D en Service Manual Eleganza Smart 2.52 Eng v03

SERVICE MANUAL
Eleganza Smart
(according to 60601-2-52)
Date 05/2015
Version 03
Eleganza Smart – Service Manual
Positionable hospital bed
Author: LINET, s. r. o.
Related links: www.linet.com
Version: 03
Print date: 05/2015
Copyright © LINET, s. r. o., 2015

Translation © LINET, s. r. o., 2015
All right reserved.
All trademarks and brands are the property of the appropriate owners. The manufacturer reserves the right to
changes in the contents of this manual that relate to the product´s technical regulations. It is for this reason that
the contents of this manual may indicate differences from the current manufacture of the product.
Project SERVICE MANUAL 2/32

Date 05/2015
Version 03
Contents
1 Introduction – General Information ................................................................................4

1.1 Product label and technical label – location ........................................................................................4
1.1.1 Product label description ...............................................................................................................4
1.1.2 Technical label description ............................................................................................................4
1.2 Identification of bed parts ....................................................................................................................6
1.3 List of tools and equipment needed for servicing the bed ..................................................................7
2 Technical data..................................................................................................................8
2.1 Conditions of use ................................................................................................................................8
2.2 Mechanical data ..................................................................................................................................8
2.3 Electrical data ......................................................................................................................................9
3 Components...................................................................................................................10
3.1 Location and description of parts located on bed .............................................................................10
3.1.1 Electrical components..................................................................................................................10
3.1.2 Mechanical parts ..........................................................................................................................16
3.2 5th Castor ..........................................................................................................................................19
3.2.1 Foot end central castor control ....................................................................................................19
3.2.2 Head end central castor control ...................................................................................................19
4 Electrical devices – component connections ..............................................................20
4.1 Complete wiring diagram ..................................................................................................................20
4.2 Wi-Fi (LAN) modul.............................................................................................................................21
4.3 Undercarriage module.......................................................................................................................22
4.4 Undercarriage module (version with 5th castor) ...............................................................................23
4.5 Brake Alarm ......................................................................................................................................24
4.6 Equipotential bonding connections ...................................................................................................25
5 Bed setting .....................................................................................................................27
5.1 Column calibration ............................................................................................................................27
5.2 RC circuit ...........................................................................................................................................28
5.2.1 Function description and purpose ...............................................................................................28
5.2.2 Activating / deactivating short-circuit detection on the ACP ........................................................29
5.3 Electronic safety lock (disabling battery)...........................................................................................30
6 Troubleshooting ............................................................................................................31
6.1 Troubleshooting table........................................................................................................................31
6.2 Emergency mode ..............................................................................................................................32
6.3 Power box overheating .....................................................................................................................32
6.4 Transformer overheating ...................................................................................................................32
6.5
No One fault state ...................................................................................................................................32

Date 05/2015
Version 03
1 Introduction – General Information
1.1 Product label and technical label – location
1.1.1 Product label description
Position of
product label
Model number Production

(serial) number
Date of
manufacture
Order number
1.1.2 Technical label description

Date 05/2015
Version 03
Product Symbols and Labels
Transformer thermal protection
Only suitable for indoor use
Electric shock protection – Applied part type B
Safety isolating transformer, general
Equipotential equalisation connection
Safe working load
Warning against injury or entrapment
Maximum weight of patient
Only use a mattress recommended by the

manufacturer
Read instructions before use
Warning

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Version 03
1.2 Identification of bed parts

Date 05/2015
Version 03
1.3 List of tools and equipment needed for servicing the bed
Tools (metric)
Socket set
Screwdriver set
Engineer‘s wrench set
Hex key bits set
Torx bits set
Hex key set
Knife
Set of pincers
Torgue wrench
Hammer, nylon hammer
Tape measure
Crimping pincers for RJ connectors
Multimeter

