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Functional Copolymer/Organo-MMT
Nanoarchitectures: XXVI. Fabrication and
Characterization of Electrospun Nanofibers from
PCL/ODA-MMT and Copolymer-g-PLA/ Ag-MMT
Blends
To cite this article: Zakir M. O. Rzayev, Murat Şimşek & Kouroush Salimi (2015) Functional
Copolymer/Organo-MMT Nanoarchitectures: XXVI. Fabrication and Characterization of Electrospun
Nanofibers from PCL/ODA-MMT and Copolymer-g-PLA/ Ag-MMT Blends, Polymer-Plastics
Technology and Engineering, 54:16, 1723-1734, DOI: 10.1080/03602559.2015.1050512
GRAPHICAL ABSTRACT
Address correspondence to Zakir M. O. Rzayev. Hacettepe University, Beytepe Campus, Institute of Science and Engineering, Nanotech-
nology and Nanomedicine Division, Ankara, Turkey. E-mail: rzayevzmo@gmail.com
Color versions of one or more of the figures in this article can be found online on at www.tandfonline.com/lpte
1723
1724 Z. M. O. RZAYEV ET AL.
H-bonding, hydrophobic/hydrophilic balance, functionality and (NC-2) was synthesized by interlamellar bulk graft copolymer-
molecular weights of matrix polymers, the origin of used nano- ization of LA monomer onto poly(maleic anhydride-alt-1-
fillers, as well as the type of in situ interfacial interactions and octadecene) as a partner polymer in the presence of
the interfacial adhesive strength. Taking into consideration these Agþ-MMT (5%) as a catalyst-nanofiller in LA solution under
important factors, we have developed a new approach for the vacuum (600 mm/Hg) at 80 0.1°C for 6 h using a specially
synthesis of polymer nanofibers by electrospinning using PCL constructed microreactor supplied with Dean-Star unit. After
and poly(maleic anhydride-alt-1-octadecene)-g-poly(L-lactic the formation of a homogeneous viscous solution, the reaction
acid) (copolymer-g-PLA) as matrix-partner polymer systems, mixture was treated with a large amount of ethanol with inten-
reactive octadecyl amine-montmorillonite (ODA-MMT) and sive mixing up to full precipitation of the powder product,
Agþ-MMT clays as nanofillers, and various volume ratios of which was isolated by filtration and ultracentrifugation, and
binary polymer blend solutions in dimethylformamide (DMF)/ dried under vacuum at 40°C; (4) the matrix polymer (NC-1)-
chloroform (CHCl3). We conducted the investigation of the partner polymer (NC-2) solutions (5 mL for each system with
complex multistep mechanisms in the formation of nanostruc- 20% concentration) were prepared by intensive mixing in
tural fibers containing two types of silicate layered clays, such DMF and CHCl3 solutions at 40 and 80°C, respectively, until
as organoclay and silver salt of MMT clay, which allowed us the formation of a fully homogenized viscous liquid; (5) NC-1/
to design and fabricate a qualitatively improved new generation NC-2 blend solutions with various volume ratios (10:0, 9:1,
of nanofibers with controlled morphology. General synthetic 8:2, and 6:4) were prepared by intensive mixing for further uti-
pathways of matrix-partner polymer nanocomposites and the lization in the electrospinning processing.
