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Microfluidics for part icle synt hesis from phot ocrosslinkable mat erials
David Baah, Tamara Floyd-smit h
Porous Polymer Part icles - A Comprehensive Guide t o Synt hesis, Charact erizat ion, Funct ionalizat ion …
M. Talha Gokmen
Chemical Engineering Journal 227 (2013) 191–197
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The micro fluid segment technique is used for the continuous-flow synthesis for small silver nanoparti-
Available online 17 July 2012 cles by reduction of silver ions with sodium borohydride in aqueous solution and for the growth of tri-
angular silver nanoprisms. In result, triangular nanoprisms are obtained in very high yield and high
Keywords: homogeneity. The tuning of the in-plane dipole plasmon resonance can easily be controlled by choosing
Ag nanoprisms suited flow rate ratios of silver salt solution and colloidal solution of seed nanoparticles or by different
Plasmonic nanoparticles silver salt concentrations. The colloidal aqueous solutions of metal nanoparticles can be used for the
Micro segmented flow
preparation of mixtures with water-soluble monomers as acrylamide and for the formation of hydro-
Composite polymer particles
Janus particles
gel-polymer composite particles in a droplet-based photopolymerization process. Beside spherical com-
Co-flow synthesis posite particles, Janus particles with a hydrophilic nanoparticle-containing composite part are prepared
Micro fluidics by a combined photopolymerization of the aqueous acrylamide reaction mixture together with embed-
ded droplets of an acrylate-based monomer (Tripropylene Glycol Diacrylate, TPGDA) mixture in a micro
co-flow twin arrangement. The components of the mushroom-like particles can easily be distinguished
by optical microscopy due to their light-scattering and fluorescence behavior.
Ó 2012 Elsevier B.V. All rights reserved.
1385-8947/$ - see front matter Ó 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cej.2012.07.041
192 A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197
handling advantages of the microparticles, for example in separa- A total flow rate of 600 lL/min has been applied for the actua-
tion steps, washing and for solid state chemistry, and the advanta- tion of the silver salt solution, sodium citrate solution, PSSS and the
ges of a large ensemble of nanoparticles including the extremely reducing agent. The flow rate of the carrier solution was 1000 lL/
high surface-to-volume ratio. Beside this integration of nanoparti- min resulting in a total flow rate of 1600 lL/min and a transport
cles, a labeling of microparticles is required if an individual particle velocity of segments of 136 mm/s. The PTFE ware for segment gen-
should be recognized or processed in a specific process chain. The eration and the PTFE and FEP reactor tubing (Bohlender GmbH,
combination of functional properties based on the integrated Gruensfeld, Germany) have an inner diameter of 0.5 mm. This
nanoparticles and the matrix nanoporosity with a labeling of the diameter corresponds with a typical volume of the formed seg-
microparticle is of interest in single particle operations. ments between 100 and 200 lL at a length in the range of 0.5
The application of a ternary system of immiscible liquids allows and 1 mm.
realizing composed particles in a droplet-based microfluidic proce- After a residence loop of a length of 1000 mm, the product solu-
dure. This technique can be applied in order to generate amphi- tion of seed nanoparticles was collected in a tube and separated
philic microparticles. Here, the microfluidic generation of from the carrier phase.
composed polymer microparticles consisting of a part with a label- The seed solution was diluted to 10% of the original seed con-
ing function and a functional part with a nanoporous matrix incor- centration and mixed with a reducing agent solution (ascorbic acid
porating metal nanoparticles is reported. in water: 20 mmol/L). This solution was used for the continuous-
In case of wet chemically processed Ag nanoparticles it is ex- flow synthesis of the silver prisms in a second microfluidic process
pected, that the homogeneity of nucleation and particle growth using the micro segmented flow-through technique (Fig. 1b) by
is influenced by the mixing speed due to the strong effect of reac- forming segments with in situ mixing of the seed solution and an
tant concentrations on the nucleation rate. In addition, the reaction aqueous silver nitrate solution (1 mmol/L).
