AEL Product Catalogue 2016

2016 PRODUCT
CATALOGUE
Version 3
The copyright to this catalogue vests in AEL Mining Services Limited. Any unauthorized reproduction, adaptation, translation, publication, distribution or dissemination of a whole
or any part of this catalogue, without the written consent of AEL Mining Services Limited will constitute an act of copyright infringement. AEL Mining Services Limited reserves
its rights to take civil and/or criminal action against such infringement. AEL Mining Services Limited disclaims all warranties and liabilities for the use of this catalogue and
the information contained herein, and assumes no responsibility for any errors that may appear in this document. AEL Mining Services Limited makes no commitment to update
the information contained here, and may make changes at any time without notice. Other product and corporate names may be trademarks or registered trademarks of other companies, and are
used only for explanation and to the owner’s benefit, without intent to infringe.
© AEL Mining Services Limited
Contents
04 CORPORATE INFORMATION 73 ELECTRONIC DELAY DETONATORS

04 Products listing by country 74 General Specifications
08 Introduction 76 DigiShot™
09 About AEL 78 DigiShot™ Plus
10 Glossary of Abbreviations and Units 80 NetShock™
11 AEL Contact Details 81 CE 4 Tagger
12 Lead Times 82 ViewShot™
83 BlastWeb™
15 EXPLOSIVES
85 ELECTRIC INITIATORS
16 Surface Bulk Emulsions
18 Emulsion Offerings 86 Instantaneous Electric Detonator (IED)
19 S100 Range 88 Fusehead Assembly
20 S200 Eco Range 89 Electric Shock Tube Starter
21 SH200 Eco Range
22 S200 Plus Range 93 ACCESSORIES
24 S300 Range
25 S300 Eco Range 94 General Specifications
26 Energy Map - Bulk Emulsion 95 Detonating Cords
98 Pentolite Primers
100 Blast Initiation Timer
29 UNDERGROUND BULK EMULSIONS
101 Detonating Cord Cutter
30 General Specifications 102 Compatibility Matrix Initiating Systems
32 UG100 Range 104 Mantis
33 UG200 Range 105 Hot Hole Monitor
34 Compatibility Matrix 106 Cone-Pak
35 Energy Map - Underground Bulk
107 INDUSTRIAL PRODUCTS
37 PACKAGED EXPLOSIVES
108 Industrial Products
38 Magnum® Watergel and Drygels 110 Ammonium Nitrate Anfo Grade (PPAN/TAN)
42 Magnum® Buster 111 Ammonium Nitrate Emulsion Grade (HDAN)
44 Magnum® PB Control 112 Ammonium Nitrate Solution (ANS)
46 Splitex 113 Nitric Acid
48 InstaStem 114 Aqueous Ammonia
52 Anfex® 115 Ammonia 100-I, Ammonia 100-R
54 Bulk Anfex®
56 Compatibility Matrix Packaged 117 SERVICES
and Specialised Explosives
118 Mining Optimisation
119 Blasting Science and Software Development
59 INITIATING SYSTEMS
120 Expert Technical and Blasting Science Training
60 Non-Electric Assemblies Shock Tube 121 Explosives Engineers Course
62 Uni-Delay LP 123 Product Services
63 Splitter 124 Research and Development
64 Multi SPD 129 Analytical Services
65 Multi LPD
66 Uni-Delay SP 135 EQUIPMENT SERVICES
67 Trunkline
68 Cluster 136 General Specifications
69 Lead-In 137 Mobile Manufacturing Unit (MMU)
70 Extender 139 Rapid Re-loading System
140 Mobile Charging Unit (MCU)
142 Portable Charging Unit (PCU)
144 Vertical Drop System
Product Catalogue 2016

Product List by Country
AUSTRALIA S135
S164
CE 4 Tagger
S174
Detonating Cords*
Shock Tube - Uni-Delay SP
DigiShotTM
Shock Tube - Uni-Delay LP
DigiShotTM Plus
Shock Tube - Multi SPD
HDAN*
Shock Tube - Multi LPD
Initiating Systems*
Shock Tube - Splitter
Pentolite Primers*
Shock Tube - Extender
S300
Shock Tube - Cluster
S100
Shock Tube - Trunkline
Shock Tube*
Shock Tube - Lead-In
TAN*
Shock Tube Starter
ViewShotTM Software Splitex
ViewShotTM Software
BOTSWANA
Anfex CHILE
CE 4 Tagger
Cone-Pak CP40 CE 4 Tagger
Detonating Cords* DigiShotTM
DigiShotTM DigiShotTM Plus
DigiShotTM Plus ViewShotTM Software
IED Shock Tube*
Magnum Buster Gel
Magnum Control
Pentolite Primers* DRC
S100
Anfex
S135
CE 4 Tagger
S200 Eco Range
Cone-Pak CP3
Cone-Pak CP10
Detonating Cords*
DigiShotTM
DigiShotTM Plus
HDAN*
IED
Magnum Buster Gel
Magnum PB Control
Pentolite Primers*
Shock Tube Starter
S100
Splitex
S120
UG100
S135
UG101S
ViewShotTM Software
BURKINA FASO Shock Tube - Splitter
Anfex Shock Tube - Cluster
CE 4 Tagger Shock Tube - Trunkline
Detonating Cords* Shock Tube - Lead-In
DigiShotTM Shock Tube Starter
DigiShotTM Plus Splitex
IED ViewShotTM Software
Magnum Buster Gel
Pentolite Primers*
S100
S120 EGYPT
S130
CE 4 Tagger
*Refer to regional office for available options
04 AEL Mining Services Limited

DigiShotTM GUINEA
DigiShotTM Plus
CE 4 Tagger
Magnum Buster Gel
Detonating Cords*
Pentolite Primers*
DigiShotTM
S100
DigiShotTM Plus
S120
HDAN*
S130
IED
S135
Magnum Buster Gel
S164
Pentolite Primers*
S100
S130
Shock Tube Starter
UG100
ViewShotTM Software
Shock Tube Starter
ViewShotTM Software
GHANA
Anfex
CE 4 Tagger INDONESIA
Detonating Cords*
DigiShotTM ANPP*
DigiShotTM Plus CE 4 Tagger
HDAN* DigiShotTM
IED DigiShotTM Plus
Magnum 365 Gel HDAN*
Magnum Buster Gel S100
Magnum Frag S130
Pentolite Primers* S135
S100 S330
S110 S364
S120 S365
S130 S365 Eco
S135 S335 Eco
Shock Tube - Uni-Delay SP S165
Shock Tube - Uni-Delay LP Shock Tube*
Shock Tube - Multi SPD TAN*
Shock Tube - Multi LPD ViewShotTM Software
Shock Tube - Cluster MALI
Shock Tube - Lead-In Anfex
Shock Tube Starter CE 4 Tagger
Splitex Detonating Cords*
TAN* DigiShotTM
UG200 DigiShotTM Plus
UG201S IED
ViewShotTM Software Magnum Buster Gel
Pentolite Primers*
S100
S120
Product Catalogue 2016 05

Shock Tube - Uni-Delay SP Magnum 365 Gel
Shock Tube - Uni-Delay LP Magnum Buster Gel
Shock Tube - Multi SPD Magnum Control
Shock Tube - Multi LPD Magnum Plus
Shock Tube - Splitter Pentolite Primers*
Shock Tube - Extender S200 Eco Range
Shock Tube - Cluster Shock Tube - Uni-Delay SP
Shock Tube - Trunkline Shock Tube - Uni-Delay LP
Shock Tube - Lead-In Shock Tube - Multi SPD
Shock Tube Starter Shock Tube - Multi LPD
ViewShotTM Software Shock Tube - Splitter
MAURITIUS Shock Tube - Trunkline
CE 4 Tagger
Shock Tube Starter
Detonating Cords*
UG100
DigiShotTM
UG101S
DigiShotTM Plus
ViewShotTM Software
HDAN*
Packaged Explosives*
Pentolite Primers*
SOUTH AFRICA
Anfex
Blast Initiation Timer (BIT)
BlastWebTM
CE 4 Tagger
Cone-Pak CP1
Cone-Pak CP3
Cone-Pak CP3S
Cone-Pak CP10
Shock Tube Starter
Cone-Pak CP15
TAN*
Cone-Pak CP25
ViewShotTM Software
Cone-Pak CP40
Detonating Cords*
Detonating Cord Cutter
MOZAMBIQUE DigiShotTM
CE 4 Tagger DigiShotTM Plus
DigiShotTM Fusehead Assembly
DigiShotTM Plus Hot Hole Monitor
Shock Tube - Uni-Delay SP IED
Shock Tube - Uni-Delay LP InstaStem
Shock Tube - Multi SPD Magnum 365 Gel
Shock Tube - Multi LPD Magnum Buster Gel
Shock Tube - Splitter Magnum Control
Shock Tube - Extender Magnum Frag
Shock Tube - Cluster Magnum Plus
Shock Tube - Trunkline Packaged Explosives
Shock Tube - Lead-In Pentolite Primers*
Shock Tube Starter S200 Eco
ViewShotTM Software S200 Plus
SH200 Eco
SH235 Eco
NAMIBIA SC200 Eco
SC235 Eco
CE 4 Tagger SP200 Eco
Cone-Pak CP10 SP220 Eco
Cone-Pak CP25 SP235 Eco
Cone-Pak CP40 Shock Tube - Uni-Delay SP
Detonating Cords* Shock Tube - Uni-Delay LP
DigiShotTM Shock Tube - Multi SPD
DigiShotTM Plus Shock Tube - Multi LPD
IED Shock Tube - Splitter

Shock Tube - Extender S100
Shock Tube - Cluster S120
Shock Tube - Trunkline S130
Shock Tube - Lead-In S135
Shock Tube Starter Shock Tube - Uni-Delay SP
Shock Tube Starter Shock Tube - Uni-Delay LP
Splitex Shock Tube - Multi SPD
UG100 Shock Tube - Multi LPD
UG101S Shock Tube - Splitter
ViewShotTM Software Shock Tube - Extender
TANZANIA Shock Tube Starter
Splitex
CE 4 Tagger UG201S
Detonating Cords* ViewShotTM Software
DigiShotTM
DigiShotTM Plus
HDAN* ZIMBABWE
IED
Magnum 365 Gel CE 4 Tagger
Magnum Buster Gel DigiShotTM
Magnum Control DigiShotTM Plus
Magnum Frag UG100
Pentolite Primers* UG101S
S100 Shock Tube - Uni-Delay SP
S120 Shock Tube - Uni-Delay LP
S135 Shock Tube - Multi SPD
Shock Tube - Uni-Delay SP Shock Tube - Multi LPD
Shock Tube - Uni-Delay LP Shock Tube - Splitter
Shock Tube - Multi SPD Shock Tube - Extender
Shock Tube - Multi LPD Shock Tube - Cluster
Shock Tube - Splitter Shock Tube - Trunkline
Shock Tube - Extender Shock Tube - Lead-In
Shock Tube - Cluster Shock Tube Starter
Shock Tube - Trunkline ViewShotTM Software
Shock Tube Starter
TAN*
UG101S
ViewShotTM Software
ZAMBIA
Anfex
CE 4 Tagger
Cone-Pak CP3
Cone-Pak CP10
Detonating Cords*
DigiShotTM
DigiShotTM Plus
HDAN*
IED
Magnum Buster Gel
Magnum Control
Magnum Plus
NetShockTM
Pentolite Primers*
S100 Eco+

INTRO
AEL’s product
range and beyond
We are proud to present our latest product

catalogue showcasing our wide range of
products.
As a value add service provider, we strive to optimise

your mining operations by bringing you a comprehensive
range of services to complement our cutting-edge
product offering.
Being an international leader and innovator in

commercial explosives and blasting solutions, AEL
has continuously demonstrated its understanding of
the industry’s needs and challenges, as well as the
importance of responsibly extracting valuable minerals
from the earth. Our suite of products are tailored to fulfil
our customers’ expectations of streamlining operations
and increasing productivity as well as efficiencies, by
optimally conditioning rock for further beneficiation.
To remain relevant, our R&D department plays a vital

role in keeping our global operations on the frontier
of technology with the delivery of ground-breaking
innovations. The R&D team is actively involved in
assisting AEL engineers and our Mining Optimisation
team to develop solutions, tailored for specific mining
applications.
This new product catalogue has been compiled with

care to ensure that it is an invaluable reference tool
for you. On behalf of the AEL management team I would
like to wish you greater productivity and a safe mining
environment.
COLIN WILSON
Executive - Compliance and Continuous Improvement

ABOUT
AEL
A proud member
of the AECI Group
AEL Mining Services is a proud member of the From its own manufacturing plants, AEL produces
JSE-listed AECI Group in South Africa. AEL is world-class ammonium nitrate in both dense and porous
a leading developer, producer and supplier of prill forms as well as ammonium nitrate solution. AEL's
commercial explosives, initiating systems and scalable bulk emulsion manufacturing plants provide the
group with the ability to deploy rapidly to new regions
blasting services for mining, quarrying and
and from them, to produce a wide range of emulsions.
construction markets in Africa and selected AEL also supplies a comprehensive range of packaged
international markets. AEL is the largest explosives.
supplier of explosives technology and initiating
systems in Africa. Through its in-house engineering division, AEL designs
and builds Mobile Manufacturing Units (MMUs) for
With its head office in Johannesburg, South Africa, AEL surface and underground mining, bulk emulsion
was established in 1896 and has over the years become manufacturing plants and modular initiating systems
one of the world’s leading suppliers of explosives and assembly plants. In addition, AEL offers underground
initiating systems. The AEL group contains a number mobile and fixed emulsion pumping systems.
of subsidiary companies and these have offices and
production facilities in South Africa, Egypt, Ghana, AEL deploys blasting services that extract optimum
Burkina Faso, Mali, Tanzania, Ethiopia, Zambia, DRC, value from any blasting operation, with its combination
Zimbabwe, Botswana, Mozambique, of products, services and solutions. These include Down-
Chile, Indonesia and Australia. the-Hole, Prime Load Tie and/or Shoot (PLTS), and Rock-
on-Ground contracting.
Using world-class technologies, AEL unearths wealth
in the countries in which it operates, providing world AEL’s Mining Optimisation team offers expert technical
class mining solutions in all key mining, quarrying services like extending from blast monitoring, design,
and construction applications such as open pit, open timing, fragmentation analysis, technology conversion,
cast, underground massive, underground narrow reef, i-Mining productivity programmes and blasting
dimensional stone and aggregate stone quarrying. consulting services to providing training in basic blasting
principles.
AEL offers the latest generation of products and services
for blasting operations. These include bulk explosives, AEL partners, invests and contributes to economies in
packaged explosives, initiating systems, blasting regions where it operates, by meticulously caring for
accessories and delivery systems as well as technical both people and the environment to unearth wealth for
services via Mining Optimisation. current and future generations.
Glossary of Abbreviations and Units
A ampere mJ megajoule
ac alternating current NEQ Net Explosives Quantity
ADC Ardeer Double Cartridge (test) PETN pentaerythritol tetranitrate
AN ammonium nitrate pF picofarad
ANFO ammonium nitrate fuel-oil RBEE Relative Bulk Effective Energy
CN calcium nitrate RBS Relative Bulk Strength
dc direct current REE Relative Effective Energy
FO fuel-oil RWS Relative Weight Strength
g gram s second
g/cm³ gram per cubic centimetre s/m seconds per metre
g/m grams per metre SPD Short Period Delay
GPa gigapascal t tonne (metric)
IED Instantaneous Electric Detonator TNT trinitrotoluene
kg kilogram VOD Velocity Of Detonation
kg/m kilogram per metre VIXEN-i the AEL international detonating code
kPa kilopascal > greater than
kV kiloVolt ≥ greater than or equal to
LPD Long Period Delay < less than
mJ/ohm millijoule per ohm ≤ less than or equal to
mm millimetre = equals
m/m mass to mass ≈ approximate
ms millisecond
m/s metres per second

AEL Contact Details
(T)
SOUTHERN AFRICA AFRICA AND INTERNATIONAL
Cape Town +27 21 842 3901 Asia Pacific +6221 7592 4498
East London +27 43 745 2169 Australia +61 7 3221 0168
Gauteng Quarry Services +27 11 606 3523 Botswana +267 393 8133
Johannesburg (Head Office) +27 11 606 0000 Burkina Faso +226 50 360329
Kimberley +27 53 802 6352 DRC +243 997 027 878
Klerksdorp +27 18 477 1062 Egypt +20 22461 8609
Kuruman +27 53 712 3035/2958 Europe +27 82 553 9080
Kwa-Zulu Natal +27 31 266 4303 Ghana +233 244 325 907
Mankwe +27 14 558 2800 Indonesia +6221 7592 4498
Mokopane +27 15 491 1373 Mauritius +230 269 1650
Mogalakwena +27 15 418 2189 Mozambique +258 841 995866
Nelspruit +27 13 747 2278 Namibia +264 64 403 463
Northern Province +27 15 491 1328 South America +562 928 1300
O’Kiep +27 27 713 8597 Tanzania +255 758 309 300
Rustenburg Bushveld +27 14 594 9300 Zambia +260 966 990 945/9
Steelpoort +27 13 230 8020 Zimbabwe +263 479 0846
Venetia Mine +27 15 575 2335
Welkom +27 57 217 1252
West Wits Sales +27 18 788 3390
Witbank / Emalahleni +27 13 690 1242

Lead Times
LEAD TIMES FOR STANDARD there is a written guarantee that the product will have
AND NON-STANDARD PRODUCTS constant sales of reasonable volume. Please contact
your local AEL representative for arrangements.
Definitions
Lead times
− Standard products are those products that are carried
in stock by AEL based on historic sales out of any − Standard products for shafthead deliveries 36 hours
individual AEL distribution site. Please contact your (The lead-time for shafthead deliveries does not
local AEL representative to enquire what is, or could include weekends or public holidays).
be made available.
− Made-to-order and Export products lead times are
− Non-standard products are either made-to-order as per the schedule below. Note this is the total
or are not standard sales out of a particular AEL lead time from order placement to delivery to
distribution site. No stocks are held. AEL subsidiaries or in some circumstances the
direct customers. Please contact your local AEL
− Made-to-order products are defined in the product representative to enquire the additional lead time to
range as those products that AEL would manufacture customer site delivery.
on receipt of a confirmed order. This category
of products is subject to a longer lead time, but AEL will endeavour to negotiate in good faith to meet
arrangements can be made to carry the product as customer’s requirements, but always reserves the right
a stock item at any AEL distribution site as long as to invoke the lead time requirements as stated above.
AEL MINING SERVICES LEADTIME GUIDELINES

Manufacturing, Approx.
Total Total
Made-to- Packaging & Shipping
Shipping Country Lead time Lead time
Order Overland Logistics Lead times
(Days) (Weeks)
Lead time (Days) (Days)
West Africa 70 16 86 13
Asia Pacific 70 18 88 13
International
Deep Sea Latin America 70 40 110 16
& Africa
UK 70 16 86 13
East Africa 70 20 90 13
Zimbabwe 35 2 37 6
Botswana 35 2 37 6
Zambia 35 10 45 7
Africa Road Tanzania 35 10 45 7
DRC 35 28 63 9
Namibia 35 2 37 6
Mozambique 35 2 37 6
Latin America 37 2 39 6
West Africa 37 2 39 6
Air Freight -
International Australia 37 4 41 6
Electronics
Asia Pacific 37 4 41 6
Europe 37 2 39 6
South Africa
Road 13 1 14 2
MTO only
Notes: Any ad hoc or new customers will be treated as exceptional requests and therefore the above lead times do not apply.
The lead time will be advised after reviewing the requirements.
Egypt – depending on route that will be allocated to shipment, above lead times will apply.