Date 05/2015
Version 03
2 Technical data
2.1 Conditions of use
US parameters Values
Temperature +50 °F — +104 °F
Humidity 30 — 75 %
Atmospheric pressure 20,7 — 31,3 inHg
EU parameters Values
Temperature +10 °C — +40 °C
Humidity 30 — 75 %
Atmospheric pressure 700 — 1060 hPa
2.2 Mechanical data
Parameters Values
Outside dimensions (siderails up)

with single collapsible siderail, with constant height head end 222.2 cm x 98.5 cm
with single collapsible siderail, without constant height head end 220.9 cm x 98.5 cm
with split collapsible siderail 220.5 cm x 99.5 cm
with split collapsible siderail, with Junior Kit 221.5 cm x 99.5 cm
Mattress Platform Extension

with split plastic/aluminium siderail 0 cm, +15 cm, +30 cm
with single collapsible siderail 0 cm, +15 cm
Maximum Mattress Height
for split collapsible siderail 17 cm
for single collapsible siderail (without/with extender) 14/24 cm
38.5 ± 0.5 cm
Mattress Platform Height Adjustment
— 76.5 ± 0.5 cm
Maximum backrest adjustment 65°
Maximum calf rest adjustment 45°
Trendelenburg / reverse Trendelenburg position +16°/-16°

Siderail Height over Mattress Platform (without Mattress)
with single collapsible siderail 39 cm
with split collapsible siderail (head/foot) 42 cm/41 cm
Weight /basic equipment/ 140 kg

Date 05/2015
Version 03
230 kg (with battery)
Safe working load (SWL)
180 Kg (without battery)
Max. lifting pole load 75 kg
2.3 Electrical data
Parameters Values
Input voltage 230 V, +/- 10%, 50/60 Hz (US version 110V)
Maximum power input max. 1,6 A, 370 VA
EN 60529 Safety protection IP X4
Safety class Class I
Applied parts Type B
Electrical actuator maximum operating time / cooling

10%, max. 2 min. / out of 18 min.
time (duty cycle)
NOTE Upon request, LINET® can deliver critical care beds with electrical specifications that comply with
regional standards (custom voltage, different mains plugs).

Date 05/2015
Version 03
3 Components
3.1 Location and description of parts located on bed
3.1.1 Electrical components
3.1.1.1 Columns and undercarriage

Date 05/2015
Version 03
NO. Part no. Part name Pieces
Frame of undercarriage,Fe,weldment,varnished,S 2-52,head end in
1 S6009787D- undercarriage 1,000
2 D6013443- Motor’s shelter,Fe,hooped,varnished,T2.5,column cover 2,000
6 D4-09962C Special stopper,PA-injected|SMART 4,000
7 D4-07731B bushing,Al-cut;d110|column holder 4,000
8 8401-0370 Cylindric screw imb.,Fe,Zn;M6 L75|VAL imbus DIN 912 8.8 VZ 4,000
9 8401-0797 Cylindric screw imb.,Fe,Zn,M8 L16 DIN 912 8.8VZ,Zn Geomet321, ESlock 8,000
10 8541-0020 Hexagonal nut selflocking stell/Zn M 6 DIN 985 4,000
11 8551-0020 Flexible washer steel/Zinc 8.1/12.7/2.0 DIN 7980 8,000
16 8401-0170 Cylindric screw imb.,Fe,Zinc,M6 L12 DIN 912 8.8 VZ,VAL imbus 8,000
19 8551-0150 Flexible washer,Fe,Zinc,6.1/11.8/2.5, DIN 127 B 4,000
20 8550-0045 Distance washer Steel/Zinc 6.4/12.0/1.6 DIN 125A 8,000
21 8435-0060 Tapping screw cylindric,Zn,M6x16,Coc,Torx ,DIN 7500-c 8,000
23 D4-09963B holder,ABS-injected;RH+LF|for cap 2,000
24 D4-10381 Special cap,ABS,RAL7035;LF|castor cover-for C.B. 1,000
25 D4-10382 Special cap,ABS,RAL7035;RF|castor cover-for C.B. 1,000
26 D4-10083A holder,ABS-injected;LH+RF|for cap 2,000
27 D3-09961C Special cap,ABS-injected,RAL7035|LH+RF 1,000
28 D3-09964C Special cap,ABS-injected,RAL7035|RH+LF 1,000
29 8500-0030 Starlock,Fe,varnished;D8 Titgemeyer 399212 4,000
30 8553-0020 Toothed washer Steel/Zinc 6.4/11.0/0.7 DIN 6797A – galvanized 8,000
Four-square stopper,plastic, gray;D50x30x1-3|RAL7042VL50x30x1-3/with
35 8734-1304 barrienr 2,000

