 201
MGE Galaxy 300 3:3 – 60 to 80 kVA
A. Cabinet: The Galaxy 300 UPS cabinet shall meet an ingress level of minimum IP20.
B. Cable access: The standard UPS available shall accommodate bottom entry cables.
C. Cabinet Weights and Dimensions: The width of the UPS shall be 27.6 inches (700 mm) and shall have a
maximum weight of 1620 pounds (735) kg).
D. Heat dissipation:
1. 60 kVA system: 3.6 kW
2. 80 kVA system: 4.9 kW
2.7 ACCESSORIES
A. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn
shall allow access to this information via the user’s public network via a single IP address
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching
thresholds for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm points
for non- APC products shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC devices
that are connected to the client’s public network.
B. Battery cabinet options.
1. For purposes of extending the UPS battery runtime, external extended runtime options shall be available.
The extended runtime option shall be housed in ―line up and match‖ type enclosures and shall contain
necessary hardware and cables to connect to the UPS, or between XR enclosures. Each XR enclosure
shall be equipped with removable batteries.
2. The extended runtime system shall have a 500 VDC /250A rated, thermal magnetic trip molded case
circuit breaker. Each circuit breaker shall be equipped with shunt trip mechanisms and 1A/1B auxiliary
contacts.
C. Software and connectivity:
1. The Ethernet Web/SNMP Adaptor shall allow one or more network management systems (NMS) to
monitor and manage the UPS in TCP/IP network environments. The management information base (MIB)
shall be provided in DOS and UNIX "tar" formats. The SNMP interface adaptor shall be connected to the
UPS via the RS232 serial port on the standard communication interface board.
2. Unattended Shutdown.
D. Remote UPS monitoring: Three methods of remote UPS monitoring shall be available:
1. Web Monitoring: Remote monitoring shall be available via a web browser such as Internet Explorer.
2. RS232 Monitoring: Remote UPS monitoring shall be possible via either RS232 or contact closure signals
from the UPS.
3. Simple Network Management Protocol (SNMP): Remote UPS Monitoring shall be possible through a
standard MIB II compliant platform.
E. The UPS manufacturer shall have available software to support shutdown and or remote monitoring for the
following systems:
1. Microsoft Windows 95/98/XP/Win7
2. Microsoft Windows NT 4.0 SP6/2000
3. OS/2
4. Netware 3.2 – 5.1
5. MAC OS 9.04, 9.22, 10
6. Digital Unix/True 64
7. SGI 6.0-6.5
8. SCO UNIX
9. SVR4 2.3, 2.41
10. SCO Unix Ware 7.0 - 7.11
11. SUN Solaris 2.6-2.8
12. SUN OS 4.13, 4.14
13. IBM AIX 4.3x-4.33g, 5.1
14. HP-UX 9.x-11.i
07/2016 edition p. 203
MGE Galaxy 300 3:3 – 60 to 80 kVA
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.2 INSTALLATION
A. Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
B. Field Service Engineer Qualifications: The manufacturer shall employ a 7 x 24 nationwide (international where
applicable) field service organization with rapid access to all regions of the nation. The responding service
professionals shall be factory-trained engineers with an accredited and proven competence to service
three-phase UPS.
C. Spare Parts: Field Engineers shall have immediate access to recommended spare parts with additional parts storage
located in regional depots. Additional spare parts shall be accessible on a 7 x 24 basis from the national depot and shall be
expedited on a next available flight basis or via direct courier (whichever mode is quickest).
3.4 DEMONSTRATION
A. Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. The manufacturer shall make available to the Owner various levels of training ranging from basic UPS operation
to UPS maintenance.
3.5 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
3.6 MAINTENANCE
A. The manufacturer shall, upon request, provide spare parts kits for the UPS module in a timely manner as well as
provide access to qualified factory-trained first party service personnel to provide preventative maintenance and
service on the UPS module when required.
B. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall provide
maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be equipped with a
self-test function to verify correct system operation. The self-test function shall identify the subassembly requiring
repair in the event of a fault. The electronic UPS control and monitoring assembly shall therefore be fully
microprocessor-based, thus doing away with potentiometer settings. This shall allow:
1. Auto-compensation of component drift.
2. Self-adjustment of replaced subassemblies.
3. Extensive acquisition of information vital for computer-aided diagnostics (local or remote).
4. Socket connection to interface with computer-aided diagnostics system.
C. The UPS shall be repairable by replacing standard subassemblies requiring no adjustments. Communication via
a modem with a remote maintenance system shall be possible.
07/2016 edition p. 204
MGE Galaxy 300 3:3 – 60 to 80 kVA
D. The manufacturer shall offer additional preventative maintenance and service contracts covering both the UPS
and the battery bank. Accredited professional service engineers employed exclusively in the field of critical power
systems service shall perform maintenance and service. The manufacturer shall also offer extended warranty
contracts.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.1 SUMMARY
1.2 STANDARDS
1.3 CLASSIFICATION
1.4 SUBMITTALS
A. Product data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications.
1. As bid system bill of materials
2. Product catalogue sheets or equipment brochures
3. Product guide specifications
4. System single-line operation diagram
5. Floor layout
6. Installation guide
7. Drawings for requested optional accessories
B. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals specified in [Division 01 – GENERAL REQUIREMENTS] [Division 1 – GENERAL
REQUIREMENTS], including, but not limited to, safe and correct operation of UPS functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of all systems.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
3. Submit built equipment drawings.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture ofsolid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 & 14001 certified and shall be designed to
internationally accepted standards.
A. Environmental Requirements: Do not install solid state UPS until space is enclosed and
weatherproof, wet work in space is completed and nominally dry, work above ceilings is complete, and ambient
temperature and humidity conditions are and will be continuously maintained at
values near those indicated for final occupancy.
1. The UPS shall be capable of withstanding any combination of the following environmental conditions in
which it must operate without mechanical or electrical damage, or degradation of operating characteristics.
a. Storage Ambient Temperature: -15°C to 40°C with batteries; -30°C to 70°C without
batteries
b. Operating Ambient Temperature: 0°C to 40°C. 15°C to 25°C is ideal for batteries (if above, the
battery lifetime is reduced).
c. Relative humidity: 0 to 95%, non-condensing.
d. Storage elevation: 0 to 15000 m.
e. Altitude: Maximum installation with no derating of the UPS above sea level shall be:
1) 1000 m: 100% load
2) 1500 m: 95% load
3) 2000 m: 91% load
4) 2500 m: 86% load
5) 3000 m: 82% load
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Basis of Design: Product specified is ―APC-MGE Galaxy 3500‖ system (for industrial
environment) as manufactured by APC by Schneider Electric. No substitutes will be considered.
OR
B. Basis of Design: Product specified is ―APC-MGE Galaxy 3500‖ system (for industrial
environment) or approved equal. Items specified are to establish a standard of quality for design, function,
materials, and appearance. Equivalent products by other manufacturers are acceptable. The
Architect/Engineer will be the sole judge of the basis of what is equivalent. Examples of modifications include,
but are not limited to the following:
1. Structural reinforcement to accommodate heavier equipment.
2. Increased sizes of circuit breakers, raceways and wiring.
3. Larger back-up generators (including upgraded accessories and wiring) to avoid instability
caused by most double conversion UPS systems.
4. Larger HVAC equipment (including duct work and wiring) to accommodate increased heat
dissipation of less efficient UPS systems.
5. Filters to prevent input distortion, avoid upstream equipment malfunction and failure of power
factor equipment.
2.2 DESCRIPTION
A. The UPS shall consist of the following easy to repair modular rectifier/inverter sections and easy to install
internal and external modular battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
xiii. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate the
power to the critical load. The rectifier shall derive power from the AC input source and supply DC power to
float charge the battery.
xiv. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the inverter
without any switching. The inverter shall obtain its power from the battery. There shall be no interruption in
power to the critical load upon failure or restoration of the AC input source.
xv. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the battery
and regulate the power to the critical load.
xvi. Static Bypass: The static bypass switch shall be used for transferring the critical load to
input supply without interruption. Automatic re-transfer to normal operation shall also be
accomplished with no interruption in power to the critical load. The static bypass switch shall be fully rated
and shall be capable of manual operation. The UPS shall be able to recharge the batteries while supplying
full power to the load via the static bypass switch.
xvii. Internal maintenance bypass: The UPS shall be provided with an internal manual bypass to simplify the
installation and shall be used for supplying the load directly from the mains
supply, while the UPS is taken out for maintenance.
xviii. External maintenance bypass transformer [optional]: The external maintenance bypass transformer
shall be used for supplying the load directly from the mains supply (3 phase), if the UPS is to be replaced
or the load balance on the bypass input to the UPS is required. The bypass transformer must be housed in
a stand alone matching cabinet.
D. The UPS shall be provided with RS-232 signaling and WEB/SNMP integration. This system must provide a
means for logging and alarming of all monitored points plus email notification.
E. The UPS shall have nominal voltage of 3400/230 V (adjustable for 3380/220 V, 3415/240 V), 50 Hz 3 and
4-wire + earth configurations.
A. General: The UPS shall be housed in a freestanding enclosure. The enclosure shall be designed
to blend into an IT environment. The cabinet shall be equipped for fork truck lifting. The UPS cabinet shall be
painted with the manufacturer’s standard color. All service access shall be from the front. Installation access
shall be from the lower backside of the system.
1. The UPS shall be in a self contained cabinet and comprise 15kVA, 20kVA, 30kVA and 40kVA power
section; Bypass Static Switch; Battery for standard run time and interface LCD display all mounted in a
separate cabinet. The UPS shall permit user installable and removable battery units.
The power section shall be of the Double Conversion On-Line topology with power factor
corrected inputs.
a. The UPS shall be sized for ______ kVA and ______ kW load.
b. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
2. The UPS shall have a short circuit withstand capability of 30 kA.
B. System Input
xv. Nominal Input voltage rating: 3×400/230 V (adjustable for 3×380/220 V or 3×415/240 V)
xvi. AC Input Voltage Window: -20% of nominal with without charging
xvii. AC Input Voltage Window: -50% of nominal at 50% load
xviii. Earthing Principle: [TN-S] [TN-C-S] [TN-C] [TT] or [IT].
xix. Input Frequency: 40-70 Hz (auto sensing)
xx. Input Power Factor: 0.98 at load > 50%
xxi. Magnetizing Inrush Current: NONE
xxii. Input Current Distortion with no additional Filters: < 5% THDI at 100% load
xxiii. Power Walk-in/Soft-Start: Shall be linear from 0 to 100% of the load over a 10-second
period
C. System Output
1. Nominal Output Voltage Rating: 1×230 V.
2. Earthing Principle: [TN-S] [TN-C-S] [TN-C] [TT] or [IT].
3. Output Voltage Regulation for Steady State and Transient Variations (at default
parameter settings):
07/2016 edition p. 209
MGE Galaxy 3500 3:1 – 15 to 40 kVA
19. Rectifier
1. Each UPS power module shall include an active power factor corrected, Insulated Gated
Bipolar Transistor (IGBT) rectifier.
2. The input current limiter must be design to support 100% load, charge batteries at 10% of
the UPS output rating, and provide regulation with mains deviation of up/down to+/-15% of the nominal
input voltage. During an overload condition the input current must be limited to maximum 125% of the
nominal output current.
3. DC buss voltage shall be ±192 V DC nominal.
4. The battery charging shall keep the DC bus float voltage of +/- 219 V, +/-1%
5. The DC buss voltage shall be compensated against temperature variations (Battery
Temperature Compensation) to always maintain optimal battery float charging voltage for temperature
excursions above or below 20°C. Temperature compensation rate shall be 320 mV/°C for ambient
temperatures > 20°C and 0 mV/°C for ambient temperatures
< 20°C.
6. DC ripple voltage shall be less than ±1% of nominal with no battery connected.
7. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters.
Rectifier shall employ electronic waveform control technology to maintain the current
sinusoidal.
8. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors
(DSP) shall be used for all monitoring and control tasks. Analog control is not acceptable.
07/2016 edition p. 210
MGE Galaxy 3500 3:1 – 15 to 40 kVA
9. Reflected input current Total Harmonic Distortion (THD) shall not exceed 5% at 100%
load.
10. Typical battery recharge time per IEEE 485.
20. Batteries
1. Standard battery technology shall be Valve Regulated Lead Acid (VRLA).
2. Batteries shall be housed in the same rack as the power section. Batteries shall be
modular on pull out shelves for quick replacement and servicing.
3. Battery voltage shall be Battery Temperature Compensated as outlined in the rectifier
section above.
4. End of discharge: 154 VDC.
5. For longer runtimes, external battery frames in the same design should be offered.
6. Battery Charge Current Limit: The UPS shall be capable of limiting the energy sourced
from the mains for purposes of battery charging. As a default setting, the battery charge
energy will be set to 100% of its nominal value. When signaled by a dry contact, (such as from an
emergency generator) the UPS shall be capable of limiting the battery charge energy taken from the
mains. This shall take place in user selectable increments of 75%, 50%, 25%, 10% and 0% of the nominal
charge power. The selection shall be made from the UPS front panel display/control unit.
7. The battery charging circuit shall remain active when in Static Bypass and in Normal
Operation.
8. The batteries charger shall allow cyclic charging when system is running in normal
operation and batteries are full charged to extend the battery life. This operation shall be
selectable in the display. Cyclic charge should be 10 hours on and 48 hours off. The
Cyclic charge shell end if UPS is overloaded, switch to battery operation, battery voltage drops below 200
V or are deactivated by user.
21. Inverter
1. The inverter shall consist of fast switching IGBT power module.
2. Inverter shall be PWM controlled using DSP logic. Analog control shall not be acceptable.
3. The inverter modules shall be rated for an output power factor at 0.8.
4. Nominal output voltage shall be 1×230 V and adjustable for 1×220 V or 1×240 V, 50 Hz,
L1,N,PE.
5. Efficiency of each module at full load: Not less than
a. 15 kVA 94.9%
b. 20 Kva 94.7%
c. 30 kVA 94.9%
d. 40 kVA 94.8%
6. Output Voltage Total Harmonic Distortion at full load:
a. Less than 1.5% for 100% resistive load.
b. Less than 3.5% for computer load as defined by EN50091-3/IEC 62040-3.
7. Output voltage regulation:
a. Static: Less than 1% at full linear load.
b. Dynamic: 5% at 100% step load.
8. Output frequency: 50 Hz free running.
9. Crest factor: Unlimited but regulates it down to 2.7.
a. Remote Emergency Power Off (EPO) shall be standard (wall switch and wiring shall be
provided by the electrical contractor).
22. Static Bypass Switch
1. The static switch shall consist of fully rated Silicon Controlled Rectifiers (SCRs). Part rated SCRs with a
wrap around contactor are not acceptable.
2. The static bypass switch shall automatically transfer the critical load to bypass input supply
without interruption after the logic senses one of the following conditions:
a. Inverter overload beyond rating.
b. Battery runtime expired and bypass available.
c. Inverter failure.
d. Fatal error in control system.
3. The static bypass switch shall automatically retransfer from bypass to the inverter, when one of the
following conditions occurs:
a. After an instantaneous overload-induced transfer has occurred and the load current has returned to
less than 100% of the system rating.
b. The inverter is active (on).
4. The static bypass switch shall be equipped with a manual means of transferring the load to
07/2016 edition p. 211
MGE Galaxy 3500 3:1 – 15 to 40 kVA
E. Mechanical
1. The MGE Galaxy 3500 UPS power section, Static Bypass Switch, internal manual bypass switch and the
VRLA batteries (for standard runtimes) shall be housed in a freestanding
enclosure. The enclosure shall be designed to blend into an industrial environment. The UPS cabinet shall
be painted with the manufacturer’s standard color (Gray ANSI 61). All service access shall be from the
front. The enclosure shall have the following specifications:
a. Dead front construction
b. Heavy-duty design with an all-metal construction.
c. Caster fitted for mobility. Leveling feet shall be supplied as standard.
d. Electrostatic applied paint.
e. The cable entry shall be from the bottom on the back of the UPS.
f. The MGE Galaxy 3500 UPS enclosure shall meet an ingress level of min. IP51
g. The MGE Galaxy 3500 UPS should be fitted with dust filter in the air inlet to filter dust, molds and
spores with particles larger than 3 m.
2. The UPS module dimensions: HeightWidthDepth
[Choose one, depending on UPS kVA and required backup time:]
G35T15K3I2B2S 1500×353×854
G35T15K3I2B4S 1500×523×854
G35T15K3I3B4S 1500×523×854
G35T15K3I4B4S 1500×523×854
G35T15K3IS 1500x523x854
G35T20K3I2B2S 1500×353×854
G35T20K3I2B4S 1500×523×854
G35T20K3I3B4S 1500×523×854
G35T20K3I4B4S 1500×523×854
G35T20K3IS 1500x523x854
G35T30K3I3B4S 1500×523×854
G35T30K3I4B4S 1500×523×854
G35T30K3IS 1500×523×854
G35TT40K3I4B4S 1500×523×854
G35T40K3IS 1500×523×854
A. General: A microprocessor controlled display unit shall be located on the front of the system. The display shall
consist of an alphanumeric display with backlight, an alarm LED, and a keypad
consisting of pushbutton switches.
i. UPS in bypass
j. Runtime calibration aborted
k. Runtime calibration started
l. Runtime calibration complete
m. Battery self test aborted
n. Battery self test started
o. Battery self test completed
p. Number of battery modules decreased
q. Number of battery modules increased
r. Fan fault
s. SBS fault
t. System not in sync.
u. Bypass not available, frequency/voltage out of range
v. Mains voltage/frequency out of range
w. Site wiring fault
x. Low battery voltage shut down
y. XR battery breaker or fuse open
z. Defective battery detected
aa. Runtime is below alarm threshold
bb. Load is above alarm threshold
cc. Battery over-voltage warning
dd. Battery over-temperature warning
ee. Emergency power supply fault
ff. Output overloaded
3. The following controls or programming functions shall be accomplished by use of the display unit.
Pushbutton membrane switches shall facilitate these operations.
a. Silence audible Alarm
b. Set the alphanumeric display language
c. Display or set the date and time
d. Enable or disable the automatic restart feature
e. Transfer critical load to and from static bypass
f. Test battery condition on demand
g. Set intervals for automatic battery tests
h. Adjust set points for different alarms
i. Program the parameters for remote shutdown.
j. Cyclic charging
4. The following shall make up the UPS front panel user interface.
a. Indicating LED’s
1) Load On When Green, this LED indicates the load is being
supported by the UPS output
2) On Battery When Yellow, this LED indicates the UPS is running
from Battery power
3) Bypass When Yellow, this LED indicates the load is being supported by static
bypass/mechanical bypass
4) Fault When Red, this LED indicates there is a fault condition present in the
UPS.
b. Push Button User Controls
1) Up Arrow
2) Down Arrow
3) Help Key
4) Escape Key
5) Enter Key
5. For purposes of remote communications with the UPS the following shall be available and
contained within the UPS on a removable, “hot swappable” “smart slot” interface card:
3. RJ-45 Interface port for remote communications with a network via web browser or
SNMP.
4. Environmental monitoring feature, capable of locally monitoring temperature and humidity
as well as two additional generic set of user determined dry contacts capable of taking an input signal
from any APC or third party on/off signal, such as water detection, smoke
detection, motion, or fire detection.
2.5 BATTERY
07/2016 edition p. 213
MGE Galaxy 3500 3:1 – 15 to 40 kVA
A. The UPS battery shall be of modular construction made up of user replaceable, hot swappable, fused, battery
modules. Each battery module shall be monitored to determine the highest battery unit temperature for use by
the UPS battery diagnostic, and temperature compensated charger circuitry.
B. The battery blocks housed within each removable battery module shall be of the Valve Regulated Lead Acid
(VRLA) type.
2.6 ACCESSORIES
B. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
a. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5
cable and a switch supplied by the user. This switch shall relay information to Data Center Expert,
which in turn shall allow access to this information via the user’s public network via a single IP address.
b. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status
parameters, voltage and current of the PDU.
c. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching
thresholds for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm
points for non- APC products shall also be available via dry contact input signal.
d. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC
devices that are connected to the client’s public network.
D. Remote UPS monitoring: The following three methods of remote UPS monitoring shall be
available:
4. Web Monitoring: Remote monitoring shall be available via a web browser such as Intern
Explorer.
5. RS232 Monitoring: Remote UPS monitoring shall be possible via either RS232 or contact closure signals
from the UPS.
6. Simple Network Management Protocol (SNMP): Remote UPS Monitoring shall be possible through a
standard MIB II compliant platform.
E. Software compatibility: The UPS manufacturer shall have available software to support graceful shutdown
and or remote monitoring for the following systems:
1. Microsoft Windows 95/98/XP
2. Microsoft Windows NT 4.0 SP6/2000
3. OS/2
4. Netware 3.2 – 5.1
5. MAC OS 9.04, 9.22, 10
07/2016 edition p. 214
MGE Galaxy 3500 3:1 – 15 to 40 kVA
6. Digital Unix/True 64
7. SGI 6.0-6.5
8. SCO UNIX
9. SVR4 2.3, 2.41
10. SCO Unix Ware 7.0 - 7.11
11. SUN Solaris 2.6-2.8
12. SUN OS 4.13, 4.14
13. IBM AIX 4.3x-4.33g, 5.1
14. HP-UX 9.x-11.i
PART 3 – EXECUTION
3.6 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.7 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
C. Maintenance contracts:
1. A complete offering of preventative and full service maintenance contracts for the UPS
system and the battery system shall be available. All contract work shall be performed by APC factory
trained service personnel.
3.9 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
preventative maintenance, and troubleshooting.
3.10 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.1 SUMMARY
1.2 STANDARDS
1.3 CLASSIFICATION
1.4 SUBMITTALS
A. Product data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications.
14. As bid system bill of materials
15. Product catalogue sheets or equipment brochures
16. Product guide specifications
17. System single-line operation diagram
18. Floor layout
19. Capacity data
20. Piping connection drawing
21. Installation guide
22. Drawings for requested optional accessories
B. Operation and Maintenance Data: Submit operation and maintenance data to include in
operation and maintenance manuals specified in [Division 01 – GENERAL REQUIREMENTS] [Division 1 –
GENERAL REQUIREMENTS], including, but not limited to, safe and correct
operation of UPS functions.
4. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of all systems.
5. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
6. Submit built equipment drawings.
A. Qualifications:
2. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 & 14001 certified and shall be designed to
internationally accepted standards.
D. Environmental Requirements: Do not install solid state UPS until space is enclosed and
weatherproof, wet work in space is completed and nominally dry, work above ceilings is complete, and ambient
temperature and humidity conditions are and will be continuously maintained at
values near those indicated for final occupancy.
1. The UPS shall be capable of withstanding any combination of the following environmental conditions in
which it must operate without mechanical or electrical damage, or degradation of operating characteristics.
a. Storage Ambient Temperature: -15°C to 40°C with batteries; -30°C to 70°C without
batteries
b. Operating Ambient Temperature: 0°C to 40°C. 15°C to 25°C is ideal for batteries (if above, the
battery lifetime is reduced).
c. Relative humidity: 0 to 95%, non-condensing.
d. Storage elevation: 0 to 15000 m.
e. Altitude: Maximum installation with no derating of the UPS above sea level shall be:
6) 1000 m: 100% load
7) 1500 m: 95% load
8) 2000 m: 91% load
9) 2500 m: 86% load
10) 3000 m: 82% load
PART 2 - PRODUCTS
2.5 MANUFACTURERS
A. Basis of Design: Product specified is ―APC-MGE Galaxy 3500‖ system (for industrial
environment) as manufactured by APC by Schneider Electric. No substitutes will be considered.
OR
B. Basis of Design: Product specified is ―APC-MGE Galaxy 3500‖ system (for industrial
environment) or approved equal. Items specified are to establish a standard of quality for design, function,
materials, and appearance. Equivalent products by other manufacturers are acceptable. The
Architect/Engineer will be the sole judge of the basis of what is equivalent. Examples of modifications include,
but are not limited to the following:
6. Structural reinforcement to accommodate heavier equipment.
7. Increased sizes of circuit breakers, raceways and wiring.
8. Larger back-up generators (including upgraded accessories and wiring) to avoid instability
caused by most double conversion UPS systems.
9. Larger HVAC equipment (including duct work and wiring) to accommodate increased heat
dissipation of less efficient UPS systems.
10. Filters to prevent input distortion, avoid upstream equipment malfunction and failure of power
factor equipment.
2.6 DESCRIPTION
A. The UPS shall consist of the following easy to repair modular rectifier/inverter sections and easy to install
internal and external modular battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
ii. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate the
power to the critical load. The rectifier shall derive power from the AC input source and supply DC power to
float charge the battery.
iii. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the inverter
without any switching. The inverter shall obtain its power from the battery. There shall be no interruption in
power to the critical load upon failure or restoration of the AC input source.
iv. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the battery
and regulate the power to the critical load.
v. Static Bypass: The static bypass switch shall be used for transferring the critical load to
input supply without interruption. Automatic re-transfer to normal operation shall also be
accomplished with no interruption in power to the critical load. The static bypass switch shall be fully rated
and shall be capable of manual operation. The UPS shall be able to recharge the batteries while supplying
full power to the load via the static bypass switch.
vi. Internal maintenance bypass switch: The UPS shall be provided with an internal manual bypass switch
for supplying the load directly from the mains supply, while the UPS is taken out for maintenance. The
switch should be removable when the individual UPS unit has to run in parallel with other units.
vii. External maintenance bypass transformer [optional]: The external Maintenance Bypass Panel shall be
used for paralleling of multiple UPS units (optional for single UPS unit) to
supply the load directly from the mains supply, if the UPS system has to undergo
maintenance or service. An UPS input, output, common output and bypass breaker shall be housed in the
same low-voltage assembly. The manual bypass breaker must be monitored by each UPS via an auxiliary
contact. The Maintenance Bypass Panel must be housed in a wall mounted low-voltage assembly.
D. The UPS shall be provided with RS-232 signaling and WEB/SNMP integration. This system must provide a
means for logging and alarming of all monitored points plus email notification.
E. The UPS shall have nominal voltage of 3400/230 V (adjustable for 3380/220 V, 3415/240 V), 50 Hz, L1, L2,
L3, N, PE.
F. The UPS will be capable of paralleling up to max 4 like kVA and type UPS systems for capacity.
G. The UPS shall be compatible with all types of data centers, data rooms and facilities. Dedicated service to one
specific environment shall not be acceptable.
A. General: The UPS shall be housed in a freestanding enclosure. The enclosure shall be designed
to blend into an IT environment. The cabinet shall be equipped for fork truck lifting. The UPS cabinet shall
be painted with the manufacturer’s standard color. All service access shall be from the front. Installation
access shall be from the lower backside of the system.
3. The UPS shall be in a self contained cabinet and comprise 10 kVA, 15kVA, 20kVA, 30kVA and 40kVA
power section; Bypass Static Switch; Battery for standard run time and interface LCD display all mounted
in a separate cabinet. The UPS shall permit user installable and removable battery units.
The power section shall be of the Double Conversion On-Line topology with power factor corrected inputs.
a. The UPS shall be sized for ______ kVA and ______ kW load at power factor 0.8.
b. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
4. The UPS shall have a short circuit withstand capability of 30 kA.
E. System Input
xxiv. Nominal Input voltage rating: 3×400/230 V (adjustable for 3×380/220 V or 3×415/240 V)
xxv. Input Voltage Range: 304-477 V
xxvi. Earthing Principle: [TN-S] [TN-C-S] [TN-C] [TT] or [IT].
xxvii. Input Frequency: 40-70 Hz (auto sensing).
xxviii. Input Power Factor: 0.98 at load > 50%.
Magnetizing Inrush Current: NONE, if optional input isolating transformer is installed then 500% of
nominal input current for less than one cycle.
07/2016 edition p. 219
MGE Galaxy 3500 3:3 – 10 to 40 kVA
xxx. Input Current Distortion with no additional Filters: < 5% THDI at 100% load.
xxxi. Power Walk-in/Soft-Start: Shall be linear from 0 to 100% of the load over a 15-second
Period.
F. System Output
1. Nominal Output Voltage Rating: 3×400/230 V (adjustable for 3×380/220 V or 3×4240 V).
2. Earthing Principle: [TN-S] [TN-C-S] [TN-C] [TT] or [IT].
3. Output Voltage Regulation for Steady State and Transient Variations (at default
parameter settings):
a. ± 1% steady state for a static 100% balanced load.
d. ± 1% steady state for a static 100% unbalanced load.
e. ± 5% for a 0 to 100% load step.
4. Max. Voltage Transient Recovery Time: 50 milliseconds to nominal.
5. Output frequency Regulation:
c. Synchronized to mains over the range of 40-70 Hz in normal operation
d. 50 Hz ± 0.1 Hz in battery operation.
6. Output voltage Harmonic Distortion:
<1.5% THDI maximum and 1% single harmonic for a 100% linear load
<3.5% THD maximum for a 100% non-linear load
7. Overload Capability:
a. 150% for 60 seconds in normal and battery operation.
b. 125% for 10 minutes in normal and battery operation.
c. 110% continuous in bypass operation.
d. 800% for 500 milliseconds in bypass operation.
23. Phase displacement:
a. 20 degrees ± 1 degree for balanced load.
b. 20 degrees ± 1 degree for 50% unbalanced load.
c. 20 degrees ± 3 degrees for 100% unbalanced load.
24. Output Power Factor Rating: For loads exhibiting a power factor of 0.5 leading to 0.5
lagging, no derating of the UPS shall be required.
25. Short Circuit Withstand: The UPS must withstand a bolted-fault short circuit on the output
without damage to the UPS module.
26. System AC-to-AC efficiency 100% load
a. 10 kVA 94.9%
b. 15 kVA 95.5%
c. 20 kVA 95.4%
d. 30 kVA 96.1%
e. 40 kVA 95.5%
27. System AC-to-AC efficiency 50% load
a. 10 kVA 94.8%
b. 15 kVA 95.3%
c. 20 kVA 95.5%
d. 30 kVA 96.0%
e. 40 kVA 96.0%
28. Acoustical noise at full load: dB(A) of noise, typically, measured at 1 meter from the
operator surface:
a. 10 kVA 51
b. 15 kVA 51
c. 20 kVA 51
d. 30 kVA 55
e. 40 kVA 55
23. Rectifier
11. Each UPS power module shall include an active power factor corrected, Insulated Gated
Bipolar Transistor (IGBT) rectifier.
12. DC buss voltage shall be ±192 V DC nominal.
13. The battery charging shall keep the DC bus float voltage of +/- 220 V, +/-1%
14. The DC buss voltage shall be compensated against temperature variations (Battery
Temperature Compensation) to always maintain optimal battery float charging voltage for temperature
excursions above or below 25°C. Temperature compensation rate shall be 320 mV/°C for ambient
temperatures > 20°C and 0 mV/°C for ambient temperatures
< 20°C.
15. DC ripple voltage shall be less than ±1% of nominal with no battery connected.
16. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters.
Rectifier shall employ electronic waveform control technology to maintain the current
sinusoidal.
17. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors
(DSP) shall be used for all monitoring and control tasks. Analog control is not acceptable.
18. Reflected input current Total Harmonic Distortion (THD) shall not exceed 5% at 100% load.
19. Input voltage window: 304-477 V.
20. Typical battery recharge time per IEEE 485.
24. Batteries
9. Standard battery technology shall be Valve Regulated Lead Acid (VRLA).
10. Batteries shall be housed in the same rack as the power section. Batteries shall be
modular on pull out shelves for quick replacement and servicing.
11. Battery voltage shall be Battery Temperature Compensated as outlined in the rectifier
section above.
12. End of discharge: 154 V DC.
13. For longer runtimes, external battery frames in the same design should be offered.
14. Battery Charge Current Limit: The UPS shall be capable of limiting the energy sourced
from the mains for purposes of battery charging. As a default setting, the battery charge
energy will be set to 100% of its nominal value. When signaled by a dry contact, (such as from an
emergency generator) the UPS shall be capable of limiting the battery charge energy taken from the
mains. This shall take place in user selectable increments of 75%, 50%, 25%, 10% and 0% of the nominal
charge power. The selection shall be made from the UPS front panel display/control unit.
15. The battery charging circuit shall remain active when in Static Bypass and in Normal
Operation.
16. The batteries charger shall allow cyclic charging when system is running in normal
operation and batteries are full charged to extend the battery life. This operation shall be
selectable in the display. Cyclic charge should be 10 hours on and 48 hours off. The
Cyclic charge shell end if UPS is overloaded, switch to battery operation, battery voltage drops below 200
V or are deactivated by user.
25. Inverter
10. The inverter shall consist of fast switching IGBT power module.
11. Inverter shall be PWM controlled using DSP logic. Analog control shall not be acceptable.
12. The inverter modules shall be rated for an output power factor at 0.8.
13. Nominal output voltage shall be 3×400/230 V and adjustable for 3×380/220 V or 3×415/240 V, 50 Hz,
L1,L2,L3,N,PE.
14. Efficiency of each module at full load: Not less than
e. 10 kVA 94.7%
f. 15 kVA 95.1%
g. 20 Kva 94.9%
h. 30 kVA 95.0%
i. 40 kVA 94.8%
15. Output Voltage Total Harmonic Distortion at full load:
a. Less than 1.5% for 100% resistive load.
b. Less than 3.5% for computer load as defined by EN50091-3/IEC 62040-3.
16. Output voltage regulation:
a. Static: Less than 1% at full linear load.
b. Dynamic: 5% at 100% step load.
17. Output frequency: 50 Hz free running.
18. Crest factor: Unlimited but regulates it down to 2.7.
a. Remote Emergency Power Off (EPO) shall be standard (wall switch and wiring shall be
provided by the electrical contractor).
4. The static bypass switch shall automatically transfer the critical load to bypass input supply
without interruption after the logic senses one of the following conditions:
e. Inverter overload beyond rating.
f. Battery runtime expired and bypass available.
g. Inverter failure.
h. Fatal error in control system.
3. The static bypass switch shall automatically retransfer from bypass to the inverter, when one of the
following conditions occurs:
a. After an instantaneous overload-induced transfer has occurred and the load current has returned to
less than 100% of the system rating.
b. The inverter is active (on).
4. The static bypass switch shall be equipped with a manual means of transferring the load to
bypass and back to inverter.
5. If more than 10 transfers from and to inverter occur in a 10 minutes period, the load shall be locked on
static bypass. An alarm communicating this condition shall be annunciated.
E. Mechanical
1. The MGE Galaxy 3500 UPS power section, Static Bypass Switch, internal manual bypass switch and the
VRLA batteries (for standard runtimes) shall be housed in a freestanding
enclosure. The enclosure shall be designed to blend into an industrial environment. The UPS cabinet shall
be painted with the manufacturer’s standard color (Gray ANSI 61). All service access shall be from the
front. The enclosure shall have the following specifications:
h. Dead front construction
i. Heavy-duty design with an all-metal construction.
j. Caster fitted for mobility. Leveling feet shall be supplied as standard.
k. Electrostatic applied paint.
l. The cable entry shall be from the bottom on the back of the UPS.
m. The MGE Galaxy 3500 UPS enclosure shall meet an ingress level of min. IP51
n. The MGE Galaxy 3500 UPS should be fitted with dust filter in the air inlet to filter dust, molds and
spores with particles larger than 3 μm.
2. The UPS module dimensions: HeightWidthDepth
G35T10KH1B2S 1500×353×854
G35T10KH2B2S 1500×353×854
G35T10KH1B4S 1500×523×854
G35T10KH2B4S 1500×523×854
G35T10KH3B4S 1500×523×854
G35T10KH4B4S 1500×523×854
G35T10KHS 1500×523×854
G35T15KH2B2S 1500×353×854
G35T15KH2B4S 1500×523×854
G35T15KH3B4S 1500×523×854
G35T15KH4B4S 1500×523×854
G35T15KHS 1500×523×854
G35T20KH2B2S 1500×353×854
G35T20KH2B4S 1500×523×854
G35T20KH3B4S 1500×523×854
G35T20KH4B4S 1500×523×854
G35T20KHS 1500×523×854
G35T30KH3B4S 1500×523×854
G35T30KH4B4S 1500×523×854
G35T30KHS 1500×523×854
G35T40KH4B4S 1500×523×854
G35T40KHS 1500×523×854
F. General: A microprocessor controlled display unit shall be located on the front of the system. The display shall
consist of an alphanumeric display with backlight, an alarm LED, and a keypad
07/2016 edition p. 222
MGE Galaxy 3500 3:3 – 10 to 40 kVA
7) Bypass When Yellow, this LED indicates the load is being supported by static
bypass/mechanical bypass
8) Fault When Red, this LED indicates there is a fault condition present in the
UPS.
d. Push Button User Controls
6) Up Arrow
7) Down Arrow
8) Help Key
9) Escape Key
10) Enter Key
5. The following potential free contacts shall be available on an optional relay interface board:
a. Potential Free (Dry) Contacts.
1) Normal Operation
2) Battery Operation
3) Bypass Operation
4) Common Fault
5) Low Battery
6) UPS Off
6. For purposes of remote communications with the UPS the following shall be available and
contained within the UPS on a removable, “hot swappable” “smart slot” interface card:
5. RJ-45 Interface port for remote communications with a network via web browser or
SNMP, or APC by Schneider InfraStruXure Manager..
6. Environmental monitoring feature, capable of locally monitoring temperature and humidity
as well as two additional generic set of user determined dry contacts capable of taking an input signal
from any APC or third party on/off signal, such as water detection, smoke
detection, motion, or fire detection.
2.7 BATTERY
C. The UPS battery shall be of modular construction made up of user replaceable, hot swappable, fused, battery
modules. Each battery module shall be monitored to determine the highest battery unit temperature for use by
the UPS battery diagnostic, and temperature compensated charger circuitry.
D. The battery blocks housed within each removable battery module shall be of the Valve Regulated Lead Acid
(VRLA) type.
2.6 ACCESSORIES
G. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
a. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5
cable and a switch supplied by the user. This switch shall relay information to Data Center Expert,
which in turn shall allow access to this information via the user’s public network via a single IP address.
b. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status
parameters, voltage and current of the PDU.
c. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching
thresholds for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm
points for non- APC products shall also be available via dry contact input signal.
d. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC
devices that are connected to the client’s public network.
I. Parallel operation
i. For purposes of paralleling UPS units in the event of increased capacity or redundancy, the UPS shall
contain as a standard feature, the ability to parallel up to 4 modules. In this mode of operation the output
voltage, output frequency, output phase angle, and output impedance of each module shall operate in
uniformity to ensure correct load sharing. This control function shall not require any additional footprint and
shall be an integral function of each UPS.
ii. Multi-drop Bus Network: Communication between modules shall be connected in a multi-drop bus network
comprising two parallel redundant busses so that the removal of any single cable shall not jeopardize the
integrity of the parallel communication system.
iii. Load Sharing: A load sharing circuit shall be incorporated into the parallel control circuits to ensure that
under no load conditions, no circulating current exists between modules. This feature also allows each
UPS to share equal amounts of the total critical load bus. Load sharing communications shall be
galvanically isolated for purposes of fault tolerance between UPS modules. A UPS module's influence over
load sharing shall be inhibited in any mode where the UPS inverter is not supporting its output bus.
K. Remote UPS monitoring: The following three methods of remote UPS monitoring shall be
available:
7. Web Monitoring: Remote monitoring shall be available via a web browser such as Intern
Explorer.
8. RS232 Monitoring: Remote UPS monitoring shall be possible via either RS232 or contact closure signals
from the UPS.
9. Simple Network Management Protocol (SNMP): Remote UPS Monitoring shall be possible through a
standard MIB II compliant platform.
L. Software compatibility: The UPS manufacturer shall have available software to support graceful shutdown
and or remote monitoring for the following systems:
15. Microsoft Windows 95/98/XP
16. Microsoft Windows NT 4.0 SP6/2000
07/2016 edition p. 225
MGE Galaxy 3500 3:3 – 10 to 40 kVA
17. OS/2
18. Netware 3.2 – 5.1
19. MAC OS 9.04, 9.22, 10
20. Digital Unix/True 64
21. SGI 6.0-6.5
22. SCO UNIX
23. SVR4 2.3, 2.41
24. SCO Unix Ware 7.0 - 7.11
25. SUN Solaris 2.6-2.8
26. SUN OS 4.13, 4.14
27. IBM AIX 4.3x-4.33g, 5.1
28. HP-UX 9.x-11.i
PART 3 – EXECUTION
3.11 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.12 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
h. LED indicators
i. Start-up and shutdown procedures
j. Maintenance bypass
k. AC disconnect operation
l. Alarm information.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
C. Maintenance contracts:
2. A complete offering of preventative and full service maintenance contracts for the UPS
system and the battery system shall be available. All contract work shall be performed by APC factory
trained service personnel.
3.14 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
preventative maintenance, and troubleshooting.
3.15 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
A. Purpose: The purpose of this specification is to define the design, manufacture and testing characteristics
required in view of supplying, putting into operation and maintaining an Uninterruptible Power Supply
(referred to as a UPS in the rest of this document).
1. The Single-UPS unit with static bypass shall be designed to supply dependable electric power to: 475.000
-5
MTBF in hours/Non availability: 2.1x10
B. Brief description: The UPS shall be a single-UPS unit, operating in double-conversion mode (also called on-
line mode); it shall be a VFI-type UPS (as per standard IEC 62040-2), made up of the following components,
described in detail in this specification:
1. PFC rectifier
2. Battery charger
3. Inverter
4. Battery
5. Static bypass (via a static switch)
6. Manual maintenance bypass
7. User and communications interface
8. Battery management system
9. Any and all other devices required for safe operation and maintenance, including circuit breakers,
switches, etc.
C. The UPS shall ensure continuity of electric power to the load within the specified tolerances,
without interruption upon failure or deterioration of the normal AC source (utility power) for a maximum
protection time determined by the capacity of the backup batteries installed.
1.2 WARRANTY
A. The rectifier/charger and inverter subassemblies shall be guaranteed (parts and labour on site) for one year
following the start-up date.
B. The sealed lead-acid battery shall be covered by the same warranty as the UPS.
PART 2 - PRODUCTS
A. The UPS shall operate in double-conversion mode (also called on-line mode); it shall be a VFI
type UPS (as per standard IEC 62040-2), made up of the following components, described in de-
tail in this specification:
B. Normal operation (normal AC source available): The rectifier supplies the inverter with DC cur-
rent while the charger simultaneously float charges the battery. The load is continuously supplied
with dependable electrical power by the inverter.
C. Operation on battery power (normal AC source not available or outside tolerances): Upon fai-
lure or excessive deterioration of the normal AC source, the inverter shall continue to supply the
load from battery power without interruption or disturbance, within the limits imposed by the spe-
cified battery backup time.
D. Battery recharge (normal AC source restored): When the normal AC source is restored, the rec-
tifier shall again power the inverter, without interruption or disturbance to the load, while the
charger automatically recharges the battery.
F. UPS maintenance:
1. For maintenance purposes, the UPS shall include a mechanical maintenance bypass system with one-
button operation. For personnel safety during servicing or testing, this system shall be designed to isolate
the UPS while continuing to supply power to the load from the bypass AC source. The UPS shall also
include a device making it possible to isolate the rectifiers and the chargers from the normal AC source.
2. All electronic components shall be accessible from the front of the UPS.
G. Battery maintenance: For safe maintenance on the battery, the system shall include a circuit
breaker to isolate the battery from the rectifier, the charger and the inverter. When the battery is
isolated from the system, the UPS shall continue to supply the load without interruption or distur-
bance, except in the event of a normal AC source outage.
H. Cold start (normal AC source absent): The battery shall be capable of ensuring UPS start-up
even if normal AC power is not available and continuing operation within the specified backup time (start on
battery power shall be possible on the condition that the system was already started with AC power present ).
A. Technology: The UPS shall be based on sixpack IGBT technology with built-in thermal monitoring and a free-
frequency chopping mode to dynamically optimise efficiency and power quality.
B. Rating: The UPS shall be sized to continuously supply a load of…[ 20 / 30 / 40 / 60 / 80 / 100 / 120 kVA. The
rated active power must be constant for loads at a power factor (pf) of 0.9 lagging.
F. Efficiency: Overall efficiency shall be greater than or equal to: 91% @ full load
G. Noise level: The noise level, measured as per standard ISO 3746, shall be less than: 66 dBA.
2.10 AC SOURCES
A. Normal AC source (rectifier input): The normal AC source supplying the UPS shall, under normal operating
conditions, have the following characteristics:
1. Rated voltage: 380 - 470 V at full rated load and with load derating for lower vltages as shown in diagram
below, with backfeed option. Rated voltage must be higher than 342 V.
2. Number of phases: 3 ph + earth. The neutral is not necessary.
3. Frequency: 50 or 60 Hz ± 8%.
B. Batteries: The battery shall be of the sealed lead-acid type, mounted and wired, with a service life of … 5 / 10
… years. It must be sized to supply, in the event of the normal AC source failure, the rated power of the
inverter at a power factor PF of 0.8.
C. Inverter: The inverter shall be sized to supply a rated load of … 20 / 30 / 40 / 60 / 80 / 100 / 120… kVA at 0.9
pf and shall satisfy the specifications listed below.
1. Output voltage
a. Rated voltage: … 380 / 400 / 415 … volts rms, adjustable via the user interface, within tolerances of
+/- 3%.
b. Number of phases: 3 phases + neutral + earth.
c. Steady-state conditions: The variation in the rated voltage shall be limited to ± 1% for a balanced
load between 0 and 100% of the rated power, irrespective of normal AC input and DC voltage levels,
within the specified limits.
d. Voltage variations for load step changes: Output voltage transients shall not exceed ± 1% of rated
voltage for 0 to 100% or 100 to 0% step loads. In all cases, the voltage shall return to within steady-
state tolerances in less than 100 milliseconds.
2. Output frequency
a. Rated frequency: - 50 or 60 Hz.
b. Variations: - ± 0.5 Hz,
3. Synchronisation with bypass power
a. When bypass power is within tolerances: To enable transfer to bypass power, the inverter output
voltage shall be synchronised with the bypass source voltage whenever possible. To that end, during
normal operation, a synchronisation system shall automatically limit the phase deviation between the
voltages to 3 degrees, if the bypass source frequency is sufficiently stable (within adjustable tolerances
of ± 0.5% to ± 8% with respect to the rated frequency).
b. Synchronisation with an external source: It shall be possible to synchronise with all types of
external source. For example, if the bypass source is a generator set, the synchronisation tolerances
shall be approximately ± 8% (adjustable) with respect to the rated frequency.
c. Autonomous operation following loss of synchronisation with bypass power: When the bypass
source frequency deviates beyond these limits, the inverter shall switch over to free-running mode with
internal synchronisation, regulating its own frequency to within ± 0,1 %. When bypass power returns to
within tolerances, the inverter shall automatically resynchronise.
d. Variation in frequency per unit time: To avoid transmitting to the inverter any excessive frequency
variations on the bypass AC source when it is within tolerances, inverter frequency variations per unit
time (dF/dt) shall be limited to 1 Hz/s or 2 Hz/s (user defined).
4. Overload capacity: The UPS shall be capable of supplying for at least:
a. 10 minutes at a load representing 125% of the rated load.
b. 1 minutes at a load representing 150% of the rated load.
b. 0.1 second at a load representing 220% of the rated load.
c. If necessary, the UPS shall operate as a generator (current limiting) with a peak capacity of 270% for
150 milliseconds, to allow highly disturbed transient operating states (high overloads, very high crest
factors, etc.) without transferring the load to the bypass.
D. Static bypass
1. Load transfer to the static bypass:
a. The UPS shall be equipped with a static bypass comprising a static switch. Instantaneous transfer of
the load from the inverter to bypass power and back shall take place without a break or disturbance in
the supply of power to the load, on the condition that the bypass source voltage and frequency are
within the specified tolerances and that the inverter is synchronised.
07/2016 edition p. 232
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Single UPS
b. Transfer shall take place automatically in the event of a major overload or an internal in-
verter fault.
c. Manually initiated transfer shall also be possible.
d. If the bypass power is outside the specified tolerances or is not synchronised with the in-
verter, automatic transfer of the load from the inverter to bypass power shall take place after a
calibrated interruption adjustable from 13 to 1000 ms.
2. Static-switch protection: The static switch shall be equipped with an RC filter for protection against
switching overvoltages and lightning strikes.
F. System earthing arrangement: The UPS shall be compatible with the following system earthing
arrangements:
1. Upstream source: …[ TT/ IT / TNS / TNC ]…
2. Downstream installation: …[ TT/ IT / TNS / TNC ]…
3. If the upstream and downstream earthing arrangements are different, galvanic isolation shall be provided
on the static-bypass line.
A. Mechanical structure: The UPS and batteries shall be installed in cabinet(s) with a degree of protection IP20
(standard IEC 60529). Access to the subassemblies making up the system shall be exclusively through the
front.
B. Scalable design (Concerns only UPSs with the battery installed in a separate cabinet):
1. The UPS shall be designed to allow the installed power to be easily increased on site by connection of
additional UPS units, either to meet new load requirements or to enhance system availability by introducing
redundancy.
2. This transformation shall be possible directly on site, without returning the equipment to the factory and
without causing excessive system downtime.
C. Dimensions: The UPS shall require as little floor space as possible. To gain space, it shall be possible to
install the UPS with the back to the wall.
D. Connection:
1. To facilitate connections, all terminal blocks must be easily accessible from the front when
the UPS is installed with the back to the wall. Entry of upstream and downstream power ca-
bles, as well as any auxiliary cables, shall be possible through the bottom for a false floor.
2. The UPS shall be equipped with an earth-circuit connector, in compliance with the listed standards.
3. The cables shall comply with the listed standards and be mounted in compliance with the stipulations.
E. Safety:
1. For the safety of maintenance personnel, the cabinet shall be provided with a manually operated
mechanical bypass designed to isolate the rectifier, charger, inverter and static switch while continuing to
supply the load from the bypass AC source.
2. It shall be possible to send to the UPS an external EPO order resulting in opening of the battery circuit
breaker and the upstream circuit breaker.
2. Storage
a. The UPS, not including the battery, shall be designed for storage under the follow-
ing conditions: ambient temperature range: -20° C to +45° C.
A. Battery meter: A battery-meter function shall estimate the available backup time as a function of the battery
charge and the percent load. It shall be possible to set the battery meter so that it can take into account the
exact battery configuration installed with the UPS.
2.8 DISPLAY
B. Graphic display: The graphic display shall facilitate operation by offering the functions listed below.
1. Operating language: It shall be possible to display in the _________________ language
all the operating information supplied on the screens.
2. Step by step operating help: The graphic display shall assist the user by providing step by step help in
the user's language.
3. Animated colour mimic diagram: The mimic diagram shall enable display of installation parameters,
configuration, operating status and alarms and indication of operator instructions for switching operations
(e.g. bypass).
4. Display of measurements: It shall be possible to display the following measurements:
a. Inverter output phase-to-phase voltages
b. Inverter output currents
c. Inverter output frequency
d. Voltage across battery terminals
e. Battery charge or discharge current
f. Rectifier/charger input phase-to-phase voltages
g. Rectifier/charger input currents
h. Crest factor
i. Active and apparent power
j. Power factor of the load
k. Battery temperature
5. Display of status conditions and events: It shall be possible to display the following indications:
a. Load on battery power
b. Load on UPS
D. Status indications with mimic panel: Indication of status conditions shall be distinct of the graphic display.
1. Three LEDs on the control panel indicate the following status conditions:
a. Load protected;
b. Minor fault;
c. Major fault.
2. The mimic panel shall represent the UPS and indicate the status of the load supply using five two-colour
(red and green) LEDs:
a. Load supplied (LED at UPS output on mimic panel),
b. Inverter on (inverter LED on mimic panel),
c. Operation on battery power (LED between battery and inverter on mimic panel),
d. Bypass activated (bypass LED on mimic panel),
e. PFC rectifier on (rectifier LED on mimic panel).
3. A buzzer shall warn the user of faults, malfunctions or operation on battery power.
2.9 COMMUNICATION
A. Standard communication: It shall be possible to remote the following controls, indications and
measurements. To that end, the UPS shall have as standard equipment:
1. A programmable card for input/output information. This card shall provide a total of eight dry contacts:
six for incoming information and two for outgoing information.
2. At least three communication ports for later addition, without interrupting operation, of communication
cards implementing different protocols, e.g. SNMP, JBus/ModBus, RS232, USB.
B. Communications options: The UPS system shall be designed to enable the extension of communications,
without system shutdown, to the following types of cards:
1. An SNMP communication card for connection to an Ethernet network, for connection to a computer-
network management system.
2. An RS485 serial-link communication card capable of implementing the JBus/ModBus protocol for
connection to a building management system (BMS).
3. Remote Monitoring Service (RMS modem) or Teleservice
4. Relay Communication Card (Input / Output Dry contact card
5. A Network Management Card (NMC2) for direct UPS connection to an intranet network, without
connection to a server, capable of supplying information via a standard web browser.
The UPS shall be detectable by supervision software for large UPS systems.
Shutdown and administration software shall be available in addition to the communication cards.
07/2016 edition p. 235
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Single UPS
PART 3 – EXECUTION
3.1 PROTECTION
A. UPS: The UPS shall include protection against AC-source overvoltages (as per standard IEC
60146), excessive external or internal temperature rise and vibrations and impacts during transport.
B. Rectifier and charger: The rectifier and charger shall automatically shut down if the DC voltage reaches the
maximum value specified by the battery manufacturer or if the temperature exceeds the limits specified above.
C. Inverter: Inverters shall self-protect against overloads and short-circuits, irrespective of the operating mode
(AC power or battery power).
D. Batteries:
1. Protection against deep discharge and self-discharge: The UPS shall comprise a device designed to
protect the battery against deep discharges, taking into account the characteristics of the discharge cycles,
with isolation of the battery by a circuit breaker.
2. Independent regulation and monitoring systems:
a. A regulation system shall regulate the battery voltage and the charge current.
b. A second system, independent of the regulation, shall monitor the battery voltage and the charge
current. Consequently, if the regulation system fails, the monitoring system steps in to shut down the
charger and avoid overcharging.
3. Regulation of the battery voltage depending on the ambient temperature:
a. A temperature sensor adapts the charge voltage to the ambient temperature.
b. This regulation system takes into account the chemical reaction and prolongs the battery service life.
c. The permissible temperature range is set in the personalisation parameters.
d. An alarm shall be issued for temperatures outside the permissible range.
4. Self-test:
a. Battery monitoring shall be carried out by an automatic device. Self-test intervals shall be set to one
month by default, but shall be adjustable.
b. This self-test system shall, where necessary, initiate indications via LEDs on the front panel or a
message to a remote monitoring system.
5. Possibility of backfeed protection: If backfeed protection is necessary, it must be possible to install two
independent systems on the normal and bypass AC inputs.
6. Possibility of battery circuit-breaker management: The UPS shall be capable of receiving and
managing two battery circuit breakers. Battery availability is improved by dividing it into two sections. If one
section is disconnected for servicing or any other reason, the second shall remain available and provide
approximately half of the backup time. In such a case, the UPS shall regulate the charge accordingly.
3.2 MAINTAINABILITY
B. For optimum safety during servicing, a maintenance bypass shall be available to completely isolate the UPS.
B. Local and remote diagnostics and monitoring - E. Services: The UPS shall be equipped with a self-test
system to check operation of the system as a whole each time it is started. To that end, the supply
control/monitoring electronics shall offer:
1. Auto-compensation of component drift.
2. Acquisition of information vital for computer-aided diagnostics or monitoring (local or remote).
3. Overall readiness for remote supervision services provided by the manufacturer.
A. Standards
1. All equipment shall be designed and built in accordance with accepted engineering practice and applicable
international standards, in particular the standards listed below.
b. IEC 62040-1 and EN 62040-1: UPS - Safety.
c. IEC 62040-2 and EN 62040-2: UPS - Electromagnetic compatibility - [level C3 / C2 class A is optional].
d. IEC 62040-3 and EN 62040-3: UPS - Performance.
e. IEC 60950 / EN 60950: Safety of IT equipment, including electrical business equipment.
f. IEC 61000-2-2: Compatibility levels for low-frequency conducted disturbances and signalling in public
07/2016 edition p. 236
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Single UPS
2. What is more, the equipment must comply with environmental-protection standards, with production taking
place on premises certified ISO 14001. The UPS design procedure shall be covered by an ISO 9001
quality system as well as a dependability study to ensure maximum reliability.
3.4 SERVICES
A. Maintenance: The supplier shall propose contracts covering four levels of maintenance.
1. Level one: simple checks and settings, procedures accessible without any dismounting and involving no
risk.
2. Level two: preventive maintenance, checks not inhibiting continuous operation of the system and
preparing operators for Manufacturer services.
3. Level three: trouble-shooting. Repairs by standard exchange of subassemblies and functional power and
control components. Preventive-maintenance operations, both systematic and when indicated by qualified
diagnosis.
4. Level four: major preventive and corrective maintenance operations or technical upgrades during start-
up, operation or renovation of the UPS installation and recycling of equipment or components representing
a risk. These operations require the use of devices and means that have been calibrated by certified
organisations.
B. Technical competency:
1. Customer operators: the supplier shall offer a level 2 training program.
2. Service personnel: the supplier shall ensure that service personnel are qualified for level 4.
D. System start-up: The system and equipment shall be started up on site by the supplier or its authorised
agent. The procedure shall include checks on the characteristics of the upstream and downstream protection
devices and on the UPS installation parameters.
E. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn shall
allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching thresholds
for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm points for non- APC
products shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC devices that
are connected to the client’s public network.
F. Replacement parts: The suppler shall undertake to provide certified original replacement parts for at least ten
years following the date of delivery.
G. Recycling and renovation/substitution: At the end of the UPS service life, the supplier shall guarantee the
continuity of service of the customer's installations if necessary, including dismantling of equipment and
replacement of equipment, in compliance with applicable standards on environmental protection.
B. Options:
1. UPS handling and installation on the site.
2. Connections between the battery and the UPS.
3. Connection of the normal AC source to the rectifier/charger.
4. Connection of the bypass AC source to the input transformer or bypass input.
5. Connection of the load circuits to the UPS output.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
A. Purpose: The purpose of this specification is to define the design, manufacture and testing characteristics
required in view of supplying, putting into operation and maintaining an Uninterruptible Power Supply system
(referred to as a UPS in the rest of this document). The UPS system shall be designed to supply dependable
electric power to:
1. The Single-UPS unit with static bypass shall be designed to supply dependable electric power to:
-5
475.000 MTBF in hours/Non availability: 2.1x10 .
2. Active redundancy N+1:
6 -6
a. 2 UPS units (1+1): 1.88x10 MTBF in hours/Non availability: 5.32x10
6 -6
b. 3 UPS units (2+1): 1.25x10 MTBF in hours/Non availability: 7.98x10
6 -6
c. 4 UPS units (3+1): 9.39x10 MTBF in hours/Non availability: 1.07x10
The total load supplied by the UPS system shall be equal to .kVA, at
a power factor pf = 0.9.
B. Brief description:
1. The UPS system shall be made up of …[ 2 / 3 / 4 /5 / 6 ]… identical parallel-connected single-
UPS units (same power rating), operating in double-conversion mode (also called on-line mode); it shall be
a VFI-type UPS (as per standard IEC 62040-2).
2. Each UPS unit shall have a unit rating of …[ 20 / 30 / 40 / 60 / 80 / 100 / 120 ]… and shall comprise the
following components, described below in this specification:
10. PFC rectifier
11. Battery charger
12. Inverter
13. Battery
14. User and communications interface
15. Battery management system
16. Any and all other devices required for safe operation and maintenance, including circuit breakers,
switches, etc.
(for a system with 2 UPSs in an active redundancy configuration)
a. Static bypass (via a static switch) for each UPS unit
b. Manual maintenance bypass for each UPS unit
(for all other cases)
a. User and communications interface
b. Battery management system
c. Any and all other devices required for safe operation and maintenance, including circuit breakers,
07/2016 edition p. 239
MGE Galaxy 5500 3:3 – 20 to 120 kVA
parallel UPS
switches, etc.
C. The UPS shall ensure continuity of electric power to the load within the specified tolerances,
without interruption upon failure or deterioration of the normal AC source (utility power) for a maximum
protection time determined by the capacity of the backup batteries installed.
1.2 WARRANTY
A. The rectifier/charger and inverter subassemblies shall be guaranteed (parts and labour on site) for one year
following the start-up date.
B. The sealed lead-acid battery shall be covered by the same warranty as the UPS.
PART 2 - PRODUCTS
A. Each single-UPS unit shall operate in double-conversion mode (also called on-line mode); it shall be a VFI-
type UPS (as per standard IEC 62040-2), made up of the following components, described in detail in this
specification.
B. Normal operation (normal AC source available): The rectifier supplies the inverter with DC cur-
rent while the charger simultaneously float charges the battery. The load is continuously supplied
with dependable electrical power by the inverter.
C. Operation on battery power (normal AC source not available or outside tolerances): Upon fai-
lure or excessive deterioration of the normal AC source, the inverter shall continue to supply the
load from battery power without interruption or disturbance, within the limits imposed by the spe-
cified battery backup time.
D. Battery recharge (normal AC source restored): When the normal AC source is restored, the rec-
tifier shall again power the inverter, without interruption or disturbance to the load, while the
charger automatically recharges the battery. The UPS system shall ensure equal sharing of the total load
between the various parallel-connected units.
G. UPS maintenance:
1. For maintenance purposes, all electronic components shall be accessible from the front of the UPS.
2. In addition, a built-in manually-operated mechanical bypass system shall be:
a. Installed in each UPS unit; (for a system with 2 UPS units with active redundancy)
07/2016 edition p. 240
MGE Galaxy 5500 3:3 – 20 to 120 kVA
parallel UPS
H. Battery maintenance: For safe maintenance on the battery of each UPS unit, the system shall include a
circuit breaker to isolate the battery from the corresponding rectifier/charger and inverter. When the battery is
isolated from the system, the UPS shall continue to supply the load without interruption or disturbance, except
in the event of a normal AC source outage.