Notes

Notes

EXPLOSIVES
AEL provides a range of explosives for use The cap-sensitive UG100 emulsion continues to impress
in both underground and surface mining customers in the narrow reef environment as a cost-
applications. effective replacement for packaged explosives. This,
in conjunction with industry leading delivery systems
AEL's suite of Surface Bulk Explosives is amongst such as the vertical drop and portable charging units,
the best researched and developed in the market. The enhancing safety and efficiency in storage, handling and
Eco range has been specifically developed to optimise loading.
surface mining through the use of recycled oils in the
formulation. This provides an environmentally friendly These emulsion technologies and AEL's initiating
range of products whilst retaining high shock energy systems combine to optimise safety while improving
and stability. AEL's highly skilled team, its vast range of blasting efficiencies in a variety of surface and
products, solutions, equipment and technical resources underground mining applications. Even under the most
have made the company an acknowledged leader in the trying blasting conditions, AEL's proven technologies
global explosives field. deliver tangible benefits to its customers across the
entire mining operation.
Underground Bulk Explosives and its respective pumping
and delivery systems are continuously evolving within Through its strategically placed network of regional
AEL's Research & Development department. New and depots and manufacturing facilities, AEL is able to
improved emulsion formulations, delivery systems provide a full range of explosives and services to the
and value-add services, targeted to this industry, are most remote customers in the African and International
constantly being realised. One such example is AEL’s markets. This includes a wide range of specifically
range of specially formulated products that can be formulated Emulsions, Watergels, Drygels, Anfex
effectively placed in vertical up-holes; appropriately and Non-Detonating solutions.
named “sticky” formulation. This product offers
customers a competitive edge in cost effective up-
hole and development blasting, and is changing the
blasting landscape by simplifying the previously difficult
deployment of traditional explosives.
EXPLOSIVES
Surface Bulk Explosives
AEL's Surface Bulk Explosives are amongst the

best researched and developed formulations
currently in the market. The Eco range of
products has been developed to optimise blast
results delivering value throughout the surface
mining sector. The substitution of recycled oil
for diesel or other virgin fuels in the emulsion
results in an environmentally friendly range of
products.
With a solution to suit almost every application, AEL's

highly skilled team and its vast range of products
and solutions, have made the company an acknowledged
leader.
GENERAL INFORMATION − Easy to handle – bulk delivery
− On the bench blending and sensitising
− Choice of various blend ratios on the bench
Features
− Eco emulsions incorporate used oil in the fuel phase
− A non-detonable emulsion before sensitising, only

becoming an explosive once sensitised
BENEFITS AND FEATURES − Charged using a pump or an auger, depending

on the ANA/Emulsion ratio
Benefits
− Environmentally friendly Eco product variations − Mixed with ANA (ANPP-Ammonium Nitrate Porous
Prill) or ANFO (Ammonium Nitrate Fuel Oil) in
− Safe to handle – non-detonable various ratios depending on energy requirement

EXPLOSIVES
RECOMMENDATIONS FOR USE − Storage sites must be secure
The product should be sensitised on the bench using − Primers and Detonators should not be allowed
AEL’s recommended equipment and procedures. in storage sites
MINING METHOD TRANSPORT (UN CLASSIFICATION)
Surface Do not transport primers and/or detonators with base

emulsion
Opencast; Open Pit; Quarrying
Base emulsion
STORAGE AND EXPIRY
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
− Base emulsion has a shelf life of 2 months
− Silos and Isotainers are the recommended

storage facilities

EXPLOSIVES
Emulsion Offerings
SURFACE BULK PRODUCTS
Our base emulsions are non-detonable

with the virgin oil emulsions having a honey SURFACE BULK EMULSIONS
coloured appearance and the Eco emulsions Virgin Oil or Eco (used oil) Variations
being brown to black in colour. Base emulsions
(S100, S200, and S300) are handled and |
transported as an unsensitised product
to mines and/or operational sites. S100 / S100 Eco; S200 / S200 Eco; S300 / S300 Eco
The product is sensitised as it is charged into the blast |

hole and can be delivered, sensitised for use as:
Premium: SP200 / SP200 Eco;
− Emulsion only Hot Holes: SH200 / SH200 Eco;
Coal: SC200 / SC200 Eco
− Blended with ANA Reactive Ground: S300
− and/or sensitised with ANFO and mixed to various |

ratios
Doped (mixed with ANA and sensitised)
The emulsion’s water resistance is excellent up to 40%. or Blend (sensitised with ANFO)
Depending on the doping or blending ratio with ANPP,
the resistance will deteriorate. The typical in-hole density |
of our emulsions are 1.25g/cm3, but density varies with
depth. Please contact your regional sales office to find Doped:
the best product and initiating system suited to your 20%, 30% or 35% TAN
application. Minimum hole diameter: 75-100mm
The diagram alongside shows the various product |

options available to the market.
Blend:
54%, 57%, 60%, 64% or 74% ANFO
Minimum hole diameter: 150-250mm
Water resistance is good @ 54%)
Water resistance is poor @ 57%, 60%, 64% and 74%

EXPLOSIVES
S100 Range
TECHNICAL PROPERTIES – SURFACE BULK PRODUCTS
AN ONLY PRODUCT
PRODUCT RANGE S100 S100 ECO

Surface: Open cast, quarrying, open pit. Not Surface: Open cast, quarrying, open pit. Not
Application
suitable for hot and or reactive ground suitable for hot and or reactive ground
Base Emulsion – Honey Base Emulsion – Brown to Black
Colour
Sensitised Emulsion – Cream Sensitised Emulsion – Brown to Black
S100 S120 S130 S135 S100 Eco S120 Eco S130 Eco S135 Eco
Ideal Delivered Energy (IDE)
2.225 2.406 2.523 2.581 2.233 2.422 2.530 2.581
MJ/kg (at 100MPa)*
Relative effective energy (REE) (%
98 106 112 114 99 107 112 114
ANFO at 100MPa)*
85 93 97 100 85 93 98 100
ANFO at 20MPa)*
Relative Bulk Strength (RBS)
154 166 174 178 154 167 175 178
(% ANFO at 100MPa)*
132 144 152 156 133 146 153 156
(% ANFO at 20MPa)*
Base Emulsion: 1.30-1.34 Base Emulsion: 1.30-1.34
Density (in g/cc)**
Sensitised: 1.00-1.25 Sensitised: 1.00-1.25
Booster sizes per hole Refer to 'Booster sizes per hole' table on page 91
Velocity of Detonation (VoD)*** 3500-6000 m/s
– Use blended product in heavy friable or jointed ground
– Ensure that toe loading occurs in wet holes in order to displace water
Best Practices – Do not use in hot holes that are in excess of 80°C (Thermal stability of emulsions are
dependent on the flashpoint of the diesel/oil used within the country you operated in. Ask your
regional office for the operating value relevant to the region you operate in.)
– Do not store for longer than 2 months from date of manufacture
If uncertain, contact your regional sales office
Special Precautions
– Store bulk emulsion and sensitiser separately
– Apply First-in-First-out principle
Delivery Bulk delivery by tankers Bulk delivery by tankers
Sensitising Agent Sodium Nitrite Solution
Sleep Time (Depending on ground
3 weeks 3 weeks
and water conditions)
Water Resistance Excellent Excellent
Re-Pumpability Six stages Six Stages
* REE and RBS (relative effective energy and bulk strength) values relative to ANFO (=100%) at a density of 0.8g/cm3
using the VIXEN-I detonation code
** In-hole densities of emulsion may vary with hole depth. Please contact your regional sales office for assistance
*** Range of VOD’s dependent on hole diameter and confinement (rock properties)

EXPLOSIVES
S200 Eco
PRODUCT RANGE SC200 ECO

Application Surface: Open cast coal and quarry mining. Not suitable for hot and or reactive ground.
Base Emulsion – Brown to Black
Colour
Sensitised Emulsion – Brown to Black
SC200 Eco SC220 Eco SC230 Eco SC235 Eco
2.021 2.248 2.372 2.440
MJ/kg (at 100MPa)*
89 99 105 108
ANFO at 100MPa)*
77 87 92 95
ANFO at 20MPa)*
140 155 164 169
(% ANFO at 100MPa)*
121 136 144 148
(% ANFO at 20MPa)*
Base Emulsion: 1.30-1.34
Density (in g/cc)**
Sensitised: 1.00-1.25
Special Precautions
Delivery Bulk delivery by tankers
Sensitising Agent Sodium Nitrite gassing solution
Sleep Time 3 weeks
Water Resistance Excellent
Re-Pumpability Six stages
* RWS and RBS (relative weight strength and bulk strength) values relative to ANFO (=100%) at a density of 0.8g/cm3
using the VIXEN-i detonation code

EXPLOSIVES
SH200 Eco
PRODUCT RANGE SH200 ECO

Application Surface: Coal (Hot Holes). Not suitable for reactive ground.
Colour
SH200 Eco SH220 Eco SH230 Eco SH235 Eco
1.947 2.172 2.294 2.361
MJ/kg (at 100MPa)*
Relative effective energy (REE) (% ANFO at
86 96 101 104
100MPa)*
Relative effective energy (REE) (% ANFO at
76 85 90 93
20MPa)*
129 144 152 157
(% ANFO at 100MPa)*
114 128 135 139
(% ANFO at 20MPa)*
Density (in g/cc)**
- Use blended product in heavy friable or jointed ground
Best Practices
– SH200 Eco can be used in holes that are up to 280°C for up to 8 hours. Not suitable for
reactive ground.
- Do not store for longer than 2 months from date of manufacture, If uncertain, contact
your regional sales office
Special Precautions – Store bulk emulsion and sensitiser separately
– Hot hole blasts must be initiated immediately after charging (SH200 Eco only)
Sleep Time Not Recommended due to safety requirements
Re-Pumpability Six Stages

EXPLOSIVES
S200 Plus Range
PRODUCT RANGE S200 PLUS

Application Surface: All surface applications except for hot holes. Not suitable for hot and or reactive ground.
Base Emulsion – Honey
Colour
Sensitised Emulsion – Cream
S200 Plus S220 Plus S230 Plus S235 Plus
2.149 2.347 2.464 2.526
MJ/kg (at 100MPa)*
95 104 109 112
ANFO at 100MPa)*
86 91 96 98
ANFO at 20MPa)*
149 162 170 175
(% ANFO at 100MPa)*
130 143 150 154
(% ANFO at 20MPa)*
Density (in g/cc)**
Best Practices – Ensure that toe loading occurs in wet holes in order to displace water
– Not suitable for hot and or reactive ground
Special Precautions
Sensitising Agent Sodium Nitrite Gassing Solution
Sleep Time 10 days

EXPLOSIVES
PRODUCT RANGE S200 SP200 ECO

Surface: All surface applications except Surface: Open and Quarries (Hard rock
Application for hot holes. Not suitable for hot and or mining). Not suitable for hot and or reactive
reactive ground. ground.
Base Emulsion – Honey Base Emulsion – Brown to Black
Colour
Sensitised Emulsion – Cream Sensitised Emulsion – Brown to Black
SP200 SP220 SP230 SP235
S200 S220 S230 S235
Eco Eco Eco Eco
1.950 2.247 2.364 2.426 1.850 2.147 2.264 2.326
MJ/kg (at 100MPa)*
90 100 105 109 85 95 100 105
ANFO at 100MPa)*
80 90 93 95 75 85 90 93
ANFO at 20MPa)*
140 157 160 165 135 147 155 160
(% ANFO at 100MPa)*
125 140 145 148 120 135 140 145
(% ANFO at 20MPa)*
Density (in g/cc)**
Best Practices – Ensure that toe loading occurs in wet holes in order to displace water
– Do not use in hot holes that are in excess of 80°C. Not suitable for hot or reactive ground.
– Do not store for longer than 2 months from date of manufacture.
If uncertain, contact your regional sales office.
Special Precautions
Delivery Bulk delivery by tankers Bulk delivery by tankers
Sensitising Agent Sodium Nitrite Gassing solution
Sleep Time 3 weeks 3 weeks
Re-Pumpability Six stages Six Stages

EXPLOSIVES
S300 Range
PRODUCT RANGE S300

Application Surface: Reactive ground, Open cast (Hard Rock)
Colour
Sensitised Emulsion – Cream
S300 S320 S330 S335 S350 S354 S3357 S360 S364 S371 S374 S380
2.183 2.381 2.474 2.544 2.639 2.834 2.780 2.727 2.687 2.570 2.502 2.474
MJ/kg (at 100MPa)*
Relative effective energy (REE)
97 105 109 113 117 125 123 121 119 114 111 109
(% ANFO at 100MPa)*
83 91 95 98 102 107 107 106 106 104 103 103
(% ANFO at 20MPa)*
151 165 171 176 182 212 200 188 178 156 145 137
(% ANFO at 100MPa)*
130 143 149 153 160 181 174 166 159 143 135 129
(% ANFO at 20MPa)*
Density (in g/cc)**
Velocity of Detonation (VoD) *** 3500-6000 m/s
Best Practices – Do not use in hot holes that are in excess of 80°C. (Thermal stability of emulsions are
Special Precautions
Not Recommended due to Safety requirements. Dependent on laboratory testing of compatibility
Sleep Time
to reactive ground.

EXPLOSIVES
S300 Eco Range
PRODUCT RANGE S300 ECO

Application Surface: Reactive ground, Open, (Hard Rock)
Colour
S300 S320 S330 S335 S350 S3357 S360 S364 S374
Eco Eco Eco Eco Eco Eco Eco Eco Eco
2.151 2.353 2.454 2.521 2.693 2.628 2.580 2.534 2.376
MJ/kg (at 100MPa)*
95 104 109 112 119 116 114 112 105
(% ANFO at 100MPa)*
81 90 95 97 103 102 102 101 99
(% ANFO at 20MPa)*
149 163 169 174 194 181 171 161 131
(% ANFO at 100MPa)*
127 141 147 152 168 159 153 146 124
(% ANFO at 20MPa)*
Density (in g/cc)**
Velocity of Detonation (VoD) *** 3500-6000 m/s
Special Precautions
Not Recommended due to safety requirements. Dependent on laboratory testing of compatibility
Sleep Time
to reactive ground.
* REE and RBS (relative effective energy and bulk strength) values relative to ANFO (=100%) at a density of 0.8g/cm3

EXPLOSIVES
Energy Map - Bulk Emulsion
FRIABLE ROCK HARD ROCK
COAL MEDIUM ROCK

EXPLOSIVES
Notes

EXPLOSIVES
Notes

UNDERGROUND
BULK
EMULSIONS
One of the company’s on-going success stories
is its Underground Bulk Systems. While
widely accepted as the industry standard for
underground mining, it is continuously evolving
by introducing new emulsion formulations and
pumping/delivery systems.
UNDERGROUND BULK EMULSIONS
General Specifications of
Underground Bulk Emulsions
CLASSIFICATION − Improved logistics (classified as non-explosive)
Underground Bulk Emulsion explosives consist of a − Easier adherence to explosives legislation

base emulsion and sensitiser, which are classified
as non-detonable and non-explosive, respectively. − Improved Fragmentation compared to ANFO
APPEARANCE Features
− Non-explosive classification
The base emulsion is a honey coloured mixture of two
liquids and an emulsifier, immiscible under normal − High strength
sensitising, that is mixed through an homogeniser/static
mixer. The sensitiser is an aqueous or emulsified liquid, − High VOD
which, when added to the base emulsion and mixed/
sheared, creates an explosive in the blast-hole. − Water resistant
BENEFITS AND FEATURES − Low fume characteristics
Benefits compared to conventional explosives

− Improved safety
− Ease of use
− Less labour intensive than conventional cartridge

explosives (non-detonable)

MINING METHOD EQUIPMENT SERVICES
Underground AEL Manufactures all the necessary mobile charging

equipment for these products.
Narrow Reef, massive mining
Surface
TRANSPORT (UN CLASSIFICATION)
Open pit, quarrying, trenching and civil blasting operations Base emulsion
Class 5.1, UN No. 3375, OXIDIZING MATERIAL
APPLICATION
Sensitiser
Tunnelling, stoping, up-hole ring blasting, open cast,
tabular deposit, pre-split, trenching and civil Class 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
UNDERGROUND BULK EMULSION
Range UG100 UG200
Products
Emulsion UG100 UG101S UG200 UG201S

Sensitiser GS15(green) GS15(green) GS15(pink) GS15(pink)
GE50(green) GS30(blue) GS30(blue)
GE50(green) GE50(green)
Cap sensitive Yes No No No

Minimum hole diameter 28mm 45mm 45mm 45mm

UG100 Range
These products are characterised as high

strength denoted by the 100 in the name.
PRODUCT RANGE UG100 UG101S

Underground: Development and stoping. Used
extensively in bord and pillar workings
Up-holes/ring blasting and development. Not
Application Surface: Tabular deposit, pre-split, trenching
for use in hot or reactive ground conditions
and civil blasting operations. Not for use in hot
or reactive ground conditions
South Africa, Zimbabwe, Namibia, Botswana, South Africa, Zimbabwe, Namibia, Botswana,
Countries where available
Swaziland, Lesotho, Mozambique, Egypt Swaziland, Lesotho, Mozambique
Colour Sensitised Emulsion – Green or blue depending
Sensitised Emulsion – Green
on the sensitiser used
2.5 2.2
MJ/kg (at 100MPa)*
89 79
(% ANFO at 100MPa)*
127 112
(% ANFO at 100MPa)*
Density (in g/cc)
(Sensitised density can be lower if dual density (Sensitised density can be lower if dual density
in use) in use)
Minimum Initiator 8D in a 25mm diameter hole 15g booster in a 45mm diameter hole
4000-5000
Velocity of Detonation (VoD)
At a density of 1.10-1.15 g/cc
– Priming generally not required
– The product can be used in up-holes for a – Boosters are used in up-holes
maximum length of 3m where the diameter – Generally, priming is required
is less than 50mm – Base emulsion and sensitiser must be
Best Practices
– Base emulsion and sensitiser must be stored separately
stored separately – Avoid horizontal pumping exceeding 50m in
– Avoid horizontal pumping exceeding 50m in length
length
Special Precautions Use in conjunction with equipment manufactured by AEL
Delivery Bulk delivery in tankers or bagged product Bulk delivery by tankers
GE50 (Green) emulsified Sensitiser or
Sensitising Agent GS15 (Green) aqueous sensitiser or
GS15 (Green) aqueous sensitiser
GS30** (blue) aqueous sensitiser
Sleep Time 7 days maximum
Gap Sensitivity 0
Re-Pumpability*** Six stages
Any product with a suffix ‘C’ means that the formulation is site specific. *As calculated by Vixen-i **GS30 (Blue) used exclusively in up-holes
***Any horizontal pumping can potentially shear the product and the allowable pumping stages will be reduced.
Storage and Expiry
Storage Conditions – Avoid high/low temperatures
Product Shelf Life – 3 months for base emulsion and emulsified sensitiser, 6 months for aqueous sensitiser

UG200 Range
These products are characterised as high stability
and suitable for use in remote areas and/or where
large temperature gradients are anticipated, as is
denoted by the 200 in the name.
PRODUCT RANGE UG200 UG201S