fabrication of nanofıbers (electrospinning setup) are schemati-
cally represented in Figure 1. Fabrication of Nanofibers
NC-1/NC-2 nanofibers were fabricated by the electrospin-
EXPERIMENTAL ning method using various volume ratios of the solution blends
Materials of matrix-partner polymer-layered silicate nanocomposites. In
Poly(e-caprolactone) (Mw ¼ 125.000 Da, Mn ¼ 80.000 Da, brief, 3 mL NC-1 (20%) in DMF and 2 mL NC-2 (20%) in
and PDI ¼ 1.56), commercially available poly(maleic CHCl3 were mixed until complete dissolution at room tem-
anhydride-alt-1-octadecene) (copolymer), Mn ¼ 40.000 g/ perature for preparing NC-1/NC-2 (6/4). Then, the polymer
mol, density 0.92 g/cm3 and softening temperature ∼120°C), solution was loaded into a 5-mL plastic syringe equipped with
Naþ-MMT (MMT K-10, surface area 220–270 m2/g), ODA- a stainless steel needle. To prepare nanofibers, electrospinning
MMT (Nanomer I.30E) with content of octadecyl amine 25– was performed using the following operational parameters: a
30%, bulk density 0.41 g/cm3, and crystallinity 52.8% (by syringe pump with a 21-gauge needle (NE 300, New Era Pump
XRD), L-lactic acid (analytical standard) and AgNO3 (ACS Systems) was fixed vertically to obtain a steady flow at a flow
reagent, assay ∼99%, m.p. 212°C with decomposing) were rate from 0.2 to 3.0 mL/h; a high voltage (Gamma High
purchased from Sigma-Aldrich. DMF, chloroform, and all other Voltage Research) of 6–25 kV was applied at various distances
solvents and reagents were of analytical grade and used without of 8–25 cm between the tip of the needle and the grounded
purification. collector. Randomly oriented fibers were obtained by
collecting the fibers onto an aluminum foil fixed on a station-
Synthetic Procedures ary collector. Nanofibers from NC-1 and NC-1/NC-2 solution
Synthesis of individual components for the nanofiber com- blends with volume ratios of 9/1 (NFC-1), 8/2 (NFC-2), and 6/
posites includes the following important steps: (1) preparation 4 (NFC-3) were fabricated in the optimized electrospun
of PCL/ODA-MMT (3.2 wt%) layered silicate nanocomposite conditions.
(NC-1) as a matrix polymer by intercalating the PCL chains
between silicate galleries in DMF solution at 80°C for 8 h with Characterizations
intensive mixing in carousel type of microreactor until the for- The Fourier transform infrared (FTIR) spectra were
mation of a homogenous viscous product. The nanocomposite recorded on a FTIR Thermo-Nicolet 6700 spectrometer in
was isolated by precipitation with ethanol, extracted by centri- the range of 4000–500 cm1 with a resolution of 4 cm1.
fugation and dried under vacuum at 60°C; (2) the preparation To identify the chemical/elemental analysis of Ag-MMT
of silver salt of MMT clay (Agþ-MMT) was carried out by nanoparticles, scanning electron microscope (SEM)/EDX
ion-exchange reaction of Naþ-MMT and AgNO3 in pure water (JSM-6400 JOEL) with an acceleration voltage of 20 kV was
with intensive mixing at room temperature for 3 h until the for- used. The surface morphology of the nanofillers, nanocompo-
mation of a homogenous viscous medium. The silver-enriched sites, and nanofibers were examined using a brief description
MMT clay in the form of a gray color powder was isolated by of the ZEISS SUPRA 40 field emission scanning electron
precipitation with ethanol, dried under vacuum at 60°C and microscopy with image scales: 1, 2, and 10 µm, magnification
then annealed at 150°C for 10 min; (3) second nanocomposite x 1.000–50.000, and an acceleration voltage of 20 kV. All
1726 Z. M. O. RZAYEV ET AL.
specimens were freeze-dried and coated with a thin layer of of the novel Agþ-MMT clay which has the following impor-
gold before testing by using a QUORUM-Q150 R ES surface tant advantages: (1) the formation of silver nanoparticles dur-
coating device. The average diameter of the fibers were cal- ing in situ processing and by thermal treatment, (2) accelerated
culated by analyzing SEM images of minimum a hundred phase separation in both the synthesis of nanocomposite graft
individual fibers with Image J software (NIH) for each copolymer and nanofiber fabrication, and (3) increased bio-
sample. compatibility and bioactivity of nanofiber webs, which is very
Transmission electron microscopy (TEM) internal mor- important for their further bioengineering applications.