I. Cold start (normal AC source absent): The battery of each UPS shall be capable of ensuring UPS start-up
even if normal AC power is not available and continuing operation within the specified back-up time (start on
battery power shall be possible on the condition that the system was already started with AC power present).
A. Technology: The UPS shall be based on sixpack IGBT technology with built-in thermal monitoring and a high
free-frequency chopping mode to dynamically optimise efficiency and power quality.
B. Rating:
1. The UPS system shall be sized to continuously supply a load of kVA, at a power factor
(pf) of 0.9.
2. It shall be made up of ...[ 2 / 3 / 4 / 5 / 6 ]... UPS units, each with an identical rating of ...[ 20 /
30 / 40 / 60 / 80 / 100 / 120 ]... kVA.
3. The total installed power rating shall thus be kVA. ...[Consequently, 1 (or 2) unit(s) may be redundant.]
D. Reliability and MTBF: The active redundancy type architecture shall allow the installation to reach an MTBF
6 6 5 -6 -6 -5
of …[1.88x10 /1.25x10 /9.39x10 hours] corresponding to an unavailability of [5.32x10 /7.98x10 /1.07x10 ].
G. Efficiency: Overall efficiency of each UPS unit shall be greater than or equal to: 91% @ full load.
H. Noise level: The noise level, measured as per standard ISO 3746, shall for each unit be less than: 66 dBA.
2.13 AC SOURCES
A. Normal AC source (rectifier input): The normal AC source supplying the UPS shall, under normal operating
07/2016 edition p. 241
MGE Galaxy 5500 3:3 – 20 to 120 kVA
parallel UPS
below, with backfeed option. Rated voltage must be higher than 342 V.
2. Number of phases: 3 ph + earth. The neutral is not necessary.
3. Frequency: 50 or 60 Hz ± 8%.
B. Batteries: Each UPS unit shall be equipped with its own battery of the:
C. Inverter: Each inverter shall be sized to supply a load rated …20 / 30 / 40 / 60 / 80 / 100 / 120… kVA at a
power factor (pf) of 0.9, taking into account the characteristics presented below.
1. Output voltage
a. Rated voltage: … 380 / 400 / 415 … volts rms, adjustable via the user interface (see section 10),
within tolerances of +/- 3%.
b. Number of phases: 3 phases + neutral + earth.
c. Steady-state conditions: The variation in the rated voltage shall be limited to ± 1% for a balanced
load between 0 and 100% of the rated power, irrespective of normal AC input and DC voltage levels,
within the specified limits.
d. Voltage variations for load step changes: Output voltage transients shall not exceed ± 1% of rated
voltage for 0 to 100% or 100 to 0% step loads. In all cases, the voltage shall return to within steady-
state tolerances in less than 100 milliseconds.
2. Output frequency
a. Rated frequency: - 50 or 60 Hz.
b. Variations: - ± 0.5 Hz,
3. Synchronisation with bypass power
a. When bypass power is within tolerances: To enable transfer to bypass power, the inverter output
voltage shall be synchronised with the bypass source voltage whenever possible. To that end, during
normal operation, a synchronisation system shall automatically limit the phase deviation between the
voltages to 3 degrees, if the bypass source frequency is sufficiently stable (within adjustable tolerances
of ± 0.5% to ± 8% with respect to the rated frequency).
b. Synchronisation with an external source: It shall be possible to synchronise with all types of
external source. For example, if the bypass source is a generator set, the synchronisation tolerances
shall be approximately ± 8% (adjustable) with respect to the rated frequency.
c. Autonomous operation following loss of synchronisation with bypass power: When the bypass
source frequency deviates beyond these limits, the inverter shall switch over to free-running mode with
internal synchronisation, regulating its own frequency to within ± 0,1 %. When bypass power returns to
within tolerances, the inverter shall automatically resynchronise.
d. Variation in frequency per unit time: During the switch to free-running mode and the switch back to
synchronised mode, frequency variations per unit time (dF/dt) shall be limited to 1 Hz/s or 2 Hz/s (user
defined).
4. Overload capacity: The UPS shall be capable of supplying for at least:
a. 10 minutes at a load representing 125% of the rated load;
b. 1 minutes at a load representing 150% of the rated load;
c. 0.1 second at a load representing 220% of the rated load.
d. If necessary, the UPS shall operate as a generator (current limiting) with a peak capacity of 270% for
150 milliseconds, to allow highly disturbed transient operating states (high overloads, very high crest
factors, etc.) without transferring the load to the bypass.
D. Static bypass
1. Load transfer to the static bypass:
a. Each UPS unit shall be equipped with a static bypass comprising a static switch. The static bypasses
shall be controlled simultaneously by a built-in system. Instantaneous transfer of the load from the
inverters to bypass power and back shall take place without a break or disturbance in the supply of power
to the load, on the condition that the bypass source voltage and frequency are within the specified
tolerances and that the inverters are synchronised.
b. Transfer shall take place automatically in the event of a major overload or an internal in-
verter fault.
c. Manually initiated transfer shall also be possible.
d. If the bypass power is outside the specified tolerances or is not synchronised with the in-
verter, automatic transfer of the load from the inverter to bypass power shall take place after a
calibrated interruption adjustable from 13 to 1000 ms.
2. Static-switch protection: Each static switch shall be equipped with an RC filter for protection against
switching overvoltages and lightning strikes.
current).
3. If the bypass source is outside the specified tolerances, the UPS-system on its own shall, for the same
discrimination requirements, be capable of tripping circuit breakers rated In/2 or UR fuses rated In/4,
irrespective of the type of short-circuit.
4. Parallel connection of a number of UPS units significantly improves discrimination.
F. System earthing arrangement: The UPS shall be compatible with the following system earthing
arrangements:
1. Upstream source: …[ TT/ IT / TNS / TNC ]…
2. Downstream installation: …[ TT/ IT / TNS / TNC ]…
3. If the upstream and downstream earthing arrangements are different, galvanic isolation shall be provided
on the static-bypass line.
A. Mechanical structure: The UPS and batteries shall be installed in cabinet(s) with a degree of protection IP20
(standard IEC 60529). Access to the subassemblies making up the system shall be exclusively through the
front.
B. Scalable design (Concerns only UPSs with the battery installed in a separate cabinet):
1. The UPS shall be designed to allow the installed power to be easily increased on site by connection of
additional UPS units, either to meet new load requirements or to enhance system availability by introducing
redundancy.
2. This transformation shall be possible directly on site, without returning the equipment to the factory and
without causing excessive system downtime.
C. Dimensions: The UPS shall require as little floor space as possible. To gain space, it shall be possible to
install the UPS with the back to the wall.
D. Connection:
1. To facilitate connections, all terminal blocks must be easily accessible from the front when
the UPS is installed with the back to the wall. Entry of upstream and downstream power ca-
bles, as well as any auxiliary cables, shall be possible through the bottom for a false floor.
2. The UPS shall be equipped with an earth-circuit connector, in compliance with the listed standards.
3. The cables shall comply with the listed standards and be mounted in compliance with the stipulations. The
neutral conductor shall be oversized for any third-order harmonic currents and their multiples (the size of
the neutral shall be 1.5 times that of each phase).
E. Safety:
1. The equipment shall meet the requirements of degree of protection index IP21, in compliance with
standard IEC 60529.
2. For the safety of maintenance personnel, the cabinet shall be provided with a manually operated
mechanical bypass designed to isolate the rectifier, charger, inverter and static switch while continuing to
supply the load from the bypass AC source.
3. It shall be possible to send to the UPS an external EPO order resulting in opening of the battery circuit
breaker and the upstream circuit breaker.
A. Battery meter: A battery-meter function shall estimate the available backup time of the UPS system as a
function of the battery charge and the percent load. It shall be possible to set the battery meter so that it can
take into account the exact battery configuration installed with the UPS.
2.8 DISPLAY
A. User interface: UPS operation shall be facilitated by a user interface, on each UPS unit, comprising:
1. a graphic display (at least quarter VGA and high resolution are preferable);
2. controls;
3. status indications with mimic panel.
4. The information and controls shall be centralised by a system (electronic board) built into one of the UPS
units.
B. Graphic display: The graphic display shall facilitate operation by offering the functions listed below.
1. Operating language: It shall be possible to display in the _________________ language
all the operating information supplied on the screens.
2. Step by step operating help: The graphic display shall assist the user by providing step by step help in
the user's language.
3. Animated colour mimic diagram: The mimic diagram shall enable display of installation parameters,
configuration, operating status and alarms and indication of operator instructions for switching operations
(e.g. bypass).
4. Display of measurements: It shall be possible to display the following measurements:
a. Inverter output phase-to-phase voltages
b. Inverter output currents
c. Inverter output frequency
d. Voltage across battery terminals
e. Battery charge or discharge current
f. Rectifier/charger input phase-to-phase voltages
g. Rectifier/charger input currents
h. Crest factor
i. Active and apparent power
j. Power factor of the load
k. Battery temperature
5. Display of status conditions and events: It shall be possible to display the following indications:
a. Load on battery power
b. Load on UPS
c. Load on automatic bypass
d. General alarm
e. Battery fault
f. Remaining battery backup time
g. Low battery warning
h. Bypass AC source outside tolerances
i. Battery temperature
D. Status indications with mimic panel: Indication of status conditions shall be distinct of the graphic display.
1. Three LEDs on the control panel indicate the following status conditions:
a. Load protected;
b. Minor fault;
c. Major fault.
2. The mimic panel shall represent the UPS and indicate the status of the load supply using five two-colour
(red and green) LEDs:
a. Load supplied (LED at UPS output on mimic panel),
b. Inverter on (inverter LED on mimic panel),
c. Operation on battery power (LED between battery and inverter on mimic panel),
d. Bypass activated (bypass LED on mimic panel),
e. PFC rectifier on (rectifier LED on mimic panel).
3. A buzzer shall warn the user of faults, malfunctions or operation on battery power.
2.9 COMMUNICATION
A. Standard communication: It shall be possible to remote the following controls, indications and
measurements. To that end, each UPS unit shall have as standard equipment:
1. A programmable card for input/output information. This card shall provide a total of eight dry contacts:
six for incoming information and two for outgoing information.
2. At least three communication ports for later addition, without interrupting operation, of communication
cards implementing different protocols, e.g. SNMP, JBus/ModBus, RS232, USB, XML.
B. Communications options: The UPS system shall be designed to enable the extension of communications,
without system shutdown, to the following types of cards:
1. An SNMP communication card for connection to an Ethernet network, for connection to a computer-
network management system.
2. An RS485 serial-link communication card capable of implementing the JBus/ModBus protocol for
connection to a building management system (BMS).
3. Remote Monitoring Service (RMS modem) or Teleservice
4. Relay Communication Card (Input / Output Dry contact card
5. A Network Management Card (NMC2) for direct UPS connection to an intranet network, without
connection to a server, capable of supplying information via a standard web browser.
The UPS shall be detectable by supervision software for large UPS systems.
Shutdown and administration software shall be available in addition to the communication cards.
PART 3 – EXECUTION
3.1 PROTECTION
A. UPS: The UPS shall include protection against AC-source overvoltages (as per standard IEC
60146), excessive external or internal temperature rise and vibrations and impacts during transport.
07/2016 edition p. 246
MGE Galaxy 5500 3:3 – 20 to 120 kVA
parallel UPS
B. Rectifier and charger: The rectifier and charger shall automatically shut down if the DC voltage reaches the
maximum value specified by the battery manufacturer or if the temperature exceeds the limits specified above.
C. Inverter: Inverters shall self-protect against overloads and short-circuits, irrespective of the operating mode
(AC power or battery power).
D. Batteries:
1. Protection against deep discharge and self-discharge: The UPS shall comprise a device designed to
protect the battery against deep discharges, taking into account the characteristics of the discharge cycles,
with isolation of the battery by a circuit breaker.
2. Independent regulation and monitoring systems:
a. A regulation system shall regulate the battery voltage and the charge current.
b. A second system, independent of the regulation, shall monitor the battery voltage and the charge
current. Consequently, if the regulation system fails, the monitoring system steps in to shut down the
charger and avoid overcharging.
3. Regulation of the battery voltage depending on the ambient temperature:
a. A temperature sensor adapts the charge voltage to the ambient temperature.
b. This regulation system takes into account the chemical reaction and prolongs the battery service life.
c. The permissible temperature range is set in the personalisation parameters.
d. An alarm shall be issued for temperatures outside the permissible range.
4. Self-test:
a. Battery monitoring shall be carried out by an automatic device. Self-test intervals shall be set to one
month by default, but shall be adjustable.
b. This self-test system shall, where necessary, initiate indications via LEDs on the front panel or a
message to a remote monitoring system.
5. Possibility of backfeed protection: If backfeed protection is necessary, it must be possible to install two
independent systems on the normal and bypass AC inputs.
7. Possibility of battery circuit-breaker management: Each UPS shall be capable of receiving and
managing two battery circuit breakers. Battery availability is improved by dividing it into two sections. If one
section is disconnected for servicing or any other reason, the second shall remain available and provide
approximately half of the backup time. In such a case, the UPS shall regulate the charge accordingly.
3.2 MAINTAINABILITY
A. Local and remote diagnostics and monitoring - E. Services: The UPS shall be equipped with a self-test
system to check operation of the system as a whole each time it is started. To that end, the supply
control/monitoring electronics shall offer:
1. Auto-compensation of component drift;
2. Acquisition of information vital for computer-aided diagnostics or monitoring (local or remote);
3. Overall readiness for remote supervision services provided by the manufacturer.
A. Standards
1. All equipment shall be designed and built in accordance with accepted engineering practice and applicable
international standards, in particular the standards listed below.
a. IEC 62040-1 and EN 62040-1: UPS - Safety.
b. IEC 62040-2 and EN 62040-2: UPS - Electromagnetic compatibility - [level C3 / C2 class A is optional].
c. IEC 62040-3 and EN 62040-3: UPS - Performance.
d. IEC 60950 / EN 60950: Safety of IT equipment, including electrical business equipment.
e. IEC 61000-2-2: Compatibility levels for low-frequency conducted disturbances and signalling in public
low-voltage power supply systems.
f. IEC 61000-3-4: Limits for harmonic current emissions (equipment input current > 16 A/ph).
g. IEC 61000-4: EMC - serie for EMC according to IEC/EN 62050-2.
h. IEC 60439: Low-voltage switchgear and controlgear assemblies.
i. IEC 60529: Degrees of protection provided by enclosures (IP Code).
j. ISO 3746: Sound power levels.
k. CE marking.
2. What is more, the equipment must comply with environmental-protection standards, with production taking
place on premises certified ISO 14001. The UPS design procedure shall be covered by an ISO 9001
07/2016 edition p. 247
MGE Galaxy 5500 3:3 – 20 to 120 kVA
parallel UPS
3.4 SERVICES
A. Maintenance: The supplier shall propose contracts covering four levels of maintenance.
1. Level one: simple checks and settings, procedures accessible without any dismounting and involving no
risk.
2. Level two: preventive maintenance, checks not inhibiting continuous operation of the system and
preparing operators for Manufacturer services.
3. Level three: trouble-shooting. Repairs by standard exchange of subassemblies and functional power and
control components. Preventive-maintenance operations, both systematic and when indicated by qualified
diagnosis.
4. Level four: major preventive and corrective maintenance operations or technical upgrades during start-
up, operation or renovation of the UPS installation and recycling of equipment or components representing
a risk. These operations require the use of devices and means that have been calibrated by certified
organisations.
B. Technical competency:
1. Customer operators: the supplier shall offer a level 2 training program.
2. Service personnel: the supplier shall ensure that service personnel are qualified for level 4.
D. System start-up: The system and equipment shall be started up on site by the supplier or its authorised
agent. The procedure shall include checks on the characteristics of the upstream and downstream protection
devices and on the UPS installation parameters.
E. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn shall
allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching thresholds
for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm points for non- APC
products shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC devices that
are connected to the client’s public network.
F. Replacement parts: The suppler shall undertake to provide certified original replacement parts for at least ten
years following the date of delivery.
G. Recycling and renovation/substitution: At the end of the UPS service life, the supplier shall guarantee the
continuity of service of the customer's installations if necessary, including dismantling of equipment and
replacement of equipment, in compliance with applicable standards on environmental protection.
B. Options:
1. UPS handling and installation on the site.
2. Connections between the battery and the UPS.
3. Connection of the normal AC source to the rectifier/charger.
4. Connection of the bypass AC source to the input transformer or bypass input.
5. Connection of the load circuits to the UPS output.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
B. Purpose: The purpose of this specification is to define the design, manufacture and testing characteristics
required in view of supplying, putting into operation and maintaining an Uninterruptible Power Supply
(referred to as a UPS in the rest of this document).
1. The Single-UPS unit with static bypass shall be designed to supply dependable electric power to: 475.000
-5
MTBF in hours/Non availability: 2.1x10
B. Brief description: The UPS shall be a single-UPS unit, operating in double-conversion mode (also called on-
line mode); it shall be a VFI-type UPS (as per standard IEC 62040-2), made up of the following components,
described in detail in this specification:
17. PFC rectifier
18. Battery charger
19. Inverter
20. Battery
21. Static bypass (via a static switch)
22. Manual maintenance bypass
23. User and communications interface
24. Battery management system
25. Any and all other devices required for safe operation and maintenance, including circuit breakers,
switches, etc.
26. Marine skid
27. Cubicle color RAL 7035
C. The UPS shall ensure continuity of electric power to the load within the specified tolerances,
without interruption upon failure or deterioration of the normal AC source (utility power) for a maximum
protection time determined by the capacity of the backup batteries installed.
1.2 WARRANTY
A. The rectifier/charger and inverter subassemblies shall be guaranteed (parts and labour on site) for one year
following the start-up date.
B. The sealed lead-acid battery shall be covered by the same warranty as the UPS.
PART 2 - PRODUCTS
A. The UPS shall operate in double-conversion mode (also called on-line mode); it shall be a VFI
type UPS (as per standard IEC 62040-2), made up of the following components, described in de-
tail in this specification:
B. Normal operation (normal AC source available): The rectifier supplies the inverter with DC cur-
rent while the charger simultaneously float charges the battery. The load is continuously supplied
with dependable electrical power by the inverter.
C. Operation on battery power (normal AC source not available or outside tolerances): Upon fai-
lure or excessive deterioration of the normal AC source, the inverter shall continue to supply the
load from battery power without interruption or disturbance, within the limits imposed by the spe-
cified battery backup time.
D. Battery recharge (normal AC source restored): When the normal AC source is restored, the rec-
tifier shall again power the inverter, without interruption or disturbance to the load, while the
charger automatically recharges the battery.
F. UPS maintenance:
1. For maintenance purposes, the UPS shall include a mechanical maintenance bypass system with one-
button operation. For personnel safety during servicing or testing, this system shall be designed to isolate
the UPS while continuing to supply power to the load from the bypass AC source. The UPS shall also
include a device making it possible to isolate the rectifiers and the chargers from the normal AC source.
2. All electronic components shall be accessible from the front of the UPS.
G. Battery maintenance: For safe maintenance on the battery, the system shall include a circuit
breaker to isolate the battery from the rectifier, the charger and the inverter. When the battery is
isolated from the system, the UPS shall continue to supply the load without interruption or distur-
bance, except in the event of a normal AC source outage.
I. Cold start (normal AC source absent): The battery shall be capable of ensuring UPS start-up
even if normal AC power is not available and continuing operation within the specified backup time (start on
battery power shall be possible on the condition that the system was already started with AC power present ).
A. Technology: The UPS shall be based on sixpack IGBT technology with built-in thermal monitoring and a free-
frequency chopping mode to dynamically optimise efficiency and power quality.
B. Rating: The UPS shall be sized to continuously supply a load of…[ 20 / 30 / 40 / 60 / 80 / 100 / 120 kVA. The
rated active power must be constant for loads at a power factor (pf) of 0.9 lagging.
loads.
2. The total harmonic voltage distortion at UPS output (THDU downstream) shall respect the following limits:
a. THDU downstream ph/ph and ph/N 1.5% for linear loads.
b. THDU downstream ph/ph and ph/N 3.5 % for non-linear loads.
F. Efficiency: Overall efficiency shall be greater than or equal to: 91% @ full load
G. Noise level: The noise level, measured as per standard ISO 3746, shall be less than: 66 dBA.
2.16 AC SOURCES
A. Normal AC source (rectifier input): The normal AC source supplying the UPS shall, under normal operating
conditions, have the following characteristics:
1. Rated voltage: 380 - 470 V at full rated load and with load derating for lower voltages as shown in diagram
below, with backfeed option. Rated voltage must be higher than 342 V.
2. Number of phases: 3 ph + earth. The neutral is not necessary.
3. Frequency: 50 or 60 Hz ± 8%.
B. Batteries: The battery shall be of the sealed lead-acid type, mounted and wired, with a service life of … 5 / 10
… years. It must be sized to supply, in the event of the normal AC source failure, the rated power of the
inverter at a power factor PF of 0.8.
1. (Batteries in a separate cabinet)
a. The battery shall be installed in a cabinet specially designed for marine application.
b. The battery shall be sized to ensure continuity in the supply of power to the inverter for at least 5 / 10
/ 15 / 30 minutes for the 40 / 60 / 80 / 100 / 120 kVA ratings.
2. Sizing calculations shall assume an ambient temperature between 0° C and 40° C
3. The UPS shall include devices to ensure:
a. Effective battery protection;
b. Battery management.
C. Inverter: The inverter shall be sized to supply a rated load of … 20 / 30 / 40 / 60 / 80 / 100 / 120… kVA at 0.9
pf and shall satisfy the specifications listed below.
1. Output voltage
a. Rated voltage: … 380 / 400 / 415 … volts rms, adjustable via the user interface, within tolerances of
+/- 3%.
b. Number of phases: 3 phases + neutral + earth.
c. Steady-state conditions: The variation in the rated voltage shall be limited to ± 1% for a balanced
load between 0 and 100% of the rated power, irrespective of normal AC input and DC voltage levels,
within the specified limits.
d. Voltage variations for load step changes: Output voltage transients shall not exceed ± 1% of rated
voltage for 0 to 100% or 100 to 0% step loads. In all cases, the voltage shall return to within steady-
state tolerances in less than 100 milliseconds.
2. Output frequency
a. Rated frequency: - 50 or 60 Hz.
b. Variations: - ± 0.5 Hz,
3. Synchronization with bypass power
a. When bypass power is within tolerances: To enable transfer to bypass power, the inverter output
voltage shall be synchronized with the bypass source voltage whenever possible. To that end, during
normal operation, a synchronization system shall automatically limit the phase deviation between the
voltages to 3 degrees, if the bypass source frequency is sufficiently stable (within adjustable tolerances
of ± 0.5% to ± 8% with respect to the rated frequency).
b. Synchronization with an external source: It shall be possible to synchronize with all types of
external source. For example, if the bypass source is a generator set, the synchronization tolerances
shall be approximately ± 8% (adjustable) with respect to the rated frequency.
c. Autonomous operation following loss of synchronization with bypass power: When the bypass
source frequency deviates beyond these limits, the inverter shall switch over to free-running mode with
internal synchronization, regulating its own frequency to within ± 0,1 %. When bypass power returns to
within tolerances, the inverter shall automatically resynchronize.
d. Variation in frequency per unit time: To avoid transmitting to the inverter any excessive frequency
variations on the bypass AC source when it is within tolerances, inverter frequency variations per unit
time (dF/dt) shall be limited to 1 Hz/s or 2 Hz/s (user defined).
4. Overload capacity: The UPS shall be capable of supplying for at least:
a. 10 minutes at a load representing 125% of the rated load.
b. 1 minutes at a load representing 150% of the rated load.
b. 0.1 second at a load representing 220% of the rated load.
c. If necessary, the UPS shall operate as a generator (current limiting) with a peak capacity of 270% for
150 milliseconds, to allow highly disturbed transient operating states (high overloads, very high crest
factors, etc.) without transferring the load to the bypass.
D. Static bypass
1. Load transfer to the static bypass:
a. The UPS shall be equipped with a static bypass comprising a static switch. Instantaneous transfer of
the load from the inverter to bypass power and back shall take place without a break or disturbance in
the supply of power to the load, on the condition that the bypass source voltage and frequency are
within the specified tolerances and that the inverter is synchronized.
b. Transfer shall take place automatically in the event of a major overload or an internal in-
verter fault.
c. Manually initiated transfer shall also be possible.
d. If the bypass power is outside the specified tolerances or is not synchronized with the in-
verter, automatic transfer of the load from the inverter to bypass power shall take place after a
calibrated interruption adjustable from 13 to 1000 ms.
07/2016 edition p. 253
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Marine
2. Static-switch protection: The static switch shall be equipped with an RC filter for protection against
switching overvoltage and lightning strikes.
F. System earthing arrangement: The UPS shall be compatible with the following system earthing
arrangements:
1. Upstream source: …[ TT/ IT / TNS / TNC ]…
2. Downstream installation: …[ TT/ IT / TNS / TNC ]…
3. If the upstream and downstream earthing arrangements are different, galvanic isolation shall be provided
on the static-bypass line.
A. Mechanical structure: The UPS and batteries shall be installed in cabinet(s) with a degree of protection IP22
(standard IEC 60529). Access to the subassemblies making up the system shall be exclusively through the
front.
C. Connection:
1. To facilitate connections, all terminal blocks must be easily accessible from the front when
the UPS is installed with the back to the wall. Entry of upstream and downstream power ca-
bles, as well as any auxiliary cables, shall be possible through the bottom for a false floor.
2. The UPS shall be equipped with an earth-circuit connector, in compliance with the listed standards.
3. The cables shall comply with the listed standards and be mounted in compliance with the stipulations.
E. Safety:
1. For the safety of maintenance personnel, the cabinet shall be provided with a manually operated
mechanical bypass designed to isolate the rectifier, charger, inverter and static switch while continuing to
supply the load from the bypass AC source.
2. It shall be possible to send to the UPS an external EPO order resulting in opening of the battery circuit
breaker and the upstream circuit breaker.
2. Storage
a. The UPS, not including the battery, shall be designed for storage under the follow-
ing conditions: ambient temperature range: -20° C to +45° C.
A. Battery meter: A battery-meter function shall estimate the available backup time as a function of the battery
charge and the percent load. It shall be possible to set the battery meter so that it can take into account the
exact battery configuration installed with the UPS.
2.8 DISPLAY
B. Graphic display: The graphic display shall facilitate operation by offering the functions listed below.
1. Operating language: It shall be possible to display in the _________________ language
all the operating information supplied on the screens.
2. Step by step operating help: The graphic display shall assist the user by providing step by step help in
the user's language.
3. Animated colour mimic diagram: The mimic diagram shall enable display of installation parameters,
configuration, operating status and alarms and indication of operator instructions for switching operations
(e.g. bypass).
4. Display of measurements: It shall be possible to display the following measurements:
a. Inverter output phase-to-phase voltages
b. Inverter output currents
c. Inverter output frequency
d. Voltage across battery terminals
e. Battery charge or discharge current
f. Rectifier/charger input phase-to-phase voltages
g. Rectifier/charger input currents
h. Crest factor
i. Active and apparent power
j. Power factor of the load
k. Battery temperature
5. Display of status conditions and events: It shall be possible to display the following indications:
a. Load on battery power
b. Load on UPS
c. Load on automatic bypass
d. General alarm
e. Battery fault
f. Remaining battery backup time
g. Low battery warning
h. Bypass AC source outside tolerances
i. Battery temperature
j. Additional information shall be provided in view of accelerating servicing of the system.
6. Display of operating graphs: It shall be possible to graphically display the measurements mentioned
above on the screen over significant periods.
7. Log of time-stamped events: This function shall store in memory and make available, for automatic or
manually initiated recall, time-stamped logs of all important status changes, faults and malfunctions,
complete with an analysis and display of troubleshooting procedures. It shall be possible to time stamp
and store at least 2 000 events.
complete system shutdown following reception of an external control signal. The EPO command shall
result in:
a. Shutdown of UPS units;
b. Opening of the static switch on the bypass line and of the battery circuit breaker;
c, Opening of an isolated dry contact on the programmable card.
3. Alarm reset button: This button shall turn off audio alarms (buzzer). If a new alarm is detected after
clearing the first, the buzzer sounds again.
D. Status indications with mimic panel: Indication of status conditions shall be distinct of the graphic display.
1. Three LEDs on the control panel indicate the following status conditions:
a. Load protected;
b. Minor fault;
c. Major fault.
2. The mimic panel shall represent the UPS and indicate the status of the load supply using five two-colour
(red and green) LEDs:
a. Load supplied (LED at UPS output on mimic panel),
b. Inverter on (inverter LED on mimic panel),
c. Operation on battery power (LED between battery and inverter on mimic panel),
d. Bypass activated (bypass LED on mimic panel),
e. PFC rectifier on (rectifier LED on mimic panel).
3. A buzzer shall warn the user of faults, malfunctions or operation on battery power.
2.9 COMMUNICATION
A. Standard communication: It shall be possible to remote the following controls, indications and
measurements. To that end, the UPS shall have as standard equipment:
1. A programmable card for input/output information. This card shall provide a total of eight dry contacts:
six for incoming information and two for outgoing information.
2. At least three communication ports for later addition, without interrupting operation, of communication
cards implementing different protocols, e.g. SNMP, JBus/ModBus, RS232, USB.
B. Communications options: The UPS system shall be designed to enable the extension of communications,
without system shutdown, to the following types of cards:
1. An SNMP communication card for connection to an Ethernet network, for connection to a computer-
network management system.
2. An RS485 serial-link communication card capable of implementing the JBus/ModBus protocol for
connection to a building management system (BMS).
3. Remote Monitoring Service (RMS modem) or Teleservice
4. Relay Communication Card (Input / Output Dry contact card
5. A Network Management Card (NMC2) for direct UPS connection to an intranet network, without
connection to a server, capable of supplying information via a standard web browser.
The UPS shall be detectable by supervision software for large UPS systems.
Shutdown and administration software shall be available in addition to the communication cards.
PART 3 – EXECUTION
3.1 PROTECTION
A. UPS: The UPS shall include protection against AC-source overvoltage (as per standard IEC
60146), excessive external or internal temperature rise and vibrations and impacts during transport.
B. Rectifier and charger: The rectifier and charger shall automatically shut down if the DC voltage reaches the
maximum value specified by the battery manufacturer or if the temperature exceeds the limits specified above.
C. Inverter: Inverters shall self-protect against overloads and short-circuits, irrespective of the operating mode
(AC power or battery power).
D. Batteries:
1. Protection against deep discharge and self-discharge: The UPS shall comprise a device designed to
protect the battery against deep discharges, taking into account the characteristics of the discharge cycles,
with isolation of the battery by a circuit breaker.
07/2016 edition p. 256
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Marine
3.2 MAINTAINABILITY
C. For optimum safety during servicing, a maintenance bypass shall be available to completely isolate the UPS.
B. Local and remote diagnostics and monitoring - E. Services: The UPS shall be equipped with a self-test
system to check operation of the system as a whole each time it is started. To that end, the supply
control/monitoring electronics shall offer:
1. Auto-compensation of component drift.
2. Acquisition of information vital for computer-aided diagnostics or monitoring (local or remote).
3. Overall readiness for remote supervision services provided by the manufacturer.
A. Standards
1. All equipment shall be designed and built in accordance with accepted engineering practice and applicable
international standards, in particular the standards listed below.
b. IEC 62040-1 and EN 62040-1: UPS - Safety.
c. IEC 62040-2 and EN 62040-2: UPS - Electromagnetic compatibility - [level C3 / C2 class A is optional].
d. IEC 62040-3 and EN 62040-3: UPS - Performance.
e. IEC 60950 / EN 60950: Safety of IT equipment, including electrical business equipment.
f. IEC 61000-2-2: Compatibility levels for low-frequency conducted disturbances and signalling in public
low-voltage power supply systems.
g. IEC 61000-4: EMC - serie for EMC according to IEC/EN 62050-2.
h. IEC 60439: Low-voltage switchgear and controlgear assemblies.
i. IEC 60529: Degrees of protection provided by enclosures (IP Code).
j. ISO 3746: Sound power levels.
k. CE marking.
l. Marine type approval
2. What is more, the equipment must comply with environmental-protection standards, with production taking
place on premises certified ISO 14001. The UPS design procedure shall be covered by an ISO 9001
quality system as well as a dependability study to ensure maximum reliability.
3.4 SERVICES
A. Maintenance: The supplier shall propose contracts covering four levels of maintenance.
1. Level one: simple checks and settings, procedures accessible without any dismounting and involving no
risk.
2. Level two: preventive maintenance, checks not inhibiting continuous operation of the system and
preparing operators for Manufacturer services.
07/2016 edition p. 257
MGE Galaxy 5500 3:3 – 20 to 120 kVA
Marine
3. Level three: trouble-shooting. Repairs by standard exchange of subassemblies and functional power and
control components. Preventive-maintenance operations, both systematic and when indicated by qualified
diagnosis.
4. Level four: major preventive and corrective maintenance operations or technical upgrades during start-
up, operation or renovation of the UPS installation and recycling of equipment or components representing
a risk. These operations require the use of devices and means that have been calibrated by certified
organizations.
B. Technical competency:
1. Customer operators: the supplier shall offer a level 2 training program.
2. Service personnel: the supplier shall ensure that service personnel are qualified for level 4.
D. System start-up: The system and equipment shall be started up on site by the supplier or its authorised
agent. The procedure shall include checks on the characteristics of the upstream and downstream protection
devices and on the UPS installation parameters.
E. Replacement parts: The suppler shall undertake to provide certified original replacement parts for at least ten
years following the date of delivery.
F. Recycling and renovation/substitution: At the end of the UPS service life, the supplier shall guarantee the
continuity of service of the customer's installations if necessary, including dismantling of equipment and
replacement of equipment, in compliance with applicable standards on environmental protection.
B. Options:
1. UPS handling and installation on the site.
2. Connections between the battery and the UPS.
3. Connection of the normal AC source to the rectifier/charger.
4. Connection of the bypass AC source to the input transformer or bypass input.
5. Connection of the load circuits to the UPS output.
END OF SECTION
Schneider Electric
GALAXY VM
Data Center Grade Three Phase Uninterruptible Power Supply
Guide Specifications
160-200 kVA UPS
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.6 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a solid state uninterruptible
power supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section includes: The work specified in this Section includes, but shall not be limited to, a three-phase, on-line,
double conversion, solid state UPS. The UPS shall operate in conjunction with the existing building electrical
system to provide high quality power conditioning, back-up power protection, and distribution for electronic
equipment loads. The system shall consist of a solid state IGBT rectifier/inverter, power factor corrected rectifier,
a 100 percent rated for continuous duty static switch, battery plant, graphical status/control panel, and
synchronizing circuitry as described herein.
B. Design requirements:
C. System characteristics:
1. Input: The system input shall be configurable for either single or dual utility derived from a three phase wye
source. The system should facilitate both top and bottom cable entry.
a. Input voltage: [___] volts AC three-phase, 3-wire (L1, L2, L3 + PE).
b. Frequency: 40-70 Hertz
c. Input power factor correction:
1) 0.97 > 25% load
2) 0.99 > 50% load
3) 0.99 > 75% load
4) 0.99 > 100% load
d. Total Harmonic Distortion (THDI):
1) < 3% @ 100% load
2) < 4% @ 50% load
3) < 6% @ 25% load
e. Generator ramp-in adaptable: 10-40 seconds
f. Rated conditional short-circuit current Icc: 65 kA RMS at required breaker.
g. Rated peak withstand current Ipk: Icc x 2.2
h. Protection: Built-in backfeed contactor.
i. Inrush Current: Less than nominal input current for less than one cycle. Shall not exceed 800% of the
rectifier/battery charger full load current.
2. Bypass:
a. Bypass voltage: [___] volts AC three-phase, 3-wire (L1, L2, L3 + PE) or 4-wire (L1, L2, L3 + N + PE).
b. Frequency: 50 or 60 Hz
3. UPS output:
a. Output voltage: [___] volts AC, ±1 percent steady state variation phase-to-phase voltage volts AC,
three- phase, 3-wire (L1, L2, L3 + PE) or 4 wire.
b. Frequency: 50/60 hertz, ±1.0 percent (free running)
c. Output voltage range
1) Symmetric load (0-100%):
a) ± 1% static
b) ± 5% after 2 ms
c) ± 1% after 50 ms
d. Output Voltage Transient Response: The output voltage returns to within ±1% of the steady state
value within 50ms.
e. Output power factor: 0.9
f. Ouput Voltage Transient Characteristics:
1) 20% load step change +3%
2) 50% load step change +3%
3) 100% load step change +5%
g. Total Harmonic Distortion (THDU):
1) < 2% at 100% linear load
2) < 3% at 100% non-linear load
h. Slew rate (Hz/sec): Programmable 0.25, 0.5, 1, 2, 4 ,6
i. Load power factor: 0.7 leading to 0.5 lagging without derating
j. Overload rating:
1) Normal operation:
a) 150% for 1 minute at 40 °C
b) 125% for 10 minutes at 40 °C
2) Battery operation:
a) 150% for 1 second
b) 125% for 1 minute at 40 °C
3) Bypass operation:
a) 1000% for 100 ms
k. System AC-AC efficiency:
1) Up to 96.5% in normal operation
2) Up to 99.3% in ECO mode
4. Battery: The battery system should consist of [____] [modular battery cabinets/classic battery
cabinets/battery breaker box]
a. Battery voltage: 480 volts DC nominal
b. Charging power in % of output power:
07/2016 edition p. 261
Galaxy VM 3:3 – 160 to 200 kVA
1.8 SUBMITTALS
A. Product data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. Catalog sheets and technical data sheets to indicate physical data and electrical performance, electrical
characteristics, and connection requirements.
2. Manufacturer’s installation instructions indicating application conditions and limitations of use stipulated by
product inspecting and testing agency. Include instructions for storage, handling, protection, examination,
preparation, installation, and starting of the product. Include equipment installation outline, connection
diagram for external cabling, internal wiring diagram, and written instruction for installation.
B. Shop drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, complete electrical characteristics
and connection requirements. Provide detailed equipment outlines with cabinet dimensions and spacing
requirements; location of conduit entry/exit paths; location of floor/seismic mounting; available battery types/sizes;
cabinet weights; heat rejection and air flow requirements; single line diagram; and control and external wiring.
C. Wiring diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer installed wiring and field installed wiring, and between components provided by the
manufacturer and those provided by others.
A. Qualifications:
1. Manufacturer qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations
of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
1. The UPS shall meet the requirements of the following standards:
a. Safety:
1) IEC 62040-1: 2008-06, 1st edition Uninterruptible Power Systems (UPS) - Part 1: General and
safety requirements for UPS
2) EN 62040-1: 2013-01, 1st edition amendment 1
b. EMC/EMI/RFI:
1) IEC 62040-2: 2005-10, 2nd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic
compatibility (EMC) requirements
c. Performance:
1) IEC 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of
specifying the performance and test requirements
d. Environmental:
07/2016 edition p. 262
Galaxy VM 3:3 – 160 to 200 kVA
1) IEC 62040-4: 2013-04, 1st edition Uninterruptible Power Systems (UPS) - Part 4: Environmental
aspects – Requirements and reporting
e. Markings: CE, C-Tick
f. Transportation: ISTA 2B
g. Seismic: OSHPD IBC 2012 and CBC 2013 to California roof level
C. Source Responsibility: Materials and parts comprising the UPS shall be new, of current manufacture, and shall
not have been in prior service, except as required during factory testing. Active electronic devices shall be solid
state and shall not exceed the manufacturer’s recommended tolerances for temperature or current to ensure
maximum reliability.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well ventilated
area protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by modes of
ground transportation and air transportation where specified.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a conditioned or
protected environment.
F. Equipment containing batteries shall not be stored for a period exceeding three months without powering up the
equipment for a period of eight hours to recharge the batteries.
1.12 WARRANTY
A. Factory Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
warranty shall extend the one year period of limitations contained in the General Conditions. The warranty shall
be countersigned by the Installer and the manufacturer.
1. UPS cabinets: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery cabinets: The battery manufacturer’s warranty shall be passed through to the final Owner and shall
have a minimum period of one year.
B. Additional owner rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.13 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer.
B. The manufacturer shall, upon request, provide spare parts kits for the UPS system in a timely manner as well as
provide access to qualified factory trained first party service personnel to provide preventative maintenance and
service on the UPS when required.
C. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall provide
maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be equipped with a
self test function to verify correct system operation. The electronic UPS control and monitoring assembly shall
therefore be fully microprocessor based, thus doing away with potentiometer settings. This shall allow:
D. The UPS shall be repairable by replacing standard subassemblies requiring no adjustments. Communication via
a modem with a remote maintenance system shall be possible.
E. The manufacturer shall offer additional preventative maintenance and service contracts covering both the UPS
and the battery bank. Accredited professional service engineers employed exclusively in the field of critical power
systems service shall perform maintenance and service. The manufacturer shall also offer extended warranty
contracts.
PART 2 - PRODUCTS
2.2 MANUFACTURERS
A. Basis of design: Product specified is Galaxy VM by Schneider Electric. Items specified are to establish a
standard of quality for design, function, materials, and appearance.
A. UPS shall be designed to operate as a double conversion, on-line reverse transfer system in the following modes.
1. Normal: The UPS system shall continuously supply power to the critical load.
2. Battery: Upon failure of the utility AC power source, the critical load shall be supplied by the inverter, which,
without any interruption, shall obtain its power from the battery.
3. Recharge: Upon restoration of the utility AC power source (prior to complete battery discharge), the PFC
rectifier shall power the inverter and simultaneously recharge the battery.
4. Static bypass: The static bypass switch shall be used to transfer the load to the bypass without interruption
to the critical power load. This shall be accomplished by turning the inverter off. Automatic re-transfer or
forward transfer of the load shall be accomplished by turning the inverter on.
5. Maintenance bypass: In maintenance bypass the load is supplied with unconditioned power from the
bypass input included in the UPS.
6. ECO mode: The UPS system is configured to use static bypass operation as the preferred mode under
predefined. Transfers to battery operation upon utility failure. Efficiency up to 99%.
7. ECOnversion: ECOnversion allows the system to supply the active part of the load through the bypass. The
inverter is kept running in parallel with the bypass source and supplies the reactive part of the load. The
input power factor of the UPS is, regardless of the load power factor, maintained close to unity as the
reactive part of load is significantly reduced in the UPS input current. In case if an interruption to the
utility/mains supply, the inverter immediately maintains the output voltage so that breaks or drops during
this transfer are practically eliminated. UPS operates with static bypass in parallel with main inverter. Main
inverter actively corrects power factor, and harmonics to provide sinusoidal main input current without
interruptions.
8. Parallel operation: The system shall have the option to install up to 4 UPSs in parallel for capacity and up to
4+1 for redundancy.
a. The parallel UPSs shall be of the same design, kVA-size, voltage, and frequency.
b. Output control: A load sharing circuit shall be incorporated into the parallel control circuits to ensure
that under no-load conditions, no circulating current exists between the UPSs. This feature also allows
each UPS to share equal amounts of the total critical load bus. The output voltage, output frequency,
output phase angle, and output impedance of each UPS shall operate in uniformity to ensure correct
load sharing.
c. Parallel system control: The UPS shall have no single dedicated control system designed to control of
the parallel system.
d. Communication: Communication between the UPSs shall be connected so that the removal of any
single cable shall not jeopardize the integrity of the parallel communication system. Load sharing
communications shall be galvanically isolated for purposes of fault tolerances between UPSs. A UPS’s
influence over load sharing shall be inhibited in any mode where the UPS inverter is not supporting its
output. Transfer to and from bypass can be initiated from any online UPS.
e. Battery runtime: Each UPS shall have its own battery solution
f. Switchgear: Either a Galaxy VM system bypass cabinet or a custom switchgear shall be required for
capacity parallel operation.
9. External synchronization: Synchronization of the output of the UPS with any other independent source for
use with downstream transfer switches. The synchronization at the UPS is controlled from an input on the
interface boards.
A. PFC rectifier and battery charger: Incoming AC power shall be converted to a regulated DC output voltage by
an IGBT (insulated gate bipolar transistor) power factor correction (PFC) rectifier. The PFC rectifier shall provide
high quality DC power to charge the batteries and power the inverter and shall have the following characteristics:
1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor corrected so as to maintain
an input power factor of 0.99 @ loads > 40% to unity to ensure generator compatibility and avoid reflected
harmonics from disturbing loads sharing the utility power. The rectifier output shall be filtered with a ripple
current not exceeding 1% rms over the allowable continuous input voltage range.
2. Input harmonic current suppression: The PFC rectifier shall produce a sinusoidal input AC current on
each phase with low harmonic content, limiting THD on the UPS input to below 3 percent @ 100% load.
3. Battery charger current limiting: The UPS shall be equipped with a system designed to limit the battery
recharge current.
a. 40% charger up to 80% load
b. 20% charger 80% - 100% load
4. Wide input voltage window: 320-600 V. The system can operate at 600 V for 1 minute.
B. Inverter: The UPS output shall be derived from a variable frequency Pulse Width Modulated (PWM) IGBT
inverter design. The inverter shall be capable of providing the specified precise output power characteristics
while operating over the battery voltage range. Inverter shall be individually fused with fast-acting fuses. UPS
display shall indicate inoperable fuses.
1. Transient Response
a. The inverter transient voltage shall not exceed the following parameters:
1) ±5% for a 10% to 100% step load application and removal with 10% initial load or 100% initial load.
2) ±5% for transfer of rated load from the bypass source to the UPS inverter output during automatic
forward transfer of the static bypass transfer switch.
3) 0% for loss of or return of main AC input.
2. Transient Recovery
a. The output voltage returns to within ±1% of the steady state value within 50ms.
3. Fault Clearing
a. The inverter shall electronically be turned off to protect against excessive overload conditions which
exceed the parameters defined.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary fault clearing current required.
4. Inverter DC Protection
a. The inverter shall be protected by the following features that shall be independently adjustable for
maximum system flexibility.
1) DC Over-voltage Trip.
2) DC Under-voltage Shutdown.
3) DC Under-voltage Disconnect annunciated by an internal visual alarm and relay contact closure.
5. Output Protection
a. The inverter shall be electronically turned off to protect against overloads and abnormal load conditions
which exceed the units rating.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary current required.
6. Over-current Protection
a. The inverter shall be protected from excessive overloads, including reverse currents, by fast acting fuses
to prevent damage to power semiconductors. All fuses shall be provided with a blown fuse indicator
with alarm indication on the control panel.
C. Static bypass - 100 percent rated, continuous duty: The static bypass transfer switch shall be solid state,
rated for 100 percent continuous duty without mechanical contactor device in parallel for higher reliability and
consistent response time and shall operate under the following conditions:
1. Uninterrupted transfer: The static bypass transfer switch shall automatically cause the bypass source to
assume the critical load without interruption after the logic senses one of the following conditions:
a. Inverter overload exceeds unit's rating.
b. Battery protection period expired and bypass current is available.
c. Inoperable inverter.
2. Interrupted transfer: If the bypass source is beyond the conditions stated below, the UPS shall make an
interrupted transfer (not less than 100 milliseconds in duration in ECO mode).
a. Bypass voltage greater than +10 percent, -10 percent from the UPS rated output voltage.
b. Bypass frequency tolerance is user selectable to ±0.1Hz, ±3Hz, and ±10Hz.
3. Automatic uninterrupted forward transfer: The static bypass transfer switch shall automatically forward
transfer power, without interruption, after the UPS inverter is turned on after an instantaneous overload
induced reverse transfer has occurred and the load current returns the UPS’s nominal rating or less.
4. Manual transfer: A manual static transfer shall be initiated from the UPS control panel by turning the UPS
inverter off.
5. Overload Ratings: Each static bypass transfer switch shall have the following overload characteristics:
a. 1,000% of UPS output rating for 100 milliseconds.
b. 150% of UPS output rating for one (1) minute.
c. 100% of UPS ouput rating indefinitely.
d. Each switch shall be suitable for all load conditions permitted by the upstream protective devices such
that no damage is sustained during operation.
B. Front Panel 7” Color Graphical Display: The UPS control panel shall provide a backlit, color graphic display
with choice of 18 operating languages for indication of UPS status, metering, battery status, alarm/event log, and
advanced operational features.
1. Access: The display shall provide access to:
a. Mimic diagram indicating UPS power flow.
b. Measurements, status indications, and events.
c. Personalization menu protected by a password, used to make specific settings.
d. Event log with time stamping.
e. Access to measurements.
2. System parameters monitored: The visual display shall include, but shall not be limited to, the following
system parameters based on true RMS metering:
a. Measurements:
1) Input voltage (Ph-Ph and PH-N).
2) Input current per phase.
3) Bypass voltage.
4) Bypass input frequency.
5) UPS output voltage (Ph-Ph and Ph-N).
07/2016 edition p. 266
Galaxy VM 3:3 – 160 to 200 kVA
C. LED status indicators: The UPS control panel shall provide three LEDs that shall signal the following status
conditions:
1. Green: The Load is protected.
2. Green + orange: The load is protected, but the system reports a warning alarm.
3. Orange + red: The load is unprotected and the system reports a warning and a critical alarm
4. Red: The load is unprotected and the system reports a critical alarm.
D. Buttons:
1. Inverter off
2. Inverter on
E. Audible alarm reset: The UPS shall provide an audible alarm that can be stopped using the user interface.
F. Emergency Power Off (EPO): The UPS shall be equipped with provisions for remote emergency power off and
dry contact input that shall be used to command UPS and battery system shutdown remotely.
H. Dry contacts: The UPS shall be provided standard with a programmable input/output relay board. This board
shall have six dry contacts for inputs and six relays for output.
1. Input Contacts: Programmable as:
a. Custom Input 1
b. Custom Input 2
c. Ground Fault
d. External Battery Monitor Detected Fault
e. Battery Room Ventilation Inoperable
f. Supplied By Genset
2. Output Relays: Programmable as:
a. Common Alarm
b. Normal Operation
c. Battery Operation
d. Maintenance Bypass
e. Static Bypass
f. ECO Mode
g. Output Overload
h. Fan Inoperable
i. Battery is not Working Correctly
j. Battery Disconnected
k. Battery Voltage Low
l. Input Out of Tolerance
07/2016 edition p. 267
Galaxy VM 3:3 – 160 to 200 kVA
A. Cabinet: The UPS shall be housed in a freestanding cabinet with dead front construction. The mechanical
structure of the UPS shall be sufficiently strong and rigid to withstand handling and installation operations. The
sheet metal elements in the structure shall be protected against corrosion by a suitable treatment, such as zinc
electroplating, bi-chromating, or an equivalent.
B. Cable access: The standard UPS available shall accommodate top or bottom cable entry in standard cabinet..
C. Cabinet weights and dimensions: The width of the UPS shall be [_____] mm and shall have a maximum
weight of [_____] kg.
INSERT WIDTH AND WEIGHT IN PARAGRAPH ABOVE. INSERT BTUs PER HOUR IN PARAGRAPH BELOW.
D. Ventilation and Heat Rejection: The UPS shall be designed for forced air cooling. Air inlets shall be provided
from the front of the UPS cabinet. Air exhaust shall be from the top portion of the unit, and a minimum of 530 mm
free space above the UPS is required. Full load heat rejection shall be [_____] BTUs per hour.
2.7 BATTERY
A. General: The UPS shall use a valve-regulated sealed lead acid heavy duty industrial battery, designed for
auxiliary power service in an UPS application. The primary battery shall be furnished with impact-resistant plastic
cases and housed in a matching cabinet(s) next to the UPS.
B. Protection against Deep Discharge and Self-Discharge: The UPS shall be equipped with a device designed
to protect the battery against deep discharge, depending on discharge conditions, with isolation of the battery by
a circuit breaker. In particular, a monitoring device shall adjust the battery shutdown voltage as a function of a
discharge coefficient to avoid excessive discharge at less than the rated output. A second device shall avoid
self-discharge of the battery into the UPS control circuits during an extended shutdown of the UPS (over two
hours).
C. Battery self-tests:
1. Battery test: This feature performs a number of tests on the batteries, such as fuse-blown check, weak
battery detection, and symmetry error. The battery self-test can be setup to run automatically in different time
intervals between weekly and up to a year.
2. Runtime calibration: This feature is used for re-calibrating the estimated remaining runtime value.
A. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a system through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn
shall allow access to this information via the user’s public network via a single IP address.
2. Monitored values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching.
4. Public network monitoring: Data Center Expert shall also be capable of monitoring other Schneider
Electric devices that are connected to the client’s public network.
C. External control and communications devices: The UPS shall contain two smart slots for the following
optional control and communications devices:
1. Dry contacts/I/O accessory (AP9810 + AP9631 or AP9635): Customizable input and output contacts for
the UPS network management card 2 with environmental monitoring (2 inputs/ 1 output)..
2. Temperature sensor (AP9631 or AP9635): The temperature Sensor enables the UPS environment to be
monitored by taking regular measurements of temperature. Its connection to the Network Management Card
enables monitoring or notification of alarms via your computer network. If an additional temperature sensor
is needed, procure (AP9335T)
3. Temperature and humidity sensor(AP9335TH + AP9631 or AP9635): The temperature and humidity
Sensor enables the UPS environment to be monitored by taking regular measurements of temperature and
humidity. Its connection to the Network Management Card enables monitoring or notification of alarms via
your computer network.
4. Network Management Card (AP9630): The UPS NMC display has possibility to connect to SNMP, Web,
Data Center Expert, Modbus, RMS over ethernet. But in the standard display NMC it is not possible to
connect sensors.
PART 3 - EXECUTION
3.16 EXAMINATION
A. Verification of conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.17 INSTALLATION
A. Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
B. Field service engineer qualifications: The manufacturer shall employ a 7 x 24 nationwide (international where
applicable) field service organization with rapid access to all regions of the nation. The responding service
professionals shall be factory-trained engineers with an accredited and proven competence to service
three-phase UPS.
C. Spare parts: Field Engineers shall have immediate access to recommended spare parts with additional parts storage
located in regional depots. Additional spare parts shall be accessible on a 7 x 24 basis from the national depot and shall be
expedited on a next available flight basis or via direct courier (whichever mode is quickest).
3.19 DEMONSTRATION
A. Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
3.20 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
Schneider Electric
GALAXY VM MARINE
Marine Grade Three Phase Uninterruptible Power Supply
Guide Specifications
160-200 kVA UPS
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.14 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a solid state uninterruptible
power supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section includes: The work specified in this Section includes, but shall not be limited to, a three-phase, on-line,
double conversion, solid state UPS. The UPS shall operate in conjunction with the existing building electrical
system to provide high quality power conditioning, back-up power protection, and distribution for electronic
equipment loads. The system shall consist of a solid state IGBT rectifier/inverter, power factor corrected rectifier,
a 100 percent rated for continuous duty static switch, battery plant, graphical status/control panel, and
synchronizing circuitry as described herein.
B. Design requirements:
C. System characteristics:
1. Input: The system input shall be configurable for either single or dual utility derived from a three phase wye
source. The system should facilitate both top and bottom cable entry.
07/2016 edition p. 271
Galaxy VM 3:3 – 160 to 200 kVA Marine
2. Bypass:
a. Bypass voltage: [___] volts AC three-phase, 3-wire (L1, L2, L3 + PE) or 4-wire (L1, L2, L3 + N + PE).
b. Frequency: 50 or 60 Hz
3. UPS output:
a. Output voltage: [___] volts AC, ±1 percent steady state variation phase-to-phase voltage volts AC,
three- phase, 3-wire (L1, L2, L3 + PE) or 4 wire.
b. Frequency: 50/60 hertz, ±1.0 percent (free running)
c. Output voltage range
1) Symmetric load (0-100%):
a) ± 1% static
b) ± 5% after 2 ms
c) ± 1% after 50 ms
d. Output Voltage Transient Response: The output voltage returns to within ±1% of the steady state
value within 50ms.
e. Output power factor: 0.9
f. Ouput Voltage Transient Characteristics:
1) 20% load step change +3%
2) 50% load step change +3%
3) 100% load step change +5%
g. Total Harmonic Distortion (THDU):
1) < 2% at 100% linear load
2) < 3% at 100% non-linear load
h. Slew rate (Hz/sec): Programmable 0.25, 0.5, 1, 2, 4 ,6
i. Load power factor: 0.7 leading to 0.5 lagging without derating
j. Overload rating:
1) Normal operation:
a) 150% for 1 minute at 40 °C
b) 125% for 10 minutes at 40 °C
2) Battery operation:
a) 150% for 1 second
b) 125% for 1 minute at 40 °C
3) Bypass operation:
a) 1000% for 100 ms
k. System AC-AC efficiency:
1) Up to 96.5% in normal operation
2) Up to 99.3% in ECO mode
4. Battery: The battery system should consist of [____] [modular battery cabinets/classic battery
cabinets/battery breaker box]
a. Battery voltage: 480 volts DC nominal
b. Charging power in % of output power:
1) 40% charge ≤ 80% load
2) 20% charge ≤ 100% load
07/2016 edition p. 272
Galaxy VM 3:3 – 160 to 200 kVA Marine
1.16 SUBMITTALS
A. Product data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. Catalog sheets and technical data sheets to indicate physical data and electrical performance, electrical
characteristics, and connection requirements.
2. Manufacturer’s installation instructions indicating application conditions and limitations of use stipulated by
product inspecting and testing agency. Include instructions for storage, handling, protection, examination,
preparation, installation, and starting of the product. Include equipment installation outline, connection
diagram for external cabling, internal wiring diagram, and written instruction for installation.
B. Shop drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, complete electrical characteristics
and connection requirements. Provide detailed equipment outlines with cabinet dimensions and spacing
requirements; location of conduit entry/exit paths; location of floor; available battery types/sizes; cabinet weights;
heat rejection and air flow requirements; single line diagram; and control and external wiring.
C. Wiring diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer installed wiring and field installed wiring, and between components provided by the
manufacturer and those provided by others.
A. Qualifications:
1. Manufacturer qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations
of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
1. The UPS shall meet the requirements of the following standards:
a. Safety:
1) IEC 62040-1: 2008-06, 1st edition Uninterruptible Power Systems (UPS) - Part 1: General and
safety requirements for UPS
2) EN 62040-1: 2013-01, 1st edition amendment 1
b. EMC/EMI/RFI:
1) IEC 62040-2: 2005-10, 2nd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic
compatibility (EMC) requirements
c. Performance:
1) IEC 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of
specifying the performance and test requirements
d. Environmental:
1) IEC 62040-4: 2013-04, 1st edition Uninterruptible Power Systems (UPS) - Part 4: Environmental
aspects – Requirements and reporting
e. Markings: CE, C-Tick
07/2016 edition p. 273
Galaxy VM 3:3 – 160 to 200 kVA Marine
f. Transportation: ISTA 2B
Marine: Type approval
C. Source Responsibility: Materials and parts comprising the UPS shall be new, of current manufacture, and shall
not have been in prior service, except as required during factory testing. Active electronic devices shall be solid
state and shall not exceed the manufacturer’s recommended tolerances for temperature or current to ensure
maximum reliability.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well ventilated
area protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by modes of
ground transportation and air transportation where specified.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a conditioned or
protected environment.
F. Equipment containing batteries shall not be stored for a period exceeding three months without powering up the
equipment for a period of eight hours to recharge the batteries.
1.20 WARRANTY
A. Factory Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
warranty shall extend the one year period of limitations contained in the General Conditions. The warranty shall
be countersigned by the Installer and the manufacturer.
1. UPS cabinets: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery cabinets: The battery manufacturer’s warranty shall be passed through to the final Owner and shall
have a minimum period of one year.
B. Additional owner rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.21 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer.
B. The manufacturer shall, upon request, provide spare parts kits for the UPS system in a timely manner as well as
provide access to qualified factory trained first party service personnel to provide preventative maintenance and
service on the UPS when required.
C. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall provide
maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be equipped with a
self test function to verify correct system operation. The electronic UPS control and monitoring assembly shall
therefore be fully microprocessor based, thus doing away with potentiometer settings. This shall allow:
D. The UPS shall be repairable by replacing standard subassemblies requiring no adjustments. Communication via
a modem with a remote maintenance system shall be possible.
E. The manufacturer shall offer additional preventative maintenance and service contracts covering both the UPS
and the battery bank. Accredited professional service engineers employed exclusively in the field of critical power
systems service shall perform maintenance and service. The manufacturer shall also offer extended warranty
contracts.
PART 2 - PRODUCTS
2.9 MANUFACTURERS
A. Basis of design: Product specified is GALAXY VM Marine by Schneider Electric. Items specified are to
establish a standard of quality for design, function, materials, and appearance.
A. UPS shall be designed to operate as a double conversion, on-line reverse transfer system in the following modes.
1. Normal: The UPS system shall continuously supply power to the critical load.
2. Battery: Upon failure of the utility AC power source, the critical load shall be supplied by the inverter, which,
without any interruption, shall obtain its power from the battery.
3. Recharge: Upon restoration of the utility AC power source (prior to complete battery discharge), the PFC
rectifier shall power the inverter and simultaneously recharge the battery.
4. Static bypass: The static bypass switch shall be used to transfer the load to the bypass without interruption
to the critical power load. This shall be accomplished by turning the inverter off. Automatic re-transfer or
forward transfer of the load shall be accomplished by turning the inverter on.
5. Maintenance bypass: In maintenance bypass the load is supplied with unconditioned power from the
bypass input included in the UPS.
6. ECO mode: The UPS system is configured to use static bypass operation as the preferred mode under
predefined. Transfers to battery operation upon utility failure. Efficiency up to 99%.