Underground: Development and stoping.
Surface: Tabular deposit, pre-split, trenching Up-holes/ring blasting and development. Not
Application
and civil blasting operations. Not for use in for use in reactive ground conditions
reactive ground conditions
Zambia, DRC, Ghana, Mali, Guinea, Zambia, DRC, Ghana, Mali, Guinea,
Countries where available
Burkina Faso, Ivory Coast, Tanzania Burkina Faso, Ivory Coast, Tanzania
Colour Sensitised Emulsion – Green, Pink or Blue
Sensitised Emulsion – Pink
depending on the sensitiser used
2.3 2.2
MJ/kg (at 100MPa)*
82 77
(% ANFO at 100MPa)*
117 110
(% ANFO at 100MPa)*
Sensitized: 1.00-1.15 Sensitized: 1.00-1.15
Density (in g/cc)
(Sensitised density can be lower if dual density (Sensitised density can be lower if dual density
in use) in use)
Minimum Initiator 8D in a 45mm diameter hole 15g booster in a 45mm diameter hole
3700-5000
Velocity of Detonation (VoD)
At a density of 1.10-1.15 g/cc
– Boosters are used in up-holes
– Priming is required in development
– Priming is required in development
– Base emulsion and sensitiser must be
– Base emulsion and sensitiser must be
Best Practices stored separately
stored separately
– Avoid horizontal pumping exceeding 50m in
– Avoid horizontal pumping exceeding 50m in
length
length
Special Precautions Use in conjunction with equipment manufactured by AEL
Sensitising Agent GS15 (Pink) aqueous sensitiser GS15 (Pink) aqueous sensitiser or
GS30** (Blue) aqueous sensitiser
Sleep Time 7 days maximum
Gap Sensitivity 0
Repumpability*** Six stages
Any product with a suffix ‘C’ means that the formulation is site specific. *As calculated by Vixen-i, **GS30 (Blue) used exclusively in up-holes
***Any horizontal pumping can potentially shear the product and the allowable pumping stages will be reduced.
Storage and Expiry
Storage Conditions – Suitable for use in remote areas with large temperature gradients
Product Shelf Life – 3 emulsified sensitizer, 6 months for emulsion and aqueous sensitiser

Compatibility Matrix
DONOR UG100 UG101S *UG200 UG201S

Magnum® Buster Gel X X X X
Magnum® 365 Gel X X X X
Magnum® Control X X X X
Magnum® Frag X X X X
Magnum® Plus X X X X
Shock Tube Uni-Delay LP X
Shock Tube Multi LPD X
Shock Tube Multi SPD X
**Electronic Delay Detonators X
Instantaneous Electric Detonator (IED) X
Pentolite Primers X X X X
* UG200 can be manufactured as a permitted product (requiring PE Permitted and Statsafe Detonators as a donor only)
** All variants

Energy Map - Underground Bulk

Emulsions

Notes

PACKAGED
EXPLOSIVES
Through its strategically placed network
of regional depots, AEL is able to provide
a full range of explosives and services
to the most remote customers in African
and International markets. This includes
a wide range of specifically formulated
Emulsions, Watergels, Drygels, Anfex
and Non-detonating solutions.
As with all AEL products, these solutions are supported

by a reliable range of initiation systems and blasting
services, as well as skilled technical support staff
who are on hand to manage customer needs.
PACKAGED EXPLOSIVES
Magnum® Watergels and Drygels
The Magnum® range of watergel explosives

have become an industry standard and are
known for their reliability, high energy and
excellent blasting results.
The product range consists of the classic

watergel configurations as well as the dry
gel configurations (high loading of ammonium
nitrate prill). The dry gel explosives are
characterized by a stiffer rheology for improved
handling in long cartridges. Both types are
offered in different energy grades to suit the
blasting requirements or application.

PACKAGED EXPLOSIVES
TECHNICAL SPECIFICATIONS FEATURES
Appearance − Can be initiated by 6D detonator or 8g/m

detonating cord
All products are packaged in printed, sausage shaped
cartridges. The explosives appear silver/grey in colour.
− Good coupling ratio
The drygel range contains visible ammonium
− High VOD
nitrate prills.
− Watergels have excellent fragmentation
BENEFITS & FEATURES characteristics compared to Anfex
Benefits PRODUCT RANGE

− Appropriate energy grades
AEL offers cartridges from 25mm to 110mm in
− Can be used in wide range of applications diameter and stock the following diameters and
lengths as standard:
− Can be used in wet holes as long as packaging is intact
Diameters: 25mm, 28mm, 32mm, 38mm, 50mm
& 65mm.
Lengths (nominal): 200mm, 270mm, 300mm & 560mm
PACKAGING
25 Kg gross mass in cardboard boxes with a base and lid.
Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
Name: Magnum only applies to Africa and its offshore

islands (all PEX).

PACKAGED EXPLOSIVES
Magnum® Watergel Range
PRODUCT RANGE MAGNUM BUSTER GEL MAGNUM 365 GEL

Underground: Development, Stoping
Application
Surface: Tabular Deposit, Pre-Split, Trenching
Ideal Delivered Energy (IDE) MJ/

2.644 2.839
kg (at 100MPa)*

117 126
(% ANFO at 100MPa)*

106 117
(% ANFO at 20MPa)*

183 196
(% ANFO at 100MPa)*

166 183
(% ANFO at 20MPa)*
Density (in g/cc) 1.18-1.25 g/cc
Initiator 6D detonator or 8g/m detonating cord
Velocity of Detonation (VoD)** 2900-4000 m/s
− Use with AEL 8D strength detonators
Best Practices − Always embed detonator charge firmly into at least one-third of the cartridge
− When using detonating cord, a knot in intimate contact with the cartridge is recommended
− Always handle with care
− Keep detonators stored away from explosives
− Store in a specially licenced, cool and dry area

Special Precautions
− Maximum storage time is 12 months from date of manufacture***
− Keep away from flames, sparks and other sources of ignition
− Consult with AEL explosives representative before destroying old/unwanted products
Gap Sensitivity Touch
*RWS and RBS (relative weight strength and bulk strength) values relative to ANFO (=100%) at a density of 0.8g/cm3 using the VIXEN-i detonation
code ** Range of VOD’s dependent on hole diameter and confinement (rock properties) ***Legal storage is 6 months in customers magazine

PACKAGED EXPLOSIVES
Magnum® Drygel Range
PRODUCT RANGE MAGNUM CONTROL MAGNUM FRAG MAGNUM PLUS
Underground: Overbreak Underground: hard ground

Underground: Narrow reef
control, ledging, undercutting, conditions – tunnelling,
Application stoping, good advance, good
blasting of cubbies, low energy UG2 stoping and other
fragmentation required
applications tough breaking conditions

2.640 2.801 2.913
MJ/kg (at 100MPa)*

117 124 129
(% ANFO at 100MPa)*

106 116 124
(% ANFO at 20MPa)*

175 186 193
(% ANFO at 100MPa)*

159 175 186
(% ANFO at 20MPa)*
Density (in g/cc) 1.13-1.20
Velocity of Detonation (VoD)** 2800 - 3900 2900-4000 m/s
– Use with AEL 8D strength detonators

Best Practices – Always embed detonator charge firmly into at least one-third of the cartridge
– When using detonating cord, a knot in intimate contact with the cartridge is recommended
– Always handle with care

– Keep detonators stored away from explosives
– Store in a specially licenced, cool and dry area
Special Precautions
– Maximum storage time is 12 months from date of manufacture***
– Keep away from flames, sparks and other sources of ignition
– Consult with AEL explosives representative before destroying old/unwanted products
Gap Sensitivity Touch

PACKAGED EXPLOSIVES
Magnum® Buster
Magnum Buster is a premium emulsion

explosive that is used in commercial blasting
operations. The product is used in demanding
blasting operations where high VOD and high
energy is required. The explosive is packed
into plastic sleeves across a variety of
dimensions.
APPEARANCE
The product is packaged in printed sausage-

shaped cartridges with a firm, putty-like
consistency. The explosive appears white
in colour.

PACKAGED EXPLOSIVES
PRODUCT RANGE MAGNUM BUSTER ZAMBIA

Surface: General surface blasting applications
Application
Underground: Development, Stoping, Shaft Deepening
2.265
MJ/kg (at 100MPa)*
Relative effective energy
100
(REE) (% ANFO at 100MPa)*
93
144
(% ANFO at 100MPa)*
133
(% ANFO at 20MPa)*
Velocity of Detonation (VoD)** 3500-6000 m/s
− Always embed detonator charge firmly into at least one-third of the cartridge
Best Practices − When using detonating cord, a knot in intimate contact with the cartridge is
recommended
− When using for secondary blasting, ensure that a minimum product layer of 25mm
is maintained

Special Precautions
− Consult with AEL explosives representative before destroying old/unwanted

products
Gap Sensitivity 40 mm

Name: Magnum only applies to Africa and its offshore islands (all PEX).

PACKAGED EXPLOSIVES
SPECIALISED EXPLOSIVES
Magnum® PB Control
Magnum PB Control 40/60 was designed for TECHNICAL SPECIFICATIONS

tunnelling application in perimeter control.
The cartridge is used in conjunction with the Appearance
cartridge connector in order to create a firmer The product is packaged in printed sausage-
unit for loading into blast holes. Due to the shaped cartridges with a firm, putty-like
rigid nature of the unit after the clip is added, consistency. The explosive appears white
it is easy to load and presents more resistance in colour.
during the blast to ensure that the unit remains
in the hole for execution of its purpose, which is BENEFITS & FEATURES
to remove the last bit of rock without damaging
the side walls. Drygel explosives do not contain Benefits
nitroglycerin. − Safe to use
− Easy loading
− High performance
− Suitable for use in wet holes
Features
− Stiffness of Magnum PB Control does
not lend itself to compaction in the hole
− Ideal for fragmentation control
− Waterproof

PACKAGED EXPLOSIVES
PRODUCT RANGE MAGNUM PB CONTROL 40 MAGNUM PB CONTROL 60

Application Underground: Perimeter Blasting

3.39 3.58
MJ/kg (at 100MPa)
85 90
(REE) (% ANFO at 100MPa)
128 136
(% ANFO at 100MPa)
Initiator Minimum 6D detonator
Velocity of Detonation (VoD)* >3000 m/s
− Always prime with largest initiator possible

Best Practices
− Pneumatically loaded ANFO can be primed with a high strength detonator, booster
or an explosive charge
− Always handle with care and store in dry conditions
− Do not use with detonating cord

Special Precautions
− Keep away from sources of heat and extreme impact, as well as static and friction
Gap Sensisitivity Touch
code ***Legal storage is 6 months in customers magazine

PACKAGED EXPLOSIVES
Splitex
Splitex is a factory-prepared cartridge explosive TECHNICAL SPECIFICATIONS

for pre-split blasting in opencast mines and
quarries. It consists of a continuous string of Appearance
water gel explosives cartridges, with an internal The product is packaged in printed sausage-
line of detonating cord and an external strainer shaped cartridges with a firm, putty-like
cord. A watergel formulation is used as the consistency. The explosive appears white
main explosives charge in Splitex in colour.
and is available in diameters ranging from
25 to 50mm. Splitex does not contain BENEFITS & FEATURES
nitroglycerin.
Benefits
− Safe to use
− Suitable for use in wet holes
Features
− High VOD
− Cap sensitive explosive cartridge in a continuous

length around a centre line of detonating cord.
A strainer line is crimped on the outside to support
the weight of the cartridge.

PACKAGED EXPLOSIVES
PRODUCT RANGE SPLITEX

Surface: Pre-splitting in open cast and quarry environments for high wall stability
Application
Underground: Development, stoping, shaft deepening
3.53
MJ/kg (at 100MPa)*
93
138
(% ANFO at 100MPa)*
Initiator 6D detonator or 5g/m det cord
Velocity of Detonation (VoD)** Approximately 7000 m/s
− Always embed detonator charge firmly into at least one-third of the cartridge
Best Practices
− When using det cord, a knot in intimate contact with the cartridge is recommended
− When using for secondary blasting, ensure that a minimum product layer of 25mm
is maintained

Special Precautions
− Consult with AEL explosives representative before destroying old/unwanted

products
− Use a sharp, smooth blade for cutting detonating cord

***Legal storage is 6 months in customers magazine

PACKAGED EXPLOSIVES
InstaStemTM
InstaStem Cartridges are the world’s only InstaStem products are also self-stemming, meaning the
non-detonating, self-stemming rock breaking speed and ease of use allow for improvements in cycle
cartridges, classified as 1,4s. The InstaStem times and broad blasting efficiencies. Minimal clearing
cartridge was released to market in 2013, as area is required as the product creates no airblast and
minimal scatter rock.
an advanced rock breaking solution for sliping,
surface and underground secondary breaking.
InstaStem Cartridges, by virtue of its non-

detonating performance characteristic offer TECHNICAL SPECIFICATIONS
numerous benefits in support of conventional
Appearance
explosives in certain applications. In this regard,
InstaStem products do not create a shockwave, A rigid plastic tube that is colour coded for easy
and hence are suitable for use in vibration identification
sensitive areas and in areas of low ventilation
(as no harmful gasses are produced).

PACKAGED EXPLOSIVES
OVERSIZE MANAGEMENT, CIVILS BLASTING

SLIPING AND CIVILS CARTRIDGE
BLASTING CARTRIDGE PRODUCT DESCRIPTION
PRODUCT DESCRIPTION The Civils Blasting Cartridge is a non-detonating blasting

cartridge that creates no shockwave vibration. The
The Oversize Management and Sliping Blasting Cartridge product is widely used for perimeter blasting on building
enables drilling and blasting continuously without sites and in residential areas. It is also well designed for
clearing the area beyond 50m using appropriate cover. It road side trenching, blasting near HV lines and for laying
does not produce excessive flyrock and is not detonator of water pipes and other utilities. This cartridge is highly
dependant for initiation. This device reduces crusher effective in breaking concrete and for use in multiple
maintenance, has no shockwave hazard to equipment story building demolition. No stemming or explosives
or people and no stemming is required. The product accessories required.
can achieve a fragmentation size less than 400mm if
required.
PRODUCT PERFORMANCE SPECIFICATIONS
Density 1.582g/cm3
Speed of deflagration 320–360 m/s
Maximum pressure 360mPa
Specific energy 5121 joules/g
Vibration (peak particle velocity) 2mm/s@6m

Water resistant Yes
GENERAL SPECIFICATIONS
Diameter 32mm
Required borehole diameter 34mm
Net weight per case 20kg
Box dimension 315x508x320mm

PACKAGED EXPLOSIVES
POWER BOOSTER SHOCK TUBE ADAPTOR

CARTRIDGE BLASTING CARTRIDGE
PRODUCT DESCRIPTION PRODUCT DESCRIPTION
Power Booster Cartridges can be used in conjunction This blasting Cartridge provides a flexible solution where
with any cartridge, to augment the power charge a connector plug is provided as part of the cartridge
delivered to the rock. Multiple Power Booster Cartridges to enable the end-user to insert a detonator instead of
can be used in the same borehole, with a single primary using the fuse head. This will provide a sequential firing
cartridge to increase energy hen required. Especially capability where the burning front of the shock tube can
useful for longer blasting in hard rock environments. be used to create initiation intervals. Still classified as
1,4s UN 0323, the product can be transported anywhere
by passenger plane (in South Africa or abroad), which
PRODUCT PERFORMANCE SPECIFICATIONS makes it a quick-delivery solution to secondary breaking
and underground blasting applications for rock hang-
Density 1.582g/cm3 ups, draw-point clearing, slyping, tunnel widening and
secondary blasting amongst other applications.Product is
Speed of deflagration 380 m/s available in 100g x 32mm cartridges (suitable for a 34mm
drill hole) and in 300g x 43mm cartridges (Suitablef for
Maximum pressure 360mPa drill holes as large as 48mm).Product can accommodate
any size detonator.
Vibration (peak particle velocity) 2mm/s@6m PRODUCT PERFORMANCE SPECIFICATIONS
water resistant Yes Density 1.582g/cm3
Speed of deflagration 320-360 m/s
GENERAL SPECIFICATIONS Maximum pressure 360mPa

Diameter 32mm
Vibration (peak particle velocity) 2mm/s@6m
water resistant Yes
GENERAL SPECIFICATIONS
Diameter 32mm

PACKAGED EXPLOSIVES
HIGH ENERGY ROCK

BREAKING CARTRIDGE:
GENERATION 2
PRODUCT DESCRIPTION BENEFITS & FEATURES
Suitable for use in very hard rock mining environments, Benefits

particularly in underground environments. The
− No potential for operator error in charging holes
Generation 2 cartridge contains a dual-stemming
mechanism, whereby the product creates a gas seal
around itself. This ensures maximum energy delivery − Hangingwall preservation, evident through visible
to rock and eliminates any energy loss concerns in barrels after a blast
fractured ground. The product is available in 150g, 200g
and 300g charges. − Complete drop and go solution
− Immediate remedy in the event of a misfire

PRODUCT PERFORMANCE SPECIFICATIONS
− Ease-of-use with timesaving and training advantage
Density 1.582g/cm3
− Non explosive classification
Speed of deflagration 360 m/s
− Emission of harmless gasses
Maximum pressure 460mPa

Features
Vibration (peak particle velocity) <6mm/s@6m
− Accelerates loading time by eliminating the need for
stemming
water resistant Yes
− Allows for continuous operations
− Significant improvement in commodity recovery and

GENERAL SPECIFICATIONS yields
Diameter 43mm

Class 1.4 S UN No. 0323, Cartridge, power device

PACKAGED EXPLOSIVES
Anfex®
Anfex® is a free flowing Ammonium Nitrate and TECHNICAL SPECIFICATIONS

fuel oil blasting agent for use in commercial
blasting operations. Appearance
The product is packaged in a 25kg plastic bag,
The ANA used in the manufacture of Anfex®, with its
which contains four 6.25kg “multibags”.
world leading friability index (less than 2%) is a guarantee
of the structural integrity of the prill during blast holes
loading operations.
BENEFITS & FEATURES
Anfex® fuel ratios are carefully controlled and provide Benefits

the optimum chemical balance for good post detonation − Cost effective blasting solution
fume characteristics.
− Can be pour-loaded or blow-loaded
− Misfired holes can safely be washed out with water
Features
− Comparatively safe when handling due to low
sensitivity to shock, friction and impact
− Long storage life if stored correctly
Technical Properties
AEL Anfex® does not contain any micro spheres
which may be harmful if inhaled during pneumatic
loading operations.

