You are on page 1of 25

Science and Technology for the Built Environment

Fo
rP

Naturel aggregate substitution by steel slag waste for


ee

concrete manufacturing
rR

Journal: Science and Technology for the Built Environment

Manuscript ID Draft
ev

Manuscript Type: Manuscript

Keywords: steel slag, concrete, valorization, compressive strength, water absorption


iew

The release of steel slag into the environment has environmental and
economic impacts. So, the management and valorization of this waste
must be taken into consideration. The present study is conducted in the
framework of the circular economy to determine how steel slag waste
could be used as a substitute aggregate for natural coarse and fine
aggregates used during the production of fine concrete. In this research,
On

mixtures of concrete were formulated by considering 0, 25, 50, 75, and


Abstract: 100% steel slag waste rates of natural aggregate substitution. Physical,
mineralogical, chemical, and mechanical tests were conducted on steel
slag wastes to determine their main technical properties. Then,
ly

Laboratory tests have shown that the 28-day compressive and flexure
strength and water absorption of concrete increase with the slag content,
while workability decreases. The results show that slag can replace
natural aggregates in terms of the compressive and flexure strength of
concrete.

URL: https://mc.manuscriptcentral.com/stbe
Page 1 of 24 Science and Technology for the Built Environment

1
2
3
4
Taylor & Francis Word Template for journal articles
5
6
7
Lahcen Es-samlalia* and Yassine EL Halouib and Fahd Oudrhiri-Hassania,
8
9
and Abdelmonaim Tlidic
10
11 aCadi Ayad University of Marrakech, Natl Sch Appl Sci, LMPEQ Labotary, Safi,
12
13 Morocco; bChouaib Doukkali University of El Jadida, Natl Sch Appl Sci, Sci Engineer
14
15 Lab Energy, El Jadida, Morocco; cAbdelmalek Essadi University, Natl Sch Appl Sci of
16
Tetouan, Morocco.
17
18
Fo

19 *corresponding author : lahcen Es-samlali, l.essamlali.ced@uca.ac.ma


20
21
rP

22
23
24
ee

25
26
27
28
rR

29
30
31
ev

32
33
34
iew

35
36
37
38
39
40
On

41
42
43
44
ly

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 2 of 24

1
2
3
4
Naturel aggregate substitution by steel slag waste for concrete
5
6
manufacturing
7
8
9 The release of steel slag into the environment has environmental and economic
10 impacts. So, the management and valorization of this waste must be taken into
11
12 consideration. The present study is conducted in the framework of the circular
13
economy to determine how steel slag waste could be used as a substitute
14
15 aggregate for natural coarse and fine aggregates used during the production of
16
17 fine concrete. In this research, mixtures of concrete were formulated by
18
Fo

considering 0, 25, 50, 75, and 100% steel slag waste rates of natural aggregate
19
20 substitution. Physical, mineralogical, chemical, and mechanical tests were
21 conducted on steel slag wastes to determine their main technical properties. Then,
rP

22
23 Laboratory tests have shown that the 28-day compressive and flexure strength
24
and water absorption of concrete increase with the slag content, while workability
ee

25
26 decreases. The results show that slag can replace natural aggregates in terms of
27
28 the compressive and flexure strength of concrete.
rR

29
30
Keywords: concrete, valorization, compressive strength, water absorption
31
ev

32
33
34 1. Introduction
iew

35
36 Steel slag waste is considered a by-product of steelmaking [1]. Annual world production
37
38
39 of steel slag has been estimated at between 180 and 270 million tons [2]. In the same
40
On

41 context, the local steel industry generates approximately 115,000 tons of steel slag per
42
43 year. This waste is generally stored in landfills or purpose-built storage facilities at or
44
ly

45
46 near the manufacturing sites. This storage has negative impacts on the environment and
47
48 risks to human health. In addition, the restoration of these levees and stockpiles is very
49
50 costly.
51
52
53
54
In general, there are two main families of co-products: the first type of steel slag is the
55
56 basic oxygen furnace (BOF) and the second type is the electric arc furnace (EAF) [3].
57
58 Steel production involves the removal of impurities such as sand, ash, and limestone
59
60 from the raw materials and their combination with the molten metal, causing a slag

URL: https://mc.manuscriptcentral.com/stbe
Page 3 of 24 Science and Technology for the Built Environment

1
2
3 layer to form on the surface of the molten metal [4]. Basic Oxygen Furnace Slag (BOF)
4
5
6
is a by-product of the steelmaking industry and is created in the oxygen or open-hearth
7
8 furnaces used in the steelmaking process [5]. These impurities are composed of carbon
9
10 in the form of gaseous carbon monoxide of silicon, manganese, phosphorus, and iron in
11
12
the form of liquid oxides, which are combined with lime and dolomitic lime to form
13
14
15 steel slag [1] Slag Steel EAF (electric arc furnace) is a process in which steel scrap and
16
17 other materials are melted in an arc furnace [6]. The furnace produces a by-product,
18
Fo

19 slag, which is then recycled for use in other applications. According to Rees et al [7],
20
21
rP

22 the EAF uses cold scrap steel, pig iron, and direct reduction iron. An electric arc is
23
24 introduced to obtain a sufficient heat to melt the scrap. An electric current pass through
ee