7. ECOnversion: ECOnversion allows the system to supply the active part of the load through the bypass. The
inverter is kept running in parallel with the bypass source and supplies the reactive part of the load. The
input power factor of the UPS is, regardless of the load power factor, maintained close to unity as the
reactive part of load is significantly reduced in the UPS input current. In case if an interruption to the
utility/mains supply, the inverter immediately maintains the output voltage so that breaks or drops during
this transfer are practically eliminated. UPS operates with static bypass in parallel with main inverter. Main
inverter actively corrects power factor, and harmonics to provide sinusoidal main input current without
interruptions.
8. Parallel operation: The system shall have the option to install up to 4 UPSs in parallel for capacity and up to
4+1 for redundancy.
a. The parallel UPSs shall be of the same design, kVA-size, voltage, and frequency.
b. Output control: A load sharing circuit shall be incorporated into the parallel control circuits to ensure
that under no-load conditions, no circulating current exists between the UPSs. This feature also allows
each UPS to share equal amounts of the total critical load bus. The output voltage, output frequency,
output phase angle, and output impedance of each UPS shall operate in uniformity to ensure correct
load sharing.
07/2016 edition p. 275
Galaxy VM 3:3 – 160 to 200 kVA Marine
c. Parallel system control: The UPS shall have no single dedicated control system designed to control of
the parallel system.
d. Communication: Communication between the UPSs shall be connected so that the removal of any
single cable shall not jeopardize the integrity of the parallel communication system. Load sharing
communications shall be galvanically isolated for purposes of fault tolerances between UPSs. A UPS’s
influence over load sharing shall be inhibited in any mode where the UPS inverter is not supporting its
output. Transfer to and from bypass can be initiated from any online UPS.
e. Battery runtime: Each UPS shall have its own battery solution
f. Switchgear: Either a GALAXY VM Marine system bypass cabinet or a custom switchgear shall be
required for capacity parallel operation.
9. External synchronization: Synchronization of the output of the UPS with any other independent source for
use with downstream transfer switches. The synchronization at the UPS is controlled from an input on the
interface boards.
A. PFC rectifier and battery charger: Incoming AC power shall be converted to a regulated DC output voltage by
an IGBT (insulated gate bipolar transistor) power factor correction (PFC) rectifier. The PFC rectifier shall provide
high quality DC power to charge the batteries and power the inverter and shall have the following characteristics:
1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor corrected so as to maintain
an input power factor of 0.99 @ loads > 40% to unity to ensure generator compatibility and avoid reflected
harmonics from disturbing loads sharing the utility power. The rectifier output shall be filtered with a ripple
current not exceeding 1% rms over the allowable continuous input voltage range.
2. Input harmonic current suppression: The PFC rectifier shall produce a sinusoidal input AC current on
each phase with low harmonic content, limiting THD on the UPS input to below 3 percent @ 100% load.
3. Battery charger current limiting: The UPS shall be equipped with a system designed to limit the battery
recharge current.
a. 40% charger up to 80% load
b. 20% charger 80% - 100% load
4. Wide input voltage window: 320-600 V. The system can operate at 600 V for 1 minute.
B. Inverter: The UPS output shall be derived from a variable frequency Pulse Width Modulated (PWM) IGBT
inverter design. The inverter shall be capable of providing the specified precise output power characteristics
while operating over the battery voltage range. Inverter shall be individually fused with fast-acting fuses. UPS
display shall indicate inoperable fuses.
1. Transient Response
a. The inverter transient voltage shall not exceed the following parameters:
1) ±5% for a 10% to 100% step load application and removal with 10% initial load or 100% initial load.
2) ±5% for transfer of rated load from the bypass source to the UPS inverter output during automatic
forward transfer of the static bypass transfer switch.
3) 0% for loss of or return of main AC input.
2. Transient Recovery
a. The output voltage returns to within ±1% of the steady state value within 50ms.
3. Fault Clearing
a. The inverter shall electronically be turned off to protect against excessive overload conditions which
exceed the parameters defined.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary fault clearing current required.
4. Inverter DC Protection
a. The inverter shall be protected by the following features that shall be independently adjustable for
maximum system flexibility.
1) DC Over-voltage Trip.
2) DC Under-voltage Shutdown.
3) DC Under-voltage Disconnect annunciated by an internal visual alarm and relay contact closure.
5. Output Protection
a. The inverter shall be electronically turned off to protect against overloads and abnormal load conditions
which exceed the units rating.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary current required.
6. Over-current Protection
a. The inverter shall be protected from excessive overloads, including reverse currents, by fast acting fuses
to prevent damage to power semiconductors. All fuses shall be provided with a blown fuse indicator
with alarm indication on the control panel.
C. Static bypass - 100 percent rated, continuous duty: The static bypass transfer switch shall be solid state,
rated for 100 percent continuous duty without mechanical contactor device in parallel for higher reliability and
consistent response time and shall operate under the following conditions:
1. Uninterrupted transfer: The static bypass transfer switch shall automatically cause the bypass source to
assume the critical load without interruption after the logic senses one of the following conditions:
a. Inverter overload exceeds unit's rating.
b. Battery protection period expired and bypass current is available.
c. Inoperable inverter.
2. Interrupted transfer: If the bypass source is beyond the conditions stated below, the UPS shall make an
interrupted transfer (not less than 100 milliseconds in duration in ECO mode).
a. Bypass voltage greater than +10 percent, -10 percent from the UPS rated output voltage.
b. Bypass frequency tolerance is user selectable to ±0.1Hz, ±3Hz, and ±10Hz.
3. Automatic uninterrupted forward transfer: The static bypass transfer switch shall automatically forward
transfer power, without interruption, after the UPS inverter is turned on after an instantaneous overload
induced reverse transfer has occurred and the load current returns the UPS’s nominal rating or less.
4. Manual transfer: A manual static transfer shall be initiated from the UPS control panel by turning the UPS
inverter off.
5. Overload Ratings: Each static bypass transfer switch shall have the following overload characteristics:
a. 1,000% of UPS output rating for 100 milliseconds.
b. 150% of UPS output rating for one (1) minute.
c. 100% of UPS ouput rating indefinitely.
d. Each switch shall be suitable for all load conditions permitted by the upstream protective devices such
that no damage is sustained during operation.
B. Front Panel 7” Color Graphical Display: The UPS control panel shall provide a backlit, color graphic display
with choice of 18 operating languages for indication of UPS status, metering, battery status, alarm/event log, and
advanced operational features.
1. Access: The display shall provide access to:
a. Mimic diagram indicating UPS power flow.
b. Measurements, status indications, and events.
c. Personalization menu protected by a password, used to make specific settings.
d. Event log with time stamping.
e. Access to measurements.
2. System parameters monitored: The visual display shall include, but shall not be limited to, the following
system parameters based on true RMS metering:
a. Measurements:
1) Input voltage (Ph-Ph and PH-N).
2) Input current per phase.
3) Bypass voltage.
4) Bypass input frequency.
5) UPS output voltage (Ph-Ph and Ph-N).
6) UPS output current per phase.
7) UPS output frequency.
8) UPS output percent load.
9) UPS output kVA.
10) UPS output power factor.
07/2016 edition p. 277
Galaxy VM 3:3 – 160 to 200 kVA Marine
C. LED status indicators: The UPS control panel shall provide three LEDs that shall signal the following status
conditions:
1. Green: The Load is protected.
2. Green + orange: The load is protected, but the system reports a warning alarm.
3. Orange + red: The load is unprotected and the system reports a warning and a critical alarm
4. Red: The load is unprotected and the system reports a critical alarm.
D. Buttons:
1. Inverter off
2. Inverter on
E. Audible alarm reset: The UPS shall provide an audible alarm that can be stopped using the user interface.
F. Emergency Power Off (EPO): The UPS shall be equipped with provisions for remote emergency power off and
dry contact input that shall be used to command UPS and battery system shutdown remotely.
H. Dry contacts: The UPS shall be provided standard with a programmable input/output relay board. This board
shall have six dry contacts for inputs and six relays for output.
1. Input Contacts: Programmable as:
a. Custom Input 1
b. Custom Input 2
c. Ground Fault
d. External Battery Monitor Detected Fault
e. Battery Room Ventilation Inoperable
f. Supplied By Genset
2. Output Relays: Programmable as:
a. Common Alarm
b. Normal Operation
c. Battery Operation
d. Maintenance Bypass
e. Static Bypass
f. ECO Mode
g. Output Overload
h. Fan Inoperable
i. Battery is not Working Correctly
j. Battery Disconnected
k. Battery Voltage Low
l. Input Out of Tolerance
m. Bypass Out of Tolerance
n. UPS Warning
o. UPS Critical
p. Parallel Redundancy Lost
q. External Fault
07/2016 edition p. 278
Galaxy VM 3:3 – 160 to 200 kVA Marine
A. Cabinet: The UPS shall be housed in a freestanding cabinet with dead front construction. The mechanical
structure of the UPS shall be sufficiently strong and rigid to withstand handling and installation operations. The
sheet metal elements in the structure shall be protected against corrosion by a suitable treatment, such as zinc
electroplating, bi-chromating, or an equivalent.
B. Cable access: The standard UPS available shall accommodate bottom cable entry in standard cabinet..
C. Cabinet weights and dimensions: The width of the UPS shall be [_____] mm and shall have a maximum
weight of [_____] kg.
INSERT WIDTH AND WEIGHT IN PARAGRAPH ABOVE. INSERT BTUs PER HOUR IN PARAGRAPH BELOW.
D. Ventilation and Heat Rejection: The UPS shall be designed for forced air cooling. Air inlets shall be provided
from the front of the UPS cabinet. Air exhaust shall be from the top portion of the unit, and a minimum of 530 mm
free space above the UPS is required. Full load heat rejection shall be [_____] BTUs per hour.
2.14 BATTERY
A. General: The UPS shall use a valve-regulated sealed lead acid heavy duty industrial battery, designed for
auxiliary power service in an UPS application. The primary battery shall be furnished with impact-resistant plastic
cases and housed in a matching cabinet(s) next to the UPS.
B. Protection against Deep Discharge and Self-Discharge: The UPS shall be equipped with a device designed
to protect the battery against deep discharge, depending on discharge conditions, with isolation of the battery by
a circuit breaker. In particular, a monitoring device shall adjust the battery shutdown voltage as a function of a
discharge coefficient to avoid excessive discharge at less than the rated output. A second device shall avoid
self-discharge of the battery into the UPS control circuits during an extended shutdown of the UPS (over two
hours).
C. Battery self-tests:
1. Battery test: This feature performs a number of tests on the batteries, such as fuse-blown check, weak
battery detection, and symmetry error. The battery self-test can be setup to run automatically in different time
intervals between weekly and up to a year.
2. Runtime calibration: This feature is used for re-calibrating the estimated remaining runtime value.
1.
F. Battery Cabinets: Matching battery cabinets shall be furnished in adjacent versions.
G. External control and communications devices: The UPS shall contain two smart slots for the following
optional control and communications devices:
1. Dry contacts/I/O accessory (AP9810 + AP9631 or AP9635): Customizable input and output contacts for
the UPS network management card 2 with environmental monitoring (2 inputs/ 1 output)..
2. Temperature sensor (AP9631 or AP9635): The temperature Sensor enables the UPS environment to be
monitored by taking regular measurements of temperature. Its connection to the Network Management Card
enables monitoring or notification of alarms via your computer network. If an additional temperature sensor
is needed, procure (AP9335T)
3. Temperature and humidity sensor(AP9335TH + AP9631 or AP9635): The temperature and humidity
Sensor enables the UPS environment to be monitored by taking regular measurements of temperature and
humidity. Its connection to the Network Management Card enables monitoring or notification of alarms via
your computer network.
4. Network Management Card (AP9630): The UPS NMC display has possibility to connect to SNMP, Web,
Data Center Expert, Modbus, RMS over ethernet. But in the standard display NMC it is not possible to
connect sensors.
H.
PART 3 - EXECUTION
3.21 EXAMINATION
A. Verification of conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.22 INSTALLATION
A. Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
3.24 DEMONSTRATION
A. Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
3.25 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
A. Purpose: The purpose of this specification is to define the design, manufacture and testing characteristics
required in view of supplying, putting into operation and maintaining an Uninterruptible Power Supply system
(referred to as a UPS in the rest of this document). The UPS system shall be designed to supply dependable
electric power to:
C. Brief description:
1. The UPS shall be a single UPS, operating in double-conversion mode (also called on-line mode); it shall
be a VFI-type UPS (as per standard IEC 62040-2), made up of the following components, described in
detail in this specification:
28. Rectifier
29. Battery charger
30. Inverter
31. Battery
32. Automatic bypass (via a static switch)
33. User and communications interface
34. Battery management system
2. What is more, the UPS system shall include:
a. Any and all other devices required for safe operation and maintenance, including circuit breakers,
switches, etc.
1.2 WARRANTY
A. The components making up each modular UPS unit (rectifier, charger and inverter subassemblies) shall be
guaranteed (parts and labour on site) for one year following the start-up date.
B. The sealed lead-acid battery shall be covered by the same warranty as the UPS.
PART 2 - PRODUCTS
A. The UPS system shall operate in double-conversion mode, described in detail in this specification.
B. Normal operation (normal AC source available): The rectifier shall supply the inverter and the charger with DC
current. The inverter shall continuously supply the load with backed up electrical energy and the charger shall
float charge the battery.
C. Operation on battery power (normal AC source not available or outside tolerances): Upon failure or
excessive deterioration of the normal AC source, the inverter shall continue to supply the load from battery
power without interruption or disturbance, within the limits imposed by the battery backup time.
D. Battery recharge (normal AC source restored): When the normal AC source is restored, the rectifier shall
again power the inverter, without interruption or disturbance to the load, while the charger automatically
recharges the battery.
G. UPS maintenance:
1. All power and control electronics of the modular UPS units making up the UPS system shall be accessible
from the front of the UPS.
2. For maintenance purposes, the UPS system shall include an external, mechanical, manual bypass system
with one-button operation, common to all modular UPS units.
3. For personnel safety during servicing or testing, this system shall be designed to isolate the UPS system
while continuing to supply power to the load from the bypass AC source. The UPS shall also include a
device making it possible to isolate the rectifier and the charger of each modular UPS unit from the normal
AC source.
H. Battery maintenance: For safe maintenance on the battery, the system shall include a circuit breaker to
isolate the battery from the rectifier, the charger and the inverter. When the battery is isolated from the system,
the UPS shall continue to supply the load without interruption or disturbance, except in the event of a normal
AC source outage.
I. Cold start (normal AC source absent): The battery shall be capable of starting the UPS if the normal AC
source is absent and continue supplying power to the load within the specified backup time. Cold start on
battery power shall be possible on the condition that the system shall have started at least once on normal AC
power.
A. Technology: UPS technology shall be based on IGBT transistors for all the power converters (rectifier,
charger and inverter with variable chopping frequency).
C. Rating: The UPS shall be sized to continuously supply a load of…[160/200250 / 300 / 400 / 500] kVA at a
power factor of 0.9.
1. The UPS system shall accept high crest factors without derating (kW) to ensure correct operation with
computer loads and loads where the leading power factor can reach 0.9.
2. The total harmonic voltage distortion at UPS output (THDU downstream) shall respect the following limits:
a. THDU downstream ph/ph 2% for non-linear loads.
G. Efficiency: Overall efficiency (between the rectifier inputs and the UPS output) shall be greater than or equal
to:
1. 94.5% from 50% load to full rated load (In);
H. Noise level: The noise level, measured as per standard ISO3746, shall be less than …[75 dBA (for 160, 200,
250, 300, 400, 500 kVA)]
2.19 AC SOURCES
A. Normal AC source (rectifier input): The normal AC source supplying the UPS shall, under normal operating
conditions, have the following characteristics:
1. Rated voltage: 380, 400 or 415 V at full rated load Pn.
2. Input voltage range: 250 V (at 30% load) to 470 V.
2. Number of phases: 3, a neutral is not necessary.
3. Frequency: Hz ± 10%.
B. Batteries: Each modular UPS unit shall be equipped with its own battery of the:
1. The UPS shall be equipped with a battery of the …sealed lead-acid type, mounted and wired in a cabinet
identical in aspect to that of the UPS…sealed lead-acid type, mounted on shelves …vented lead-acid
07/2016 edition p. 284
MGE Galaxy 7000 3:3 – 250 to 1000 kVA
Single UPS
type mounted on racks… and shall have a service life of …10 / 12… years.
2. The battery shall be sized to ensure a continuous supply to the inverter for at least …5 / 10 / 15 / 20 /
30…… minutes, in the event the normal AC source fails, given that the inverter is at full rated load, i.e.
kVA for a power factor PF = 0.9.
3. Sizing calculations shall assume an ambient temperature between 0°C and 35°C.
C. Inverter: The inverter shall be sized to supply a rated load of …160/200/250 / 300 / 400 / 500… kVA at 0.9
PF and shall satisfy the specifications listed below.
1. Output voltage
a. Rated voltage: … 380 / 400 / 415 … volts rms, adjustable via the user interface, within tolerances of
+/- 3% in order to take into account voltage drops in the cables.
b. Number of phases: 3 phases + neutral + earth.
c. Steady-state conditions: Variations in the rated voltage shall be limited to ± 2% for a balanced load
between 0 and 100% of the rated load, whatever the voltage level on the normal AC source and the
DC voltage level, within the defined limits.
d. Voltage variations for load step changes: Output voltage transients shall not exceed ± 1% of rated
voltage for 0 to 100% or 100 to 0% step loads. In all cases, the voltage shall return to within steady-
state tolerances in less than 100 milliseconds.
e. Unbalanced conditions: For a load unbalance between phases, the variation in the output voltage
shall be less than 1%.
2. Output frequency
a. Rated frequency: - 50 or 60 Hz.
b. Variations in the free-running frequency: - ± 0.5 Hz,
3. Synchronisation with bypass power
a. When bypass power is within tolerances: To enable transfer to bypass power, the inverter output
voltage shall be synchronised with the bypass source voltage whenever possible. To that end, during
normal operation, a synchronisation system shall automatically limit the phase deviation between the
voltages to 3 degrees, if the bypass source frequency is sufficiently stable (within adjustable tolerances
of 0.5% to 8% with respect to the rated frequency).
b. Synchronisation with an external source: It shall be possible to synchronise with all types of
external source.
c. Autonomous operation following loss of synchronisation with bypass power: When the bypass
source frequency deviates beyond these limits, the inverter shall switch over to free-running mode with
internal synchronisation, regulating its own frequency to within ± 0.02 Hz. When bypass power returns
to within tolerances, the inverter shall automatically resynchronise.
d. Variation in frequency per unit time: To avoid transmitting to the inverter any excessive frequency
variations on the bypass AC source when it is within tolerances, inverter frequency variations per unit
time (dF/dt) shall be limited to 1 Hz/s or 2 Hz/s (user defined).
4. Overload and short-circuit capacity: The UPS shall be capable of supplying for at least:
a. 10 minutes a load representing 125% of the rated load
b. 30 second a load representing 150% of the rated load.
c. For the specified power rating of …[ 160 / 200 /250 / 300 / 400 / 500 ]… kVA, the inverter shall be
capable of current limiting to a peak capacity of ... 290 / 235 / 277 / 230 / 234 / 245% ] ... for 150 ms to
allow highly disturbed transient operating states without transferring the load to the bypass.
d. The overload capacity shall be capable of taking into account temperature conditions for more than ten
minutes, by allowing a continuous, 10% overload when the temperature is less than or equal to 20°C.
5. Higher power ratings for lower temperatures: It shall be possible to increase the power rating when the
temperature is less than 35°C. The rating can be raised by +3% for 30°C, +5% for 25°C and +8% for 20°C.
D. Automatic bypass
1. Load transfer to the static bypass:
a. The UPS shall be equipped with an automatic bypass comprising a static switch
b. Instantaneous transfer of the load from the inverter to bypass power and back shall take place without
a break or disturbance in the supply of power to the load, on the condition that the bypass source
voltage and frequency are within the specified tolerances and that the inverter is synchronised.
c. Transfer shall take place automatically in the event of a major overload or an internal inverter fault.
Manually initiated transfer shall also be possible.
d. If the bypass power is outside the specified tolerances or is not synchronised with the inverter,
automatic transfer of the load from the inverter to bypass power shall take place after a calibrated
interruption adjustable from 15 to 1 000 milliseconds.
2. Static-switch protection: The static switch shall be equipped with an RC filter for protection against
switching overvoltages and lightning strikes.
07/2016 edition p. 285
MGE Galaxy 7000 3:3 – 250 to 1000 kVA
Single UPS
3. Static-switch withstand: For the specified power rating of …[ 500 / 400 / 300 / 250 / 200 / 160 ]… kVA,
the static switch shall be capable of handling an over current of …[ 16 / 16 / 21 / 25 / 18 / 23 ]…. times the
rated current of the UPS to facilitate discrimination within the electrical installation.
F. System earthing (grounding) arrangement (SEA): The UPS shall be compatible with the following system
earthing arrangements (SEA):
1. Upstream source SEA: …[ TT/ IT / TNS / TNC ]…
2. Downstream installation SEA: …[ TT/ IT / TNS / TNC ]…
3. If the upstream and downstream SEAs are different, galvanic isolation shall be provided on the normal and
bypass lines.
A. Mechanical structure: The UPS and batteries shall be installed in cabinet(s) with an [ IP 20 / IP 32 ] degree of
protection (standard IEC 60529). Access to the subassemblies making up the system shall be exclusively
through the front.
B. Dimensions: The UPS shall require as little floor space as possible. To gain space, it shall be possible to
install the UPS with the back to the wall or back to back.
C. Connection:
1. To facilitate connections, all terminal blocks must be easily accessible from the front when the modular
UPS units are installed with the back to the wall. Entry of upstream and downstream power cables, as well
as any auxiliary cables, shall be possible through the bottom without requiring a false floor.
2. The UPS shall be equipped with an earth-circuit connector, in compliance with the listed standards. The
cables shall comply with the listed standards and be mounted in compliance with the safety stipulations.
D. Ventilation:
1. System cooling of shall be by forced-air ventilation. To facilitate layout (particularly when installed back to
the wall), air input shall be through the front and bottom, exit through the top.
2. All power electronics shall be equipped with a redundant ventilation system including fault detection.
E. Safety:
1. For the safety of maintenance personnel, the cabinet shall be provided with a manually operated
mechanical bypass designed to isolate the rectifier, charger, inverter and static switch while continuing to
supply the load from the bypass AC source.
2. The UPS shall be equipped with a terminal block for reception of an external EPO order resulting in
opening of the battery circuit breaker and shutdown of all converters.
A. Batteries are components whose service life is sensitive to operating conditions, i.e. particular care is
required for their management. In addition to the protective systems, battery management shall included
the systems listed below.
B. Measurement of actual backup time: The battery function shall be equipped with the means to know at
all times the real backup time available (AC power available) or remaining (AC power not available), taking
into account the true load on the inverter, the battery temperature and battery ageing.
2.8 DISPLAY
B. Graphic display: The mimic diagram shall enable display of installation parameters, configuration, operating
status and alarms and indication of operator instructions for switching operations (e.g. bypass). It shall be
capable of supervising a single UPS unit or a parallel system (up to eight UPS units with the external bypass).
1. Display of measurements: It shall be possible to display the following measurements for any one of the
modular UPS units or for the entire system:
a. Inverter output phase-to-phase voltages
b. Inverter output currents
c. Inverter output frequency
d. Voltage across battery terminals
e. Battery charge or discharge current
f. Rectifier/charger input phase-to-phase voltages
g. Rectifier/charger input currents
h. Crest factor
i. Active and apparent power
j. Power factor of the load
k. Battery temperature
l. Battery percent charge
m. Available backup time
n. The remaining battery service life
5. Display of status conditions and events: It shall be possible to display the following indications:
a. Load on battery power
b. Load on UPS
c. Load on automatic bypass
d. General alarm
e. Battery fault
f. Remaining battery backup time
g. Low battery warning
D. Status indications with mimic panel: Indication of status conditions shall be distinct of the graphic display.
1. Three LEDs on the control panel on each modular UPS unit indicate the following status conditions:
a. Load protected;
b. Minor fault;
c. Major fault.
2. The mimic panel shall represent the modular UPS and indicate the status of the load supply using five
two-colour (red and green) LEDs:
a. Load supplied (LED at UPS output on mimic panel),
b. Inverter on (inverter LED on mimic panel),
c. Operation on battery power (LED between battery and inverter on mimic panel),
d. Bypass activated (bypass LED on mimic panel),
e. PFC rectifier on (rectifier LED on mimic panel).
3. A buzzer shall warn the user of faults, malfunctions or operation on battery power.
2.9 ACCESSORIES
A. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn shall
allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching thresholds
for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm points for non-APC
products shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC devices that
are connected to the client’s public network.
2.10 COMMUNICATION
A. Standard communication: It shall be possible to remote the following controls, indications and
measurements. To that end, the UPS shall have as standard equipment:
1. A programmable card with four inputs and six outputs.
B. Communications options: The UPS shall be designed to enable the extension of communications, without
system shutdown, to the following types of cards:
1. Multi-standard communications card with two outputs:
a. An RS485 serial-link implementing the JBus/ModBus protocol for connection to a building
management system (BMS)
b. Ethernet 10/100 Mbps using one of the protocols below:
2. XML-Web for direct UPS connection to an intranet network, without connection to a server, capable of
supplying information via a standard web browser SNMP for connection to a computer-network
management system
a. Multi-standard communications card with three outputs:
1) The two outputs listed above
2) Plus a modem output for communication with a tele-maintenance system.
b. The UPS shall be detectable by supervision software for large UPS systems.
c. Shutdown and administration software shall be available in addition to the communication cards.
PART 3 – EXECUTION
3.1 PROTECTION
A. UPS: The UPS shall include protection against AC-source overvoltages (as per standard IEC 60146),
excessive external or internal temperature rise and vibrations and impacts during transport.
C. Inverter: Inverters shall self-protect against overloads and short-circuits, irrespective of the operating mode
(AC power or battery power).
D. Batteries:
1. Protection against deep discharge: The UPS shall comprise a device designed to protect the battery
against deep discharges, taking into account the characteristics of the discharge cycles, with isolation of
the batteries by a circuit breaker.
2. Independent regulation and monitoring systems:
a. A regulation system shall regulate the battery voltage and the charge current.
b. A second system, independent of the regulation, shall monitor the battery voltage and the charge
current. Consequently, if the regulation system fails, the monitoring system steps in to shut down the
charger and avoid overcharging.
3. Regulation of the battery voltage depending on the ambient temperature:
a. A temperature sensor adapts the charge voltage of each charger to the ambient temperature.
b. This regulation system takes into account the chemical reaction and prolongs the battery service life.
c. The permissible temperature range is set in the personalisation parameters.
d. An alarm shall be issued for temperatures outside the permissible range.
4. Self-test:
a. The battery shall be equipped with a self-test that can be run:
1) On request via a manual control
2) automatically according to user-set time intervals.
b. The self-test shall enable updating of battery parameters and detection of all abnormal conditions in
view of preventive maintenance.
3.2 MAINTAINABILITY
A manual bypass shall be available to completely isolate the UPS for maintenance purposes.
A. Local and remote diagnostics and monitoring - E. Services: The UPS shall be equipped with a self-test
system to check operation of the system as a whole each time it is started. To that end, the supply
control/monitoring electronics shall offer:
1. Auto-compensation of component drift;
2. Acquisition of information vital for computer-aided diagnostics or monitoring (local or remote);
3. Overall readiness for remote supervision services provided by the manufacturer.
A. Standards
1. All equipment shall be designed and built in accordance with accepted engineering practice and applicable
international standards, in particular the standards listed below.
a. IEC 60140-4: UPS - Performance.
b. IEC 62040-1 and EN 62040-1: UPS - Safety.
c. IEC 62040-2 and EN 62040-2: UPS - Electromagnetic compatibility (EMC), level B.
d. IEC 62040-3 and EN 62040-3: UPS - Performance.
e. IEC 60950 / EN 60950: Safety of IT equipment, including electrical business equipment.
f. IEC 61000-2-2: EMC, levels of compatibility..
g. IEC 61000-3-4: Limits for harmonic current emissions (equipment input current > 16 A/ph).
h. IEC 61000-4: EMC – Immunity tests.
j. IEC 439: Low-voltage switchgear and controlgear assemblies.
k. IEC 60529: Degrees of protection provided by enclosures (IP Code).
l. ISO 3746: Sound power levels.
m. CE marking.
2. What is more, the equipment shall comply with eco-design and eco-manufacturing criteria in view of
sustainable development and to that end, the manufacturer shall be able to demonstrate:
a. R&D and production on an ISO 14001 certified site
b. Manufacture with over 90% recyclable materials
c. Capacity to recover products at the end of their service life and provide proof of destruction by a
certified organisation
d. The environmental profile of the product, which shall be supplied with the sales offer.
B. Certification of conformity: The manufacturer shall provide, on request, a complete qualification file
demonstrating compliance with the above standards. What is more, the indicated levels of performance shall
be confirmed by certification from independent laboratories (e.g. TÜV or Veritas).
A. Test procedures:
1. The manufacturer shall provide proof of a quality-assurance system. In particular, the main manufacturing
steps must be subject to suitable tests such as:
a. Inspection of incoming components, tests on discrete subassemblies
b. Complete functional checks on termination of manufacture.
2. The equipment shall be subject to burn-in under load conditions prior to shipping.
3. Final checks and adjustments shall be recorded in a report drafted by the quality-inspection department of
the supplier.
4. Certification of the industrial facilities in compliance with ISO 9001 or 9002 shall be required.
B. Quality system: The UPS must be designed using an ISO 9001 quality system and a dependability study to
ensure maximum reliability.
3.5 SERVICES
A. Maintenance: The supplier shall propose contracts covering four levels of maintenance.
1. Level one: simple checks and settings, procedures accessible without any dismounting and involving no
risk.
2. Level two: preventive maintenance, checks not inhibiting continuous operation of the system and
preparing operators for Manufacturer services.
3. Level three: trouble-shooting. Repairs by standard exchange of subassemblies and functional power and
control components. Preventive-maintenance operations, both systematic and when indicated by qualified
diagnosis.
4. Level four: major preventive and corrective maintenance operations or technical upgrades during start-
up, operation or renovation of the UPS installation and recycling of equipment or components representing
a risk. These operations require the use of devices and means that have been calibrated by certified
organisations.
B. Technical competency:
1. Customer operators: the supplier shall offer a level 2 training program.
07/2016 edition p. 290
MGE Galaxy 7000 3:3 – 250 to 1000 kVA
Single UPS
2. Service personnel: the supplier shall ensure that service personnel are qualified for level 4.
D. System start-up: The system and equipment shall be started up on site by the supplier or its authorised
agent. The procedure shall include checks on the characteristics of the upstream and downstream protection
devices and on the UPS installation parameters.
E. Replacement parts: The suppler shall undertake to provide certified original replacement parts for at least ten
years following the date of delivery.
F. Recycling and renovation/substitution: At the end of the UPS service life, the supplier shall guarantee the
continuity of service of the customer's installations if necessary, including dismantling of equipment and
replacement of equipment, in compliance with applicable standards on environmental protection.
B. Options:
1. UPS handling and installation on the site.
2. Connections between the battery and the UPS.
3. Connection of the normal AC source to the rectifier/charger.
4. Connection of the bypass AC source to the input transformer or bypass input.
5. Connection of the load circuits to the UPS output.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
A. Purpose: The purpose of this specification is to define the design, manufacture and testing characteristics
required in view of supplying, putting into operation and maintaining an Uninterruptible Power Supply system
(referred to as a UPS in the rest of this document). The UPS system shall be designed to supply dependable
electric power to:
D. Brief description:
1. The UPS system shall be made up of …[ 2 / 3 / 4 / 5 / 6 / 7 / 8 ]… identical, parallel-connected modular
UPS units, all having the same power rating. Each modular UPS unit shall operate in double-conversion
mode and shall be of the VFI-type as per standard IEC 62040-2. The system shall … [ not provide
redundancy ] …[ include 1 / 2 / 3 redundant modular UPS units among the total ].
2. Each modular UPS unit shall have a rating of …[250 / 300 / 400 / 500]… kVA and shall be made up of the
following components, described in detail in this specification:
35. Rectifier
36. Battery charger
37. Inverter
38. Battery
39. Automatic bypass (via a static switch)
40. User and communications interface
41. Battery management system
3. What is more, the UPS system shall include:
a. A common external bypass for all the modular UPS units, that shall be installed in a cabinet
b. Any and all other devices required for safe operation and maintenance, including circuit breakers,
switches, etc.
1.2 WARRANTY
A. The components making up each modular UPS unit (rectifier, charger and inverter subassemblies) shall be
guaranteed (parts and labour on site) for one year following the start-up date.
B. The sealed lead-acid battery shall be covered by the same warranty as the UPS.
PART 2 - PRODUCTS
A. The UPS system shall operate in double-conversion mode, described in detail in this specification.
B. Normal operation (normal AC source available): The rectifier of each modular UPS unit shall supply its
inverter and charger. Each modular UPS unit shall continuously contribute, in parallel with the other modular
UPS units via a common bus, to supplying the load with backed up electrical energy and the charger shall float
charge the battery.
C. Operation on battery power (normal AC source not available or outside tolerances): Upon fai-
lure or excessive deterioration of the normal AC source, the inverter of each modular UPS shal
continue to supply the load from battery power without interruption or disturbance, within the limits
imposed by the specified battery backup time.
D. Battery recharge (normal AC source restored): When the normal AC source is restored, the rec-
tifier of each modular UPS shall again power its inverter, without interruption or disturbance to the
load, while the charger automatically recharges the battery.
F. UPS maintenance:
1. All power and control electronics of the modular UPS units making up the UPS system shall be accessible
from the front of the UPS.
2. For maintenance purposes, the UPS system shall include an external, mechanical, manual bypass system
with one-button operation, common to all modular UPS units.
3. For personnel safety during servicing or testing, this system shall be designed to isolate the UPS system
while continuing to supply power to the load from the bypass AC source. The UPS shall also include a
device making it possible to isolate the rectifier and the charger of each modular UPS unit from the normal
AC source.
4. (system with redundancy): In a redundant system, with the above device, it shall be possible to shut
07/2016 edition p. 293
MGE Galaxy 7000 3:3 – 250 to 4000 kVA
Parallel UPS
down a modular UPS unit and isolate its charger and inverter for maintenance, with the other inverters in
the UPS system continuing to supply the load.
G. Battery maintenance: For safe maintenance, the battery of each modular UPS unit shall include a circuit
breaker to isolate the battery from the rectifier, the charger and the inverter. When the battery is isolated from
the system, the UPS shall continue to supply the load without interruption or disturbance, except in the event of
a normal AC source outage.
H. Cold start (normal AC source absent): The battery of each modular UPS unit shall be capable of starting the
UPS if the normal AC source is absent and continue supplying power to the load within the specified backup
time. Cold start on battery power shall be possible on the condition that the system shall have started at least
once on normal AC power.
A. Technology: The battery of each modular UPS unit shall be capable of starting the UPS if the normal AC
source is absent and continue supplying power to the load within the specified backup time. Cold start on
battery power shall be possible on the condition that the system shall have started at least once on normal AC
power.
D. Rating:
1. The UPS system shall be sized to continuously supply a load of kVA, at a power factor
(pf) of 0.9.
2. The UPS system shall be made up of …[2 / 3 / 4 / 5 / 6 / 7 / 8]… identical, parallel-connected modular UPS
units, each having a power rating of …[250 / 300 / 400 / 500]… kVA.
3. The total installed power rating shall be kVA. It shall be possible to use …[1] [2] [3]… modular UPS units
for redundancy.
G. Efficiency: Overall efficiency (between the rectifier inputs and the UPS output) shall be greater than or equal
to:
1. 94.5% from 50% load to full rated load (In);
H. Noise level: The noise level, measured as per standard ISO3746, shall be less than …[75 dBA (for 250, 300,
400, 500 kVA)].
2.22 AC SOURCES
A. Normal AC source (rectifier input): The normal AC source supplying the UPS system shall, under normal
operating conditions, have the following characteristics:
07/2016 edition p. 294
MGE Galaxy 7000 3:3 – 250 to 4000 kVA
Parallel UPS
B. Batteries: Each modular UPS unit shall be equipped with its own battery of the:
1. Each modular UPS unit shall be equipped with its own battery of the …sealed lead-acid type, mounted
and wired in a cabinet identical in aspect to that of the UPS…sealed lead-acid type, mounted on shelves
…vented lead-acid type mounted on racks… and shall have a service life of …10 / 12… years.
2. The battery shall be sized to ensure a continuous supply to the inverter for at least …5 / 10 / 15 / 20 /
30…… minutes, in the event the normal AC source fails, given that the inverter is at full rated load, i.e.
kVA for a power factor PF = 0.9.
3. Sizing calculations shall assume an ambient temperature between 0°C and 35°C.
C. Inverter: Each inverter shall be sized to supply a rated load of …250 / 300 / 400 / 500… kVA at 0.9 PF and
shall satisfy the specifications listed below.
1. Output voltage
a. Rated voltage: … 380 / 400 / 415 … volts rms, adjustable via the user interface, within tolerances of
+/- 3% in order to take into account voltage drops in the cables.
b. Number of phases: 3 phases + neutral + earth.
c. Steady-state conditions: Variations in the rated voltage shall be limited to ± 2% for a balanced load
between 0 and 100% of the rated load, whatever the voltage level on the normal AC source and the
DC voltage level, within the defined limits.
d. Voltage variations for load step changes: Output voltage transients shall not exceed ± 1% of rated
voltage for 0 to 100% or 100 to 0% step loads. In all cases, the voltage shall return to within steady-
5. Higher power ratings for lower temperatures: It shall be possible to increase the power rating when the
temperature is less than 35°C. The rating can be raised by +3% for 30°C, +5% for 25°C and +8% for 20°C.
D. Automatic bypass
1. Load transfer to the static bypass:
a. Each modular UPS unit in the UPS system shall be equipped with an automatic bypass comprising a
static switch. The automatic bypasses of each modular UPS unit shall be connected to the same
bypass AC source.
b. Instantaneous transfer of the load from the inverter to bypass power and back shall take place without
a break or disturbance in the supply of power to the load, on the condition that the bypass source
voltage and frequency are within the specified tolerances and that the inverter is synchronised.
c. Transfer shall take place automatically in the event of a major overload or an internal inverter fault.
Manually initiated transfer shall also be possible.
d. If the bypass power is outside the specified tolerances or is not synchronised with the inverter,
automatic transfer of the load from the inverter to bypass power shall take place after a calibrated
interruption adjustable from 15 to 1 000 milliseconds.
2. Static-switch protection: The static switch shall be equipped with an RC filter for protection against
switching overvoltages and lightning strikes.
3. Automatic-bypass withstand: For the specified power rating of …[ 500 / 400 / 300 / 250 ]… kVA for each
modular UPS units, each static switch shall be capable of handling an overcurrent of …[ 16 / 16 / 21 / 25
]…. times the rated current of the modular UPS unit to facilitate discrimination within the electrical
installation.
E. External maintenance bypass: The UPS system shall include an external, mechanical, manual bypass
system with one-button operation, common to all modular UPS units. This system shall be designed to isolate
the UPS system while continuing to supply power to the load from the bypass AC source and shall be sized to
supply the full load.
by the number of modular UPS units in parallel and any redundant units.
3. To ensure tripping in a selective manner, the total available power shall be sufficient to trip protection
devices with high ratings (circuit breaker rated In/2 or UR fuses rated In/4, where In is the rated inverter
current).
4. If the bypass source is outside the specified tolerances, all the inverters in operation shall, for the same
discrimination requirements, be capable of tripping circuit breakers rated In/2 or UR fuses rated In/4,
irrespective of the type of short-circuit.
F. System earthing (grounding) arrangement (SEA): The UPS system shall be compatible with the following
system earthing arrangements (SEA):
1. Upstream source SEA: …[ TT/ IT / TNS / TNC ]…
2. Downstream installation SEA: …[ TT/ IT / TNS / TNC ]…
3. If the upstream and downstream SEAs are different, galvanic isolation shall be provided on the normal and
bypass lines.
A. Mechanical structure: The inverter and batteries of each modular UPS unit shall be installed in cabinet(s)
with an [ IP 20 / IP 32 ] degree of protection (standard IEC 60529). Access to the subassemblies making up the
system shall be exclusively through the front.
B. Modular design: The UPS system shall be designed to allow the installed power to be easily increased on site
by connection of additional modular UPS units, either to meet new load requirements or to enhance system
availability by introducing or increasing redundancy. This transformation shall be possible directly on site,
without returning the equipment to the factory and without causing excessive system downtime.
C. Dimensions: The UPS system shall require as little floor space as possible. To gain space, it shall be possible
to install the modular UPS units with the back to the wall or back to back.
D. Connection:
1. To facilitate connections, all terminal blocks must be easily accessible from the front when the modular
UPS units are installed with the back to the wall. Entry of upstream and downstream power cables, as well
as any auxiliary cables, shall be possible through the bottom without requiring a false floor.
2. The UPS shall be equipped with an earth-circuit connector, in compliance with the listed standards. The
cables shall comply with the listed standards and be mounted in compliance with the safety stipulations.
E. Ventilation:
1. Cooling of each modular UPS unit shall be by forced-air ventilation. To facilitate layout of the modular UPS
units (particularly when installed back to the wall), air input shall be through the front and bottom, exit
through the top.
2. All power electronics shall be equipped with a redundant ventilation system including fault detection.
A. Batteries are components whose service life is sensitive to operating conditions, i.e. particular care is
required for their management. In addition to the indicated protective systems, battery management shall
included the systems listed below.
B. Measurement of actual backup time: The battery function of each modular UPS unit shall be equipped
with the means to know at all times the real backup time available (AC power available) or remaining (AC
power not available) for the battery of the unit, taking into account the true load on the inverter, the battery
temperature and battery ageing.
2.8 DISPLAY
A. User interface: UPS system operation shall be facilitated by a user interface, on each of the modular UPS
units, comprising:
1. A graphic display (at least quarter VGA and high resolution are preferable);
2. ON and OFF control buttons (independent of the display);
3. Status indications with mimic panel.
B. Graphic display: The mimic diagram shall enable display of installation parameters, configuration, operating
status and alarms and indication of operator instructions for switching operations (e.g. bypass). It shall be
capable of supervising a given modular UPS unit or a parallel system (up to eight UPS units with the external
bypass).
1. Display of measurements: It shall be possible to display the following measurements for any one of the
modular UPS units or for the entire system:
a. Inverter output phase-to-phase voltages
b. Inverter output currents
c. Inverter output frequency
d. Voltage across battery terminals
e. Battery charge or discharge current
f. Rectifier/charger input phase-to-phase voltages
g. Rectifier/charger input currents
h. Crest factor
i. Active and apparent power
j. Power factor of the load
k. Battery temperature
l. Bettery percent charge
m. Available backup time
n. The remaining battery service life
5. Display of status conditions and events: It shall be possible to display the following indications:
a. Load on battery power
b. Load on UPS
c. Load on automatic bypass
d. General alarm
e. Battery fault
f. Remaining battery backup time
g. Low battery warning
h. Bypass AC source outside tolerances
i. Battery temperature
j. Additional information shall be provided in view of accelerating servicing of the system.
6. Display of operating graphs: It shall be possible to graphically display the measurements mentioned
above on the screen over significant periods.
7. Statistics: Number of overloads, number of transfers to battery power, cumulative time on battery power,
maximum power levels, demand power levels.
8. Log of time-stamped events: This function shall store in memory and make available, for automatic or
manually initiated recall, time-stamped logs of all important status changes, faults and malfunctions,
complete with an analysis and display of troubleshooting procedures. It shall be possible to time stamp
and store at least 2 500 events.
C. Controls: Each modular UPS unit shall comprise the following controls:
1. Two ON and OFF buttons: Located on the front panel of the UPS, they shall control UPS-unit ON/OFF
status. It shall be possible to turn OFF the UPS externally via an isolated dry contact.
2. EPO terminal block: The UPS shall be equipped with an emergency power off (EPO) terminal block for
complete system shutdown following reception of an external control signal. The EPO command shall
result in:
a. Shutdown of UPS units;
b. Opening of the static switches on the bypass line and of the battery circuit breaker;
c, Opening of an isolated dry contact on the programmable card.
3. Alarm reset button: This button shall turn off audio alarms (buzzer). If a new alarm is detected after
clearing the first, the buzzer sounds again.
D. Status indications with mimic panel: Indication of status conditions shall be distinct of the graphic display.
1. Three LEDs on the control panel on each modular UPS unit indicate the following status conditions:
a. Load protected by the modular UPS unit;
b. Minor fault;
c. Major fault.
2. The mimic panel shall represent the modular UPS and indicate the status of the load supply using five
two-colour (red and green) LEDs:
a. Load supplied (LED at UPS output on mimic panel),
b. Inverter on (inverter LED on mimic panel),
c. Operation on battery power (LED between battery and inverter on mimic panel),
d. Bypass activated (bypass LED on mimic panel),
e. PFC rectifier on (rectifier LED on mimic panel).
3. A buzzer shall warn the user of faults, malfunctions or operation on battery power.
2.9 ACCESSORIES
A. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5
cable and a switch supplied by the user. This switch shall relay information to Data Center Expert, which
in turn shall allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status
parameters, voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching
thresholds for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm points
for non- APC products shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC
devices that are connected to the client’s public network.
2.10 COMMUNICATION
A. Standard communication: It shall be possible to remote the following controls, indications and
measurements. To that end, each modular UPS unit shall have as standard equipment:
1. A programmable card with four inputs and six outputs.
B. Communications options: The UPS system shall be designed to enable the extension of communications,
without system shutdown, to the following types of cards that may be installed on each modular UPS unit:
1. Multi-standard communications card with two outputs:
07/2016 edition p. 299
MGE Galaxy 7000 3:3 – 250 to 4000 kVA
Parallel UPS
PART 3 – EXECUTION
3.1 PROTECTION
A. UPS: Each modular UPS unit in the UPS system shall include protection against AC-source overvoltages (as
per standard IEC 60146), excessive external or internal temperature rise and vibrations and impacts during
transport.
C. Inverter:
1. The load shall be protected against overvoltages resulting from a loss of voltage regulation at the output of
the inverters.
2. Each inverter (and the corresponding rectifier and charger) shall shut down automatically when the DC
voltage reaches the minimum voltage specified by the battery manufacturer.
3. In the event of an overload exceeding system capacity (AC bypass absent), each inverter shall be
equipped with an automatic shutdown system to protect its power circuits. A load short-circuit shall provoke
the static shutdown of each inverter without fuse destruction.
D. Batteries:
1. Protection against deep discharge: The UPS shall comprise a device designed to protect each battery
against deep discharges, taking into account the characteristics of the discharge cycles, with isolation of
the batteries by a circuit breaker.
2. Independent regulation and monitoring systems:
a. A regulation system shall regulate the battery voltage and the charge current of each modular UPS
unit.
b. A second system, independent of the regulation, shall monitor the battery voltage and the charge
current. Consequently, if the regulation system fails, the monitoring system steps in to shut down the
charger and avoid overcharging.
3. Regulation of the battery voltage depending on the ambient temperature:
a. A temperature sensor adapts the charge voltage of each charger to the ambient temperature.
b. This regulation system takes into account the chemical reaction and prolongs the battery service life.
c. The permissible temperature range is set in the personalisation parameters.
d. An alarm shall be issued for temperatures outside the permissible range.
4. Self-test:
a. The battery shall be equipped with a self-test that can be run:
1) On request via a manual control
2) automatically according to user-set time intervals.
b. The self-test shall enable updating of battery parameters and detection of all abnormal conditions in
view of preventive maintenance.
3.2 MAINTAINABILITY
A. Local and remote diagnostics and monitoring - E. Services: The UPS shall be equipped with a self-test
system to check operation of the system as a whole each time it is started. To that end, the supply
control/monitoring electronics shall offer:
1. Auto-compensation of component drift;
2. Acquisition of information vital for computer-aided diagnostics or monitoring (local or remote);
3. Overall readiness for remote supervision services provided by the manufacturer.
A. Standards
1. All equipment shall be designed and built in accordance with accepted engineering practice and applicable
international standards, in particular the standards listed below.
a. IEC 60140-4: UPS - Performance.
b. IEC 62040-1 and EN 62040-1: UPS - Safety.
c. IEC 62040-2 and EN 62040-2: UPS - Electromagnetic compatibility (EMC), level B.
d. IEC 62040-3 and EN 62040-3: UPS - Performance.
e. IEC 60950 / EN 60950: Safety of IT equipment, including electrical business equipment.
f. IEC 61000-2-2: EMC, levels of compatibility..
g. IEC 61000-3-4: Limits for harmonic current emissions (equipment input current > 16 A/ph).
h. IEC 61000-4: EMC – Immunity tests.
j. IEC 439: Low-voltage switchgear and controlgear assemblies.
k. IEC 60529: Degrees of protection provided by enclosures (IP Code).
l. ISO 3746: Sound power levels.
m. CE marking.
2. What is more, the equipment shall comply with eco-design and eco-manufacturing criteria in view of
sustainable development and to that end, the manufacturer shall be able to demonstrate:
a. R&D and production on an ISO 14001 certified site
b. Manufacture with over 90% recyclable materials
c. Capacity to recover products at the end of their service life and provide proof of destruction by a
certified organisation
d. The environmental profile of the product, which shall be supplied with the sales offer.
C. Certification of conformity: The manufacturer shall provide, on request, a complete qualification file
demonstrating compliance with the above standards. What is more, the indicated levels of performance shall
be confirmed by certification from independent laboratories (e.g. TÜV or Veritas).
A. Test procedures:
1. The manufacturer shall provide proof of a quality-assurance system. In particular, the main manufacturing
steps must be subject to suitable tests such as:
a. Inspection of incoming components, tests on discrete subassemblies
b. Complete functional checks on termination of manufacture.
2. The equipment shall be subject to burn-in under load conditions prior to shipping.
3. Final checks and adjustments shall be recorded in a report drafted by the quality-inspection department of
the supplier.
4. Certification of the industrial facilities in compliance with ISO 9001 or 9002 shall be required.
B. Quality system: The UPS must be designed using an ISO 9001 quality system and a dependability study to
ensure maximum reliability.
3.5 SERVICES
A. Maintenance: The supplier shall propose contracts covering four levels of maintenance.
1. Level one: simple checks and settings, procedures accessible without any dismounting and involving no
risk.
2. Level two: preventive maintenance, checks not inhibiting continuous operation of the system and
preparing operators for Manufacturer services.
3. Level three: trouble-shooting. Repairs by standard exchange of subassemblies and functional power and
control components. Preventive-maintenance operations, both systematic and when indicated by qualified
diagnosis.
4. Level four: major preventive and corrective maintenance operations or technical upgrades during start-
up, operation or renovation of the UPS installation and recycling of equipment or components representing
a risk. These operations require the use of devices and means that have been calibrated by certified
organisations.
B. Technical competency:
1. Customer operators: the supplier shall offer a level 2 training program.
2. Service personnel: the supplier shall ensure that service personnel are qualified for level 4.
D. System start-up: The system and equipment shall be started up on site by the supplier or its authorised
agent. The procedure shall include checks on the characteristics of the upstream and downstream protection
devices and on the UPS installation parameters.
E. Replacement parts: The suppler shall undertake to provide certified original replacement parts for at least ten
years following the date of delivery.
G. Recycling and renovation/substitution: At the end of the UPS service life, the supplier shall guarantee the
continuity of service of the customer's installations if necessary, including dismantling of equipment and
replacement of equipment, in compliance with applicable standards on environmental protection.
B. Options:
1. UPS handling and installation on the site.
2. Connections between the battery and the UPS.
3. Connection of the normal AC source to the rectifier/charger.
4. Connection of the bypass AC source to the input transformer or bypass input.
5. Connection of the load circuits to the UPS output.
END OF SECTION
Schneider Electric
GALAXY VX 1250/1500kW
THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE REQUIREMENTS OF
THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND WITH THE
DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
PART 1 - GENERAL
1.22 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a static uninterruptible power
supply (UPS) as required for the complete performance of the work and as shown on the Drawings and as herein
specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a continuous duty,
three-phase, solid state, static UPS.
1. The UPS control logic shall incorporate state of the art digital signal processing. The inverters shall utilize
high speed pulse width modulation and shall be constructed of IGBTs. The UPS shall be part of a
multi-module system, and function as described in this Section.
2. The UPS and associated equipment shall operate in conjunction with a primary power supply (utility and/or
on-site generation) and an output distribution system to provide quality uninterrupted power for mission
critical, electronic equipment load.
A. General Characteristics
1. Double Conversion – Transformer-less Design
2. Unity Power Factor – output
3. Scalable Architecture
4. N+1 Redundant capability
5. Integrated Parallel capability
a. 1250kVA / 1500kVA UPS:
1) Up to 3 UPS units in N+1 configuration, where N is 2, 1 for redundancy
2) Up to Two UPS units for capacity
6. Only front access required for service
7. Top or bottom cable entry without increase in dimensions or configuration
8. High efficiency in double conversion mode (96% efficiency @ 50% load)
9. Battery charging in ECOnversion and ECO mode
10. Higher efficiency modes of operations such as ECOnversion and ECO mode
11. 4-level inverter technology
B. Design Requirements:
C. System Characteristics:
1. Input: The system input shall be configurable for either single or dual inputs derived from a three phase wye
source.
1) Input voltage: 400 volts, 50Hz three-phase,
4-wire 3P+PEN
5-wire 3P+N+GND
b.
1) -15 percent to +20 percent continuous @ 100% Load
2) -25 percent to +20 percent continuous @ 75% Load
3) -35 percent to +20 percent continuous @ 50% Load
c. Frequency: 40 to 70 Hz
d. Input Power Factor Correction:
1) 0.97 @ 10% load
2) 0.98 @ 20% load
3) 0.99 @ greater than 40% load
e. Walk in duration: Each UPS module shall have programmable and adaptive walk in duration 1-40 sec
f. Input Current Total Harmonic Distortion (THDI):
1) < 3% @ 100% load
2. UPS Output:
1) Output Voltage: 400 volts, 50Hz, 3 PH, 4-wire 3P+PEN or 5-wire 3P+N+GND
3. DC Bus: Battery system should consist of [____] [classic battery cabinets][battery breaker box (cabinet)].
a. Battery Voltage: 480 volts DC nominal
b. Battery Blocks: Minimum (38) 12V blocks, Maximum (42) 12V blocks
c. Charge current:
1) 35% of UPS Output Power @ ≤ 80% load
2) 12% of UPS Output Power @ ≤ 100% load
d. Battery Test: Manual or automatic (selectable)
e. Deep Discharge Protection
1) Battery Protection: The inverter shall be provided with monitoring and control circuits to limit the
level of discharge on the battery system. These control circuits shall be capable of varying the
shutdown level to accommodate any type of battery recommended for UPS application. These logic
and control circuits shall automatically adjust shutdown level to 1.75 volts per cell for any discharge
lasting longer than 60 minutes.
f. Recharge according to Battery Temperature
g. Cold Start: If DC bus is already energized, UPS shall be able to start from battery power if no utility
power is available at the UPS input.
h. Battery Type: Valve regulated sealed lead acid (VRLA), Lead Acid, LI ION, or NI CAD
i. Maximum DC Current: Maximum DC current at cutoff voltage shall be
1250kW: 3255A
1500kW: 3906A
j. End of discharge voltage: 384V
1.24 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. Catalog sheets and technical data sheets to indicate physical data and electrical performance, electrical
characteristics, and connection requirements.
2. Manufacturer’s installation instructions indicating application conditions and limitations of use stipulated by
product inspecting and testing agency. Include instructions for storage, handling, protection, examination,
preparation, installation, and starting of the product. Include equipment installation outline, connection
diagram for external cabling, internal wiring diagram, and written instruction for installation.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, complete electrical characteristics
and connection requirements. Provide detailed equipment outlines with cabinet dimensions and spacing
requirements; location of conduit entry/exit paths; location of floor/seismic mounting; available battery types/sizes;
cabinet weights; heat rejection and air flow requirements; single line diagram; and control and external wiring.
C. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer installed wiring and field installed wiring, and between components provided by the
manufacturer and those provided by others.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. The UPS shall meet the requirements of the following standards:
a. Safety:
1) IEC 62040-1: 2008-06, 1st edition Uninterruptible Power Systems (UPS) - Part 1: General and
safety requirements for UPS
2) EN 62040-1: 2013-01, 1st edition amendment 1
b. EMC/EMI/RFI:
1) IEC 62040-2: 2005-10, 2nd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic
compatibility (EMC) requirements
c. Performance:
1) IEC 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of
specifying the performance and test requirements
d. Environmental:
1) IEC 62040-4: 2013-04, 1st edition Uninterruptible Power Systems (UPS) - Part 4: Environmental
aspects – Requirements and reporting
e. Markings: CE, C-Tick
f. Transportation: ISTA 2B
C. Source Responsibility: Materials and parts comprising the UPS shall be new, of current manufacture, and shall
not have been in prior service, except as required during factory testing. Active electronic devices shall be solid
state and shall not exceed the manufacturer’s recommended tolerances for temperature or current to ensure
maximum reliability. Semiconductor devices shall be sealed. Relays shall be provided with dust covers. The
manufacturer shall conduct inspections on incoming parts, modular assemblies, and final products.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well ventilated
area protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by modes of
ground transportation and air transportation where specified.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a conditioned or
protected environment.
Equipment containing batteries shall not be stored for a period exceeding three months without powering up the
equipment for a period of eight hours to recharge the batteries.
1.28 WARRANTY
A. Factory Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
warranty shall extend the one year period of limitations contained in the General Conditions. The warranty shall
be countersigned by the Installer and the manufacturer.
1. UPS Cabinets: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery Cabinets: The battery shall have warranty of minimum period of one year
1.29 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer.
B. The manufacturer shall, upon request, provide spare parts kits for the UPS module in a timely manner as well as
provide access to qualified factory trained first party service personnel to provide preventative maintenance and
service on the UPS module when required.
C. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall provide
maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be equipped with a self
test function to verify correct system operation. The self test function shall identify the subassembly requiring
repair. The electronic UPS control and monitoring assembly shall therefore be fully microprocessor based, thus
doing away with potentiometer settings. This shall allow:
PART 2 - PRODUCTS
2.16 MANUFACTURERS
A. Basis of Design: Product specified is Galaxy VX by Schneider Electric. Items specified are to establish a
standard of quality for design, function, materials, and appearance.
A. UPS module shall be designed to operate as a double conversion, on-line system in the following modes.
1. Normal: The UPS system shall continuously supply power to the critical load.
2. Battery: Upon failure of the utility AC power source, the critical load shall be supplied by the inverter, which,
without any interruption, shall obtain its power from the battery.
3. Recharge: Upon restoration of the utility AC power source (prior to complete battery discharge), the PFC
rectifier shall power the inverter and simultaneously recharge the battery.
4. Static Bypass: The static bypass switch shall be used to transfer the load to the bypass without interruption
to the critical power load. This shall be accomplished by turning the inverter off. Automatic re-transfer or
forward transfer of the load shall be accomplished by turning the inverter on.
5. Maintenance Bypass: In maintenance bypass the load is supplied with unconditioned power from the
bypass input.
6. ECO Mode: The UPS system is configured to use static bypass operation as the preferred mode under
predefined. Efficiency up to 99%.
7. ECOnversion:
a. In ultra high efficiency ECOnversion mode, an advanced method of bypass operation shall be used to
avoid reversal of power from the inverter to utility mains in case of upstream utility fault.
b. The UPS system shall ensure a class 1 output voltage regulation according to IEC62040-3.
c. In case if an interruption to the utility/mains supply, the inverter immediately maintains the output voltage
so that output breaks or drops during this transfer are practically eliminated. UPS operates with static
bypass in parallel with main inverter.
d. It shall be possible to schedule the high efficiency mode up to seven different time intervals, each with
start day, start time, stop day and stop time.
e. The suppression of harmonic content shall be able to enable/disable via UPS display as per user need.
f. The input power factor of the UPS is, regardless of the load power factor, maintained close to unity as
the reactive part of load is significantly reduced in the UPS input current.
g. While on ECOnversion mode, UPS shall have the ability to recharge batteries.
h. During downstream faults, UPS shall remain in ECOnversion mode initially, to allow fault to clear. If
output voltage is not stable, UPS shall transfer to double conversion mode.
8. Parallel Operation: The system shall have the option to install up to 3 UPSs in parallel. This can be done
for capacity (2+0) or for redundancy (2+1) with an external system bypass cabinet.
a. The parallel UPSs shall be of the same kVA rating, voltage, and frequency.
b. Output Control: A load sharing circuit shall be incorporated into the parallel control circuits to ensure
that under no-load conditions, no circulating current exists between the UPSs. This feature also allows
each UPS to share equal amounts of the total critical load bus. The output voltage, output frequency,
output phase angle, and output impedance of each UPS shall operate in uniformity to ensure correct
load sharing.
c. Parallel System Control: To avoid single points of failure, the UPS system shall have no single
dedicated control system designed to control the operation of the parallel UPS system. Control of and
direction of parallel UPSs shall take place via a master/slave relationship, where the first UPS to receive
logic power asserts itself as a master. In the event of a master failure, a slave UPS shall take the role of
master and assume the responsibility of the previous master UPS.
d. Communication: Communication between the UPSs shall be connected so that the removal of any
single cable shall not jeopardize the integrity of the parallel communication system. Load sharing
communications shall be galvanically isolated for purposes of fault tolerances between UPSs. A UPS’s
influence over load sharing shall be inhibited in any mode where the UPS inverter is not supporting its
output bus. Transfer to and from bypass can be initiated from any online UPS.
e. Battery Runtime: Each UPS shall have its own battery solution. Each UPS battery solution shall consist
of multiple battery strings with a nominal bus voltage of 480VDC.
f. Switchboard: Either a Galaxy VX System Bypass Cabinet or a custom switchgear cabinet shall be
required for parallel operation following Schneider Electric system control guidelines.