Date 05/2015
Version 03
3.1.1.2 Mattress platform actuators

Linear motor with
unblocking,gray,IP66,MCZ2,GQR2,USW,453/180,
1 8210-3346A 3kN,Nr:72363 1,000
Linear motor,gray;IP66|MEGAMAT MCZ, 340/110
2 8210-3076 Nr.60207 1,000

Date 05/2015
Version 03
3.1.1.3 Power box

1 8211-4301D Control section of motors,PB43.01 small expansion,SW 6.00, 1,000
2 D6012947 Fastener,ABS,injected,RAL7035,Electronics box 2010 1,000
3 D6012946B Special cap,ABS,injected,RAL7035,Electronics box, 2010 1,000
4 8440-0030 Screw for plastic parts,Fe,Zn-Cr,D3,5 L16,plasfast 30T torx, valcoc 2,000
5 S6008847A Net cable,EUR,EPR,2800mm,736 1,000
9 8730-2000 Circular stopper,PE,black,Dewert 26044 12,000
12 8730-1505 Circular stopper,plastic,black,for hole D20 H6,Servis connector 1,000
14 8850-0159 Self-stick label,plastic,white,W30H12|Seal 2,000

Date 05/2015
Version 03
3.1.1.4 Battery
NO. Part name Pieces

1 Acumulators,RAL7035,1,2Ah,Multicare 1,000
Screw for plastic parts,Fe,Zn-Cr,D3,5 L16,plasfast 30T
2 torx, valcoc 4,000
3 Self-stick label,plastic,white,W30H12|Seal 2,000

Date 05/2015
Version 03
3.1.1.5 Foot controls

1 Foot controls,set,EIII 1,000
2 holder,Fe,hooped,varnished,position sensor - RAL9002 1,000
3 Connection box,set|Image 1,000
Binding ribbon,plastic,L292 W3,6, 25WSP-PRO-E-F0301CV-
5 292W 2,000
6 Tapping screw cylindric,Zn,M6x16,Coc,Torx ,DIN 7500-c 6,000
7 Sheet screwFe,Zn;D4.2L13DIN7981VZTX 1,000
8 Distance washer steel/zinc 4.3/ 9.0/0.8 DIN 125A 1,000
9 Cable fastener,PA,natur;Id. 1890006 1,000
10 Holder,ABS,injected,RAL7035,Cable 1,000

Date 05/2015
Version 03
3.1.2 Mechanical parts
3.1.2.1 Castors and 5th castor

Castor central braked antistatic, plastic,RAL9006,1046XSP150R36-
1 32S30OH188,37059GK 2,000
Castor centrally braked,plastic,RAL9006,D150; 1046UAP150R36-32S30
2 OH188,37058 GK 2,000
3 Fifth castor,castor control from foot rest 1,000