25
26 the three graphite electrodes to form this arc. During the smelting process, other
27
28
rR

29
minerals (ferrous alloys) are added to the steel to give it the required chemical
30
31 composition.
ev

32
33
34 Concrete is the most demanded material in the world, so its production causes an
iew

35
36
increase in the consumption of natural materials. Each year, the world production of
37
38
39 aggregates is about 40 billion tons to produce concrete [8]. The demand for concrete
40
On

41 will increase significantly, which means that there will be an increase in the exploitation
42
43 of natural aggregate deposits, since aggregates represent about 80% of the volume of
44
ly

45
46 concrete [9]. Therefore, to limit environmental destruction and protect natural resources,
47
48 this study examines the replacement of natural aggregates used in concrete with steel
49
50 slag aggregates. In the literature, we find several studies dealing with the use of steel
51
52
53
slag as coarse aggregate, sand.
54
55
56 From the following literature review, we can see that the use of steel slag in concrete
57
58 takes many forms. Furthermore, in accordance with Liu and Guo [10], an ultra-high-
59
60
performance concrete composed of steel slag powder and steel slag aggregate gave

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 4 of 24

1
2
3 satisfactory compressive strengths, with a cement replacement rate of less than 10 % .
4
5
6
In a study by Roychand et al [11], the authors examine the use of residual steel slag
7
8 after the wastewater treatment process in concrete as a replacement for conventional
9
10 coarse aggregate, His results showed that treated slag aggregate provides a significant
11
12
improvement in compressive strength over conventional concrete . The research
13
14
15 conducted by Qasrawi [12] focused on the partial or total replacement of natural coarse
16
17 aggregate with steel slag; it was found that the slag negatively affects the workability
18
Fo

19 and air content of fresh concrete, and on the other hand the mechanical properties were
20
21
rP

22 improved of concrete. According to studies by Wang and Dong [17,18], the use of
23
24 100% steel slag in permeable concrete improves its tensile, compressive, and fracture
ee

25
26 strengths by 35% and 50% . According to Shen [15], the permeable concrete of the
27
28
rR

29
carbonated steel slag saved 75.8% in material cost, was 100% solid waste, and absorbed
30
31 about 100 kg/m3 of CO2, which was found to be an environmentally friendly approach.
ev

32
33 The results of the research carried out by Abd El-Hakim et al [16], all the mechanical
34
iew

35
properties of the high performance concrete mixtures containing different percentages
36
37
38 of electric arc furnace steel slag coarse aggregate with the use of steel slag powder
39
40 (SSP) and silica fume (SF) as mineral filler are better than that of the natural aggregate
On

41
42 mixture with optimal mechanical properties and performance for the concrete mixture
43
44
ly

45 with 50% EAFS.


46
47
48 The present research examines the ability to recycle steel slag waste in concrete
49
50 manufacturing. The steel slag waste was prepared and separated as fine (0-5 mm) and
51
52
53
coarse aggregates (5-15 mm) which were used to replace natural sand (0-5 mm) and
54
55 coarse aggregates (5-15 mm) in concrete by choosing four variants: 25, 50, 75, and
56
57 100% substitutions. The decision to alternate natural aggregates was made based on an
58
59
economic reason which is the reuse of the steel slag waste in its existing condition.
60

URL: https://mc.manuscriptcentral.com/stbe
Page 5 of 24 Science and Technology for the Built Environment

1
2
3 Many concrete mixtures were prepared using ordinary Portland cement in accordance
4
5
6
with Moroccan standards. The aim is to compare the mechanical strengths of
7
8 conventional concrete mixture made with natural aggregates and those of concrete
9
10 mixtures made with steel slag waste.
11
12
13
14 2. Materials and Methods
15
16
17 2.1. Raw Materials
18
Fo

19
20 The quality and behavior of a concrete mixture is mainly dependent on its constituents.
21
rP

22 i.e., cement, aggregates, water, and air voids. According to the Moroccan Association of
23
24
the Concrete Industry [17], concrete generally has a solid phase of 70-90% in a mass of
ee

25
26
27 one cubic meter of concrete, and the variation of the water content is between 5.5 and
28
rR

29 9% and it is made from hydraulic cement with a content of 6-18% of the total mass of
30
31
dry constituents.
ev

32
33
34
In this study, a Portland cement called CPJ 45 was used as a hydraulic binder of the
iew

35
36
37 concrete mixtures. The technical properties of the used cement are: 32.5 MPa
38
39 compressive strength at 28 days, 205 min of initial setting and 301 min of finial setting,
40
On

41
42 and 2.5% of SO3 content. Regarding the water quality, a drinking water tap was used.
43
44 For all the mixtures, we kept the W/C ratio fixed, moreover, we used aggregates in a dry
ly

45
46 hydrous state.
47
48
49
50
Natural sand (NS), of fraction 0-5 mm, and natural crushed limestone (NCA)
51
52 aggregates, of fraction 5-15 mm were used as aggregates of the conventional concrete
53
54 (reference concrete. These aggregates were provided by a local distributor. An
55
56
illustration of the used natural aggregates is shown in Figures 1-a and 1-b.
57
58
59
60 The steel slag (SS) aggregates were collected from the landfills of EL JORF SFAR EL