9. Critical Bus Sync of single module: Synchronization of the output of the UPS with any other independent
source for use with downstream transfer switches. The synchronization at the UPS is controlled from an
input on the interface boards, and is included as a standard feature of the UPS, eliminating the need for a
wall-mounted CBS or Sync Box.
10. Synchronization of Parallel UPS modules:
a. Synchronization shall be required to keep the outputs of both independent UPS systems in sync during
all operating conditions including when:
1) Bypass power of one or both UPS systems is not available.
2) Bypass power is available but they are out-of-sync.
3) UPS systems are operating on battery.
b. The Synchronization shall be a parallel connected circuit that shall monitor the bypass and system
output of UPS systems and it shall activate a sync signal under pre-determined and specific conditions.
The Sync shall not affect the standard and specified performance of the UPS system detailed in this
Section.
c. The External Synchronization (Critical Bus Sync) Mode shall operate under the following conditions:
1) Bypass source in tolerance: When a common bypass source (utility or generator set) is used for
both UPS systems supplying the static transfer switch and when this source is present and within
frequency and amplitude tolerances, both UPS automatically synchronize with it and are therefore
07/2016 edition p. 309
Galaxy VX 3:3 – 1250 to 1500 kVA
normally synchronized between themselves. The control simply checks that this is the case and the
external synchronization function remains in sleep mode.
2) Bypass source out of tolerance: When the common bypass source disappears or is out of
tolerance, the function initiates and controls one of the UPS system to stay synchronized with the
other UPS system. The position of the reference source shall be configured as "PREFERRED
MASTER" determines which source is controlled.
3) Both bypass sources in tolerance: If the Synchronization function detects any phase deviation
between the UPS outputs, it steps in and controls one of the UPS systems to stay synchronized with
the other. If information on the type of UPS bypass source (utility or generator) is available, the UPS
with the generator-supplied bypass will be controlled. If this information is not available, the position
of the reference source "PREFERRED MASTER" determines which source is controlled.
4) One of the two UPS bypass sources out of tolerance: When the bypass source of one UPS
system disappears or goes out of tolerance, the synchronization function steps in and controls that
UPS to stay synchronized with the other UPS.
5) Both UPS bypass sources out of tolerance: When the bypass sources of both UPS systems
disappear or go out of tolerance, the Synchronization function initiates and controls one of the UPS
systems to stay synchronized with the other. The position of the reference source ("PREFERRED
MASTER") determines which source is controlled
A. PFC Rectifier and Battery Charger: Incoming AC power shall be converted to a regulated DC output voltage by
an IGBT (insulated gate bipolar transistor) power factor correction (PFC) rectifier. The PFC rectifier shall provide
high quality DC power to charge the batteries and power the inverter and shall have the following characteristics:
1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor corrected so as to maintain
an input power factor of 0.99 @ loads > 40%. The rectifier input shall be filtered with a ripple current not
exceeding 1% rms over the allowable continuous input voltage range.
2. Input Harmonic Current Suppression: The PFC rectifier shall produce a sinusoidal input AC current on
each phase with low harmonic content, limiting THD on the UPS input to below 3 percent @ 100% load to
ensure generator compatibility and avoid reflected harmonics from disturbing loads sharing utility power.
3. Battery Charger Current Limiting: The UPS shall be equipped with a system designed to limit the battery
recharge current.
a. 35% charger up to 80% load
b. 12% charger 80% - 100% load
4. Dry Contact Operation: When signaled by a dry contact, this shall signal the UPS to turn off battery
charging. This option is useful if the UPS is auxiliary powered from a restricted or minimally sized on-site
generator
B. Inverter: The UPS output shall be derived from a variable frequency Pulse Width Modulated (PWM) IGBT
inverter design. The inverter shall be capable of providing the specified precise output power characteristics
while operating over the battery voltage range. Inverter shall be individually fused with fast-acting fuses. UPS
display shall indicate inoperable fuses.
1. Transient Response
a. The inverter transient voltage shall not exceed the following parameters:
1) 20% load step change +3%
2) 50% load step change +3%
3) 100% load step change +5%
2. Transient Recovery
a. The output voltage returns to within ±1% of the steady state value within 50ms.
3. Fault Clearing
a. The inverter shall electronically be turned off to protect against excessive overload conditions which
exceed the parameters defined.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary fault clearing current required.
4. Inverter DC Protection
a. The inverter shall be protected by the following features that shall be adjustable for maximum system
flexibility.
1) DC Over-voltage Trip.
2) DC Under-voltage Shutdown.
3) DC Under-voltage Disconnect annunciated by an internal visual alarm and relay contact closure.
5. Output Protection
a. The inverter shall be electronically turned off to protect against overloads and abnormal load conditions
which exceed the units rating.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary current required.
6. Over-current Protection
a. The inverter shall be protected from excessive overloads, including reverse currents, by fast acting fuses
to prevent damage to power semiconductors. All fuses shall be provided with a blown fuse indicator
with alarm indication on the control panel.
7. Smart Power (SPoT) Test: The Smart Power Test in normal operation is conducted by circulating power
from the inverter back through the static bypass switch and into the power factor correction module. By
circulating the power, each of the UPS converters is energized and loaded in the same way as though a
UPS was feeding a load bank. The test shall be configurable for 100% rated power continuously or 120% of
rated power for 10 minutes. During Smart Power Test, the UPS shall draw only enough power from utility to
make up for system losses during the test procedure.
C. Static Bypass - 100 Percent Rated, Continuous Duty: The static bypass transfer switch shall be solid state,
rated for 110% percent continuous duty without mechanical contactor device in parallel for higher reliability and
consistent response time and shall operate under the following conditions:
1. Uninterrupted Transfer: The static bypass transfer switch shall automatically cause the bypass source to
assume the critical load without interruption after the logic senses one of the following conditions:
a. Inverter overload exceeds unit's rating.
b. Battery runtime expired and bypass current is available.
c. Inoperable inverter.
2. Interrupted Transfer: If the bypass source is beyond the conditions stated below, the UPS shall make an
interrupted transfer
a. Bypass voltage greater than +10 percent, -10 percent from the UPS rated output voltage.
b. Bypass frequency tolerance is user selectable to ±0.1Hz, ±3Hz, and ±10Hz.
3. Automatic Uninterrupted Forward Transfer: The static bypass transfer switch shall automatically forward
transfer power, without interruption, after the UPS inverter is turned on after an instantaneous overload
induced reverse transfer has occurred and the load current returns the UPS’s nominal rating or less.
4. Manual Transfer: Single Module: A manual static transfer shall be initiated from the UPS control panel by
turning the UPS inverter off. Parallel Module: A manual static transfer shall be initiated from control panel
of UPS that will upon user command shall simultaneously transfer all modules to static bypass switches or
back to inverters
5. Overload Ratings: Each static bypass transfer switch shall have the following overload characteristics:
a. 1000% of UPS output rating for 100 milliseconds.
b. 150% of UPS output rating for one (1) minute.
c. 110% of UPS output rating indefinitely.
d. Each switch shall be suitable for all load conditions permitted by the upstream protective devices such
that no damage is sustained during operation.
B. Front Panel 7” Color Graphical Display: The UPS control panel shall provide a backlit, color graphic display for
indication of UPS status, metering, battery status, alarm/event log, and advanced operational features.
1. Built-in communication
a. Web interface
b. SNMP
c. Modbus over TCP/IP over Ethernet
d. Modbus RS-485: Requires optional Modbus card
2. Monitoring:
a. E-mail notification
07/2016 edition p. 311
Galaxy VX 3:3 – 1250 to 1500 kVA
b. StruxureWare
c. Remote monitoring service
3. Access: The display shall provide access to:
a. Mimic diagram indicating UPS power flow.
b. Measurements, status indications, and events.
c. Personalization menu protected by a password, used to make specific settings.
d. Event log with time stamping.
e. Access to measurements.
4. System Parameters Monitored: The visual display shall include, but shall not be limited to, the following
system parameters based on true RMS metering:
a. Measurements:
1) Input voltage (Ph-Ph and Ph-G).
2) Input current per phase.
3) Bypass voltage.
4) Bypass input frequency.
5) UPS output voltage (Ph-Ph and Ph-G).
6) UPS output current per phase.
7) UPS output frequency.
8) UPS output percent load.
9) UPS output kVA.
10) UPS output power factor.
11) Crest factor.
12) Battery current.
13) Battery backup time and remaining service life.
b. Status Indications and Events:
1) Load on battery.
2) Load on UPS.
3) Load on bypass.
4) Low battery warning.
5) General alarm.
6) Battery fault.
7) Remaining back-up time during operation on battery power.
8) Bypass source outside tolerances.
9) Additional indications shall provide maintenance assistance.
5. Time-Stamped Historical Events: This function shall time stamp and store important status changes,
anomalies, and faults.
C. LED Status Indicators: The UPS control panel shall provide three LEDs that shall signal the following status
conditions:
1. Green: The Load is protected.
2. Green + Orange: The load is protected, but the system reports a warning alarm.
3. Orange + Red: The load is unprotected, and the system reports a warning alarm and a critical alarm
4. Red: The load is unprotected, and the system reports a critical alarm.
D. Buttons:
1. Inverter off (or transfer to bypass)
2. Inverter on (or transfer to UPS)
E. Audible Alarm Reset: The UPS shall provide an audible alarm that can be stopped using the user interface.
F. Emergency Power Off (EPO): The UPS shall be equipped with provisions for remote emergency power off and
dry contact input that shall be used to command UPS shutdown remotely.
H. Dry Contacts: The UPS shall be provided standard with a programmable input/output relay board. This board
shall have six dry contacts for inputs and six relays for output.
3. Input Contacts: Programmable as:
a. Custom Input 1
b. Custom Input 2
c. Ground Fault (ie, input for an external ground fault detector)
07/2016 edition p. 312
Galaxy VX 3:3 – 1250 to 1500 kVA
I. Alarms: The following alarms shall be available through the 7-inch touchscreen display. The display unit shall
allow the Owner to display a log of active alarms. The following minimum set of alarm conditions shall be
available:
6. Abnormal state at input contact zone A
7. Abnormal state at input contact zone B
8. Air Filter technical check recommended
9. Ambient temperature high
10. Ambient temperature out of tolerance
11. Batteries are discharging
12. Battery breaker BB1 open
13. Battery breaker BB2 open
14. Battery capacity is below minimum acceptable level
15. Battery breakers tripped
16. Battery condition is poor
17. Battery condition is weak
18. Battery is below minimum acceptable runtime
19. Battery is not working correctly
20. Battery room ventilation inoperable
21. Breaker MBB closed
22. Breaker SIB open
23. Breaker SSIB open
24. Breaker UIB open
25. Breaker UOB open
26. Bypass frequency out of tolerance
27. Bypass phase missing
28. Bypass phase sequence incorrect
29. Bypass voltage out of tolerance
30. Charge power is reduced
31. Communication cable termination missing or damaged
32. Confirm redundancy lost and/or transfer to Forced Static Bypass
33. Confirm Turn Load Off
34. Customer Input 1 activated
35. Customer Input 2 activated
07/2016 edition p. 313
Galaxy VX 3:3 – 1250 to 1500 kVA
A. Cabinet: The UPS shall be housed in multiple freestanding cabinets with dead front construction. The
mechanical structure of the UPS shall be sufficiently strong and rigid to withstand handling and installation
operations. The sheet metal elements in the structure shall be protected against corrosion by a suitable
treatment, such as zinc electroplating, bi-chromating, epoxy paint, or an equivalent.
B. Cable Access: The standard UPS available shall accommodate top or bottom cable entry in standard cabinet.
INSERT WIDTH AND WEIGHT IN PARAGRAPH ABOVE. INSERT BTUs PER HOUR IN PARAGRAPH BELOW.
D. Ventilation and Heat Rejection: The UPS shall be designed for forced air cooling. Air inlets shall be provided
from the front bottom of the UPS enclosure. Air exhaust shall be from the top portion of the unit. Full load heat
rejection shall be [_____] BTUs per hour.
2.21 BATTERY
A. Protection against Deep Discharge and Self-Discharge: The UPS shall be equipped with a device designed
to protect the battery against deep discharge, depending on discharge conditions, with isolation of the battery by
a circuit breaker. In particular, a monitoring device shall adjust the battery shutdown voltage as a function of a
discharge coefficient to avoid excessive discharge at less than the rated output. A second device shall avoid
self-discharge of the battery into the UPS control circuits during an extended shutdown of the UPS (over two
hours).
B. Battery Self-Tests:
1. Battery Test: This feature performs a number of tests on the batteries, such as fuse-blown check, weak
battery detection, and symmetry error. The battery self-test can be setup to run automatically in different time
intervals between weekly and up to a year.
2. Runtime calibration: This feature is used for re-calibrating the estimated remaining runtime value.
3. Charger Power Test: The Charger Power Test will test the functionality of the UPS charger. During the
charger power test, the charger is forcing a DC current to the batteries. The PFC module draws a similar
current from the batteries, with the addition of the related losses in the system. The result is a full charger
test with only a small current drawn from the batteries covering the losses.
A. BATTERY
1. General: The UPS module shall use a valve-regulated sealed lead acid heavy duty industrial battery,
designed for auxiliary power service in an UPS application. The primary battery shall be furnished with
impact-resistant plastic cases.
E. External Control and Communications Devices: The UPS shall contain two Smart Slots for the following
optional control and communications devices:
1. Dry Contacts/I/O accessory (AP9810+ AP9631 or AP9635): Customizable input and output contacts for
the UPS network management card 2 with environmental monitoring (2 inputs/ 1 output).
2. Temperature Sensor (AP9631 or AP9635): The Temperature Sensor enables the UPS environment to be
monitored by taking regular measurements of temperature. Its connection to the Network Management Card
enables monitoring or notification of alarms via your computer network. If an additional temperature sensor
is needed, procure (AP9335T)
3. Temperature and Humidity Sensor (AP9335TH + AP9631 or AP9635): The temperature and Humidity
Sensor enables the UPS environment to be monitored by taking regular measurements of temperature and
humidity. Its connection to the Network Management Card enables monitoring or notification of alarms via
your computer network.
4. Network Management Card (AP9635): The UPS NMC display has possibility to connect to SNMP, Web,
Data Center Expert, Modbus, RMS over ethernet. But in the standard display NMC it is not possible to
connect sensors.
F. Seismic Anchors: Shipped with modules and included with the system.
G. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as
Data Center Expert shall be available for purposes of complete system monitoring and management of all
components outlined in this specification used as a single solution for small IT or part of the StruxureWare
software stack providing data to systems such as Data Center Operation
1. Monitoring - Data Center Expert shall be capable of monitoring a system through a network of Cat 5 cable
and a switch supplied by the user. This switch shall relay information to Data Center Expert, which in turn
shall allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters,
voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other Schneider
Electric devices that are connected to the client’s public network.
PART 3 - EXECUTION
3.26 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
3.27 INSTALLATION
07/2016 edition p. 316
Galaxy VX 3:3 – 1250 to 1500 kVA
A. Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. Field Service Engineer Qualifications: The manufacturer shall employ a 7 x 24 nationwide field service
organization with rapid access to all regions of the nation. The responding service professionals shall be
factory-trained engineers with an accredited and proven competence to service three-phase UPSs.
B. Spare Parts: Field Engineers shall have immediate access to recommended spare parts with additional parts storage
located in regional depots. Additional spare parts shall be accessible on a 7 x 24 basis from the national depot and shall be
expedited on a next available flight basis or via direct courier (whichever mode is quickest).
3.29 DEMONSTRATION
A. Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown
and troubleshooting.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
3.30 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
Schneider Electric
Gutor PXC
Industrial one and three Phase Uninterruptible Power Supply
Guide Specifications
10 - 80 kVA UPS
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.30 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a solid state uninterruptible
power supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section includes: The work specified in this Section includes, but shall not be limited to, a three-phase, on-line,
double conversion, solid state UPS. The UPS shall operate in conjunction with the existing building electrical
system to provide high quality power conditioning, back-up power protection, and distribution for electronic
equipment loads. The system shall consist of a solid state IGBT rectifier/inverter, power factor corrected rectifier,
a 100 percent rated for continuous duty static switch, battery plant, graphical status/control panel, and
synchronizing circuitry as described herein.
A. General characteristics
1. Double Conversion – Transformerless Design
2. Integrated Parallel capability
a. Up to five UPS units for redundancy
b. Up to four UPS units for capacity
3. Front access only required for service
4. Top or bottom cable entry
5. High efficiency (96% at low load levels from 25% to 75%)
6. Battery charging in bypass operation
B. Design requirements:
C. System characteristics:
1. Input: The system input shall be configurable for either single or dual utility derived from a three phase wye
source. The system should facilitate both top and bottom cable entry.
a. Input voltage: [___] volts AC
1) one-phase, 3-wire (L, N + PE)
2) three-phase, 4-wire (L1, L2, L3 + PE) or 5-wire (L1, L2, L3, N + PE)
b. Frequency: 50/60 Hertz
c. Input power factor correction:
1) 0.96 – 0.98 full range
d. Total Harmonic Distortion (THDI):
1) < 5% @ 100% load
e. Generator ramp-in: 10% nominal power/sec.
f. Rated conditional short-circuit current Icc: 65 kA
g. Rated peak withstand current Ipk: N/A
h. Protection: Built-in backfeed contactor.
i. Inrush Current: Less than nominal input current for less than one cycle. Shall not exceed 1000% of
nominal rating (only with input transformer).
2. Bypass:
a. Bypass voltage: [___] volts AC
1) one-phase, 3-wire (L, N + PE) or (L1, L2 + PE)
2) three-phase, 4-wire (L1, L2, L3 + PE)
b. Frequency: 50 or 60 Hz
3. UPS output:
a. Output voltage: [___] volts AC, ±1 percent steady state variation phase to neutral / phase-to-phase
voltage volts AC
1) one-phase, 3-wire (L, N + PE)
2) three- phase, 5-wire (L1, L2, L3, N + PE).
b. Frequency: 50/60 hertz, ±0.01 percent (free running)
c. Output voltage range
1) Symmetric load (0-100%):
a) ± 1% static
d. Output Voltage Transient Response: The output voltage returns to within ±1% of the steady state
value within 60ms.
e. Output power factor: 0.8 rated
f. Ouput Voltage Transient Characteristics:
1) 100% load step change ±5%
g. Total Harmonic Distortion (THDU):
1) < 2% at 100% linear load
2) < 5% at 100% non-linear load
h. Slew rate (Hz/sec): Programmable
1) one-phase 0.25, 0.5, 1, 2, 4
2) three-phase 0.25, 0.5, 1, 2, 4 ,6
i. Load power factor: 0.5 leading to 0.5 lagging without de-rating (PF 0.8 rated)
j. Overload rating:
1) Normal operation:
a) 150% for 1 minute at 40 °C
b) 125% for 10 minutes at 40 °C
2) Battery operation:
a) 150% for 1 minute at 40 °C
b) 125% for 10 minutes at 40 °C
3) Bypass operation:
a) 1000% for 100 ms
b) 150% for 1 minute
c) 125% for 10 minutes
k. System AC-AC efficiency:
1) Up to 95% in normal operation
4. Battery: The battery system should consist of [____] [modular battery cabinets/classic battery
cabinets/battery breaker box]
a. Battery voltage: 400 volts DC nominal
b. Charging power is 20% of output power (reduced charging power by using a output transformer)
07/2016 edition p. 320
Gutor PXC 3:3 or 3:1 – 10 to 80 kVA
1.32 SUBMITTALS
A. Product data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. Catalog sheets and technical data sheets to indicate physical data and electrical performance, electrical
characteristics, and connection requirements.
2. Manufacturer’s installation instructions indicating application conditions and limitations of use stipulated by
product inspecting and testing agency. Include instructions for storage, handling, protection, examination,
preparation, installation, and starting of the product. Include equipment installation outline, connection
diagram for external cabling, internal wiring diagram, and written instruction for installation.
B. Shop drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, complete electrical characteristics
and connection requirements. Provide detailed equipment outlines with cabinet dimensions and spacing
requirements; location of conduit entry/exit paths; location of floor/seismic mounting; available battery types/sizes;
cabinet weights; heat rejection and air flow requirements; single line diagram; and control and external wiring.
C. Wiring diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer installed wiring and field installed wiring, and between components provided by the
manufacturer and those provided by others.
A. Qualifications:
1. Manufacturer qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations
of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
1. The UPS shall meet the requirements of the following standards:
a. Safety:
1) IEC 62040-1: 2008-06, 1st edition Uninterruptible Power Systems (UPS) - Part 1: General and
safety requirements for UPS
2) EN 62040-1: 2013-01, 1st edition amendment 1
b. EMC/EMI/RFI:
1) IEC 62040-2: 2005-10, 2nd edition Uninterruptible Power Systems (UPS) - Part 2: Electromagnetic
compatibility (EMC) requirements
c. Performance:
1) IEC 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of
specifying the performance and test requirements
d. Markings: CE
e. Transportation: ISTA 2B
f. Seismic: IBC 2012 (sds=1.00g)
07/2016 edition p. 321
Gutor PXC 3:3 or 3:1 – 10 to 80 kVA
C. Source Responsibility: Materials and parts comprising the UPS shall be new, of current manufacture, and shall
not have been in prior service, except as required during factory testing. Active electronic devices shall be solid
state and shall not exceed the manufacturer’s recommended tolerances for temperature or current to ensure
maximum reliability.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well ventilated
area protected from weather, moisture, soiling, extreme temperatures, and humidity.
C. Products shall be packaged in a manner to prevent penetration by debris and to allow safe delivery by modes of
ground transportation and air transportation where specified.
E. Equipment shall be protected against extreme temperature and humidity and shall be stored in a conditioned or
protected environment.
F. Equipment containing batteries shall not be stored for a period exceeding three months without powering up the
equipment for a period of eight hours to recharge the batteries.
1.36 WARRANTY
A. Factory Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
warranty shall extend the one year period of limitations contained in the General Conditions. The warranty shall
be countersigned by the Installer and the manufacturer.
1. UPS cabinets: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery cabinets: The battery manufacturer’s warranty shall be passed through to the final Owner and shall
have a minimum period of one year.
B. Additional owner rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.37 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer.
B. The manufacturer shall, upon request, provide spare parts kits for the UPS system in a timely manner as well as
provide access to qualified factory trained first party service personnel to provide preventative maintenance and
service on the UPS when required.
C. UPS subassemblies, as well as the battery, shall be accessible from the front. UPS design shall provide
maximum reliability and minimum MTTR (mean time to repair). To that end, the UPS shall be equipped with a
self test function to verify correct system operation. The electronic UPS control and monitoring assembly shall
therefore be fully microprocessor based, thus doing away with potentiometer settings. This shall allow:
D. The UPS shall be repairable by replacing standard subassemblies requiring no adjustments. Communication via
a modem with a remote maintenance system shall be possible.
E. The manufacturer shall offer additional preventative maintenance and service contracts covering both the UPS
and the battery bank. Accredited professional service engineers employed exclusively in the field of critical power
systems service shall perform maintenance and service. The manufacturer shall also offer extended warranty
contracts.
PART 2 - PRODUCTS
2.23 MANUFACTURERS
A. Basis of design: Product specified is Gutor PXC by Schneider Electric. Items specified are to establish a
standard of quality for design, function, materials, and appearance.
A. UPS shall be designed to operate as a double conversion, on-line reverse transfer system in the following modes.
1. Normal: The UPS system shall continuously supply power to the critical load.
2. Battery: Upon failure of the utility AC power source, the critical load shall be supplied by the inverter, which,
without any interruption, shall obtain its power from the battery.
3. Recharge: Upon restoration of the utility AC power source (prior to complete battery discharge), the PFC
rectifier shall power the inverter and simultaneously recharge the battery.
4. Static bypass: The static bypass switch shall be used to transfer the load to the bypass without
interruption to the critical power load. This shall be accomplished by turning the inverter off. Automatic
re-transfer or forward transfer of the load shall be accomplished by turning the inverter on.
5. Maintenance bypass: In maintenance bypass the load is supplied with unconditioned power from the
bypass input included in the UPS.
6. Parallel operation: The system shall have the option to install up to 2 UPSs in parallel for capacity and up to
1+1 for redundancy.
a. The parallel UPSs shall be of the same design, kVA-size, voltage, and frequency.
b. Output control: A load sharing circuit shall be incorporated into the parallel control circuits to ensure
that under no-load conditions, no circulating current exists between the UPSs. This feature also allows
each UPS to share equal amounts of the total critical load bus. The output voltage, output frequency,
output phase angle, and output impedance of each UPS shall operate in uniformity to ensure correct
load sharing.
c. Parallel system control: The UPS shall have no single dedicated control system designed to control of
the parallel system.
d. Communication: Communication between the UPSs shall be connected so that the removal of any
single cable shall not jeopardize the integrity of the parallel communication system. Load sharing
communications shall be galvanically isolated for purposes of fault tolerances between UPSs. A UPS’s
influence over load sharing shall be inhibited in any mode where the UPS inverter is not supporting its
output. Transfer to and from bypass can be initiated from any online UPS.
e. Battery runtime: Each UPS shall have its own battery solution
07/2016 edition p. 323
Gutor PXC 3:3 or 3:1 – 10 to 80 kVA
A. PFC rectifier and battery charger: Incoming AC power shall be converted to a regulated DC output voltage by
an IGBT (insulated gate bipolar transistor) power factor correction (PFC) rectifier. The PFC rectifier shall provide
high quality DC power to charge the batteries and power the inverter and shall have the following characteristics:
1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor corrected so as to maintain
an input power factor of 0.98 @ loads > 50% to unity to ensure generator compatibility and avoid reflected
harmonics from disturbing loads sharing the utility power. The battery charger output shall be filtered with a
ripple current not exceeding 1% rms over the allowable continuous input voltage range.
2. Input harmonic current suppression: The PFC rectifier shall produce a sinusoidal input AC current on
each phase with low harmonic content, limiting THD on the UPS input to below 5 percent @ 100% load.
3. Battery charger current limiting: The UPS shall be equipped with a system designed to limit the battery
recharge current.
a. 20% charger 0% - 100% load
4. Wide battery voltage window: 335-540V.
B. Inverter: The UPS output shall be derived from a variable frequency Pulse Width Modulated (PWM) IGBT
inverter design. The inverter shall be capable of providing the specified precise output power characteristics
while operating over the battery voltage range. Inverter shall be individually fused with fast-acting fuses. UPS
display shall indicate inoperable fuses.
1. Transient Response
a. The inverter transient voltage shall not exceed the following parameters:
1) ±5% for a 10% to 100% step load application and removal with 10% initial load or 100% initial load.
2) ±5% for transfer of rated load from the bypass source to the UPS inverter output during automatic
forward transfer of the static bypass transfer switch.
3) 0% for loss of or return of main AC input.
2. Transient Recovery
a. The output voltage returns to within ±1% of the steady state value within 60ms.
3. Fault Clearing
a. The inverter shall electronically be turned off to protect against excessive overload conditions which
exceed the parameters defined.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary fault clearing current required.
4. Inverter DC Protection
a. The inverter shall be protected by the following features that shall be independently adjustable for
maximum system flexibility.
1) DC Over-voltage Trip.
2) DC Under-voltage Shutdown.
3) DC Under-voltage Disconnect annunciated by an internal visual alarm and relay contact closure.
5. Output Protection
a. The inverter shall be electronically turned off to protect against overloads and abnormal load conditions
which exceed the units rating.
b. UPS systems shall sense an overload condition and automatically transfer to the bypass input source
which shall be used to provide the necessary current required.
6. Over-current Protection
a. The inverter shall be protected from excessive overloads, including reverse currents, by fast acting fuses
to prevent damage to power semiconductors. All fuses shall be provided with a blown fuse indicator
with alarm indication on the control panel.
C. Static bypass - 100 percent rated, continuous duty: The static bypass transfer switch shall be solid state,
rated for 100 percent continuous duty without mechanical contactor device in parallel for higher reliability and
consistent response time and shall operate under the following conditions:
1. Uninterrupted transfer: The static bypass transfer switch shall automatically cause the bypass source to
assume the critical load without interruption after the logic senses one of the following conditions:
a. Inverter overload exceeds unit's rating.
b. Battery protection period expired and bypass current is available.
c. Inoperable inverter.
2. Automatic uninterrupted forward transfer: The static bypass transfer switch shall automatically forward
transfer power, without interruption, after the UPS inverter is turned on after an instantaneous overload
induced reverse transfer has occurred and the load current returns the UPS’s nominal rating or less.
3. Manual transfer: A manual static transfer shall be initiated from the UPS control panel by turning the UPS
inverter off.
4. Overload Ratings: Each static bypass transfer switch shall have the following overload characteristics:
a. 1,000% of UPS output rating for 100 milliseconds.
b. 150% of UPS output rating for one (1) minute.
c. 100% of UPS ouput rating indefinitely.
d. Each switch shall be suitable for all load conditions permitted by the upstream protective devices such
that no damage is sustained during operation.
B. Front Panel:
1. Human-machine interface: The front panel includes a comprehensive and flexible human-machine
interface. It is divided into three sections:
a. Control and display consists of a liquid-crystal display screen, indication LEDs for operating modes, and
pushbuttons to navigate through the display menus and control the UPS. The user can access
measurement data and system information via display menus, including the event and alarm logs.
b. Mimic diagram with multi-color LED indicates the current operational status of the system and its
components. It clearly indicates the power path currently supplying the load and the availability of the
other supplies.
c. System alarms and external signals can be flexibly assigned to LEDs for visualization.
2. Access: The display shall provide access to:
a. Auto start
b. Auto boost charge
c. Set date/time
d. Charge mode
e. Bypass operation
f. Battery capacity test
g. Battery monitor test (optional)
h. Display settings
i. Menu language
3. System parameters monitored: The visual display shall include, but shall not be limited to, the following
system parameters based on true RMS metering:
a. Measurements:
1) AC rectifier line power input voltage, current, and frequency.
2) AC bypass line power input voltage, current and frequency (optional).
3) AC output voltage, current and frequency
4) Load in kVA, kW and percentage of nominal rating
5) Battery voltage and current.
6) Battery capacity percentage and expected runtime
7) Total system status in parallel/redundant operation.
8) Three temperature measurements (with optional sensors).
9) Runtime and switchover statistics
10) Maximum and minimum voltages and currents
b. Status indications and events:
1) Rectifier input supply available.
2) Alternative/bypass supply available.
3) Battery supply available.
4) Rectifier on.
5) Rectifier failure.
6) Battery on high rate charge (if specified).
07/2016 edition p. 325
Gutor PXC 3:3 or 3:1 – 10 to 80 kVA
C. Buttons:
1. UPS off
2. UPS on
D. Audible alarm reset: The UPS shall provide an audible alarm that can be stopped using the user interface.
E. Emergency Power Off (EPO): The UPS shall be equipped with provisions for remote emergency power off and
dry contact input that shall be used to command UPS and battery system shutdown remotely.
G. Dry contacts: The UPS shall be provided standard with a programmable input/output relay board. This board
shall have three dry contacts for inputs and three relays for output.
1. Input Contacts: Programmable as:
a. Custom Input 1
b. Custom Input 2
c. Emergency Shutdown
2. Output Relays: Programmable as:
a. Common Alarm
b. Programmable
c. Programmable
3. The contacts shall be normally open and shall change state to indicate the operating status. The contacts
shall be rated at 8.0 amperes (250 volts AC/30 volts DC).
A. Cabinet: The UPS shall be housed in a freestanding cabinet with dead front construction. The mechanical
structure of the UPS shall be sufficiently strong and rigid to withstand handling and installation operations. The
sheet metal elements in the structure shall be protected against corrosion by a suitable treatment, such as zinc
electroplating, bi-chromating, or an equivalent.
B. Cable access: The standard UPS available shall accommodate top or bottom cable entry in standard cabinet.
C. Cabinet weights and dimensions: The width of the UPS shall be [_____] mm and shall have a maximum
weight of [_____] kg.
INSERT WIDTH AND WEIGHT IN PARAGRAPH ABOVE. INSERT BTUs PER HOUR IN PARAGRAPH BELOW.
D. Ventilation and Heat Rejection: The UPS shall be designed for forced air cooling. Air inlets shall be provided
from the front of the UPS cabinet. Air flow shall be from the front to the back. Minimum distance from back wall
shall not be less than 100 mm.
2.28 BATTERY
A. General: The UPS shall use vented lead acid or valve-regulated sealed lead acid or NiCd heavy duty industrial
battery, designed for auxiliary power service in an UPS application. The primary battery shall be furnished with
impact-resistant plastic cases and housed in a matching cabinet(s) next to the UPS.
B. Protection against Deep Discharge and Self-Discharge: The UPS shall be equipped with a device designed
to protect the battery against deep discharge, depending on discharge conditions, with isolation of the battery by
a circuit breaker. In particular, a monitoring device shall adjust the battery shutdown voltage as a function of a
discharge coefficient to avoid excessive discharge at less than the rated output.
C. Battery self-tests:
1. Battery test: This feature performs tests on the batteries with weak or defective battery detection. The
battery self-test can be setup to run automatically in different time intervals between weekly and up to a year.
2. Runtime calibration: This feature is used for re-calibrating the estimated remaining runtime value.
K. External control and communications devices: The UPS shall contain two smart slots for the following
optional control and communications devices:
1. Battery/Ambient temperature monitoring: Up to three temperature sensor (PT100) can be connected to
the external connection board for monitoring or battery temperature compensation purposes.
2. Network Management Card (AP9630): The UPS NMC display has possibility to connect to SNMP, Web,
Data Center Expert, Modbus, RMS over ethernet. But in the standard display NMC it is not possible to
connect sensors.
PART 3 - EXECUTION
3.31 EXAMINATION
A. Verification of conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.32 INSTALLATION
A. Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
A. General: See [Section 01 45 23 - INSPECTING AND TESTING SERVICES] [Section 01410 - INSPECTING
AND TESTING SERVICES].
B. Field service engineer qualifications: The manufacturer shall employ a 7 x 24 nationwide (international where
applicable) field service organization with rapid access to all regions of the nation. The responding service
professionals shall be factory-trained engineers with an accredited and proven competence to service
three-phase UPS.
C. Spare parts: Field Engineers shall have immediate access to recommended spare parts with additional parts storage
located in regional depots. Additional spare parts shall be accessible on a 7 x 24 basis from the national depot and shall be
expedited on a next available flight basis or via direct courier (whichever mode is quickest).
3.34 DEMONSTRATION
A. Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
3.35 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
PART 1 - GENERAL
1.38 SUMMARY
A. Scope: This specification describes the operation and functionality of a continuous duty, single-phase, solid-state,
static Uninterruptible Power Supply (UPS) hereafter referred to as the UPS.
C. Performance, Design, and Configurations: The UPS and associated equipment operates in conjunction
with a primary power supply and an output distribution system to provide quality uninterrupted power for a
mission-critical, electronic equipment load.
1. This specification describes the performance, functionality, and design of the UPS Service Bypass
Panel, hereafter referred to as the SBP, the external Battery Systems, and connectivity solutions.
2. All programming and miscellaneous components for a fully operational system as described in this
specification are available as part of the UPS.
1.39 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The
publications are referred to in the text by the basic designation only. The edition/revision of the referenced
publications is the latest date as of the date of the Contract Documents, unless otherwise specified.
1.40 STANDARDS
A. Regulatory Compliance:
1. By model:
Model SKU Approvals
APC Smart-UPS RT 1000 VA RM 230 V SURT1000RMXLI
APC Smart-UPS RT 1000 VA 230 V SURT1000XLI
C-tick, CE, EN 50091-1,
APC Smart-UPS RT 2000 VA RM 230 V SURT2000RMXLI EN 50091-2, EN 55022
APC Smart-UPS RT 2000 VA 230 V SURT2000XLI Class A, EN 60950, EN
61000-3-2, GOST, VDE
APC Smart-UPS RT 8000 VA RM 230 V SURT8000RMXLI
APC Smart-UPS RT 8000 VA 230 V SURT8000XLI
APC Smart-UPS RT 10,000 VA 230 V SURT10000XLI
APC Smart-UPS RT 1000 VA 230 V – SURT1000XLIM
Marine CE, DNV1, EN 50091-1,
APC Smart-UPS RT 2200 VA 230 V – SURTD2200XLIM EN 50091-2, EN 55022
Marine Class A, EN 60950, EN
61000-3-2
APC Smart-UPS RT 3000 VA 230 V – SURTD3000XLIM
Marine
APC Smart-UPS RT 3000 VA 230 V with SURT3000XLI-ET BSMI, C-tick, CE, CSA,
Pre-installed Input/Output Hardwire Kit EN 50091-1, EN 50091-2,
EN 55022 Class A, EN
APC Smart-UPS RT 3000 VA 230 V SURTD3000XLI 60950, EN 61000-3-2,
GOST, JEON, UL 1778,
APC Smart-UPS RT 3000 VA RM 230 V SURTD3000RMXLI
VCCI, VDE
APC Smart-UPS RT 5000 VA RM 230 V SURTD5000RMXLI C-tick, CE, EN 50091-1,
EN 50091-2, EN 55022
APC Smart-UPS RT 5000 VA 230 V SURTD5000XLI Class A, EN 60950, EN
61000-3-2, GOST, UL
1778, VDE
APC Smart-UPS RT 5000 VA 230 V with SURTD5000XLI-ET C-tick, CE, EN 50091-1,
Pre-installed Input/Output Hardwire Kit EN 50091-2, EN 55022
Class A, EN 60950, EN
APC Smart-UPS RT 6000 VA RM 230 V SURT6000RMXLI 61000-3-2, GOST, VDE
2. OSHPD Pre-approval: In addition to the preceding regulatory approvals, the APC Smart-UPS RT 3 kVA
RM 230 V model (SURTD3000RMXLI) and the APC Smart-UPS RT 5 kVA RM 230 V model
(SURTD5000RMXLI) have OSHPD pre-approval (pre-approval by California Office of Statewide Health
Planning and Development) when used in any of three APC NetShelterTM enclosures:
a. APC NetShelter SX 42 U Enclosure (Commercial), AR3100SP1
b. APC NetShelter VX Seismic 42 U Enclosure (Seismic), AR3100SP1
c. APC NetShelter 2-Post Rack 45 U (Commercial), AR201
A. Mechanical Design
1. The UPS is contained in a rugged steel cabinet with plastic front bezels:
2. The UPS dimensions are:
UPS Cabinet SKU Height Width Depth
in mm in mm in mm
APC Smart-UPS RT 1000 VA RM 230 V SURT1000RMXLI 85 432 483
APC Smart-UPS RT 1000 VA 230 V SURT1000XLI 432 85 483
APC Smart-UPS RT 1000 VA 230 V – SURT1000XLIM 85 432 483
Marine
APC Smart-UPS RT 2000 VA RM 230 V SURT2000RMXLI 85 432 483
APC Smart-UPS RT 2000 VA 230 V SURT2000XLI 432 85 483
APC Smart-UPS RT 2200 VA 230 V – SURTD2200XLIM 130 432 660
Marine
APC Smart-UPS RT 3000 VA 230 V with SURT3000XLI-ET 432 130 660
Pre-installed Input/Output Hardwire Kit
APC Smart-UPS RT 3000 VA RM 230 V SURTD3000RMXLI 130 432 660
APC Smart-UPS RT 3000 VA 230 V SURTD3000XLI 432 130 660
APC Smart-UPS RT 3000 VA 230 V – SURTD3000XLIM 130 432 660
Marine
APC Smart-UPS RT 5000 VA RM 230 V SURTD5000RMXLI 130 432 660
APC Smart-UPS RT 5000 VA 230 V SURTD5000XLI 432 130 660
APC Smart-UPS RT 5000 VA 230 V with SURTD5000XLI-ET 432 130 660
Pre-installed Input/Output Hardwire Kit
APC Smart-UPS RT 6000 VA RM 230 V SURT6000RMXLI 130 432 660
APC Smart-UPS RT 6000 VA 230 V SURT6000XLI 432 130 660
APC Smart-UPS RT 6000 VA, 230 V with SURT6000XLI-ET 432 130 660
Pre-installed Input/Output Hardwire Kit
APC Smart-UPS RT 6000 VA 230 V – SURT6000XLIM 130 432 660
Marine
APC Smart-UPS RT 8000 VA RM 230 V SURT8000RMXLI 263 432 736
APC Smart-UPS RT 8000 VA 230 V SURT8000XLI 432 263 736
APC Smart-UPS RT 10,000 VA RM 230 V SURT10000RMXLI 263 432 736
APC Smart-UPS RT 10,000 VA 230 V SURT10000XLI 432 263 736
APC Smart-UPS RT 15 kVA RM 230 V SURT15KRMXLI 553 432 773
APC Smart-UPS RT 20 kVA RM 230 V SURT20KRMXLI 553 432 773
3. The UPS cabinet is capable of conversion between Tower and Rack-Mount configurations.
B. System Characteristics:
1. System Capacity: The system is rated to be capable of supporting:
a. 1 kVA or 700 W, whichever limit is reached first (for the 1 kVA models).
b. 2 kVA or 1400 W, whichever limit is reached first (for the 2 kVA models).
c. 2.2 kVA or 1540 W, whichever limit is reached first (for the 2.2 kVA model).
d. 3 kVA or 2100 W, whichever limit is reached first (for the 3 kVA models).
e. 5 kVA or 3500 W, whichever limit is reached first for the 5 kVA models).
f. 6 kVA or 4200 W, whichever limit is reached first (for the 6 kVA models).
g. 8 kVA or 6400 W, whichever limit is reached first (for the 8 kVA models).
h. 10 kVA or 8000 W, whichever limit is reached first (for the 10 kVA models).
i. 15 kVA or 12000 W, whichever limit is reached first (for the 15 kVA model).
j. 20 kVA or 16000 W, whichever limit is reached first (for the 20 kVA model).
2. Efficiency: The UPS full-load efficiency stated here is without degradation of output regulation as
specified:
a. Efficiency is at least 88% for the 1 kVA models.
b. Efficiency is at least 90% for the 2 kVA models.
c. Efficiency is at least 92% for the 2.2 kVA, 3 kVA, 5 kVA, 6 kVA, 8 kVA and 10 kVA models.
d. Efficiency is at least 94% for the 15 kVA and 20 kVA models.
3. Input:
a. AC Input Nominal Voltage:
1) 220/230/240 Vac, single phase, 3 wire (L + N + G), connected via IEC-320 C14 connector (1
kVA models)
2) 220/230/240 Vac, single phase, 3 wire (L + N + G), connected via IEC-320 C20 connector (2
kVA models)
3) 220/230/240 Vac, single phase, 3 wire (L + N + G), connected via IEC-320 C20 connector (3
kVA models).
4) 220/230/240 Vac, single phase, 3 wire (L + N + G), connected via hardwire (5 kVA and 6 kVA
models)
5) 220/230/240 Vac, single phase, 3 wire (L + N + G) or 380/400/415 Vac, three phase, 5 wire
(L1+L2+L3+N+G) (8 kVA,10 kVA, 15 kVA and 20 kVA models)
b. AC Input Voltage Window:
1) For 1 kVA to 6 kVA non-marine models, 160 – 280 Vac (L-N) at full load, while providing
nominal charging to the battery system; or 100 – 280 Vac (L-N) at 50% load, while providing
nominal charging to the battery system.
2) For 8 kVA to 20 kVA non-marine models, 160 – 280 Vac (L-N) for single phase input or 277 –
485 Vac for three phase input at full load while providing nominal charging to the battery
system.
3) For the 1 kVA and 2.2 kVA marine models, 180 V to 280 V.
4) For the 3 kVA and 6 kVA marine models, 180 V to 270 V.
c. Input Frequency Range: 45-65 Hz, auto-selecting.
d. Input Power Factor: Minimum 0.95 at 100% load at 230 Vac.
e. Input Current Distortion:
1) Maximum 6% at 100% load at 230 Vac (1 kVA, 2 kVA, 8 kVA, 10 kVA, 15 kVA, and 20 kVA
models)
2) Maximum 8% at 100% load at 230 Vac (2.2 kVA 3 kVA, 5 kVA, and 6 kVA models)
4. UPS Output:
a. AC Nominal Output Voltage: Single Phase, 3-wire (Phase + N + G)
1) 220 Vac, 225 Vac, 230 Vac, or 240 Vac, user-selectable - 1 kVA and 2 kVA models
2) 200 Vac, 208 Vac, 220 Vac, 230 Vac or 240 Vac, user-selectable - 3 kVA to 10 kVA models
3) 220 Vac, 230 Vac or 240 Vac, user-selectable, Single Phase -15 kVA and 20 kVA models
b. Output Connectors:
1) (6) IEC 320 C13 (1 kVA and 2 kVA models)
2) (8) IEC 320 C13 and (2) IEC 320 C19 (2.2 kVA model and 3 kVA to 6 kVA models)
3) Hardwire 3 wire (Phase + N + G), (4) IEC 320 C13 and (4) IEC 320 C19
(8 kVA and10 kVA)
4) Hardwire 3 wire (Phase + N + G), (8 ) IEC 320 C19 or Hardwire 5 wire (3 Phase + N + G), (15 kVA
and 20 kVA models)
c. Output Frequency: 50/60 +/- 3 Hz tracking or 50/60 +/- 0.1 Hz tracking
(user-selectable).
d. AC output voltage distortion:
1) Maximum 3% @ 100% linear load; maximum 8% @ 100% non-linear (1 kVA and 2 kVA
models)
2) Maximum 2% @ 100% linear load; Maximum 5% @ 100% non-linear load (3 kVA to 20 kVA
models)
e. AC output static voltage regulation: +/-1%.
f. AC output dynamic voltage regulation: +/- 8% maximum for 100% load step at less than 10
ms recovery time
g. Overload Rating:
07/2016 edition p. 334
Smart UPS online 1:1 – 1 to 20 kVA
1.42 SUBMITTALS
A. Proposal Submittals:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
4. System single-line operation diagram.
5. Installation information, including weights and dimensions.
6. Information about terminal locations for power and control connections.
B. Delivery Submittals:
1. Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of UPS.
2. User manual, which includes operating instructions.
A. Environmental Requirements: Do not install the solid state UPS until space is enclosed and
weatherproof, wet work in space is completed and nominally dry, work above ceilings is complete, and
ambient temperature and humidity conditions are and will be continuously maintained at values near those
indicated for final occupancy.
1. The UPS is capable of withstanding any combination of the following environmental conditions in
which it must operate without mechanical or electrical damage or degradation of operating
characteristics.
a. Storage Ambient Temperature: -4F to 140F (-20C to 60C)..
b. Operating Ambient Temperature: 0C to 40C (32F to 104F). 25C (77F) is ideal for most
battery types.
c. Relative Humidity: 0% to 95% non-condensing.
d. Altitude:
1) Storage Altitude: 50,000 feet (15000 meters) above sea level
2) Operating Altitude: 10,000 feet (3000 meters) above sea level. At altitude of 10,000 feet the UPS
must be loaded only up to 90% of its nominal capacity.
e. Audible Noise: Less than 55 dBA at 3 feet (1 meter)
07/2016 edition p. 335
Smart UPS online 1:1 – 1 to 20 kVA
1.44 WARRANTY
A. Limited Warranty: American Power Conversion (APC) warrants the UPS to be free from defects in materials and
workmanship for a period of two years from the date of purchase,
1. Warranty Limitations:
a. The obligation of APC under this warranty is limited to repairing or replacing, at its own sole option, any
defective product.
b. This warranty does not apply to equipment that has been damaged by accident, negligence, or
misapplication or has been altered or modified in any way.
c. This warranty applies only to the original purchaser who must have properly registered the product
within 10 days of purchase.
d. EXCEPT AS PROVIDED HEREIN, AMERICAN POWER CONVERSION MAKES NO
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit
limitation or exclusion of implied warranties; therefore, the aforesaid limitation(s) or exclusion(s) may
not apply to the purchaser.
e. EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL APC BE LIABLE FOR DIRECT,
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE
USE OF THIS PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Specifically, APC is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use
of equipment, loss of software, loss of data, costs of substitutes, claims by third parties, or otherwise.
f. This warranty gives you specific legal rights and you may have other rights that vary from state to state.
2. Warranty Procedures:
a. To obtain service under warranty the purchaser must obtain a Returned Material Authorization (RMA)
number from customer support.
b. Products must be returned with transportation charges prepaid and must be accompanied by a brief
description of the problem encountered and proof of date and place of purchase.
PART 2 - PRODUCTS
2.30 MANUFACTURERS
A. Basis of Design: Products specified are Smart-UPS On-Line Uninterruptible Power Supplies as manufactured
by APC by Schneider Electric and as listed on page 2 of this specification. Items specified are to establish a
standard of quality for design, function, materials, and appearance. Equivalent products by other manufacturers
are acceptable. The Architect/Engineer will be the sole judge of the basis of what is equivalent.
A. Normal: The UPS output power stage (inverter) constantly recreates the UPS output voltage waveform by converting the
DC bus voltage to AC voltage through a set of IGBT switches. In both online operation and battery operation, the output
power stage (inverter) creates an output voltage waveform independent of the mains input voltage waveform. Input
voltage anomalies such as brown-outs, spikes, surges, sags, and outages do not affect the amplitude or sinusoidal nature of
the recreated output voltage sine wave of the output power stage (inverter). The input PFC power stage and the output
power stage (inverter) shall operate in an on-line manner to continuously regulate power to the critical load. The input
PFC stage shall be capable of full battery recharge while simultaneously providing regulated power to the load for all line
and load conditions within the range of the UPS specifications.
1. Overload Capability: The output power stage (inverter) is capable of withstanding 150% overload for 30 seconds
or 125% overload for 1 minute or 105% overload for an indefinite length of time.
2. Output Contactor: The output power stage (inverter) is equipped with an output mechanical relay to provide
physical isolation of the inverter from the critical bus. With this feature a failed inverter will be removed from the
critical bus.
3. Battery Protection: The inverter is provided with monitoring and control circuits to limit the level of discharge on
the battery system.
B. Battery: Upon failure of the AC input source, the critical load continues being supplied by the output inverter, which
derives its power from the battery system. There is no interruption in power to the critical load during both transfers to
battery operation and retransfers from battery to normal operation.
07/2016 edition p. 336
Smart UPS online 1:1 – 1 to 20 kVA
1. The UPS battery system is comprised of battery modules. Replacement batteries are user-replaceable, hot-swappable
battery cartridges. For 8 kVA, 10 kVA, 15 kVA, and 20 kVA models, a minimum of two battery cartridges must be
installed, one providing 192 VDC nominal for the positive DC bus rail, the other providing 192 VDC nominal for the
negative DC bus rail. Each cartridge consists of two 96 VDC battery modules in series.
2. The batteries of the UPS models in this specification are maintenance-free, leak-proof, valve-regulated lead-acid
(VRLA) batteries with suspended electrolyte.
3. The UPS incorporates the Intelligent Battery Management system to continuously monitor the health of each
removable battery module as well as external battery packs installed in extended run battery cabinets. This system
notifies the user in the event that a failed or weak battery module is found.
4. Additional battery packs may be added to increase runtime. The battery packs and the battery modules within them
are hot-pluggable, allowing for easy and quick installation or replacement without the need for electrical wiring,
electrician services or powering down of the UPS. The maximum number of external battery packs that may be
connected to the UPS is 10 for all units except the 15 kVA and 20kVA units which are limited to 9.
5. The UPS is shipped with battery modules preinstalled but disconnected.
C. Charging: Upon restoration of the AC input source, the UPS simultaneously recharges the battery and provides
regulated power to the critical load.
1. The intelligent battery management system contains a temperature monitoring circuit and compensation algorithm
that regulates the battery charging current and voltage so as to optimize battery life.
2. The battery charging circuit remains active when in bypass and online states.
D. Bypass: The system automatic bypass provides a transfer of the critical load from the Inverter output to the
automatic bypass input source during times when the inverter cannot support the load. Such times may be due to
prolonged or severe overloads or to UPS failure. The UPS constantly monitors the output current as well as the
bypass source voltage and inhibits potentially unsuccessful transfers to automatic bypass from taking place. The
design of the automatic bypass switch power path consists of a bypass relay for 1 kVA to 6 kVA models, a heavy-
duty electromechanical bypass contactor for 8 kVA and 10 kVA models, and a static switch for 15 kVA and 20
kVA models. For models of 2.2 kVA through10 kVA, a system bypass switch is provided on the rear of the UPS.
1. Automatic Transfers: An automatic transfer of load to bypass takes place whenever the load on the critical
bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from bypass back to
normal operation takes place when the overload condition is removed from the critical bus output of the
system. Automatic transfers of load to bypass also take place if for any reason the UPS cannot support the
critical bus.
2. Manual Transfers: Manually initiated transfers to and from bypass may be initiated for models 2.2 kVA
through 10 kVA by engaging the bypass switch on the rear panel of the unit, or for the 15 kVA and 20 kVA
models via the front panel user display.
A. General: The input PFC power stage of the UPS constantly rectifies the power imported from the mains input of
the system, converting input mains AC power to DC power for precise regulation of the DC bus voltage, battery
charging, and output power stage (inverter) regulated output power.
B. Input Current Total Harmonic Distortion: The input current THDI will be held to 8% or less for 1 kVA and 2 kVA
models and 6% or less for all other models at full system load, while providing conditioned power to the critical
load bus and charging the batteries under steady-state operating conditions. This is true while the UPS is
supporting loads of either a linear or non-linear type. This will be accomplished with no additional filters, magnetic
devices, or other components.
D. Charging:
1. The battery charging circuit shall contain a temperature compensation circuit, which shall regulate the
battery charging to optimize battery life.
2. The battery charging circuit shall remain active when in bypass and in normal operation.
07/2016 edition p. 337
Smart UPS online 1:1 – 1 to 20 kVA
A. General: The UPS output power stage (inverter) constantly recreates the UPS output voltage waveform by
converting the DC bus voltage to AC voltage through a set of IGBT driven power converters. In both normal
operation and battery operation, the output power stage (inverter) creates an output voltage independent of the
mains input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages, shall not
affect the amplitude or sinusoidal nature of the recreated output voltage sine wave of the output power stage
(inverter).
B. Overload Capability: The output power stage (inverter) is capable of withstanding 150% overload for 30 seconds or
125% overload for 1 minute or 105% overload for indefinite length of time.
C. Output Contactor: The output power stage (inverter) is equipped with an output mechanical contactor to provide
physical isolation of the inverter from the critical bus. With this feature a failed inverter will be removed from the
critical bus.
D. Battery Protection: The inverter is provided with monitoring and control circuits to limit the level of discharge on
the battery system.
A. Control Logic: The UPS is controlled by an embedded microcontroller which performs the following functions:
1. Monitoring the quality of the output voltage
2. Monitoring vital parameters of the UPS
3. Executing the state machine
4. Intelligent battery management
5. Remaining runtime calculation
6. Self-diagnostics, self-test, and proactive fault detection
7. Communication to the host server via a serial port
8. Communication to the Network Management Card or another SmartSlot accessory card, if the UPS is
equipped with such a card
B. Display/Control Unit: Located on the front of the UPS is a display/control unit comprised of 16 LEDs and 2
pushbutton switches (for 1 kVA to 10 kVA models) or an LCD display (for 15 kVA and 20 kVA models).
1. Orientation: The display/control unit may be turned 90 degrees clockwise or counterclockwise to
accommodate the mounting orientation of the UPS as a tower UPS or as a rack-mounted UPS.
2. Control Functions: The following controls functions can be accomplished by use of the pushbutton
switches or LCD display.
a. Turn the UPS on
b. Turn the UPS off
c. Initiate a self-test to test the battery condition
d. Silence an audible alarm
e. Cold-start the UPS.
f. Display the input RMS voltage.
C. Data displayed on the Display/Control Unit: The following indicators are available on the Display/Control
Unit (1000 VA to 10,000 VA models):
1. The UPS load LED bar
2. The UPS is online
3. The UPS is on battery
4. The UPS is in bypass
5. The UPS is overloaded
6. The UPS is in fault state
7. The battery needs to be replaced
8. The battery capacity/utility voltage LED bar
D. Bypass switch: On the rear panel of the UPS (models rated 2.2 kVA to 10 kVA) there is a switch that, when
engaged, forces the UPS into bypass state if the input voltage and frequency are within acceptable limits. For
the 15 kVA and 20 kVA units the bypass can be engaged through the user interface display at the front of the
unit. All units, 1 kVA to 20 kVA, can be put into manual bypass via software control.
07/2016 edition p. 338
Smart UPS online 1:1 – 1 to 20 kVA
E. EPO switch: All UPS models documented in this specification, except the 1 kVA and 2 kVA models, are
equipped with an Emergency Power Off (EPO) terminal that can be wired so as to provide the means to
instantaneously de-energize the UPS and its load from a remote location in case of emergency.
F. Audible Alarms: Using audio signal, the UPS will notify the user about important events. The following is the
list of distinct audio alarms:
1. The UPS is on battery
2. The UPS is on battery and the remaining battery capacity is low
3. The UPS has shut down due to low battery capacity
4. The battery needs to be replaced
5. The UPS is overloaded
6. The UPS is in fault state
G. Potential Free (Dry) Contacts: The following potential free contacts are available on an optional APC
SmartSlot Relay I/O Card (Not available on 2.2 kVA, 3 kVA ,and 5 kVA units):
1. The UPS is on battery
2. The UPS is on battery and the remaining battery capacity is low
3. The UPS is off
4. The battery needs to be replaced
5. The UPS is in bypass
6. The UPS is overloaded;
7. The UPS is in fault state.
H. Communication Interface: For purposes of remote communications with the UPS the following are available
and contained within the UPS:
1. All models have a serial port to allow communications with a host computer to gracefully shut down one or
more operating systems. All models can also accommodate a Network Management Card, which allows
communications over a network via web browser or SNMP or with APC StruxureWareTM management
software.
2. All models 5 kVA and higher have a pre-installed Network Management Card 2 with Environmental
Monitoring (AP9631)
2.35 BATTERY
A. The UPS battery is of modular construction made up of owner-replaceable, hot swappable, fused, battery
modules. Each battery module is monitored to determine the highest battery unit temperature for use by the UPS
battery diagnostic, and temperature compensated charger circuitry.
B. The batteries are of the valve regulated lead acid (VRLA) type.
2.36 ACCESSORIES
A. Service Bypass Panel (SBP): The service bypass panel provides power to the critical load from the bypass
source, during times where maintenance or service of the UPS is required. The SBP provides a mechanical
means of complete isolation of the UPS from the electrical wiring of the installation. The SBP is constructed in a
free-standing, rack mounted or wall-mounted enclosure unless otherwise stated in this specification.
C. Remote UPS Monitoring: The following three methods of remote UPS monitoring are available:
07/2016 edition p. 339
Smart UPS online 1:1 – 1 to 20 kVA
1. Web Monitoring: Remote monitoring is available via a web browser such as Internet Explorer.
2. Dry Contact Monitoring and Control: The UPS must be equipped with the APC SmartSlot Relay I/O Card to
implement this type of monitoring. This card is not compatible with following models (all SURTD models):
a. Tower models: APC Smart-UPS RT 3000 VA 230 V (SURTD3000XLI), APC Smart-UPS RT 5000 VA
230 V (SURTD5000XLI), and APC Smart-UPS RT 5000 VA 230 V with Pre-installed Input/Output
Hardwire Kit (SURTD5000XLI-ET)
b. Rack-Mount models: APC Smart-UPS RT 2200 VA 230 V – Marine SURTD2200XLIM), APC Smart-
UPS RT 3000 VA RM 230 V (SURTD3000RMXLI), APC Smart-UPS RT 3000 VA 230 V – Marine
(SURTD3000XLIM), and APC Smart-UPS RT 5000 VA RM 230 V (SURTD5000RMXLI)
D. Software Compatibility:
1. PowerChuteTM Business Edition Basic (5-node) Software (PCBE): This software is included with the 1 kVA to
3 kVA models. It supports graceful shutdown and remote monitoring for the following systems. (For more detailed
information on Operating System compatibility, see http://www.apcmedia.com/salestools/ASTE-
6Z5QEV_R32_EN.pdf.)
a. Microsoft Windows® Server 2011
b. Microsoft Windows® Server 2008
c. Microsoft Windows® Server 2003
d. Microsoft Windows® Storage Server 2008
e. Microsoft Windows HPC Server 2008
f. Microsoft Windows® 7
g. Microsoft Windows® Vista
h. Microsoft Windows® XP
i. Red Hat® Enterprise Linux®
j. SuSE® Linux®.Enterprise Server 11
TM
k. Solaris 10
2. PowerChute Network Shutdown: This software is provided with the pre-installed Network Management
Card 2 with Environmental Monitoring (AP9631) for models of 5 kVA and higher. It is compatible with the
following operating systems.
a. IBM® AIX
b. HP/UX
c. Linux
d. Mac OS X
e. Novell NetWare
f. Solaris
g. Windows® 2003
h. Windows® 2008
i. Windows® 7
j. Windows® Vista
k. Windows® XP
PART 3 - EXECUTION
A. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturer s instructions.
3. Inspect battery modules.
B. Mechanical Inspection:
1. Check all UPS and external service bypass panel internal power wiring connections.
2. Check all UPS and external service bypass panel terminal screws, nuts, and/or spade lugs for tightness.
C. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct UPS control wiring and terminations.
3. Verify voltage of all battery modules.
4. Verify that neutral and ground conductors are properly landed.
5. Inspect external service bypass panel for proper terminations.
07/2016 edition p. 340
Smart UPS online 1:1 – 1 to 20 kVA
D. Site Testing:
1. Ensure proper system start-up.
2. Verify proper firmware control functions.
3. Verify proper firmware bypass operation.
4. Verify proper bypass switch operation (where applicable).
5. Verify proper inverter operation and regulation circuits.
6. Simulate utility power failure.
7. Verify proper charger operation.
8. Document, sign, and date all test results.
E. On-Site Operational Training: During the factory assisted start-up, operational training for site personnel
includes key pad operation, LED indicators, start-up and shutdown procedures, maintenance bypass and AC
disconnect operation, and alarm information.
