M0127533-04

June 2022 Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

C13, C15, and C18 Generator Set

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

with EMCP 4.2/4.2B

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
K271-UP
K251-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
K261-UP coil that makes an electromagnet when current flows through it. The electromagnet
EHL1-UP can open or close a valve or move a piece of metal that can do work.
EHT1-UP
2S91-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
2T81-UP that make electromagnet when current flows through them. It also has an internal switch that places
2W91-UP the latch coil circuit open at the time the coil latches.
2S31-UP
2S41-UP Harness and Wire Symbols
LXJ1-UP
Wire, Cable, or Harness Harness Identification Letter(s):
RWT1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
LXK1-UP Harness Connector Serialization
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins.
Volume 1 of 2: Generator Set Wiring This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

M0127533-04 VOL 1 of 2
(Dimensions: 39 inches x 28 inches)
30 Page,
 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A-C1
160-7689 EMCP 4.2/4.2B

TERM 40 CBL-A2:R951-A2 WH-18 5 MODBUS +

POWER SCHEMATIC (A FRAME ALTERNATOR)
L
CONTROL SCHEMATIC EMCP 4.2/4.2B MODBUS RS485 TERM 41
TERM 42
CBL-A2:R952-A1 BK-18
CBL-A2:R953-A3 CU-20
3

4
MODBUS -
MODBUS COMMON
L L L

TERM 43 CBL-A1:Y959-A2 WH-18 62 CAN 2 DATA LINK +

CAN 2 DATA LINK TERM 44 CBL-A1:Y960-A1 BK-18 64 CAN 2 DATA LINK-

TERM 45 CBL-A1:Y961-A3 CU-20 63 CAN 2 SHIELD 1600A HARNESS 2000A HARNESS

P734-A6 WH-16 29 ANALOG IN 3 RETURN L1-UJ1 BK-00 L1-UP1 BK-0

P734-A114 WH-16 37 ANALOG IN 2 RETURN L1-UK1 BK-00 L1-UR1 BK-0
A-C3 TERM 24
K REF [9,I] P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN K K L1-UL1 BK-00 L1-UT1 BK-0 K
345-1118
L1-UM1 BK-00 L1-UU1 BK-0
F 32 CBL-A8:G404-A2 WH-18
REF [12,I] 229-A115 WH-16 TERM 25
67 J1-PIN67 MPU + L1-UN1 BK-00 L1-UV1 BK-0 F
31 CBL-A8:G405-A1 BK-18 66 J1-PIN66 MPU - SERIES DELTA L2-VJ1 BK-00 L2-VP1 BK-0
C-C2 30 CBL-A8:G406-A3 CU-20 65 J1-PIN65 BATT- (MPU SHIELD)
ECM C-C3 345-1119 L2-VK1 BK-00 L2-VR1 BK-0
160-7689 A-C2 EXCITER T12 T1
265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL L2-VL1 BK-00 L2-VT1 BK-0
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 TERM 12 CONNECT TO CONNECT TO
L2-VM1 BK-00 CONNECT TO ALTERNATOR
L2-VU1 BK-0 CONNECT TO
ALTERNATOR

CBL-A1:Y799-A3 CU-20

CBL-A1:Y798-A1 BK-18
CBL-A1:Y797-A2 WH-18
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 13
ENGINE SPEED ADJUST L2-VN1 BK-00 BREAKER L2-VV1 BK-0 BREAKER
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 TERM 14
REF [6,F] 108-A44 WH-18 T11 T2
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15 T10
L3-WJ1 BK-00 L3-WP1 BK-0
J REF [7,G] 208-A109 WH-18 J J T3 J
TERM 7 L3-WK1 BK-00 L3-WR1 BK-0
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 TERM 8 T9 L3-WL1 BK-00 L3-WT1 BK-0
T4
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 L3-WM1 BK-00 L3-WU1 BK-0
ECM CONFIGURATION LINK T7 T6

J1-PIN46 GND SW 9 K980-C2 WH-18 K980-A2 WH-18 TERM 10 L3-WN1 BK-00 L3-WV1 BK-0
46 7 (SEE SHEET 5) TERM 28 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN 1 DATA LINK - T8 T5
TERM 11
TERM 27 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 N-NJ1 BK-00 N-NP1 BK-0
4P BREAKER
50 CAN 1 DATA LINK + E
J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN 1 SHIELD N-NK1 BK-00 N-NR1 BK-0
J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18
N-NL1 BK-00 N-NT1 BK-0
REF [13,D] 229-C27 WH-16 2 229-A115 WH-16 REF [6,K]
N-NM1 BK-00 N-NU1 BK-0
J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 REF [2,G]
I TERM 30 E563-A131 WH-18 24 RELAY 8 COM I I N-NN1 BK-00 N-NV1 BK-0 I
REF [13,B] P734-C40 WH-16 35 P734-A138 WH-16 REF [4,K]
TERM 31 E560-A132 WH-18 25 RELAY 7 COM
J1-PIN42 CAN A SHIELD 42 CBL-C6:Y799-C3 CU-20 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
TERM 32 E564-A133 WH-18 14 RELAY 8 NC
J1-PIN50 CAN A + 50 CBL-C6:Y797-C2 WH-18 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
TERM 33 E561-A134 WH-18 15 RELAY 7 NC
J1-PIN34 CAN A- 34 CBL-C6:Y798-C1 BK-18 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18
OUTPUTS TERM 34 E565-A135 WH-18 1 RELAY 8 NO