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 6 of 24

1
2
3 JADIDA city, Morocco. Different samples of SS waste were taken from altered
4
5
6
positions of the SS landfills (top, middle, and bottom positions). The collected samples
7
8 of SS were then mixed, homogenized, and reduced into smaller samples. It should be
9
10 mentioned that the particle size curve of the SS aggregates (of the prepared SS sample)
11
12
indicated that 45% of its fraction consists of sizes smaller than 5 mm and 35% of its
13
14
15 fraction includes between 5-15 mm. Therefore, no crushing prosses was conducted on
16
17 SS aggregates. 5- and 15-mm sieves were used to separate 0-5 mm and 5-15 mm
18
Fo

19 fractions to obtain SS sand and coarse aggregates (see Figure 1-c and 1-d) that will be
20
21
rP

22 used for SS concrete manufacturing.


23
24
ee

25
26
27
28
rR

29
30
31
ev

32
33
34
iew

35
36
37
38
39
40 (b) (c) (d)
(a)
On

41
42
43 Figure 1. a) Naturel sand (NS), b) natural crushed aggregate (NCA), c) Steel slag fine sand (SSf), d) Steel
44
ly

45 Slag aggregate (SSA)


46
47
48 2.2. Research methodology
49
50
51 In this paper, the feasibility of replacing natural aggregates by steel slag waste in
52
53 concrete production would be investigated. To achieve this goal, all raw materials were
54
55 characterized. After that, concrete mixtures were formulated as follows: reference
56
57
58
concrete (without SS waste (C0 (0% SSA)), Concretes with 25, 50, 75, and 100% of
59
60 natural coarse aggregate replacement by SS coarse aggregate (C1 (25% SSA), C2 (50%

URL: https://mc.manuscriptcentral.com/stbe
Page 7 of 24 Science and Technology for the Built Environment

1
2
3 SSA), C3 (75% SSA), and C4 (100% SSA)), and concretes with 25, 50, 75, and 100%
4
5
6
of natural sand replacement by SS sand ((CS1 (25% SSf), CS2 (50% SSf), CS3 (75%
7
8 SSf), and CS4 (100% SSf)). Finally, many laboratory tests (density, slump, water
9
10 absorption, mechanical tests) were performed to quantify the potential valorization of
11
12
SS waste. A summary of the adopted research methodology is shown in Figure 2.
13
14
15
16
17
18
Fo

19
20
21
rP

22
23
24
ee

25
26
27
28
rR

29
30
31
ev

32
33
34
iew

35
36
37
38
39
40
On

41
42
43
44 Figure 2. Illustration of the research methodology
ly

45
46
47 2.3. Concrete formulation
48
49
50 The concrete formulation was determined using the DREUX-GORISSE method. It is
51
52 done to achieve a mechanical strength of the material in its implementation of
53
54
55
construction, workability, and durability of concrete. This method maximizes the
56
57 compactness of the granular skeleton to improve the workability of the concrete and
58
59 allows to reduce the amount of cement paste to be used and to minimize the cost of the
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 8 of 24

1
2
3 concrete [18].
4
5
6
7
In this study, a C25 concrete was studied. It should be mentioned that C25 means that
8
9 the compressive strength is equal to at least 25 MPa after 28 days of manufacture. The
10
11 first step to apply DREUX-GORISSE method is to calculate the desired compressive
12
13
strength of the concrete fcm (1) and then the determination of cement/water ratio (C/w)
14
15
16 using equation (2). The next step is to estimate the dosage of cement C based on the
17
18 curves of workability of the concrete.
Fo

19
20
21 𝑓𝑐𝑚 = 1.15 𝑓𝑐28 (1)
rP

22
23 𝐶 𝑓𝑐𝑚 (2)
24 𝑊 = 𝐺𝐹𝐶𝐸 + 0.5
ee

25
26
27 where, fcm is the desired compressive strength of the concrete, fc28 is the theoretical
28
rR

29 compressive strength (25 MPa) of the concrete, FCE is the average compressive
30
31
strength of the cement at 28 days, and G is a coefficient related to the quality and
ev

32
33
34 maximum size of the aggregates. The considered assumptions to apply the DREUX
iew

35
36 GORISSE method are listed in Table 1.
37
38
39
Table 1. Assumptions of concrete formulation
40
On

41 Concrete data
42
𝑓𝑐28 (MPa) 25
43
44 Consistence plastic
ly

45 Vibration Normal vibration


46 Cement data:
47
48
Compressive strength at 28 days (MPa) 32.5
49 Real density (g/𝑐𝑚3) 3.1
50 Aggregate data
51 Quality of aggregate Current (G=0.55)
52
53
Moisture Dry
54 Aggregate form Crushed
55 Maximum size 15 mm
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 9 of 24 Science and Technology for the Built Environment

1
2
3 2.4 Tests method
4
5
6 The chemical composition of the aggregates was determined by an X-ray fluorescence
7
8 (XRF) analysis device, while the microstructural analysis of the aggregates was
9
10
11 performed by a scanning electron microscopy (SEM) device. X-ray diffraction (XRD)
12
13 analysis was performed to analyze the composition and structure of the materials.
14
15
16 The raw materials were subjected to a series of tests to determine their physical and
17
18
Fo

19
mechanical properties. The particle size distribution of each used material was
20
21 determined according to the NF P18-560 standard. The fineness modulus was calculated
rP

22
23 d according to the NF P 18-540 standard. The relative density (specific gravity) was
24
ee

25 determined based on NF EN 1097-3 standard. The hardness (mechanical test) of


26
27
28 aggregates was determined using LOS ANGELOS and MDE tests according to the NF
rR

29
30 P 18-572 and NF P18-573 standards, respectively. The cleanliness of sand was
31
ev

32 determined by the NF P 18-597 standard.