PACKAGED EXPLOSIVES
PRODUCT RANGE ANFO PNEUMATICALLY LOADED ANFO POUR LOADED

Application Underground: Narrow reef, Massive
Colour White to off-white and may appear grey if recycled oil is used for fuelling

2.608 2.261
MJ/kg (at 100MPa)*
115 100
109 100
144 100
(% ANFO at 100MPa)*
136 100
(% ANFO at 20MPa)*
Density (in g/cc)** 0.90-1.05 0.78-0.82
Initiator 8D detonator Minimum 150g Pentolite Primer
Velocity of Detonation
2500-3500 m/s
(VoD)***
− Always prime with largest initiator possible

Best Practices
− Pneumatically loaded ANFO can be primed with a high strength detonator, booster
or an explosive charge
− Do not use in wet mining conditions as Anfex® is water soluble

Special Precautions
− Do not use with detonating cord
Sleep time <48 hours <48 hours
Water Resistance Poor Poor
* RWS and RBS (relative weight strength and bulk strength) values relative to ANFO (=100%) at a density of 0.8g/cm3 using the VIXEN-i
detonation code
Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B

PACKAGED EXPLOSIVES
Bulk Anfex®
AMMONIUM NITRATE PRILL-BASED
Bulk Anfex is a Porous Prill Ammonium Nitrate BENEFITS & FEATURES

and fuel oil blasting agent for use in commercial
blasting operations. Benefits
− Cost effective blasting solution
The prill characteristics are optimised to provide
excellent resistance to friability. The prills are mixed in-
− Easy to charge using auger loading
situ with fuel oil in Mobile Manufacturing Units (MMUs) or
ANFO Loaders.
− Misfired holes can safely be washed out with water
TECHNICAL SPECIFICATIONS − On-site manufacturing in MMU
Appearance Features
Bulk Anfex comprises prills that are white or off-white − Safe to handle due to low sensitivity to shock,
in colour. friction and impact
− Attains full coupling

PACKAGED EXPLOSIVES
PRODUCT RANGE BULK ANFEX®

Application Surface: Open cast, open pit, quarrying, construction
Colour White to off-white and may appear grey if recycled oil is used for fuelling
Ideal Delivered Energy (IDE) MJ/kg

2.261
(at 100MPa)*
100
ANFO at 100MPa)*
100
ANFO at 20MPa)*
100
(% ANFO at 100MPa)*
100
(% ANFO at 20MPa)*
Density (in g/cc)** 0.78-0.82
150g Pentolite Primer in 76-127 diameter hole

Initiator
400g Pentolite Primer in 140-215 and 251-311 diameter holes
− Use in dry blast holes

Best Practices
− Sleeping charged Bulk Anfex® is not recommended
− Do not use in wet mining conditions as Anfex® is water soluble

Special Precautions
− Do not store ANFO
Sleep Time Not recommended
Water Resistance Poor
Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N

PACKAGED EXPLOSIVES
PACKAGED & SPECIALISED EXPLOSIVES
Magnum® PB Control
Magnum® Buster Gel
Magnum® 365 Gel

Magnum® Buster
DONOR
Anfex®
Control
Splitex
Frag
Plus
Magnum® Buster X X X X X X X X X
Magnum® Control X X X X X X X X X
Magnum® Frag X X X X X X X X X
Magnum® Plus X X X X X X X X X
Magnum® Buster Gel X X X X X X X X X
Magnum® 365 Gel X X X X X X X X X
Anfex X X X X X X X X X
Magnum PB Control X X X X X X X X X
Splitex X X X X X X X X X
Shock Tube Uni-Delay LP X X X X X X BLD* X X
Shock Tube Multi LPD X X X X X X BLD* X X
Shock Tube Multi SPD X X X X X X BLD* X X
Electronic Delay Detonators – DigiShot® X X X X X X BLD* X X
Instantaneous Electric Detonator (IED) X X X X X X X X
Powercord® 8 X X X X X X X X
Powercord® 10 X X X X X X X X
Pentolite Primers X X X X X X X X X
* BLD = Blow Loaded

PACKAGED EXPLOSIVES
Notes

PACKAGED EXPLOSIVES
Notes

INITIATING
SYSTEMS
As an holistic provider of a comprehensive With a long history and proven track record, AEL is
range of commercial explosives and services, strategically positioned to offer a range of products and
AEL’s extensive portfolio of initiating solutions to suit market requirements for underground,
systems and global manufacturing capability surface and construction applications. Our initiating
systems and components are highly adaptable, designed
offers world class solutions for all mining
with the user in mind and are available as Standard and
applications. Made-To-Order products.
The suite of initiating systems includes electronic, non-

electric (shock tube) and electric detonators, as well as a
comprehensive range of boosters, detonating cords and
starters - all of which fully complement the company’s
entire range of explosive solutions.
Reinforcing our position as a value add solutions

provider, AEL is fully equipped to offer technical
support and services globally providing customers
a turnkey solution and complete peace of mind.
INITIATING SYSTEMS
Non-Electric Assemblies
SHOCK TUBE
AEL offers its customers in the mining and construction industry a full range of non-electric shock tube initiating products.
Certain custom delays are available if required, liaise with the relevant AEL representative.
GENERAL SPECIFICATIONS OF SHOCK TUBE

Uni-Delay
Uni-Delay
Multi SPD
Multi LPD
Trunkline
Extender
Technical
Lead-in
Splitter
Cluster
properties
SP
LP
Detonator 8 strength in-hole 2 2

8 strength 4 strength N/A
strength 2 strength out-hole strength strength
Sleep time‡ 48 hours‡ 2 weeks‡ N/A 2 weeks‡ N/A
Core load
nominal 15mg/m
of tubing
VOD of
nominal 2000m/s
shock tubing
Outside
diameter of ~3mm
shock tubing
Sealer
Water
Excellent Cap
resistance
required
≥3.6g/m detonating cord

Minimum ≥2 strength out-hole connector
Initiator Shock tube starter device
Instantaneous Electric detonator
Packaging
(cases): (reels)
565x295x270mm
Dimensions 510x270x250mm
25kg
(LxBxH) 9kg
Gross weight
‡
Sleep time capability is dependent on aromatic fuels used, diesoline is used as the baseline at 40°C as per SANS 551 for Uni-Delay LP series

INITIATING SYSTEMS
BENEFITS TRANSPORT (UN CLASSIFICATION)

AVAILABILITY
− Immune to hazards of radio frequency radiation,
stray currents and electro-static discharge Class 1.1B UN No 0360, DETONATOR ASSEMBLIES,
NON-ELECTRIC
− The shock tube has a 18kg minimum break load
Class 1.4S UN No 0455, DETONATOR ASSEMBLIES,
− Rugged, abrasion-resistant tubing NON-ELECTRIC
− Ergonomically designed connectors facilitate ease STORAGE & EXPIRY

of coupling while ensuring positive retention during
handling and upon initiation
Moderate temperatures
− Where applicable, coloured connectors are used and dry conditions
Storage conditions
for specific delays ensuring easy identification in a well-ventilated,
and verifying coupling sequences at a glance approved magazine
SPECIAL PRECAUTIONS Product shelf life 36 months†
− Handle with care - detonators are explosive Legal storage* 27 months
− Temperatures >90°C may result in spontaneous Expiry Date# 6 months

explosion
†
Subject to ideal storage conditions, inclusive of extension period
− Severe impact on the detonator or tubing can
result in accidental initiation and explosion * Ideal storage conditions – may vary upon region or country
of operation
#
From issue date following delivery/collection from the
AEL magazines (within the 36 month storage window)

INITIATING SYSTEMS
Uni-Delay LP
SHOCK TUBE
A Uni-Delay LP (long period) is a non-electric − Clear or brilliant yellow (Vivid) shock tube
initiation system which is designed for use in
underground mines. The unit consists of an out- − 96% Reduction in lead compounds compared
hole and an in-hole delay detonator. Assembled to conventional lead drawn detonators
with clear or brilliant yellow shock tube,
the latter for the Vivid product series where Application
improved visibility characteristics are required. Narrow Reef; Bord & Pillar; Tunnelling; Stoping;
The Vivid series is assembled with neon orange Trenching
connectors to maximise product visibility in
potentially dark, dusty and muddy underground PRODUCT RANGE
conditions. The Vivid series is also suitable for
surface mining and civil operations where a Out-hole In-hole
long burning front is required i.e. trenching.
Nominal delay
TECHNICAL SPECIFICATIONS periods (ms)
200ms 4000ms
Appearance
A length of shock tube, which incorporates a 4000ms in- Clear(6) or
Colour code n/a
hole delay detonator that is crimped onto one end Neon Orange (6)
and a 200ms short delay out-hole detonator crimped
onto the other end. Both detonators include a rubber Orange (3) n/a
plug which the shock tube is threaded through. The out-
hole detonator is located in a specially designed plastic
connector body. There are two variants available, the
Uni-Delay LP (6) or (3) which hold a maximum of six UNITS PER CASE/BAG
or three lengths of shock tube respectively, the latter
is ideally suited to narrow reef mining conditions. Length (m) Units per case NEQ (kg)
Both variants are available in the highly visible
“Vivid” product offering. 2.0, 2.5 & 3.0m 300 0.45
Features 3.5 & 4.0m 250 0.38
− All in-hole detonators have the same delay 4.5 & 5.0m 200 0.30
− 20 hole burning front 6.0 & 7.0m 150 0.23
− Clear plastic connector body (6) or an orange

connector body (3), Vivid product (6) series
use a neon orange connector

INITIATING SYSTEMS
Splitter
SHOCK TUBE
A Splitter is a non-electric initiation system Application

which is designed for splitting the blast Narrow Reef; Bord & Pillar; Tunnelling and Stoping
timing in multiple directions in underground
mines. The unit consists of two out-hole
delay detonators in the desired colour PRODUCT RANGE
coded connector body.
Connector block Brown White
TECHNICAL SPECIFICATIONS
Nominal delay
100/100ms 200/200ms
Appearance periods (ms)
A length of shock tube, which incorporates an out-hole
delay detonator crimped onto each end. Both detonators
include either a rubber plug or sleeve. Both detonators UNITS PER CASE/BAG
are located in a plastic connector body. The plastic body
is colour-coded according to the delay of the out-hole Length (m) Units per case NEQ (kg)
detonators.
1 200 0.1
Features
− The unit will initiate one or more Uni-Delay and/or 1.5 200 0.1
Trunkline assemblies
2 200 0.1
− Delay timing system: 100ms; 200ms or a 100/200ms
combination
− Green coloured shock tube

INITIATING SYSTEMS
Multi SPD
SHOCK TUBE
A Multi SPD (short period delay) is a non-

electric initiation system which is designed PRODUCT RANGE
for use in underground and surface mines.
Colour code Fern Green Silver Light Pink
The unit contains an in-hole delay detonator.
TECHNICAL SPECIFICATIONS Nominal

350 450 500
delay (ms)
Appearance
A length of yellow shock tube, which includes a short
period delay in-hole detonator. The detonator includes UNITS PER CASE/BAG
either a rubber plug or sleeve that is crimped on one end.
The detonator delay period is printed along the length Length (m) Units per case NEQ (kg)
of the detonator shell. The free end of the shock tube is
sealed and incorporates a colour-coded connector clip, 4&5 200 0.2
which indicates the delay period. A tag may be attached
behind the connector clip which indicates the length of 6&7 180 0.18
tubing, as well as the delay time.
8 150 0.15
Features
− Connector clip connects assembly to detonating cord 9 130 0.13
− Yellow coloured shock tube 10 & 12 100 0.1
Application 15 & 18 90 0.09
Tunnelling, Massive mining; Trenching; Open Pit; 20 & 25 60 0.06

Quarrying; Construction
30 50 0.05
35, 40 & 45 25 0.025

INITIATING SYSTEMS
Multi LPD
SHOCK TUBE
A Multi LPD (long period delay) is a non-
electric initiation system which is designed
for use in underground and surface mines.
The unit contains an in-hole long period
delay detonator.
Appearance
A length of green shock tube, which incorporates a long
period in-hole delay detonator. The detonator includes
either a rubber plug or sleeve that is crimped on one
end. The detonator delay period is printed along the
length of the shell. The free end of the shock tube is Application
sealed and incorporates a colour coded connector Massive mining, Construction; Tunnelling; Stoping;
clip indicating the delay period and a round sticker Trenching
indicating the delay number.
Features UNITS PER CASE/BAG

− 23 different long period delays
Length (m) Units per case NEQ (kg)
− Multiple delay combinations to facilitate even the most
2&3 250 0.25
complex blast designs
− Connector clip connects assembly to detonating cord 3.5; 4.0; 4.5;

200 0.2
5.0 & 5.5
6 175 0.175
PRODUCT RANGE
Delay number 0 1 2 3 4 5
Nominal delay (ms) 0 100 200 300 400 500
Colour code Turquoise Brown Clear Curry Pearl Violet Light pink
Delay number 6 7 8 9 10 11
Nominal delay (ms) 600 700 800 1000 1250 1500
Colour code Dark blue Powder blue Lime green Light brown Light grey Burnt orange
Delay number 12 13 14 15 16 17
Nominal delay (ms) 1750 2000 2500 3000 3500 4000
Colour code Amber Agate Rose quartz Emerald Coral Aqua Marine
Delay number 18 19 20 21 22
Nominal delay (ms) 5000 6000 7000 8000 9000
Colour code Amethyst Stone Tanzanite Ruby Jade

INITIATING SYSTEMS
Uni-Delay SP
SHOCK TUBE
A Uni-Delay SP (short period) variant

is a non-electric initiation system which is PRODUCT RANGE – SURFACE DELAY
designed for use in underground and surface
mines. The unit consists of an in-hole and an Nominal
out-hole delay, each with a selection of delay delay 17 25 42 75
(ms)
time combinations.
TECHNICAL SPECIFICATIONS Colour

Blue Orange Yellow Red
code
Appearance
A length of yellow shock tube, which incorporates an
in-hole delay detonator crimped onto one end and a short
IN-HOLE DELAY
delay out-hole delay detonator crimped onto the other
Nominal delay (ms) 350 450 500
end. Both detonators incorporate either a rubber plug
or sleeve. The out-hole detonator is located in a plastic
Rhino connector body, which is colour-coded according to
the delay of the out-hole detonator. The in-hole detonator UNITS PER CASE/BAG
delay is printed along the length of the detonator shell.
Length (m) Units per case NEQ (kg)
Features
3–5 175 0.3
− Accurate delay sequence
7&8 125 0.2
− Eliminates the requirement for detonating cord
and relays
9 & 10 100 0.2
− Reduced noise levels as compared with
detonating cord 12 – 18 75 0.2
− Various surface and in-hole delays 21, 25 & 30 50 0.1
− Contains optimally charged detonator for shock 35 – 40 25 0.1

tube initiation in both directions
− Yellow coloured shock tub
Application e
All applications

INITIATING SYSTEMS
Trunkline
SHOCK TUBE
A Trunkline is a non-electric initiation system

which is designed for use in underground and PRODUCT RANGE
surface mines. The unit consists of an out-hole
detonator. For surface mining applications, Nominal
0 17 25
the new Rhino connector is used to ensure delay (ms)
positive shock tube retention during handling
and initiation providing improved reliability of
initiation and ease of use. Colour code Turquoise Blue Orange
Nominal
42 75 100
Appearance delay (ms)
A length of green shock tube, which includes a short
period delay detonator and a rubber sleeve or plug
that has been crimped on one end. The free end of the Colour code Yellow Red Brown
shock tube is sealed and incorporates a colour-coded
connector clip which indicates the delay period. The out-
hole detonator is located in a plastic six tube connector
block, which is colour-coded according to the delay of UNITS PER CASE/BAG
the detonator. The underground 0ms Trunkline will
remain on the original turquoise connector block. Length (m) Units per case NEQ (kg)
Features 2 250 0.2

− Combined Trunkline and delay
3&5 200 0.2
− Can be used in underground or surface applications
6 175 0.1
− The Rhino connector block has a six tube capacity
7&8 150 0.1
10 120 0.1
Application
All applications

INITIATING SYSTEMS
Cluster
SHOCK TUBE
A Cluster is a non-electric initiation system

which is designed for use in a multitude of PRODUCT RANGE
applications. The unit consists of a trunk line
delay detonator housed in a Cluster connector Nominal
17 25 42
block. Used for initiating shock tube assemblies delay (ms)
or detonating cord. Ideal for civil applications,
line blasting where simultaneous initiation is
advantageous; replaces the detonating relay. Colour code Blue Orange Yellow
Appearance UNITS PER CASE/BAG

A length of green shock tube that incorporates a short Length (m) Units per case NEQ (kg)
period delay detonator. The detonator includes a sleeve
that has been crimped on one end with a given length
2 250 0.2
of shock tube. The free end of the shock tube is sealed
and incorporates a colour coded connector clip. The delay
3 200 0.2
period is also printed along the length of the detonator.
The detonator is fitted into a colour-coded Cluster
4&5 175 0.2
connector block.
6 150 0.1
Features
− Three different delays 10 & 15 75 0.1
− Colour-coded connector clip and Cluster connector

block indicates delay time
Application
Open Pit; Quarrying; Construction; Trenching; Civil

INITIATING SYSTEMS
Lead-in
SHOCK TUBE
A reel of shock tube with a detonator encased

in a Cluster connector block, used to extend PRODUCT RANGE
the blast to a safe initiation point.
Nominal delay (ms) 25
TECHNICAL SPECIFICATIONS Colour code Orange
Appearance
A length of shock tube spooled onto a reel. One end of UNITS PER CASE/BAG
the tubing is crimped into a short period delay detonator.
The detonator includes a rubber sleeve that has been Length (m) Units per case NEQ (kg)
crimped on one end. The free end of the shock tube is
sealed and incorporates a colour coded connector clip. 200 10 reels 0.1
The delay period is also printed along the length of the
detonator. The detonator is fitted into a colour-coded 500 2 reels 0.1
Cluster connector block. A tag attached to the shock tube
indicates the length of tubing, as well as the delay period.
Features
− Reduced noise versus detonating cord
− Positive initiation control
− Tubing is spooled, for easy unwinding
− The Cluster connector block has a positive

locking cover
Application
Quarrying; Construction; Trenching; Open Pit; Civil

INITIATING SYSTEMS
Extender
SHOCK TUBE
A reel of shock tube with a separate 10cm

length of clear plastic joiner tubing, which
can be used to join shock tube ends in order
to extend the initiation point to a safe distance
from the blast.
Appearance
Green coloured shock tube coiled on a hard board or
plastic reel to ensure ease of unreeling.
A black end cap is used to seal both ends of the tubing

as to prevent powder loss and/or moisture ingression.
Features
− Joiner tube enables easy extension to required length
− Easy to use
Application
Used in conjunction with a Lead-in line or a Trunkline
assembly.
Open Pit; Quarrying; Construction; Tunnelling; Stoping;

Ring Blasting; Trenching
PRODUCT RANGE
500m
3000m (International only)
Units per case/bag

500m length with 2 reels per case
3000m length with 1 reel per case

INITIATING SYSTEMS
Notes

INITIATING SYSTEMS
Notes

ELECTRONIC
DELAY
DETONATORS
Initiating
Systems
AEL, in conjunction with high-tech electronic

initiating system developers, DetNet, have
pioneered and spearheaded the development
and production of electronic detonators since
the early 1990s.
ELECTRONIC DELAY DETONATORS
General Specifications
Electronic initiation systems enable functions This increased functionality affords the advanced user the
that traditional pyrotechnic systems lack. opportunity to utilise accurate blast timing to
Besides the immediately obvious benefits of optimise the outcome of the blasting process. As a result
reduced environmental impacts such as blast the downstream mining processes benefit hugely making
the entire mining cycle much more cost efficient.
induced vibration and overpressure (air blast);
Leading mining companies across the globe have
the systems increased timing control allows for come to realise the substantial cost benefits which AEL
accurate blast modelling and optimisation of the electronic detonators provide where they are applied
initiation sequence before triggering the blast. in this manner. AEL Mining Services have extensive
experience in providing the electronic detonator solution
for your specific mining need and can assist in optimising
your blast designs to enhance value through precision
blasting.
The AEL range of electronic initiating systems is safe

and robust. All of our electronic detonator systems are
designed to eliminate unintended initiation. The systems
use safety keys with encrypted codes which ensure that
only authorized personnel can initiate the systems. The
detonator and control equipment designs are subjected
to stringent, internationally recognised safety tests,
before release to the market
To cope with the mining industry's varied mining

environments, AEL's electronic detonator systems are
extremely diverse, making them ideal to use in both
the simplest and toughest situations. Thes include
tunnelling, shaft sinking, underground stoping and all
forms of surface mining environments.