CANOPY E-STOP LINK (EMCP4.2 ONLY) TERM 35 E562-A136 WH-18 2 RELAY 7 NO 1250A HARNESS
RESISTOR AS 3 NODES 1 C-C1 M-C1 L-C1 A-C10
E-STOP (OPT) 3E-3364 (STD)
134-2540 155-2267 3E-3364 155-2269 E-STOP
226-6446 L1-UF1 BK-00
B
A
CBL-C4:Y798-C1 BK-18
CBL-C4:Y797-C2 WH-18 E-STOP
2 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 REF [10,H] PARALLEL STAR L1-UG1 BK-00
A774-A15 WH-18
C CBL-C4:Y799-C3 CU-20 226-6446 1 348-M2 WH-18 2 2 2 348-A11 WH-18 1 2
A774-A12 WH-18 58 RELAY 2 COM (FUEL)
800A HARNESS L1-UH1 BK-00
H A774-A13 WH-18 70 DIGITAL IN A (ESTOP) H H H
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK) L2-VF1 BK-00
T3 T5
L1-UC1 BK-00
TERM 2 L2-VG1 BK-00
TERM 4 EXCITER T1
L1-UE1 BK-00
REF [8,H] 208-A137 WH-18 208-A62 WH-18 TERM 3 CONNECT TO START (AUTO) 879-A113 WH-18 55 DIGITAL IN B (START)
T7 L2-VH1 BK-00
T6
CONNECT TO CONNECT TO
REF [17,D] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM T4 L2-VC1 BK-00
ALTERNATOR L3-WF1 BK-00 BREAKER
REF [9,A] 208-A120 WH-18 208-A109 WH-18 REF [5,J] ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM T2 T8 L2-VE1 BK-00
CONNECT TO CONNECT TO L3-WG1 BK-00
J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM ALTERNATOR BREAKER
T12 T10
L3-WC1 BK-00 L3-WH1 BK-00
J1-PIN52 BATT + 52 105-C10 WH-16 POS 1 208-A60 WH-18 43 RELAY 3 COM (ECM)
208-A127 WH-18 L3-WE1 BK-00
J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18 208-A111 WH-18 60 BATT - N-NF1 BK-00

G J1-PIN70 KEY SW 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16

POS 0 G G E
N-NC1 BK-00 N-NG1 BK-00 3P BREAKER G
REF [9,I] A309-A126 WH-16 48 RELAY 2 NO (FUEL) T1 T9
N-NE1 BK-00 N-NH1 BK-00
REF [5,F] R956-A130 WH-18 35 RELAY 3 NO (ECM)
J1-PIN61 BATT - 61 X861-C37 WH-16 27 X861-A29 WH-16
ECMR
J1-PIN63 BATT - 63 417-9923
REF [10,D] 101-A32 WH-16 30

E J1-PIN65 BATT - 65

2 1
C-C4
230-4011
105-A19 WH-16 87
25A E
ECR
86 9X-8124
85 REF [12,G] X861-A29 WH-16 X860-A140 WH-14 REF [6,E]
1 2 L1-UA1 BK-0
STARTER MOTOR
F F F F
208-C16 WH-16
208-C15 WH-16
208-C17 WH-16
208-C13 WH-18

R956-A25 WH-18 L2-VA1 BK-0

1 2
SERIES STAR
108-A45 WH-18 108-A44 WH-18 REF [5,J]
304-A34 WH-18 1 2 L3-WA1 BK-0
108-A46 WH-18 51 RELAY 1 NO (CRANK)
REF [7,A]
AC ALTERNATOR T5
108-A118 WH-18 108-A27 WH-18 52 BATT +
G S T1
AUDIBLE ALARM EXCITER T6 N-NA1 BK-0
TERM 5 108-A63 WH-18 108-A117 WH-18 T2 T7

E498-EN10 WH-18
E2

E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18
E495-EN6 WH-18
E494-EN7 WH-18
TERM 6 T8
T3
+
E MOT BTRY 101-C28 WH-10 10A MCB 6 -
E E E
T4
101-A52 WH-10 108-A53 WH-18 108-A119 WH-18 REF [12,A]
T12
208-C34 WH-18
208-C22 WH-16

229-C36 BK-8

TERM 1 20A MCB 5

101-P1 RD-2 E1
101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 REF [3,F] T11
T10 A-C1
M A-C7 160-7689 EMCP 4.1/4.2
E EN-C1
396-9610 396-9611
REF [12,I] REF [8,G] 101-A32 WH-16 T9
229-C27 WH-16 E498-EN12 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
200-A141 GN-YL-16 EM10/15 ETH

YGN-T1 GN-YL-2

YGN-T2 GN-YL-2
208-N1 BK-2

R954-A71 WH-18 69 DIGITAL OUTPUT 1

(EMCP4.2 ONLY) E496-EN5 WH-18 25 E496-A85 WH-18 57 IC GEN IN
REF [13,C]
D D D D
REF [12,H] 101-R1 BK-2 200-A102 GN-YL-16 E495-EN6 WH-18 20 E495-A84 WH-18 47 IB GEN IN
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
BATTERY 1 BATTERY 2 E494-EN7 WH-18 E494-A83 WH-18
12 31 IA GEN IN
208-C23 WH-10

230-6368 230-6368 TERM 18 R959-A70 WH-18 26 RELAY 6 NO

TERM 36
YGN-K3 GN-YL-2 2A MCB 4
200-A104 GN-YL-16 200-A105 GN-YL-16 YGN-K4 GN-YL-2 F434-EN8 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN

101-C39 WH-10 PANEL ETH 2A MCB 3

F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2
BASEFRAME ETH CUSTOMER ETH
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3 2A MCB 2
C-C7 200-A101 GN-YL-16 F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
C LOW COOLANT SWITCH SPARE DIGITAL INPUTS TERM 21 Y986-A77 WH-18 44 DIGITAL IN 4 C C C
155-2267
C-C2 A-C3 DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5
F409-EN11 WH-18 15 F409-A86 WH-18 7 GEN AC NEUTRAL
A 108-C33 WH-18 REF [14,A] 345-1119 345-1118 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
LCL B 208-C34 WH-18 REF [16,E]
C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL) ENGGA-C1 EN-C2 A-C5 EM10A/15A MODULE
416-1367 461-9002 416-1367
ANALOG INPUTS SUPPY (5V) TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V)
E1 1 E1-EN13 WH-18 35 F5-A93 WH-18 1
1 A-C4

D P733-A80 WH-18 ANALOG IN 1 F6-A94 WH-18

D
56 E2 2 E2-EN14 WH-18 37 2 366-9370
68 DIGITAL OUT 2
FUEL LEVEL 38 ANALOG IN 2 FOR 6 & 12 WIRE AUS 2 CBL-A5:X842-A2 WH-18
C-C8 BATTERY CHARGER X1-EN15 WH-18 28 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
SENDER OPTION A-C8 30 ANALOG IN 3 X1 CONNECTED TO T4 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20
155-2267 X2-EN16 WH-18 16 9-A97 WH-18 3
344-0413 12-A98 WH-18
B CHARGE ALT TERM 37
B B X2 CONNECTED TO T3 32 4 B
1 AC200-A121 WH-16 1
5N-5692 A P734-C40 WH-16 REF [12,I] A-C6
2 TERM 38 AC199-A123 WH-18 2 351-9187
FLS B P733-C30 WH-18 37
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3 SPLICE TO WIRE 208
3
C 108-C32 WH-18 (REF SHEET 2-[4,H])
A B+ 6A MCB 1
A-C9
REF [14,C] 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 REF [6,E] 344-0412 PMG EXCITATION
1 N-C1 N-C2
2
351-6707 351-9187
14 1 X2-N2 WH-18 1
3
4 Z1-N4 WH-18 2 CONNECT TO
4
PMG 15 X1-N5 WH-18
A 5 A A 2 3 EM15A MODULE A
16 3 Z2-N3 WH-18 4 (DICONNECT A-C6)
REF [8,H] 208-A120 WH-18 6

REF [8,E] 108-A118 WH-18 7

SHEET 2
SHEET 3
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
SERIES DELTA L

EXCITER T12 T1 POWER SCHEMATIC (LC FRAME ALTERNATOR)

T9 T4
4P BREAKER SIGNAL NAMES
T6
T7
CIRCUIT ID COLOR DESCRIPTION
T3
T10
9 WH AREP 9
ADDITIONAL INFORMATION
T8 T5
K K
T11 T2
10 WH AREP 10
11 WH AREP 11
C E
12
101
WH
WH
AREP 12
UNFUSED BATTERY (+)
C
105 WH (+24V) BATTERY (ADEM)
108 WH (+24V) BATTERY TERM RAIL LAYOUT
200 GN-YL GROUND
PARALLEL STAR 208 WH (-24V) BATTERY
229 WH BATTERY (-)
J J 304 WH CLEAN GROUND (DC)
T7
348 WH REMOTE E-STOP
T2
879 WH REMOTE START
EXCITER T1 T8
892 WH ATA/CAT DATA LINK -
T5
T10
893 WH ATA/CAT DATA LINK +
T4 T11 A122 BK PWR (+5V) SUPP FROM ECM SYMBOL LEGEND TABLE
A309 WH FUEL ENABLE COMPONENT DESCRIPTION CIRCUIT ID
T12 T6 A774 WH E-STOP MCB 1 6A BATTERY CHARGER MCB AC101/AC721
3P BREAKER AC101 WH AC AUXILIARY (L)
MINIATURE CIRCUIT BREAKER MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487
AC199 WH AC AUXILIARY (N) MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486
E T9 T3 AC200 WH AC AUXILIARY (E) MCB 5 20A STARTER MOTOR MCB 101/X860
I I EMERGENCY STOP PUSHBUTTON
AC721 WH AC BATTERY CHARGER SUPPLY (FUSED) MCB 6 10A DC SUPPLY MCB 101/108
E1 WH EXCITER F+
E2 WH WXCITER F-
E486 WH SENSING VOLTAGE - PHASE A
FUSED AUTOMOTIVE RELAY
E487 WH SENSING VOLTAGE - PHASE B
L1 BRAID CONDUCTOR E488 WH SENSING VOLTAGE - PHASE C
E494 WH CT SENSING - PHASE A
E495 WH CT SENSING - PHASE B
M0127533-04 VOL 1 of 2

L2 BRAID CONDUCTOR E496 WH CT SENSING - PHASE C RESISTOR TERM NO. DESCRIPTION CIRCUIT ID
1 UNFUSED BATTERY POS SUPPLY 101
E498 WH CT RETURN COMMON
H SERIES STAR H
E560 WH RELAY7 SPARE - CM
2 BATTERY NEGITIVE 208
3 BATTERY NEGITIVE (FOR REMOTE START) 208
L3 BRAID CONDUCTOR E561 WH RELAY7 SPARE - NC 4 REMOTE START INPUT 879
AC ALTERNATOR T2
E562 WH RELAY7 SPARE - NO EARTH/GROUND 5 24V PANEL SUPPLY 108 ECM CONFIGURATION
E563 WH RELAY8 SPARE - CM 6 24V PANEL SUPPLY 108
T1 7 FREQUENCY 50HZ LINK
EXCITER T5 NEUTRAL BRAID CONDUCTOR E564 WH RELAY8 SPARE - NC (50 HZ) ISOCHRONOUS
(Dimensions: 39 inches x 28 inches)