33
34
iew

35
36 Concrete mixtures (fresh state) were prepared, and slump (workability) was measured
37
38 according to the NF EN 206-1. The fresh density of all mixes was measured according
39
40 to NF EN 12350-6. The fresh concrete was then poured into cubic molds (standard size
On

41
42
43
cubic and prismatic steel molds (150 × 150 × 150 mm and 150 × 150 × 560 mm,
44
ly

45 respectively)) in order to perform mechanical tests. The demolition was done after 24 h
46
47 and samples were cured in a humidity and temperature-controlled wet chamber (>95%
48
49 and 20 + - 2 ◦C) at the required age. After curing (7 and 28 days), samples were
50
51
52 subjected to mechanical tests in order to determine the compressive and bending
53
54 strengths of the concrete mixtures according to NF EN 12390-2 and NF EN 12390-5
55
56 standards, respectively.
57
58
59
60 According to NF EN 1097-6, the water absorption by immersion was determined using

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 10 of 24

1
2
3 100 mm cubic specimens prepared for each concrete mixture at the age of 28 days. The
4
5
6
samples were oven-dried at 105 ◦C for 72 h and then weighed (Wd) and immersed in a
7
8 water tank for 24 h. In addition, the weight of the specimens after immersion was also
9
10 measured (Ww) and the water uptake rate was calculated as a growth of the dry
11
12
specimen mass as shown in equation (3).
13
14
15 Ww ― Wd (3)
16 𝑊𝐴(%) =
Wd
17
18
Fo

19 Where, (WA) is the water absorption rate, (Ww) is the weight of the wet specimen, and
20
21 (Wd) is the weight of the dry.
rP

22
23
24
ee

25 3. Results and discussion


26
27
28
rR

3.1. Chemic-mineralogical and morphological Proprieties of steel slag


29
30
31 Mineralogical analysis was carried out on the steel slag powder using RDX diffraction.
ev

32
33 The results obtained are shown in Figure 3. The diffraction patterns show a highly
34
iew

35
36
crystalline nature, the predominant metallic phases in the steel slag are Silicon Iron
37
38 Oxide, Calcium Silicate: CaSiO3, Calcium Carbonate: CaCO3, Magnesium Oxide
39
40 MgO, Calcium Iron Aluminum Oxide: Ca2FeAlO5, Calcium Aluminum Silicate:
On

41
42
Ca2Al(AlSi)O7, Calcium Magnesium Silicate: Ca3Mg(SiO4)2, Calcium Silicate:
43
44
ly

45 Ca2SiO4. Regarding the mineralogical composition Table 6, it is revealed that Calcium


46
47 carbonate (CaCO3) and silicate (Ca2SiO4) are the major crystalline mineral phases
48
49 contained in steal slag (wt. %= 62.7%). In addition, Iron Silicon Oxide and Calcium
50
51
52 Aluminum Silicate represent for about 20%. Low proportions of Merwinite,
53
54 Brownmillerite, and Periclase were also detected.
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 11 of 24 Science and Technology for the Built Environment

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Fo

19
20
21
rP

22
23
24
Figure 3. RDX diffraction patterns of steel slag.
ee

25
26
27
X-ray fluorescence spectrometry was used to perform the chemical analysis of the steel
28
rR

29
30 slag. As shown in Table 3 and Figure 4, the main chemical constituents of the steel slag
31
ev

32 are the oxides CaO, SiO2, Fe2O3, Al2O3, MgO and FeO.
33
34
iew

35
36 Table 3. Chemical composition of steel slag.
37
Oxides Al2O3 MgO SiO2 P2O5 Na2O KO2 CaO TiO2 SO3 MnO Fe2O3 LOI
38
39 Chemical 7.59 4.15 15.31 0.45 1.05 0.05 29.31 0.60 1.76 3.78 31.23 2.70
40 composition
On

41 (%)
42
43 The steel slag aggregates have irregular shapes with sharp angles and low sphericity that
44
ly

45
varies from sub-rounded to sub-angular. The slag particles were studied by SEM
46
47
48 scanning electron microscopy technology, so they have a very coarse surface texture
49
50 and have a porous structure.
51
52
53
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 12 of 24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Fo

19
20
21 Figure 4. EDX and SEM analysis of steel slag
rP

22
23
24 3.2. Physical and mechanical proprieties of materials
ee

25
26
27 Figure 5 illustrates the grading curves of the raw materials (NS: natural sand, NCA:
28
rR

29 natural coarse aggregate, SSf: steel slag sand, and SSA: steel slag coarse aggregate).
30
31
Natural sand (NS) contains more fines than steel slag sand (SSf). In addition, NCA and
ev

32
33
34 SSA have practically the same trend of the particle size curve. Table 4 shows the
iew