phology images were performed by FEI Tecnai G2 Spirit Biot-
win Model High Contract Transmission Electron Microscopy Polymer Nanofibers via Electrospinning
(STEM) with Lantan Hexaboron Gun at 120 kV. The powder Electrospinning is a fascinating technology to produce
polymer sample was dispersed in ethanol with 0.1% concen- nano- and micro-sized fibers from polymer solutions. It
tration, and then sonicated up to the formation of a homoge- enables the use of a vast range of polymers and polymer
neously dispersed solution. The prepared solution (3–5 µL) blends. Therefore, nano-sized fillers can be incorporated into
was dropped on the surface of carbon coated grid and dried polymers to improve their properties for various applications
until the formation of full solid phase on a grid surface before such as tissue engineering, nanomedicine, pharmacy, bioengi-
testing. neering and filtration. A typical electrospinning process is
Thermogravimetric (TGA-DTG) analyses were performed shown in Figure 1 (bottom). Characterization of electrospun
using EXTRAR600 TG-DTA6300 Thermal Analyzer and at fibers was performed by a SEM. To obtain stable and bead-
a linear heating rate of 10°C/min under nitrogen flow. The free nanofibers, the electrospinning parameters including poly-
samples were measured in a sealed alumina pan with a mass mer concentration, voltage, flow rate, distance between the tip
of about 10 mg. of the needle and the collector were optimized. The solvent
choice and the concentration of polymer solution are important
RESULTS AND DISCUSSION factors contributing to the production of stable fibers in the
Synthetic Pathways electrospinning process. The most suitable concentration to
Lactic acid (co)polymers are commonly synthesized by obtain a stable polymer jet of NC-1/NC-2 blends was 20%.
well known condensation (step polymerization) and graft poly- The use of DMF as a polar solvent for the matrix polymer
merization methods. The reaction requires tin-containing com- nanocomposite essentially increased the conductivity (dielec-
pounds as catalysts and mineral acid, preferable sulfuric acid tric constant is 36.71 for DMF and 4.81 for chloroform)[31]
or dimethylsulfoxide (DMSO) as a water absorbent, and is car- and surface tension of the polymer solution, and therefore,
ried out at high temperatures for a long time due to the low improved electrospinnability of polymer through accelerating
reactivity of LA monomer. In this work, we applied a new the phase separation process in the formation of nanofiber
approach for the synthesis of copolymer-g-PLA/Ag-MMT by mats. Similar effects can be realized in the positive charged
bulk interlamellar graft copolymerization of LA monomer onto ODA-MMT and Ag-MMT clays in the studied systems. The
poly(maleic anhydride-alt-1-octadecene) copolymer in the optimal conditions for the fibers and their distributions are
presence of Agþ-MMT as a catalyst-nanofiller and DMSO summarized in Table 1.
under vacuum at 80°C until rapid phase separation (28 min).
Under similar condition, we also carried out graft copolymer- Chemical Structures of Nanofibers
ization in the presence of Naþ-MMT clay as an isostructural In this study, FTIR spectroscopy was utilized to confirm the
analogue of Agþ-MMT. It was observed that Naþ-MMT also chemical structures of the nanofibers with various composi-
exhibited catalytic effect while phase separation time increased tions, especially complexation of octadecyl amine-intercalant
to 40 min. In the following experiments, we preferred the use with PCL matrix polymer and silver salt of clay with the
TABLE 1
Nanofiber composition-e-spun parameters-diameter relationships
Composition of nanofibers Ratio (mL, v/v) Voltage (kV) Distance (cm) Flow rate (mL/h) Diameter (nm)
PCL/ODA-MMT (NC-1) 10/0 8 15 0.2 159 56
(NC-1)/copolymer-g-PLA 8/2 8 15 0.2 212 151
(NC-1)/(NC-2) 9/1 6 10 0.3 405 208
8/2 313 145
6/4 252 82
PCL, poly(e-caprolactone); ODA-MMT, octadecyl amine-montmorillonite; NC, nanocomposites.