T8 8 ECM 60HZ SET SWITCH K999 (60 HZ) ISOCHRONOUS

1

4
5
6

T4
E565 WH RELAY8 SPARE - NO 9 ECM DIGITAL GND K981 TERM 7 TERM 7
T7 T11 F-C2 ETH GN-YL EARTH CURRENT TRANSFORMER 10 ECM DROOP MODE SWITCH K980 K999- A1 WH-18 TERM 8
T10
344-0415
F409 WH SENSING VOLTAGE NEUTRAL COLOUR ABBREVIATIONS 11 ECM ASOCHRONOUS MODE LINK
(TO ECM PIN 56)
(TO ECM PIN 18) K981- A1 WH-18 TERM 9
(TO ECM PIN 56)
(TO ECM PIN 18)
K999- A1 WH-18
K981- A1 WH-18
TERM 8
TERM 9
12 ANALOG OUT 2 (+) F535
T12 F434 WH GENERATOR PHASE A (TO ECM PIN 46) K980- A1 WH-18 TERM 10
13 PWR (+5V) SUPPLY FROM ECM A122 (TO ECM PIN 46) K980- A1 WH-18 TERM 10
F435 WH GENERATOR PHASE B ABBREVIATION DESCRIPTION PANEL TERMINAL
G G 14 ANALOG OUT 2 (-) F536 TERM 11 TERM 11
T9 F436 WH GENERATOR PHASE C RD RED 15 ANALOG OUT 2 (SHLD) F537
T6 WH WHITE TERMINAL 16 SPARE RELAY OUTPUT 4 R957
F5 WH EXCITER 5+
E OR ORANGE 17 SPARE RELAY OUTPUT 5 R958
F6 WH EXCITER 6-
18 SPARE RELAY OUTPUT 6 R959
YL YELLOW
E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18

T3 F531 CU PWM OUTPUT SHLD 2 19 SPARE DIGITAL INPUT 4 Y984

F535 WH ANALOG OUT 2 (+) PK PINK CONNECTOR 20 SPARE DIGITAL INPUT 5 Y985 (50 HZ) DROOP MODE (60 HZ) DROOP MODE
B F536
F537
RD
CU
ANALOG OUT 2 (-)
ANALOG OUT 2 SHLD
BK
GY
BLACK
GREY
21
22
SPARE DIGITAL INPUT 6
SPARE DIGITAL INPUT 7
Y986
Y987
TERM 7
(TO ECM PIN 56) K999- A1 WH-18
TERM 7
TERM 8
B
(TO ECM PIN 56) K999- A1 WH-18 TERM 8
PU PURPLE 23 SPARE DIGITAL INPUT 8 Y988
F548 WH (+5V) ANALOG SENSOR SUPPLY + 24 SPARE ANALOG OUTPUTS P734 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
K980 WH PTO SET SW BR BROWN BATTERY K980- A1 WH-18 TERM 10
25 SPARE ANALOG OUTPUTS P734 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 (TO ECM PIN 46)
F-C1 A-C7 K981 WH PTO SENSOR RETURN GN GREEN 26 5V ANALOG SENSOR SUPPLY F548 TERM 11 TERM 11
F A-C1 F
396-9610 396-9611 160-7689 EMCP 4.1/4.2 K999 WH PTO ON/OFF SW BU BLUE 27 CAN1 (+) Y797
CU COPPER SPLICE 28 CAN1 (-) Y798
P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER
E498-F2 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON 29 CAN1 SHIELD Y799
P734 WH ANALOG INPUT (-) GN-YL GREEN-YELLOW NOTES:-
30 RELAY 8 C E563
R951 WH MODBUS (+) WIRE
31 RELAY 7 C E560 -LINK TERMINALS 9 AND 10 FOR DROOP MODE
E496-F8 WH-18 25 E496-A85 WH-18 57 IC GEN IN R952 BK MODBUS (-) 32 RELAY 8 NC E564 -LINK TERMINALS 8 AND 9 FOR 1800 RPM
R953 CU MODBUS REF 33 RELAY 7 NC E561
SCREEN CABLE
BASEFRAME ETH CUSTOMER ETH 34 RELAY 8 NO E565
E495-F7 WH-18 20 E495-A84 WH-18 47 IB GEN IN R954 WH DIGITAL OUTPUT 1 35 RELAY 7 NO E562
R956 WH RELAY - 3 ECM GROUND SUPPLY 36 CUSTOMER EARTH 200
E494-F6 WH-18 12 E494-A83 WH-18 31 IA GEN IN R957 WH RELAY - 4 SPARE ABBREVIATIONS ECM 2 POLE SWITCH 37 CUSTOMER AC EARTH AC200
R958 WH RELAY - 5 SAPRE (COM SD) 38 CUSTOMER AUXILIARY NEUTRAL AC199
E 2A MCB 4
E 39 CUSTOMER AUXILIARY LIVE AC101
F434-F18 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN R959 WH RELAY - 6 SPARE (GRR SW) ABBREVIATIONS DESCRIPTION
X1 WH SHUNT 12 N A.V.R AUTOMATIC VOLTAGE REGULATOR 1
2A MCB 3 X2 WH SHUNT 11 P AC ALTERNATING CURRENT LCL 2 LOW COOLANT LEVEL SWITCH
F435-F17 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN 3
X842 WH PWM OUTPUT (+) DC DIRECT CURRENT
TERM NO. DESCRIPTION CIRCUIT ID
2A MCB 2 X843 BK PWM OUTPUT (-) MCB MINIATURE CIRCUIT BREAKER
F436-F16 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN 40 MODBUS + R951
X860 WH STARTER MAGNETIC SWITCH ECM ENGINE CONTROL MODULE MODBUS -
1 41 R952
X861 WH STARTER MAGNETIC SWITCH PS1 ECR ENGINE CRANK RELAY
F409-F15 WH-18 15 F409-A86 WH-18 7 GEN AC NEUTRAL
FLS 2 FUEL LEVEL SENDER 42 MODBUS REF R953
Y797 WH CAN 1 (+) ETH EARTH/GROUND 3
43 CAN 2 + Y959
68 DIGITAL OUT 2 Y798 BK CAN 1 (-) TERM PANEL TERMINAL
CBL-A5:X842-A2 WH-18