35
36 physical and mechanical behavior characteristics of the aggregates used. It can be
37
38
39
revealed that the density (specific and bulk) of steel slag aggregates is higher than that
40
On

41 of natural aggregates. Also, the mechanical properties, obtained from Los-Angelos and
42
43 MDE tests, showed that the steel slag aggregates present higher hardness in comparison
44
ly

45 to that of natural aggregates. Moreover, the sand equivalent results indicate that steel
46
47
48 slag sand (SSf) is very clean in comparison with natural sand. In addition, both sands
49
50 SSf and NS present normal sand fineness modulus (ranging between 1.8 -3.2). It was
51
52 revealed also that the water absorption rate of steel slag aggregates is higher than that of
53
54
55 natural aggregate. So, it will consume higher quantity of water during the formulation.
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 13 of 24 Science and Technology for the Built Environment

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Fo

19
20
21
rP

22
23
Figure 5. Particle size distribution of material used
24
ee

25 Table 4. the characteristic mechanical and physics of the aggregate used.


26
27 Fine aggregate (0- Crosse aggregate (5-
28
rR

5mm) 15mm) Requirement


29
30 Materials NS SSf NCA SSA
31 Specific density
ev

32 2.64 3.26 2.66 3.40 --


(t/m3)
33
34 Bulk density (t/m3) 1.61 2.05 1.44 1.90 --
iew

35 Sand Equivalent (%) 67 84 -- -- > 60 %


36
Sand fineness 1.8 < FM <
37 2.71 2.89 -- --
38 modulus 3.2
39 Water absorption
40 1.5 2.3 1.1 1.2 < 2.5 %
On

(%)
41
42 Los-Angelos (%) -- -- 28 14 < 30 %
43 Micro-Deval (%) -- -- 21 9 < 30 %
44
ly

45
46 3.3 Mix design.
47
48
49 DREUX-GORISSE method was used to determine the mix design. Table 2 shows the
50
51 theoretical formulations of the concrete mixtures. The C/W ratio was calculated by the
52
53 use of Eq.2 (C/W=1.70). The desired consistency of concrete is plastic. Therefore, the
54
55
56 dosage of cement is found equal to 350 kg/m3 and the water dosage is 208 l/m3.
57
58 Finally, by using the DREUX-GORISSE graphic method, the quantities of aggregates
59
60 were calculated and presented in Table 5.

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 14 of 24

1
2
3
4 Table 5. Concrete design results of all mixtures
5
6 SSA
7 Sample NS (0/5) NCA (5/15) SSA (5/15)
(0/5)
8
9 986.9
C0 801.3 0
10
11
740.2
12 C1 801.3 315.6
13
14 493.4
15 C2 801.3 -- 631.2
16
17 246.7
18 C3 801.3 946.8
Fo

19
20 0
C4 801.3 1262.4
21
rP

22 CS1 601.0 213.3 986.9


23
24 CS2 400.7 426.6 986.9
--
ee

25 CS3 200.3 639.9 986.9


26
27 CS4 0 853.1 986.9
28
rR

29
30
31
ev

32 3.4. Mechanical and physical properties of concrete


33
34 3.4.1. Density
iew

35
36
37 The density of conventional concrete was found equal to 2271 kg/m3 and that of
38
39 concrete containing full replacement of coarse aggregate SSA and sand SSf are 2698
40
On

41 and 2564 kg/m3, respectively. In fact, the high density of steel slag compared to that of
42
43
44 natural aggregates provides high-density concrete as shown in Figure 6. In addition, it
ly

45
46 should be noted that the high density of concrete with SSA (and SSf) is advantageous
47
48 for retaining structures where the high weight of concrete can increase stability as well
49
50
51
as for basements or offshore structures where the weight can improve buoyancy
52
53 resistance[19].
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 15 of 24 Science and Technology for the Built Environment

1
2
3
4 3500
5 fine aggregate remplacement Croarse aggregate remplacement

6 3000
7
8 2500
9
Density (kg/m3)

10 2000
11
12 1500
13
14
1000
15
16
500
17
18
Fo

0
19 0 25 50 75 100
20 steel slag content (%)
21
rP

22
23 Figure 6. Density results of all mixtures
24
ee

25
26 3.4.2. Workability
27
28
rR

29 The workability of mixtures was calculated using the slump test. Figure 7 shows the
30
31 results of the slump test for concrete mixtures varying the percentages of steel slag used
ev

32
33 as aggregate or sand. Despite a very high cement/water ratio of 1.70, it is observed that
34
iew

35
36 replacing natural aggregates with steel slag produces poor workability of the concrete.
37
38 Conventional concrete is plastic, then depending on the slag content, the concrete
39
40 becomes firmer. The slump decreases from 79 to 51 mm for concrete containing coarse
On

41
42
43 steel slag and to 58 mm for concrete containing fine slag. This can be explained by the
44
ly

45 high angular and rough surface of steel slag aggregate compared to natural aggregate.
46
47 The replacement of sand by slag results in a reduction of fine grains, which results in
48
49
poor workability of the concrete being used.
50
51
52
53
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 16 of 24

1
2
3
4 100
5 fine aggregate remplacement Croarse aggregate remplacement

6
7 80

8
9
slump value (mm)

