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Why:
Calibration refers to the act of evaluating and adjusting the precision and accuracy of
measurement equipment. In ultrasonic testing, several forms of calibration must occur.
First, the electronics of the equipment must be calibrated to ensure that they are
performing as designed. This operation is usually performed by the equipment
manufacturer and will not be discussed further in this material. It is also usually
necessary for the operator to perform a “user calibration” of the equipment. This user
calibration is necessary because most ultrasonic equipment can be reconfigured for use
in a large variety of applications. The user must “calibrate” the system, which includes
the equipment settings, the transducer, and the test setup, to validate that the desired
level of precision and accuracy are achieved. The term calibration standard is usually
only used when an absolute value is measured and in many cases, the standards are
traceable back to standards at the National Institute for Standards and Technology.
a. BS EN 499
b. BS EN 288
c. BS EN 22553
d. ( answer ) BS EN 287
3) The WPS calls for a root gap to be between 2 and 3mm, the actual measured gap is
4mm, … of action would you like?
With Welding inspector position: We have follow Approved WPS stricly! Any
difference with WPS will be rejected. But:
With Welding engineer: it can cosider to checked again. For ex: if it is checked follow
ASME IX: root spacing is Nonessential –> can accept.
4) What is the abbreviation for a Welding Procedure Specification that has been
written for the purpose of qualifying a Weld Procedure Test weld?
a. WPS
b. ( answer ) pWPS
c. uWPS
d. pWPT
Pls see attached link: WPS understanding.
pWPS: Some codes, such as AWS D1.1, allow “Prequalified WPS”, whereby it is
established that the WPS written per code will produce welds with correct
mechanical and metallurgical properties. It is NOT NEED to prepare a PQR in such
cases. However, the pre-qualified WPS have a specified range (TABLE 3.X) of
parameters under which the weld must be produced. When welding variables fall
outside these ranges, a WPS with supporting PQR must be prepared.
PQR: is a record of the weld data used to weld a test coupon. It also contains the test
results of the tested specimens. The completed PQR shall document all the
essential when required supplementary essential variables for each welding process
used during the welding of test coupon. Non essential variables used during the
welding of the coupon may be recorded.
WPS: is a written document that provides direction to the welder or welding
operator for making production welds in accordance with code requirements. The
completed WPS shall describe all the essential , non essential and when
required supplementary essential variables for each welding process used in the
WPS.
One question: between WPS & PQR – which one have first?
5) How are the lengths of tack welds during assembly and fit up determined?
PWHT is a mandatory requirement when certain criteria are met, the main one being the
thickness. BS EN 13445 and BSPD 5500 require that joints over 35mm thick are PWHT’d,
ASME VII above 19mm. If, however, the vessel is to enter service where stress corrosion
is a possibility, PWHT is mandatory, irrespective of thickness. The soak time is also
dependant on thickness. As a very general rule this is one hour per 25mm of thickness;
for accuracy, reference must be made to the relevant specification.
So what does the term ‘post weld heat treatment’ mean? To some engineers it is a rather
vague term that is used to describe any heat treatment that is carried out when welding
is complete. To others however, particularly those working in accordance with the
pressure vessel codes such as BS PD 5500, EN 13445 or ASME VIII, it has a very precise
meaning. When an engineer talks of post weld heat treatment, annealing, tempering or
stress relief it is therefore advisable.
10) How do we determines what the correct weld preparation (root gap, root face,
included angle) should be?
Marine & Offshore -Worked at Triyards -Worked at Hyundai Vinashin View all posts by
Thanh Nguyen Le
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1. Pingback: CSWIP 3.1: Question with Answer and Explanation – Part 1 – Ship
building knowledge
2. Prince says:
June 22, 2018 at 4:48 pm
Nice one, very helpful ……… are their any study materials for the cswip 3.1 practical
exam or maybe a link to a video tutorial or something like that.
Thanks
Reply
3. Amir Reza Vahdati says:
February 2, 2020 at 12:05 pm
on question Number 4, I think pWPS means Preliminary Welding Procedure
Specification. It is a document witten by an authorized person (Welding Engineer…)
as per standards, specifications, codes and experience to start the process of getting to
a final and approved WPS.
Reply
4. Sugiyatno Giy says:
July 19, 2020 at 10:00 pm
Wuld you pls inform to my that how to get WPS & PQR for Friction Stir Welding.
Thks.
My best regards
Reply
5. Claris Taschler says:
July 20, 2020 at 7:03 pm
There are certainly a lot of details you have taken into consideration.
Reply