44 CAN 2 - Y960
Y799 CU CAN 1 (SHIELD) LCL LOW COOLANT LEVEL
D SHUNT EXCITATIION EM10 MODULE D 45 CAN 2 SHIELD Y961
30 Page,

F-C3 Y959 WH CAN 2 (+) FLS FUEL LEVEL SENDER +

- AUDIBLE ALARM
(STD) 362-0122
C1 A-C5 Y960 BK CAN 2 (-)
416-1367 Y961 CU CAN 2 (SHIELD)
F5 6 F5-F9 WH-18 35 F5-A93 WH-18 1

F6 3 F6-F10 WH-18 37 F6-A94 WH-18 2

A-C4
Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER SHEET 5
366-9370 Y984 WH DIGITAL INPUT 2 -
A-C6 2
Y985 WH DIGITAL INPUT 3 -
SUPPLY (180V MAX) 351-9187 Y986 WH DIGITAL INPUT 4 -
- 12 WIRE ALTS CONNECTED TO 10 2 10-F11 WH-18 28 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
SPLICE TO WIRE 208 Y987 WH DIGITAL INPUT 5 -
TERMINALS T9 AND T12
- 6 WIRE CONNECTED TO AUX
9
1
4
11-F12 WH-18
9-F13 WH-18
29
16
11-A96 WH-18
9-A97 WH-18
2

3
1 CBL-A5:F531-A3 CU-20 (REF SHEET 2-[4,H])
Y988 WH DIGITAL INPUT 6 - WIRE GROUP COLOR DESCRIPTIONS
WINDING Z1 WH AREP EXCITATION
C 5 12-F14 WH-18 32 12-A98 WH-18 4 C (+) BATTERY
Z2 WH AREP EXCITATION
HARNESS TABLE STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
IDENT PART NO CHG DESCRIPTION NOTE
SENSOR / ACTUATOR SUPPLY
AREP EXCITATION HARNESS AS. - - - - Do not operate or work on this product unless you have
C1 A 525-8335 0 CONTROL PANEL SIGNAL TO ECM
read and understood the instruction and warnings in the
CONNECT TO EXCITER POS F5 6
INDEX TABLE C 560-9559 0 ENGINE CAT DATA LINK
relevant Operation and Maintenance Manuals and
A CONNECT TO EXCITER NEG F6 3
PMG EXCITATION
N-C2
N-C1
SHEET INDEX
1
DESCRIPTION
CROSS REF & SHEET INDEX
EN
F
525-8338
525-8345
1
2
INTERNAL ALTERNATOR HARNESS
INTERNAL ALTERNATOR HARNESS (LC)
CAN A DATA LINK relevant service literature. Failure to follow the instruc- A
B 351-6707 B K 477-9885 0 CHARGING ALTERNATOR HARNESS CAN B DATA LINK tions or heed the warnings could result in injury or
351-9187 2 CONTROL SCHEMATIC, EMCP 4.2
L 345-1116 2 E-STOP LINK (OPEN SET) death. Proper care is your responsibility.
10 2 CONNECT TO F-C3 14 1 X2-N2 WH-18 1 3 POWER SCHEMATIC (A FRAME) RS-485 DATA LINK
CONNECT TO M 345-1117 4 E-STOP HARNESS (ENCLOSED SET)
Z1-N4 WH-18 4 POWER SCHEMATIC (LC FRAME)
11
9
1

4
PMG 15
4

2 X1-N5 WH-18
2

3
EM10 MODULE 5 ADDITIONAL INFORMATION
N
WIRE AS./CABLE AS.
467-4496
-
0
-
PMG ADAPTOR
-- -
OTHER COLOR DESCRIPTIONS
(DISCONNECT A-C6)
12 16 3 Z2-N3 WH-18 4 N - - BATTERY NEGATIVE
5 HIGHWAYS
P - - BATTERY POSITIVE
R - - BATTERY LINK
SEE SHEET 3 - - 630A POWER CABLES
SEE SHEET 3
SEE SHEET 3
-
-
-
-
800A POWER CABLES
1250A POWER CABLES
THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.2/4.2B ELECTRICAL SYSTEM
A A
SEE SHEET 3
SEE SHEET 3
-
-
-
-
1600A POWER CABLES
2000A POWER CABLES
VOLUME 1 of 2: GENERATOR SET WIRING
SHEET 4 MEDIA NUMBER: M0127533-04
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
SCHEMATIC PART NUMBER: 560-9568, CHANGE: 02, VERSION: DK
SHEET 1 Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 M0127533-04
June 2022