Date 05/2015
Version 03
3.1.2.2 Head bar and bed end locks

Date 05/2015
Version 03
1 Bushing of forehead,PA,injected,RAL7035,Grilon,S 2-52 2,000
2 insert,PA-injected,RAL7035;d8.6|corner insert 2,000
3 Distance washer steel/zinc 8.4/16.0/1.6 DIN 125A 6,000
4 Bushing,Fe-workpiece,Zn;D14d8.5L31 2,000
5 Distance washer steel/zinc 8.4/24.0/2.0 DIN 9021 2,000
6 Hex screw,Fe,Zn;M8 L70 DIN 933 8.8 VZ 2,000
7 Hexagonal nut selflocking steel/zinc M 8 DIN 985 2,000
8 Frame,Fe,head end locking,S 2-52 2,000
9 Locking part,PA,injected,natur,bed ends,S 2-52 2,000
10 Rotating part,ABS,injected,RAL7035,head end locking,S 2-52 2,000
11 Distance washer,Fe,Zn,d4.3 D12 T1 DIN 9021 2,000
12 Special screw,Zn-Cr,D4 L18,PLAS-TECH-30 ,TORX 2,000
13 Circular cap,ABS,self-stick,S 2-52 2,000
15 Corner bumper,PP-injected,RAL7035;D125 2,000
16 Carriage bolt,Fe,Zn-Cr,M8 L45,DIN 603,8.8,white zinc 2,000
17 bushing 12Ř1.75Ř26 2,000
18 Corner bumper,plastic,RAL7035;D60 d12.5|Id.No:0440111 2,000
19 Hexagonal nut closed,Fe,Zn,M8, DIN 986 2,000
20 Earthing pin,nickel-plated brass POAG-S 6/20 PLUG 1,000
21 Toothed washer steel/zinc 6.4/11.0/0.7 DIN 6797A – galvanized 1,000
22 Spiral spring - pull,Ak,hooped,bed end locking,S 2-52 2,000
Self-stick label,PE,cutted,varnished,pure,W38H23,bed end
23 locking 2,000
24 Self-stick label,PVC,pure,W43H25,removing bed ends 1,000

Date 05/2015
Version 03
3.2 5th Castor
3.2.1 Foot end central castor control
3.2.2 Head end central castor control

Date 05/2015
Version 03
4 Electrical devices – component connections
4.1 Complete wiring diagram

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Version 03
4.2 Wi-Fi (LAN) modul

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Version 03
4.3 Undercarriage module

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4.4 Undercarriage module (version with 5th castor)

Date 05/2015
Version 03
4.5 Brake Alarm

1 Siderail with actuator,Al,weldment,varnished,head,R,Hotel,S 2-52 1,000
2 Siderails’s control|Pipe, right (S3-04576C) 1,000
3 cover,ABS,injected,RAL7035,controls,Smart,Hotel 1,000
4 cover,ABS,injected,RAL7035,cable 1,000
5 Control cable AL siderail 1,000
6 Protective ribbon,ABS,injected,RAL7035,siderail,Hotel,S 2-52 1,000
7 Special screw,Zn-Cr,D4 L18,PLAS-TECH-30 ,TORX 5,000
8 Circular stopper,PE,RAL7035,D19 d15 L9, 237-034-19/15x9 SUNAP 5,000
9 Distance washer,Fe,Zn,d4.3 D12 T1 DIN 9021 10,000
10 Circular stopper plastic 28x0.8-2.5 RAL 7042 GL 28x0.8-2.5 2,000
Special screw,Zn-Cr,D4x12 PLTE30-P4x12T, plas-tech-30 steel,
11 TORX 2,000
12 Circular stopper,ABS;D12 T1.5 2,000

Date 05/2015
Version 03
4.6 Equipotential bonding connections

Date 05/2015
Version 03
1 Earthing cable d5 d5 L130 2,000
2 cable CYA cable shoe 5/5 lenght 170 mm 2,000
5 Toothed washer,Fe,Zn,d5.3 D10.0 H0.6 DIN 6797A 26,000
6 Hexagonal nut selflocking steel/zinc M 5 DIN 985 9,000
7 Hexagonal nut closed,Fe,Zn,M5 DIN 986 4,000
Binding ribboní,plastic,L292 W3,6, 25WSP-PRO-E-F0301CV-
9 292W 2,000
10 Connecting screw steel/zinc M5x16 ZAP cross DIN 965 1,000
11 chain|Latera,potential connection 1,000
12 cable 5/5 d. 250 mm 1,000
14 Distance washer steel/zinc 5.3/10.0/1.0 DIN 125A 1,000
15 cable CYA cable shoe 5/5 lenght 300 mm 1,000
17 Cable fastener,PA,natur;Id. 1890006 1,000
18 cable 5/5 d. 250 mm 1,000
NOTE: There is no chain for option with antistatic wheel, remaining connections remains the same.