2. Replacement Parts: Parts are available through the worldwide service organization 24 hours a day, 7 days a week,
365 days a year. The worldwide service organization is capable of shipping parts within four working hours or on the
next available flight, so that the parts may be delivered to the customer site within 24 hours.
3.6 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system are available from APC by Schneider Electric. Contract work is performed by Schneider Electric factory-
trained service personnel.
Smart-UPS VT
Guide Specification
3400/230V Solutions
Part 7 GENERAL
7.1. SUMMARY
A. This specification describes a three-phase, on-line, continuous operation, solid-state uninterruptible power
supply (UPS). The UPS shall operate as an active power control system, working in conjunction with the
building electrical system to provide power conditioning and on-line power protection for the critical loads.
7.2. DESCRIPTION
A. The UPS shall consist of the following easy to repair modular rectifier/inverter sections and easy to install
internal and external modular battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
ii. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate the
power to the critical load. The rectifier shall derive power from the AC input source and supply DC power
to float charge the battery.
iii. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the main
inverter without any switching. The inverter shall obtain its power from the battery. There shall be no
interruption in power to the critical load upon failure or restoration of the AC input source.
iv. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the battery and
regulate the power to the critical load.
v. Bypass: The static bypass switch shall be used for transferring the critical load to input supply without
interruption. Automatic re-transfer to normal operation shall also be accomplished with no interruption in
power to the critical load. The static bypass switch shall be fully rated and shall be capable of manual
operation.
The UPS shall be able to recharge the batteries while supplying full power to the load via the static bypass
switch.
vi. Internal maintenance bypass: The UPS shall be provided with an internal manual bypass to simplify the
installation and shall be used for supplying the load directly from the mains supply, while the UPS is taken
out for maintenance.
D. The UPS shall be provided with RS-232 signaling and WEB/SNMP integration. This system must provide a
means for logging and alarming of all monitored points plus email notification.
E. The UPS shall have nominal voltage of 3400/230V (adjustable for 3380/220V, 3415/240V), 50Hz,
L1,L2,L3,N,PE or L1,L2,L3,PEN.
F. The UPS shall be compatible with all types of data centers, data rooms and facilities. Dedicated service to one
specific environment shall not be acceptable.
7.3. STANDARDS
D. Performance EN/IEC62040-3
E. Electro Static Discharge EN/IEC 61000-4-2 level 3, performance criteria A
F. Continuous Electromagnetic Susceptibility EN/IEC 61000-4-3 level 2, performance criteria A
G. Electrical Fast Transient Compatibility EN/IEC 61000-4-4 level 2, performance criteria A
H. AC Surge Susceptibility EN/IEC 61000-4-5 Level 3 criteria A
7.4. CLASSIFICATION
7.5. SUBMITTALS
A. Proposal Submittals
B. Delivery Submittals
vii. Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of all systems.
viii. User manual, which includes operating instructions.
ix. As built equipment drawings.
x. InfraStruXure Welcome Package.
7.6. QUALIFICATIONS
A. Manufacturer experience: The manufacturer shall have a minimum of 20 years experience in the design,
manufacture, and testing of UPS and cooling systems.
B. ISO 9001 Certification: The manufacturer shall be ISO 9001 & 14001 certified. Certification assures that the
vendor’s quality control & environmental measures have been certified by an accredited registrar and meet
internationally recognized standards.
B. Operating ambient temperature: 0°C to 40°C. 15°C to 25°C is ideal for batteries (above the battery lifetime is
reduced).
7.8. MANUFACTURER
A. Provide American Power Conversion: APC Smart-UPS VT system. No substitutes will be considered.
OR
v. American Power Conversion: APC Smart-UPS VT or approved equal. However, if a brand other than
APC is proposed, the decision of the Engineer shall be final and a “differentiation report” must be
submitted. This report shall address each paragraph of the specification individually and list any and all
07/2016 edition p. 344
Smart UPS VT 3:1 or 3:3 – 10 to 40 kVA
Single UPS
differences from what is specified. If there are no differences, provide a report so stating. If, after
installation, omitted differences are found, the Contractor shall correct differences to the satisfaction of the
Owner and Engineer or unsatisfactory equipment shall be removed and equipment acceptable to the
Owner and Engineer shall be installed at no additional cost to the project.
Part 8 PRODUCT
A. GENERAL
vii. The UPS shall be housed in a free standing enclosure. The enclosure shall be designed to blend into an IT
environment. The cabinet shall be equipped for fork truck lifting. The UPS cabinet shall be painted with
the manufacturer’s standard color, black. All service and installation access shall be from the front and top
viii. The UPS shall be in a self contained cabinet and comprise 30kVA/24kW or 40kVA/32kW power section;
Bypass Static Switch; Battery for standard run time and interface LCD display all mounted in a separate
cabinet. The UPS shall permit user installable and removable battery units.
The power section shall be of the Double Conversion On-Line topology with power factor corrected
inputs.
1. The UPS shall be sized for ______ kVA and ______ kW load.
2. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
ix. The UPS shall have a short circuit withstand capability of 30kA
B. SYSTEM INPUT
xxxii. Nominal Input voltage rating: 3×400/230V (adjustable for 3×380/220V or 3×415/240V)
xxxiii. Input Voltage range: 304-477V
xxxiv. Earthing principle: [TN-S] [TN-C-S] [TN-C] [TT] or [IT].
xxxv. Input frequency: 40-70 Hz (auto sensing)
xxxvi. Input power factor: 0.98
xxxvii. Magnetizing inrush current: NONE, if optional input isolating transformer is installed then 500% of
nominal input current for less than one cycle
xxxviii. Input current distortion with no additional filters:
xxxix. < 5% THD at 100% load
xl. Power walk-in/Soft-Start: Shall be linear from 0 to 100% of the load over a 15-second period
C. SYSTEM OUTPUT
xxxii. Short circuit withstand: The UPS must withstand a bolted-fault short circuit on the output without damage
to the UPS module.
xxxiii. System AC-to-AC efficiency 100% load
10. 30kVA 94.6%
11. 40kVA 96.0%
xxxiv. System AC-to-AC efficiency 50% load
10. 30kVA 94.6%
11. 40kVA 96.5%
xxxv. Acoustical noise: dB(A) of noise, typically, measured at 1 meter from the operator surface:
10. 30kVA 58@70% load
11. 40kVA 58@70% load
D. COMPONENTS
ix. Rectifier
27. Each UPS power module shall include an active power factor corrected, Insulated Gated Bipolar
Transistor (IGBT) rectifier.
28. DC buss voltage shall be ±192Vdc nominal.
29. The battery charging shall keep the DC bus float voltage of +/- 220v, +/-1%
30. The DC buss voltage shall be compensated against temperature variations (Battery Temperature
Compensation) to always maintain optimal battery float charging voltage for temperature excursions
above or below 25°C. Temperature compensation rate shall be 320mV/°C for ambient temperatures >
20°C and 0mV/°C for ambient temperatures < 20°C.
31. DC ripple voltage shall be less than ±1% of nominal with no battery connected.
32. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters. Rectifier
shall employ electronic waveform control technology to maintain the current sinusoidal.
33. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors (DSP) shall
be used for all monitoring and control tasks. Analog control is not acceptable.
34. Reflected input current Total Harmonic Distortion (THD) shall not exceed 5% at 100% load.
35. Input voltage window: 304-477V.
36. Typical battery charge time per IEEE 485.
x. Batteries
15. Standard battery technology shall be Valve Regulated Lead Acid (VRLA).
16. Batteries shall be housed in the same rack as the power section. Batteries shall be modular on pull out
shelves for quick replacement and servicing.
17. Battery voltage shall be Battery Temperature Compensated as outlined in the rectifier section above.
18. End of discharge: ±160Vdc.
19. For longer runtimes, external battery frames in the same design should be offered.
20. Battery Charge Current Limit: The UPS shall be capable of limiting the energy sourced from the
mains for purposes of battery charging. As a default setting, the battery charge energy will be set to
100% of its nominal value. When signaled by a dry contact, (such as from an emergency generator)
the UPS shall be capable of limiting the battery charge energy taken from the mains. This shall take
place in user selectable increments of 75%, 50%, 25%, 10% and 0% of the nominal charge power.
The selection shall be made from the UPS front panel display/control unit.
21. The battery charging circuit shall remain active when in Static Bypass and in Normal Operation.
xi. Inverter
19. The inverter shall consist of fast switching IGBT power module.
20. Inverter shall be PWM controlled using DSP logic. Analog control shall not be acceptable.
21. The inverter modules shall be rated for an output power factor at 0.8.
22. Nominal output voltage shall be 3×400/230V and adjustable for 3×380/220V or 3×415/240V, 50Hz,
L1,L2,L3,N,PE.
23. Efficiency of each module at full load: Not less than
53. 30kVA 94.5%
54. 40kVA 94.8%
24. Output Voltage Total Harmonic Distortion at full load:
55. Less than 2% for 100% resistive load.
56. Less than 5% for computer load as defined by EN50091-3/IEC 62040-3.
25. Output voltage regulation
57. Static: Less than 1% at full linear load.
58. Dynamic: 5% at 100% step load.
26. Output frequency: 50Hz free running.
07/2016 edition p. 346
Smart UPS VT 3:1 or 3:3 – 10 to 40 kVA
Single UPS
E. MECHANICAL
iii. SUVT
1. The UPS power section, Static Bypass Switch, internal manual bypass switch and the VRLA batteries
shall be housed in a free standing enclosure in a matching black color having the following
specifications:
Color finish. Black
Dead front construction
Caster fitted for mobility. Leveling feet shall be supplied as standard.
The cable entry shall be from the bottom on the back of the UPS.
The SUVT UPS enclosure shall meet an ingress level of min. IP20.
xiii. A microprocessor controlled display unit shall be located on the front of the system. The display shall
consist of an alphanumeric display with backlight, an alarm LED, and a keypad consisting of pushbutton
switches.
xiv. The following metered data, shall be available on the alphanumeric display:
15. Year, Month, Day, Hour, Minute, Second of occurring events
16. Input AC Voltage
17. Output AC voltage
18. Output AC current
19. Input Frequency
20. Battery voltage
21. Highest Internal Battery temperature
xv. The display unit shall allow the user to display an event log of all active alarms and of the 64 most recent
status and alarm events.
The following minimum set of alarm conditions shall be available:
117. Static bypass switch on
118. EPO Active
119. Mechanical bypass activated
120. External bypass switch (Q3) activated
121. Battery discharged
122. Return from low battery
123. Low battery
124. Load not powered from UPS
125. UPS in bypass
126. Runtime calibration aborted
127. Runtime calibration started
128. Runtime calibration complete
07/2016 edition p. 347
Smart UPS VT 3:1 or 3:3 – 10 to 40 kVA
Single UPS
xvi. The following shall make up the UPS front panel user interface.
5. Indicating LED’s
65. Load On When Green, this LED indicates the load is being supported by the UPS
output
66. On Battery When Yellow, this LED indicates the UPS is running from Battery power
67. Bypass When Yellow, this LED indicates the load is being supported by static
bypass/mechanical bypass
68. Fault When Red, this LED indicates there is a fault condition present in the UPS.
6. Push Button User Controls
69. Up Arrow
70. Down Arrow
71. Help Key
72. Escape Key
73. Enter Key
xvii. Potential Free (Dry) Contacts
1. The following potential free contacts shall be available on an optional relay interface board:
74. Normal Operation
75. Battery Operation
76. Bypass Operation
77. Common Fault
78. Low Battery
79. UPS Off
xviii. For purposes of remote communications with the UPS the following shall be available and contained
within the UPS on a removable, “hot swappable” “smart slot” interface card:
7. RJ-45 Interface port for remote communications with a network via web browser or SNMP, or APC
InfraStruXure Manager.
8. Environmental monitoring feature, capable of locally monitoring temperature and humidity as well as
one additional generic set of user determined dry contacts capable of taking an input signal from any
APC or third party on/off signal, such as water detection, smoke detection, motion, or fire detection.
G. BATTERY
ii. The UPS battery shall be of modular construction made up of user replaceable, hot swappable, fused,
battery modules. Each battery module shall be monitored to determine the highest battery unit temperature
for use by the UPS battery diagnostic, and temperature compensated charger circuitry.
iii. The battery blocks housed within each removable battery module shall be of the Valve Regulated Lead
Acid (VRLA) type.
Part 2 ACCESSORIES
A. For purposes of extending the UPS battery runtime, external extended runtime options shall be available. The
extended runtime option shall be housed in “line up and match” type enclosures and shall contain necessary
hardware and cables to connect to the UPS, or between XR enclosures. Each XR enclosure shall be equipped
with removable, hot swappable, battery units housed in draw-out cartridges.
B. The extended runtime system shall have a 250 VDC rated, thermal magnetic trip molded case circuit breaker.
Each circuit breaker shall be equipped with shunt trip mechanisms and 1A/1B auxiliary contacts. The circuit
breakers are to be equipped as part of a line-up-and-match type battery enclosure.
A. For purposes of distributing power within an IT enclosure, rack mount power distribution
units shall be available. The rack mount power distribution units shall be capable of being
installed in the back of the accompanying enclosure.
B. Output Connections - The output of the Rack Mount PDU shall be fed from 3×400/230V,
L1,L2,L3,N,PE., and shall be distributed to receptacles capable of supplying power to cord
connected equipment.
A. For purposes of providing redundancy (to single corded loads) as far as the equipment rack,
and the load itself, 1U rack mount transfer switches shall be available. Rack mount transfer
switches shall be capable of switching a combination of single-phase and three-phase loads
up to 3.7kW. The Rack Mount Transfer Switch shall be designed to be fed from a 1 pole
16A circuit breaker via a IEC 309 receptacle or cord cap.
B. Cable Ladder - For purposes of routing data and power cables between rows in a data center
aisle layout, cable ladders shall be available to span the gap between rows. Cable ladders
shall be agency approved under EN/IEC60950-1 as part of the InfraStruXureTM system.
The use of over head cable management shall minimize the need to run data and power
cable beneath a raised floor, thus minimizing potential air flow obstructions for down-flow
type precision cooling solutions. This means of cable management shall also facilitate ease
of installation of power and data cabling in data centers not utilizing raised floor. Optional
covers shall be available for ladders as a means of adhering to local codes requiring such.
C. Cable Trough - For purposes of routing data and power cable along the length of a row of
IT enclosures in a data center environment, cable troughs shall be available as a means of
separating and housing data and power cable. Optional covers shall be available for troughs
as a means of adhering to local codes requiring such. The use of over head cable
management shall minimize the need to run data and power cable beneath a raised floor,
thus minimizing potential air flow obstructions for down-flow type precision cooling
solutions. This means of cable management shall also facilitate ease of installation of power
and data cabling in data centers not utilizing raised floor.
A. The Enclosure shall be designed to provide a secure, managed environment for computer
and networking equipment.
B. The Enclosure shall conform to EIA-310 Standard for Cabinets, Racks, Panel and
Associated Equipment and accommodate industry standard 19” rack mount equipment.
C. The Enclosure shall be designed with four (4) vertical posts to allow rack mount equipment
installation utilizing four (4) vertical mounting rails.
D. The Enclosure shall be available with a vertical equipment mounting space of 25U, 42U or
47U. (1U=1.75” or 44.45mm)
E. A four-post open frame configuration shall be available with 42U vertical equipment
mounting space.
A. External Width Dimensions shall be 597mm (23.5”) for 19” rack enclosures, and 747mm
(29.4”) for 23” rack enclosure.
C. Rack enclosures of a 42U design shall have a maximum external height of 2070mm (81.5”)
to allow passage through a standard 7ft. (84”) doorway without tipping.
D. Rack enclosure shall support a dynamic load (rolling on castors) of 909kG (2000 lbs.) total
weight.
E. Rack enclosure shall also be designed and manufactured to be matching in both color and
construction to the UPS, PDU/System bypass and extended runtime battery enclosures to
provide a uniform and consistent appearance in a data center environment.
A. The enclosure shall provide [25U] [42U] [47U] of equipment vertical mounting space.
B. The vertical mounting rails shall be adjustable to allow different mounting depths.
07/2016 edition p. 350
Smart UPS VT 3:1 or 3:3 – 10 to 40 kVA
Single UPS
C. Front and rear doors of the enclosure shall be designed with quick release hinges allowing
for easy detachment without the use of tools.
A. Floor Anchor brackets shall be available to solidly connect UPS and Battery Enclosure to
minimize unintended moving of the equipment.
A. Seismic rated floor stands shall be available to take the place of supporting the system on a raised
floor environment. Floor Stands shall be available in custom heights to maintain a flush mount
installation adjacent to the raised floor, and shall be designed in accordance to the equipment weight
and contact points.
A. The Ethernet Web/SNMP Adaptor shall allow one or more network management systems (NMS) to monitor
and manage the UPS in TCP/IP network environments. The management information base (MIB) shall be
provided in DOS and UNIX "tar" formats. The SNMP interface adaptor shall be connected to the UPS via the
RS232 serial port on the standard communication interface board.
B. Unattended Shutdown
C. The UPS, in conjunction with a network interface card, shall be capable of gracefully shutting down one or
more operating systems during when the UPS is on reserve mode.
D. The UPS shall also be capable of using an RS232 port to communicate by means of serial communications to
gracefully shut down one or more operating systems during an on battery situation.
N. SOFTWARE COMPATIBILITY
i. The UPS manufacturer shall have available software to support graceful shutdown and or remote monitoring
for the following systems:
ii. a. Microsoft Windows 95/98/XP
iii. b. Microsoft Windows NT 4.0 SP6/2000
iv. c. OS/2
v. d. Netware 3.2 – 5.1
vi. e. MAC OS 9.04, 9.22, 10
vii. g. Digital Unix/True 64
viii. h. SGI 6.0-6.5
ix. j. SCO UNIX
x. k. SVR4 2.3, 2.41
xi. m. SCO Unix Ware 7.0 - 7.11
xii. n. SUN Solaris 2.6-2.8
xiii. o. SUN OS 4.13, 4.14
xiv. p. IBM AIX 4.3x-4.33g, 5.1
xv. q. HP-UX 9.x-11.i
Part 9 EXECUTION
If a factory assisted UPS start-up is requested, factory trained service personnel shall perform the following
inspections, test procedures, and on-site training:
i. Visual Inspection:
1. Check all UPS and external maintenance bypass cabinet internal power wiring connections.
2. Check all UPS and external maintenance bypass cabinet terminal screws, nuts, and/or spade lugs
for tightness.
v. On-Site Operational Training: During the factory assisted start-up, operational training for site
personnel shall include key pad operation, LED indicators, start-up and shutdown procedures,
maintenance bypass and AC disconnect operation, and alarm information.
A. Worldwide service: The UPS manufacturer shall have a worldwide service organization available, consisting of
factory trained field service personnel to perform start-up, preventative maintenance, and service of the UPS system
and power equipment. The service organization shall offer 24 hours a day, 7 days a week, 365 days a year service
support.
B. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a
day, 7 days a week, 365 days a year. The worldwide service organization shall be capable of
shipping parts within 4 working hours or on the next available flight, so that the parts may be
delivered to the customer site within 24 hours.
A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available. All contract work shall be performed by APC factory trained service personnel.
4.4 TRAINING
UPS service training workshop: A UPS service training workshop shall be available from the UPS
manufacturer. The service training workshop shall include a combination of lecture and practical instruction
with hands-on laboratory sessions. The service training workshop shall include instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls and
adjustment, preventative maintenance, and troubleshooting.
Part 10 GENERAL
10.1. SUMMARY
A. This specification describes a three-phase, on-line, continuous operation, solid-state uninterruptible power
supply (UPS) with the option to run in parallel with identical units. The UPS shall operate as an active power
control system, working in conjunction with the building electrical system to provide power conditioning and
on-line power protection for the critical loads.
10.2. DESCRIPTION
A. The UPS shall consist of the following easy to repair modular rectifier/inverter sections and easy to install
internal and external modular battery units.
B. The UPS shall be provided with separate feeds for rectifier/inverter section and the static bypass switch.
C. Modes of operation: The UPS shall operate as an on-line system in the following modes:
vii. Normal: The inverter and the rectifier shall operate in an on-line manner to continuously regulate the
power to the critical load. The rectifier shall derive power from the AC input source and supply DC power
to float charge the battery.
viii. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the main
inverter without any switching. The inverter shall obtain its power from the battery. There shall be no
interruption in power to the critical load upon failure or restoration of the AC input source.
ix. Recharge: Upon restoration of the AC input source, the UPS shall simultaneously recharge the battery and
regulate the power to the critical load.
x. Static Bypass: The static bypass switch shall be used for transferring the critical load to input supply
without interruption. Automatic re-transfer to normal operation shall also be accomplished with no
interruption in power to the critical load. The static bypass switch shall be fully rated and shall be capable
of manual operation. The UPS shall be able to recharge the batteries while supplying full power to the load
via the static bypass switch.
xi. Internal maintenance bypass switch: The UPS shall be provided with an internal manual bypass switch for
supplying the load directly from the mains supply, while the UPS is taken out for maintenance. The switch
should be removable when the individual UPS unit has to run in parallel with other units.
xii. External Maintenance Bypass Panel (MBP): The external Maintenance Bypass Panel shall be used for
paralleling of multiple UPS units (optional for single UPS unit) to supply the load directly from the mains
supply, if the UPS system has to undergo maintenance or service. An UPS input, output, common output
and bypass breaker shall be housed in the same low-voltage assembly. The manual bypass breaker must be
monitored by each UPS via an auxiliary contact. The Maintenance Bypass Panel must be housed in a wall
mounted low-voltage assembly and painted in a black colour that complements the appearance of the UPS.
D. The UPS shall be provided with RS-232 signalling and WEB/SNMP integration. This system must provide a
means for logging and alarming of all monitored points plus email notification.
E. The UPS shall have nominal voltage of 3400/230V (adjustable for 3380/220V, 3415/240V), 50Hz,
L1,L2,L3,N,PE.
F. The UPS will be capable of paralleling up to max 4 like kVA and type UPS systems for capacity.
G. The UPS shall be compatible with all types of data centres, data rooms and facilities. Dedicated service to one
specific environment shall not be acceptable.
10.3. STANDARDS
10.4. CLASSIFICATION
10.5. SUBMITTALS
A. Proposal Submittals
B. Delivery Submittals
xi. Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of all systems.
xii. User manual, which includes operating instructions.
xiii. As built equipment drawings.
10.6. QUALIFICATIONS
A. Manufacturer experience: The manufacturer shall have a minimum of 20 years experience in the design,
manufacture, and testing of UPS and cooling systems.
B. ISO 9001 Certification: The manufacturer shall be ISO 9001 & 14001 certified. Certification assures that the
vendor’s quality control & environmental measures have been certified by an accredited registrar and meet
internationally recognized standards.
10.8. MANUFACTURER
A. Provide American Power Conversion: APC Smart-UPS VT system. No substitutes will be considered.
OR
B. American Power Conversion: APC Smart-UPS VT or approved equal. However, if a brand other than APC is
proposed, the decision of the Engineer shall be final and a “differentiation report” must be submitted. This
report shall address each paragraph of the specification individually and list any and all differences from what
is specified. If there are no differences, provide a report so stating. If, after installation, omitted differences are
found, the Contractor shall correct differences to the satisfaction of the Owner and Engineer or unsatisfactory
equipment shall be removed and equipment acceptable to the Owner and Engineer shall be installed at no
additional cost to the project.
Part 11 PRODUCT
A. GENERAL
x. The UPS shall be housed in a free standing enclosure. The enclosure shall be designed to blend into an IT
environment. The cabinet shall be equipped for fork truck lifting. The UPS cabinet shall be painted with
the manufacturer’s standard colour, black. All service and installation access shall be from the front and
top
xi. The UPS should be able to line up and match and bolt together with other similar kVA and type UPS’ to
have the appearance of one entity.
xii. The UPS shall be in a self contained cabinet and comprise 10kVA, 15kVA, 20kVA, 30kVA or 40kVA
power section; Bypass Static Switch; Battery for standard run time and interface LCD display all mounted
in a separate cabinet. The UPS shall permit user installable and removable battery units.
The power section shall be of the Double Conversion On-Line topology with power factor corrected input.
1. The UPS shall be sized for ______ kVA and ______ kW load at power factor 0.8.
2. The UPS battery shall be sized for ____ at a power factor of ____ for _____ minutes.
xiii. The UPS shall have a short circuit withstand capability of 30kA
B. SYSTEM INPUT
xli. Nominal Input voltage rating: 3×400/230V (adjustable for 3×380/220V or 3×415/240V)
xlii. Input Voltage range: 304-477V
xliii. Earthing principle: [TN-S] [TT] or [IT].
xliv. Input frequency: 40-70 Hz (auto sensing)
xlv. Input power factor: 0.98
xlvi. Magnetizing inrush current: NONE, if optional input isolating transformer is installed then 500% of
nominal input current for less than one cycle
xlvii. Input current distortion with no additional filters.
xlviii. < 5% THD at 100% load
xlix. Power walk-in/Soft-Start: Shall be linear from 0 to 100% of the load over a 15-second period
C. SYSTEM OUTPUT
D. COMPONENTS
xiii. Rectifier
37. Each UPS power module shall include an active power factor corrected, Insulated Gated Bipolar
Transistor (IGBT) rectifier.
38. DC buss voltage shall be ±192Vdc nominal.
39. The battery charging shall keep the DC bus float voltage of ±220v, ±1%
40. The DC buss voltage shall be compensated against temperature variations (Battery Temperature
Compensation) to always maintain optimal battery float charging voltage for temperature excursions
above or below 25°C. Temperature compensation rate shall be 320mV/°C for ambient temperatures >
20°C and 0mV/°C for ambient temperatures < 20°C.
41. DC ripple voltage shall be less than ±1% of nominal with no battery connected.
42. Input power factor shall be 0.98 lagging at 100% load with out the use of passive filters. Rectifier
shall employ electronic waveform control technology to maintain the current sinusoidal.
43. Pulse Width Modulation (PWM) current control shall be used. Digital Signal Processors (DSP) shall
be used for all monitoring and control tasks. Analogue control is not acceptable.
44. Reflected input current Total Harmonic Distortion (THD) shall not exceed 5% at 100% load.
45. Input voltage window: 304-477V.
46. Typical batteries recharge time per IEEE 485.
xiv. Batteries
22. Standard battery technology shall be Valve Regulated Lead Acid (VRLA).
23. Batteries shall be housed in the same rack as the power section. Batteries shall be modular on pull out
shelves for quick replacement and servicing.
24. Battery voltage shall be Battery Temperature Compensated as outlined in the rectifier section above.
25. End of discharge: ±160Vdc.
26. For longer runtimes, external battery frames in the same design should be offered.
27. Battery Charge Current Limit: The UPS shall be capable of limiting the energy sourced from the
mains for purposes of battery charging. As a default setting, the battery charge energy will be set to
100% of its nominal value. When signalled by a dry contact, (such as from an emergency generator)
the UPS shall be capable of limiting the battery charge energy taken from the mains. This shall take
place in user selectable increments of 75%, 50%, 25%, 10% and 0% of the nominal charge power.
The selection shall be made from the UPS front panel display/control unit.
28. The battery charging circuit shall remain active when in Static Bypass and in Normal Operation.
xv. Inverter
28. The inverter shall consist of fast switching IGBT power module.
29. Inverter shall be PWM controlled using DSP logic. Analogue control shall not be acceptable.
30. The inverter modules shall be rated for an output power factor at 0.8.
31. Nominal output voltage shall be 3×400/230V and adjustable for 3×380/220V or 3×415/240V, 50Hz,
L1,L2,L3,N,PE.
32. Efficiency of each module at full load: Not less than
80. 10kVA 94.7%
81. 15kVA 94.7%
82. 20kVA 94.7%
83. 30kVA 94.5%
84. 40kVA 94.8%
33. Output Voltage Total Harmonic Distortion at full load:
07/2016 edition p. 357
Smart UPS VT 3:1 or 3:3 – 10 to 40 kVA
Parallel UPS
14. The static switch shall consist of fully rated Silicon Controlled Rectifiers (SCRs). Part rated SCRs
with a wrap around contactor are not acceptable.
15. The static bypass switch shall automatically transfer the critical load to bypass input supply without
interruption after the logic senses one of the following conditions:
89. Inverter overload beyond rating.
90. Battery runtime expired and bypass available.
91. Inverter failure.
92. Fatal error in control system.
16. The static bypass switch shall automatically retransfer from bypass to the inverter, when one of the
following conditions occurs:
93. After an instantaneous overload-induced transfer has occurred and the load
current has returned to less than 100% of the system rating.
94. The inverter is active (on).
17. The static bypass switch shall be equipped with a manual means of transferring the load to bypass and
back to inverter.
18. If more than 10 transfers from and to inverter occur in a 10 minutes period, the load shall be locked on
static bypass. An alarm communicating this condition shall be annunciated.
E. MECHANICAL
iv. SUVT
2. The UPS power section, Static Bypass Switch, internal manual bypass switch and the VRLA batteries
shall be housed in a free standing enclosure in a matching black colour having the following
specifications:
Colour finish. Black
Dead front construction
Caster fitted for mobility. Levelling feet shall be supplied as standard.
The cable entry shall be from the bottom on the back of the UPS.
The SUVT UPS enclosure shall meet an ingress level of min. IP20.
v. UPS module dimensions: HeightWidthDepth
[Choose one, depending on UPS kVA and required backup time:]
SUVT10KH1B2 1490×352×928
SUVT10KH2B2 1490×352×928
SUVT10KH1B4 1490×523×928
SUVT10KH2B4 1490×523×928
SUVT10KH3B4 1490×523×928
SUVT10KH4B4 1490×523×928
SUVT15KH2B2 1490×352×928
SUVT15KH2B4 1490×523×928
SUVT15KH3B4 1490×523×928
SUVT15KH4B4 1490×523×928
SUVT20KH2B2 1490×352×928
SUVT20KH2B4 1490×523×928
SUVT20KH3B4 1490×523×928
SUVT20KH4B4 1490×523×928
SUVT30KH3B4 1490×523×928
SUVT30KH4B4 1490×523×928
SUVT40KH4B4 1490×523×928
96. On Battery When Yellow, this LED indicates the UPS is running from Battery power
97. Bypass When Yellow, this LED indicates the load is being supported by static
bypass/mechanical bypass
98. Fault When Red, this LED indicates there is a fault condition present in the UPS.
8. Push Button User Controls
99. Up Arrow
100. Down Arrow
101. Help Key
102. Escape Key
103. Enter Key
xxiv. Potential Free (Dry) Contacts
2. The following potential free contacts shall be available on an optional relay interface board:
104. Normal Operation
105. Battery Operation
106. Bypass Operation
107. Common Fault
108. Low Battery
109. UPS Off
xxv. For purposes of remote communications with the UPS the following shall be available and contained
within the UPS on a removable, “hot swappable” “smart slot” interface card:
9. RJ-45 Interface port for remote communications with a network via web browser or SNMP, or APC
InfraStruXure Manager.
10. Environmental monitoring feature, capable of locally monitoring temperature and humidity as well as
one additional generic set of user determined dry contacts capable of taking an input signal from any
APC or third party on/off signal, such as water detection, smoke detection, motion, or fire detection.
G. BATTERY
iv. The UPS battery shall be of modular construction made up of user replaceable, hot swappable, fused,
battery modules. Each battery module shall be monitored to determine the highest battery unit temperature
for use by the UPS battery diagnostic, and temperature compensated charger circuitry.
v. The battery blocks housed within each removable battery module shall be of the Valve Regulated Lead
Acid (VRLA) type.
Part 12 ACCESSORIES
A. EXTENDED RUNTIME (XR) OPTION
i. For purposes of extending the UPS battery runtime, external extended runtime options shall be
available. The extended runtime option shall be housed in “line up and match” type enclosures and
shall contain necessary hardware and cables to connect to the UPS, or between XR enclosures. Each
XR enclosure shall be equipped with removable, hot swappable, battery units housed in draw-out
cartridges.
ii. The extended runtime system shall have a 250 VDC rated, thermal magnetic trip moulded case circuit
breaker (MCCB). Each circuit breaker shall be equipped with shunt trip mechanisms and 1 NO/NC
auxiliary contacts. The circuit breakers are to be equipped as part of a line-up-and-match type battery
enclosure.
B. MAINTENANCE BYPASS PANEL (MBP)
i. A MBP should be offered as a standard option either for single module or multi module
configurations. The maintenance bypass panel shall provide power to the critical load bus from the
bypass source, during times where maintenance or service of the UPS system is required. The MBP
shall provide a mechanical means of complete isolation of the UPS system from the mains supply.
The MBP shall be constructed in a free-standing or wall-mounted IP20 enclosure unless otherwise
stated in this specification.
ii. As a minimum, the MBP shall contain the following features and accessories:
iii. Current limiting breakers of the appropriate size – limiting the short circuit level to max. Icc = 30 kA
for the system.
iv. Minimum 1 NO/NC auxiliary contact per unit in the parallel system for the purpose of relaying status
information of the manual maintenance bypass switch to the UPS.
v. In the case of parallel operation sufficient APC CAN bus PCB’s to provide adequate communications
of the MBP status to the UPS system parallel control system.
vi. CE marked according to at least EN/IEC60439.
vii. The MBP shall be made to Form 3b
viii. The MBP shall be made to IP2XC
C. PARALLEL OPERATION
i. For purposes of paralleling UPS units in the event of increased capacity or
redundancy, the UPS shall contain as a standard feature, the ability to parallel up to 4
modules. In this mode of operation the output voltage, output frequency, output
phase angle, and output impedance of each module shall operate in uniformity to
ensure correct load sharing. This control function shall not require any additional
footprint and shall be an integral function of each UPS.
ii. Multi-drop Bus Network: Communication between modules shall be connected in a
multi-drop bus network comprising two parallel redundant busses so that the removal
of any single cable shall not jeopardize the integrity of the parallel communication
system.
iii. Load Sharing: A load sharing circuit shall be incorporated into the parallel control
circuits to ensure that under no load conditions, no circulating current exists between
modules. This feature also allows each UPS to share equal amounts of the total
critical load bus. Load sharing communications shall be galvanically isolated for
purposes of fault tolerance between UPS modules. A UPS module's influence over
load sharing shall be inhibited in any mode where the UPS inverter is not supporting
its output bus.
B. SOFTWARE AND CONNECTIVITY
iii. The Ethernet Web/SNMP Adaptor shall allow one or more network management systems (NMS) to
monitor and manage the UPS in TCP/IP network environments. The management information base (MIB)
shall be provided in DOS and UNIX "tar" formats. The SNMP interface adaptor shall be connected to the
UPS via the RS232 serial port on the standard communication interface board.
iv. Unattended Shutdown
v. The UPS, in conjunction with a network interface card, shall be capable of gracefully shutting down one
or more operating systems during when the UPS is on reserve mode.
vi. The UPS shall also be capable of using an RS232 port to communicate by means of serial communications
to gracefully shut down one or more operating systems during an on battery situation.
D. SOFTWARE COMPATIBILITY
ii. The UPS manufacturer shall have available software to support graceful shutdown and or remote
monitoring for the following systems:
110. a. Microsoft Windows 95/98/XP
111. b. Microsoft Windows NT 4.0 SP6/2000
112. c. OS/2
113. d. Netware 3.2 – 5.1
114. e. MAC OS 9.04, 9.22, 10
115. g. Digital Unix/True 64
116. h. SGI 6.0-6.5
117. j. SCO UNIX
118. k. SVR4 2.3, 2.41
119. m. SCO Unix Ware 7.0 - 7.11
120. n. SUN Solaris 2.6-2.8
121. o. SUN OS 4.13, 4.14
122. p. IBM AIX 4.3x-4.33g, 5.1
123. q. HP-UX 9.x-11.i
Part 13 EXECUTION
If a factory assisted UPS start-up is requested, factory trained service personnel shall perform the
following inspections, test procedures, and on-site training:
i. Visual Inspection:
Inspect equipment for signs of damage.
Verify installation per manufacturer’s instructions.
Inspect cabinets for foreign objects.
Inspect Battery Units.
Inspect Power Module(s).
During the factory assisted start-up, operational training for site personnel shall include
key pad operation
LED indicators
start-up and shutdown procedures
Maintenance Bypass Panel operation
Battery breaker operation
Alarm information.
i. Worldwide service: The UPS manufacturer shall have a worldwide service organization available,
consisting of factory trained field service personnel to perform start-up, preventative maintenance, and
service of the UPS system and power equipment. The service organization shall offer 24 hours a day, 7
days a week, 365 days a year service support.
ii. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a
day, 7 days a week, and 365 days a year. The worldwide service organization shall be capable of
shipping parts within 4 working hours or on the next available flight, so that the parts may be delivered
to the customer site within 24 hours.
i. A complete offering of preventative and full service maintenance contracts for the UPS system and the
battery system shall be available. All contract work shall be performed by APC factory trained service
personnel.
4.4 TRAINING
i. UPS service training workshop: A UPS service training workshop shall be available from the UPS
manufacturer. The service training workshop shall include a combination of lecture and practical
instruction with hands-on laboratory sessions. The service training workshop shall include instruction
about safety procedures, UPS operational theory, sub-assembly identification and operation, system
controls and adjustment, preventative maintenance, and troubleshooting.
PART 1 – GENERAL
1.45 SUMMARY
A. Scope: This specification describes the operation and functionality of a continuous duty, solid-state, static
Uninterruptible Power Supply (UPS) hereafter referred to as the UPS.
C. Performance, Design, and Configurations: The UPS and associated equipment operates in conjunction
with a primary power supply and an output distribution system to provide quality uninterrupted power for
mission-critical, electronic equipment load.
1. This specification describes the performance, functionality, and design of the UPS Service Bypass
Panel, hereafter referred to as the SBP, the external Battery Systems, and connectivity solutions.
2. The UPS and associated equipment operates in conjunction with a primary power supply and an
output distribution system to provide quality uninterrupted power for a mission-critical, electronic
equipment load.
3. All programming and miscellaneous components for a fully operational system as described in this
guide specification are available as part of the UPS.
4. The UPS is available in the following configurations:
1.46 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The
publications are referred to in the text by the basic designation only. The edition/revision of the referenced
publications is the latest date as of the date of the Contract Documents, unless otherwise specified.
1.47 STANDARDS
A. Regulatory Compliance:
1. C-tick
2. CE
3. EN 50091-1
4. EN 50091-2
5. EN 55022 Class A
6. EN 55024
7. EN 60950
8. GOST
9. IEC 60950
10. VDE
A. Mechanical Design
1. The UPS weights and dimensions are:
2. The UPS cabinet can be coverted between Tower and Rack-Mount configurations.
B. System Characteristics:
1. System Capacity: The system is rated for .8 Pf output in the following frame sizes:
07/2016 edition p. 367
Symmetra LX 1:1 – 4 to 16 kVA
a. 8 kVA/ 5.6 kW - Can be configured with up to (3) 2.8 kW power modules for N+1.
b. 16 kVA/ 11.2 kW - Can be configured with up to (5) 2.8 kW power modules for N+1.
2. System AC-AC Efficiency: >89.7% at 100% load.
3. Input:
a. AC Input Nominal Voltage: 220/230/240 Vac 1:1 (configured for single-phase AC input and
output) or 380/400/415 Vac 3:1 (configured for 3-phase input and single-phase output).
b. AC Input Voltage Window: Full Load, 155-276 Vac for single phase input or 290-480 Vac for
three-phase input (while providing nominal charging to the battery system).
c. Input Frequency Range: 45-65 Hz
d. Input Power Factor: 0.98 lagging @ 1:1 (single-phase input and output) at 100% load; or 0.90
lagging @ 3:1 (three-phase input and single-phase output) at 100% load.
e. Input Current Distortion with No Additional Filters: < 5% at 100% load at 230 V.
4. UPS Output:
a. AC Output Nominal Output: User-selectable 220, 230 or 240 Vac L-N
b. Output Connections:
Output Connections: Tower and Rack-Mount UPS
c. Output Frequency:
1) On-Line (synchronized to mains if possible): 50 +/-3.0 Hz and 60 +/- 3.0 Hz auto-sense;
60 +/- 0.1 Hz; 50 +/- 0.1 Hz; 60 +/- 3.0 Hz; 50 +/- 3.0 Hz
2) On Battery: 50 or 60 Hz
3) In Bypass: 45 - 65 Hz (can be restricted to 47-53 or 57-63 Hz windows)
d. AC output voltage distortion: Maximum 5% @ 100% linear load, phase to neutral loads.
e. AC static output voltage regulation: +/- 3% for 100% linear or nonlinear load, phase to neutral loads.
f. Voltage Transient Response: +/- 5% maximum for 100% load step
g. Voltage Transient Recovery: <60 milliseconds
h. Output Voltage Harmonic Distortion:
1) <2% THD maximum and 1% single harmonic for a 100% linear load
2) <5% THD maximum for a 100% nonlinear load
i. Overload Rating:
1) Normal Operation (Online):
a) >130% for 4 seconds
b) 105% continuous
c) <130% continuous at N+1
2) Bypass Operation: 50 A continuous (8 kVA frame models) and 100 A continuous (16 kVA
frame models)
j. Output Power Factor Rating: 0.7
1.49 SUBMITTALS
A. Proposal Submittals:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
4. System single-line operation diagram.
5. Installation information, including weights and dimensions.
6. Information about terminal locations for power and control connections.
B. Delivery Submittals:
1. Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of UPS.
2. User manual, which includes operating instructions.
A. Environmental Requirements: Do not install solid state UPS until space is enclosed and weatherproof,
wet work in space is completed and nominally dry, work above ceilings is completed, and ambient
temperature and humidity conditions are and will be continuously maintained at values near those
indicated for final occupancy.
1. The UPS is capable of withstanding any combination of the following environmental conditions in
which it must operate without mechanical or electrical damage or without degradation of operating
characteristics.
a. Storage Ambient Temperature: -15°C to 45°C (5°F to 113°F)
b. Operating Ambient Temperature: 0C to 40C (32F to 104F). 25C (77F) is ideal for most
battery types.
c. Relative Humidity: 0% to 95% non-condensing.
d. Altitude:
1) Storage Altitude: 15,000 meters (50,000 feet) above sea level
2) Operating Altitude: Maximum installation with no derating of the UPS output is 3000 meters
(10,000 feet) above sea level.
e. Audible Noise: 62 dBA at 1 meter from the surface of the unit.
1.51 WARRANTY
A. Limited Warranty: American Power Conversion (APC) warrants the UPS to be free from defects in materials and
workmanship for a period of two years from the date of purchase,
1. Warranty Limitations:
a. The obligation of APC under this warranty is limited to repairing or replacing, at its own sole option, any
defective product.
b. This warranty does not apply to equipment that has been damaged by accident, negligence, or
misapplication or has been altered or modified in any way.
c. This warranty applies only to the original purchaser who must have properly registered the product
within 10 days of purchase.
d. EXCEPT AS PROVIDED HEREIN, AMERICAN POWER CONVERSION MAKES NO
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit
limitation or exclusion of implied warranties; therefore, the aforesaid limitation(s) or exclusion(s) may
not apply to the purchaser.
PART 2 – PRODUCTS
2.37 MANUFACTURERS
A. Basis of Design: Products specified are Symmetra LX Uninterruptible Power Supply as manufactured by
APC by Schneider Electric and as listed on page 2 of this specification. Items specified are to establish a
standard of quality for design, function, materials, and appearance. Equivalent products by other
manufacturers are acceptable. The Architect/Engineer will be the sole judge of the basis of what is
equivalent.
A. Normal: The input converter and output inverter operate in an on-line manner to regulate power
continuously to the critical load. The input and output converters are capable of full battery recharge while
simultaneously providing regulated power to the load for all line and load conditions within the range of the
UPS specifications.
B. Battery: Upon failure of the AC input source, the critical load continues being supplied by the output
inverter, which derives its power from the battery system. There is no interruption in power to the critical
load during both transfers to battery operation and retransfers from battery to normal operation.
C. Recharge: Upon restoration of the AC input source, the input converter and output inverter
simultaneously recharge the battery and provide regulated power to the critical load.
D. Automatic Bypass: The automatic bypass is used to provide transfer of critical load from the Inverter
output to the bypass source. In an emergency, this transfer is an automatic function.
E. Manual Bypass: The system is equipped with an internal make-before-break two-pole switch to isolate
the UPS electrically from the input and output during preventive maintenance, module upgrades, or limited
frame service. The manual bypass is also considered a partial ―wrap-around‖ bypass, configured to wrap
around the power modules (rectifier, battery charger, inverter) and battery modules in the same manner as
the automatic bypass while still supplying surge and EMI filtering and overcurrent protection. There is a
positional sensor supplied to alert users that the UPS is in manual bypass.
F. External Service Bypass Panel (SBP): The maintenance service bypass cabinet provides power to the
critical load bus from the bypass source, during times when maintenance or service of the UPS frame is
required or when removal of the frame is desired. The SBP provides a mechanical means of complete
isolation of the UPS from the electrical wiring of the installation. The SBP is constructed in a freestanding,
rack-mounted or wall-mounted enclosure unless otherwise stated in this specification. It is designed for
either three phase input or single phase input with a ―no-break‖ transfer between bypass and UPS power.
G. Charging: Upon restoration of the AC input source, the UPS simultaneously recharges the battery and
provides regulated power to the critical load.
1. The battery charging shall keep the DC bus float voltage of +/137v, +/-1%.
2. The intelligent battery management system contains a temperature monitoring circuit that regulates
the battery charging current so as to optimize battery life.
3. The battery charging circuit remains active when in bypass and online states.
H. Bypass: As part of the UPS, a system automatic bypass switch is provided. The system automatic
bypass provides a break <11 ms transfer of the critical load from the Inverter output to the automatic
07/2016 edition p. 370
Symmetra LX 1:1 – 4 to 16 kVA
bypass input source during times when maintenance is required or when the inverter cannot support the
critical bus. Such times may be due to prolonged or severe overloads, or UPS failure. The additional
manual bypass switch has a no break transfer of critical loads from Inverter output to the manual bypass
switch, which will correspondingly engage the automatic bypass switch, driving it into bypass position. The
UPS will constantly monitor the output current, as well as the bypass source voltage, and inhibit potentially
unsuccessful transfers to automatic bypass from taking place. The design of the automatic bypass switch
power path consists of a heavy duty electromechanical bypass contactor with a continuous duty rating up
to 100 A.
1. Automatic Transfers: An automatic transfer of load to bypass takes place whenever the load on the
critical bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from
bypass back to normal operation take place when the overload condition is removed from the critical
bus output of the system. Automatic transfers of load to bypass also take place if for any reason the
UPS cannot support the critical bus.
2. Manual Transfers: Manually initiated transfers to and from bypass are initiated through the UPS
display interface or by engaging the manual bypass switch on the front of the unit.
3. Overloads: The automatic bypass is rated for and capable of handling overloads equal to or less
than 100 A continuously. For instantaneous overloads caused by inrush current from magnetic
devices or from short-circuit conditions, the automatic bypass is capable of sustaining overloads of
1000% of the continuous rating system capacity for sub-cycle fault clearing.
4. Modular: The automatic bypass switch is of a modular design and easily field-replaceable by
certified technicians.
A. General: The input power converters of the system are housed within the parallel connected, removable power
modules. The converters constantly control the power imported from the mains input of the system to provide the
necessary UPS power for precise regulation of the DC bus voltage, battery charging, and Main Inverter-regulated
output power.
B. Input Current Total Harmonic Distortion: When configured for single phase AC input, the input current
THDI will be held to 7% or less at full system load, while providing conditioned power to the critical load
bus and charging the batteries under steady-state operating conditions. This is true while the UPS is
supporting loads of both a linear or nonlinear type. This will be accomplished with no additional filters,
magnetic devices, or other components.
.
C. Input Current Limit:
1. The input converter controls and limits the input current draw from utility to 150% of the UPS output.
During conditions where input current limit is active, the UPS is able to support 100% load, charge batteries
at 10% of the UPS output rating, and provide voltage regulation with mains deviation of up to +/-20% of the
nominal input voltage.
2. In cases where the source voltage to the UPS is nominal and the applied UPS load is equal to or less than
100% of UPS capacity, input current will not exceed 130% of UPS output current, while providing full
battery recharge power and importing necessary power for system losses.
D. Redundancy: The UPS is configured with redundant input converters, each with semiconductor fusing,
and logic-controlled contactors to remove a failed module from the input bus.
E. Charging:
1. The battery charging will keep the DC bus float voltage of +/137v, +/-1%.
2. The battery charging circuit contains a temperature monitoring circuit, which regulates the battery
charging current to optimize battery life.
3. The battery charging circuit remains active when in automatic bypass and in normal operation.
A. General: The UPS output inverter constantly recreates the UPS output voltage waveform by converting
the DC bus voltage to AC voltage through a set of IGBT-driven bidirectional power converters. In both
normal operation and battery operation, the output inverters create an output voltage independent of the
mains input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages will
not affect the amplitude or sinusoidal nature of the recreated output voltage sine wave of the output
inverters.
B. Overload Capability: The output power converters are capable of 200% for short-circuit clearing. Steady-
state overload conditions of up to 130% of system capacity (N+1) will be sustained by the inverter
continuously in normal and battery operation. If overloads persist past the outlined limitation, the critical
load will be switched to the automatic bypass output of the UPS, which is based upon the rating of 50 A (8
kVA frame models) and 100 A (16 kVA frame models).
C. Output Contactor: The output power stage (inverter) is equipped with an output mechanical contactor to
provide physical isolation of the inverter from the critical bus. With this feature a failed inverter will be
removed from the critical bus.
D. Battery Protection: The inverter is provided with monitoring and control circuits to limit the level of
discharge on the battery system.
E. Redundancy: The UPS is configured with redundant output inverters, each with semiconductor fusing,
and logic-controlled relays to remove a failed component from the critical bus.
A. Control Logic: The UPS is controlled by two fully redundant, user-replaceable, hot-swappable
intelligence modules. These modules have separate, optically-isolated, communication paths to the
power modules and the automatic bypass contactor. Logic power for the control modules is derived
from internal regulated power supplies, each having a separate AC and DC input and output. The
communication of the control modules is of Inter IC Communication (IIC).
B. Display Unit: A microprocessor-controlled display unit is located on a hinged door in the front of the
system. The display unit consists of an alphanumeric display with backlight, an alarm LED, and a
keypad consisting of pushbutton switches.
C. Metered Data: The following metered data is available on the alphanumeric display:
1. Year, month, day, hour, minute, and second of occurring events
2. Source Input Voltage
3. Output AC voltage
4. Output AC current
5. Input Frequency
6. Battery voltage
7. Internal temperature
D. Event log: The display unit allows the user to display a time- and date-stamped log of the 64 most
recent status and alarm events.
E. Alarms: The display unit allows the user to display a log of all active alarms. The following minimum set
of alarm conditions is available:
1. Input Frequency outside configured range
2. AC adequate for UPS but not for Bypass
3. Low/No AC input, startup on battery
4. Intelligence Module inserted
5. Intelligence Module removed
6. Redundant Intelligence Module inserted
7. Redundant Intelligence Module removed
8. Number of Batteries changed since last ON
9. Number of Power Modules changed since last ON
10. Number of Batteries increased
11. Number of Batteries decreased
12. Number of Power Modules increased
13. Number of Power Modules decreased
14. Redundancy Restored
15. Need Battery Replacement
16. The Redundant Intelligence Module is in control
17. UPS Fault
18. On Battery
07/2016 edition p. 372
Symmetra LX 1:1 – 4 to 16 kVA
F. Controls: The following controls or programming functions are accomplished by use of the display unit.
Pushbutton membrane switches facilitate these operations.
1. Silence audible Alarm
2. Display or set the date and time
3. Enable or disable the automatic restart feature
4. Transfer critical load to and from bypass
5. Test battery condition on demand
6. Set intervals for automatic battery tests
7. Adjust set points for different alarms
8. Program the parameters for remote shutdown.
G. Potential Free (Dry) Contacts: The following potential free contacts are available on an optional relay
interface board:
1. Normal Operation
2. Battery Operation
3. Bypass Operation
4. Common Fault
5. Low Battery
6. UPS Off
2.42 BATTERY
A. The UPS battery is of modular construction made up of user-replaceable, hot-swappable, fused battery
modules. Each battery module shall be monitored for voltage and temperature for use by the UPS battery
diagnostic and battery charger circuitry
C. The UPS incorporates a battery management system to continuously monitor the health of each
removable battery module as well as external battery modules installed in extended run battery cabinets.
This system notifies the user if a failed or weak battery module is found.
D. Additional battery modules may be added to increase runtime by utilizing up to seven extended run battery
cabinets. These cabinets will be hot-pluggable, allowing for easy and quick installation without the need
for electrical wiring, electrician, or powering down of the UPS. The battery modules are monitored by each
individual frame and this information passed upstream to the main intelligence modules.
E. Battery modules have an embedded EEprom that supplies the serial number as well as some diagnostic
information to the user to help in the local, network, or out-of-band management of these modules.
F. Each UPS Battery Module has a built-in DC disconnect switch for transportation and to disconnect the
battery module completely from the internal bus while installed in the UPS system.
PART 3 – ACCESSORIES
A. The service bypass panel provides power to the critical load from the bypass source, during times where
maintenance or service of the UPS is required. The SBP provides a mechanical means of complete
isolation of the UPS from the electrical wiring of the installation. The SBP is constructed in a free-standing,
rack-mounted or wall-mounted enclosure unless otherwise stated in this specification.
A. The input and output terminal connections are a removable tray for easy electrical connection.
A. Network Management Card: The Network Management Card 2 with Environmental Monitoring
(AP9631) allows one or more network management systems (NMSs) to monitor and manage the UPS in
TCP/IP network environments. The management information base (MIB) is provided in DOS and UNIX
"tar" formats.
B. Unattended Shutdown: The UPS, in conjunction with the Network Management Card, is capable of
gracefully shutting down one or more operating systems during the time when the UPS is on battery
mode. The UPS is also capable of using an RS232 port to communicate with the host computer by
means of serial communications to gracefully shut down one or more operating systems during an on-
battery situation.
A. PowerChute Network Shutdown: This software is provided with the pre-installed Network Management
Card 2 with Environmental Monitoring (AP9631). It is compatible with the following operating systems.
1. IBM® AIX
2. HP/UX
3. Linux
4. Mac OS X
5. Novell NetWare
6. Solaris
7. Windows® 2003
8. Windows® 2008
9. Windows® 7
10. Windows® Vista
11. Windows® XP
07/2016 edition p. 374
Symmetra LX 1:1 – 4 to 16 kVA
B. StruxureWareTM management software: All Symmetra LX Rack-Mount models are also certified for
use with StruxureWare management software. Any of the following products can be purchased as an
option:
1. StruxureWare Central Basic (AP9465)
2. StruxureWare Central Standard (AP9470)
3. StruxureWare Central Enterprise (AP9475)
4. StruxureWare Central Standard Management Pack (AP9480)
5. StruxureWare Central Basic Management Pack (AP9482)
6. StruxureWare Central Enterprise Management Pack (AP9485)
PART 4 – EXECUTION
If a factory-assisted UPS start-up is requested, factory-trained service personnel will perform the following
inspections, test procedures, and on-site training.
B. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturer’s instructions.
3. Inspect cabinets for foreign objects.
4. Inspect battery modules.
5. Inspect power modules.
C. Mechanical Inspection:
1. Check all UPS and external service bypass panel internal power wiring connections.
2. Check all UPS and external service bypass panel terminal screws, nuts, and/or spade lugs for
tightness.
D. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct UPS control wiring and terminations.
3. Verify voltage of all battery modules.
4. Verify that neutral and ground conductors are properly landed.
5. Inspect external service bypass panel for proper terminations.
E. Site Testing:
1. Ensure proper system start-up.
2. Verify proper firmware control functions.
3. Verify proper firmware bypass operation.
4. Verify proper bypass switch operation (where applicable).
5. Verify proper inverter operation and regulation circuits.
6. Simulate utility power failure.
7. Verify proper charger operation.
8. Document, sign, and date all test results.
F. On-Site Operational Training: During the factory assisted start-up, operational training for site
personnel includes key pad operation, LED indicators, startup and shutdown procedures, maintenance
bypass and AC disconnect operation, and alarm information.
B. Maintenance: A complete offering of preventive and full service maintenance contracts for the UPS
system and battery system are available from APC by Schneider Electric. Schneider Electric factory-
trained service personnel perform the contract work.
END OF GUIDE SPECIFICATION
Schneider Electric
Symmetra PX 48kW
16-48 kW, 3x400/230V Solutions
Uninterruptible Power System
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.1 SUMMARY
A. This specification describes the operation and functionality of a continuous duty, three-phase, solid-state,
static Uninterruptible Power System (UPS) hereafter referred to as the UPS. The UPS shall utilize rack-
mounted redundant, scalable array architecture. The system power train shall be comprised of
swappable/trained user-replaceable 16 kVA/16 kW power modules, which shall operate in parallel. Each
16 kVA/16 kW power module contains a full rated input rectifier/boost converter (hereafter referred to as
Input Converter), full rated output inverter, and battery charging circuit. The system shall also comprise of
a continuous duty swappable bypass static switch module, swappable/trained user-replaceable battery
modules, redundant control modules, redundant logic power supplies, and LCD interface display. All of
the above system components are housed in a standard, 600 mm wide, 1070 mm deep, and 2000 mm
high equipment rack.
B. In addition, this specification describes the performance, functionality, and design of the Maintenance
Bypass Panel, Power Distribution board and extended Runtime cabinet, the Battery System, and
connectivity solutions.
C. The UPS and associated equipment shall operate in conjunction with a primary power supply and an
output distribution system to provide quality uninterrupted power for mission critical, electronic equipment
load.
D. All programming and miscellaneous components for a fully operational system as described in this
specification shall be available as part of the UPS.
1.2 SUBMITTALS
A. Proposal submittals:
1. As bid system bill of materials.
2. Product catalogue sheets or equipment brochures.
3. Product guide specifications.
4. System single-line operation diagram.
5. Installation information, including weights and dimensions.
6. Information about terminal locations for power and control connections.
7. Drawings for requested optional accessories.
B. Delivery Submittals:
1. Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of UPS.
2. User manual, which includes operating instructions.
3. As built equipment drawings for the standard solution.
PART 2 - PRODUCTS
A. The UPS shall be sized for _____ kVA and _____ kW load.
B. The UPS battery shall be sized for _____ at a Power Factor of_____ for _____ minutes.
C. Short Circuit Withstand Rating: 30 kA Symmetrical with gL/gG fuse in front of system.
A. System Capacity: The system shall be rated for full kW output in the following frame sizes:
1. 48 kVA/kW - Can be configured with up to 3 power modules 16 kW for no fault tolerance.
B. Input:
1. AC Input Nominal Voltage: 3x380 V/220 V, 3x400 V/230 V or 3x415 V/240 V with L1,L2,L3,N, PE
2. AC Input Voltage Window: 340 - 477 at 100% load and 200 - 477 at 50% load
3. Maximum Frequency Range: 40-70Hz (autosensing)
4. Input Power Factor: > .99 at load greater than 25%.
5. Input Current Distortion with no additional filters:.< 5% at 100% load
6. Soft-Start: Shall be linear from 0-100% input current and shall not exhibit inrush. This shall take place
over a 10 seconds time period
C. Battery:
1. Nominal Battery voltage: +/-192 VDC (2×96 cells at 2 V)
2. Float voltage: +/-218 VDC (2×96 cells at 2.27 V)
3. End of discharge voltage (full load): +/-154 VDC (2×96 cells at 1.6 V)
4. End of discharge voltage (no load): +/-168 VDC (2×96 cells at 1.75 V)
5. Battery Design Life: 5-8 years
6. Battery Service Life: 3-5 years
D. Battery Charging
1. 10% of output power at low input voltage and 100% load.
2. 20% of output power at nominal voltage and 100% load (optional).
E. UPS Output:
1. AC Output Nominal Output: 3x380 V/220 V, 3x400 V/230 V or 3x415 V/240 V with L1, L2, L3, N, PE
2. Output frequency regulation: Frequency is synchronized to bypass input when available over the
standard range of 47 to 53 Hz. Optional +/-0.1 Hz and
+/-10 Hz setting from front panel.
3. At no bypass input present output frequency is 50 Hz.
4. AC Output Voltage Regulation: +/- 1%. For 100% linear load
+/- 3% for 100% non-linear load.
5. Voltage Transient Response: +/- 5% maximum for 100% load step
6. Voltage Transient Recovery within <50 milliseconds
7. Output Voltage Harmonic Distortion:
i. <2% THD maximum for a 100% linear load
ii. <5% THD maximum for a 100% non-linear load as defined by EN50091-3/IEC 62040-3
8. Overload Rating:
i. Normal and battery Operation:
a. 150% for 60 seconds in normal and battery operation
b. 125% for 10 minutes in normal and battery operation
ii. Bypass Operation:
a. 125% continuous
b. 1000% for 100 milliseconds
9. System AC-AC Efficiency: >95% at 35 - 100% load
10. Output Power Factor Rating: For loads exhibiting a power factor of 0.5 leading to 0.5 lagging no
derating of the UPS shall be required.
A. Normal operation: The input converter and output inverter shall operate in an on-line manner to
continuously regulate power to the critical load. The input and output converters shall be capable of full
battery recharge while simultaneously providing regulated power to the load for all line and load conditions
within the range of the UPS specifications.
B. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the output
inverter, which shall derive its power from the battery system. There shall be no interruption in power to
the critical load during both transfers to battery operation and retransfers from battery to normal operation.
C. Recharge: Upon restoration of the AC input source, the input converter and output inverter shall
simultaneously recharge the battery and provide regulated power to the critical load.