60
10
11
12 40
13
14
15 20
16
17
18
Fo
0
0 25 50 75 100
19 steel slag content (%)
20
21
rP

22 Figure 7. Variation of the slump value with the steel slag content.
23
24
ee

25
3.4.3. Compressive strength Test
26
27
28 The compressive strength test was conducted on all designed mixtures. The obtained
rR

29
30
results are presented in Figure 8 and the relative difference between reference and waste
31
ev

32
33 mixtures is plotted in Figure 9. It was found that, whatever the rate of substitution and
34
iew

35 age of the test, the compressive strength of all mixtures containing steel slag waste is
36
37 higher than that of reference concrete. This later provides compressive strengths of 18
38
39
40 and 27.5 MPa at 7- and 28- days, respectively. When natural coarse aggregates are
On

41
42 substituted, at 28 days, the highest strength value (29 MPa) was detected for steel slag
43
44 content of 25%. This strength value is decreasing as the steel slag content is increasing
ly

45
46
47
and achieves 28 MPa for the full coarse aggregate substitution. In fact, the improvement
48
49 of compressive strength is about 12% for 25% of coarse aggregate replacement.
50
51
52 Regarding natural sand substitution, it provides a high improvement in compressive
53
54
strength in comparison with coarse aggregate substitution. The highest strength value
55
56
57 (36 MPa) was found for steel slag content of 50%. The improvement of compressive
58
59 strength, in this case, is about 32 %.
60

URL: https://mc.manuscriptcentral.com/stbe
Page 17 of 24 Science and Technology for the Built Environment

1
2
3 The above results can be justified by the fact that the higher unit weight and the higher
4
5
6
crushing strength of steel slag improves the compressive strength, which gives the
7
8 concrete its durability. In addition, steel slag has a porous and tough outer texture that
9
10 promotes cohesion between the mortar phase and coarse aggregate. The inclusion of
11
12
fine slag aggregate improves the cleanliness of the sand and is a fundamental factor
13
14
15 influencing the mechanical performance of the concrete.
16
17
18
Fo

19
20
21
rP

22
23
24
ee

25
26
27
28
rR

29
30
31
ev

32
33
34
iew

35
36
37 Figure 8. Compressive strength of concretes types at 7 and 28 days
38
39
40
On

41
42
43
44
ly

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 18 of 24

1
2
3
4 Figure 9. Relative deference of compressive strength at 7 and 28 days
5
6
7
8
3.4.4. Flexural strength test
9
10 The flexural strength of conventional concrete at 7 and 28 days is an important indicator
11
12
13
of the durability and strength of concrete. As shown in Figures 10 and 11, the flexural
14
15 strength of conventional concrete at 7 and 28 days is 1.8 and 2.9 MPa, respectively. The
16
17 use of fine aggregates in concrete mixtures can significantly increase flexural strength at
18
Fo

19
7 and 28 days. For example, mixtures containing 25 and 50% fine aggregate can
20
21
rP

22 increase the 28-day flexural strength to 3.2 and 3.4 MPa, respectively. In addition, the
23
24 use of coarse aggregate in concrete mixtures also improves flexural strength. Mixtures
ee

25
26 containing 75% coarse aggregate can achieve higher flexural strength than conventional
27
28
rR

29 concrete, up to 3.1 MPa. Thus, the use of both fine and coarse aggregates can improve
30
31 the flexural strength of concrete mixtures.
ev

32
33
34
iew

35
36
37
38
39
40
On

41
42
43
44
ly

45
46
47
48
49
50
51
52
53
54 Figure 10. Flexure strength of concrete mixes types at 7 and 28 days.
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 19 of 24 Science and Technology for the Built Environment

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Fo

19
20
21
rP

22
23
24
ee

25
26
27
28
rR

29 Figure 11. Relative deference of flexure strength at 7 and 28 days.


30
31
ev

32 3.4.5. Water absorption


33
34
The long-term performance of concrete depends on interactions with the service
iew

35
36
37 environment, where the penetration of deleterious substances impacts the quality of
38
39 concrete, which can only be controlled by the permeability properties of the concrete
40
On

41
42
near the surface [20]. Specifically, the transport capacities of water and dissolved
43
44 chloride ions in unsaturated concrete are largely related to the amount of water in the
ly

45
46 pores of the concrete, in combination with the convective action caused by water
47
48
absorption [21]. Water absorption (WA), both of which depend on the number and size
49
50
51 of pores [22]. It is observed in Figure 12 that the 28-day water absorption rate of the
52
53 concretes increases with the steel slag content. Thus, the absorption rate of the
54
55 conventional concrete is 1.17 and the concretes CS4 (100% replacement of fine
56
57
58 aggregates) and C4 (100% replacement of coarse aggregates) are 2.63 and 3.81%,
59
60 respectively. It can be concluded that the addition of coarse slag aggregates has a

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 20 of 24

1
2
3 significant influence on water absorption compared to fine aggregates and this can be
4
5
6
explained by the porous texture of steel slag.
7
8
9
fine aggregate remplacement Croarse aggregate remplacement
10 8

11
7
12
13 6
Water absorption (%)