Date 05/2015
Version 03
5 Bed setting
5.1 Column calibration
Always calibrate after replacing:
a) Any column
b) Main control box
Calibration of columns means:

Calibrating the control box to equate the speed of the columns during raising and lowering.
Connecting the bed to the mains supply and activating the ,,GO‘‘ button are recommended.
To activate calibration mode, simutaneously press buttons „backrest up, backrest down, CPR, and anti-
Trendelenburg“ for 3 seconds. The 3 lock LEDs will begin to flash. To proceed, press and hold the CPR button for a
further 3 full cycles (down + up + down). After each cycle, one LED light will stop blinking. When finished, all LED
lights will have stopped blinking and a steady tone can be heard. The columns are now calibrated to move at the
same speed.

Date 05/2015
Version 03
5.2 RC circuit
5.2.1 Function description and purpose
For improved safety reasons peripheral controls (ACP, patient hand control, siderail controls and Mobilift) have been
fitted with RC components. These allow the control box to recognize whether a circuit activation is a valid press of a
button or a short circuit. In such a case, the function is blocked as protection against a short circuit. Short circuit
protection only works when all controls are fitted with RC components and the function is activated in the control box.
All Eleganza range beds with serial number 2015xxxxxxx and higher have short circuit detection turned on by
default.
All control units are equipped with switching on or off of the short-circuit detection function. Switching can be
achieved using the ACP.
NOTES:
- Peripheral controls which are equipped with an RC circuit for short-circuit detection are compatible with
control units with short-circuit detection turned ON or OFF.
- Peripheral controls which are not equipped with an RC circuit for short-circuit detection are not compatible
with control units with short-circuit detection turned ON and it is necessary to turn this function off in the
control unit.
- If there is one peripheral component which is not equipped with short-circuit detection (does not have an „ST“
or „KA“ {SN 2014 and higher} mark on the handset or „ST“ mark on the ACP) it is necessary to turn OFF
the short-circuit detection.
- If the function is controlled by data transfer (undercarriage module), then short-circuits are not detected.
COMPATIBILITY IDENTIFICATION
Part Label Short-circuit detection
Control unit PB43 SW version: since 6.20 till 6.32 Default: Turned OFF
Control unit PB43 SW version: since 6.33 and newer Default: Turned ON
ACP Controller ST Compatible with short-circuit detection
Handset KA (for SN 2014 and higher) or ST Compatible with short-circuit detection

Date 05/2015
Version 03
5.2.2 Activating / deactivating short-circuit detection on the ACP
 To enter short-circuit detection switching mode:

 Activate the ACP by pressing the GO button. Then
press mattress platform UP + DOWN + GO
simultaneously for 5s.
 The LED mains power indicator will start blinking
and an acoustic signal will be heard.
Mark of ACP with short-circuit detection (ST)
 Switching is achieved using the leg rest lock

button
 Short-circuit detection is ON when the leg rest
lock is not lit.
 Short-circuit detection is OFF when the leg rest
lock is lit.

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Version 03
5.3 Electronic safety lock (disabling battery)
The bed has to be disconnect from the main power supply. Simutaneously pressing „legrest up, legrest down, and
Trendelenburg“ for 3 seconds activates the electronic safety lock thus disabling the battery.

Date 05/2015
Version 03
6 Troubleshooting
6.1 Troubleshooting table
Error/Fault Cause Solution

The bed cannot be adjusted with GO button was not pressed. Press the GO button.
the position buttons Function disabled on supervisor Enable disabled function.
panel
Drive motors have no power, Check the mains connection.
Defective drive motors, Service action needed.
Defective battery.
Plug inserted incorrectly. Insert the mains plug correctly.
Faulty power box. Service action needed.
Faulty control element. Service action needed.
Faulty mattress platform height/tilt There is an object on the Remove the object.
adjustment undercarriage cover.
Function disabled on supervisor Enable disabled function.
Panel.
Drive motors have no power, Check the mains connection.
Defective drive motors, Service action needed.
Defective battery.
Plug inserted incorrectly. Insert the mains plug correctly.
Faulty power box. Service action needed.
Faulty control element. Service action needed.
Backrest cannot be lowered from There is an object under the Remove the object.
the upright position backrest or in the drive mechanism.
Locking handle is defective. Service action needed.
The siderails cannot be adjusted The siderail lock is dirty. Clean the locking mechanism.
Locking handle is defective. Service action needed.
Faulty brakes The brakes are blocked by dirt. Clean the brake system.
The brake mechanism is defective. Service action needed.
The head and foot boards cannot The head or foot board is in the Check the locking mechanism.
be inserted wrong position. Position the head or foot board
correctly.
Defective mechanism. Service action needed.