of PSSS (poly(sodium styrenesulphonate)) with the first reducing
agent and the following interaction between the reduced sulfonic 2.2. Microfluidic arrangement for the synthesis of metal/polymer
groups and the Ag seeds will also affect the homogeneity of the composite particles
product particles. Therefore, their quality should improve, if high
mixing rates under micro continuous-flow conditions and narrow The microfluidic arrangement for the preparation of complexly
residence time distributions are applied [32]. This work demon- composed polymer microparticles with incorporated silver nano-
strates the potential of the micro reaction technique for the gener- particles was based on the co-flow arrangement for the generation
ation of multiscale Janus microparticles. Triangular silver of double droplets followed by downstream in situ photopolymer-
nanoprisms were chosen as an advanced, plasmonic material with ization [34,35]. The arrangement consists of two capillary-based
exact tunable optical properties. A dispersion of these shape aniso- droplet generators in a row (Fig. 2). The first one, composed of a
tropic noble metal nanoparticles in an aqueous acrylamide matrix simple 1/16’’ T-junction (P-728-01, Upchurch Scientific) and a glass
serves as carrier liquid in which droplets of a TPGDA/fluorescence capillary of roughly 500 lm ID, allows for the production of drop-
dye mixture are formed. In a second process of droplet formation, lets of an organic solution consisting in a acrylate-based monomer
this emulsion is dosed into a PDMS carrier stream and TPGDA/ (TPGDA), an organic fluorescent dye (4-octyl-7-(5-octyl-thiophen-
acrylamide double droplets emerge. By irradiation with UV light, 2-yl)-benzol[1,2,5]thiadiazole) and a photoiniatiator (1-hydrox-
the polymerization process is initiated. Thus, multiscale functional ycyclohexyl phenyl ketone, HCPK) in a continuous stream of an
Janus microparticles are obtained, which are of great interest for a aqueous solution composed of distilled water, acrylamide (AA), a
further investigation of their sensory potential. crosslinker (NN0 -methylene-bisacrylamide), a photoiniatiator
(GENOCURE DMHA) and silver nanoparticles. The second droplet
2. Experimental generator, composed of another T-junction and a smaller capillary,
allows to emulsify the previous aqueous solution into droplets in a
2.1. Microfluidic arrangements for the continuous-flow synthesis of carrier stream of polydimethylsiloxane (PDMS, 500 cSt.).
silver seeds and nanoprisms
2.3. Chemicals and materials
The protocols for the synthesis of silver seeds and silver nanop-
risms are an adapted version of the batch synthesis protocol of All applied chemicals are pA grade. The following chemicals
Aherne et al. [32,33]. The micro segmented flow-through tech- have been used as received: Silver nitrate (Merck KGaA, Darmstadt,
nique was chosen for the formation of silver seed nanoparticles Germany, purity: 99%), sodium borohydride (Merck KGaA, Darms-
as well as for the growth of noble metal nanoparticles during the tadt, Germany, purity: 99%), and poly(sodium styrenesulphonate)
formation of the non-spherical Ag nanoprisms. A double injector (PSSS) (ACROS Organics, Morris Plains, USA/NJ, MW 70.000) were
unit (Fig. 1a) was applied for the injection of an aqueous sodium used for the synthesis of the Ag seed nanoparticles. Ascorbic acid
citrate solution (2.5 mmol/L) and a mixture of sodium polystyrene (Merck KGaA, Darmstadt, Germany, purity: 99.7%) served as the
sulfonate (500 mg/L) and a solution of sodium borohydride reducing agent for the subsequent prism growth. Sodium citrate
(2.5 mmol/L) into a continuous flow of the carrier liquid (Perflu- (Merck KGaA, Darmstadt, Germany, purity: 99%) is necessary for
oro(methyldecalin)). At a second injection unit, silver nitrate solu- the stabilization of the obtained triangular Ag nanoprisms.
tion (2.5 mmol/L) was dosed into the preformed fluid segments. In Tri(propylene glycol) diacrylate (TPGDA), 1-hydroxycyclohexyl
result, fluid segments of the reaction mixture of regular size and phenyl ketone (HCPK), acrylamide (AA), polydimethylsiloxane
distance are formed. The constant flow conditions of all compo- (PDMS) were purchased from Aldrich (France) and used as re-
nents ensure constant conditions for transport of all components ceived. NN0 -methylene-bisacrylamide and GENOCURE DMHA were
and constant mixing and reaction conditions. purchased respectively form Acros (Fance) and Rahn USA Corp.
PC-controlled syringe pumps (Cetoni NeMESYS, Cetoni GmbH, (USA) and also used as received.
Korbußen, Germany) and syringes with glass tubes are used in or-
der to realize well-controlled fluid actuation and a fluid transport 2.4. Characterization
with suppressed pulsations. The quality of the generated fluid seg-
ments was controlled by micro flow-through photometers oper- Differential centrifugal sedimentation spectroscopy (DCS, DC
ated with a measurement frequency of 10 kHz. 20000, CPS Instruments Inc., Newtown, USA/PA) was used for the
A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197 193
Fig. 1. Microfluidic arrangements for the preparation of triangular silver nanoprisms by micro continuous-flow processes using the fluid segment technique with
perfluoromethyldecalin as carrier medium: (a) generation of silver seeds by mixing an aqueous solution of sodium borohydride containing the polyanionic polymer PSSS with
a silver nitrate solution in the presence of sodium citrate, (b) growth of shape anisotropic nanoparticles from the preformed silver seed nanoparticles by mixing the colloidal
solution of silver seed particles with ascorbic acid and further silver nitrate solution.