D. Static Bypass: The static bypass shall be used to provide transfer of critical load from the Inverter output
to the bypass source. This transfer, along with its retransfer, shall take place with no power interruption to
the critical load. In the event of an emergency, this transfer shall be an automatic function.
E. Maintenance Bypass: The system shall be equipped with a Maintenance Bypass Panel (MBP) used to
electrically isolate the UPS and supply the load directly from the mains supply, if the UPS system has to
undergo maintenance or service.
2. Input Current Total Harmonic Distortion: The input current THDI shall be held to 5% or less at full
system, while providing conditioned power to the critical load bus, and charging the batteries under
steady-state operating conditions. This shall be true while supporting loads of both a linear or non-
linear type. This shall be accomplished with no additional filters, magnetic devices, or other
components.
3. Soft-Start Operation: As a standard feature, the UPS shall contain soft-start functionality, capable of
limiting the input current from 0-100% of the nominal input over a default 10 seconds period, when
returning to the AC utility source from battery operation. The change in current over the change in
time shall take place in a linear manner throughout the entire operation. (di/dt= constant)
4. Magnetization Inrush Current: The UPS shall exhibit 0 inrush current as a standard product.
6. Charging
i. The battery charging circuit shall contain a temperature compensation circuit, which will regulate
the battery charging to optimize battery life.
ii. The battery charging circuit shall remain active when in requested Static Bypass and in Normal
Operation.
iii. Back-feed Protection: The above-mentioned logic controlled contactor also provides the back-
feed protection.
B. Output inverter
1. The UPS output inverter shall constantly recreate the UPS output voltage waveform by converting the
DC bus voltage to AC voltage through a set of IGBT driven bi-directional power converters. In both
normal operation and battery operation, the output inverters shall create an output voltage
independent of the mains input voltage. Input voltage anomalies such as brown-outs, spikes, surges,
sags, and outages shall not affect the amplitude or sinusoidal nature of the recreated output voltage
sine wave of the output inverters.
C. Static bypass:
1. As part of the UPS, a system static bypass switch shall be provided. The system static bypass shall
provide no break transfer of the critical load from the Inverter output to the static bypass input source
during times where maintenance is required, or the inverter cannot support the critical bus. Such
times may be due to prolonged or severe overloads, or UPS failure. The UPS and static bypass
switch shall constantly monitor the auxiliary contacts of their respective circuit breakers, as well as the
bypass source voltage, and inhibit potentially unsuccessful transfers to static bypass from taking
place.
2. The design of the static switch power path shall consist of Silicon Controlled Rectifiers (SCR) with a
continuous duty rating of 125% of the UPS output rating.
3. Automatic Transfers: An automatic transfer of load to static bypass shall take place whenever the load
on the critical bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from
static bypass back to normal operation shall take place when the overload condition is removed from
the critical bus output of the system. Automatic transfers of load to static bypass shall also take place
if for any reason the UPS cannot support the critical bus.
4. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through the
UPS display interface.
5. Overloads: The static bypass shall be rated and capable of handling overloads equal to or less than
125% of the rated system output continuously. For instantaneous overloads caused by inrush current
from magnetic devices, or short circuit conditions, the static bypass shall be capable of sustaining
overloads of 1000% of system capacity for periods of up to 100 milliseconds.
7. System Protection: As a requirement, back-feed protection in the static bypass circuit shall also be
incorporated in the system design. To achieve back-feed protection, a mechanical contactor in series
with the bypass SCR(s) shall be controlled by the UPS/static switch, to open immediately upon
sensing a condition where back-feeding of the static switch by any source connected to the critical
output bus of the system is occurring. One such condition could be a result of a shorted SCR.
B. Operating Ambient Temperature: 0 ºC to 40 ºC. (25 ºC is ideal for most battery types).
D. Altitude: Maximum installation with no derating of the UPS output shall be 1000 m above sea level.
1. 1000 m: 100% load
2. 1500 m: 95% load
3. 2000 m: 91% load
4. 2500 m: 86% load
5. 3000 m: 82% load
2.6 BATTERY
A. The UPS battery shall be of modular construction made up of trained user-replaceable, swappable, fused,
battery modules. Each battery module shall be monitored for voltage and temperature for use by the UPS
battery diagnostic, and temperature compensated charger circuitry.
B. The battery block housed within each removable battery module shall be of the Valve Regulated Lead
Acid (VRLA) type.
C. The UPS shall incorporate a battery management system to continuously monitor the health of each
removable battery module. This system shall notify the user in the event that a failed or weak battery
module is found.
B. Display Unit: A microprocessor controlled display unit shall be located on a hinged door in the front of the
system. The display shall consist of an alphanumeric display with backlight, four LEDs for quick status
overview, and a keypad consisting of pushbutton switches.
C. Metered Data: The following metered data, shall be available on the alphanumeric display:
D.
1. Year, Month, Day, Hour, Minute, Second of occurring events
2. Source Input Voltage
3. Output AC voltage
4. Output AC current
5. Input Frequency
6. Battery voltage
E. Event log: The display unit shall allow the user to display a time and date stamped log of the most recent
status and alarm events.
F. Alarms: The display unit shall allow the user to display a log of all active alarms. The following minimum
set of alarm conditions shall be available:
1. Input Frequency outside configured range
2. AC adequate for UPS but not for Bypass
3. Low/No AC input, startup on battery
4. Intelligence Module inserted
5. Intelligence Module removed
6. Redundant Intelligence Module inserted
7. Redundant Intelligence Module removed
8. Number of Batteries changed since last ON
9. Number of Power Modules changed since last ON
10. Number of Batteries increased
11. Number of Batteries decreased
07/2016 edition p. 382
Symmetra PX 3:3 – 48 kW
G. Controls: The following controls or programming functions shall be accomplished by use of the display
unit. Pushbutton membrane switches shall facilitate these operations.
1. Silence audible Alarm
2. Display or set the date and time
3. Enable or disable the automatic restart feature
4. Transfer critical load to and from static bypass
5. Test battery condition on demand
6. Set intervals for automatic battery tests
7. Adjust set points for different alarms
8. Program the parameters for remote shutdown.
H. Potential Free (Dry) Contacts: The following potential free contacts shall be available on an optional relay
interface board:
1. Normal Operation
2. Battery Operation
3. Bypass Operation
4. Common Fault
5. Low Battery
6. UPS Off
I. Communication Interface Board: A communication interface board shall provide the following
communication port:
1. RS232 Serial Port #1: Enables local access to the UPS for management and monitoring, and provides
UPS data and simple signaling support.
A. Network Adaptor: The Network Management Card shall allow one or more network management systems
(NMS) to monitor and manage the UPS in TCP/IP network environments. The management information
base (MIB) shall be provided in DOS and UNIX "tar" formats.
B. Unattended Shutdown
1. The UPS, in conjunction with the network adaptor, shall be capable of gracefully shutting down one or
more operating systems.
2.9 ACCESSORIES
A. Battery disconnect breaker: Each UPS system shall have a 250 A 500 VDC rated, thermal magnetic trip
molded case circuit breaker. Each circuit breaker shall be equipped a shunt trip mechanism and 1A/1B
auxiliary contacts (1 AUX contact for the internal DC circuit breaker). The circuit breakers are to be
located within the UPS enclosure or as part of a line-up-and-match type battery cabinet.
B. Maintenance bypass: The maintenance bypass shall provide power to the critical load bus from the
bypass source, during times where maintenance or service of the UPS is required.
100 A gL/gG fuse must be in front of the Mains input and for dual mains an 80A gL fuse on the bypass
input must be installed.
C. Maintenance bypass panel (MBP): The maintenance bypass panel is to be housed within the same UPS
cabinet shall enable the UPS system to be transferred to a maintenance bypass mode and to be isolated
for essential maintenance. The maintenance bypass panel to contain protection of all UPS/external static-
switch feeder and outgoing busbars and all necessary ACB/isolating switch interlocking to allow fail-safe
start-up, shutdown and transfer to maintenance bypass.
2. ELECTRICAL: The PDU functionality is contained within the same frame as the UPS, all in a standard
600 mm IT equipment rack.
The PDU shall contain at least (1) 3-phase distribution panel standard. The panel shall be fed by the
output of the 3-phase Symmetra modular UPS system and shall be shall be rated for 3-phase 3x380
V/220 V, 3x400V/230 V or 3x415 V/240 V, L1,L2,L3,N, PE, 50 Hz. The PDU should be populated with
standard modular distribution breakers either as 1p (18) or 3p (6) or with RCD breakers either as 1p
(9) or 3p (3).
The panel should have Input and Output distribution from the top and power cables shall be provided
by the UPS vendor connecting the distribution breakers cited above to, Schneider Electric supplied
equipment rack. Each cable shall include an IEC-309 plug that connects to a rack PDU (outlet strip).
The layout of the IT room equipment racks shall determine power cable length.
E. StruxureWare Data Center Expert: A centralized infrastructure management platform, hereafter referred to
as Data Center Expert, shall be sold separately and shall be available for purposes of complete system
monitoring and management of all components outlined in this specification used as a single solution for
small IT or part of the StruxureWare software stack providing data to systems such as Data Center
Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5
cable and a switch supplied by the user. This switch shall relay information to Data Center Expert,
which in turn shall allow access to this information via the user’s public network via a single IP
address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status
parameters, voltage and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable
thresholds for alarm notification. With this feature, Data Center Expert can notify clients of reaching
thresholds for PDU capacity, or branch circuit breaker capacity. Other custom programmable alarm
points for non-Schneider Electric products shall also be available via dry contact input signal.
07/2016 edition p. 384
Symmetra PX 3:3 – 48 kW
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other Schneider
Electric devices that are connected to the client’s public network.
PART 3 - EXECUTION
B. Simple Network Management Protocol (SNMP): Remote UPS Monitoring shall be possible through a
standard MIB II compliant platform.
A. Standards: All equipment shall be designed and built in accordance with accepted engineering practice
and applicable international standards, in particular the standards listed below:
1. 89/336/EEC
2. 73/23EEC
3. EN/IEC62040-1-1, EN/IEC/UL60950-1
4. EN50091-2/IEC62040-2 (class A), FCC15A
5. EN/IEC62040-3 (VFI-SS-111)
6. IEC62040-2/EN/IEC 61000-4-2 level 3, performance criteria B
7. IEC62040-2/EN/IEC 61000-4-4 level 2, performance criteria A
8. IEC62040-2/EN/IEC 61000-4-3 level 2, performance criteria A
9. IEC62040-2/EN/IEC 61000-4-5 Level 3, performance criteria A
A. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturer’s instructions.
i. Inspect cabinets for foreign objects.
ii. Inspect Battery Units.
iii. Inspect Power Modules.
B. Mechanical Inspection:
1. Check all UPS and external maintenance bypass cabinet internal control wiring connections.
2. Check all UPS and external maintenance bypass cabinet internal power wiring connections.
3. Check all UPS and external maintenance bypass cabinet terminal screws, nuts, and/or spade lugs for
tightness.
C. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct phase rotation of all mains connections.
3. Verify correct UPS control wiring and terminations.
4. Verify voltage of all battery modules.
07/2016 edition p. 385
Symmetra PX 3:3 – 48 kW
D. Site Testing:
1. Ensure proper system start-up.
2. Verify proper firmware control functions.
3. Verify proper firmware bypass operation.
4. Verify proper maintenance bypass switch operation.
5. Verify system set points.
6. Verify proper inverter operation and regulation circuits.
7. Simulate utility power failure.
8. Verify proper charger operation.
9. Document, sign, and date all test results.
E. On-Site Operational Training: During the factory assisted start-up, operational training for site personnel
shall include key pad operation, LED indicators, start-up and shutdown procedures, maintenance bypass
and AC disconnect operation, and alarm information
A. Worldwide service: The UPS manufacturer shall have a worldwide service organization. Available,
consisting of factory trained field service personnel to perform start-up, preventative maintenance, and
service of the UPS system and power equipment. The service organization shall offer 24 hours a day, 7
days a week, and 365 days a year service support.
B. Replacement parts: Parts shall be available through the worldwide service organization: 24 hours a day, 7
days a week, and 365 days a year. The worldwide service organization shall be capable of shipping parts
within 4 working hours or on the next available flight, so that the parts may be delivered to the customer
site within 24 hours.
C. Maintenance contracts: A complete offering of preventative and full service maintenance contracts for the
UPS system and the battery system shall be available. All contract work shall be performed by Schneider
Electric factory trained service personnel.
END OF SECTION
Schneider Electric
Symmetra PX
Uninterruptible Power Supply
Guide Specifications
96/160 kW
Uninterruptible Power System
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.7 SUMMARY
A. This specification describes the operation and functionality of a continuous duty, three-phase, solid-state,
static Uninterruptible Power System (UPS) hereafter referred to as the UPS. The UPS shall utilize a rack-
mounted redundant, scalable array architecture. The system power train shall be comprised of
swappable/trained-user replaceable 16 kVA/16 kW power modules, which shall operate in parallel. Each 16
kVA/16 kW power module contains a full rated input rectifier/boost converter (hereafter referred to as Input
Converter), full rated output inverter, and battery charging circuit. The system shall also comprise of a user-
replaceable continuous duty swappable bypass static switch module, swappable/trained-user replaceable
battery modules, redundant control modules, redundant logic power supplies, and LCD interface display. All of
the above system components are housed in a standard, 600 mm wide, 1070 mm deep, and 2000 mm high
equipment rack.
B. In addition, this specification describes the performance, functionality, and design of the Maintenance Bypass,
Power Distribution and extended Runtime cabinet, hereafter referred to as the PDU-XR, the Battery System,
and connectivity solutions.
C. The UPS and associated equipment shall operate in conjunction with a primary power supply and an output
distribution system to provide quality uninterrupted power for mission critical, electronic equipment load.
D. All programming and miscellaneous components for a fully operational system as described in this
specification shall be available as part of the UPS.
1.8 SUBMITTALS
1.8.1.1.2.1 Installation manual, which includes instructions for storage, handling, examination, preparation,
installation, and start-up of UPS.
1.8.1.1.2.2 User manual, which includes operating instructions.
PART 2 – PRODUCTS
A. The UPS shall be sized for _____ kVA and _____ kW load.
B. The UPS battery shall be sized for _____ at a Power Factor of_____ for _____ minutes.
A. System Capacity: The system shall be rated for full kW output in the following frame sizes:
1. 160 kVA/kW - Can be configured with up to (10), 16 kW power modules for N+0
B. Input:
1. AC Input Nominal Voltage: 380 V, 400 V or 415 V with 3 Phase 4 wire, with ground 50/60 Hz
2. AC Input Voltage Window: 200 V - 477 V
(If 100% load: 340 V-477 V providing charging to the battery system, depending on load - -system can be
recharged from as low as 200 V)
3. Short Circuit Withstand Rating: 30,000 Symmetrical Amperes with gG fuse in front of system
4. Maximum Frequency Range: 40-70 Hz
5. Input Power Factor: > .99 at greater than 25% load
6. Input Current Distortion with no additional filters: < 5% at 100% load
7. Soft-Start: Shall be linear from 0-100% input current and shall not exhibit inrush. This shall take place over
a 15 second time period
C. UPS Output:
1. AC Output Nominal Output: 380V/400V/415V, 3 Phase 4 wire with ground, 50/60 Hz.
2. AC Output Voltage Regulation:
+
a. /- 1% For 100 % linear load
+
b. /- 3% for 100% non-linear load
+
3. Voltage Transient Response: /- 5% maximum for 100% load step
4. Voltage Transient Recovery within <50 milliseconds
5. Output Voltage Harmonic Distortion according to IEC/EN62040-3:
a. <2% THD maximum for a 100% linear load
b. <6% THD maximum for a 100% non-linear load
6. Overload Rating:
a. Normal Operation:
1) 150% for 60 seconds in normal operation
2) 125% for 10 minutes in normal operation
3) 150% for 60 seconds in battery operation
b. Bypass Operation:
1) 110% continuous (with PDU-XR)
2) 1000% for 100 milliseconds
7. System AC-AC Efficiency: >95% at 35 - 100% load
8. Output Power Factor Rating: For loads exhibiting a power factor of .5 leading to .5 lagging no derating of
the UPS shall be required.
A. Normal operation: The input converter and output inverter shall operate in an on-line manner to continuously
regulate power to the critical load. The input and output converters shall be capable of full battery recharge
while simultaneously providing regulated power to the load for all line and load conditions within the range of
the UPS specifications.
B. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the output
inverter, which shall derive its power from the battery system. There shall be no interruption in power to the
critical load during both transfers to battery operation and retransfers from battery to normal operation.
C. Recharge: Upon restoration of the AC input source, the input converter and output inverter shall simultaneously
recharge the battery and provide regulated power to the critical load.
D. Static Bypass: The static bypass shall be used to provide transfer of critical load from the Inverter output to
the bypass source. This transfer, along with its retransfer, shall take place with no power interruption to the
critical load. In the event of an emergency, this transfer shall be an automatic function.
E. Maintenance Bypass: The system shall be equipped with an external make-before-break Maintenance Bypass
Cabinet (MBC) to electrically isolate the UPS during routine maintenance and service of the UPS. The MBC shall
completely isolate both the UPS input and output connections.
C. Static Bypass:
1. As part of the UPS, a system static bypass switch shall be provided. The system static bypass shall provide
no break transfer of the critical load from the Inverter output to the static bypass input source during times
where maintenance is required, or the inverter cannot support the critical bus. Such times may be due to
prolonged or severe overloads, or UPS failure. The UPS and static bypass switch shall constantly monitor the
auxiliary contacts of their respective circuit breakers, as well as the bypass source voltage, and inhibit
potentially unsuccessful transfers to static bypass from taking place. a. Rated voltage: … 380/400/415 …
volts rms, adjustable via the user interface (see section 10), within tolerances of +/- 3% in order to take into
account voltage drops in the cables.
2. As design of the static switch power path shall consist of Silicon Controlled Rectifiers (SCR) with a
continuous duty rating of 125% of the UPS output rating.
3. Automatic Transfers: An automatic transfer of load to static bypass shall take place whenever the load on
the critical bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from static
bypass back to normal operation shall take place when the overload condition is removed from the critical
bus output of the system. Automatic transfers of load to static bypass shall also take place if for any reason
the UPS cannot support the critical bus.
4. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through the UPS
display interface.
5. Overloads: The static bypass shall be rated and capable of handling overloads equal to or less than 125% of
the rated system output continuously. For instantaneous overloads caused by inrush current from magnetic
devices, or short circuit conditions, the static bypass shall be capable of sustaining overloads of 1000% of
system capacity for periods of up to 100 milliseconds.
6. Modular: The static bypass switch shall be of a modular design.
7. System Protection: As a requirement, back-feed protection in the static bypass circuit shall also be
incorporated in the system design. To achieve back-feed protection, a mechanical contactor in series with the
bypass SCR(s) shall be controlled by the UPS/static switch, to open immediately upon sensing a condition
where back-feeding of the static switch by any source connected to the critical output bus of the system is
occurring. One such condition could be a result of a shorted SCR.
B. Operating Ambient Temperature: 0 °C to +40 °C (+25 °C is ideal for most battery types.
D. Altitude: Maximum installation with no derating of the UPS output shall be 1000 meters above sea level:
2.6 BATTERY
A. The UPS battery shall be of modular construction made up of trained-user replaceable, swappable, fused, battery
modules. Each battery module shall be monitored for voltage and temperature for use by the UPS battery
diagnostic, and temperature compensated charger circuitry.
E. The battery jars housed within each removable battery module shall be of the Valve Regulated Lead Acid (VRLA)
type.
F. The UPS shall incorporate a battery management system to continuously monitor the health of each removable
battery module. This system shall notify the user in the event that a failed or weak battery module is found.
G. The batteries shall have design life of 5 to 8 years and a battery service life of 3 to 5 years. The battery casing
shall be flame retardant type.
B. Display Unit: A microprocessor controlled display unit shall be located on a hinged door in the front of the
system. The display shall consist of an alphanumeric display with backlight, four LEDs for quick status overview,
and a keypad consisting of pushbutton switches.
C. Metered Data: The following metered data, shall be available on the alphanumeric display:
1. Year, Month, Day, Hour, Minute, Second of occurring events
2. Source Input Voltage
3. Output AC voltage
4. Output AC current
5. Input Frequency
6. Battery voltage
D. Event log: The display unit shall allow the user to display a time and date stamped log of the most recent status
and alarm events.
E. Alarms: The display unit shall allow the user to display a log of all active alarms. The following minimum set of
alarm conditions shall be available:
1. Input Frequency outside configured range
2. AC adequate for UPS but not for Bypass
3. Low/No AC input, startup on battery
4. Intelligence Module inserted
5. Intelligence Module removed
6. Redundant Intelligence Module inserted
7. Redundant Intelligence Module removed
8. Number of Batteries changed since last ON
9. Number of Power Modules changed since last ON
10. Number of Batteries increased
11. Number of Batteries decreased
12. Number of Power Modules increased
13. Number of Power Modules decreased
14. Number of External Battery Cabinets increased
15. Number of External Battery Cabinets decreased
16. Redundancy Restored
17. Need Battery Replacement
18. The Redundant Intelligence Module is in control
19. On Battery
20. Shutdown or unable to transfer to battery due to overload
21. Load Shutdown from Bypass. Input Frequency Volts outside limits
22. Fault, Internal Temp exceeded system normal limits
23. Input Circuit Breaker Open
24. System level fan failed
25. Bad Battery Module
26. Bad Power Module
27. Intelligence Module is installed and failed
28. Redundant Intelligence Module is installed and failed
29. Redundancy has been lost
30. Redundancy is below alarm threshold
31. Runtime is below alarm threshold
32. Load is above alarm threshold
33. Load is no longer above alarm Threshold
34. Minimum Runtime restored
07/2016 edition p. 391
Symmetra PX 3:3 – 96 to 160 kW
F. Controls: The following controls or programming functions shall be accomplished by use of the display unit.
Pushbutton membrane switches shall facilitate these operations.
1. Silence audible Alarm.
2. Display or set the date and time.
3. Enable or disable the automatic restart feature.
4. Transfer critical load to and from static bypass.
5. Test battery condition on demand.
6. Set intervals for automatic battery tests.
7. Adjust set points for different alarms.
8. Program the parameters for remote shutdown.
G. Potential Free (Dry) Contacts: The following potential free contacts shall be available on an
optional relay interface board:
1. Normal Operation.
2. Battery Operation.
3. Bypass Operation.
4. Common Fault.
5. Low Battery.
6. UPS Off.
A. Network Adaptor: The Ethernet Web/SNMP Adaptor shall allow one or more network management systems
(NMS) to monitor and manage the UPS in TCP/IP network environments. The management information base
(MIB) shall be provided in DOS and UNIX "tar" formats.
B. Unattended Shutdown:
1. The UPS, in conjunction with the network adaptor, shall be capable of gracefully shutting down one or more
operating systems.
2. The UPS shall also be capable of using an RS232 port to communicate by means of serial communications
to gracefully shut down one or more operating systems during an on battery situation.
2.9 ACCESSORIES
A. Battery Disconnect Breaker: Each UPS system shall have a 320 A 500 V DC rated, thermal magnetic trip
molded case circuit breaker. Each circuit breaker shall be equipped shunt trip mechanisms and 1A/1B auxiliary
contacts. The circuit breakers are to be located within the UPS enclosure or as part of a line-up-and-match
type battery cabinet.
B. PDU-XR: The maintenance bypass cabinet shall provide power to the critical load bus from the bypass source,
during times where maintenance or service of the UPS is required. 315A GL fuse must be in front of the mains
input and if dual mains a 250 A gL fuse on the bypass input must be installed.
C. Wall-mount Maintenance Bypass Panel: The wall-mount maintenance bypass panel provides maintenance
bypass without modular power distribution or batteries.
07/2016 edition p. 392
Symmetra PX 3:3 – 96 to 160 kW
PART 3 – EXECUTION
A. Web Monitoring: Remote monitoring shall be available via a web browser such as Internet
Explorer.
B. RS232 Monitoring: Remote UPS monitoring shall be possible via either RS232 or contact closure signals from
the UPS.
C. Simple Network Management Protocol (SNMP): Remote UPS Monitoring shall be possible through a
standard MIB II compliant platform.
3.39 Software Compatibility: The UPS manufacturer shall have available software to support graceful shutdown
and remote monitoring with PowerChute Network Shutdown (PCNS) for the following operating system families:
4. Microsoft Windows
5. MAC OS X
6. Hyper-V
7. VMware
8. Linux
9. Unix
The full and updated supported OS compatibility chart can be found here:
http://www.apc.com/whitepaper/?um=200
A. Standards: All equipment shall be designed and built in accordance with accepted engineering practice and
applicable international standards, in particular the standards listed below.
1. 89/336/EEC
2. 73/23EEC
3. EN/IEC62040-1-1, EN/IEC/UL60950-1
4. EN50091-2/IEC62040-2 (class A), FCC15A
5. IEC EN/IEC62040-3
6. VFI-SS-111
7. IEC62040-2/EN/IEC 61000-4-2 level 3, performance criteria A
8. IEC62040-2/EN/IEC 61000-4-4 level 2, performance criteria A
9. IEC62040-2/EN/IEC 61000-4-3 level 2, performance criteria A
10. IEC62040-2/EN/IEC 61000-4-5 Level 3, performance criteria A
If a factory assisted UPS start-up is requested, factory trained service personnel shall perform the following
inspections, test procedures, and on-site training:
A. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturer s instructions.
3. Inspect cabinets for foreign objects.
4. Inspect Battery Units.
5. Inspect Power Modules.
B. Mechanical Inspection:
1. Check all UPS and external maintenance bypass cabinet internal control wiring connections.
2. Check all UPS and external maintenance bypass cabinet internal power wiring connections.
3. Check all UPS and external maintenance bypass cabinet terminal screws, nuts, and/or spade lugs for
tightness.
C. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct phase rotation of all mains connections.
3. Verify correct UPS control wiring and terminations.
4. Verify voltage of all battery modules.
5. Verify neutral and ground conductors are properly landed.
6. Inspect external maintenance bypass switch for proper terminations and phasing.
D. Site Testing:
1. Ensure proper system start-up.
2. Verify proper firmware control functions.
3. Verify proper firmware bypass operation.
4. Verify proper maintenance bypass switch operation.
5. Verify system set points.
6. Verify proper inverter operation and regulation circuits.
7. Simulate utility power failure.
8. Verify proper charger operation.
9. Document, sign, and date all test results.
E. On-Site Operational Training: During the factory assisted start-up, operational training for site personnel shall
include key pad operation, LED indicators, start-up and shutdown procedures, maintenance bypass and AC
disconnect operation, and alarm information.
A. Worldwide service: The UPS manufacturer shall have a worldwide service organization
Available, consisting of factory trained field service personnel to perform start-up, preventative maintenance, and
service of the UPS system and power equipment. The service organization shall offer 24 hours a day, 7 days a
week, 365 days a year service support.
B. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a day, 7 days
a week, and 365 days a year. The worldwide service organization shall be capable of shipping parts within 4
working hours or on the next available flight, so that the parts may be delivered to the customer site within 24
hours.
B. Maintenance contracts: A complete offering of preventative and full service maintenance contracts for the
UPS system and the battery system shall be available. All contract work shall be performed by Schneider Electric
factory trained service personnel.
3.6 TRAINING
A. UPS service training workshop: A UPS service training workshop shall be available from the UPS manufacturer.
The service training workshop shall include a combination of lecture and practical instruction with hands-on
laboratory sessions. The service training workshop shall include instruction about safety procedures, UPS
operational theory, sub-assembly identification and operation, system controls and adjustment, preventative
maintenance, and troubleshooting.
END OF SECTION
Schneider Electric
SYMMETRA PX 250/500 kW [Parallel]
[Single UPS (100 kW to 500 kW)] [Parallel UPSs (100 kW to 2 MW)]
Uninterruptible Power Supply
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.52 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a static uninterruptible power
supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a continuous duty,
three-phase, solid state, on-line double conversion static UPS.
1. The UPS shall utilize a rack-mounted N+1 redundant, scalable array architecture. The system power train
shall be comprised of 25 kVA/25 kW power modules and shall be capable of being configured for N+X
redundant operation at the rated system load.
[In parallel systems operating at a load where the system has N+1 system-level redundancy or greater, the
parallel configuration shall facilitate the replacement of individual UPSs while the system remains in normal
operation, without the requirement to transfer to bypass.]
2. Each swappable/trained-user replaceable 25 kVA/25 kW power module shall contain a fully rated, power
factor corrected input rectifier/boost converter hereafter referred to as the PFC input stage, a fully rated
output inverter, battery charging circuit and field replaceable fans. Power module fans shall be variable
speed controlled and capable of maintaining the system in the event of a single fan failure. The system shall
also be comprised of a swappable continuous duty bypass static switch module, redundant control modules,
redundant logic power supplies, and touch screen user interface/display. Swappable/trained-
user-replaceable battery modules shall be available as an option.
3. All of the above system components shall be housed in standard NetShelter SX Racks with one of the
following dimensions:
a. 600 mm wide by 1070 mm deep by 2000 mm high (I/O Frame or Power Frame)
b. 750 mm wide by 1070 mm deep by 2000 mm high (Battery Frame]
c. 300 mm wide by 1070 mm deep by 2000 mm high (optional Battery Side Car or optional Bottom Feed
Frame)
d. 1000 mm wide by 1070 mm deep by 2000 mm high (optional I/O Frame with Maintenance Bypass with
Distribution). [Maintenance Bypass Panels for parallel systems will be customized and will have custom
dimensions based on the configuration.]
The racks shall require no rear access for maintenance.
4. In addition, this Section describes the performance, functionality, and design of the optional maintenance
bypass cabinet with output distribution, hereafter referred to as the maintenance bypass and the battery
system. The maintenance bypass shall not be included or supported by UPSs in parallel configurations.
5. The UPS and associated equipment shall operate in conjunction with a primary power supply and an output
distribution system to provide quality uninterrupted power for mission critical, electronic equipment load.
6. All programming and miscellaneous components for a fully operational system as described in this Section
shall be available as part of the UPS.
1.53 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications
are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall
be the latest date as of the date of the Contract Documents, unless otherwise specified.
A. Design Requirements:
INSERT APPLICABLE VALUES IN SUBPARAGRAPHS BELOW.
1. The UPS shall be sized for [____] kVA and [____] kW load.
2. [The parallel system shall be comprised of [____] UPSs for N+ [____] system-level redundancy.]
3. [The parallel system shall be sized for [____] kVA and [____] kW load.]
4. The UPS battery shall be sized for [____] kVA at a power factor of [____] for [____] minutes.
B. System Characteristics:
1. System Capacity: The system shall be rated for full kW output in the following frame sizes:
a. 250 kVA/kW—can be configured with up to ten (10) 25 kW power modules for 250 kW N+0 or 225 kW
N+1 module-level redundancy.
b. 500 kVA/kW—can be configured with up to twenty (20) 25 kW modules for 500 kW N+0 or 475 kW N+1
module-level redundancy
c. [2MW—can be configured with 25kW power modules for up to 2MW N+0 redundancy or up to 1.5MW
N+1 system-level redundancy]
2. Input: The system input shall be configurable as either single or dual mains derived from a three phase wye
source. Standard cable entry shall be through the top. Bottom cable entry shall also be facilitated.
Depending on the specific configuration, the use of the bottom feed enclosure may be required. An option
shall be available to facilitate the connection of NEMA 2 compression lugs for main input, bypass input, DC
input, and output cable connections.
a. AC Input Nominal Voltage: System voltage shall support 3-phase + neutral + ground or 3-phase +
ground in a dual or single mains configuration and be selectable at the front panel by service personnel
with the following options:
1) 380 volts, 400 volts, 415 volts, and 480 volts.
b. AC Input Voltage Window:
1) ±15 percent for full performance (340 to 460 volts at 400 volts, 408 volts to 552 volts at 480 volts).
2) -50 percent for reduced load (200 volts at 400 volts, 240 volts at 480 volts).
c. Short Circuit Withstand Rating:
1) UPS: 65,000 Symmetrical Amperes
2) Optional Maintenance Bypass with Distribution Panel: 50,000 Symmetrical Amperes or lowest
rated subfeed circuit breaker
3) Custom Switchgear: 65,000 Symmetrical Amperes or as specified
4) Lowest Rated Subfeed Circuit Breaker (60-100A) for Maintenance Bypass: 22,000
Symmetrical Amperes
07/2016 edition p. 396
Symmetra PX 3:3 – 100 kW to 2 MW
5) Lowest Rated Subfeed Circuit Breaker (125-400A) for Maintenance Bypass: 25,000
Symmetrical Amperes
6) Custom Subfeed Circuit Breakers for Maintenance Bypass: Subfeed circuit breakers with a
short circuit withstand rating greater than 22,000 Symmetrical Amperes or 25,000 Symmetrical
Amperes shall be available as a custom option.
d. Maximum Frequency Range: 40 to 70 hertz.
1) Frequency shall be synchronized to bypass input when available over the standard range of 57 to
63 hertz. Optional frequency tolerance range shall be configurable from 0.5 percent to 8 percent
from front panel. Default shall be +/-1% (+/-0.6Hz at 60Hz).
e. Input Power Factor:
1) Greater than 0.995 with load at 100 percent.
2) Greater than 0.99 with loads above 50 percent.
3) Greater than 0.97 with loads above 25 percent.
f. Input Current in Normal Operation:
1) As a percentage of output current, with no charging, will be limited to a maximum of 105 percent of
system capacity
g. Input Current Distortion with No Additional Filters:
1) Less than 5 percent.
h. Soft-Start:
1) Shall be linear from 0 percent to 100 percent input current and shall not exhibit inrush. This shall
take place over an owner-selectable 1 second to 40 second time period with a factory default of
15 seconds.
i. Symmetra PX 250/500 kW 480 V is OSHPD pre-approved when the seismic anchoring kits are installed
3. UPS Output:
a. AC Output Nominal Output: System voltage shall support 3-phases + neutral + ground or 3-phases +
ground be selectable at the graphical user interface by service personnel with the following options:
1) 380 volts, 400 volts, 415 volts, and 480 volts.
b. AC Output Voltage Distortion: Less than 2 percent at 100 percent linear load, less than 3 percent for
SMPS load as defined by IEC 62040-3.
c. AC Output Voltage Regulation: ±1 percent for 100 percent linear or non-linear load.
d. Voltage Transient Response: ±5 percent maximum RMS change in a half cycle at load step 0 percent
to 100 percent or 100 percent to 0 percent.
e. Voltage Transient Recovery: Within less than 50 milliseconds.
f. Output Voltage Harmonic Distortion: Less than 2 percent from 0 to 100% load. Less than 3 percent
full non-linear load according to IEC/EN62040-3.
g. Overload Rating:
1) Normal Operation:
a) 150 percent for 60 seconds before transfer to bypass.
b) 125 percent for 10 minutes before transfer to bypass.
2) Battery Operation: 125 percent for 30 seconds (up to 10 minutes with fully configured battery
solution)
3) Bypass Operation:
a) 125 percent continuous at 480 volts.
b) 110 percent continuous at 400 volts
c) 1000 percent for 100 milliseconds.
h. System AC-AC Efficiency:
1) Normal operation greater than 96 percent at 40 percent to 100 percent load.
2) Battery operation greater than 95 percent at 40 percent to 100 percent load.
i. Output Power Factor Rating: 0.5 leading to 0.5 lagging without any derating.
4. Charge current:
a. 20% of charging capacity when the load is less than 90%
b. 10% of charging capacity with 100% load
5. Parallel cabling:
a. The standard cable distance shall be 25 m (81.3 ft)
b. Custom cables of other lengths shall be accommodated.
c. The maximum cable distance shall be 75 m (244 ft) across all UPSs in the installation.
6. Regulatory compliance: The UPS shall comply with the following standards:
a. Underwriters Laboratories, Inc. (UL):
1) UL 891, "Standard for Dead-Front Switchboards" (copyrighted by UL, ANSI approved).
2) UL 1558, "Standard for Metal-Enclosed Low-Voltage Power Circuit Breaker Switchgear."
3) UL 1778, "Standard for Uninterruptible Power Supply Equipment" (copyrighted by UL, ANSI
approved).
07/2016 edition p. 397
Symmetra PX 3:3 – 100 kW to 2 MW
1.55 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
2. Information about terminal locations for power and control connections.
3. Drawings for requested optional accessories.
C. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer-installed wiring and field-installed wiring, and between components provided by the
manufacturer and those provided by others.
1. Submit system single-line operation diagram.
D. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals, including, but not limited to, safe and correct operation of UPS functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of UPS.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
2. Installer Qualifications: Installer shall be a firm that shall have a minimum of five years of successful
installation experience with projects utilizing solid state UPS similar in type and scope to that required for this
Project.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. Where applicable, the UPS shall also be designed in accordance with publications from the following
organizations and committees:
a. National Fire Protection Association (NFPA).
07/2016 edition p. 398
Symmetra PX 3:3 – 100 kW to 2 MW
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well ventilated
area protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental Requirements: Do not install solid state UPS until space is enclosed and weatherproof, wet
work in space is completed and nominally dry, work above ceilings is complete, and ambient temperature and
humidity conditions are and will be continuously maintained at values near those indicated for final occupancy.
1. Temperature:
a. Storage Ambient Temperature: -15 °C to 40 °C (5 °F to 104 °F)
b. Storage Ambient Temperature without batteries: –30 °C to 70 °C (–22 °F to 158 °F) without batteries).
c. Operating Ambient Temperature: 32 °F to 104 °F (0 °C to 40 °C)
d. Ideal Operating Ambient Temperature (for most battery types): 25 °C (77 °F)
2. Humidity:
a. Relative Humidity: 0 percent to 95 percent.
b. Operating Relative Humidity: 0 percent to 95 percent non-condensing.
c. Altitude: Maximum installation with no derating of the UPS output shall be 3280 feet (1000 m) above
sea level. The UPS capacity shall be derated for altitude as follows:
1) 4921 feet (1500 m), 95 percent load.
2) 6562 feet (2000 m), 91 percent load.
3) 8202 feet (2500 m), 86 percent load.
4) 9843 feet (3000 m), 82 percent load.
3. Audible Noise (As Measured 3 Feet [914 mm] From Surface):
a. At 480 Volt Operation (at 25 °C [77 °F ]):
1) 54 dBA at 100 percent load.
2) 45 dBA at 70 percent load.
b. At 400 Volt Operation (at 25 °C [77 °F ]):
1) 60 dBA at 100 percent load.
2) 49 dBA at 70 percent load.
1.59 WARRANTY
A. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
special warranty shall extend the one year period of limitations contained in the General Conditions. The special
warranty shall be countersigned by the Installer and the manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
07/2016 edition p. 399
Symmetra PX 3:3 – 100 kW to 2 MW
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.60 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer. Contract work shall be performed by factory trained service
personnel.
PART 2 - PRODUCTS
2.43 MANUFACTURERS
A. Basis of Design: Product specified is ―Symmetra PX 250/500 kW‖ as manufactured by Schneider Electric. Items
specified are to establish a standard of quality for design, function, materials, and appearance. Equivalent
products by other manufacturers are acceptable. The Architect/Engineer will be the sole judge of the basis of
what is equivalent.
A. Normal: The PFC input stage and output inverter shall operate in an on-line manner to continuously regulate
power to the critical load. The input and output converters shall be capable of full battery recharge while
simultaneously providing regulated power to the load for all line and load conditions within the range of the UPS
specifications.
B. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the output inverter,
which shall derive its power from the battery system. There shall be no interruption in power to the critical load
during both transfers to battery operation and retransfers from battery to normal operation. Upon restoration of
utility power to the UPS input, the UPS shall recharge the battery.
C. Static Bypass: The static bypass shall be used to provide controller transfer of critical load from the inverter
output to the bypass source. This transfer, along with its retransfer, shall take place with no power interruption to
the critical load. In the event of a UPS output fault or significant output overload emergency, this transfer shall be
an automatic function. Manual transfer to static bypass (called ―requested bypass‖) shall be available in order to
facilitate a controlled transfer to maintenance bypass. [For parallel systems, the static bypass switches shall be
installed in parallel.]
D. Maintenance Bypass: The system shall be equipped with an optional integrated, bus connected external
maintenance bypass to electrically isolate the UPS during routine maintenance and service of the UPS. The
maintenance bypass shall allow for the completely electrical isolation of the UPS. An option for an external
make-before-break maintenance bypass panel shall be available.
E. Parallel Operation: The system shall have the option to install up to four (4) UPSs in parallel configuration for
redundancy or capacity.
1. The parallel UPS system shall be of the same design, voltage, and frequency. UPS modules of different size ratings
shall be permitted to be paralleled together for purposes of increased capacity or UPS module redundancy. The UPSs
in the parallel configuration shall not be required to have the same load capacity rating.
2. Parallel Capacity: With N+0 system-level redundancy, up to 2MW of load can be supported by the system.
3. Parallel Redundancy: With N+1 system-level redundancy, up to 1.5MW of load can be supported by the
system, and only the UPS being replaced must be isolated from the source (bypass operation is not required
for the entire system during the UPS replacement procedure).
4. Output control: A load sharing circuit shall be incorporated into the parallel control circuits to ensure that under no-
load conditions, no circulating current exists between modules. This feature also allows each UPS to share equal
amounts of the total critical load bus. The output voltage, output frequency, output phase angle, and output
impedance of each module shall operate in uniformity to ensure correct load sharing. This control function shall not
require any additional footprint and shall be an integral function of each UPS. The static bypass switches shall be
connected in parallel.
5. Parallel System Controls: To avoid single points of failure, the UPS system shall have no single dedicated control
system designed to control the operation of the parallel UPS system. Control of and direction of parallel UPSs shall
take place via a master/slave relationship, where the first UPS to receive logic power asserts itself as a master. In the
07/2016 edition p. 400
Symmetra PX 3:3 – 100 kW to 2 MW
event of a master failure, a slave UPS shall take the role of master and assume the responsibility of the previous
master UPS. Regardless of which UPS is master or slave, user changes to the system status, such as request for
bypass, can be done from any UPS connected to the bus and all UPS on the bus shall transfer in simultaneously.
6. Communication: Communication between modules shall be connected so that the removal of any single cable shall
not jeopardize the integrity of the parallel communication system. Load sharing communications shall be
galvanically isolated for purposes of fault tolerance between UPS modules. A UPS module's influence over load
sharing shall be inhibited in any mode where the UPS inverter is not supporting its output bus. Transfers to and from
bypass can be initiated from any online UPS in the system.
7. Display: Each UPS multi-color LCD touch screen user interface shall be capable of using an active touch screen
mimic bus to show the quantity of UPS(s) connected to the critical bus, as well as the general status of each UPS,
such as circuit breaker status information. Any touch screen display shall support the configuration of the [entire
parallel] system and shall provide event and alarm data for all UPSs in the parallel configuration. A Virtual Display
Application shall be available for download to the customer’s computer and shall support remote monitoring of a
complete system with up to 4 UPSs in parallel.
8. Battery runtime: Each UPS must have its own battery solution. The battery solution for the entire system
can be a combination of standard and third-party batteries, but each UPS must use only one battery solution
– either standard or third-party batteries.
9. Switchgear: A custom switchgear option shall be required for parallel operation.
F. External Sync: Synchronize the output of the UPS with any other independent source for use with downstream
static transfer switches. The synchronization at the UPS is controlled from an input on the I/O relay board and can
be controlled by a programmable logic controller. The source input is either connected to a terminal in the
maintenance bypass with distribution for a UPS with maintenance bypass or to a terminal in the external
switchgear controller for a UPS without maintenance bypass. (Depending on the desired configuration, additional
PLC hardware and programming may be required and shall be offered separately by Schneider Electric.)
G. MegaTie: The UPS or block of UPSs may have the ability to transfer the load between them without active
load sharing. The Mega Tie mode will be active for 60 seconds after it has been requested from a digital input
on the relay board. The user has 60 seconds to transfer his load from one unit to another. After the 60
seconds, the UPS will automatically transfer back to normal operation. (Depending on the desired configuration,
additional PLC hardware and programming may be required and shall be offered separately by Schneider
Electric.)
H. EcoMode: In bypass operation, an even higher operating efficiency may be achieved without sacrificing
protection when there are good power conditions. Depending on configuration, efficiency can exceed 99%.The
load remains in bypass mode until the input voltage exceeds tolerance levels, and then enters full protection
mode. UPS performance Class B cannot be guaranteed during short circuit error scenarios and other
conditions. This setting is disabled by default and can be configured using the touch screen display.
A. General: The PFC input stage converters of the system shall be housed within the removable power modules,
and the IGBT converters shall constantly control the power imported from the mains input of the system, to
provide the necessary UPS power for precise regulation of the DC bus voltage, battery charging, and main
inverter regulated output power. These power modules shall be connected in parallel within the UPS frame.
B. Input Current Total Harmonic Distortion: The input current THDI shall be held to less than 5 percent at system
load greater than 50 percent while providing conditioned power to the critical load bus, and charging the batteries
under steady-state operating conditions. This shall be true while supporting both a linear or non-linear load. This
shall be accomplished without the requirement for additional or optional filters, magnetic devices, or other
components.
C. Soft-Start Operation: As a standard feature, the UPS shall contain soft-start functionality, capable of limiting the
input current from 0 percent to 100 percent of the nominal input over a default 10 second period, when returning
to the AC utility source from battery operation. The change in current over the change in time shall take place in
a linear manner throughout the entire operation.
D. Magnetization Inrush Current: The UPS shall exhibit zero inrush current. The default soft-start is 15 seconds.
1. The PFC input stage shall control and limit the input current draw from utility to 124 percent of the UPS
output. During conditions where input current limit is active, the UPS shall be able to support 100 percent
load at -15% utility power and no charge power.
2. In cases where the source voltage to the UPS is nominal and the applied UPS load is equal to or less than
100 percent of UPS capacity, input current shall not exceed 116 percent of UPS output current, while
providing full battery recharge power and importing necessary power to account for system losses.
F. Redundancy: The UPS shall be capable of being configured with redundant PFC input stages, each with
semiconductor fusing, and logic-controlled contactors to isolate a failed module from the input bus.
G. Charging:
1. The battery charging shall keep the DC bus float voltage of ±327 volts, ±1 percent.
2. The battery charging circuit shall contain a temperature compensation circuit, which shall regulate the
battery charging to optimize battery life.
3. The battery charging circuit shall remain active when in static bypass and in normal operation.
4. The UPS shall be capable of reducing the battery charging current under low input voltage conditions as
long as utility power for the PFC is being provided.
5. Battery charge shall be limited to 10 percent of the system capacity by default (or optionally, 20% with
reduced load).
6. The battery charging circuit will support boost, auto boost and equalization functions
7. An input connection will be provided that will allow the user to inhibit boost charging.
8. The UPS shall be capable of reducing the battery charging current down to zero based on user defined
input.
H. Backfeed Protection: The above mentioned logic-controlled contactor shall also provide the backfeed
protection required by UL 1778.
A. General: The UPS output inverter shall constantly develop the UPS output voltage waveform by converting the
DC bus voltage to AC voltage through a set of IGBT driven bi-directional power converters. In both normal
operation and battery operation, the output inverters shall create an output voltage independent of the mains
input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages shall not affect the
amplitude or sinusoidal nature of the output voltage sine wave of the inverters.
B. Overload Capability: The output power converters shall be capable of 230 percent for short circuit clearing.
Steady-state overload conditions of up to 150 percent of system capacity shall be sustained by the inverter for
60 seconds in normal operation. Steady-state overload conditions of up to 125 percent of system capacity shall
be sustained by the inverter for 10 minutes in normal operation. Overloads persisting past the outlined time
limitation the critical load shall be switched to the automatic static bypass output of the UPS.
C. Output Contactor: The output inverter shall be provided with an output mechanical contactor to provide physical
isolation of the inverter from the critical bus. With this feature a failed inverter shall be isolated from the critical
bus.
D. Battery Protection: The inverter shall be provided with monitoring and control circuits to limit the level of
discharge on the battery system.
E. Redundancy: The UPS shall be capable of being configured with redundant output inverters, each with
semiconductor fusing, and logic-controlled contactors to remove a failed component from the input, DC, and
output critical bus.
A. General: As part of the UPS, a system static bypass module shall be provided. The system static bypass shall
be swappable and provide no break transfer of the critical load from the inverter output to the static bypass input
source during times where maintenance is required, or the inverter cannot support the critical bus. Such times
may be due to prolonged or severe overloads, or UPS failure. The UPS and static bypass module shall constantly
monitor the auxiliary contacts of their respective circuit breakers, as well as the bypass source voltage, and inhibit
potentially unsuccessful transfers to static bypass from taking place.
B. Design: The design of the static switch power path shall consist of silicon-controlled rectifiers (SCR) with a
continuous duty rating of 125 percent of the UPS output rating for 480 V systems and 110% for 400/415 V
systems.
C. Automatic Transfers: An automatic transfer of load to static bypass shall take place whenever the load on the
critical bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from static bypass
back to normal operation shall take place when the overload condition is removed from the critical output bus of
the system. Automatic transfers of load to static bypass shall also take place if for any reason the UPS cannot
support the critical bus.
D. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through the UPS
graphical user interface. [For parallel configurations, transfers to and from bypass can be initiated from any online UPS
in the system.]
E. Overloads: For 480V systems, the static bypass shall be rated and capable of handling overloads equal to or
less than 125 percent of the rated system output continuously. For 400/415V systems, the static bypass shall be
rated and capable of handling overloads equal to or less than 110 percent of the rated system output
continuously. For instantaneous overloads caused by inrush current from magnetic devices, or short circuit
conditions, the static bypass shall be capable of sustaining overloads of 1000 percent of system capacity for
periods of up to 100 milliseconds.
G. System Protection: As a requirement of UL 1778, backfeed protection in the static bypass circuit shall also be
incorporated in the system design. To achieve backfeed protection, a mechanical contactor in series with the
bypass SCR(s) shall be controlled by the UPS/static switch, to open immediately upon sensing a condition where
backfeeding of the static switch by any source connected to the critical output bus of the system is occurring.
One such condition could be a result of a shorted SCR.
H. Static Switch: For parallel systems, static switch design shall be distributed/integral type. External static switch
cabinets shall not be necessary.
A. Control Logic: The UPS shall be controlled by two fully redundant, owner-replaceable and swappable intelligence
modules (IM). These modules shall have separate, optically isolated, communication paths to the power and static switch
modules. Logic power for the control modules shall be derived from redundant power supplies, each having a separate AC
and DC input and output. The communication of the control modules shall be of controller area network (CAN Bus) and
EIA485. All control functions such as start-up, transfer to bypass, and all parameter changes shall be accessible from the
touch screen user interface. Operations such as start-up will have step by step instructions from the user interface to ensure
correct sequencing of operations. To further minimize user error, the touch screen shall highlight, in green, all functions
that have been completed. The current step in the process shall also be outlined to ensure easy operation. Each UPS
system shall have one such user interface.
B. Graphical User Interface: A microprocessor-controlled user interface/display unit shall be located on the front of
the system. The display shall consist of a 10.4 inch (264 mm) multicolor graphical display with 800 x 600
resolution. The display shall be localized into the following languages:
1. Brazilian Portuguese
2. Chinese
3. French
4. German
5. Korean
6. Russian
7. Spanish
C. Virtual Display: Download the display interface to your laptop or personal computer and monitor a complete
system with up to 4 UPSs in parallel. Alarms and events are linked directly to the specific location shown in a
picture of the actual customer setup. The interface matches the touch screen display interface and supports
the configuration of the following parameters:
1. Battery Test schedule settings and request of battery test
2. Alarm threshold settings
3. NMC settings
07/2016 edition p. 403
Symmetra PX 3:3 – 100 kW to 2 MW
D. Metered Data: The following data shall be available on the graphical user interface/display:
1. Input/output voltages, currents, frequencies.
2. Breaker and switch status.
3. Battery status.
4. Event log.
5. Energy measurements.
E. Event Log: The display unit shall allow the Owner to display a time and date stamped log. The event log shall
be capable of holding 1500 entries. The default event log size shall be 400 entries.
F. Alarms: The display unit shall allow the Owner to display a log of active alarms. The following minimum set of
alarm conditions shall be available:
1. Input frequency fault.
2. Bypass voltage error, high voltage.
3. MIM not present.
4. RIM not present.
5. Battery module removed from the system.
6. Battery string disconnected.
7. Power module removed from the system.
8. Power module is disabled.
9. Battery breaker open.
10. Power module redundancy obtained.
11. Battery condition is poor.
12. Battery condition is weak.
13. RIM in control.
14. Batteries are discharging.
15. Overload on UPS.
16. Overload on system.
17. Input voltage error, high voltage.
18. Input voltage error, low voltage.
19. Battery temperature high.
20. Power module fan fault.
21. Battery is below minimum acceptable runtime.
22. Battery module fuse cleared or weak battery.
23. Battery module type support error.
24. Power module error, module has critical error.
25. Power module warning, module is not working properly.
26. MIM heartbeat signal error.
27. RIM heartbeat signal error.
28. Power module redundancy lost.
29. Battery is below minimum acceptable runtime.
30. Load on UPS is above warning level.
31. Load on subfeed is above critical level.
32. Load on subfeed is above warning level.
33. Load on UPS is below warning level.
34. Battery is above minimum acceptable runtime.
35. Bypass input frequency fault.
36. Bypass voltage error, high voltage.
37. Bypass voltage error, low voltage.
38. UPS operation mode - Forced Bypass.
39. Load on UPS is above warning level.
40. UPS operation mode - Forced Bypass.
41. System locked in bypass operation.
42. Breaker Q1 open.
43. Breaker Q2 open.
44. Breaker Q3 closed.
45. Breaker Q4 open.
46. Breaker Q5 open.
47. Battery voltage error - voltage above warning level.
07/2016 edition p. 404
Symmetra PX 3:3 – 100 kW to 2 MW
G. Controls: The following controls or programming functions shall be accomplished by the use of the user
interface/display unit. The touch screen display shall facilitate these operations:
1. Silence audible alarm.
2. Display or set the date and time.
3. Enable or disable the automatic restart feature.
4. Transfer critical load to and from static bypass.
5. Test battery condition on demand.
6. Set intervals for automatic battery tests.
7. Adjust set points for different alarms.
8. Adjustable ramp-in times from 1 to 40 seconds.
9. Potential free (dry) contacts.
H. Potential Free Contacts or Dry Contacts: The following potential free contacts shall be available on the relay
interface board:
1. Normal operation.
2. Battery operation.
3. Bypass operation.
4. Common fault.
5. Low battery.
6. UPS off.
I. Communication Interface Board: A communication interface board shall provide the following communication
ports which shall be able to be used simultaneously:
1. Ethernet.
2. Ethernet interface port for a remote display.
3. Modbus RS485
J. Emergency power off (EPO) (Note: The EPO pushbutton shall include a protective cover to prevent
unintentional operation).
2.49 BATTERY
A. The UPS battery shall support an optional battery plant of modular construction made up of trained-
user-replaceable, swappable, fused, battery modules. Each battery module shall be monitored for voltage and
temperature for use by the UPS battery diagnostic. Battery charging current shall be temperature compensated.
It should also be possible to cyclic charge the batteries with programmable charge and rest time.
B. The battery jars housed within each removable battery module shall be of the valve regulated lead acid (VRLA)
type.
C. The UPS shall incorporate a battery management system to continuously monitor the status of each removable
battery module. This system shall notify the Owner in the event a failed or weak battery module is found.
D. The batteries shall have a design life of 5 to 8 years and a battery service life of 3 to 5 years. The battery casing
shall be flame retardant type.
E. The UPS shall incorporate a battery capacity test that will be capable of determining available runtimes.
2.50 ACCESSORIES
A. Battery Breaker Cabinet: To facilitate third party battery configuration including wet cell batteries, a battery
breaker cabinet in a line-up and match NetShelter enclosure shall be available. Each cabinet shall monitor
breaker status and battery temperature. Each circuit breaker shall be equipped shunt trip mechanisms and
07/2016 edition p. 405
Symmetra PX 3:3 – 100 kW to 2 MW
1A/1B auxiliary contacts. The battery breaker cabinet shall accommodate top or bottom entry for cables. The
cell number count shall be adjustable from 138 to 150 from the user display with the default cell count set at 144.
C. Remote Batteries: The modular batteries shall have the capability to be located remote to the UPS. In such
installations, an optional side car shall be used to connect the batteries by cables to the UPS. The battery side car shall
accommodate top or bottom cable entry. The side car shall have overcurrent fuses to protect the cables. The fuse status
shall be monitored by the UPS.
D. Bottom-Feed Enclosure: For installations greater than 250 kW, a bottom-feed enclosure shall provide the mechanical
means necessary to support bottom feeds for specific system configurations.
E. Relay Board: Relay boards shall be provided for Owner connections to external alarms or to activate external Owner
circuits.
G. Remote UPS Monitoring: The following methods of remote UPS monitoring shall be available:
1. Web Monitoring: Remote monitoring shall be available via a web browser such as Internet Explorer.
2. Simple Network Management Protocol (SNMP): Remote UPS monitoring shall be possible through a
standard MIB II compliant platform.
H. Software Compatibility: The UPS manufacturer shall have available software to support graceful shutdown and
remote monitoring with PowerChute Network Shutdown (PCNS) for the following operating system families:
1. Microsoft Windows
2. MAC OS X
3. Hyper-V
4. VMware
5. Linux
6. Unix
07/2016 edition p. 406
Symmetra PX 3:3 – 100 kW to 2 MW
The full and updated supported OS compatibility chart can be found here: http://www.apc.com/whitepaper/?um=200
PART 3 - EXECUTION
3.40 EXAMINATION
A. Verification of Conditions: To ensure full warranty coverage, a Schneider Electric certified technician must
perform the start-up service. Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.41 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
2. Replacement Parts: Parts shall be available through the worldwide service organization 24 hours a day, 7 days a
week, and 365 days a year. The worldwide service organization shall be capable of shipping parts within four
working hours or on the next available flight, so that the parts may be delivered to the Owner within 24 hours.
3.43 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
preventative maintenance, and troubleshooting.
3.44 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.61 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a static uninterruptible power
supply (UPS) as required for the complete performance of the work and as shown on the Drawings and as herein
specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a continuous duty,
three-phase, solid state, static UPS.
1. The UPS control logic shall incorporate state of the art digital signal processing. The inverters shall utilize
high speed pulse width modulation and shall be constructed of IGBTs.
2. In addition, this Section describes the performance, functionality, and design of the UPS maintenance
bypass cabinet, hereafter referred to as the MBC, the battery system, internal bypass static switch, and
other such electrical distribution as described in this Section.
3. The UPS and associated equipment shall operate in conjunction with a primary power supply (utility and/or
on-site generation) and an output distribution system to provide quality uninterrupted power for mission
critical, electronic equipment load.
4. Owner-selected accessories, programming, and miscellaneous components for a fully operational system as
described in this Section shall be supplied as part of the UPS.
1.62 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications
are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall
be the latest date as of the date of the Contract Documents, unless otherwise specified.
A. Design Requirements:
1. The UPS shall be sized for [____] kVA and [____] kW load.
2. The UPS battery shall be sized for an output of [____] kW at a power factor of [____] for [____] minutes.
B. System Characteristics:
1. System Capacity: The system shall be rated for full kW output in the following sizes:
a. 400 kVA/400 kW.
b. 600 kVA/600 kW.
2. Electrical Input:
a. AC Input Nominal Voltage: [____]
INSERT APPLICABLE VALUE FROM THE LIST BELOW:
1) 480 volts, three-phase, 3P+GND, 60 Hz.
2) 400 volts, three-phase, 4-wire 3P+PEN or 5-wire 3P+N+GND, 50Hz
b. AC Input Voltage Window: ±15% of nominal (while providing nominal charging to the battery system).
c. Short Circuit Withstand Rating: 200,000 symmetrical amperes (200 kA).
d. Maximum Frequency Range: ±0.5 to 8% of nominal.
e. Input Power Factor: Approximately ~1 at 100% load and shall not be less than 0.97 at loads greater
than 25% of system rating with no additional filters.
f. Input Current Distortion: Maximum 5% with no requirement for optional additional filters.
g. Soft-Start: Input current shall be linear from 0 to 100% input. This shall take place over a 10 second
default time and values from 1 to 60 seconds shall be programmable. The UPS shall exhibit no
magnetizing inrush current.
3. UPS Electrical Output:
a. AC Output Nominal Output: [____]
INSERT APPLICABLE VALUE FROM THE LIST BELOW:
1) 480 volts, three-phase, 3P+GND, 60 hertz.
2) 400 volts, three-phase, 4-wire 3P+PEN or 5-wire 3P+N+GND, 50Hz
b. AC Output Voltage Regulation:
1) ±1% for 100% balanced linear load.
2) ±3% for 100% unbalanced linear load.
c. Voltage Transient Response:
1) ±3% maximum for 50% load step.
2) ±5% maximum for 100% load step.
d. Voltage Transient Recovery: Within 50 milliseconds.
e. Output Voltage Harmonic Distortion:
1) 3% THD maximum and 1% single harmonic for a 100% linear load.
2) 5% THD maximum for a 100% non-linear load.
3) UPS shall be able to support unlimited crest factor in normal operation. In battery operation the
crest factor is limited to 2.7.
f. Phase Angle Displacement:
1) 120 degrees, ±0.1 degree for balanced load.
2) 120 degrees, ±0.1 degree for 50% imbalanced load.
3) 120 degrees, ±0.3 degrees for 100% imbalanced load.
g. Overload Rating:
1) Normal Operation:
a) 200% for 60 seconds.
b) 125% for 10 minutes.
c) After an overload event that lasts for the full overload duration, the UPS must cool for 20
minutes before a new overload is allowed, and cooling occurs when the load is less than
100%.
2) Battery Operation: 150% for 30 seconds.