GENERAL SPECIFICATIONS OF ELECTRONIC DELAY DETONATORS

Technical properties DigiShot™ DigiShot™ Plus
Maximum dets 300 per blaster 1800 per blaster
Maximum blasters 2 and 1 with RF 4
Typical use Quarrying & civils Large open pit
Programmable - Programmable -
Delay Time
range is 1 to 20 000ms range is 1 to 20 000ms
Detonator strength 8D 8D
Water resistance Excellent Excellent
Downline wire type Steel or copper 2-wire Red Steel or copper 2-wire Green
SPECIAL PRECAUTIONS
Handle with care – detonators are explosive
Temperatures ›90° may result in spontaneous explosion
STORAGE & EXPIRY
Storage conditions
Moderate temperatures and dry conditions in a well-
ventilated, approved magazine
Product shelf life

36 months (3 years)

DigiShot™
DigiShot™ is an easy-to-use, reliable, electronic − Minimal on-bench components to simplify use

initiating system for use primarily in smaller
blasting operations that demand accurate − Automatic or programmable delay timing
timing. Examples include environmentally
sensitive operations such as quarrying, − Fully functionality testing
tunnelling operations and smaller civil blasts.
Features
The DigiShot™ electronic initiation system represents an − Rugged reliability
innovative advance in technology which enables users
to achieve the accurate timing benefits of electronic − Highly resistant to stray currents
initiation systems with robust all-weather downlines
and surface connectors. As an added benefit, the ability − Designed to be initiated by firing equipment
to blast wirelessly has now been included in this system. specifically designed for the DigiShotTM system
TECHNICAL SPECIFICATIONS MINING METHOD

Appearance Underground
The detonator shell is copper with very robust downline Massive; Tunnelling
wire covered in a red polymer. The coil is housed in a
clear plastic shrink sleeve which deploys the wire in a Surface
convenient manner
Opencast; Open Pit; Quarrying; Construction
BENEFITS & FEATURES
Application
Benefits Smaller blasts in Tunnelling; Ring Blasting; Trenching;
Open Pit; Quarrying; Civils
− Easy-to-use

PACKAGING
Case – Box dimensions (LxBxH) 455x305x215mm

Detonators currently produced in the following lengths:
DIGISHOT 1.1B 1.4S

Length(m) Units/case Units/case
1.8 120
3.0 102
4.2 78 54
6 66 50
9 48
10 60 42
12 36
15 42 36
20 30 30
25 30 24
30 24 24
35 24
40 18
50 12
Note – Specific length requirements can be discussed for high volume orders
Class 1.1B, UN No. 0030, Packaging Group 2, DETONATORS, ELECTRIC

Class 1.4S, UN No 0456, Packaging Group 2, DETONATORS, ELECTRIC

DigiShot™ Plus
DigiShotTM Plus is the Flagship system in MINING METHOD

Electronic Detonators. It is an easy-to-use,
reliable, electronic initiating system with Surface
remote firing capability and can be extended
Opencast; Open Pit Large scale blasting
to fire very large blasts.
Application
The user can link several systems together through an
RF link to fire multiple large benches in a synchronised Open Pit
or offset manner. The detonator connector system has
been improved over several years of continuous use and PACKAGING
offers a truly reliable and robust connection mechanism.
Case – Box dimensions (LxBxH) 455x305x215mm
TECHNICAL SPECIFICATIONS Detonators currently produced in the following lengths:
Appearance
DIGISHOT PLUS 1.1B 1.4S
The detonator shell is copper with 2 wires covered in a
robust green polymer with an extremely high breaking Length(m) Units/case Units/case
strain. Deployment is via the proven heat-shrink coil
deployment system. 3.0 102
4.2 78 54
BENEFITS & FEATURES
6 66 50
Benefits 9 48
− High accuracy 10 60 42
− Minimal on-bench components to simplify use 12 36

15 42 36
− Automatic or programmable delay timing
20 30 30
− Full functionality testing at safe voltage
25 30 24
− Electronic logs of every interaction on the equipment 30 24 24
are kept, which provides a useful tool to the manager
35 18
to monitor and investigate blast history.
40 18 18
Features
45 12
− Rugged reliability
50 12
− Highly to stray currents 55 12
− Designed to be initiated by firing equipment 60 12 12

specifically designed for the DigiShotTM Plus system 80 10
− Remote firing capability

Note – Specific length requirements can be discussed for high
volume orders
− Multiple blast capability
− Synchronisation capability
Class 1.1B, UN No. 0030, Packaging Group 2,
DETONATORS, ELECTRIC
Class 1.4S, UN No 0456, Packaging Group 2,



NetShock™
ELECTRONIC INITIATORS
NetShockTM is a purpose designed device centralised blasting functionality for conventional

that links the cost benefits of traditional shock tube systems
shock tube systems with those of electronic
centralised blasting systems without the need − Designed to be used with the AEL centralised
blasting system
to switch to electronic detonators.
Appearance Underground
Narrow Reef; Massive
An aluminium tube which contains an electronic
detonator assembly with an integrally moulded
clip allowing easy connection to shock tubes. Application
Tunnelling; Stoping
BENEFITS & FEATURES
PACKAGING
Benefits
Description Case
− Conveys real time in-stope intelligence and reports
to the central management workstation Dimensions (LxBxH) 260 x 215 x 147mm
− Safety benefits of NetShock initiators include Gross weight (kg) 1.9

protection to over voltages, electrostatic discharge
and unauthorised use as the detonator requires a
Units per case 25
specific coded signal to fire
− The design of the system allows full testability down

to detonator level. As a result misfires can be totally
eliminated before blasting time. Maximizes the
opportunity for blasting all panels
Class 1.1B, UN No. 0030, Packaging Group 2,
Features
− Provides the mines with computer-driven

CE 4 Tagger
ELECTRONIC DELAY DETONATOR EQUIPMENT
The CE4 Tagger is an upgraded replacement for the BENEFITS & FEATURES
existing V8 electronic delay detonator tagging device.
It provides the user with several updated features and is Benefits
housed in an improved robust casing that stands up well
to the harsh user environment. The power management − Unique electronic ID assists with control and tracking
system has been improved giving extended battery life. of units
The upgraded LCD display is easier to read and can
display more information at once. The touch pad has − Next generation of control equipment with enhanced
been upgraded from a flat pad to raised silicone buttons features
with backlighting, providing improved tactile feedback
to the user when inputting information, especially when Features
wearing gloves. A vibration user feedback has been − Vastly improved user interface
added along with variable tone audio speakers which
improve user error communications vastly. The IP − Scratch resistant screen
rating has been improved to the point that it can
be immersed under 1m of water and remains fully
− Toughened device for use in harsh environments
functional afterwards.
− Ease of use
GPS capability has been added as well as other features
useful to blasting personnel. The CE4 Tagger is loaded
with the appropriate software for the product being used
APPLICATION METHOD
so that the user interface between different products
remains familiar. Surface and Underground
All areas of electronic detonator use
Application
Appearance
Applicable to all AEL ranges of electronic detonators
The CE4 Tagger is housed in a rugged yellow and black
casing rubberised in certain areas to help absorb impact SOFTWARE VERSIONS
during handling. It contains a high detail LCD display
screen and a rubberised and backlit raised silicone Software is loaded at manufacture and can be
keypad. The unit weighs about 600g. upgraded via USB dongle.
N/A

ViewShot™
ELECTRONIC DETONATOR BLAST TIMING SOFTWARE
ViewShot™ is a software package designed for BENEFITS & FEATURES

interfacing blast designs with DigiShotTM and
DigiShotTM Plus firing equipment. It provides the Benefits
user with the ability to design complex − Allows fast and convenient upload of detonator timing
and detailed blast designs and interrogate to your pre-loaded blast.
the timing design before the blast takes place.
− Allows viewing of the blast firing sequence on a
When using ViewShotTM the blast timing does not have to PC and changing of blast timing to optimise blast
be uploaded manually which saves time. The user can outcomes
apply the timing design to the detonators right up to the
point where it becomes necessary to blast. This means Features
that last minute changes to the timing can be done
without the need to re-visit the detonators deployed − Provides the user with the ability to change detonator
in the blast area. timing to the moment before the actual blast
programming starts.
The ViewShotTM blast design software package allows
blasting plans to be designed and simulated on a − Provides the ability to ensure single hole firing and
computer that can be directly downloaded into the minimise maximum instantaneous charge firing per
control equipment. This enables the user to save blast
substantial time during the blasting process
MINING METHOD
All

BlastWeb™
ELECTRONIC DETONATOR CENTRALISED
BLASTING SYSTEM
The BlastWeb™ electronic initiation system BENEFITS & FEATURES

is designed for underground environments
where there is a requirement for ease-of- Benefits
use, limited user interaction and centralised − Pre-blast diagnosis and communication of potential
blasting. The BlastWeb™ electronic initiation safety hazards and production problems.
system is capable of initiating specific AEL
electronic detonators. The main requirement − The scale, location and extent of the planned blasts
is filled by NetShock™ which is used to are known before panels are centrally initiated from
initiate underground shock tube rounds. the surface.
The system is deployed internationally − The lost blast rate is significantly reduced using
with a solid performance track record. this system thereby minimising production losses.
Features
− Provides pre- and post-blast diagnostics.
− Includes an on-board diagnostic system for safe

testing.
− Timing offset between sections can be introduced

for mining areas that require reduced seismicity.
− The use of high security blast keys and passwords

ensure that total blast safety is always under the
control of the responsible person.
MINING METHOD
All

Notes

ELECTRIC
INITIATORS
ELECTRIC INITIATORS
Instantaneous Electric Detonator (IED)
An instantaneous electric detonator (IED), TECHNICAL SPECIFICATIONS

which nominally detonates without delay
on application of the electric firing current. Appearance
The copper detonator is fitted with a Type S A copper detonator with red and white PVC leg wires
fusehead to which two insulated leg wires of wound in a figure eight coil.
diameter 0.5 mm are welded. The wires pass
through a moulded plug which is crimped into BENEFITS & FEATURES
the open end of a copper detonator tube. The
colour of the insulated wires are usually white Benefits
and red and bared at the ends.
− Lead wire insulation is stripped on ends for
quick connection
− Lead wires are easy to deploy and handle
− Low cost yet reliable and predictable initiation

of blasts
− Excellent water resistance
Features
− Standard type S fusehead
− Bridge-wire resistance: 1.2Ω to 1.6Ω
− Firing impulse
No fire 0.8mj/Ω
All fire 3.0mj/Ω
− No fire current
0.2 amps for 50ms
− Available with short tangle-free, copper lead wires
− 630mg explosive PETN base charge
− Detonator (High Strength)

ELECTRIC INITIATORS
RECOMMENDATIONS FOR USE PACKAGING
− Always keep lead wires shorted until ready to fire.

DESCRIPTION CASE
− Handle with care. Damage to the wires could
lead to misfires Box Dimensions
555x412x242 mm
(L x B X H)
− Never carry IED assemblies by holding onto
the detonator
Gross weight (kg) 16 kg
− Always keep detonators pointing away from you
− Severe impact on the detonator can result in

an explosion
COPPER WIRE
− Avoid all possible sources of ignition (friction,
impact, static and heat) Wire length (m) Units per case
− Never pull the lead wires out of the detonator 2.0 800
− Never connect the blast until all the charging 3.5 800
operations have been completed
− Temperatures above 90°C may result in
spontaneous explosion
Class 1.1B, UN No. 0030, DETONATORS, ELECTRIC
MINING METHOD
Underground
Narrow Reef
Surface
Application
Stoping; Secondary Blasting

ELECTRIC INITIATORS
Fusehead Assembly
A length of PVC covered copper wire which − Figure eight wire winding
has a standard Fusehead attached onto one
end, with the other wire end stripped of − Tin plated copper wires with PVC insulation, diameter
PVC. Wire lengths are standardised to 2.0 0.6/1.3mm
and 3.5m lengths.
RECOMMENDATIONS FOR USE
The fusehead ignites when sufficient current is
passed though the bridgewire. Fusehead assemblies Fuseheads assemblies are initiated by a shot exploder
are mainly used to initiate black powder in dimensional or a centralised blasting system.
stone quarries.
MINING METHOD
Surface
Appearance Quarrying
A length of white PVC covered copper wire wound in
a figure of eight. A standard fusehead attached Application
to one end, with the other wire end stripped of PVC. Quarrying
BENEFITS & FEATURES PACKAGING

Benefits Case – Gross weight 12kg
− Circuit can be easily tested
− Stripped lead wire ends allow for quick connections LEADING UNITS PER LXBXH
WIRE (M) CASE (MM)
− Lead wire insulation is stripped on ends for quick
connections 2 1000 535 x 185 x 192
− Ease of deployment 3.5 500 455 x 372 x 177
Features
− Available with short tangle-free wire
Class 1.4S UN No 0454, IGNITERS
− Standard wire lengths of 2.0 and 3.5 m
− Standard type 0 fusehead or equivalent
− Resistance 1.40Ω (±0.20Ω)

ELECTRIC INITIATORS
Electric Shock Tube Starter
An instantaneous electric detonator (IED), TECHNICAL SPECIFICATIONS

which nominally detonates without delay
on application of the electric firing current. Appearance
The aluminium detonator is partially filled An electrically initiated aluminium detonator contained in
with an initiating charge of Lead Azide and a green plastic connector body. It has white & yellow PVC
Pentaerythritoltetranitrate (PETN). The unit coated leg wires 1.0m in length.
is fitted with a fuse head (HiFIRE Type F) to
which two insulated copper wires of 1.3 mm BENEFITS & FEATURES
diameter are welded. The wires pass through a
plug which is crimped into the open end of the Benefits
tube. The colour of the insulated wires is white − Easy to use, versatile and reliable method of initiating
and yellow. The wires are 1.0m long and shock tubing
are stripped at the ends. The detonator is fitted
into a green REEFMASTER® connector. − Initiates all shock tube initiating system assemblies
− REEFMASTER® does not create shrapnel that could

cut off shock tube in the vicinity
− Excellent water resistance provided by moulded plugs

and crimp
− Lead wire insulation is stripped on ends for quick

connection
− Reliable and predictable initiation of blasts
Features
− Uses HiFire Type F fusehead
− 1.0m tangle-free copper leading wires
− Connector block to facilitate connection of up to six

shock tube lines
− 450mg base charge
− Low explosives charges, 150mg lead azide and

40mg PETN

ELECTRIC INITIATORS
RECOMMENDATIONS FOR USE MINING METHOD
− Handle with care. Damage to the block or wires Underground

could lead to misfires
Narrow Reef
− Never carry a shock tube starter assembly by
holding onto the detonator block Surface
− Always keep detonators pointing away from you
Application
− Severe impact on the detonator can result in an
explosion Tunnelling; Stoping; Open Pit; Quarrying
− Keep away from sources of heat and other forms PACKAGING

of ignition (e.g. RF transmitters)
− Never pull the wires out of the detonator

DESCRIPTION CASE
Dimensions (LxBxH) 360 x 360 x 190 mm
− Never connect the blast until all the charging
operations have been completed
Gross weight (kg) 7 kg
− Ensure that the shock tube lines are properly
Units per case 240
inserted in the block for reliable application
− Handle with care - detonators are explosive TRANSPORT (UN CLASSIFICATION)

− Do not attempt to initiate detonating cord Class 1.1B UN No 0030, DETONATORS, ELECTRIC
with this product

ELECTRIC INITIATORS
Notes

ELECTRIC INITIATORS
Notes

ACCESSORIES
ACCESSORIES
Detonating Cords and Pentolite Primers
DETONATING PENTOLITE
TECHNICAL PROPERTIES
CORDS PRIMERS
Velocity of Detonation › 6000m/s › 7500 m/s
Water resistance Good Good
Sleep time 2 weeks 2 weeks
SPECIAL PRECAUTIONS
Detonating Cords Pentolite Primers
− Handle with care – damage to the product could lead − Handle with care – damage to the product may
to misfires lead to misfires
− Keep away from all sources of ignition − Keep away from all sources of ignition
− Avoid all forms of shock − Temperatures in excess of 90°C may result

in spontaneous explosion
− Never connect the blast until all charging operations
are completed − Avoid all possible sources of heat
− Keep free ends short to avoid excessive noise, − Never connect the blast until all charging operations
shrapnel & cut-offs have been completed
STORAGE & EXPIRY

Detonating Cords Pentolite Primers
− 5 years from date of manufacture − 5 years from date of manufacture

ACCESSORIES
Detonating Cords
6g 8g 10g
High velocity flexible cords, which detonate at TECHNICAL SPECIFICATIONS

6 000 m per second, of the following
construction: A continuous column of water- Appearance
resistant pentaerythritoltetranitrate (PETN), The detonating cord product range is supplied under the
containing one or two centre yarns and trade name of Powercord™. Three products – Powercord
enclosed in a carrier tape bound by two layers 6, Powercord 8 and Powercord 10 – are distinguished
of yarns. This 'semi-cord' is waterproofed with from each other by colour and by the mass of core load.
a continuous covering of orange, blue, yellow or Powercord 6 is orange in colour and has an explosive core
red plastic. load of 6g/m. Powercord 8 is blue and has an explosive
core load of 8g/m and Powercord 10 is yellow and has
an explosive core load of 10g/m.
BENEFITS & FEATURES
Benefits
− Relatively insensitive to detonation by heat,
electrostatic discharge or other forms of electricity
− Excellent resistance to side penetration by oil or water
− High tensile strength
− Easy to handle and to tie into knots
− Flexible
Features
− VOD: ≥ 6 000m/s
− Reliably initiated with a 6D strength detonator
− Easy to connect branch lines
− Easy to initiate and can be extended with knots

ACCESSORIES
Detonating cords are used to detonate explosive

charges, in various blasting and mining applications.
They can be used as down lines or surface lines in
shock tube blasts.
MINING METHOD
Underground
Surface
Application
Tunnelling; Stoping; Massive (uphole); Ring Blasting;
Trenching; Open Pit; Quarrying; Civils
PRODUCT RANGE
PETN CORE TENSILE EXTERNAL

PRODUCT COLOUR
LOAD (g/m) STRENGTH (kg) DIAMETER (mm)
Powercord® 6 6 Orange › 80 3.4 - 3.9
Powercord® 8 8 Blue › 80 3.2 – 5.0
Powercord® 10 10 Yellow › 80 3.2 – 5.0
Powercord® 8
8 Red/Black stripe › 80 3.2 – 5.0
Premium

ACCESSORIES
PACKAGING
PRODUCT LENGTH PER CASE (m) BOX DIMENSIONS (mm)

Powercord® 6 2 x 500 500x260x235
Powercord® 8 2 x 350 500x260x235
Powercord® 8 10 x 30 500x260x235
Powercord® 10 2 x 350 500x260x235
Powercord® 10 10 x 30 500x260x235
Powercord® 8 Premium 2 x 350 500x260x235
Class 1.1D UN No 0065, DETONATING CORD

ACCESSORIES
Pentolite Primers
Primers are plastic cylinders filled with a very Features

energetic explosive, comprising of a mixture − The primer is impervious to wet conditions
of pentaerythritoltetranitrate (PETN) and
trinitrotoluene (TNT). − A range of primers that can be initiated by electronic,
shock tube and plain detonators, and detonating cords
The primers incorporate circular detonator channels with core load of ≥ 8g/m
for easy insertion of a detonator or detonating cord. The
channel intended for the detonator is stepped to prevent − Detonation pressure of > 21GPa
the detonator from protruding from the primer, thus
ensuring proper location inside the primer. − Virgin grade TNT used
TECHNICAL SPECIFICATIONS RECOMMENDATIONS FOR USE

Appearance Pentolite primers are used to initiate non cap-sensitive
The 60g, 150g, 250g, and 400g pentolite primers are explosives in cartridged or bulk form. Detonating
coloured orange, red, purple and blue respectively. cords with core load ≥ 8g/m are recommended
Apart from colour, they are also distinguishable by size. for effective initiation of the pentolite primer.
The size in the product name describes the approximate
mass of pentolite in each respective primer. MINING METHOD
BENEFITS & FEATURES Underground

Benefits
− Relatively insensitive to detonation by impact, Surface
friction, heat, electrostatic discharge or other
forms of electricity
Application
− PETN-rich composition for pick-up reliability
and high VOD Tunnelling; Stoping; Massive (uphole); Ring Blasting;
Trenching; Open Pit; Quarrying; Civils
− Fully protected detonator
RECOMMENDED BOOSTER SIZES PER HOLE
− Optimum diameter-to-length ratio for effective
loading and initiation of explosives The following table shows the recommended booster
sizes for optimal explosive performance in various hole
diameters.