M0127533-04 VOL 2 of 2
(Dimensions: 48 inches x 35 inches)
C13, C15, and C18 Generator Set
with EMCP 4.2/4.2B
Electrical System
K271-UP
K251-UP
K261-UP
EHL1-UP
EHT1-UP
2S91-UP
2T81-UP

36 Page,
2W91-UP
2S31-UP
2S41-UP
LXJ1-UP
RWT1-UP
LXK1-UP

Volume 2 of 2: Control Panel and AVR Options

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M0127533-04 VOL 2 of 2

J J
CONTROL PANEL OPTIONS HEATER CIRCUITRY DROOP CT
(Dimensions: 48 inches x 35 inches)

AC199-HC12 WH-14 AVR

TERM 38

JACKET WATER HEATER AC101-HC13 WH-14

S1 S1-V3 WH-14
1
TERM 39
DROOP CT
S2
EARTH FAULT/LEAKAGE C AC200-HC14 GN-YL-16 AC200-HC16 GN-YL-16 E
S2-V4 WH-14
2

AUX CONTACTS (EMAX) T5/T6/T7/EMAX-EMCP 4.2

A

B
AC199-HC17 WH-14

TH1-HC18 WH-14
TERM 46

N
TERM 47

PANEL TERMINALS L
TERM 48
11 RESIDUAL CT
11-JJ16 CB TERM 1
DC TERM 2 208-LL1 WH-18 CB TERMINALS C AC200-HC15 GN-YL-16

12 SHUNT TRIP T5/T6 THERMOSTAT CONNECTOR B TH1-HC18 WH-14

12-JJ17 CB TERM 2 1 2
DC TERM 6 108-LL2 WH-18 108-LL9 WH-18 C1-MM2 WH-18 C1 A AC717-HC19 WH-14
14
14-JJ18 CB TERM 3 CB TERM 6 C2
SHUNT T5/T6 DC SHUNT
21
21-JJ19 CB TERM 4 DIFFERENT CONFIGURATION 16A MCB 7
DC TERM 19 Y984-LL3 WH-18 Y984-LL8 WH-18 C2-MM1 WH-18 AC717-HC22 WH-14
22
22-JJ20
WILL DRIVE CONNECTION
CB TERM 5 CB TERM 7
I AUX CONTACT 24
24-JJ21 CB TERM 6
THROUGH CB TERMINALS.
ALT HEATER
AC199-HC20 WH-14 I
31
31-JJ22 CB TERM 7 EARTH FAULT RELAY AC717-HC21 WH-14

32
32-JJ23 CB TERM 8 CB TERMINALS SHUNT TRIP T7
34 C11
34-JJ24 CB TERM 9 601-LL10 WH-18 8 CT I/P DC NEG (-) 7 208-LL4 WH-18 CB TERM 6 108-NN1 WH-18
41 C12
SHUNT T7 DC SHUNT
41-JJ25 CB TERM 10 600-LL11 WH-18 9 CT I/P DC POS (+) 5 108-LL5 WH-18 CB TERM 7 ST-NN2 WH-18
42
42-JJ26 CB TERM 11
44
44-JJ27 CB TERM 12 RELAY 13 208-LL6 WH-18
CB TERMINALS SHUNT TRIP T7
OUTPUT 14 Y984-LL7 WH-18 C11
CB TERM 15 108-NN1 WH-18
C12
SHUNT EMAX DC SHUNT
CB TERM 16 ST-NN2 WH-18
36 Page,

SHUNT TRIP

RELAY VFC (FTC1) RELAY VFC (FTC1)

OVERLOAD (EMAX) RELAY VFC (PGR1) (EMCP 4.4)
H (EMCP 4.2) H
CB TERMINAL'S PANEL TERMINAL'S
OVERLOAD 12 14 A1 12 14 A1
108-DD1 WH-18 DC TERM 5 108-CC3 WH-18 DC TERM 5 N/O
208-LC5 INT TERM 26
COMM
Y986-LC7 INT TERM 25
95
CB TERM 13 11 A2 R959-DD2 WH-18 DC TERM 18 11 A2 R957-CC4 WH-18 DC TERM 16
95-LC3 N/C
Y986-LC6 INT TERM 27
CB TERM 6 1 208-S23 WH-14 DC TERM 3 1

98
1
108-S19 WH-14 108-S21 WH-14 DC TERM 5 1
SHUNT TRIP (T5/T6/T7)
98-LC4 CB TERM 14 SHUNT DC TERM 30 1

CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED

2
R957-S20 WH-14 E565-S22 WH-14 DC TERM 34 1
ONLY AVAILABLE WITH EMCP 4.2
CB TERM 7 1

G G
RELAY VFC (PAC1) OIL TEMP (EMCP 4.2)
CB TERM 15 208-S16 WH-14 DC TERM 3
SHUNT TRIP (EMAX)
OIL TEMP (EMCP 4.4) 1
108-S7 WH-14 108-S17 WH-14 DC TERM 5

SHUNT DC TERM 30
2
R957-S8 WH-14 E565-S18 WH-14 DC TERM 34 ONLY AVAILABLE WITH EMCP 4.2
CB TERM 16

12 14 A1 EMCP 4.2
108-CC1 WH-18 DC TERM 5 EMCP 4.4

11 A2 R598-CC2 WH-18 DC TERM 17

30 ANALOGUE INPUT 3
OT OT-FF1 WH-18
70
PW CONTROLLER (C1) PIN 30 OT OT-FF2 WH-18 ANALOGUE INPUT 3

F HEATER CIRCUITRY F/U/W EMCP 4.4 F

LOCAL ANNUNCIATOR MODULE (EMCP 4.4)
SOCKET-CONNECTOR
8T-8730
AUX CONTACT & OVERLOAD (T5/T6) AUX CONTACT & OVERLOAD (T7) OVERLOAD PANEL WIRING (EMAX) JACKET WATER HEATER
INT TERM 1
AC101-HC8 WH-14