Fig. 2. Experimental arrangement for the preparation of complexly composed polymer particles by combined photopolymerization of acrylamide and TPGDA under co-flow
in a three-step process (from left to right): (1) forming of droplets of TPGDA reaction mixture inside a stream of an aqueous solution of acrylamide containing a crosslinker
and the Ag nanoprisms using a glass capillary inside a second glass tube, (2) forming of composed droplets of the TPGDA- and the acrylamide-monomer-mixture using a
second glass capillary inside a second glass tube, (3) transport of the formed TPGDA/acrylamide double-droplets through a FEP tube (inner diameter 0.5 mm) and initiation of
polymerization by UV radiation.
determination of the size distribution spectra of silver seed nano- position are required for (i) the formation of the Ag seed nanopar-
particles and the stokes equivalent sedimentation diameter distri- ticles, (ii) during the initiation of the anisotropic growth of silver
bution of the triangular silver nanoprisms. The SEM images have prisms in the second process step, (iii) for the formation of the pro-
been obtained by means of two JEOL instruments (JSM 6380 and portionally larger polymer particles. A fast mixing and constant
JSM 6700 F, JEOL, Tokyo, Japan). A fluorescence microscope (Axio- conditions of transport during the interval of silver nucleation have
Plan, Carl Zeiss AG, Jena, Germany) was used for the optical images. been achieved by a micro segmented flow-through synthesis of the
silver seeds. High flow rates induce under these conditions an
3. Results and discussion intensive segment-internal convection and mixing between the
reducing agent (sodium borohydride) and the metal salt solution,
3.1. Synthesis of silver seeds which leads to a very fast initiation of the nucleation process and
therefore to a narrow time interval for the nucleation process.
Well-controlled fluidic conditions for the formation of regular The formation of shape anisotropic particles is obviously caused
particles with homogeneous distributions of size, shape, and com- by a partial reduction of the sulfonic groups of PSSS by sodium
194 A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197
Fig. 3. Hypothetical mechanism for the formation of triangular silver nanoprisms: more or less cubic or spherical metal nanoparticles are formed if no symmetry breaking
occurs (left), the chemisorption of one polyelectrolyte molecule – probably with a certain number of thiol-groups formed by reduction of some of the original sulfonic acid
groups – leads to a symmetry breaking resulting in a polarization (nano-local electrostatic pressure) directed to the periphery of the silver nanoparticle and supporting an
anisotropic deposition of further silver leading to a growth of flat, triangular prisms.
A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197 195
4. Conclusions
Fig. 6. Schematic illustration of the synthesis strategy for complexly composed polymer microparticles incorporating prismatic silver nanoprisms.
196 A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197
Fig. 7. Dark-field microscopic image (left) and fluorescence microscopic image (right) of a mixture of three different spherically shaped polymer microparticles prepared
separately by a droplet-based photopolymerization process [19]: dye-doped poly(TPGDA) microparticles (bright appearance in the fluorescence image), smaller dye-free
poly(TPGDA) microparticles (dark in both images), light-scattering silver-nanoparticles containing cross-linked poly(acrylamide) microparticles (bright appearance in the
dark-field image).
Fig. 8. Dark-field microscopic image (left) and fluorescence microscopic image (right) of Janus polymer composite microparticles consisting of a fluorescent part of a
poly(TPGDA)-matrix (mushroom heads) and a light scattering cylindrical part of a dried crosslinked poly(acrylamide) matrix containing silver nanoprisms.
colloidal solutions can be used for the preparation of aqueous solu- using the advantages and the flexibility of droplet-based microflu-
tions of acrylamide and for an introduction of these mixtures into a idic particles preparation. In particular, the application of synchro-
droplet-based photopolymerization process for the generation of nous photopolymerization processes for different matrix materials
inorganic nanoparticles-loaded polymer microparticles. inside systems of structured fluids will be a promising strategy for
This technique can also be applied for the generation of Janus the realization of polymer-based particle architectures incorporat-
microparticles with a fluorescent lipophilic part if the micro con- ing nanomaterials by application of droplet-based microfluidics.
tinuous-flow photopolymerization of droplets of a nanoparticle-
containing acrylamide mixture is combined with droplet formation Acknowledgements
of a photopolymerizable mixture of TPGDA in a co-flow
arrangement. The authors gratefully acknowledge the funding from the DFG
The route for preparation of complexly composed polymer par- (KO 1403/22-1). In particular the authors thank Steffen Schneider,
ticles, which is reported in this work, can be transferred to other Frances Möller (Technical University of Ilmenau), and Ikram-Ullah
combinations of functional molecules and nanoparticles. It is as- Khan (University of Strasbourg) for the technical support. The grat-
sumed that similar concepts are suited for the realization of hierar- itude of the authors is further directed to Alexander Groß and Mike
chically structured composite particles of different functions by Günther for the helpful discussions.
A. Knauer et al. / Chemical Engineering Journal 227 (2013) 191–197 197
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