ACCESSORIES
HOLE IN DIAMETER (mm)

INCREASING HOLE DEPTH
64 76 89 102 115 150 200 300
<5m 60g
150g<100mm
>15m 250g<127mm
400g<100mm
>35m 800g
PRODUCT RANGE
STRAIGHT STEPPED
PENTOLITE MASS OD CHANNEL CHANNEL
COLOUR
(g) W (mm) DIAMETER DIAMETER
±0.2mm ±0.2mm
60g Pentolite Primer Orange 35 8.4 7.9-›6.2
150g Pentolite hybrid Primer Red 38 9.4 9.4-›7.9-›6.2
250g Pentolite Primer Purple 46 8.4 7.8-›6.2
400g Pentolite Primer Blue 53 8.4 7.8-›6.2
800g Pentolite Primer Orange Special order
PACKAGING
PENTOLITE MASS UNITS BOX DIMENSIONS GROSS WEIGHT

(g) PER CASE (mm) (kg)
60g Pentolite Primer 240 435 x 360 x 295 23
150g Pentolite hybrid Primer 120 420 x 235 x 325 26
400g Pentolite Primer (½ pack) 45 490 x 290 x 195 20
Class 1.1D UN No 0042, BOOSTERS WITHOUT DETONATOR

ACCESSORIES
Blast Initiation Timer (BIT)
The BIT is designed to initiate Electric Shock Application

Tube Starters connected in series, where the Tunnelling; Stoping; Massive (uphole); Ring Blasting;
total circuit resistance does not exceed 55Ω. Trenching; Open Pit; Quarrying; Civils
TECHNICAL SPECIFICATIONS PRODUCT RANGE

Appearance
A red unit for specific minute timing activation. PENTOLITE RANGE
COLOUR
A yellow unit for fixed time-of-day activation. MASS (g) (MINUTES)
BENEFITS & FEATURES 15 / 30 / 45 /

BIT Delay Time Red*
60 / 120
Benefits
− Approved for use in fiery mines.
Will be activated
in the window
Safety Features
BIT Fixed-time Yellow* period as
− Operation is by means of a key switch and fires at a specified
specific time as indicated. on the unit
− A continuity tester is included which indicates that a * Colour can vary per mine preference
blast circuit is connected. Should no blast circuit be
connected, a timing light will flash six times and the PACKAGING
unit will switch off.
− An indicator light flashes at 2s intervals during the UNITS DIMEN-

timing cycle and then at 0.4s during the last hour PER SIONS MASS
before initiation time. The light turns on at the end of
the delay timing cycle and 5-10s later the unit fires.
CASE (mm)
RECOMMENDATIONS FOR USE 120mm x

BIT Delay
25 82mm x 0.55kg
Time
− The unit is powered by a rechargeable battery, which 40mm.
must be recharged when the timing light double
120mm x
flashes at the start of the timing cycle. BIT Fixed-
25 82mm x 0.55kg
time
40mm.
MINING METHOD
Underground TRANSPORT (IA CERTIFICATE)

The units are transported as per Government approved
Inspection Authority certificates.
Surface

ACCESSORIES
A purpose manufactured detonating cord cutter − The head of the cutter is in a chisel point, which can be
designed to be employed for the safe cutting of used to open packaging
detonating cords
Safety is the main reason for the development of this
item. The device has an internal blade that reduces the − Always cut away from your body
risk of operator self-injury. The cutter is also approved
by the South African Chief Inspector of Explosives − Although the blade is captured it remains a sharp
cutting instrument, handle with care
− Do not use the cutter to cut anything other than
Appearance detonating cord
A red plastic safety cutting device containing a non- − When cutting of detonating cord becomes difficult, the
removable blade, designed to safely cut detonating blade is blunt and the cutter should be replaced
cord to the required lengths
MINING METHOD
BENEFITS & FEATURES
Underground
Benefits
Narrow Reef; Massive; Open cast; Open Pit; Quarrying;
− Prevents the use of unauthorised cutters such as Construction
scissors, side cutters and improvised blades that
may cause accidental detonation of the detonating Application
cord when cut
All detonating cord applications
− Safety benefit, as no exposed blades carried
by blasters
− Due to the captured blade, the potential for cut injuries STORAGE AND EXPIRY
is significantly reduced
Product is non-explosive
− No need to replace the blade which lowers cut injuries STORAGE and can be stored in any
CONDITIONS storage location
− Low costand disposable
Features PRODUCT SHELF Infinite – keep dry to

LIFE prevent rusting of blade
− Ergonomic design
− Easy to use STORAGE AND EXPIRY

− Detonating Cord can be cut easily and with minimum Loose units
input effort
− Attachment ring provided to help prevent loss of device

ACCESSORIES
INITIATING SYSTEMS

ACCESSORIES
AEL Detonating Cord – Powercord® 10

AEL Detonating Cord – Powercord ® 6
AEL Detonating Cord – Powercord® 8

Shock Tube Uni-Delay SP
Shock Tube Uni-Delay LP
DONOR
Shock Tube Multi SPD

Shock Tube Multi LPD
Shock Tube Trunkline
Shock Tube Extender
AEL Detonating Cord

Shock Tube Lead-In
Shock Tube Splitter
Shock Tube Cluster

AEL Shock Tube
AEL Primers
AEL Shock Tube
Shock Tube Uni-Delay LP x x x x x x x x x – – – –
Shock Tube Splitter x x x x x x x x x
Shock Tube Multi LPD x x x x x x x x x x x x x
Shock Tube Multi SPD x x x x x x x x x x x x x
Shock Tube Uni-Delay SP x x x x x x x x x – – – –
Shock Tube Trunkline x x x x x x x x x
Shock Tube Cluster x x x x x x x x x x x x
Shock Tube Lead-In x x x x x x x x x x x x
Shock Tube Extender x x x x x x
AEL Electronic Detonators
Electronic Delay Detonators – QuickShot™ • • • • • • • • • • • • x
Electronic Delay Detonators – Smartdet® • • • • • • • • • • • • x
Electronic Delay Detonators – SmartShot™ • • • • • • • • • • • • x
Electronic Delay Detonators – DigiShot® • • • • • • • • • • • • x
Electronic Delay Detonators – DigiShot® Plus • • • • • • • • • • • • x
Electronic Delay Detonators – HotShot® • • • • • • • • • • • • x
AEL Electric Initiators
Electric Initiators – Statsafe® Detonators • • • • • • • • • • • • x
Instantaneous Electric Detonator (IED) • • • • • • • • • • • • x
Electric Initiators – Fusehead Assembly
Capped Fuse Systems - Shock Tube Starter • • • • • • • • •
AEL Electronic Initiators
AEL Electronic Initiators – NetStart™
AEL Electronic Initiators – NetShock™ • • • • • • • • •
AEL Detonating Cord
AEL Detonating Cord – Powercord® 6 x x x x x x x x x x x x x
AEL Primers
• Tape – Plastic connector provided • Recommended – Inhole det only

x Use joiner only to extend ST x Compatible

ACCESSORIES
Mantis
Is a specifically designed device to which AEL detonators Features

are clipped. After clipping the detonator into the device
− Detonator mounted to ensure full coupling
it is inserted into the end of the lance/blowpipe for
with the explosive
emulsions and ANFEX respectively. The lance/hose
is gently pushed to the bottom of the blasthole, where
the detonator is now centralised at the toe. The hole is − Soft plastic body for ease of use
then filled with emulsion/ANFO in the normal fashion.
− Clip to securely fasten the detonator
− Symmetrical, preventing error in installation
Appearance
Application
A plastic device for mounting a detonator.
For use in blast holes up to 45mm in diameter in stoping
and development in conjunction with emulsion or ANFO.
BENEFITS & FEATURES The device can be used in inclined holes up to 20 degrees.
Benefits PACKAGING
− Ease of use
Description: Plastic bags
− Centralises a detonator in the blast hole
Units per case: 200 units per bag. Five(5) bags per 1000
− Ensures retention of the detonator at the toe of the unit outer bag
blast hole
STORAGE AND EXPIRY
− Prevents the detonator from jamming in the hole
Storage conditions: Product can be stored in any location
− Easily removable if hole misfires
Product shelf life: Infinite
− Replaces an explosive cartridge as a primer when
used in conjunction with UG100

ACCESSORIES
Hot Hole Monitor
The Hot Hole Monitor is a device which monitors

temperature changes in hot holes and reduces
the risk posed by premature detonation in
surface coal mining where hot hole conditions
may be found.
Appearance Surface
A red plastic device containing various lengths Opencast
of wire with thermocouple on the end of the wire.
Application
Benefits
Coal mining where hot holes are found
− Monitors blast hole temperatures to warn operators
of temperature changes in the blast hole RECOMMENDATIONS FOR USE
− Alerts operators of increasing temperatures and the − Ensure plastic strip is intact and secured before
risk of premature detonation of a charged blast hole use to ensure that the battery is charged.
− Early warning safety device to improve on-bench − Single use only as the battery life cannot be
safety in hot holes guaranteed after the first use
BENEFITS & FEATURES PACKAGING

Features Description Case
− Sounds an intermittent alarm at 60°C indicating
the presence of hot hole Units per case 30 units per case
− Sounds an continuous alarm at 80°C indicating STORAGE AND EXPIRY

that operators should evacuate the blasting area
Storage Conditions Product is non-explosive and can be
− Easy to use wire deployment system stored in any storage location
Product Shelf Life Dependant of battery life and storage

temperature (12-18 months)

ACCESSORIES
Cone-Pak
The Cone-Pak® is a cone or bell shape
cup with a lid, containing an emulsion
explosive. Most Cone-Pak® products
are fitted with a length of CORDTEX®
protruding from the apex of the cone
for quick attachment of a length of
CORDTEX® or a 6D detonator for easy CP1S CP15 CP3 CP10
initiation.
TECHNICAL SPECIFICATIONS • Handle with care
Appearance • Keep away from all sources of ignition
A cone or bell shaped cup with a lid containing an • Although Cone-Pak® does not burn easily it must be
explosive compound. The explosive is a yellow/pink kept clear of flames and intense heat
margarine like substance, with a fairly sticky feel.
• Do not use extreme force when inserting the
FEATURES detonator or the detonating cord into the tube
Features • Do not remove explosive from the Cone-Pak®

• Units are pre-assembled and ready for use
• Damage to the product could lead to misfires
• Cone-Pak® products are designed to be directional
and offer a certain degree of controlled blasting. PRODUCT RANGE
When used correctly blasting damage can be
limited, as the explosive force is directed into
Code Weight Quantity per case
the rock, with a minimum of energy escaping in
any other direction. This limits the damage to CP 1 & CP 1-S 100g 100
underground installations. CP 3 & CP 3-S 300g 50
• The emulsion is tacky enough, to enable CP 1, CP 10 1000g (1 kg) 20
CP 1-S, CP 3 and CP 3-S to stick to vertical or CP 15 1500g (1,5 kg) 12
overhanging surfaces, after removal of the lid and
CP 25 2500g (2,5 kg) 7
protective layer
CP 40 4000g (4 kg) 4
• Quick and easy connections
• Multiblasting is possible by inserting detonating
cord into the connector, or by folding it and inserting
it into the emulsion. STORAGE AND EXPIRY
• Good contact between rock and emulsion is ensured
• The shelf life of the product is 12 months from the
by pushing the cone firmly onto the rock date of manufacture
• Store in a segregated, approved, cool, well-

MINING METHOD ventilated, dry and labelled area
Application • Keep packaging tightly closed and sealed until ready

Cone-Pak® products are used in secondary blasting in for use
both underground and surface applications. Cone-Pak®
products are NOT for use in coal mines or under fiery • Abide by the legal storage requirements for the
conditions. region
• Always rotate stock (first in, first out)

SPECIAL PRECAUTIONS
• Although the emulsion in Cone-Pak® is not TRANSPORT AND CLASSIFICATION

very sensitive to normal stimuli, it is a powerful
explosive and the effects of an accidental Cone Pak ®: Class 1.1D, UN No. 0241, Explosives,
detonation can be catastrophic. Blasting, Type E

INDUSTRIAL
PRODUCTS
AEL’s industrial product range is supplied Our products includes solid and liquid Ammonium
into South African, African and selected Nitrate (AN), nitric acid, 25% ammonia solution as
international markets. With direct access to well as anhydrous ammonia, all of which are
AEL's large team of leading engineers and conveniently sourced from AEL's industrial hub
in Gauteng. Our industrial products are known for
scientists, the industrial products division
their consistency when it comes to exceeding quality
is in a position to offer a broader range of standards and carry the technical support of a team
highly versatile industrial solutions, which of highly skilled employees.
perform well against strict quality parameters.
Innovations such as curing before bagging, The reliable supply of high quality industrial products
allow for the enhanced structural integrity of forms an integral part to any mining or chemical
the porous prill which ensures its superior process operation. AEL has positioned itself as the
performance from the point of production to leading supplier in this space by having a proven
where the product is used down the hole. track record of security of supply due to various
dual redundancy initiatives.
The industrial product range compliments AEL’s value

proposition of unearthing wealth for our customers
through meticulous care.
Our dedicated cross-functional team supporting AEL's

industrial products range has vast experience and
is prepared for virtually any eventuality. In doing so,
we endeavour to effectively address our customers’
requirements in the industrial solutions arena.
INDUSTRIAL PRODUCTS
Industrial Products
GENERAL SPECIFICATIONS OF INDUSTRIAL PRODUCTS
Ammonium Ammonia
Ammonium Ammonium
Technical Nitrate Nitric Acid Aqueous 100-I,
Nitrate Anfo Nitrate 88%
properties Emulsion 60% Ammonia 25% Ammonia
Grade (TAN) Solution (ANS)
Grade (HDAN) 100-R
ANS is a
Coarse, clear liquid,
porous, Glossy-white free from Clear Colourless Clear,
Appearance hardened spherical suspended colourless to liquid, pungent colourless
spherical particles matter pale yellow odour liquid
particles and visible
impurities.
Not less than Not less than To lie within

99.5% (m/m) 94.2% (m/m) the range Nitric acid Not less than
Ammonia ca.
Concentration as ammonium as ammonium 87.5% to 59 to 61%, 25% ammonia
100%
nitrate (when nitrate (when 89.5% (m/m) balance water content
packed) packed) as NH4NO3
Nitrogen
35% 35% 30% N.A 20% N.A
Content (%N)
Not less than

Oil absorption N.A. N.A. N.A. N.A. N.A.
6.0% (m/m)
To lie within To lie within

At 120°C: At 20°C: Not more than 0.61g/cm³
Bulk Density the range 0.69 the range 0.80
~1.36g/cm³ 1.367g/cm³ 0.88g/cm³ at 20°C
to 0.77g/cm³ to 0.97 g/cm³
less than
Moisture Less than 0.2% less than 2% N.A. N.A. N.A.
0.05%
50% solution
at 60°C, pH to
Reaction Tested for pH Tested for pH lie within the N.A. N.A. N.A.
range 3.3 to
3.9

INDUSTRIAL PRODUCTS
STORAGE & EXPIRY
Ammonium Ammonia
Ammonium Ammonium
Nitrate Nitric Acid Aqueous 100-I,
Product Nitrate Anfo Nitrate 88%
Emulsion 60% Ammonia 25% Ammonia
Grade (TAN) Solution (ANS)
Grade (HDAN) 100-R
The pH
must remain
above 2.
Cooling to Stored in high

Storage tanks
Must be stored Must be stored below 110°C pressure tank
must be
in a cool, dry in a cool, dry must be or at low temp
earthed
and unconfined and unconfined avoided, else 60% Nitric to remain in
Storage space – avoid space – avoid the product acid - stainless liquid form
Tanks to be in
contamination contamination starts to steel tanks
well-ventilated
and direct and direct crystallise. Storage
area, no direct
sunlight sunlight tanks must
sunlight & heat
Heating be earthed
the product
above 170°C
could lead to
detonation.
Bulk product
can be stored
in silos for
up to a week
but should Recommended
Six months
ideally be that ANS be
Shelf life for bagged Five years Six months N.A.
used as soon used as soon
product
as possible. as possible.
Six months
for bagged
product

INDUSTRIAL PRODUCTS
Ammonium Nitrate
ANFO GRADE (TAN)
This is essentially ammonium nitrate (NH4NO3)

presented in the form of coarse, porous,
hardened spherical particles.
The material is treated with internal
additives for hardening and an external
anti-caking agent.
TECHNICAL SPECIFICATIONS Application

Bulk Anfo explosives
The material is presented in the form of free-flowing,
white to cream-coloured, spherical particles. The product
is free from grit, visible impurities and foreign matter.
SPECIAL PRECAUTIONS
TAN is moderately toxic and may decompose at

BENEFITS & FEATURES high temperatures and may explode under certain
conditions. Avoid confinement. Under extreme
Benefits conditions an explosion may occur.
− Reduced caking and improved flowability
minimises waste PACKAGING
− Superior fuel absorption improves blast performance

by having an optimal oxygen balance Bags (Packed in robust
woven polypropylene
25kg
− Storage and handling benefits of prill (longer bags with inner
shelf life, ease of handling) polyethylene liners
1,000kg (containerised
to minimise moisture
for exports)
− Consistent product quality improves handling ingress. All bags have
and bore-hole loading rates UN certification and
1,200kg
conform to international
− Reduced dust and fines during handling, requirements)
minimises health and environmental concerns
− The tight controls on product density and uniformity of

Bulk tanker
particle size maximise in-process controls
Rapid Reloading System
Features Bulk
(RRS)
− TopanTM prilling process
Rail
− Prill curing
− Superior hard and strong prill with reduced

friability and moisture content TRANSPORT (UN CLASSIFICATION)
− High porosity Class 5.1 UN No 1942 OXIDISING AGENT
− Various packaging sizes

INDUSTRIAL PRODUCTS
Ammonium Nitrate
EMULSION GRADE (HDAN)
HDAN comprises dense ammonium nitrate

particles obtained by spray-drying ammonium
nitrate solution. Once dissolved the solution can
be used to manufacture base emulsion or used
for other chemical processes.

