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PROJECT REPORT
Team BN
Mostafa Saeed El-Sayed 80
Mostafa Mahmoud Mohammed 81
Mahmoud Abdul Ghaffar Mohammed 76
Hayaam Ayman Subhi 89
Hayaam Reda Saied 90
Nourhan Mohammed Ali 87
Warda Ahmad Shawky 91
Youssef Khaled Mossaad 96
Supervisors:
Dr. Ahmed Mustafa Hussein
Introduction:
Power supplies appear everywhere and knowing how they work will help you select the best
options for your applications. Whether you need high-voltage power on board a ship or need to plug
in a notebook computer to charge, you need a power supply. Because not all models are the same, you
need to know what makes an ac-dc power supply unique, how you can choose the best supplies for
your electrical devices, and much more.
Do not confuse a power supply with a power source. The source is the origin of incoming
electricity. In most cases, the electricity source is an outlet, battery, or generator. The power supply
works to convert the power from the source into the correct format and voltage. Because a variety of
options exist, the specific power supply function depends on whether it needs to regulate energy or
convert power.
Changing voltage is the prime use of power supplies. The source of power has a steady output,
regardless of the type of device that must use it. To prevent overload, power supplies step down the
voltage to match the requirements of the device.
Too much power coming out of a power supply can severely damage a device, but if the power
supply does not deliver enough voltage, the device will not operate as it should. Energy changing is
the main task of power supplies, and the bulk of their construction comes from the transformer used
to move the voltage up or down as needed.
Basic power supplies will change the voltage and convert to DC power. These standard
operations send unregulated voltage out of the power supply, but if you need regulated power, the
devices have an additional step of regulating the voltage to smooth out waves.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Calculations:
1- The output is 8 V, and the maximum current is 1 A so, the current rating of the fuse is 1 A and ×
8
The minimum load = vDC = = 8𝛺𝛺
I 1
2- From the red LED data sheets, the forward current is 20 mA, and the typically forward voltage is 1.8 V, so,
the value of limiting resistor can be calculated:
4- As the input voltage to the regulator is the output of the rectifier, then for the full wave rectifier:
5- The value of the electrolytic capacitor connected to the input of the regulator can be calculated from:
SIL S×1
𝐶𝐶 = = = 6250𝜇𝜇𝜇𝜇 → 4700 𝜇𝜇𝜇𝜇,3300 𝜇𝜇𝜇𝜇 connect in parallel
Fout×VDC 100×8
6- The transformer output voltage is the input of the bridge, then, for the n ratio of the transformer:
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Components:
1- Regulator LM7908:
Ceramic capacitor may be used as a general-purpose capacitor since it is non-polarized and comes in a
variety of capacitances, voltage ratings, and sizes. It is the most common capacitor used in electrical
circuits. The ceramic capacitor is typically employed in applications that need a small physical size as well
as a significant charge storage capacity. We already know that a capacitor is used to store electric charges.
The mechanism utilized to hold the electric charge in all capacitors is the same, but the substance used to
create the capacitor varies.
• Tone compensation
• Volume control RF bypass
• Lighting ballasts
• Automatic volume control filtering
• Antenna coupling
• Resonant circuit
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
3- Heat Sink:
4- Plug:
The ripple factor (r) is an indication of the effectiveness of the filter and is defined as
𝑣𝑣r(PP)
𝑟𝑟 =
𝑣𝑣Dc
where Vr(pp) is the peak-to-peak ripple voltage and Vdc is the dc (average) value of the filter's output
voltage. The lower the ripple factor, the better the filter. The ripple factor can be lowered by increasing
the value of the filter capacitor or increasing the load resistance.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
6- Bread Board:
A breadboard (sometimes called a plug block) is used for building temporary circuits. It is useful to
designers because it allows components to be removed and replaced easily. It is useful to the person
who wants to build a circuit to demonstrate its action, then to reuse the components in another
circuit.
7- Switch:
A switch responds to an external force to mechanically change an
electric signal. Switches are used to turn electric circuits ON and OFF
and to switch electric circuits.
8- Fuse:
The primary use of an electric fuse is to protect electrical equipment from excessive current and to
prevent short circuits or mismatched loads. Electrical fuses play the role of miniature circuit breakers.
9- Banana Sockets:
Banana plugs are spring-loaded, single wire (conductor)
electrical test connectors used for joining wire to electrical
equipment or electrical circuit boards. Banana connectors
come in two forms, banana plugs or a banana socket.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Led is a semiconductor device which emits light with some intensity when it gets
proper rated current and voltage .in the project, when the red led is turned on, it is
indication that the power supply is turned on. Using LED wastes less energy in heat
than filament lamps. A resistor in series with LED can be added to limit the current.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Another type of circuit that produces the same output waveform as the full wave rectifier
circuit above is that of the Full Wave Bridge Rectifier. This type of single-phase rectifier uses four
individual rectifying diodes connected in a closed loop “bridge” configuration to produce the desired
output. The main advantage of this bridge circuit is that it does not require a special center tapped
transformer, thereby reducing its size and cost. The single secondary winding is connected to one side
of the diode bridge network and the load to the other side as shown below.
The Diode Bridge Rectifier: -The four diodes labelled D1 to D4 are arranged in “series pairs”
with only two diodes conducting current during each half cycle.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
The Negative Half-Cycle During the negative half cycle of the supply, diodes D1 and D4 conduct in
series, but diodes D3 and D2 switch “OFF” as they are now reverse biased.
𝑅𝑅limit=vdc-vLed
ILe d(max)
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Specifications:
1- Input Voltage: 220 V rms 50 Hz
2- Output Voltage: -8 Vdc ± 10 %
3- Ripple factor (max): 3.00 %
4- Load Current (max): 1 A
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
Steps:
1- At first, we prepared a schematic design using PROTUS depending on calculations of components.
2- Then, we tested it and we made a PCB design of this design to match tracks of current.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
3- After finishing design, we determine suitable components to do this project according to data sheets.
5- Attach the glossy paper to PCB and copy design into copper board using iron.
6- Put the copper board in FeCl3 to remove all copper out board and keep tracks only on it.
9- By using AVO, test all tracks to see if it connected or not and check there is not any intersection
between tracks.
10- Now, you can connect the same circuit of breadboard in PCB and solder it.
11- Connect PCB board to transformer, fuse, and switch, then test the circuit by AVO.
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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Benha University 1st year (Power)
Faculty of Engineering (Shoubra) 2nd Semester, 2022-2023
Electrical Engineering Department Physics of Semiconductor
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