3) Bypass Operation:
a) 125% continuous.
b) 1000% for 500 milliseconds.
h. UPS Efficiency: With nominal voltage and resistive load.
1) The UPS AC-AC efficiency shall be as follows:
a) At 100% Load: 97%.
b) At 75% Load: 97%.
c) At 50% Load: 96%.
d) At 25% Load: 94%.
2) The UPS DC-AC efficiency shall be as follows:
a) At 100% Load: 96%.
b) At 75% Load: 97%.
c) At 50% Load: 97%.
d) At 25% Load: 96%.
i. Output Power Factor Rating: The UPS output shall not require derating for purely resistive loads (PF
of 1). The kW and kVA ratings of the UPS output shall be equal. For loads exhibiting a power factor of
0.9 leading to 0.8 lagging no derating of the UPS shall be required. For loads exhibiting power factors
outside this range, the following derating shall apply:
1) 5% derating of the UPS shall apply for 0.7 PF lagging.
2) 10% derating of the UPS shall apply for 0.6 PF lagging.
3) 15% derating of the UPS shall apply for 0.5 PF lagging.
4) 20% derating of the UPS shall apply for a range of 0.4 to 0.1 PF lagging.
1.64 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
2. Information about terminal locations for power and control connections.
3. Drawings for requested optional accessories.
C. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer-installed wiring and field-installed wiring, and between components provided by the
manufacturer and those provided by others.
1. Submit system single-line operation diagram.
D. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals, including, but not limited to, safe and correct operation of UPS functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of UPS.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. Where applicable, the UPS shall also be designed in accordance with publications from the following
organizations and committees:
a. National Fire Protection Association (NFPA).
b. National Electrical Manufacturers Association (NEMA).
c. Occupational Safety and Health Administration (OSHA).
d. Institute of Electrical and Electronics Engineers, Inc. (IEEE); ANSI/IEEE 519.
e. ISO 9001
f. ISO 14001
g. IEC 60950.
h. IEC 61000.
i. IEC 61000-2-2.
j. IEC 61000-3-5.
k. IEC 61000-4-2.
1) Performance: Minimum Level 3, Criterion A.
l. IEC 61000-4-3.
m. IEC 61000-4-4.
1) Performance: Minimum Level 3, Criterion A.
n. IEC 61000-4-5.
1) Performance: Minimum Level 3, Criterion A.
o. IEC 62040.
p. IEC 62040-1.
q. IEC 62040-2.
r. IEC 62040-3.
s. FCC part 15, sub part J, class A
t. UL 1778
u. CE
v. EN50091-1-1
w. EN50091-2
x. IEC-1000-4-5
y. EN50091-2
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. Customer shall provide adequate facility to store materials in their original, undamaged packages and containers,
inside a well-ventilated area protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental: Do not install solid state UPS until space is enclosed and weatherproof, wet work in space is
completed and nominally dry, work above ceilings is complete, and ambient temperature and humidity conditions
are and will be continuously maintained at values near those indicated for final occupancy.
1. Storage Ambient Temperature: -15 to 40°C (5 to 104°F)
2. Short-term Storage/Transportation Temperature: -50 to 55°C( -58 to 131°F)
3. Operating Ambient Temperature: 0 to 40°C (32 to 104°F) (25ºC [77°F] is ideal for most battery types).
4. Relative Humidity: 0 to 95% non-condensing.
5. Altitude: Maximum installation with no derating of the UPS output shall be 3280 feet (1000 m) above sea
level. At higher altitudes the following derating shall apply:
a. 1500 m (4921 feet) derating factor of 0.95.
b. 2000 m (6562 feet) derating factor of 0.91.
c. 2500 m (8202 feet) derating factor of 0.86.
6. Audible UPS noise at 1 meter from the cabinet:
a. 400 kW: 72 dBA
b. 600 kW: 73 dBA
7. Access Requirements:
a. The UPS shall require front access only for installation and field assembly. Servicing of the UPS shall
only require front access for commonly serviced components, such as fuses, power modules, control
circuits, contactors, and active components. No top, side, or back access shall be required for servicing
said components of the UPS.
b. At the Owner’s discretion, power cabling for both the UPS AC and DC shall be top or bottom entry as
standard product and shall be terminated in a designated input/output section of the UPS. It shall be
possible to place this input/output cabinet on either the left or right side of the UPS.
c. Replacement of air filters shall not require the system to be placed into maintenance bypass, nor shall it
require personnel to be subjected to live voltage potential.
1.68 WARRANTY
A. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
special warranty shall extend the one year period of limitations contained in the General Conditions. The special
warranty shall be countersigned by the Installer and the manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and shall have a
minimum period of one year.
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.69 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer. Contract work shall be performed by factory-trained service
personnel.
PART 2 - PRODUCTS
2.51 MANUFACTURERS
A. Basis of Design: Product specified is ―APC Symmetra MW II‖ as manufactured by APC by Schneider Electric.
Items specified are to establish a standard of quality for design, function, materials, and appearance. Equivalent
products by other manufacturers are acceptable. The Architect/Engineer will be the sole judge of the basis of
what is equivalent.
A. Normal:
1. General: The main inverter and delta inverter shall operate in an on-line manner to continuously regulate
and supply power to the critical load. The input power converter and output inverter shall be capable of full
battery recharge while simultaneously providing 100% regulated power to the load bus for all line and load
conditions within the range of the UPS specifications.
2. Recharge: Upon restoration of the utility or on-site electrical generation AC input source, the input power
converter and output inverter shall simultaneously recharge the battery and continue to provide 100%
regulated power to the critical load bus.
3. Auto Restart: The UPS shall have an auto restart function which, when enabled, shall allow the UPS to be
automatically restarted and placed on-line upon the restoration of input power. Should the input power fail to
return within 24 hours, the UPS shall automatically open the battery disconnects to prevent excessive
battery discharge. This feature is available only for single UPS systems.
B. Battery: Upon utility or on-site electrical generation input failure or any out of tolerance condition as defined by
this Section of the electrical AC input source, the critical load bus shall continue being supplied by the main
inverter, which shall derive its’ power from the battery system. There shall be no interruption of power to the
critical load bus during both transitions to battery operation and from battery to normal operation.
C. Static Bypass: The static bypass shall be used to provide a seamless transfer of the critical load bus from the
inverter output to the bypass source. This transfer, along with its retransfer, shall take place with no power
interruption to the critical load bus. A transfer to static bypass may also occur in the event of an extreme overload
condition, inverter output voltage out of tolerance condition or if commanded by the operator. This transfer shall
be an automatic function with the exception of an operator-initiated transfer. The UPS shall automatically return to
normal operation when the overload or out of tolerance condition is cleared.
D. Maintenance Bypass: The UPS system shall be able to support an external MBC to electrically isolate the UPS
during routine maintenance and service of the UPS. The MBC shall completely isolate both the UPS(s) input and
output connections.
A. General: The UPS shall be of modular design and construction consisting of independent 200 kW power
converter sections. Each 200kW inverter section shall consist of three 67 kW independent draw-out modules.
Each power module shall allow easy frontal draw-out accessibility for maintenance or system growth. Each
module shall exhibit independent fault tolerance to other modules and shall allow for continuous system
operation.
B. Redundant Configuration: The UPS internal design shall allow for the selection of one to seven redundant
200 kW power module sections for Owner-selected redundancy level.
C. Fault Protection: The UPS mechanical and electrical design shall combine to form a fault protection design
base. In the unlikely event of an inverter module fault, each module shall be electrically and mechanically
protected from the faulted unit and that the faulted unit shall not influence other modules or system operations.
Each 200 kW power converter section shall incorporate independent time coordinated fusing with mechanical
contactors to facilitate the rapid isolation of a failed section from the input, output, and DC buses, without
sacrificing the critical load output bus.
D. Redundant Power Supply: Each of the three 67 kW power converter modules shall contain a DC power supply
to power the logic and control circuits of each respective 200 kW section. Loss of one DC power supply per
200 kW section shall not influence the performance of its respective 200 kW section. Redundant power supplies
shall be monitored by the UPS’s internal and optional external monitoring system.
E. Redundant UPS Control Power: Two main redundant power supplies shall also be provided for main logic
circuits and interface signals of the UPS. These power supplies shall have multiple channels, each with their own
overcurrent protection to provide fault containment. Each channel shall have tripped indicators to allow for rapid
diagnostics and repair by on-site service personnel. UPS control power shall be monitored by the UPS’s internal
and optional external monitoring system.
F. Redundant Fans: Each 67 kW power module shall contain redundant cooling fans to take in ambient air through
filtered inlets on the front of the UPS. The loss of a fan in any or all of the 67 kW power modules shall not cause a
derating of the ambient operating temperature of the UPS. Each 200 kW section shall contain four cooling fans
and shall operate normally with the failure of any two section fans. Fans shall be monitored by the UPS’s internal
and optional external monitoring system for operation and speed.
G. Scalability: The UPS shall be designed to allow the 200 kW power module sections to be added to
accommodate future increases in load requirements to the maximum UPS frame size.
H. Serviceability: The UPS and external static bypass shall be designed to allow and facilitate field service
personnel to replace a faulty inverter power module or any printed circuit board to a mean-time of 30 minutes or
less. This time assumes on-site personnel with replacement components.
A. General: The input power converter of the UPS system shall constantly monitor and control the power imported
from the utility or on-site electrical generation mains input. This monitoring and control function shall provide the
necessary UPS power for precise regulation of the DC bus voltage, battery charging, and main inverter output
voltage regulation.
B. Input Current Total Harmonic Distortion: The input current THD shall be held to 5% or less while
simultaneously providing conditioned power to the critical load bus, and charging the batteries under steady state
operating conditions. The 5% maximum THD shall be held while supporting loads of both a linear or non-linear
type, from 0 to 100% of the UPS capacity. The 5% maximum THD shall be accomplished with no additional
filters, magnetic devices, or other components.
C. Soft-Start Operation: As a standard feature, the UPS shall contain soft-start functionality, capable of limiting the
input current from 0 to 100% of the nominal input current with no magnetizing inrush currents over a default
10 second period (with settings ranging from 1 second through 60 seconds). The UPS soft-start feature shall
apply from initial UPS start-up and during power protection modes when returning from battery operation.
Soft-start function shall be linear operation, not a step function.
D. Magnetization Inrush Current: For ease of device coordination the UPS shall exhibit no inrush current to the
electrical supply system as a standard product. If provided with an optional isolation transformer, inrush shall be
limited to six times the nominal input current of the transformer.
F. Battery Recharge Current Limit: The UPS shall be capable of limiting the energy sourced from the mains. As
a default setting, the battery charge energy shall be set to 100% of its nominal value. When signaled by a dry
contact (such as from an emergency generator), the UPS shall be capable of limiting the battery charge energy
taken from the mains. This shall take place in Owner-selectable increments of 75%, 50%, 25%, 10%, and 0% of
the nominal charge power. Value selectable selection shall be made from the UPS touch screen user interface.
G. Battery Charge Inhibit: In addition to the battery recharge current limit function, a second set of battery charging
control inputs shall be provided. When signaled by a dry contact, this second set of inputs shall signal the UPS to
turn off battery charging. This option is useful if the UPS is auxiliary powered from a restricted or minimally sized
on-site generator.
A. General: The UPS output inverters shall continuously recreate the UPS output voltage wave form by converting
the DC bus voltage to AC voltage through a set of IGBT driven bi-directional power converters. In both normal
operation and battery operation, the output inverters shall create an output voltage independent of the mains
input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages, shall not affect
the amplitude or sinusoidal nature of the recreated output voltage sine wave of the output inverters.
B. Overload Capability: The output power converters shall be capable of 240% sub-cycle for short circuit clearing.
Steady state overload conditions, of up to 200% of system capacity, shall be sustained by the inverter for
60 seconds in normal operation. In battery operation the inverter shall be capable of sustaining 150% of system
capacity for 30 seconds. Should overloads persist past the outlined time limitation, the critical load shall be
seamlessly switched to the automatic static bypass output of the UPS.
C. Output Contactor: The UPS shall be constructed to allow each (200 kW inverter to critical bus) connection to be
configured with a mechanical contactor. This will allow for automatic positive physical bus isolation in the event of
an inverter malfunction. Each 200 kW inverter section shall operate as an independent unit regardless of
operational state of other inverters.
D. Fusing: Each modular inverter shall have high speed time and energy coordinated fusing to provide fault
isolation between inverters. Based on this feature, a fault within an individual inverter shall not cause a cascading
failure of any other inverter connected to the critical bus of the UPS.
E. Battery Protection: The UPS inverter shall be provided with monitoring and control circuits to limit the level of
discharge on the battery system. The UPS logic and control circuits shall monitor the discharge constant, and
automatically adjust shutdown level to 1.75 volts per cell for any discharge expected to last longer than
approximately 60 minutes.
A. General: As part of the UPS system, a system static bypass shall be provided. The system static bypass shall
provide no break transfer of the critical load from the inverter output to the static bypass input source. This is
beneficial during times when maintenance is required, or the inverter output can not support the critical bus.
Such times may be due to prolonged or severe overloads, or UPS failure, causing an insufficient remaining
number of UPS power converter modules. The UPS(s) and static bypass switch shall constantly monitor the
auxiliary contacts of their respective circuit breakers, as well as the bypass source voltage, and inhibit potentially
unsuccessful transfers to static bypass from taking place.
1. 400kW UPS: A 400kW internal bypass static switch shall be included.
2. 600kW UPS: A 600kW internal bypass static switch shall be included.
3. The bypass static switch input/output shall be [480 volts AC input, 3 wires plus ground][400VAC input, 4-wire
3P+PEN or 5-wire 3P+N+GND].
B. Static Bypass Switch: The 400 kW to 600 kW UPS shall utilize internal static switches integral to the UPS
module. When required, the 400 kW and 600 kW UPS can be configured with an external static bypass switch.
C. Design: The design of the static switch power path shall consist of silicon-controlled rectifiers (SCR) with a
continuous duty rating of 125% of the UPS output rating. Each set of SCRs shall be protected with time and
energy coordinated fuses to limit the I2T to a value less than the I2T rating of the SCR.
D. Automatic Transfers: The UPS shall be designed to allow a seamless automatic transfer of critical load to static
bypass and shall take place whenever the load on the critical bus exceeds the overload rating of the UPS. A
seamless automatic transfer of the critical load from static bypass back to normal operation shall take place when
the overload condition is removed from the critical output bus of the system. The UPS shall be designed to allow
a seamless automatic transfer of critical load to static bypass for any reason the UPS cannot support the critical
bus.
E. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through the UPS
touch screen interface.
F. Overloads: The static bypass switch shall be rated and capable of handling continuous overloads equal to or
less than 125% of the rated system output current. For instantaneous overloads caused by inrush current from
magnetic devices, or short circuit conditions, the static bypass shall be capable of sustaining overloads of 1000%
of system capacity for periods of up to 500 milliseconds.
G. System Protection:
1. Each input phase of the static bypass switch shall be protected by both time/energy coordinated fusing and
circuit breakers. Standard circuit breaker protection shall be of a molded case design; options shall be
available for insulated case circuit breakers or draw-out power circuit breakers.
2. As a requirement of UL 1778, back-feed protection in the static bypass circuit shall also be incorporated in
the system design. To achieve back-feed protection, the circuit breaker serving as the input disconnect shall
be controlled by the UPS/static switch, to open immediately upon sensing a condition where back-feeding of
the static switch by any source connected to the critical output bus of the system is occurring.
A. Touch Screen Interface: A multi-color LCD touch screen user interface shall be supplied with the UPS, for the
purposes of retrieving information from the UPS/static switch and providing control functionality. Data shell be
transmitted between the UPS/static switch and the user interface via the system CAN bus.
B. Mimic Bus: The default screen of the touch screen interface shall be a mimic bus of the installation, showing
only those circuit breakers applicable to system operation on the UPS system. The mimic bus shall depict power
flow through the system and shall automatically change status to reflect any change in power flow through normal
operation, static bypass operation, maintenance bypass operation, or battery operation.
1. The mimic bus power flow highlighting shall be color-coded green, for power flow through the UPS power
conversion path, and yellow for static bypass or maintenance bypass operation. Changes in status of circuit
breaker operation shall also be depicted on the mimic bus. The mimic bus shall also provide information
such as power flow, voltage and current for the UPS input, output, bypass and battery.
C. Metered Data: Data shall be available in graphic and alphanumeric form. Input and output voltage and current
wave forms shall be displayed. The following metered data shall be available on the UPS touch screen interface.
1. Input current.
07/2016 edition p. 419
Symmetra MW 3:3 – 400 to 600 kW
D. Alarms: Alarms shall be visible when active, from the user interface, by one pushbutton sequence on the touch
screen interface. The alarm log shall show each entry with corresponding date and time stamp. The level of
criticality shall also be displayed with each entry and shall be color-coded green, yellow, or red, based on their
respective severity. This information can be transmitted locally via the network management system. The
following minimum set of alarm messages shall be available to depict the status of the UPS/static switch:
1. High battery temperature.
2. Battery grounding error.
3. Positive battery breaker open.
4. Negative battery breaker open.
5. Low battery warning.
6. High battery warning.
7. Low DC shutdown.
8. High DC shutdown.
9. Battery fault.
10. Input power failure.
11. Main static switch fan fault.
12. Input fuse fault.
13. Input power module section fuse fault.
14. Output fault.
15. Output off.
16. Output fuse fault.
17. Output section fuse fault.
18. Bypass synchronization error.
19. Bypass fault.
07/2016 edition p. 420
Symmetra MW 3:3 – 400 to 600 kW
E. Controls:
1. Control functions such as start-up, transfer to bypass, and parameter changes shall be accessible from the
touch screen user interface. Operations such as start-up shall have step-by-step instructions from the user
interface to ensure correct sequencing of operations. To further minimize operator error, the touch screen
shall highlight, in green, functions that have been completed. The current step in process shall also be
outlined to ensure easy operation. One such user interface shall be part of both the UPS cabinet, and the
static bypass cabinet, each sharing similar functions.
2. Intelligent logic shall also inhibit any state change such as ―transfer to bypass‖ in the event bypass is
unavailable, or a circuit breaker in the event the bypass power path is open. Also available, in addition to the
touch screen user interface, shall be three clearly marked buttons, with a clear plastic hinged cover to
prevent unintentional operation of such buttons. These buttons shall be located on both the UPS cabinet and
the static bypass cabinet. Their functions shall be as follows:
a. Green Button: Shall turn UPS output on.
b. Red Button: Shall turn UPS output off.
c. Yellow Button: Emergency Module Off button. Shall trip AC Input, output, and DC circuit breakers of
that respective UPS.
3. An event log shall record event history that has taken place since the UPS was started, or since the last time
the log was erased by the Owner. This log shall provide a date and time stamp of up to 1024 events which
shall be removed in a first-in, first-out format.
2.58 ACCESSORIES
A. Battery Disconnect Breaker: Each UPS system shall have two, 500 volts DC rated, thermal magnetic trip
molded case circuit breakers. Each circuit breaker shall have a 24 volts DC under voltage release and 2A/2B
auxiliary contacts. The circuit breakers shall be in a separate NEMA 1 enclosure. When open, there shall be no
battery voltage in the UPS enclosure. The UPS system shall be automatically disconnected from the battery by
opening its breakers, should the UPS be subjected to a low battery shutdown state for an extended period of
time, when signaled by a remote emergency power off (EPO) signal, or when the emergency module off button is
pressed on the UPS. The battery disconnect enclosure shall also be equipped with the following minimum
features:
1. Controller area network (CAN) card for sending and receiving information to and from UPS.
2. Lights that illuminate during "OK to Operate" conditions.
a. Circuit breakers of the appropriate frame size, withstand rating (kAIC rating), and trip rating for the
system.
b. Minimum 2A/2B auxiliary contacts for the purpose of relaying status information of each circuit breaker
to each UPS static bypass.
c. CAN Interface circuit card to provide an intelligent interface between the switchboard/switchgear
enclosure and each UPS and static switch.
d. Plated copper bus bar, braced for the appropriate withstand rating of the system.
3. The following minimum options shall also be available for the MBC:
a. Key interlock to prevent out of sequence transfers of MBC from normal operation to bypass operation
and back to normal operations.
b. Solenoid key release unit (SKRU).
c. Mimic bus with light indications for power flow.
d. Electrically operated circuit breakers
4. The MBC shall carry one of the following agency listings:
a. UL 891.
b. UL 1558.
PART 3 - EXECUTION
3.45 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.46 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
3.48 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
07/2016 edition p. 423
Symmetra MW 3:3 – 400 to 600 kW
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
and preventative maintenance.
3.49 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.70 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a static uninterruptible power
supply (UPS) as required for the complete performance of the work, and as shown on the Drawings and as
herein specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a continuous duty,
three-phase, solid state, static UPS.
1. In addition, this Section describes the performance, functionality, and design of the UPS maintenance
bypass cabinet, hereafter referred to as the MBC, the battery system, and the UPS static bypass cabinet.
2. The UPS and associated equipment shall operate in conjunction with a primary power supply and an output
distribution system to provide quality uninterrupted power for mission critical, electronic equipment load.
3. Programming and miscellaneous components for a fully operational system as described in this Section
shall be available as part of the UPS.
1.71 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications
are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall
be the latest date as of the date of the Contract Documents, unless otherwise specified.
6. IEC 61000-4-3, ―Electromagnetic Compatibility - Testing and Measurement Techniques; Radiated, Radio
Frequency, Electromagnetic Field Immunity Test.‖
7. IEC 61000-4-4, ―Electromagnetic Compatibility - Testing and Measurement Techniques; Electrical Fast
Transient/Burst Immunity Test.‖
8. IEC 61000-4-5, ―Electromagnetic Compatibility - Testing and Measurement Techniques; Surge Immunity
Test.‖
9. IEC 62040, "Uninterruptible Power Systems (UPS).‖
10. IEC 62040-1, ―Uninterruptible Power Systems - General and Safety Requirements for UPS.‖
11. IEC 62040-2, ―Uninterruptible Power Systems - Electromagnetic Compatibility (EMC) Requirements,‖
12. IEC 62040-3, ―Uninterruptible Power Systems - Method of Specifying the Performance and Test
Requirements.‖
A. Design Requirements:
1. The UPS shall be sized for [____] kVA and [____] kW load.
2. The UPS battery shall be sized for [____] kW at a power factor of [____] for [____] minutes.
B. System Characteristics:
1. System Capacity: The system shall be rated for full kW output in the following sizes:
a. 800 kVA/800 kW
b. 1000 kVA/1000 kW
c. 1200kVA/1200kW
d. 1400kVA/1400kW
e. 1600kVA/1600kW
2. Input:
a. AC Input Nominal Voltage: [____]
INSERT APPLICABLE VALUE FROM THE LIST BELOW:
1) 480 volts, three-phase, 3P+GND, 60 Hz.
2) 400 volts, three-phase, 4-wire 3P+PEN or 5-wire 3P+N+GND, 50Hz
b. AC Input Voltage Window: ±15% of nominal (while providing nominal charging to the battery system).
c. Short Circuit Withstand Rating: 200,000 symmetrical amperes (200 kA).
d. Maximum Frequency Range: ±0.5 to 8% of nominal.
e. Input Power Factor: ~1 at 100% load and shall not be less than 0.97 at loads greater than 25% of
system rating with no additional filters.
f. Input Current Distortion: Maximum 5% with no additional filters.
g. Soft-Start: Shall be linear from 0 to 100% input current and shall not exhibit inrush. This shall take
place over a 10 second default time and values from 1 second to 60 seconds shall be programmable.
3. UPS Output:
a. AC Output Nominal Output: [____]
INSERT APPLICABLE VALUE FROM THE LIST BELOW:
1) 480 volts, three-phase, 3P+GND, 60 hertz.
2) 400 volts, 3-phase, 4-wire 3P+GND or 5-wire 3P+N+GND, 50Hz
b. AC Output Voltage Regulation:
1) ±1% for 100% balanced linear load.
2) ±3% for 100% unbalanced linear load.
c. Voltage Transient Response:
1) ±3% maximum for 50% load step.
2) ±5% maximum for 100% load step.
d. Voltage Transient Recovery: Within 50 milliseconds.
e. Output Voltage Harmonic Distortion:
07/2016 edition p. 426
Symmetra MW 3:3 – 800 to 1600 kW
1.73 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
07/2016 edition p. 427
Symmetra MW 3:3 – 800 to 1600 kW
C. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer-installed wiring and field-installed wiring, and between components provided by the
manufacturer and those provided by others.
1. Submit system single-line operation diagram.
D. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals, including, but not limited to, safe and correct operation of UPS functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of UPS.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. Where applicable, the UPS shall also be designed in accordance with publications from the following
organizations and committees:
a. National Fire Protection Association (NFPA).
b. National Electrical Manufacturers Association (NEMA).
c. Occupational Safety and Health Administration (OSHA).
d. Institute of Electrical and Electronics Engineers, Inc. (IEEE); ANSI/IEEE 519.
e. ISO 9001
f. ISO 14001
g. UL 1778
h. CE
i. IEC 60950
j. EN50091-1-1
k. EN50091-2
l. IEC62040-3
m. IEC-1000-4-5
n. EN50091-2
o. FCC part 15, sub part J, class A (conducted/radiated)
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. Customer shall provide adequate facility to store materials in their original, undamaged packages and containers,
inside a well-ventilated area protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental: Do not install solid state UPS until space is enclosed and weatherproof, wet work in space is
completed and nominally dry, work above ceilings is complete, and ambient temperature and humidity conditions
are and will be continuously maintained at values near those indicated for final occupancy.
1. Storage Ambient Temperature: -15 to 40°C (5 to 104°F)
2. Short-term Storage/Transportation Temperature: -50 to 55°C( -58 to 131°F)
3. Operating Ambient Temperature: 0 to 40°C (32 to 104°F) (25ºC [77°F] is ideal for most battery types).
07/2016 edition p. 428
Symmetra MW 3:3 – 800 to 1600 kW
1.77 WARRANTY
A. Special Warranty: The Manufacturer shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
special warranty shall extend the one year period of limitations contained in the General Conditions. The special
warranty shall be countersigned by the Installer and the manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and shall have a
minimum period of one year.
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.78 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer. Contract work shall be performed by factory-trained service
personnel.
PART 2 - PRODUCTS
2.59 MANUFACTURERS
A. Basis of Design: Product specified is ―APC Symmetra MW II‖ as manufactured by APC by Schneider Electric.
Items specified are to establish a standard of quality for design, function, materials, and appearance. Equivalent
products by other manufacturers are acceptable. The Architect/Engineer will be the sole judge of the basis of
what is equivalent.
A. Normal:
1. General: The main inverter and delta inverter shall operate in an on-line manner to continuously regulate
and supply power to the critical load. The input power converter and output inverter shall be capable of full
battery recharge while simultaneously providing 100% regulated power to the load bus for all line and load
conditions within the range of the UPS specifications.
2. Recharge: Upon restoration of the utility or on-site electrical generation AC input source, the input power
converter and output inverter shall simultaneously recharge the battery and continue to provide 100%
regulated power to the critical load bus.
07/2016 edition p. 429
Symmetra MW 3:3 – 800 to 1600 kW
3. Auto Restart: The UPS shall have an auto restart function which, when enabled, shall allow the UPS to be
automatically restarted and placed on-line upon the restoration of input power. Should the input power fail to
return within 24 hours, the UPS shall automatically open the battery disconnects to prevent excessive
battery discharge. This feature is available only for single UPS systems.
B. Battery: Upon failure of the AC input source, the critical load shall continue being supplied by the main inverter,
which shall derive its power from the battery system. There shall be no interruption in power to the critical load
during both transfers to battery operation and retransfers from battery to normal operation.
C. Static Bypass: The static bypass shall be used to provide transfer of critical load from the inverter output to the
bypass source. This transfer, along with its retransfer, shall take place with no power interruption to the critical
load. A transfer to static bypass may also occur in the event of an extreme overload condition, inverter output
voltage out of tolerance condition or if commanded by the operator. This transfer shall be an automatic function
with the exception of an operator-initiated transfer. The UPS shall automatically return to normal operation when
the overload or out of tolerance condition is cleared.
D. Maintenance Bypass: The UPS system shall be able to support an external MBC to electrically isolate the UPS
during routine maintenance and service of the UPS. The MBC shall completely isolate both the UPS input and
output connections.
A. General: The UPS shall be of modular design and construction consisting of independent 200 kW power
converter sections. Each 200kW inverter section shall consist of three 67 kW independent draw-out modules.
Each power module shall allow easy frontal draw-out accessibility for maintenance or system growth. Each
module shall exhibit independent fault tolerance to other modules and shall allow for continuous system
operation.
B. Redundant Configuration: The UPS internal design shall allow for the selection of one to seven redundant
200 kW power module sections for Owner-selected redundancy level.
C. Fault Protection: The UPS mechanical and electrical design shall combine to form a fault protection design
base. In the unlikely event of an inverter module fault, each module shall be electrically and mechanically
protected from the faulted unit and that the faulted unit shall not influence other modules or system operations.
Each 200 kW power converter section shall incorporate independent time coordinated fusing with mechanical
contactors to facilitate the rapid isolation of a failed section from the input, output, and DC buses, without
sacrificing the critical load output bus.
D. Redundant Power Supply: Each of the three 67 kW power converter modules shall contain a DC power supply
to power the logic and control circuits of each respective 200 kW section. Loss of one DC power supply per
200 kW section shall not influence the performance of its respective 200 kW section. Redundant power supplies
shall be monitored by the UPS’s internal and optional external monitoring system.
E. Redundant UPS Control Power: Two main redundant power supplies shall also be provided for main logic
circuits and interface signals of the UPS. These power supplies shall have multiple channels, each with their own
overcurrent protection to provide fault containment. Each channel shall have tripped indicators to allow for rapid
diagnostics and repair by on-site service personnel. UPS control power shall be monitored by the UPS’s internal
and optional external monitoring system.
F. Redundant Fans: Each 67 kW power module shall contain redundant cooling fans to take in ambient air through
filtered inlets on the front of the UPS. The loss of a fan in any or all of the 67 kW power modules shall not cause a
derating of the ambient operating temperature of the UPS. Each 200 kW section shall contain four cooling fans
and shall operate normally with the failure of any two section fans. Fans shall be monitored by the UPS’s internal
and optional external monitoring system for operation and speed.
G. Scalability: The UPS shall be designed to allow the 200 kW power module sections to be added to
accommodate future increases in load requirements to the maximum UPS frame size.
H. Serviceability: The UPS and external static bypass shall be designed to allow and facilitate field service
personnel to replace a faulty inverter power module or any printed circuit board to a mean-time of 30 minutes or
less. This time assumes on-site personnel with replacement components.
A. General: The input power converters of the system shall constantly control the power imported from the mains
input of the system, to provide the necessary UPS power for precise regulation of the DC bus voltage, battery
charging, and main inverter output voltage regulation.
B. Input Current Total Harmonic Distortion: The input current THDI shall be held to 5% or less while providing
conditioned power to the critical load bus, and charging the batteries under steady state operating conditions.
This shall be true while supporting loads of both a linear or non-linear type, from 0 to 100% of the UPS capacity.
This shall be accomplished with no additional filters, magnetic devices, or other components.
C. Soft-Start Operation: As a standard feature, the UPS shall contain soft-start functionality, capable of limiting the
input current from 0 to 100% of the nominal input current with no magnetizing inrush currents over a default
10 second period (with settings ranging from 1 second through 60 seconds). The UPS soft-start feature shall
apply from initial UPS start-up and during power protection modes when returning from battery operation.
Soft-start function shall be linear operation, not a step function.
D. Magnetization Inrush Current: The UPS shall exhibit 0 inrush current as a standard product. If provided with
an optional isolation transformer, inrush shall be limited to six times the nominal input current of the transformer.
F. Battery Recharge Current Limit: The UPS shall be capable of limiting the energy sourced from the mains. As
a default setting, the battery charge energy shall be set to 100% of its nominal value. When signaled by a dry
contact (such as from an emergency generator), the UPS shall be capable of limiting the battery charge energy
taken from the mains. This shall take place in Owner-selectable increments of 75%, 50%, 25%, 10%, and 0% of
the nominal charge power. Value selectable selection shall be made from the UPS touch screen user interface.
G. Battery Charge Inhibit: In addition to the battery recharge current limit function, a second set of battery charging
control inputs shall be provided. When signaled by a dry contact, this second set of inputs shall signal the UPS to
turn off battery charging. This option is useful if the UPS is auxiliary powered from a restricted or minimally sized
on-site generator.
A. General: The UPS output inverters shall constantly recreate the UPS output voltage waveform by converting the
DC bus voltage to AC voltage through a set of IGBT-driven bi-directional power converters. In both normal
operation and battery operation, the output inverters shall create an output voltage independent of the mains
input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages shall not affect the
amplitude or sinusoidal nature of the recreated output voltage sine wave of the output inverters.
B. Overload Capability: The output power converters shall be capable of 240% for short circuit clearing. Steady
state overload conditions, of up to 200% of system capacity, shall be sustained by the inverter for 60 seconds in
normal operation. In battery operation the inverter shall be capable of sustaining 150% of system capacity for
30 seconds. Should overloads persist past the outlined time limitation, the critical load shall be switched to the
automatic static bypass output of the UPS.
C. Output Contactor: The UPS shall be constructed to allow each (200 kW inverter to critical bus) connection to be
configured with a mechanical contactor. This will allow for automatic positive physical bus isolation in the event of
an inverter malfunction. Each 200 kW inverter section shall operate as an independent unit regardless of
operational state of other inverters.
D. Fusing: Each modular inverter shall have high-speed time and energy coordinated fusing to provide fault
isolation between inverters. Based on this feature, a fault within an individual inverter shall not cause a cascading
failure of any other inverter connected to the critical bus of the UPS.
E. Battery Protection: The inverter shall be provided with monitoring and control circuits to limit the level of
discharge on the battery system. These control circuits shall be capable of varying the shutdown level to
accommodate any type of battery recommended for UPS application. These logic and control circuits shall
automatically adjust shutdown level to 1.75 volts per cell for any discharge lasting longer than 60 minutes.
A. General: As part of the UPS, a system static bypass cabinet shall be provided. The system static bypass shall
provide no break transfer of the critical load from the inverter output to the static bypass input source. This is
beneficial during times when maintenance is required, or the inverter can not support the critical bus. Such times
may be due to prolonged or severe overloads, or UPS failure. The UPS and static bypass switch shall constantly
monitor the auxiliary contacts of their respective circuit breakers, as well as the bypass source voltage, and inhibit
potentially unsuccessful transfers to static bypass from taking place.
1. The external bypass static switch shall be available in the following sizes:
a. 1000 kW.
b. 2000 kW.
c. 4000 kW.
2. External bypass static switch input/output shall be [480 volts AC input, 3 wires plus ground][400VAC input,
4-wire 3P+PEN or 5-wire 3P+N+GND].
B. Design: The design of the static switch power path shall consist of silicon-controlled rectifiers (SCR) with a
continuous duty rating of 125% of the UPS output rating. Each set of SCRs shall be protected with time and
energy coordinated fuses to limit the I2T to a value less than the I2T rating of the SCR.
C. Automatic Transfers: An automatic transfer of load to static bypass shall take place whenever the load on the
critical bus exceeds the overload rating of the UPS. Automatic transfers of the critical load from static bypass
back to normal operation shall take place when the overload condition is removed from the critical output bus of
the system. Automatic transfers of load to static bypass shall also take place if for any reason the UPS cannot
support the critical bus.
D. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through either the
UPS touch screen interface or the external static bypass touch screen.
E. Overloads: The static bypass shall be rated and capable of handling continuous overloads equal to or less than
125% of the rated system output. For instantaneous overloads caused by inrush current from magnetic devices,
or short circuit conditions, the static bypass shall be capable of sustaining overloads of 1000% of system capacity
for periods of up to 500 milliseconds.
F. System Protection:
1. Each phase of the static switch shall be protected by both time/energy coordinated fusing, and circuit
breakers. Standard circuit breaker protection shall be of a molded case design; options shall be available for
insulated case circuit breakers or draw-out power circuit breakers.
2. As a requirement of UL 1778, back-feed protection in the static bypass circuit shall also be incorporated in
the system design. To achieve back-feed protection, the circuit breaker serving as the input disconnect shall
be controlled by the UPS/static switch, to open immediately upon sensing a condition where back-feeding of
the static switch by any source connected to the critical output bus of the system is occurring. One such
condition could be a result of a shorted SCR.
A. Touch Screen Interface: A multi-color LCD touch screen user interface shall be supplied with the UPS, for the
purposes of retrieving information from the UPS/static switch and providing control functionality. Data shell be
transmitted between the UPS/static switch and the user interface via the system CAN bus.
B. Mimic Bus: The default screen of the touch screen interface shall be a mimic bus of the installation, showing
respective circuit breakers connected to the UPS. The mimic bus shall depict power flow through the system and
automatically change status to reflect any change in power flow through normal operation, static bypass
operation, maintenance bypass operation, or battery operation.
07/2016 edition p. 432
Symmetra MW 3:3 – 800 to 1600 kW
1. The mimic bus power flow highlighting shall be color-coded green, for power flow through the UPS power
conversion path, and yellow for static bypass or maintenance bypass operation. Changes in status of circuit
breaker operation shall also be depicted on the mimic bus. The mimic bus shall also provide information
such as power flow, voltage and current for the UPS input, output, bypass, and battery.
C. Metered Data: The following metered data, shall be available on the UPS touch screen interface:
1. Input current.
2. Input current total harmonic distortion (THDI).
3. Input crest factor.
4. Input voltage.
5. Input voltage total harmonic distortion (THDV).
6. Input active power per phase.
7. Input apparent power per phase.
8. Total input active power.
9. Total input apparent power.
10. Input power factor.
11. Output current.
12. Output current Total Harmonic Distortion (THDI).
13. Output crest factor.
14. Output voltage.
15. Output voltage total harmonic distortion (THDV).
16. Output active power per phase.
17. Output apparent power per phase.
18. Total output active power.
19. Total output apparent power.
20. Output power factor.
21. Bypass current.
22. Bypass current total harmonic distortion (THDI).
23. Bypass crest factor.
24. Bypass voltage.
25. Bypass voltage total harmonic distortion (THDV).
26. Bypass active power per phase.
27. Bypass apparent power per phase.
28. Total bypass active power.
29. Total bypass apparent power.
30. Bypass power factor.
31. DC voltage.
32. DC current.
33. DC power.
34. Estimated charge time.
35. Estimated charge percentage.
36. Run time.
37. UPS temperature.
38. Static bypass temperature.
D. Alarms: Alarms shall be visible when active, from the user interface, by one pushbutton sequence on the touch
screen interface. The alarm log shall show each entry with corresponding date and time stamp. The level of
criticality shall also be displayed with each entry and shall be color-coded green, yellow, or red, based on their
respective severity. The following minimum set of alarm messages shall be available to depict the status of the
UPS/static switch:
1. High battery temperature.
2. Battery grounding error.
3. Positive battery breaker open.
4. Negative battery breaker open.
5. Low battery warning.
6. High battery warning.
7. Low DC shutdown.
8. High DC shutdown.
9. Battery fault.
10. Input power failure.
11. Main static switch fan fault.
12. Input fuse fault.
07/2016 edition p. 433
Symmetra MW 3:3 – 800 to 1600 kW
E. Controls:
1. Control functions such as start-up, transfer to bypass, and parameter changes shall be accessible from the
touch screen user interface. Operations such as start-up shall have step-by-step instructions from the user
interface to ensure correct sequencing of operations. To further minimize operator error, the touch screen
shall highlight, in green, functions that have been completed, and shall inhibit out of sequence operations
performed by the Owner. The step currently in process shall also be outlined to ensure easy operation.
One such user interface shall be part of both the UPS cabinet, and the static bypass cabinet, each sharing
similar functions.
2. Intelligent logic shall also inhibit any state change such as ―transfer to bypass‖ in the event bypass is
unavailable, or a circuit breaker in the event the bypass power path is open. Also available, in addition to the
touch screen user interface, shall be three clearly marked buttons, with a clear plastic hinged cover to
prevent unintentional operation of such buttons. These buttons shall be located on both the UPS cabinet and
the static bypass cabinet. Their functions shall be as follows:
a. Green Button: Shall turn UPS output on.
b. Red Button: Shall turn UPS output off.
c. Yellow Button: Emergency module off button. Shall trip respective AC Input, output, and DC circuit
breakers of that respective UPS.
3. An event log shall record event history that has taken place since the UPS was started, or since the last time
the log was erased by the Owner. This log shall provide a date and time stamp of activities and shall be
removed in a first-in, first-out format.
2.66 ACCESSORIES
A. Battery Disconnect Breaker: Each UPS system shall have two [____] AF/AT, 500 volts DC rated, thermal
magnetic trip molded case circuit breakers. Each circuit breaker shall have a 24 volts DC under-voltage release
and 2A/2B auxiliary contacts. The circuit breakers shall be in a separate NEMA 1 enclosure. When open, there
shall be no battery voltage in the UPS enclosure. The UPS system shall be automatically disconnected from the
battery by opening its breakers, should the UPS be subjected to a low battery shutdown state for an extended
period of time, when signaled by a remote EPO signal, or when the Emergency Module Off (EMO) button is
pressed on the UPS. The battery disconnect enclosure shall also be equipped with the following minimum
features:
1. Controller area network (CAN) card for sending and receiving information to and from UPS.
2. Lights that illuminate during "safe-to-operate" conditions.
1. The MBC, purchased separately, shall provide power to the critical load bus from the bypass source, during
times where maintenance or service of the UPS is required. The MBC shall provide a mechanical means of
complete isolation of the UPS from the electrical wiring of the installation. The MBC shall be constructed in a
freestanding NEMA 1 enclosure unless otherwise stated in this Section.
2. As a minimum, the MBC shall contain the following features and accessories:
a. Circuit breakers of the appropriate frame size, withstand rating (kAIC rating), and trip rating for the
system.
b. Minimum 2A/2B auxiliary contacts for the purpose of relaying status information of each circuit breaker
to the UPS and static bypass.
c. CAN interface circuit card to provide an intelligent interface between the switchboard/switchgear
enclosure.
d. Plated copper bus bar, braced for the appropriate withstand rating of the system.
3. The following minimum options shall also be available for the MBC:
a. Key interlock to prevent out of sequence transfers of MBC from normal operation to bypass operation.
b. Solenoid key release unit (SKRU).
c. Mimic bus with light indications for power flow.
d. Electrically operated circuit breakers.
e. Load Bank Breaker
PART 3 - EXECUTION
3.50 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.51 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
g. Inspect external maintenance bypass switch for proper terminations and phasing.
4. Site Testing:
a. Ensure proper system start-up.
b. Verify proper firmware control functions.
c. Verify proper firmware bypass operation.
d. Verify proper maintenance bypass operation.
e. Verify system set points.
f. Verify proper inverter operation and regulation circuits.
g. Simulate utility power failure.
h. Verify proper charger operation.
i. Document, sign, and date test results.
5. On-Site Operational Training: During the factory-assisted start-up, operational training for site personnel
shall include, but shall not be limited to, key pad operation, LED indicators, start-up and shutdown
procedures, maintenance bypass and AC disconnect operation, and alarm information.
3.53 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
and preventative maintenance.
3.54 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)
MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE
REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND
WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE,
THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004
MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.79 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a static uninterruptible power
supply (UPS) as required for the complete performance of the work and as shown on the Drawings and as herein
specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, a continuous duty,
three-phase, solid state, static UPS.
1. The UPS control logic shall incorporate state of the art digital signal processing. The inverters shall utilize
high speed pulse width modulation and shall be constructed of IGBTs. The UPS shall be part of a
multi-module system, and function as described in this Section.
2. In addition, this Section describes the performance, functionality, and design of the UPS maintenance
bypass cabinet, hereafter referred to as the MBC, the battery system, UPS paralleling gear, external bypass
static switch (EBS), and other such electrical distribution as described in this Section.
3. The UPS and associated equipment shall operate in conjunction with a primary power supply (utility and/or
on-site generation) and an output distribution system to provide quality uninterrupted power for mission
critical, electronic equipment load.
4. Owner-selected accessories, programming, and miscellaneous components for a fully operational system as
described in this Section shall be supplied as part of the UPS at no additional cost.
1.80 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications
are referred to in the text by the basic designation only. The edition/revision of the referenced publications shall
be the latest date as of the date of the Contract Documents, unless otherwise specified.
A. Design Requirements:
1. The UPS system shall be sized for a total load capacity of [____] kW. Each frame shall be rated for
[____] kW with [____] redundant UPS modules.
2. Each UPS module shall be sized for a load capacity of [____] kW load and quantity of [____] 200 kW
redundant UPS section(s).
3. The UPS battery shall be sized for an output of [____] kW at a power factor of [____] for [____] minutes.
B. System Characteristics:
1. Multi-Module UPS Capacity: The system shall be rated for full kW output in the following sizes:
a. 400 kVA/400 kW.
b. 600 kVA/600 kW.
c. 800 kVA/800 kW.
d. 1000 kVA/1000 kW.
e. 1200 kVA/1200 kW.
f. 1400 kVA/1400 kW.
g. 1600 kVA/1600 kW.
2. Electrical Input:
a. AC Input Nominal Voltage: [____]
INSERT APPLICABLE VALUE FROM THE LIST BELOW:
1) 480 volts, three-phase, , 3P+GND, 60 Hz.
2) 400 volts, three-phase, 4-wire 3P+PEN or 5-wire 3P+N+GND, 50Hz
b. AC Input Voltage Window: ±15% of nominal (while providing nominal charging to the battery system).
c. Short Circuit Withstand Rating: 200,000 symmetrical amperes (200 kA).
d. Maximum Frequency Range: ±0.5% to 8% of nominal.
e. Input Power Factor: Approximately ~1 at 100% load and shall not be less than 0.97 at loads greater
than 25% of system rating with no additional filters.
f. Input Current Distortion: Maximum 5% with no requirement for optional additional filters.
g. Soft-Start: Input current shall be linear from 0 to 100% input. This shall take place over a 10 second
default time and values from 1 to 60 seconds shall be programmable. The UPS shall exhibit no
magnetizing inrush current.
3. UPS Electrical Output:
a. AC Output Nominal Output: [____]
07/2016 edition p. 438
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
4) Primers for steel surfaces shall be suitable for the service and operating temperatures to be
encountered during the life of the equipment.
5) Upon request a can of touch-up paint in each color shall be provided.
d. Enclosures: The UPS assemblies shall be constructed in NEMA Type 1 metal enclosures. Enclosures
shall have provisions for forklift handling. The individual enclosures shall be freestanding, capable of
side-by-side or back-to-back installation with front access requirements only.
1.82 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine
compliance with the Drawings and Specifications. Product data shall include, but shall not be limited to, the
following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully
detailed in manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
2. Information about terminal locations for power and control connections.
3. Drawings for requested optional accessories.
C. Wiring Diagrams: Submit wiring diagrams detailing power, signal, and control systems, clearly differentiating
between manufacturer-installed wiring and field-installed wiring, and between components provided by the
manufacturer and those provided by others.
1. Submit system single-line operation diagram.
D. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and
maintenance manuals, including, but not limited to, safe and correct operation of UPS functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage,
handling, examination, preparation, installation, and start-up of UPS.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of solid state UPS
of types and sizes required, and whose products have been in satisfactory use in similar service for a
minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted
standards.
2. Installer Qualifications: Installer shall be a firm that shall have a minimum of five years of successful
installation experience with projects utilizing solid state UPS similar in type and scope to that required for this
Project.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and
regulations of Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such
authorities.
1. Where applicable, the UPS shall also be designed in accordance with publications from the following
organizations and committees:
a. National Fire Protection Association (NFPA).
b. National Electrical Manufacturers Association (NEMA).
c. Occupational Safety and Health Administration (OSHA).
d. Institute of Electrical and Electronics Engineers, Inc. (IEEE); ANSI/IEEE 519.
e. ISO 9001
f. ISO 14001
g. IEC 60950.
h. IEC 61000.
i. IEC 61000-2-2.
j. IEC 61000-3-5.
k. IEC 61000-4-2.
07/2016 edition p. 440
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
B. Customer shall provide adequate facility to store materials in their original, undamaged packages and containers,
inside a well-ventilated area protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental: Do not install solid state UPS until space is enclosed and weatherproof, wet work in space is
completed and nominally dry, work above ceilings is complete, and ambient temperature and humidity conditions
are and will be continuously maintained at values near those indicated for final occupancy.
1.86 WARRANTY
A. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This
special warranty shall extend the one year period of limitations contained in the General Conditions. The special
warranty shall be countersigned by the Installer and the manufacturer.
1. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of
shipment from the manufacturer, whichever occurs first.
2. Battery: The battery manufacturer’s warranty shall be passed through to the final Owner and shall have a
minimum period of one year.
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under
other provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties
made by the Contractor under requirements of the Contract Documents.
1.87 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the UPS system and the battery
system shall be available from the manufacturer. Contract work shall be performed by factory-trained service
personnel.
PART 2 - PRODUCTS
2.67 MANUFACTURERS
A. Normal:
1. General: The main inverter and delta inverter shall operate in an on-line manner to continuously regulate
and supply power to the critical load. The input power converter and output inverter shall be capable of full
battery recharge while simultaneously providing 100% regulated power to the load bus for all line and load
conditions within the range of the UPS specifications.
2. Recharge: Upon restoration of the utility or on-site electrical generation AC input source, the input power
converter and output inverter shall simultaneously recharge the battery and continue to provide 100%
regulated power to the critical load bus.
B. Battery: Upon utility or on-site electrical generation input failure or any out of tolerance condition as defined by
this Section of the electrical AC input source, the critical load bus shall continue being supplied by the main
inverter, which shall derive its’ power from the battery system. There shall be no interruption of power to the
critical load bus during both transitions to battery operation and from battery to normal operation.
C. Static Bypass: The static bypass shall be used to provide a seamless transfer of the critical load bus from the
inverter output to the bypass source. This transfer, along with its’ retransfer, shall take place with no power
interruption to the critical load bus. A transfer to static bypass may also occur in the event of an extreme overload
condition, inverter output voltage out of tolerance condition or if commanded by the operator. This transfer shall
be an automatic function with the exception of an operator-initiated transfer. The UPS shall automatically return
to normal operation when the overload or out of tolerance condition is cleared.
D. Maintenance Bypass: The UPS system shall be able to support an external MBC to electrically isolate the UPS
during routine maintenance and service of the UPS. The MBC shall completely isolate both the UPS(s) input and
output connections.
A. General: The UPS shall be of modular design and construction consisting of independent 200 kW power
converter sections configured from 400 kW to 1600 kW. Each power section shall consist of three 67 kW
independent modules. Each power module shall allow easy frontal drawout accessibility for maintenance or
system growth. Each module shall exhibit independent fault tolerance to other modules and shall allow for
continuous system operation.
B. Redundant Configuration: The UPS internal design shall allow for the selection of one to seven redundant
200 kW power module sections for Owner-selected redundancy level.
C. Fault Protection: The UPS mechanical and electrical design shall combine to form a fault protection design
base. In the unlikely event of an inverter module fault, each module shall be electrically and mechanically
protected from the faulted unit and that the faulted unit shall not influence other modules or system operations.
Each 200 kW power converter section shall incorporate independent time coordinated fusing with mechanical
contactors to facilitate the rapid isolation of a failed section from the input, output, and DC buses, without
sacrificing the critical load output bus.
D. Redundant Power Supply: Each of the three 67 kW power converter modules shall contain a DC power supply
to power the logic and control circuits of each respective 200 kW section. Loss of one DC power supply per
200 kW section shall not influence the performance of its’ respective 200 kW section. Redundant power supplies
shall be monitored by the UPS’s internal and optional external monitoring system.
E. Redundant UPS Control Power: Two main redundant power supplies shall also be provided for main logic
circuits and interface signals of the UPS. These power supplies shall have multiple channels, each with their own
overcurrent protection to provide fault containment. Each channel shall have tripped indicators to allow for rapid
diagnostics and repair by on-site service personnel. UPS control power shall be monitored by the UPS’s internal
and optional external monitoring system.
F. Redundant Fans: Each 67 kW power module shall contain redundant cooling fans to take in ambient air through
filtered inlets on the front of the UPS. The loss of a fan in any or all of the 67 kW power modules shall not cause
a derating of the ambient operating temperature of the UPS. Each 200 kW section shall contain four cooling fans
and shall operate normally with the failure of any two section fans. Fans shall be monitored by the UPS’s internal
and optional external monitoring system for operation and speed.
G. Scalability: The UPS shall be designed to allow the 200 kW power module sections to be added to
accommodate future increases in load requirements to the maximum UPS frame size.
H. Proportional Load Sharing: Based upon the modular construction of the system, it shall be possible to parallel
UPSs of different sizes, or UPS frames with different quantities of power modules, creating a ―differential load
sharing system.‖ In this manner of operation, each dissimilar UPS shall deliver to the parallel critical load bus up
to a maximum of 100% of its capacity rating. In the event of a failure of a 200 kW power module section within
the UPS, the UPS shall continue parallel operation and deliver power onto the parallel bus up to the full rating of
the remaining power modules in the UPS.
I. Serviceability: The UPS and external static bypass shall be designed to allow and facilitate field service
personnel to replace a faulty inverter power module or any printed circuit board to a mean-time of 30 minutes or
less. This time assumes on-site personnel with replacement components.
A. General: The input power converter of the UPS system shall constantly monitor and control the power imported
from the utility or on-site electrical generation mains input. This monitoring and control function shall provide the
necessary UPS power for precise regulation of the DC bus voltage, battery charging, and main inverter output
voltage regulation.
B. Input Current Total Harmonic Distortion: The input current THD shall be held to 5% or less while
simultaneously providing conditioned power to the critical load bus, and charging the batteries under steady state
operating conditions. The 5% maximum THD shall be held while supporting loads of both a linear or non-linear
type, from 0 to 100% of the UPS capacity. The 5% maximum THD shall be accomplished with no additional
filters, magnetic devices, or other components.
C. Soft-Start Operation: As a standard feature, the UPS shall contain soft-start functionality, capable of limiting the
input current from 0 to 100% of the nominal input current with no magnetizing inrush currents over a default
10 second period (with settings ranging from 1 second through 60 seconds). The UPS soft-start feature shall
apply from initial UPS start-up and during power protection modes when returning from battery operation.
Soft-start function shall be linear operation, not a step function.
D. Magnetization Inrush Current: For ease of device coordination the UPS shall exhibit no inrush current to the
electrical supply system as a standard product. If provided with an optional isolation transformer, inrush shall be
limited to six times the nominal input current of the transformer.
1. The input converters shall control and limit the input current draw from utility to less than 130% of the UPS
output rated current whenever the system is in normal operation.
2. In cases where the source voltage to the UPS is nominal [480V][400V] and the applied UPS load is equal to
or less than 100% of UPS capacity, input current shall not exceed 115% of UPS rated output current, while
providing full battery recharge power.
F. Battery Recharge Current Limit: The UPS shall be capable of limiting the energy sourced from the mains. As
a default setting, the battery charge energy shall be set to 100% of its nominal value. When signaled by a dry
contact (such as from an emergency generator), the UPS shall be capable of limiting the battery charge energy
taken from the mains. This shall take place in Owner-selectable increments of 75%, 50%, 25%, 10%, and 0% of
the nominal charge power. Value selectable selection shall be made from the UPS touch screen user interface.
G. Battery Charge Inhibit: In addition to the battery recharge current limit function, a second set of battery charging
control inputs shall be provided. When signaled by a dry contact, this second set of inputs shall signal the UPS to
turn off battery charging. This option is useful if the UPS is auxiliary powered from a restricted or minimally sized
on-site generator.
A. General: The UPS output inverters shall continuously recreate the UPS output voltage wave form by converting
the DC bus voltage to AC voltage through a set of IGBT driven bi-directional power converters. In both normal
operation and battery operation, the output inverters shall create an output voltage independent of the mains
input voltage. Input voltage anomalies such as brown-outs, spikes, surges, sags, and outages, shall not affect
the amplitude or sinusoidal nature of the recreated output voltage sine wave of the output inverters.
B. Overload Capability: The output power converters shall be capable of 240% sub-cycle for short circuit clearing.
Steady state overload conditions, of up to 200% of system capacity, shall be sustained by the inverter for
60 seconds in normal operation. In battery operation the inverter shall be capable of sustaining 150% of system
capacity for 30 seconds. Should overloads persist past the outlined time limitation, the critical load shall be
seamlessly switched to the automatic static bypass output of the UPS.
C. Output Contactor: The UPS shall be constructed to allow each (200 kW inverter to critical bus) connection to be
configured with a mechanical contactor. This will allow for automatic positive physical bus isolation in the event of
an inverter malfunction. Each 200 kW inverter section shall operate as an independent unit regardless of
operational state of other inverters.
D. Fusing: Each modular inverter shall have high speed time and energy coordinated fusing to provide fault
isolation between inverters. Based on this feature, a fault within an individual inverter shall not cause a cascading
failure of any other inverter connected to the critical bus of the UPS.
E. Battery Protection: The UPS inverter shall be provided with monitoring and control circuits to limit the level of
discharge on the battery system. The UPS logic and control circuits shall monitor the discharge constant, and
automatically adjust shutdown level to 1.75 volts per cell for any discharge expected to last longer than
approximately 60 minutes.
A. General: As part of the UPS system, a system static bypass shall be provided. The system static bypass shall
provide no break transfer of the critical load from the inverter output to the static bypass input source. This is
beneficial during times when maintenance is required, or the inverter output can not support the critical bus.
Such times may be due to prolonged or severe overloads, or UPS failure, causing an insufficient remaining
number of UPS power converter modules. The UPS(s) and static bypass switch shall constantly monitor the
auxiliary contacts of their respective circuit breakers, as well as the bypass source voltage, and inhibit potentially
unsuccessful transfers to static bypass from taking place.
1. 400kW UPS: Utilizes an internal bypass static switch rated for the full capacity of the UPS (400kW).
2. 600kW UPS: Utilizes an internal bypass static switch rated for the full capacity of the UPS (600kW).
3. 800 to 1600kW UPS: The external bypass static switch shall be available in the following sizes:
a. 1000 kW.
b. 2000 kW.
c. 4000 kW.
4. External bypass static switch input/output shall be [480 volts AC input, 3 wires plus ground][400VAC input,
4-wire 3P+PEN or 5-wire 3P+N+GND].
07/2016 edition p. 444
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
B. Static Bypass Switch: The 800 kW to 1600 kW UPS unit shall incorporate freestanding external static bypass
switch. The 400 kW to 600 kW UPS shall utilize internal static switches integral to the UPS module. When
required, the 400 kW and 600 kW UPS can be configured with an external static bypass switch.
C. Design: The design of the static switch power path shall consist of silicon-controlled rectifiers (SCR) with a
continuous duty rating of 125% of the UPS output rating. Each set of SCRs shall be protected with time and
energy coordinated fuses to limit the I2T to a value less than the I2T rating of the SCR.
D. Automatic Transfers: The UPS shall be designed to allow a seamless automatic transfer of critical load to static
bypass and shall take place whenever the load on the critical bus exceeds the overload rating of the UPS. A
seamless automatic transfer of the critical load from static bypass back to normal operation shall take place when
the overload condition is removed from the critical output bus of the system. The UPS shall be designed to allow
a seamless automatic transfer of critical load to static bypass for any reason the UPS cannot support the critical
bus.
E. Manual Transfers: Manually initiated transfers to and from static bypass shall be initiated through the UPS
touch screen interface or from the external static bypass touch screen (for UPSs with an external static bypass
cabinet).
F. Overloads: The static bypass switch shall be rated and capable of handling continuous overloads equal to or
less than 125% of the rated system output current. For instantaneous overloads caused by inrush current from
magnetic devices, or short circuit conditions, the static bypass shall be capable of sustaining overloads of 1000%
of system capacity for periods of up to 500 milliseconds.
G. System Protection:
1. Each input phase of the static bypass switch shall be protected by both time/energy coordinated fusing, and
circuit breakers. Standard circuit breaker protection shall be of a molded case design; options shall be
available for insulated case circuit breakers or draw-out power circuit breakers.
2. As a requirement of UL 1778, back-feed protection in the static bypass circuit shall also be incorporated in
the system design. To achieve back-feed protection, the circuit breaker serving as the input disconnect shall
be controlled by the UPS/static switch, to open immediately upon sensing a condition where back-feeding of
the static switch by any source connected to the critical output bus of the system is occurring.
A. General: For purposes of load-sharing, the UPS shall contain as a standard feature, the ability to parallel up to
four UPS modules (where each module does not have to be of equal size and power handling capacity of the
before or after module(s)) plus a system static bypass switch for either increased capacity, redundancy, or both.
When utilizing the internal static bypass, the system shall have the capability of paralleling a total of four UPSs for
capacity. In this mode of operation, the output voltage, output frequency, output phase angle, and output
impedance of each module shall operate in uniformity to ensure correct load sharing. This control function shall
not require any additional footprint and shall be an integral function of each UPS.
B. Multi-Module UPS: Multi-module UPSs shall be of the same design, voltage, and frequency. Multi-module
UPSs of different size ratings shall be permitted to be paralleled together for purposes of increased capacity or
UPS module redundancy.
C. Non-Redundant Operation: In a non-redundant operating mode, all UPS modules shall be required to support
their proportioned load of the critical load on its critical bus. In the event of a failure condition that disables one
UPS module, the critical load shall be transferred to the static bypass feed should the remaining UPS(s) be
overloaded to a level where they can no longer support the critical bus.
D. Redundant Operation: In a redundant operating mode at least one UPS on the critical bus can be removed for
maintenance, while the remaining UPS(s) supply the necessary load on the critical bus. In the event of a UPS
failure, the failed UPS shall isolate itself through the use of input and output contactors, while the remaining
UPS(s) supply load on the critical bus. The UPS system shall not be required to be placed into bypass operation
for the removal/restoration of a redundant module to/from the bus.