PCL/ODA-MMT AND COPOLYMER-g-PLA/Ag-MMT NANOFIBERS 1727
FIG. 2. FTIR spectra (thin film) of electrospun nanofiber composites (NFC)s with different compositons of matrix-partner nanocomposites: PCL/ODA-MMT
poly(maleic anhydride-alt-1-octadecene)-g-PLA/Ag-MMT with volume ratio of matrix/partner nanofiber composites: NFC-1 (9/1 v/v), NFC-2 (8/2 v/v) and
NFC-3 (6/4 v/v). Note: PCL, poly(e-caprolactone); ODA-MMT, octadecyl amine-montmorillonite; NFC, nanofiber composites.
FIG. 3. (a) XRD patterns and X-ray reflection parameters and (b) SEM/EDX composition elemental analysis of Ag-MMT clay. Note: MMT, montmorillonites.
1728 Z. M. O. RZAYEV ET AL.
FIG. 5. SEM images of ODA-MMT (left images) and Ag-MMT (right images). Note: ODA-MMT, octadecyl amine-montmorillonite.
PCL/ODA-MMT AND COPOLYMER-g-PLA/Ag-MMT NANOFIBERS 1729
FIG. 7. TEM morphologies of (a, b, c, and d) poly (maleic anhydride-alt-1octadecene) copolymer and (e and f) poly(maleic anhydride-alt-1-octadecene)-g-
PLA/Ag-MMT nanocomposite. Note: PLA, poly(lactic acid); NPs, nanoparticles; MMT, montmorillonites.
1730 Z. M. O. RZAYEV ET AL.
FIG. 8. SEM micrographs of the electrospun PCL/ODA-MMT (NC-1), (NC-1)/poly(maleic anhydride-alt-1-octadecene)-g-PLA (graft copolymer), and NC-1/
copolymer-Ag-MMT (NC-2) nanofibers with their diameter distributions. The effect of copolymer and Ag-MMT clay. Note: PLA, poly(lactic acid); NPs, nano-
particles; MMT, montmorillonites; PCL, poly(e-caprolactone); ODA-MMT, octadecyl amine-montmorillonite; NC, nanocomposite.
matrix/partner polymer nanofiber composites (NFC-1, NFC-2, 44.25°2h (Fig. 4a) and 34.42°2h (Fig. 4b) can be related to
and NFC-3) are given in Figure 4. The presence of X-ray cub crystals from in situ generated and dispersed AgNPs onto
reflection peaks at 21.52 and 23.85°2h with d-spacing values nanofiber mats. Moreover, these peaks disappeared in XRD pat-
of 4.15 and 3.73 Å was associated with orthorhombic planes terns of nanofiber mats prepared using 6/4 volume ratio of
(110 and 200) from PCL matrix in nanofiber composites matrix/partner polymer solution blend (Fig. 4c) as a result of
(Fig. 4a). The intensity and area of first peak at 21.52°2h transfer silver nanoparticle to amorphous colloidal state. Similar
visible increased with increasing the partner nanocomposite changes were observed for the crystal peaks in the XRD patterns
fraction in nanofiber mats due to an increase in amount of of silicate region around 1.0-10°2h.
grafted PLA side-chain branches. The comparative analysis
showed that the nanofiber composites exhibited semicrystal- Morphology of Nanofillers and Partner Nanocomposites
line structures with predominantly amorphous areas, which Scanning electron microscope images of organic (ODA-
were increased by loading the partner nanocomposite. The MMT) (Fig. 5a and 5b) and inorganic (Ag-MMT) clays (Fig.
presence of X-ray reflection weak crystal peaks at 35.51 and 5c and 5d) showed different surface morphological structures.
PCL/ODA-MMT AND COPOLYMER-g-PLA/Ag-MMT NANOFIBERS 1731
FIG. 9. Comparative SEM morphology analysis of NC-1/NC-2 nanofibers. The effect of partner polymer nanocomposite (NC-2) loading.