Manufacture of base emulsion and use in chemical
The material is presented in the form of glossy white
processes
spherical particles and does not contain any visible
impurities or foreign matter.
SPECIAL PRECAUTIONS
BENEFITS & FEATURES ANE is moderately toxic and may decompose at
high temperatures. Avoid confinement. Under
Benefits extreme conditions an explosion may occur.
− Reduced caking and improved flowability
PACKAGING
− The material remains reasonably free flowing
after transportation and storage Packed in robust woven polypropylene bags with
inner polyethylene liners to minimise moisture
− No flocculation required after melting, prior ingress. All bags have UN certification and conform to
to emulsion manufacture international requirements. Bags: 1,050kg (containerised
for exports); 1,200kg
Features
− Superior hard prill with reduced friability
and moisture characteristics
Class 5.1 UN No 1942 OXIDISING AGENT
− High packing density

INDUSTRIAL PRODUCTS
Ammonium Nitrate Solution (ANS)
This is a hot concentrated 88% solution of Special Precautions

ammonium nitrate (NH4NO3) used in the ANS may become explosive when the concentration
manufacture of base emulsion or can be increases due to water evaporation under elevated
used in other chemical processes (diluted or temperature conditions. It is critically important to
otherwise). use equipment which meets engineering requirements.
Such compliance minimises explosion risk since
TECHNICAL SPECIFICATIONS the transfer of Ammonium Nitrate Solution (ANS)
by mechanical means is hazardous and can lead
A concentrated 88% solution of ammonium nitrate to an explosion if not properly done.
(NH4NO3).
Furthermore, it is important to keep the material
BENEFITS & FEATURES in solution at a pH of greater than 2 since a low pH
can lead to fume-off of NOX gasses, which may lead
Benefits to an explosion.
− Consistent concentration and purity provides PACKAGING

consistent process control and end product quality
Bulk Tanker – approximately 30 tons
− Convenient temperature range for transportation
over long distances
Features
Class 5.1 UN No 2426 Elevated temperature
− Strict process control resulting in superior pH and OXIDISING AGENT
purity
Application
− Manufacture of base emulsion
− Fertiliser raw material
− Other chemical processes

INDUSTRIAL PRODUCTS
Nitric Acid
This is a 60% solution of nitric acid (HNO3) in the Application

form of a clear colourless to pale yellow, Manufacture of ammonium nitrate products
fuming, corrosive liquid with a pungent and other industrial chemicals
odour. It is used mainly in the production
of ANS and in chemical processes. SPECIAL PRECAUTIONS
TECHNICAL SPECIFICATIONS − Full protective clothing and a face shield
should be worn when handling Nitric Acid
The material is a clear, colourless to pale yellow,
fuming liquid, free from visible impurities and − It is highly corrosive and attacks most metals
sediments. A chemically pure form is also available. vigorously
BENEFITS & FEATURES − It is also a powerful oxidising agent that can

react violently with organic substances.
Benefits
− Consistent product quality
PACKAGING
Bulk road tankers

− A chemically pure nitric acid is available for some
chemical processes
Features
Class 8, UN No 2031 (60%);
− Clarity of solution with low impurities Corrosive Material OXIDISING AGENT
− Demineralised water used in the production process

INDUSTRIAL PRODUCTS
Aqueous Ammonia
This is an aqueous solution of ammonia

(ammonium hydroxide, NH4OH) in the form of a
clear, colourless to slightly yellowish liquid with
a pungent, suffocating odour.

− Liquid fertiliser
Concentration of solution not less than 25% and
with a density of not more than 0.907 g/cm3
− Manufacture of industrial and fine chemicals
Meets SANS 52122:2007 requirements
− Metal recovery processes
BENEFITS & FEATURES − Neutralising agent for acids
Benefits − Water purification

− Manufacturing facility conveniently situated
in the industrial hub of Gauteng, South Africa. SPECIAL PRECAUTIONS
− Consistent product quality − Avoid ingestion, inhalation, contact with the skin
and eyes
− Complies with the requirements of FEMA GRAS
(Flavour and Extract Manufacturers Association, − Wear full protective clothing when handling
Generally Recognised as Safe list). the material and ensure adequate ventilation
− Complies with SANS 51122:2007 − Avoid sources of ignition and heat
Features − Care must be exercised when opening the valves
− Demineralised water used in the production process

PACKAGING
− Consistent product quality
Bulk Road Tankers
− Easy to handle and store
Safety Handling
Hazchem Code: 2P, UN No. 2672, Packing Group III, IMDG
− Avoid contact with skin/eyes Class 8,
− Do not inhale vapour Shipping name AMMONIA SOLUTION (10 – 35 %

ammonia)
− Avoid ingestion

INDUSTRIAL PRODUCTS
Ammonia 100-I, Ammonia 100-R
Anhydrous ammonia (NH3) is a colourless

gas or when stored under pressure, is a
clear water-white liquid. Both forms have
a sharp suffocating or intensely irritating
odour. Ammonia 100-I is industrial grade
and Ammonia 100-R is refrigerant grade.

Ammonia 100-I
− Purity: c.a. 100 percent
− Manufacture of Nitric Acid
− Boiling Point at atmospheric pressure: -33.5°C
− Manufacture of ANS
− Density: 0.61g/cm3 at 20°C
− Manufacture of other chemicals
− Refrigerant Grade. Contaminants are water, less than
0.05% m/m and oil, less than 0.001% m/m.
Ammonia 100-R
BENEFITS & FEATURES − Refrigeration liquid
Benefits SPECIAL PRECAUTIONS

− Product supply facility conveniently situated in the
industrial hub of Gauteng, South Africa − Engineering standards must be met for storage
and handling to ensure that ammonia is not
− Consistent product quality released into the atmosphere
− Reduced corrosiveness − The boiling point at atmospheric pressure is

-33.34°C, at which the product evaporates –
FEATURES take care during handling!
− Commodity product − Avoid sources of ignition and heat
− Infinitesimal water content − Care must be exercised when opening the valves
− Unique logistics solution − Do not confine without adequate vapour space

or pressure relief valve with discharge piped to
Safety Handling a safe place
− Avoid contact with skin/eyes PACKAGING

− Do not inhale vapour Sold in bulk tankers or ISO Containers
− Avoid ingestion
Hazchem Code: 2PE, UN No. 1005 - IMDG Class: 2(2.3),
Shipping Name: AMMONIA, ANHYDROUS, LIQUEFIED

INDUSTRIAL PRODUCTS
Notes

SERVICES
SERVICES
Mining Optimisation
AEL's Mining Optimisation team is a division of The team constantly researches latest technologies and
highly skilled engineers who assist mines to links these with continuous education around how best to
ensure that blasting is conducted efficiently and design blasting solutions for optimal results.
cost effectively. Mining Optimisation delivers
AEL Mining Optimisation has adopted a four-pronged
data, expertise, systems, software and support
approach to satisfy customer needs:
in a way that will help customers meet and
exceed their production targets. − Blast Optimisation
AEL is acutely aware that the sustainability of any mining
− Blasting Science
operation is reliant on its social and environmental
responsibility. The Mining Optimisation team therefore
− Software Development
takes utmost care in designing blasting solutions that are
not detrimental to people or the environment.
− Expert Technical & Blasting Science Training
The blast monitoring and blast enhancement offerings
Blast Optimisation specifically focuses on our customers’
provide customers with information and alternate design
requirements and the impact blasting could have on
approaches needed for productive operations and good
the environment. Safety, as always, is our primary
neighbourly conduct in communities.
objective! In order to optimise blasting, AEL has a
number of tools and methodologies specifically designed
to make scientific and informed decisions around blast
performance assessment.
− Data collection and benchmarking
− Rock characterisation
− Blast and timing design
− Blast hole assessment
− Vibration and airblast monitoring
− Velocity of detonation measurement
A wide range of tools are used to quantify, predict and

improve the mine processes. AEL develop specific tools
and methods to measure the blast result and remain at
the forefront of developing proactive tools for the future
mining operations.

SERVICES
Blasting Science and Software

Development
Blasting Science and Software Development look at the AEL Tie_Up

mining operation holistically to ensure that the benefits Blast timing design for electronic and pyrotechnic
are derived from improved efficiency in equipment, plant initiating systems, analysis of the timing sequence,
and beneficiation. AEL will conduct various checks to direction of movement, scatter, control of ground
ensure that blasted rock suits and complements the vibration and single hole firing
design of equipment and plant:
AEL Tunnel
− Face velocity measurement Software to assist with the design and optimisation
of tunnel layouts in mining and civil applications
− 3D blast face survey
AEL Ring
− High speed videography Software to assist with the design, basic timing and
optimisation of stope ring layouts in mining and civil
− Rock mass motion study applications
− Muck profile study Hybrid Stress Blasting Model (HSBM)

HSBM is a high level blast modeling research tool
− Fragmentation analysis
AEL Designer (SABREX)
− Blast modelling Predictive blast modelling, fragmentation (Kuz-Ram),
Blast damage, Muckpile profile (Throw) software
− Efficiency measurement and monitoring
AEL’s Active Loading system
This is supported by AEL’s sophisticated blasting Enables real time information pertaining to blasting
software: parameters, i.e.: condition of blast hole, types of
explosives loaded, quantity of explosives loaded, etc.
Winprof AEL This information is stored in a database for future
Survey and Blast layout software analysis, comparison and fine tuning of blast inputs
and results.

SERVICES
Expert Technical and

Blasting Science Training
The Mining Optimisation team comprises a large number

of site and regionally based technical professionals
supported by specialists at our Head Office Control
Centre.
AEL continuously develops training and best practice

material for the many blasting applications encountered
at the various customer sites that AEL services. In
addition to the extensive internal training offered,
AEL’s blasting professionals undergo expert training on
equipment, blasting techniques and technical issues
which are an added value to customers.
The AEL best practice material revolves around a

continuous improvement process. Examples of such
training courses for blasters and supervisors offered by
the Mining Optimisation team include:
− The Blasting Competency Program - offered for

surface as well as underground operations.
− The Explosives Handler, Blast Assistant and Rock

Breaking courses - which enable the qualification of
personnel through the appropriate industry bodies
and regulators.
− Surface and Underground Handbooks and apps
− Technical bulletins, for example; "Mitigating the risk

of flyrock"

SERVICES
Explosives Engineers' Course
The Explosives Engineers' course is a graduate level

course to train technical blasting and field staff. It focuses
on advanced blasting applications and productivity
improvement techniques that equips AEL staff with
the relevant knowledge to provide customers with
value add recommendations.
AEL actively participates in Local and International

professional organisations, conferences and
workshops to share learning, measure and develop
the best practices. AEL presented three papers at the
International Society of Explosive Engineers, (ISSEE), two
papers at the Institute of Quarrying South Africa, (IOQSA)
and Coaltech. AEL supports both local and international
conferences, industry meetings and mining societies by
publishing papers and presentations on the development
of new techniques for both the mining and explosives
BLAST DESIGN: PRINCIPLES: industries.

SERVICES
AEL APPS:
HOW TO DOWNLOAD THE SURFACE BLASTER APPLICATION
1. Go to the store of your choice
2. Search for "AEL Surface blaster handbook"
3. Install from store
4. Complete the registration form with your corporate email and details
5. Wait for registration message
6. Enjoy the application

SERVICES
Product Services
In applying meticulous care to the deployment ROCK-ON-GROUND (UNDERGROUND

of its range of products, AEL offers a range AND SURFACE)
of on-site services to ensure that customers
achieve optimum blast performance by For customers who wish to hand over the reins of
selecting from one of the options below, namely: particularly taxing blasting environments, AEL offers
its Rock-on-Ground service, which sees a shift in
DOWN-THE-HOLE SERVICES responsibility (in both drilling and secondary break
scenarios) and costs to the AEL team. Customers can
AEL assists mine staff on-site in measuring conformance feel assured that they will receive a comprehensively
to plans and standards with the necessary quality checks planned and designed solution when they opt for the
during the preparation of the blast. Application-specific full blasting service.
explosives produced at the customer's operation are
extremely cost effective, as it allows for total flexibility in In return for a cost per unit (using measurements
choice explosives, as well as last minute changes on the of choice - cubes, metres, etc.) price, customers
bench to suit the different mines' blasting requirements. deploying AEL's Rock-on-Ground solution are assured of:
− Effective blast preparation;

PRIME, LOAD, TIE AND/OR SHOOT
(PLT OR PLTS) − Thorough charging and timing of operations;
Taking the above one step further AEL offers its
− Stock control and security of supply (including
customers the Prime, Load, Tie and/or Shoot (PLTS)
ordering, control, storage and stock management);
service, which addresses the requirements of customers
that face resource and capital constraints and therefore
− Labour supply (only accredited and skilled staff)
require a solution to these problems without the need to
to manage charging and timing of operations;
hire more or up-skill existing members of staff.
− Zero tolerance where safety is concerned; and
Opting for either the Fixed or Per Blasted Unit service,
customers have access to AEL expertise on site for the
− Dedicated and experienced AEL staff who adapt their
duration of individual blasts.
skill sets to suit the environment while enhancing it
with these services.
Deploying AEL's PLTS service empowers customers with
higher levels of convenience as AEL's technical teams
of experts become an integral part of the production,
planning and blasting operations.
Using AEL's full PLTS service means customers

have access to hands-on involvement on AEL's part in
managing the stemming of blast holes, timing and firing
of the blasts with full legal accountability in addition to
the services offered in its PLT offering.

SERVICES
Research and Development
The R&D Team
AEL’s Research and Development department R&D SERVICES

ensures that the company remains at the
forefront of technology in its field whilst The R&D department offers a range of analytical
pursuing sustainable profitability and growth for services to the mining and general industry at large,
our customers in all markets where we operate. detailed below;
Housing a dedicated team of scientists and technicians Fourier Transform Infrared spectroscopy (FTIR)
who all offer vast and varied backgrounds in chemistry,
physics, chemical and mechanical engineering, the R&D General Uses
team covers a growing spectrum of scientific approaches − Identification of all types of organic and many types of
to explosives and initiating systems. inorganic compounds
The department exists to explore cutting edge research − Determination of functional groups in organic
while offering field and plant support on all new and materials
existing developed technologies. The team also ensures
that the group maintains a firm grasp on the anticipated − Determination of the molecular composition of
changes and developments in the world of explosives. surfaces
To further its efforts, the team attends many conferences
across all disciplines – including the National Institute − Quantitative determination of compounds in mixtures
of Explosives Technology, the South African Society
of Rheology, the International Society of Explosives − Nondestructive method
Engineers, the International Pyrotechnics Society, SAFEX
and the European Federation of Explosives Engineers.
− Determination of molecular conformation (structural
isomers) and stereochemistry (geometrical isomers)
− Determination of molecular orientation (polymers

and solutions)
Common Applications
− Identification of compounds by matching spectrum
of unknown compound with reference spectrum
(fingerprinting)
− Identification of functional groups in unknown

SERVICES
− Identification of reaction components and kinetic These measurements can be used to help determine
studies of reactions the overall kinetics of a decomposition reaction.
The technique can also provide information on the
− Identification of molecular orientation in polymer films various steps in the thermal decomposition of an
energetic material.
− Detection of molecular impurities or additives present
in amounts of 1% and in some cases as low as 0.01% DIFFERENTIAL SCANNING CALORIMETRY
(DSC)
− Identification of polymers, plastics, and resins
Differential scanning calorimetry is used to measure the
ACCELERATING RATE CALORIMETRY (ARC) onset temperature and energetics of phase transitions,
to estimate sample purity, to determine heat capacities,
and to measure the enthalpy change (ΔH) and kinetic
parameters of the decomposition process.
RHEOLOGY
Rheology is defined as the flow of fluids and deformation

of solids under applied stresses or strains.
The measurement of rheological properties is applicable

to all material types – from fluids to semi-solids and
even solid systems such as polymers and composites.
Understanding the rheological properties of materials
can help to develop a better product – since these
This is one of the methods used to investigate the physical properties often link material formulation and
thermal properties of energetic materials. ARC is mostly processing stages with the ultimate end use and product
used to evaluate the thermal hazards and accordingly performance in the hands of customers and consumers.
set the safe limits for process, storage and transport
temperatures. This information is determined by finding The rheology of suspensions, colloidal dispersions and
the onset temperature for thermal run-away reactions. emulsions provide critical information for product and
process performance in many industrial applications and
THERMO GRAVIMETRIC ANALYSIS (TGA) in order for them to give proper product performance,
or to process efficiently, they must be stable. But these
are often complex formulations of solvents (or fluids),
suspended particles of varying size and shape, and
various additives used to affect stability.
Many factors affect stability, such as: hydrodynamic

forces, Brownian motion, strength of interparticle
interactions, volume fraction, electrostatic forces,
steric repulsion, size and shape of particles, to name
a few. Measuring the rheology of a formulation gives
an indication of the colloidal state and interactions that
are occurring.
Rheology based measurements can help predict which

formulations might exhibit flocculation, coagulation
Thermogravimetry is a technique in which the mass or coalescence, resulting in undesired effects such
of a sample is monitored against time or temperature as settling, creaming, separation, etc.
while the temperature of the sample, in a specified
atmosphere, is programmed. The thermobalances
used in TG experiments are very sensitive, with
mass resolution as small as 1 μg (1.0×10–6 g).

SERVICES
Some common rheology measurements and parameters PARTICLE SIZE ANALYSIS (PSA)
include:
Particle size analysis and measurement is an important
− Flow behavior of non-Newtonian materials, which parameter across many industries. The stability,
helps indicate degree of dispersion and/or flocculation chemical reactivity, opacity, flowability and material
as well as shear thinning or thickening which often strength of many materials are affected by the size
helps determine processing behavior. and characteristics of the particles within them.
Getting things right at every stage of production,
− G’ (storage modulus) and G’’ (loss modulus) as a from R & D through to manufacture and quality
function of frequency which determines viscoelastic control of the finished product is vital.
behavior as a function of time (inverse of frequency),
and can help determine the degree of stability SURFACE AREA ANALYSIS (BET)
of a formulation under “at rest” conditions or
during transport. BET surface area analysis is a technique used to
determine the specific surface area of powders,
− Creep/recovery tests to determine zero shear viscosity solids and granules, the values are expressed in
or the maximum viscosity of the fluid phase that must meter square per gram.
be sufficiently high to prevent sedimentation.
Clean solid surfaces adsorb surrounding gas molecules
POWDER RHEOLOGY and Brunauer, Emmett and Teller theory (BET) provides a
mathematical model for the process of gas sorption.
Our team uses the Freeman Technologies FT4 powder
rheometer. This physical adsorption of a gas over the entire exposed
surface of a material and the filling of pores is called
With the FT4 one can determine the following: physisorption and is used to measure total surface area
and pore size analysis of nanopores, micropores and
− Study the flowability of conditioned, consolidated mesopores.
and aerated powders
The BET surface area measurement is crucial in
− Measure bulk density, permeability and understanding the behaviour of a material. As material
compressibility reacts with its surroundings via its surface, a higher
surface area material is more likely to react faster,
− Generate high precision shear strength data dissolve faster and adsorb more gas than a similar
material with a lower surface area.
− Quantify the impact of flowability of many variables
such as moisture, segregation and attrition
− Optimise formulations
− Construct a database of powder characteristics

for all your powders
− Predict processabillty
− Analyse abnormal process behavior
− Establish QC criteria for raw materials, intermediates

and final product
− Determine optimum powder characteristics for each

item of plant

SERVICES
EXPLOSIVES SERVICES Gap test

This test is used to determine the sensitivity of a
Minimum burning pressure (MBP) candidate ammonium nitrate emulsion or suspension
or gel intermediate for blasting explosives, to a specific
shock level, i.e. to a specific donor charge and gap.
It is known that, following local ignition in water-based

explosives, there is a minimum pressure required for
combustion to propagate. The latter is usually referred
to as the ‘Minimum Burning Pressure’ (MBP). The MBP
is a very important and useful safety parameter as, if Thermal Stability Test
an explosive is maintained below its MBP, accidental
ignition and propagation should not be possible. This test is used to determine how stable a candidate
(ammonium nitrate emulsions, suspensions or gels)
Koenen test is when subjected to elevated temperatures so as
to assess if the candidate can be classified as non-
This test is used to determine the sensitivity of a detonable for transport purposes.
candidate ammonium nitrate emulsion or suspension
or gel intermediate for blasting explosives, to the effect
of intense heat under high confinement.