E. Fault Tolerant Operation: Based upon the modular design of the UPS(s), failure of a component, such as a
200 kW power module section, shall not require the UPS containing a failure to transfer to bypass unless the
remaining power modules within the UPS are overloaded. The UPS with a failed power module shall still be
07/2016 edition p. 445
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
capable of supporting load at the level of the remaining power modules on its critical bus. In this manner,
differential load sharing may take place, to allow each UPS module to operate up to its capacity and not have to
share load equally. In this mode of operation the UPS(s) may contribute load up to 100% of the capacity of the
remaining power modules available.
F. Parallel Bus Communications: For purposes of inter-module and static bypass switch communications, parallel
UPS shall communicate with each other via a set of redundant parallel buses (PBUS 1 and PBUS 2). Each
PBUS communication line shall be divided into two paths-one RS-485 and one controller area network (CAN).
Time-critical communications shall be transmitted via the EIA 485 lines at a rate of 1.1 Mbps, and non-time critical
data shall be transmitted via the CAN bus at a rate of 500 kbps. In this configuration, loss of one PBUS
communication line shall not cause loss of system level communications. The parallel bus shall allow each UPS
to exchange synchronization data, operation mode requests, load-sharing, and other such commands.
Monitoring of the CAN lines in parallel bus one and parallel bus two shall detect the lack of communications of a
given UPS or static bypass switch in the parallel installation.
G. Parallel System Controls: To avoid single points of failure, the UPS system shall have no single dedicated
control system designed to control the operation of parallel UPS(s). Control of and direction of parallel UPS shall
take place via a master/slave relationship, where the first UPS to receive logic power asserts itself as a master. In
the event of a master failure, a slave UPS shall take the role of master and assume the responsibility of the
previous master UPS. Regardless of which UPS is master or slave, the owner shall be able to make changes to
the system status (such as request for bypass) from any UPS connected to the bus and all UPSs on the bus shall
transfer simultaneously.
H. Display: Each UPS and external static bypass switch shall utilize a multi-color LCD touch screen display. Via an
active touch screen mimic bus, it shall be capable of showing the quantity of UPS(s) connected to the critical bus,
as well as its general status, such as circuit breaker status information.
A. Touch Screen Interface: A multi-color LCD touch screen user interface shall be supplied with both the UPS and
external static switch cabinets, for the purposes of retrieving information from the UPS/static switch and providing
control functionality. Data shall be transmitted between the UPS/static switch and the user interface via the
system CAN bus.
B. Mimic Bus: The default screen of the touch screen interface shall be a mimic bus of the installation, showing
only those circuit breakers applicable to system operation on the UPS system. The mimic bus shall depict power
flow through the system and shall automatically change status to reflect any change in power flow through normal
operation, static bypass operation, maintenance bypass operation, or battery operation. Parallel modules
connected to the system shall be depicted at the display of each UPS. Specific details of a given UPS can only
be accessed from the touch screen at that UPS.
1. The mimic bus power flow highlighting shall be color-coded green, for power flow through the UPS power
conversion path, and yellow for static bypass or maintenance bypass operation. Changes in status of circuit
breaker operation shall also be depicted on the mimic bus. The mimic bus shall also provide information
such as power flow, voltage and current for the UPS input, output, bypass and battery.
C. Metered Data: Data shall be available in graphic and alphanumeric form. Input and output voltage and current
wave forms shall be displayed. The following metered data shall be available on the UPS touch screen interface.
1. Input current.
2. Input current total harmonic distortion (THDI).
3. Input crest factor.
4. Input voltage.
5. Input voltage total harmonic distortion (THDV).
6. Input active power per phase.
7. Input apparent power per phase.
8. Total input active power.
9. Total input apparent power.
10. Input power factor.
11. Output current.
12. Output current Total Harmonic Distortion (THDI).
13. Output crest factor.
14. Output voltage.
15. Output voltage total harmonic distortion (THDV).
07/2016 edition p. 446
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
D. Alarms: Alarms shall be visible when active, from the user interface, by one pushbutton sequence on the touch
screen interface. The alarm log shall show each entry with corresponding date and time stamp. The level of
criticality shall also be displayed with each entry and shall be color-coded green, yellow, or red, based on their
respective severity. This information can be transmitted locally via the network management system. The
following minimum set of alarm messages shall be available to depict the status of the UPS/static switch:
1. High battery temperature.
2. Battery grounding error.
3. Positive battery breaker open.
4. Negative battery breaker open.
5. Low battery warning.
6. High battery warning.
7. Low DC shutdown.
8. High DC shutdown.
9. Battery fault.
10. Input power failure.
11. Main static switch fan fault.
12. Input fuse fault.
13. Input power module section fuse fault.
14. Output fault.
15. Output off.
16. Output fuse fault.
17. Output section fuse fault.
18. Bypass synchronization error.
19. Bypass fault.
20. Bypass static switch fan fault.
21. Bypass static switch fuse fault.
22. Bypass static switch thyristor fault.
23. Bypass static switch back-feed protection activated.
24. Bypass static switch power supply fault.
25. Bypass temperature fault.
26. Inverter temperature fault.
27. Overload.
28. Inverter fan fault.
29. Inverter fuse fault.
30. Inverter fault.
31. EPO activated.
32. Output current limiter active.
33. High delta transformer temperature.
07/2016 edition p. 447
Symmetra MW 3:3 –400 to 1600 kW
Multi Module
E. Controls:
1. Control functions such as start-up, transfer to bypass, and parameter changes shall be accessible from the
touch screen user interface. Operations such as start-up shall have step-by-step instructions from the user
interface to ensure correct sequencing of operations. To further minimize operator error, the touch screen
shall highlight in green, functions that have been completed. The current step in process shall also be
outlined to ensure easy operation. One such user interface shall be part of both the UPS cabinet, and the
static bypass cabinet, each sharing similar functions.
2. Intelligent logic shall also inhibit any state change such as ―transfer to bypass‖ in the event bypass is
unavailable, or a circuit breaker in the event the bypass power path is open. Also available, in addition to the
touch screen user interface, shall be three clearly marked buttons, with a clear plastic hinged cover to
prevent unintentional operation of such buttons. These buttons shall be located on both the UPS cabinet and
the static bypass cabinet. Their functions shall be as follows:
a. Green Button: Shall turn UPS output on.
b. Red Button: Shall turn UPS output off.
c. Yellow Button: Emergency module off button. Shall trip AC Input, output, and DC circuit breakers of
that respective UPS.
3. An event log shall record event history that has taken place since the UPS was started, or since the last time
the log was erased by the Owner. This log shall provide a date and time stamp of up to 1024 events which
shall be removed in a first-in, first-out format.
2.75 ACCESSORIES
A. Battery Disconnect Breaker: Each UPS system shall have two, 500 volts DC rated circuit breakers. Each
circuit breaker shall have a 24 volts DC under voltage release and 2A/2B auxiliary contacts. The circuit breakers
shall be in a separate NEMA 1 enclosure. When open, there shall be no battery voltage in the UPS enclosure.
The UPS system shall be automatically disconnected from the battery by opening its breakers, should the UPS
be subjected to a low battery shutdown state for an extended period of time, when signaled by a remote
emergency power off (EPO) signal, or when the emergency module off button is pressed on the UPS. The
battery disconnect enclosure shall also be equipped with the following minimum features:
1. Controller area network (CAN) card for sending and receiving information to and from UPS.
2. Lights that illuminate during "OK to Operate" conditions.
PART 3 - EXECUTION
3.55 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the
proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been
corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.56 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
2. Replacement Parts: Parts shall be available through the worldwide service organization 24 hours a day, 7 days a
week, 365 days a year. The worldwide service organization shall be capable of shipping parts within four working
hours or on the next available flight, so that the parts may be delivered to the Owner within 24 hours.
3.58 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide
start-up service and to demonstrate and train the Owner’s personnel.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
4. Schedule training with the Owner, through the Architect/Engineer, with at least seven day’s advanced notice.
B. UPS Training Workshop: A UPS training workshop shall be available from the UPS manufacturer. The training
workshop shall include, but shall not be limited to, a combination of lecture and practical instruction with hands-on
laboratory sessions. The training workshop shall include, but shall not be limited to, instruction about safety
procedures, UPS operational theory, sub-assembly identification and operation, system controls, adjustments,
and preventative maintenance.
3.59 PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to the Installer, that shall ensure that the
solid state UPS shall be without damage at time of Substantial Completion.
END OF SECTION
Contents
1 - Installations concerned ............................................................................................................... 2
1.1 - New installations ................................................................................................................. 2
1.2 - Existing installations............................................................................................................ 2
2 - General .......................................................................................................................................... 2
2.1 - Scope.................................................................................................................................. 2
2.2 - Applicable voltage distortion limits ...................................................................................... 2
2.3 - Location of the equipment in the installation ....................................................................... 2
3 - System description ...................................................................................................................... 3
3.1 - Operation principle .............................................................................................................. 3
3.2 - Technology ......................................................................................................................... 3
3.3 - Functions ............................................................................................................................ 3
4 - Normal service conditions .......................................................................................................... 3
4.1 - Conditioned current ......................................................................................................... 3
4.2 - Voltage distortion ................................................................................................................ 3
4.3 - On/off .................................................................................................................................. 3
4.4 - Self-adaptation to the load .................................................................................................. 3
4.5 - Independence with respect to the source .................................................................... 3
5 - Overload conditions..................................................................................................................... 4
6 - Multi-unit configurations ............................................................................................................. 4
6.1 - Active parallel configuration ................................................................................................ 4
6.2 - Cascade configuration ........................................................................................................ 4
6-3 - "Multi-feeder" configuration ................................................................................................. 4
7 - System status and control panel ................................................................................................ 4
7.1 - System status ................................................................................................................... 4
7.2 - System control .................................................................................................................... 4
7.3 - Display panel ...................................................................................................................... 4
8 - Installation and protection .......................................................................................................... 5
8.1 - Point of connection ............................................................................................................. 5
8.2 - Installation........................................................................................................................... 5
8.3 - Installation of current sensors ............................................................................................. 5
8.4 - Active harmonic conditioner protection ............................................................................... 5
9. - AC-source characteristics .......................................................................................................... 5
10 - Environmental conditions ......................................................................................................... 5
11 - Standards and tests ................................................................................................................... 5
11.1 - Compliance with standards ............................................................................................... 5
11.2 - Certification of conformity ................................................................................................. 6
12 - Test procedure and quality system .......................................................................................... 6
13 - Start-up ....................................................................................................................................... 6
14 - Replacement parts ..................................................................................................................... 6
15 - Warranty...................................................................................................................................... 6
16 - Installation Services................................................................................................................... 6
17 - Electrical diagrams .................................................................................................................... 7
Appendix: List of characteristics .................................................................................................... 8
1 - Installations concerned
This specification applies to buildings or industrial sites where the circulation of harmonic currents may disturb electrical installations.
It covers the requirements for electronic equipment specified hereafter aimed at harmonic cancellation, and known as Active
Harmonic Conditioners (or Active Filters).
2 - General
2.1 - Scope
Active Harmonic Conditioners (AHC), shall be used to eliminate harmonic currents circulating within the electrical
installation. They shall limit the individual harmonic content of designated current harmonics and the voltage total
harmonic distortion (THDU) to a given percentage of the nominal fundamental voltage (voltage at 50 Hz or 60 Hz).
For a precise definition of this percentage, reference shall be made to sensitive equipment specifications (i.e.
acceptable THDU % for trouble-free operation), or to the applicable standards for the point of connection to the public
AC system.
The Active Harmonic Conditioner shall be compatible with any type of load, and shall guarantee efficient harmonic
conditioning, even when changes are made to the installation.
3.2 - Technology
The Active Harmonic Conditioner shall use an IGBT (Isolated Gate Bipolar Transistor) bridge to inject the proper
harmonic current.
It shall be controlled by a microprocessor-based system, and shall use a DSP (Digital Signal Processing)
microcontroller to monitor the harmonic currents.
3.3 - Functions
As a minimum, the Active Harmonic Conditioner shall include the following functions:
nd th
conditioning of harmonic currents from H2 (2 harmonic) to H25 (25 harmonic) included,
conditioning of the phase displacement (cos ).
To guarantee efficient harmonic conditioning, customization of certain parameters shall be possible:
overall conditioning or conditioning of selected harmonics,
control parameter for conditioning of the phase displacement (cos ),
control parameter for the load type: single-phase load, three-phase load, combination of single and three-phase
loads.
4.3 - On/off
It shall be possible to start and stop the Active Harmonic Conditioner manually via pushbuttons. Remote control
shall be also possible.
After an AC source failure, it shall be possible to set the Active Harmonic Conditioner so that it restarts automatically.
6 - Multi-unit configurations
To enhance conditioning at a given point in the installation, it shall be possible to connect several Active Harmonic
07/2016 edition p. 454
AccuSine SWP 20 to 480 A
8.2 - Installation
The Active Harmonic Conditioner shall be as small as possible, so that it can be installed anywhere.
Particularly, it shall be possible to install the conditioner in low voltage switchboards or motor control centers.
Finally, wall mounting shall also be possible in plants or electrical rooms.
9 - AC-source characteristics
The Active Harmonic Conditioner shall be suitable for connection to an AC electrical installation having the following
characteristics:
3 phases with or without neutral (3 or 4 wires);
all types of system earthing arrangements;
400 V - 20%, + 15%;
50 Hz or 60 Hz 8%.
10 - Environmental conditions
The Active Harmonic Conditioner enclosure shall provide an IP30 degree of protection as per IEC 60529.
The Active Harmonic Conditioner shall be able to operate without derating under the following ambient conditions:
continuous temperature 0 to 40° C;
relative humidity 95% without condensation;
altitude above sea level: 1000 m maximum.
To allow installation in any location, the Active Harmonic Conditioner shall have a noise level between 55 dBA and 65
dBA (as per ISO 3746) depending on the rating.
The manufacturer shall provide, on request, a complete qualification file demonstrating compliance with the above
standards.
What is more, the indicated levels of performance shall be confirmed by certification from independent laboratories
(e.g. TÜV or Veritas).
13 - Start-up
Equipment start-up on site shall be carried out by the manufacturer or an approved representative.
It shall include on-site acceptance during which a check on system characteristics shall be made.
14 - Replacement parts
The suppler undertakes to provide replacement parts for at least ten years following the date of delivery.
A set of emergency spare parts shall be supplied with the equipment.
15 - Warranty
The equipment shall be guaranteed (parts and labor on site) for one year following the start-up date.
16 - Services
Required services include:
supply of the Active Harmonic Conditioner and any accessory parts or elements;
carriage-paid equipment transportation and delivery to the site.
Options:
equipment handling and installation on the site;
connection of input cables;
connection of output cables.
17 - Electrical diagrams
Electrical characteristics
Input
rated voltage 400 V -20 % + 15 %
rated frequency 50 Hz / 60 Hz +/- 8 %
number of phases 3 phases without or with neutral (operation possible with
single-phase or unbalanced loads)
connection type 3 or 4 wires
Features
conditioning of harmonics overall or selected harmonics
phase displacement (cos ) conditioning adjustable, up to 0.94
Configurations
single unit yes
parallel configuration up to four units
Technical characteristics
harmonic-conditioning per phase 20 A rms, 30 A rms, 45 A rms, 60 A rms, 90 A rms, 120 A rms
capacity: in the neutral 60 A rms, 90 A rms, 135 A rms, 180 A rms, 270 A rms,
conductor 360 A rms
harmonic orders conditioned H2 to H25
overall or selective conditioning
response time < 40 ms
attenuation ratio THDI load / THDI source > 10 at rated current
THDI = Iharmonic / Ifundamental
power factor correction up to 1
overload conditioning limited to nominal rms current, but continuous
operation with overload possible
inrush current < 2 times the nominal peak current
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI) MASTERFORMAT. THIS
SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE REQUIREMENTS OF THE PROJECT.
COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE CONTRACTOR,
SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE, THESE ITEMS
ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004 MASTERFORMAT AND THE
SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.1 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required, including,
but not limited to, manufacturing, fabrication, erection, and installation for a power distribution unit (PDU) as required for
the complete performance of the work, and as shown on the Drawings and as herein specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, requirements for a complete
modular power distribution system for powering IT loads.
1.
This specification describes the operation and functionality of a continuous duty, three-phase Modular Power
Distribution Unit for Data Center and Infrastructure Equipment Room installation, hereafter referred to as the PDU.
2. The PDU shall provide a mechanical means of complete isolation of the input source from the critical output
distribution.
3. The PDU shall contain the appropriate modular distribution panel within a Rack enclosure suitable for installation in
a data center environment. The distribution panel shall be intrinsically finger safe, and shall be suitable for the
installation of single or three phase modular circuit breaker assemblies without the need for hand tools.
4. Each 208V PDU shall be comprised of factory assembled and tested, swappable circuit breaker modules which shall
require no tools to install.
5. All of the above system components are housed in an APC NetShelter™ SX Rack, 300mm (W) x 1070mm (D) x
2000mm (H).
6. The PDU and associated equipment shall operate in conjunction with a primary power supply to provide quality
uninterrupted power for mission critical, electronic equipment load.
7. All programming and miscellaneous components for a fully operational system as described in this Section shall be
available as part of the PDU.
1.2 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications are
referred to in the text by the basic designation only. The edition/revision of the referenced publications shall be the latest date
as of the date of the Contract Documents, unless otherwise specified.
F. Where applicable, the PDU shall also be designed in accordance with publications from the following organizations and
committees:
1. NFPA- National Fire Protection Associations
2. OSHA - Occupational Safety and Health Administration
A. Design Requirements
B. System Characteristics
1. System Capacity: 144kW
The PDPM144F PDU shall support 400A at 208V maximum input and provide 144kW output.
3. Input: The system input shall be configurable as single mains derived from a three phase wye source. Standard cable
entry shall be through the top. Bottom cable entry shall also be facilitated.]
a. AC Nominal Input Voltage: 120/208V 3-phase, 400A, 3-Wire+N+G, 60 Hz
b. Maximum Input Current: 400A
c. Short Circuit Withstand Rating: 10kA Symmetrical, 240V maximum
d. Rated Impulse Withstand Voltage (UCC): 4kV
4. Output:
a. Nominal Output: 120/208V 3-phase, 400A maximum, 3-Wire + N + G
1.4 SUBMITTALS
A. Product Data: Submit product data showing material proposed. Submit sufficient information to determine compliance
with the Drawings and Specifications. Product data shall include, but shall not be limited to, the following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
B. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully detailed in
manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
2. Information about terminal locations for power and control connections.
3. Drawings for requested optional accessories.
C. Wiring Diagrams: Submit wiring diagrams detailing power systems, clearly differentiating between manufacturer-installed
wiring and field-installed wiring, and between components provided by the manufacturer and those provided by others.
1. Submit system single-line diagram.
D. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and maintenance
manuals including, but not limited to, safe and correct operation of PDU functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage, handling,
examination, preparation, installation, and start-up of PDU.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of modular PDUs of types
and sizes required, and whose products have been in satisfactory use in similar service for a minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted standards.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations of
Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
A. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with supplier’s
or manufacturer’s name, material or product brand name, and lot number, if any.
B. The customer shall store materials in their original, undamaged packages and containers, inside a well-ventilated area
protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental Requirements: Do not install PDUs until space is enclosed and weatherproof, wet work in space is
completed and nominally dry, work above ceilings is complete, and ambient temperature and humidity conditions are and
will be continuously maintained at values near those indicated for final occupancy.
1. Environmental:
a. Storage Ambient Temperature: 0 to +45°C
b. Operating Ambient Temperature: 0 to 30°C (0 to 40°C derated)
c. Relative Humidity: 0 percent to 95 percent, non-condensing.
d. Altitude: 0 – 10,000 m
1.8 WARRANTY
A. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract Documents
and free from faults and defects in materials and workmanship for period indicated below. This special warranty shall extend
the one year period of limitations contained in the General Conditions. The special warranty shall be countersigned by the
Installer and the manufacturer.
1. Power Distribution Unit: The PDU shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of shipment from the
manufacturer, whichever occurs first.
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under other
provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties made by the
Contractor under requirements of the Contract Documents.
1.9 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the Power Distribution Unit shall be
available from the manufacturer. Contract work shall be performed by factory trained service personnel.
PART 2 – PRODUCT
2.1 MANUFACTURERS
A. Basis of Design: Product specified is “APC Modular Power Distribution Unit, 144 kW” as manufactured by APC by
Schneider Electric. Items specified are to establish a standard of quality for design, function, materials, and appearance.
As a minimum, the PDU shall contain the following features and accessories:
B. Distribution Board: Also included in the PDU shall be one 72 pole distribution board connected to the output bus of the
PDU to serve as critical load distribution.
C. Enclosure with locking mechanism: The PDU shall also have a full-length hinged front door, with locking mechanism,
to allow access to the panelboard circuits. There shall also be a hinged rear door to allow access to the back of the unit.
D. Testing and quality assurance: All circuit breakers shall be 100% factory tested to ensure the highest quality for the
PDU. In addition the PDU shall be tested with 100% load and all panel circuit breakers shall be 100% tested. The PDU
shall also be Hipot tested per UL 60950-1 guidelines.
A. Display unit: For purposes of providing local annunciation of status and alarm messages, the PDU shall have a
microprocessor-controlled display unit located on a hinged door in front of the system. The display shall consist of an
alphanumeric display with pushbutton switches, allowing retrieval of active alarms, system level programming, and event
history of the PDU.
B. Metered Data: The following data shall be available on the alphanumeric display:
1. Year, month, day, hour, minute, second of occurring events
2. Output voltage by phase
3. Power distribution module status and manufacturing information
4. Current and power used by the load
5. Load as a percentage of capacity
6. Total energy usage
7. Volt meter
8. Circuit configuration, including idividual load configuration and global alarm configuration
9. Alarms
10. Log
11. Network configuration
12. Help files
C. Event log: The display unit shall allow trained personnel to display a time and date stamped log.
D. Alarms: The display unit shall allow the Owner to display a log of active alarms. The following minimum set of alarm
conditions shall be available:
1. High Module Current
2. High Subfeed Current
3. Low Module Current
4. Low Subfeed Current
5. Maximum Module Current
6. Maximum Subfeed Current
7. Minimum Module Current
8. Minimum Subfeed Current
9. Modular Distribution Communication
10. Module Breaker Open
11. Subfeed Breaker Open
E. Controls: The following controls or programming functions shall be accomplished by the use of the display unit. Push-
button membrane switches shall facilitate these operations:
1. Silence audible alarm.
2. Display or set the date and time.
3. Adjust set points for different alarms.
A. Flexible Distribution Conductors: For purposes of overhead distribution wiring of datacenter branch circuits, flexible
conductors of DP1 type shall be available as a distribution means. Flexible conductors shall be equipped with NEMA or
IEC style cord caps and shall be agency approved under UL60950 as part of the InfraStruxure system.
B. Cable Ladder: For purposes of routing data and power cables between rows in a datacenter aisle layout, cable ladders
shall be available to span the gap between rows. Cable ladders shall be agency approved under UL60950 as part of the
07/2016 edition p. 464
Modular Power Distribution 144 kW
InfraStruxure system. The use of over head cable management shall minimize the need to run data and power cable
beneath a raised floor, thus minimizing potential air flow obstructions for down-flow type precision cooling solutions.
This means of cable management shall also facilitate ease of installation of power and data cabling in datacenters not
utilizing raised floor. Optional covers shall be available for ladders as a means of adhering to local codes requiring such.
C. Cable Trough: For purposes of routing data and power cable along the length of a row of IT enclosures in a data center
environment, cable troughs shall be available as a means of separating and housing data and power cable. Optional covers
shall be available for troughs as a means of adhering to local codes requiring such. The use of over head cable
management shall minimize the need to run data and power cable beneath a raised floor, thus minimizing potential air
flow obstructions for down-flow type precision cooling solutions. This means of cable management shall also facilitate
ease of installation of power and data cabling in datacenters not utilizing raised floor.
A. To meet the requirements of NFPA 70 110.13, floor anchor brackets shall be available to solidly connect the PDU to
minimize unintended moving of the equipment.
2.7 OPTIONS
A. Power Distribution Modules: A variety of Power Distribution Modules shall be available for the Power Distribution
Unit.
B. StruxureWare Data Center Expert: A centralized manager hereafter referred to as StruxureWare Data Center Expert
shall be available for purposes of complete system monitoring and management of all components outlined in this
specification.
1. Monitoring – StruxureWare Data Center Expert shall be capable of monitoring the PDU through a
network of category 5 cable and a 24 port hub, supplied by the PDU manufacturer. This 24 port hub shall
relay information to Data Center Expert, which in turn shall allow access to this information via the user’s
public network via a single IP address.
2. Monitored Values: StruxureWare Data Center Expert shall be capable of monitoring alarms, general
status parameters, voltage and current of the PDU.
3. Thresholds: For individualized customer needs, StruxureWare Data Center Expert shall allow for user
configurable thresholds for alarm notification. With this feature StruxureWare Data Center Expert can
notify clients of reaching thresholds for PDU capacity, or branch circuit breaker capacity. Other custom
programmable alarm points for non- APC products shall also be available via dry contact input signal.
4. Public Network Monitoring: StruxureWare Data Center Expert shall also be capable of monitoring other
APC devices that are connected to the client’s public network.
PART 3- EXECUTION
3.1 EXAMINATION
A. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the Contractor
in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the proper and timely
completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.60 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
07/2016 edition p. 465
Modular Power Distribution 144 kW
B. Factory-Assisted Start-Up: Factory trained service personnel shall perform the following inspections, test procedures, and
on-site training:
1. Visual Inspection:
a. Inspect equipment for signs of damage.
b. Verify installation per manufacturer’s instructions.
c. Inspect cabinets for foreign objects.
2. Mechanical Inspection:
a. Check all internal control wiring connections.
b. Check all internal power wiring connections.
c. Check all terminal screws, nuts, and/or spade lugs for tightness.
3. Electrical Inspection:
a. Verify correct input voltage.
b. Verify correct phase rotation of all mains connections.
c. Verify correct control wiring and terminations.
d. Verify neutral and ground conductors are properly landed.
4. Site Testing:
a. Ensure proper system start-up.
b. Verify proper firmware control functions.
c. Verify system set points.
d. Document, sign, and date all test results.
5. On-Site Operational Training: During the factory assisted start-up, operational training for site personnel shall
include keypad operation, LED indicator definitions, start-up and shutdown procedures, AC disconnect operation,
and alarm information.
1. Worldwide service: The PDU manufacturer shall have a worldwide service organization available, consisting of
factory trained field service personnel to perform start-up, preventative maintenance, and service of the PDU system
and power equipment. Standard offering is Next Business Day under the original one-year warranty. The service
organization shall offer 24 hours a day, 7 days a week, 365 days a year, 4-hour response time service support.
2. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a day, 7 days a
week, and 365 days a year. The worldwide service organization shall be capable of shipping parts within 4 working
hours or on the next available flight, so that the parts may be delivered to the customer site within 24 hours.
3.62 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide start-up service
and to demonstrate and train the Owner’s personnel at time of startup.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
END OF SECTION
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI) MASTERFORMAT. THIS
SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE ENGINEER TO MEET THE REQUIREMENTS OF THE PROJECT.
COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO “PROVIDE”, “INSTALL”, “SUBMIT”, ETC., IT SHALL MEAN THAT THE
CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL “PROVIDE”, “INSTALL”, SUBMIT”, ETC., UNLESS OTHERWISE
INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS. WHERE APPLICABLE, THESE
ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED, THE FIRST CHOICE APPLIES TO THE 2004 MASTERFORMAT AND
THE SECOND CHOICE APPLIES TO THE 1995 MASTERFORMAT.
PART 1 - GENERAL
1.10 SUMMARY
A. Scope: Provide design and engineering, labor, material, equipment, related services, and supervision required,
including, but not limited to, manufacturing, fabrication, erection, and installation for a power distribution unit (PDU)
as required for the complete performance of the work, and as shown on the Drawings and as herein specified.
B. Section Includes: The work specified in this Section includes, but shall not be limited to, requirements for a complete
modular power distribution system for powering IT loads.
1.
This specification describes the operation and functionality of a continuous duty, three-phase Modular Power
Distribution Unit for Data Center and Infrastructure Equipment Room installation, hereafter referred to as the
PDU.
2. The PDU shall provide a mechanical means of complete isolation of the input source from the critical output
distribution.
3. The PDU shall contain the appropriate modular distribution panel within a Rack enclosure suitable for installation
in a data center environment. The distribution panel shall be intrinsically finger safe, and shall be suitable for the
installation of single or three phase modular circuit breaker assemblies without the need for hand tools.
4. Distribution for each 400V PDU shall be comprised of factory assembled and tested circuit breakers which shall
require no tools to install.
5. All of the above system components are housed in a NetShelter™ SX Rack, 300mm (W) x 1070mm (D) x
2000mm (H).
6. The PDU and associated equipment shall operate in conjunction with a primary power supply to provide quality
uninterrupted power for mission critical, electronic equipment load.
7. All programming and miscellaneous components for a fully operational system as described in this Section shall be
available as part of the PDU.
1.11 REFERENCES
A. General: The publications listed below form a part of this Specification to the extent referenced. The publications are
referred to in the text by the basic designation only. The edition/revision of the referenced publications shall be the latest
date as of the date of the Contract Documents, unless otherwise specified.
F. Where applicable, the PDU shall also be designed in accordance with publications from the following organizations
and committees:
3. NFPA- National Fire Protection Associations
4. OSHA - Occupational Safety and Health Administration
A. Design Requirements
B. System Characteristics
3. Input: The system input shall be configurable as single mains derived from a three phase wye source. Standard
cable entry shall be through the top. Bottom cable entry shall also be facilitated.
a. AC Nominal Input Voltage: 400V/230V 3-phase, 3-Wire+N+G, 60Hz
b. Maximum Input Current: 400A
c. Short Circuit Withstand Rating: 10kA Symmetrical
d. Rated Impulse Withstand Voltage (UCC): 4kV
4. Output:
a. Nominal Output: 277kW, 400V 3-phase, 400A maximum, 3-wire + N + G
1.13 SUBMITTALS
E. Product Data: Submit product data showing material proposed. Submit sufficient information to determine compliance
with the Drawings and Specifications. Product data shall include, but shall not be limited to, the following:
1. As bid system bill of materials.
2. Product catalog sheets or equipment brochures.
3. Product guide specifications.
F. Shop Drawings: Submit shop drawings for each product and accessory required. Include information not fully detailed
in manufacturer’s standard product data, including, but not limited to, the following:
1. Installation information, including, but not limited to, weights and dimensions.
2. Information about terminal locations for power and control connections.
3. Drawings for requested optional accessories.
G. Wiring Diagrams: Submit wiring diagrams detailing power systems, clearly differentiating between
manufacturer-installed wiring and field-installed wiring, and between components provided by the manufacturer and those
provided by others.
1. Submit system single-line diagram.
H. Operation and Maintenance Data: Submit operation and maintenance data to include in operation and maintenance
manuals including, but not limited to, safe and correct operation of PDU functions.
1. Submit an installation manual, which shall include, but shall not be limited to, instructions for storage, handling,
examination, preparation, installation, and start-up of PDU.
2. Submit an operation and maintenance manual, which shall include, but shall not be limited to, operating
instructions.
A. Qualifications:
1. Manufacturer Qualifications: Manufacturer shall be a firm engaged in the manufacture of modular PDUs of types
and sizes required, and whose products have been in satisfactory use in similar service for a minimum of 20 years.
a. The manufacturer shall be ISO 9001 certified and shall be designed to internationally accepted standards.
B. Regulatory Requirements: Comply with applicable requirements of the laws, codes, ordinances, and regulations of
Federal, State, and local authorities having jurisdiction. Obtain necessary approvals from such authorities.
1. Work shall also be designed in accordance with the following:
a. NFPA 70
2. Where applicable, the PDU shall also be designed in accordance with publications from the following organizations
and committees:
a. National Fire Protection Association (NFPA).
b. National Electrical Manufacturers Association (NEMA).
c. Occupational Safety and Health Administration (OSHA).
d. Institute of Electrical and Electronics Engineers, Inc. (IEEE); ANSI/IEEE 519.
e. ISO 9001
f. ISO 14001
g. FCC
C. Deliver materials to the Project site in supplier’s or manufacturer’s original wrappings and containers, labeled with
supplier’s or manufacturer’s name, material or product brand name, and lot number, if any.
D. The customer shall store materials in their original, undamaged packages and containers, inside a well-ventilated area
protected from weather, moisture, soiling, extreme temperatures, and humidity.
A. Environmental Requirements: Do not install PDUs until space is enclosed and weatherproof, wet work in space is
completed and nominally dry, work above ceilings is complete, and ambient temperature and humidity conditions are and
will be continuously maintained at values near those indicated for final occupancy.
1. Environmental:
a. Storage Ambient Temperature: 0 to +45°C
b. Operating Ambient Temperature: 0 to 30°C (0 to 40°C derated)
c. Relative Humidity: 0 percent to 95 percent, non-condensing.
d. Altitude: 0 – 10,000 m
1.17 WARRANTY
A. Special Warranty: The Contractor shall warrant the work of this Section to be in accordance with the Contract
Documents and free from faults and defects in materials and workmanship for period indicated below. This special
warranty shall extend the one year period of limitations contained in the General Conditions. The special warranty shall be
countersigned by the Installer and the manufacturer.
1. Power Distribution Unit: The PDU shall be covered by a full parts and labor warranty from the manufacturer for a
period of 12 months from date of installation or acceptance by the Owner or 18 months from date of shipment from
the manufacturer, whichever occurs first.
B. Additional Owner Rights: The warranty shall not deprive the Owner of other rights the Owner may have under other
provisions of the Contract Documents and shall be in addition to and run concurrent with other warranties made by the
Contractor under requirements of the Contract Documents.
1.18 MAINTENANCE
A. A complete offering of preventative and full service maintenance contracts for the Power Distribution Unit shall be
available from the manufacturer. Contract work shall be performed by factory trained service personnel.
PART 2 – PRODUCT
2.8 MANUFACTURERS
A. Basis of Design: Product specified is “APC Modular Power Distribution Unit, 277kW” as manufactured by APC by
Schneider Electric. Items specified are to establish a standard of quality for design, function, materials, and appearance.
As a minimum, the PDU shall contain the following features and accessories:
B. Distribution Board: Also included in the PDU shall be one 72 pole distribution board connected to the output bus of
the PDU to serve as critical load distribution.
C. Enclosure with locking mechanism: The PDU shall also have a full-length hinged front door, with locking
mechanism, to allow access to the panelboard circuits. There shall also be a hinged rear door to allow access to the
back of the unit.
D. Flexible Distribution Conductors: For purposes of overhead distribution wiring of datacenter branch circuits, flexible
conductors of TC-ER, DP-1 type shall be available as a distribution means. Flexible conductors shall be equipped with
NEMA or IEC style cord caps and shall be agency approved under UL60950 as part of the InfraStruxure system.
E. Testing and quality assurance: All circuit breakers shall be 100% factory tested to ensure the highest quality for the
PDU. In addition the PDU shall be tested with 100% load and all panel circuit breakers shall be 100% tested. The PDU
shall also be Hipot tested per UL 60950-1 guidelines.
A. Display unit: For purposes of providing local annunciation of status and alarm messages, the PDU shall have a
microprocessor-controlled display unit located on a hinged door in front of the system. The display shall consist of an
alphanumeric display with pushbutton switches, allowing retrieval of active alarms, system level programming, and
event history of the PDU.
B. Metered Data: The following data shall be available on the alphanumeric display:
13. Year, month, day, hour, minute, second of occurring events
14. Output voltage by phase
15. Power distribution module status and manufacturing information
16. Current and power used by the load
17. Load as a percentage of capacity
18. Total energy usage
19. Volt meter
20. Circuit configuration, including idividual load configuration and global alarm configuration
21. Alarms
22. Log
23. Network configuration
24. Help files
C. Event log: The display unit shall allow trained personnel to display a time and date stamped log.
D. Alarms: The display unit shall allow the Owner to display a log of active alarms. The following minimum set of alarm
conditions shall be available:
1. High Module Current
2. High Subfeed Current
3. Low Module Current
4. Low Subfeed Current
5. Maximum Module Current
6. Maximum Subfeed Current
7. Minimum Module Current
8. Minimum Subfeed Current
9. Modular Distribution Communication
10. Module Breaker Open
11. Subfeed Breaker Open
E. Controls: The following controls or programming functions shall be accomplished by the use of the display unit.
Push-button membrane switches shall facilitate these operations:
1. Silence audible alarm.
2. Display or set the date and time.
07/2016 edition p. 470
Modular Power Distribution 144 kW
2.12 OPTIONS
A. Power Distribution Modules: A variety of Power Distribution Modules shall be available for the Power Distribution
Unit.
B. Floor Anchor Brackets:To meet the requirements of NFPA 70 110.13, floor anchor brackets shall be available to
solidly connect the PDU to minimize unintended moving of the equipment.
C. Seismic Anchor Brackets: To meet the requirements of OSHPD pre-approval, seismic brackets shall be available to
solidly connect the PDU to minimize unintended moving of the equipment during seismic activity.
D. Cable Ladder: For purposes of routing data and power cables between rows in a datacenter aisle layout, cable ladders
shall be available to span the gap between rows. Cable ladders shall be agency approved under UL60950 as part of the
InfraStruxure system. The use of over head cable management shall minimize the need to run data and power cable
beneath a raised floor, thus minimizing potential air flow obstructions for down-flow type precision cooling solutions.
This means of cable management shall also facilitate ease of installation of power and data cabling in datacenters not
utilizing raised floor. Optional covers shall be available for ladders as a means of adhering to local codes requiring
such.
E. Cable Trough: For purposes of routing data and power cable along the length of a row of IT enclosures in a data
center environment, cable troughs shall be available as a means of separating and housing data and power cable.
Optional covers shall be available for troughs as a means of adhering to local codes requiring such. The use of over
head cable management shall minimize the need to run data and power cable beneath a raised floor, thus minimizing
potential air flow obstructions for down-flow type precision cooling solutions. This means of cable management shall
also facilitate ease of installation of power and data cabling in datacenters not utilizing raised floor.
F. StruxureWare Data Center Expert: A centralized infrastructure management platform hereafter referred to as Data
Center Expert shall be available for purposes of complete system monitoring and management of all components
outlined in this specification used as a single solution for small IT or part of the StruxureWare software stack providing
data to systems such as Data Center Operation.
1. Monitoring - Data Center Expert shall be capable of monitoring a PDU through a network of Cat 5 cable and a
hub, supplied by the PDU manufacturer. This hub shall relay information to Data Center Expert, which in turn
shall allow access to this information via the user’s public network via a single IP address.
2. Monitored Values: Data Center Expert shall be capable of monitoring alarms, general status parameters, voltage
and current of the PDU.
3. Thresholds: For individualized customer needs, Data Center Expert shall allow for user configurable thresholds
for alarm notification. With this feature, Data Center Expert can notify clients of reaching thresholds for PDU
capacity, or branch circuit breaker capacity. Other custom programmable alarm points for non- APC products
shall also be available via dry contact input signal.
4. Public Network Monitoring: Data Center Expert shall also be capable of monitoring other APC devices that are
connected to the client’s public network.
PART 3- EXECUTION
3.2 EXAMINATION
B. Verification of Conditions: Examine areas and conditions under which the work is to be installed, and notify the
Contractor in writing, with a copy to the Owner and the Architect/Engineer, of any conditions detrimental to the proper
and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected.
1. Beginning of the work shall indicate acceptance of the areas and conditions as satisfactory by the Installer.
3.63 INSTALLATION
A. General: Preparation and installation shall be in accordance with reviewed product data, final shop drawings,
manufacturer’s written recommendations, and as indicated on the Drawings.
B. Factory-Assisted Start-Up: Factory trained service personnel shall perform the following inspections, test procedures,
and on-site training:
1. Visual Inspection:
a. Inspect equipment for signs of damage.
b. Verify installation per manufacturer’s instructions.
c. Inspect cabinets for foreign objects.
2. Mechanical Inspection:
a. Check all internal control wiring connections.
b. Check all internal power wiring connections.
c. Check all terminal screws, nuts, and/or spade lugs for tightness.
3. Electrical Inspection:
a. Verify correct input voltage.
b. Verify correct phase rotation of all mains connections.
c. Verify correct control wiring and terminations.
d. Verify neutral and ground conductors are properly landed.
4. Site Testing:
a. Ensure proper system start-up.
b. Verify proper firmware control functions.
c. Verify system set points.
d. Document, sign, and date all test results.
5. On-Site Operational Training: During the factory assisted start-up, operational training for site personnel shall
include keypad operation, LED indicator definitions, start-up and shutdown procedures, AC disconnect operation,
and alarm information.
1. Worldwide service: The PDU manufacturer shall have a worldwide service organization available, consisting of
factory trained field service personnel to perform start-up, preventative maintenance, and service of the PDU
system and power equipment. Standard offering is Next Business Day under the original one-year warranty. The
service organization shall offer 24 hours a day, 7 days a week, 365 days a year, 4-hour response time service
support.
2. Replacement parts: Parts shall be available through the worldwide service organization 24 hours a day, 7 days a
week, and 365 days a year. The worldwide service organization shall be capable of shipping parts within 4
working hours or on the next available flight, so that the parts may be delivered to the customer site within 24
hours.
3.65 DEMONSTRATION
A. General: Provide the services of a factory-authorized service representative of the manufacturer to provide start-up
service and to demonstrate and train the Owner’s personnel at time of startup.
1. Test and adjust controls and safeties. Replace damaged or malfunctioning controls and equipment.
2. Train the Owner’s maintenance personnel on procedures and schedules related to start-up and shutdown,
troubleshooting, servicing, and preventive maintenance.
3. Review data in operation and maintenance manuals with the Owner’s personnel.
END OF SECTION
Contents
1 - Purpose of the STS ..................................................................................................................... 475
2 - Description .................................................................................................................................. 475
2.1 - Operating principles ............................................................................................................ 475
2.2 – Technology................................................................... ...................................................... 475
2.3 - Operation, maintenance...................................................................................................... 476
3 - Operation ..................................................................................................................................... 476
3.1 - Transfer conditions ............................................................................................................. 476
3.2 - Transfer modes ................................................................................................................... 477
3.3 - Transfer time....................................................................................................................... 477
3.4 - Transfer with out-of-phase sources .................................................................................... 477
3.5 - Transfer disablement .......................................................................................................... 478
4 - Protection against internal faults ............................................................................................... 478
4.1 - Fault-tolerant design ........................................................................................................... 478
4.2 - SCR monitoring .................................................................................................................. 478
4.3 - Overtemperature detection ................................................................................................. 478
4.4 - Redundant supplies with alarm ........................................................................................... 478
4.5 - Self-monitoring and redundancy of the control electronics ................................................. 478
4.6 - Physical separation of the static switches ........................................................................... 478
4.7 - Thermal margin of the semi-conductors.............................................................................. 479
5 - Electrical characteristics ............................................................................................................. 479
5.1 - Input characteristics ............................................................................................................ 479
5.2 - Output characteristics ......................................................................................................... 479
6 - Mechanical characteristics .......................................................................................................... 479
6.1 - Modular design ................................................................................................................... 479
6.2 - Wiring and cables ............................................................................................................... 479
6.3 - Monitoring of circuits ........................................................................................................... 480
6.4 - Materials used .................................................................................................................... 480
6.5 - Short-circuit withstand capacity .......................................................................................... 480
6.6 - Switchgear and controlgear ................................................................................................ 480
6.7 - Ventilation and cooling ........................................................................................................ 480
7 - User interface and communications........................................................................................... 480
7.1 - User interface ..................................................................................................................... 481
7.2 - Communication ................................................................................................................... 481
8 - Configuration ................................................................................................................................ 482
9 - Environment conditions .............................................................................................................. 482
10 - Standards and tests .................................................................................................................. 483
10.1 - Standards ......................................................................................................................... 483
10.2 - Certification of conformity ................................................................................................. 483
11 - Test procedures and quality system ........................................................................................ 483
12 - Start-up ....................................................................................................................................... 483
13 - Replacement parts .................................................................................................................... 483
14 - Warranty...................................................................................................................................... 483
15 - Services ...................................................................................................................................... 484
16 - Electrical diagram ...................................................................................................................... 484
2 - Description
2.1 - Operating principles
2.1.1 - Transfer between two sources
The static transfer switch shall comprise two inputs, called Source 1 and Source 2, supplied by two power sources. The first shall be
termed the Preferred source and the second the Alternate source.
The STS output shall be connected to a critical load. In the event of a power failure, the STS shall automatically transfer from one
source to the other in less than a quarter cycle (5 ms). Transfer may be of the three-pole or four-pole type, depending on the
applicable standards for the installation and the system earthing arrangement.
2.2 - Technology
3 - Operation
3.1 - Transfer conditions
The transfer time is defined as the total length of time between the occurrence of the event initializing the transfer and the moment
when the three phases of the load are fully switched to the Alternate source.
Under normal operating conditions (sources synchronized before the event) and when supplying computer type or slightly inductive
loads, transfer time shall be less than 2 ms.
This value may be exceeded in the case of specific installations and faults such as a real short-circuit on the Preferred source line
upstream of the STS with a highly inductive load, but shall never exceed 5 ms (one quarter of a period).
5 - Electrical characteristics
The main electrical characteristics shall be those listed below.
6 - Mechanical characteristics
6.1 - Modular design
The STS shall be modular in design. It shall be mounted in metal cabinets, placed or anchored to the floor, meeting the
requirements of protection index IP20, in compliance with standard IEC 60529.
The mechanical structure of each cabinet shall be sufficiently strong and rigid to withstand handling and installation operations
without risk.
The cabinets shall be divided into sections where all electromechanical devices (circuit breakers and switches) shall be separated
from all electronic assemblies and PC-boards, to make maintenance on the electronic devices possible after isolating the various
parts.
Subassemblies shall be designed to facilitate access and replacement of parts. The system shall be mounted such that each
electrical component may be replaced without having to solder or use special tools.
7.1.3 - Controls
Controls shall be implemented by pushbuttons for the following actions:
selection of Source 1 as Preferred source (= manual transfer to Source 1);
selection of Source 2 as Preferred source (= manual transfer to Source 2);
selection of the retransfer mode;
alarm reset;
lamp test.
7.1.4 - Measurements
The graphic display shall make available the values listed below:
current on the three phases and on the neutral;
phase-to-neutral and phase-to-phase voltages on the three phases;
frequency and phase deviation;
power factor;
crest factor;
percent load;
apparent power S;
active power P;
other measurements.
7.2 - Communication
The STS shall be equipped with remote-control functions using:
a remote-indications I/O terminal block with isolated volt-free contacts;
an RS485 ModBus serial-link port.
8. - Configuration
STS configuration shall be possible via a PC microcomputer connected to the parameter-setting port and using the system-
customizing software. It shall be possible to set the parameters listed below.
9 - Environment conditions
The environment conditions shall be the following:
ambient temperature: 0°C to 40°C
storage temperature: -40°C to +70°C
ventilation: forced air (entry through bottom, exit through top)
relative humidity: 0 to 95%, without condensation
altitude: 0 to 1 000 meters (derating above 1 000 meters)
noise level (as per ISO 3746) < 55 dBA or < 59 dBA depending on the rating
degree of protection: IP 20.
12 - Start-up
UPS start-up on site shall be carried out by the manufacturer or an approved representative.
It shall include on-site acceptance during which a check on system characteristics shall be made.
13 - Replacement parts
The suppler undertakes to provide replacement parts for at least ten years following the date of delivery.
A set of emergency spare parts shall be supplied with the STS.
14 - Warranty
The equipment shall be guaranteed (parts and labour on site) for one year following the start-up date.
15 - Services
Required services include:
supply of the STS and any accessory parts or elements;
carriage-paid UPS transportation and delivery to the site.
Options:
handling and installation on the site;
connection of the sources to the STS;
connection of the load cables to the STS.
16 - Electrical diagrams
Source 1 Source 2
Upsilon STS
control
electronics
Q1 Q2
Q1BP Q3 Q2BP
loads
Fig. STS simplified diagram.
Glossary
ANSI
(American National Standards Institute)
U.S. organisation in charge of standardisation. Traditionally, it is assisted in this task
by scientific organisations such as the IEEE (Institute of Electronics and Electrical
Engineers).
Backup time
Time during which the UPS can supply the rated load with power from its battery
under nominal conditions when the normal AC source fails. This time depends on the
battery. Typical backup times are 6, 8, 10, 15 or 30 minutes.
Battery, recombination
Battery with a gas recombination rate at least equal to 95%. No water need be
added over battery life, which is why such batteries are commonly referred to as
"maintenance free" batteries.
Charger
Device associated with the rectifier and used to supply the battery with the electrical
power (DC current) required to recharge and/or float charge the battery, thus
ensuring the availability of backup power.
Cos
A measure of the phase displacement between the current wave and the voltage
wave observed at the terminals of a linear load.
Cos 1
A measure of the phase displacement between the fundamental current wave and
the fundamental voltage wave observed at the terminals of a non-linear load.
Discrimination
System whereby a fault trips the protection device of the faulty load circuit only.
Protection devices on neighbouring circuits and upstream are not tripped.
EN (European Normalisation)
Label used for European standards. These standards are issued by CENELEC.
Following acceptance by the member countries, these standards enter into force and
replace the national standards.
Fault tolerance
A fault-tolerant system can continue to operate following a fault, but in a down-
graded mode.
Down-graded operation is generally accompanied by an alarm to signal the fault(s). It
is generally possible to repair the system rapidly and return to normal operation,
without shutting down the system. UPS operation on the static bypass is a type of
fault-tolerant operation.
Float current
DC current that maintains the battery at nominal charge, corresponding to the float
voltage. This current compensates for open-circuit losses.
Float voltage
DC voltage applied to the battery to maintain its charge level. This voltage depends
on the type of battery, the number of cells and the manufacturer’s recommendations.
Fourier theorem
Theorem stating that any non-sinusoidal periodic function (of frequency f) may be
represented as a sum of terms (series) made up of:
a sinusoidal term with frequency f, called the fundamental frequency,
sinusoidal terms with frequencies that are whole-number multiples of the
fundamental frequency, i.e. the harmonics,
a DC component, where applicable.
The series may be expressed, where n is a whole number, as:
Y( t ) Y0 Y
n 1
n 2 sin(nt n)
Free-frequency chopping
Chopping technique where the frequency increases or decreases depending on the
variation of a reference value. Contrary to fixed-frequency chopping, this technique
increases regulation during major variations and reduces it when variation is low.
This improves regulation with respect to the reference value.
Harmonic
Sinusoidal term of the Fourier series expansion of a periodic function.
The harmonic (or harmonic component) of the nth order is characterised by:
Hn(t ) Hn 2 sin(nt n)
Hn is the rms value of the given harmonic component,
is the angular frequency of the fundamental, related to the fundamental
frequency by = 2f,
n is the phase displacement of the given harmonic component at t = 0.
Harmonic distortion, individual
Ratio between the rms value of an nth order harmonic and the rms value of the
fundamental.
Yn
Hn% 100
Y1
Y
n 2
n
2
D % 100
Y1
This value may also be expressed as a function of the individual distortion of each
harmonic Hn = Yn /Y1 by:
D % 100 H
n 2
n
2
For current and voltage, these values are called THDI and THDU respectively.
HF interference
High-frequency parasitic current that is either conducted (electrostatic origin) or
radiated (electromagnetic origin) by a device.
IEEE
Institute of Electrical and Electronic Engineers. Assists ANSI (American National
Standards Institute) in defining standards for electric and electronic equipment.
IIK
A protection index indicating the degree of protection against mechanical shocks as
defined by European standard EN 50102. The IK code includes 11 values from IK01
to IK10, corresponding to different energy levels expressed in Joules. This code is
complementary to the IP code.
Inrush current
Transient currents observed in an electrical installation when devices are energised.
These currents are generally due to the magnetic circuits of the devices. The effect is
measured by the current’s maximum peak value and the rms current value it
generates during the time it lasts.
Inverter
UPS subassembly that recomposes a sine-wave output (regulated and without
breaks) using the DC current supplied by the rectifier/charger or the battery. The
main elements of the inverter are the DC/AC converter, a regulation system and an
output filter.
IP (International Protection)
A protection index defining the ability of electrical equipment to withstand certain
environmental conditions. It is composed of two digits (e.g. IP 20) defined by
standard IEC 529 and included in standard EN60529. Each digit corresponds to a
certain degree of protection with respect to a given external influence.
first digit (0 to 6): degree of protection against penetration of solid bodies.
second digit (0 to 7): degree of protection against penetration of liquids.
additional letter (A to D): safety of persons.
The IP code may receive an additional letter (A to D) when the protection provided
persons against dangerous parts is better than that indicated by the first digit. A -
protection against access by the back of the hand, B - protection against access
using a finger, C - using a tool with a diameter of 2.5 mm, D - using a tool with a
diameter of 1 mm. When the protection of persons is the only relevant factor, the two
IP digits may be replaced by "X" (e.g. IP XXB).
Example. IP 30D
3 = protection against solid bodies larger than 2.5 mm.
0 = no protection against water.
D = protection against access using a tool with a diameter of 1 mm.
ISO 9000
Standard defining procedures and systems used to attain an internationally
recognised level of production quality. ISO 9000 certification is recognition that the
quality system effectively complies with the standard. Certification is carried out by
an official organisation (e.g. AFAQ), unaffiliated with either clients or suppliers or the
company itself. The certificate is valid for a three-year period with yearly audits and
checks.
IT system
System earthing arrangement in which the neutral is isolated from the earth or
connected to the earth via a high impedance and the various exposed conductive
parts are connected to the earth via individual earthing circuits. An alarm (generally
an insulation-monitoring device IMD) must signal the appearance of a first insulation
fault.
The installation must be de-energized immediately in the event of a second
insulation fault.
Load, linear
Load for which the input voltage and current are both sinusoidal, with possible phase
displacement (inductive and/or capacitive loads). Linear loads include only
resistances, inductors or capacitors.
The Ohm law applies to both the instantaneous and the rms values. U = Z I, where Z
is the equivalent impedance of the load (constant during each period).
Examples of linear loads: lighting systems, motors, transformers.
Load, non-linear
Load drawing an input current that is periodical, but not sinusoidal, with a harmonic
component. For this reason, the input voltage is also distorted by harmonics.
Generally speaking, non-linear loads comprise active electronic components that
vary the load impedance over each period. The Ohm law applies to the
instantaneous values, but the equivalent impedance of the load is variable. As a
result, there is no simple law for the rms values, as is the case for linear loads.
Examples of non-linear loads: switch-mode power supplies for computers, rectifier
bridges using SCRs, variable-speed drives, fluorescent lighting.
Load power
Apparent power Su (kVA) that a UPS inverter supplies under given load conditions. It
is less than or equal to the rated output Sn (kVA).
The ratio Su/Sn defines the percent load of the inverter.
Magnetic-susceptibility level
Level of electromagnetic emission starting at which a nearby device or system
malfunctions.
Management-Pac™ (software)
Intended for network administrators, this totally SNMP-compatible software can
manage and supervise an entire park of UPSs.
Micro-outage
Total absence of power for a duration of less than one half cycle (< 10 ms at 50 Hz).
Noise level
Acoustic decibel level (dBA) representing the sound power of a source measured
according to standard ISO 3746.
Off-line
See UPS operating in passive-standby mode.
On-line
See UPS operating in double-conversion mode.
Percent load
The ratio Su (kVA) / Sn (kVA) between the load power Su and the rated power Sn of
a UPS.
PFC (rectifier)
PFC (Power Factor Correction) is an electronic regulation device for the UPS input
rectifier that maintains the input current sinusoidal and in phase with the utility
voltage. It avoids drawing harmonic currents upstream of the rectifier and thus the
need for a filter.
Power, primary
Power normally continuously available which is usually supplied by an electrical
utility company, but sometimes by the user's own generation. Primary power is
connected to the normal AC input of the UPS.
Power, rated
Apparent power Sn (kVA) that a UPS can deliver under given load conditions defined
for cos = 0.8.
Power, standby
Power intended to replace the primary power in the event of primary-power failure.
When standby power is available, it is connected to the bypass AC input of the UPS.
Rectifier/charger
UPS component that draws utility power to supply the inverter and to float charge or
recharge the battery. The alternating input current is rectified and then distributed to
the inverter and the battery.
Redundancy, isolated
UPS configuration in which one or several UPS units operate on stand-by, with no
load or only a partial load, and can immediately back up a faulty UPS unit by no-
break transfer of the load, carried out by a static switch.
Reliability
Probability that a device will accomplish a required function under given conditions
over a given period of time.
Source impedance
It is possible to consider that a load is supplied by a perfect voltage generator Uo, in
series with an internal impedance Zs, where:
Uo is the voltage measured across the load terminals, if the load is equal to zero
(load terminals in an open circuit),
Zs is the source impedance, i.e. the equivalent impedance as seen from the load
terminals (open circuit), obtained by short-circuiting the upstream voltage
generator(s).
Static switch
Power-electronics device that can be used to switch from one source to another
without interruption in the supply of power. In a UPS, transfer is from normal AC
power to bypass AC power and back. Transfer without interruption is possible due to
the fact that there are no mechanical parts and the ultra-fast switching capabilities of
the electronic components.
For most common generators, the value ranges between 15 and 20%. It can drop to
12% for optimised systems and to 6% for special devices.
I
n 2
n
2
THDI% 100
I1
This value may also be expressed in terms of the individual harmonics,
e.g. Ihn = In / I1 using the equation:
THDI% 100 Ih
n 2
n
2
THDU
THD for Total Harmonic Distortion and U for voltage. This is the ratio between the
rms value of the voltage harmonics and the rms value of the fundamental.
U
n 2
n
2
THDU% 100
U1
This value may also be expressed in terms of the individual harmonics,
e.g. Uhn = Un / U1 using the equation:
THDU% 100 Uh
n 2
n
2
Tolerances (%)
Permissible limits to the variation of a quantity around its nominal or rated value,
expressed as a percentage.
TN system
System earthing arrangement in which the exposed conductive parts are
interconnected and connected to the neutral, the latter being connected to the earth.
The installation must be de-energized immediately in the event of an insulation fault.
There are two TN systems, TN-S in which the neutral (N) and the protective
conductor (PE) are separate, and TN-C in which the two conductors are combined to
form a single conductor (PEN).
TT system
System earthing arrangement in which the neutral and the exposed conductive parts
are directly earthed via individual earthing circuits.
The installation must be de-energized immediately in the event of an insulation fault.
Ultracapacitors
An ultracapacitor (double-layer electrochemical capacitor) is made up of two porous,
metal-carbon electrodes placed in a non-aqueous organic electrolyte.
This technology offers very high capacitances (> 1 000 farads).
White papers
WP -1 V5 The different types of UPS systems
There is much confusion in the marketplace about the different types of UPS
systems and their characteristics. Each of these UPS types is defined, practical
applications of each are discussed, and advantages and disadvantages are listed.
With this information, an educated decision can be made as to the appropriate UPS
topology for a given need.
WP -30 V11Battery Technology for Data Centers and Network Rooms: Lead-Acid
Battery Options
The lead-acid battery is the predominant choice for Uninterruptible Power Supply
(UPS) energy storage. Over 10 million UPSs are presently installed utilizing Flooded,
Valve Regulated Lead Acid (VRLA), and High Density Modular Battery Cartridges
(HDBCMBC) systems. This paper discusses the advantages and disadvantages of
these three battery technologies.
WP -33 V3 Battery Technology for Data Centers and Network Rooms: Site Planning
The site requirements and costs for protecting information technology and network
environments are impacted by the choice of UPS battery technology. This paper will
discuss how battery technologies impact site requirements.
WP -35 V2 Battery Technology for Data Centers and Network Rooms: Lifecycle Costs
The lifecycle cost of different UPS battery technologies is compared. The costs
associated with the purchase of batteries, the infrastructure costs, and the costs
associated with inflexibility to meet changing requirements are discussed and
quantified.
WP -39 V1 Battery Technology for Data Centers and Network Rooms: VRLA Reliability
and Safety
The Valve Regulated lead-Acid (VRLA) battery is the predominant choice for small and
medium-sized Uninterruptible Power Supply (UPS) energy storage. This white paper
explores how the technology affects overall battery life and system reliability. It will
examine the expected performance, life cycle factors, and failure mechanisms of VRLA
batteries.
WP -52 V0 Four Steps to Determine When a Standby Generator is Needed for Small
Data Centers and Network Rooms
Small data centers and network rooms vary dramatically in regard to the amount of
UPS runtime commonly deployed. This paper describes a rational framework for
establishing backup time requirements. Tradeoffs between supplemental UPS batteries
and standby generators are discussed, including a total cost of ownership (TCO)
analysis to help identify which solution makes the most economic sense. The analysis
illustrates that the runtime at which generators become more cost effective than
batteries varies dramatically with kW and ranges from approximately 20 minutes to over
10 hours.
WP -64 V1 Alternative Power Generation Technologies for Data Centers and Network
Rooms
Fuel Cells and Micro Turbines are new technology alternatives for power generation for
data centers and network rooms. This paper discusses the various modes of operation
of these systems and examines benefits and drawbacks of the technologies when
contrasted with conventional alternatives such as standby generators.
Electromagnetic compatibility.
Schneider Electric Cahier Technique no. 149 - F. Vaillant.
Standards
IEC 60529 / EN 60529: Degrees of protection provided by enclosures (IP index).
IEC 60417: Graphical symbols for diagrams.
IEC 60742: Isolating transformers and safety isolating transformers.
IEC 60947: Low-voltage switchgear and controlgear.
IEC 60950-1 / EN 60950-1
Information technology equipment - Safety - Part 1: General requirements.
www.schneider-electric.com