1732 Z. M. O. RZAYEV ET AL.
TABLE 2
TGA-DTG analysis of degradation (Td and weight loss)
parameters of nanofiber webs
NC-1/
NC-2 Degradation Td(onset) Td(max) Td(outset) Weight loss
(v/v) steps (°C) (°C) (°C) (%)
(Fig. 8d–f) and in the presence of Ag-MMT (Fig. 8g–i) exhi- polymers containing physically and chemically responsive
biting highly condensed cross-section morphology. functional groups tended to undergo selfassembly through
The effect of volume ratios of NFCs on fiber morphologies the formation of various complexes in the blend solutions,
and diameters was also investigated for the same electrospin- which played an important role in the mechanism of the forma-
ning condition (Table 1). Comparative analysis of nanofiber tion of nanofiber webs, especially in the phase separation pro-
images for the visualization of nanofiber structures exhibited cessing. It was observed that increasing the loadings of the
the effect of the partner polymer (Fig. 8g–i and Fig. 9). It partner polymer significantly improved the morphology and
was observed that not only fiber diameter decreased, but also thermal behavior of the nanofiber webs. High performance
the fiber morphology and diameter distribution improved with nanofibers were fabricated using a 6/4 volume ratio of the
increasing the ratio of Ag-MMT and multifunctional group matrix/partner polymer nanocomposite solutions. The silver
sites, which could easily interact with matrix polymer salt of MMT clay fragments of the partner polymer essentially
(NC-1) during in situ processing, and therefore, essentially accelerated the phase separation process and improved the
accelerated the phase separation process during the formation morphology, distribution, and nanosize level of the nanofibers.
of nanofibers. The best nanofibers were obtained for the Moreover, silver nanoparticles, which were conveniently
PCL/ODA-MMT clay (NC-1) and its blends with 6/4 (v/v) formed by thermal treatment of the polymer systems, influ-
ratio. enced the controlled elimination of water molecules and LA
monomers from solution during phase separation, and there-
Thermal Degradation Behaviors of Nanofibers fore, contributed to the formation of microporous structures.
The results of TGA-DTG analyses are given in Figure 10 It was concluded that a better fundamental understanding of
and summarized in Table 2. As seen from comparative analy- the mechanisms in the formation of nanostructured fibrous
sis of thermal behaviors of nanofiber composites with different polymer materials incorporated with various nanofillers,
compositions, the obtained degradation steps strongly especially ODA-MMT and Ag-MMT clays allowed us to
depended on the content of copolymer-g-PLA/Agþ-MMT design and fabricate new generation of biodegradable and bio-
(NC-2). Nanofibers containing relatively low content of the compatible nanofibers with controlled morphology and
partner polymer (NC-2) exhibited three step degradations improved properties. Thus fabricated novel nanofibers can be
(Fig. 10a), where the first step was associated with elimination utilizable in a wide array of applications in bioengineering,
of absorbed water and partial decarboxylation of maleate and pharmacy, nanomedicine, nanomicrobiology, water purifi-
end LA units (total weight loss 18.28%), the second step cation, filtration, and other engineering processing. These
was related to chain degradation of the organic part (graft topics will be the focus of our future investigations.
copolymer, PCL, and octadecyl amine intercalant) of the com-
posite, and the third step can be related to elimination of crys-
tallized water from both clay platelets (inorganic Agþ-MMT FUNDING
and organic ODA-MMT clays). However, nanofibers contain- The authors thank the Turkish Scientific and Technological
ing relatively high amount of NC-2 exhibited a two steps Research Council (TUBITAK) and Hacettepe University
degradation process, which can be explained by the increase (HU) for the financial support of this work through Projects
in interfacial physical and chemical interactions in the reactive TBAG-HD/249 and SAN-TEZ 00875-2011 (HU-Industry
blends through carboxyl groups and octadecyl amine interca- Cooperation), respectively.
lant during in situ processing. Thus, an increase in NC-2 load-
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