1 208 WH-16 1 108 WH-16 CUST TERM 2

C AC200-HC3 GN-YL-16 AC200-HC2 GN-YL-16

A AC199-HC5 WH-14 INT TERM 3

2 108 WH-16 2 208 WH-16 CUST TERM 5
B TH1-HC6 WH-14

INT TERM 2 ANNUNCIATOR 3 G409 SRN 3

11
11-HH1 WH-16 CB TERM 1 11
11-JJ1 WH-16
4 G408 SRN 4 G407 SRN CUST TERM 50
CB TERM 1 INT TERM 4

(Q1) AUX CONTACT 12

12-HH2 WH-16 CB TERM 2 (Q1) AUX CONTACT 12
12-JJ2 WH-16
CUS TERM 2 208-KK3 WH-18 CB TERM 13 C AC200-HC4 GN-YL-16
5 G407 SRN 5 G408 SRN
CB TERM 2 THERMOSTAT CONNECTOR B TH1-HC6 WH-14
14
6 G409 SRN CUST TERM 49
(SY) OVERLOAD CONTACT 14-HH3 WH-16 CB TERM 3 14
14-JJ3 WH-16 CB TERM 3 CUS TERM 13 Y985-KK4 WH-18 CB TERM 14
A AC717-HC7 WH-14

CUST TERM 51
95
95-HH4 WH-16 7
CB TERM 4 95
95-JJ4 WH-16 CB TERM 4 MCB M7

(SY) OVERLOAD CONTACT AC717-HC9 WH-14

8 A380 SRN CUST TERM 52
98 199-HC10 WH-14
98-HH5 WH-16 98
CB TERM 5 98-JJ5 WH-16 CB TERM 5 ALT HEATER AC717-HC11 WH-14

E E

LOW COOLANT TEMP (EMCP 4.2) LOCAL ANNUNCIATOR MODULE (EMCP 4.2) OVERLOAD PANEL WIRING (T5/T6/T7)
SOCKET-CONNECTOR EARTH FAULT/LEAKAGE T5/T6/T7/EMAX-EMCP 4.4
8T-8730 LOW COOLANT TEMP (EMCP 4.4)
RESIDUAL CT

1 208 WH-16 1 108 WH-16 DC TERMINAL 5 1 2

2 PANEL TERMINALS EARTH FAULT RELAY

2 108 WH-16 208 WH-16 DC TERMINAL 2 CB TERMINALS DIFFERENT CONFIGURATION 601-KK5 WH-18 8 CT INPUT 1
208-LC1 WH-14 DC TERM 2 WILL DRIVE CONNECTION 600-KK6 WH-18 9 CT INPUT 2

ANNUNCIATOR 3 G409 SRN 3 THROUGH CB TERMINALS. CUST TERM 12 Y984-NN7 WH-18 10

RELAY
3

DC TERM 2 208-KK1 WH-18 CB TERM 4 208-NN9 WH-18 11 N/O 4

INT TERM 28
4 G408 SRN 4 G407 SRN 59 L729-NN5 WH-18 12 DC POS(+) 5 108-NN8 WH-18 INT TERM 15
208-LC1 WH-14 CUST TERM 4
Y986-LC2 WH-14 DC TERM 21 INT TERM 27 X712-NN6 WH-18 13 RELAY
C/OVER
6

5 DC TERM 20 Y985-KK2 WH-18 CB TERM 5 14 DC NEG(-) 7 208-LL20 WH-18

5 G407 SRN G408 SRN
PWP CONTROLLER
6 G409 SRN 17 Y986-LC2 WH-14 CUST TERM 14
INT TERM 17
7 49
8

D D

TELEMATICS

TERM 5 (EMCP 4.2) 108-T1 WH-18 TERM 5 (EMCP 4.2) 108-T1 WH-18

TERM 2 (EMCP 4.2) 208 239-T2 WH-18 TERM 2 (EMCP 4.2) 208 239-T2 WH-18

E561 (EMCP 4.2) / Y909 (EMCP 4.4)

E561 (EMCP 4.2) / Y909 (EMCP 4.4)
C TERM 33 (EMCP 4.2) E561/Y909-T3 WH-18 TERM 33 (EMCP 4.2) E561/Y909-T3 WH-18 C
E560 (EMCP 4.2) / Y907 (EMCP 4.4)
E560 (EMCP 4.2) / Y907 (EMCP 4.4) SYMBOL LEGEND TABLE
TERM 31 (EMCP 4.2) E560/Y907-T4 WH-18 TERM 31 (EMCP 4.2) E560/Y907-T4 WH-18