14
15 5
16
17 4

18
Fo

3
19
20 2
21
rP

22 1
23
24 0
ee

0 25 50 75 100
25 steel slag content (%)
26
27
28
rR

Figure 12. Water absorption of mixtures


29
30
31
3.4.6. Microstructural characterization of mixes
ev

32
33
34
iew

35
36
37
38
39
40
On

41
42
43
44
ly

45
46
47
48
49
50
(a) (b)
51
52
53 Figure 13. SEM images of the two types of concrete after 28 days of curing. a) the
54
55 conventional concrete; b) concrete made of steel slag.
56
57 In this section, microstructural characterization of the mix’s microstructure (both natural
58
59
60 and steel slag mixes) was investigated to examine the interfacial transition zone (ITZ)

URL: https://mc.manuscriptcentral.com/stbe
Page 21 of 24 Science and Technology for the Built Environment

1
2
3 between cement paste and aggregate. Reference concrete (C0) and steel slag concrete
4
5
6
(CS4) was evaluated using SEM device after 90 days of curing. The microstructure and
7
8 ITZ of C0 and CS4 are depicted in Figure 13.
9
10
11 As observed in Figure 13, the appearance of microcracks and pores formed around the
12
13
interfacial transition zone are different, which suggests the difference in mechanical
14
15
16 performance between steel slag concrete and conventional concrete. It is obvious that
17
18 the interfacial transition zone of steel slag concrete is more homogeneous than the ITZ
Fo

19
20 of conventional concrete. Thus, the aggregate-cement paste bond appears to be strong in
21
rP

22
23 the steel slag concrete, which positively affects the mechanical strength of the concrete.
24
ee

25 This agrees with the results showing that the mechanical performance of concrete with
26
27 slag is significantly higher than that of natural concrete.
28
rR

29
30
31 4. Conclusion
ev

32
33
34 Although the steel slag material has better physical and geotechnical properties to be
iew

35
36 used as aggregate for concrete, this is due to the low value of the coefficient of LOS
37
38 ANGELOS and the high value of sand equivalent compared to natural aggregates, on
39
40
On

41 the contrary, its use in concrete remains limited. Thus, our approach aims to introduce
42
43 slag aggregates in concrete to replace natural aggregates. For this investigation, concrete
44
ly

45 mixtures, containing 0, 25, 50, 75, and 100% steel slag aggregates, were formulated and
46
47
48 tested. The basic conclusions of this study are:
49
50
51  Steel slag aggregates can be successfully incorporated into concrete
52
53 manufacturing. In fact, making concrete with Steel slag aggregates provides
54
55
56
higher mechanical performance.
57
58
59  The recommended steel slag content is 50%. In fact, this content provides the
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 22 of 24

1
2
3 maximum strengths and slightly reduces workability (about 11%).
4
5
6
7  Mixes containing steel slag aggregates offer a little less workability compared to
8
9 the reference concrete. If workability should be respected, it is recommended to
10
11 use cement additives like superplasticizers.
12
13
14
15  It is believed that the substitution of natural sand by steel slag sand could be
16
17 cost-effective in comparison to natural coarse aggregate substitution by steel
18
Fo

19 slag aggregate. Actually, the manufacturing costs of natural sand are higher than
20
21
rP

22
those of gravel.
23
24 Author Contributions: Conceptualization, L.E. and Y.E.; methodology, L.E.; software,
ee

25
26 Y.E.; validation, F.O.H., A.T. and Y.E.; formal analysis, L.E.; investigation, Y.E.;
27
28 resources, F.O.H.; data curation, L.E.; writing—original draft preparation, L.E.;
rR

29
writing—review and editing, Y.E.; visualization, F.O.H.; supervision, A.T.; project
30
31 administration, A.T.; funding acquisition, F.O.H. All authors have read and agreed to the published version
ev

32
of the manuscript.”
33
34
Data Availability Statement: Not applicable.
iew

35
36
37 Acknowledgments: This research did not receive any specific grant from funding
38
39 agencies in the public, commercial, or not-for-profit sectors.
40
On

41 Conflicts of Interest: The authors declare no conflict of interest.


42
43
44 References
ly

45
46 [1] C. Shi, “Steel Slag—Its Production, Processing, Characteristics, and Cementitious
47
48 Properties,” J. Mater. Civ. Eng., vol. 16, no. 3, pp. 230–236, 2004, doi:
49
50 10.1061/(ASCE)0899-1561(2004)16:3(230).
51
52
[2] US Geological Survey, “Iron and steel slag statitics,” Miner. Commod. Summ. Slag-
53 Iron Steel Washington, DC., no. 703, pp. 86–87, 2021.
54
55 [3] G. J. MOTZ H., “Products of steel slags an opportunity to save natural resources,”
56
57 Encycl. volcanoes., p. 662, 2000.
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Page 23 of 24 Science and Technology for the Built Environment

1
2
3 [4] T. C. Eisele, S. K. Kawatra, and S. J. Ripke, “Water chemistry effects in iron ore
4
5 concentrate agglomeration feed,” Miner. Process. Extr. Metall. Rev., vol. 26, no.
6
7 3–4, pp. 295–305, 2005, doi: 10.1080/08827500590944063.
8
[5] A. M. Lepadatu, T. Stoica, I. Stavarache, V. S. Teodorescu, D. Buca, and M. L.
9
10 Ciurea, “Dense Ge nanocrystal layers embedded in oxide obtained by
11
12 controlling the diffusion-crystallization process,” J. Nanoparticle Res., vol. 15,
13
14 no. 10, 2013, doi: 10.1007/s11051-013-1981-y.
15 [6] O. Rey, “L’Idolâtrie de la vie,” vol. 15, Jun. 2020.
16
17 [7] F. Rees, “Mobilité des métaux dans les systèmes sol-plante-biochar To cite this
18
Fo