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Version 03
6.2 Emergency mode
If ACP panel is faulty sound alarm will start (If on battery, sound alarm will signalise only for approximately 1
minute and then turns off. Signalisation starts again if GO button is pressed)
Should this occur, it is possible to position the bed only for 5 second and then GO buton must be pressed again
in order to position for next 5 seconds.
6.3 Power box overheating
If the heatsink temperature in the main power box reaches:

85°C / 185°F – Battery charging is disconnected.
100°C / 212°F – Battery charging is still disconnected + sound signalization (beeping)
115°C / 239°F – Bed is not functional + sound signalization (beeping)
After the power box has cooled down, the bed is automatically reactivated.
6.4 Transformer overheating
If the transformer in the main control box reaches:

100°C / 212°F – The transformer automatically switches off and is automatically reactivated after cooling
down
130°C / 266°F – The overheat fuse blows (power box replacement is necessary)
6.5 One fault state
When the green, mains LED is blinking, this is a signal that a fault has been detected. In this case, only one bed
movement is possible. After this movement, all functions will be blocked if the fault is still detected - this is
indicated by all the lock LEDs flashing.

Date 05/2015
Version 03

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SERVICE MANUAL

Positionable hospital bed

Copyright © LINET, s. r. o., 2015

Project SERVICE MANUAL 2/32

1 Introduction – General Information ................................................................................4

Project SERVICE MANUAL 3/32

1.1 Product label and technical label – location

1.1.1 Product label description

Model number Production

1.1.2 Technical label description

Project SERVICE MANUAL 4/32

Transformer thermal protection

Only suitable for indoor use

Electric shock protection – Applied part type B

Safety isolating transformer, general

Equipotential equalisation connection

Safe working load

Warning against injury or entrapment

Maximum weight of patient

Only use a mattress recommended by the

Read instructions before use

Project SERVICE MANUAL 5/32

Project SERVICE MANUAL 6/32

Engineer‘s wrench set

Hex key bits set

Torx bits set

Hex key set

Hammer, nylon hammer

Crimping pincers for RJ connectors

Project SERVICE MANUAL 7/32

2.1 Conditions of use

Temperature +50 °F — +104 °F

Atmospheric pressure 20,7 — 31,3 inHg

Temperature +10 °C — +40 °C

Atmospheric pressure 700 — 1060 hPa

2.2 Mechanical data

Outside dimensions (siderails up)

Mattress Platform Extension

Maximum backrest adjustment 65°

Maximum calf rest adjustment 45°

Trendelenburg / reverse Trendelenburg position +16°/-16°

Weight /basic equipment/ 140 kg

Project SERVICE MANUAL 8/32

Max. lifting pole load 75 kg

2.3 Electrical data

Input voltage 230 V, +/- 10%, 50/60 Hz (US version 110V)

Maximum power input max. 1,6 A, 370 VA

EN 60529 Safety protection IP X4

Safety class Class I

Applied parts Type B

Electrical actuator maximum operating time / cooling

Project SERVICE MANUAL 9/32

3.1 Location and description of parts located on bed

3.1.1 Electrical components

3.1.1.1 Columns and undercarriage

Project SERVICE MANUAL 10/32

Project SERVICE MANUAL 11/32

NO. Part no. Part name Pieces

Project SERVICE MANUAL 12/32

NO. Part no. Part name Pieces

Project SERVICE MANUAL 13/32

NO. Part name Pieces

Project SERVICE MANUAL 14/32