SIGNAL NAMES MINITURE CIRCUIT BREAKER

WIRE GROUP COLOR DESCRIPTIONS
(+) BATTERY
CIRCUIT ID COLOR DESCRIPTION
1 WH BATTERY POSITIVE (-) BATTERY / SENSOR RETURN
10 WH START AID RELAY
101 WH AC VOLTAGE SENSING (N)
EMERGENCY STOP PUSHBUTTON CAN A DATA LINK
102 WH AC VOLTAGE SENSING (L3) BEFORE MCB RS-485 DATA LINK
103 WH AC VOLTAGE SENSING (L2) BEFORE MCB
104 WH AC VOLTAGE SENSING (L1) BEFORE MCB
TERM 29 (EMCP 4.2) / TERM 48 (EMCP 4.4) CBL-T3:Y799-T1 BK-18 108 WH AC VOLTAGE SENSING (L1) BEFORE MCB
TERM 29 (EMCP 4.2) / TERM 48 (EMCP 4.4) CBL-T3:Y799-T3 BK-18 109 WH AC VOLTAGE SENSING (L2) BEFORE MCB
110 WH AC VOLTAGE SENSING (L3) BEFORE MCB
TERM 28 (EMCP 4.2) / TERM 47 (EMCP 4.4) CBL-T3:Y798-T1 WH-18 FUSED AUTOMOTIVE RELAY
TERM 28 (EMCP 4.2) / TERM 47 (EMCP 4.4) CBL-T3:Y798-T2 WH-18
17
17A
17B
WH
WH
WH
EMERGENCY STOP
EMERGENCY STOP
EMERGENCY STOP LINK
COLOUR ABBREVIATIONS
TERM 27 (EMCP 4.2) / TERM 46 (EMCP 4.4) CBL-T3:Y797-T2 CU-20 17D WH CANOPY EMERGENCY STOP
17E WH CANOPY EMERGENCY STOP
TERM 27 (EMCP 4.2) / TERM 46 (EMCP 4.4) CBL-T3:Y797-T3 CU-20 24 WH REMOTE START
T-C1 3 WH FUEL ON
497-5511
T-C2 T-C1 30 WH PANEL ANALOGUE NEGATIVE RESISTOR
493-5256 497-5511
T-C2
371 WH ATA (+) ABBREVIATION DESCRIPTION
493-5256 372
3A
WH
WH
ATA (-)
ECM POWER
BK BLACK
2

1
9

1
15

14

13

12

10
11

4 WH CRANK CU COPPER

1
9

1
15

14

13

12

10
11
COM
NO
D12 -
D12 +
COM
A14
A13
A12
HI
PE
LO
GND

D11 -
D11 +
A11

NEG POS D12 -

4A WH START RELAY SIGNAL

D12 +

COM
NO
COM
A14
A13
A12

GN-YL GREEN-YELLOW

D11 -
D11 +
A11
HI
PE
LO
GND

41 WH MAG PICK-UP (+) EARTH/GROUND

NEG POS
POWER 42 BK MAG PICK-UP (-)
RD RED
5 WH PANEL NEGATIVE
POWER
9 TO 32 VDC 51A WH SIGNAL TO STARTER MOTOR
WH WHITE
51B WH SIGNAL TO STARTER MOTOR
9 TO 32 VDC 51C WH SIGNAL TO STARTER MOTOR
B 53A
53B
WH
WH
ECM POWER
ECM POWER CURRENT TRANSFORMER
B
58 WH START AID POWER
58A WH START AID POWER
ABBREVIATIONS
PLG 641 PLG 601
61
62
63
64
65
WH
BK
WH
BK
WH
CAN 1 (+)
CAN 1 (-)
CAN 2 (+)
CAN 2 (-)
RS-485 (MODBUS +)
PANEL TERMINAL
ABBREVIATION DESCRIPTION
66 BK RS-485 (MODBUS -) TERMINAL AC ALTERNATING CURRENT
7 WH FUSED PANEL POSITIVE AVR AUTOMATIC VOLTAGE REGULATOR
88 WH SPARE RELAY 5 OUTPUT (N/O)
90 WH SPARE RELAY 6 OUTPUT (N/O) CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON
316 WH ECM SENSOR RETURN CHARGE ALT CHARGING ALTERNATOR
338 WH ECM WATER IN FUEL CONNECTOR DC DIRECT CURRENT
BATT (+) RD BATTERY POSITIVE
CELL
RS485 RS432 BATT (-) BK BATTERY NEGATIVE ECM ENGINE CONTROL MODULE
C10 WH CT SENSING (L1)
ECMR ENGINE CONTROL MODULE RELAY
GND

RS432 C30 WH CT SENSING (L2)

COM

RS485
Rx
Tx

C50 WH CT SENSING (L3)

PE ECR ENGINE CRANK RELAY
A
B

GPS +
GND
C90 WH CT SENSING RETURN
COM

C8 C9 ETH GN-YL EARTH BATTERY E-STOP PANEL EMERGENCY STOP PUSHBUTTON

Rx
Tx

PE
A
B
1

GND CU SCREEN MPU

ETH EARTH/GROUND
C5 C8 C9 L1 BK L1 POWER CABLE
T-C3 L2 BK L2 POWER CABLE MCB MINIATURE CIRCUIT BREAKER
1

L3 BK L3 POWER CABLE
493-5263 C5 T-C3 N BK NEUTRAL POWER CABLE SPLICE TERM PANEL TERMINAL
493-5263 SCR CU SCREEN
SP0 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP1 WH PW DIGITAL INPUT WIRE
SP2 WH PW DIGITAL INPUT
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18 SP3 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP4 WH PW DIGITAL INPUT
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20 SP5 WH PW DIGITAL INPUT SCREEN CABLE
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18 U RD AC VOLTAGE SENSING (L1) BEFORE MCB
V RD AC VOLTAGE SENSING (L2) BEFORE MCB
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20 W RD AC VOLTAGE SENSING (L3) BEFORE MCB

A A

THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.2/4.2B ELECTRICAL SYSTEM
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
VOLUME 2 of 2: CONTROL PANEL AND AVR OPTIONS
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
MEDIA NUMBER: M0127533-04
tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 505-3198, CHANGE: 08, VERSION: DK
death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1