19 version : HAL Id : tel-01751380 soutenance et mis à disposition de l ’ ensemble


20
21
de la Contact : ddoc-theses-contact@univ-lorraine.fr,” 2018.
rP

22 [8] K. Slattery, “Global Developments in the Aggregate Industry,” Glob. Aggregates


23
24 Information, Netw., 2014.
ee

25
26 [9] A. Adesina, “Properties of alkali activated slag concrete incorporating waste
27
materials as aggregate: A review,” Mater. Sci. Forum, vol. 967 MSF, pp. 214–
28
rR

29 220, 2019, doi: 10.4028/www.scientific.net/MSF.967.214.


30
31 [10 J. Liu and R. Guo, “Applications of Steel Slag Powder and Steel Slag Aggregate in
ev

32
33 Ultra-High Performance Concrete,” Adv. Civ. Eng., vol. 2018, 2018, doi:
34 10.1155/2018/1426037.
iew

35
36 [11] R. Roychand, B. Kumar Pramanik, G. Zhang, and S. Setunge, “Recycling steel slag
37
38 from municipal wastewater treatment plants into concrete applications – A step
39
40
towards circular economy,” Resour. Conserv. Recycl., vol. 152, no. October
On

41 2019, p. 104533, 2020, doi: 10.1016/j.resconrec.2019.104533.


42
43 [12] H. Qasrawi, “The use of steel slag aggregate to enhance the mechanical properties
44
ly

45 of recycled aggregate concrete and retain the environment,” Constr. Build.


46 Mater., vol. 54, pp. 298–304, 2014, doi: 10.1016/j.conbuildmat.2013.12.063.
47
48 [13] Q. Dong, G. Wang, X. Chen, J. Tan, and X. Gu, “Recycling of steel slag aggregate
49
50 in portland cement concrete: An overview,” Journal of Cleaner Production.
51
52
Elsevier Ltd, p. 124447, 2020, doi: 10.1016/j.jclepro.2020.124447.
53 [14] S. Wang, X. Li, K. Ren, and C. Liu, “Experimental Research on Steel slag
54
55 Stabilized Soil and its Application in Subgrade Engineering,” Geotech. Geol.
56
57 Eng., vol. 38, no. 5, pp. 4603–4615, 2020, doi: 10.1007/s10706-020-01313-6.
58
59
60

URL: https://mc.manuscriptcentral.com/stbe
Science and Technology for the Built Environment Page 24 of 24

1
2
3 [15] W. Shen et al., “Ecological carbonated steel slag pervious concrete prepared as a
4
5 key material of sponge city,” J. Clean. Prod., vol. 256, p. 120244, 2020, doi:
6
7 10.1016/j.jclepro.2020.120244.
8
[16] R. T. Abd El-Hakim, G. M. Elgendy, S. M. El-Badawy, and M. Amin,
9
10 “Performance evaluation of steel slag high performance concrete for sustainable
11
12 pavements,” Int. J. Pavement Eng., vol. 0, no. 0, pp. 1–19, 2021, doi:
13
14 10.1080/10298436.2021.1922908.
15 [17] AMIB, Guide de l’Industrie du Béton au Maroc. ASSOCIATION MAROCAINE
16
17 DE L’INDUSTRIE DU BETON, 2016.
18
Fo

19 [18] J. Dreux, G. et Festa, “FESTA, J. et DREUX, G. Nouveau guide du béton et ses


20
21
constituants, 8e éd. Eyrolles, Éd., Paris,” 1998.
rP

22 [19] M. H. Lai, J. Zou, B. Yao, J. C. M. Ho, X. Zhuang, and Q. Wang, “Improving


23
24 mechanical behavior and microstructure of concrete by using BOF steel slag
ee

25
26 aggregate,” Constr. Build. Mater., vol. 277, pp. 1–11, 2021, doi:
27
10.1016/j.conbuildmat.2021.122269.
28
rR

29 [20] Basheer; Lulu, J. Kropp, and D. J. Cleland, “Assessment of the durability of


30
31 concrete from its permeation properties: A review,” Constr. Build. Mater., vol.
ev

32
33 15, no. 2–3, pp. 93–103, 2001, doi: 10.1016/S0950-0618(00)00058-1.
34 [21] J. Bao et al., “Influence of the incorporation of recycled coarse aggregate on water
iew

35
36 absorption and chloride penetration into concrete,” Constr. Build. Mater., vol.
37
38 239, p. 117845, 2020, doi: 10.1016/j.conbuildmat.2019.117845.
39
40
[22] R. Kurda and J. De Brito, “Water absorption and electrical resistivity of concrete
On

41 with recycled concrete aggregates and fly ash,” no. October, 2018, doi:
42
43 10.1016/j.cemconcomp.2018.10.004.
44
ly

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

URL: https://mc.manuscriptcentral.com/stbe

You might also like