SERVICES
REACTIVE GROUND − Explosives manufacture
Reactive ground may be a condition specific to individual − Explosives testing

sites. The reaction of nitrates with sulphide containing
minerals is an auto-catalytic process that can, after − Spray drying
some induction time, lead to a runaway exothermic
decomposition even if the starting temperature of the − Surfactant evaluation
mixture is at an ambient temperature. Typical nitrates
used in the mining industry are ammonium nitrate, − Prill analysis
calcium nitrate and sodium nitrate.
− Vertical drop analysis and design
VELOCITY OF DETONATION (VoD)
INNOVATIONS
The velocity of detonation is an important indicator for
overall energy or power of detonation, and in particular Renowned for introducing several new approaches to
for the brisance or shattering effect of an explosives. explosives within mining, the R&D team is credited with
the development and introduction of many innovations
IMPACT that add value to mine modernisation techniques
throughout the world. The team uses the experience of
Impact sensitivity is one of the most important the past to develop innovations of today while at the
characteristics of energetic materials defining their same time brainstorming the products and technologies
safety in handling. Its determination is a necessary of the future.
part of characterization of new explosives, modified
formulations or manufacturing conditions, as well as Some of our recent innovations include:
defining influences of impurities or ageing.
Used & Recycled Oil Explosives Formulation
FRICTION − AEL has been recognised for optimisation of recycled
oils in bulk formulations to reduce carbon footprint
Friction of explosives between hard surfaces is one
of the most frequent causes of accidental explosions. − AEL Indonesia Goes Green using Used Oil for Bulk
Determination of friction sensitivity is thus a necessary Emulsion Explosives – showcasing our achievements
part of characterization of new explosives, modified in international markets
formulations or manufacturing conditions, as well as for
defining influences of impurities or ageing. − AEL designs and develop site specific New Generation
E-20T Mobile Manufacturing Units
OTHER SERVICES
− 3D Printer
− Design services

SERVICES
Analytical Services
Building T5
The Central Analytical Services laboratory took over the
responsibility for the analytical services for AEL in January
2014. The laboratory has its roots in R&D but was expanded
significantly in 2013 to enable it to render this service to
AEL. The laboratory is responsible for the testing of all raw
materials, used within the operations, to ensure that they
conform to the raw material specifications.
Various in-process samples and all final products are also

analysed to ensure that the quality of the products produced
within AEL are maintained or improved. The laboratory
is furthermore responsible for the analysis of all effluent
samples to ensure that AEL complies with legislative
environmental requirements. Approximately 2000 samples
are analysed on a monthly basis by the laboratory.

SERVICES
Analytical Services
Explosive Building RL1
The Central Analytical Services has two licenced

laboratories where work is focussed on the analysis
of explosive materials.

SERVICES
To provide you with an idea of the capability of the laboratory the equipment used within the facility is listed below:
SUMMARY OF EQUIPMENT
Equipment Types of tests
ICP, AA Metals in solution e.g. Fe, Al, Pb etc.
GC, GC-MS Organic material
Discreet analyser Anions and Cations e.g. NH4, SO4, Cl etc.
BET Specific surface area
TOC,TON Total organic content
Auto titrator pH and potentiometric titrations
Karl Fischer Moisture determination
FTIR Infra-Red spectroscopy
SEM Scanning electron Microscope
Rheometer Rheology of oils, slurries and emulsions
Malvern Mastersizer Particle size distribution
DCS Differential Scanning Calorimeter
TGA Thermo gravimetric analysis

SERVICES
Instrument laboratory at T5
SEM located in RL1 Additional analytical equipment in RL1

SERVICES
A summary of the staff complement together with their qualifications is provided in the table below:
PERSONNEL AT THE CENTRAL ANALYTICAL SERVICES

Name Qualification
Samir Mukhopadhyay PhD
Hester Sophia Bezuidenhout BSc(Hon)
Ndivhuho Victor Khumela BSc
Tlawe Piet Molapo BSc
Kgothatso Ntsaoana BSc
Gerda Berga BCom(Hon)
Melesha Gopi Mangaroo BTech
Tshelang Sylvia Maloka BBA
Gernot Wurm MSc
Mmamadingwane Annah Phiri HND
Vusi Regardino Ricardo Nkuna HND
Timothy Nell Trade
Thomas Frederick Du Plessis Trade
Bengerdt Bothma Trade

SERVICES
Notes

EQUIPMENT
SERVICES
AEL Equipment Services is an international supplier of commissioned and calibrated by a team of professionals
original equipment and aftermarket parts with services with a keen eye for detail. Only once each and every
tailored to the needs of the blasting professional in both member of the team has signed off on the machine
underground and surface mining. will it be licensed to manufacture explosives and be
delivered to the site.
Due to its long standing relationships with component
manufacturers across the globe, AEL Equipment Safety and effectiveness are KEY within the AEL
Services holds impressive buying power and can Equipment Services division.
offer its customers the best possible lead times
The Equipment Services Division offers a range of
on equipment and the best pricing available.
“state-of-the-art” Mobile Manufacturing Units (MMU’s),
The division understands that their customers work underground mobile charging units (MCU’s), portable
in environments that leave no room for error and that charging units (PCU’s) and a full range of ancillary
they cannot afford to speculate on the consistency equipment for use in charging.
and safety of their equipment. It is for these reasons
AEL specialises in the manufacture and deployment of
that each machine component is exhaustively tested
self-sufficient modular emulsion manufacturing plants.
with all possible risk factors in mind before and after
The Equipment Services Division has the capacity to
the equipment is actually assembled.
erect and commission a complete emulsion plant at
Proper functioning of equipment is mission critical any green fields site globally.
for successful operation on customer sites and is
With local and international level access, the team is
significantly important to the safety of the mine staff
renowned for:
and the surrounding public. AEL Equipment Services
offers extensive equipment evaluations and the − Technical support
division's strict testing criteria not only determines
− Training
observance of applicable standards, but offers greater
assurance in the reliability of the equipment provided. − Overall after-sales service
The equipment supplied by AEL Equipment Services is Turnaround time on support or service related queries
designed to specification and can be customised for use has been vastly shortened and the division is confident
on any utility vehicle provided by the customer. It further that it can offer its customers the peace of mind
operates in the robust environments typically associated in knowing that their equipment will be reliably
with mining. Once the machines are assembled, they are supported in the field.
EQUIPMENT SERVICES
of Equipment Services
MOBILE
MANUFACTURING MOBILE CHARGING PORTABLE CHARGING EMULSION PLANT
UNITS (MMU’S) UNITS (MCU’S) UNITS (PCU’S) 10T, 20T AND 60T
− Fully automatic − Custom build to fit any − Pneumatic and − Fully automated
Hydraulic system prime mover hydropower drivers hydraulic or variable
speed drives
− Independent pump − Hydraulic system − Pertinent safety devices
safety control system supplied from utility − Independent pump
vehicle ranged from − Modular design safety control system
− Maximum pumping 20–100 litres per
rate of 500kg/min minute at 160 bar − Pumping rate of between − Production rate of
15 and 30kg per minute between 180kg/min
− Maximum augering rate − Independent pump and 350 Kg/min
of 750kg/min on blend safety control system − Robust
and ANFO products − In plant electrical
− Pumping rates for the − Easily maintainable control panel
− Siemens PLC Control different MCU’s range in-situ
between 30 and 80kg − User friendly touch-
− User-friendly touch- per minute screen operator
screen operator interface
interface in cab − User-friendly control
panel - operator − Siemens PLC Control
interface
− Proven reliability
− Fully automated hose
handling system (MCU
Jumbo) for up-hole
charging
− PLC controlled system

operating from 12 or
24 volt DC
Application Application Application Application

Surface mining operations Underground mining Underground narrow reef Opencast and Underground
with a requirement for all operations with a mining, development and mining operations with
bulk explosives products requirement for all bulk civil blasting operations with a requirement for bulk
explosives products in a requirement for all bulk explosives products.
any application in any explosives products.
environment

EQUIPMENT SERVICES
Mobile Manufacturing Units (MMU)
AEL provides a range of Mobile Manufacturing − Emergency stops situated at easy to access locations
Units (MMUs), which cater for all surface mining
applications. MMU’s are capable of pumping − Hydraulically operated positive locking handrails
and auguring the full range of AEL's bulk provide safe operation when access to top of truck
is required
explosives. All MMUs are designed to operate
in the demanding environments encountered
during normal mining operations. Design
parameters include all necessary safety
control systems, as well as ease of operation,
maintenance and reliability.
AEL's MMUs comply with ADR requirements and meet

all transportation of hazardous goods legislation.
BENEFITS & FEATURES
Benefits
− Proven on-bench reliability
− Integrated control systems, which guarantee constant

delivery of requested product quality and quantity
− A range of products can be applied on one bench

depending on conditions
− Varying pumping and auguring rates to suit bench
hole diameters and conditions
MMU RANGE
− Minimal on-bench product spills during start-up/
shut-down operations
A blend MMU capable
of pumping or auguring
Features E Series
the full range of AEL's
− Pump protection-guarding against dead-heading bulk explosives products
and dry-running scenarios
− Strainers on the bin to prevent ingress of foreign

objects A repump MMU capable
R Series of pumping bulk emulsion
− Closed loop hydraulic control system guarantees products
product quality
− In-cab touch-screen user interface A heavy ANFO MMU

capable of auguring
− Suitable chassis with all standard safety devices H Series ANFO and the full range
selected for rugged on-bench conditions of AEL's blended
explosives products
Safety Features
− Independent electronic pump protection system
monitoring and controlling operating pressures
and temperatures on critical pumps A MMU capable
A Series
of auguring ANFO
− Mechanical pump protection devices installed
on all critical pumps

138
MMU TYPE
R 6T
E 20T
E 15T
A 15T
R 10T
H 20T
6
13
10
13
10
EMULSION BIN CAPACITY (T)
15
PRILL BIN CAPACITY (T)
EQUIPMENT SERVICES
500
250
500
250
250 /
180 /
250 /
180 /
PRODUCT PUMPING RATE (KG/MIN)
750
750
500 /
250 /
500 /
250 /
PRODUCT AUGERING RATE (KG/MIN)
750
750
x
x
PRODUCT AUGERING ANFO
PRILL BLEND PERCENTAGE BY PUMP
x
(0% TO 35%)
PRILL BLEND PERCENTAGE BY AUGER
x
(20% TO 70%)
PUMP HOSE LENGTH & DIAMETER
x
(40M X 32MM)
PUMP HOSE LENGTH & DIAMETER
x
(50M X 50MM)
x
x
x
SAFETY DEVICES (HIGH / LOW PRESSURE)
x
x
x
SAFETY DEVICES (HIGH / LOW TEMPERATURE)
SAFETY DEVICES (HIGH PRESSURE
x
x
x
BURSTING DISC)
3
3
3
3
3
NO OF EMERGENCY STOP LOCATIONS
AEL Mining Services Limited

EQUIPMENT SERVICES
Rapid Re-loading System
To enhance the AEL offering, use is made of a

rapid re-loading system whereby tankers of prill
and emulsion are parked at strategically sited
re-loading bays between the storage silos and
the bench. MMU’s requiring refilling make use
of either the prill tanker, the emulsion tanker or
both to refill and hence reduce the turnaround
time of the MMU returning to the bench for
further charging.

EQUIPMENT SERVICES
Mobile Charging Units (MCU)
AEL provides a range of Mobile Charging Units All MCUs are designed to operate in the
(MCUs), which cater for all underground mining demanding environments encountered
applications. MCUs are capable of pumping the during normal mining operations.
full range of AEL's bulk explosives products.
Design parameters include all necessary safety
control systems, as well as ease of operation,
maintenance and reliability. Units are of a modular
design and are able to be mounted on all utility
vehicles supplied or preferred by the customer.
BENEFITS & FEATURES Features

− Pump protection-guarding against dead-heading
Benefits and dry-running scenarios
− Proven reliability in all charging applications
− Strainers on the bin to prevent ingress of foreign
− Integrated control systems, which guarantee constant objects
delivery of requested product quality and quantity
− Remote control by pendant
− A range of products can be applied depending
on conditions − Unit capable of pumping at elevated heights.
− Product pumping rates reduce face/panel charging − Charging units can be mounted on all utility vehicles.
times
− Charging large diameter up-holes
− Minimal product spills during start-up/shut-down
operations − Optional: 1. Variable density, 2. Auto flushing,
3. Electronic data capture

EQUIPMENT SERVICES
MCU RANGE
MCU TYPE EMULSION TANK MASS DRIVER APPLICATION
Development
Landcruiser 0.9t Hydraulic Can be used for short

up-holes if piston pump
replaced with PC pump
Development and
Hydraulic
up-holes (up-hole
MCU 0.75t, 1.5t, 2t, 2.5t & 3t
charging is a manual
Electric-hydraulic
operation)
Hydraulic Automated up-hole charging

MCU Jumbo 2t, 3t & 4t unit. Can also be used for
Electric Power Pack development.
Shaft-sinking
MCU Shaft Sinking 1.5t Pneumatic-hydraulic
with 1 or 2 hoses
Blasting blockages
*MCU Hang-up rig 0.3t Hydraulic
in draw points
* Only available with Aard equipment
OPTIONAL EXTRAS INCLUDE: SAFETY FEATURES
− Dual density for perimeter blasting − Independent electronic pump protection system
monitoring and controlling operating pressures
− Electronic data capture on critical pumps
− Auto flushing − Mechanical pump protection devices installed

on all critical pumps
NB
− Emergency stops situated at critical locations
The optional extras are not applicable
to all units in the range
− Up-hole charging from a safe distance via remote
control pendant (MCU Jumbo)
− Units have a meltable sight-glass on emulsion tank,

which ruptures when exposed to excessive heat
eliminating the dangers associated with confinement

EQUIPMENT SERVICES
Portable Charging Units (PCU)
AEL provides the portable charging units BENEFITS & FEATURES

(PCU’s) for charging in narrow reef mining
environments as well as development and shaft Benefits
sinking for small shaft applications. The pumps − Robust and reliable
have been specifically designed to pump the
UG100 and UG200 non-sticky range of AEL's − Allows the delivery of emulsion explosives
bulk explosives products in conjunction with in a narrow reef development and shaft sinking
a sensitiser in stoping and development environment
blast holes.
− Suitable for delivery of emulsion explosives in holes
The PCU’s are robust and reliable and designed to up to 5m in length of any inclination (Eliminating the
operate in the demanding environments usually necessity to use packaged explosives)
encountered in underground mining operations.
− No longer a requirement for a primer in short
Three different pumps are available for standard blast-holes (<2m in length)
and low compressed air pressure as well as hydropower.
− Product in hose is non-detonable
− Flexible hose / lance for use in confined spaces

(optional)
Features
− Hydropower and pneumatically driven pumps
− Removable cover for ease of maintenance
− Fixed ratio of emulsion to sensitiser creating

constant delivery of requested quality/quantity
− Flexible hose/lance for use in confined spaces

(5, 10 & 15m lengths depending on pump selection)
− Metering system providing the delivery of a fixed mass

per hole
− Easy to use and maintain. Equipment maintained

in-situ

EQUIPMENT SERVICES
Application
Used for charging bulk emulsion in underground narrow
reef and shaft sinking environments. The focus area
for the PCU’s is narrow reef stoping. However, the
pumps can also be used in standard development up to
four metres in height and width. The pumps are generally
used in conjunction with bagged emulsion, however, the
source of the emulsion can be bulk or bagged.
The shaft sinking unit consists of multiple portable

pumps mounted under a 2 ton emulsion tank. The unit is
lowered below the kibble and is placed at shaft
bottom during charging.
SAFETY FEATURES
− Bursting disc
− Pump will stall under high pressure conditions

* Bagged emulsion product used in conjunction with the Portable
− Components contained within sealed lid Charging Unit (PCU)
DESCRIPTION DETAILS
Dry weight ~43kg
Emulsion tank capacity 19kg
Sensitiser tank capacity 2kg
Flow rate (5m hose) 27kg/min
Final density 1.05g/cc
Compressed
Standard – 4 Bar
air requirement
Low pressure – 2.5 Bar
(where applicable)
Hydropower requirement
18MPa
(where applicable)

EQUIPMENT SERVICES
Vertical Drop System
A ‘Vertical Drop’ emulsion reticulation system

has been developed by AEL to enable emulsion
and sensitiser to be delivered through piping to
underground storage facilities adjacent to the
workings.
AEL have recently partnered with ELB Engineering

Services to provide a full turnkey solution for a vertical
drop installation for its customers.
BENEFITS & FEATURES
Benefits
An underground bulk emulsion delivery system offers:
− Significant safety enhancement by reducing logistic

flow in main arteries to the mine
− Seamless inventory control
− High level of security and control of products used

to manufacture explosives
− Reduced interface with explosives which is

manufactured at the working face during charging
− Reduced risk of explosives theft due to the streamlined

delivery channel
− Significant increase in the lifecycle of assets used

for charging
− Significant saving in maintenance, fuel and asset

wear on assets used for charging
− Reduction in time and labour resources
− Reduced infrastructure requirement on surface
− Bulk emulsion deliveries at any time
Features
− Surface delivery point for the transfer of bulk
emulsion and sensitiser
− Reticulation piping of suitable diameter to ensure

adequate flow-rate at the outlet
− Underground storage tanks
− Control of emulsion mass at delivery and point of use

EQUIPMENT SERVICES
Notes

EQUIPMENT SERVICES
Notes

AEL Mining Services
The Platform, 1 Platinum Drive, Longmeadow Business Estate North,

Modderfontein, Johannesburg
T+27 11 606 0000 I F+27 11 605 0000 I www.aelminingservices.com

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2016 PRODUCT

04 CORPORATE INFORMATION 73 ELECTRONIC DELAY DETONATORS

Product Catalogue 2016

*Refer to regional office for available options

04 AEL Mining Services Limited

*Refer to regional office for available options

Product Catalogue 2016 05

06 AEL Mining Services Limited

*Refer to regional office for available options

Product Catalogue 2016 07

We are proud to present our latest product

As a value add service provider, we strive to optimise

Being an international leader and innovator in

To remain relevant, our R&D department plays a vital

This new product catalogue has been compiled with

08 AEL Mining Services Limited

ac alternating current NEQ Net Explosives Quantity

ADC Ardeer Double Cartridge (test) PETN pentaerythritol tetranitrate

AN ammonium nitrate pF picofarad

ANFO ammonium nitrate fuel-oil RBEE Relative Bulk Effective Energy

CN calcium nitrate RBS Relative Bulk Strength

dc direct current REE Relative Effective Energy

FO fuel-oil RWS Relative Weight Strength

g/cm³ gram per cubic centimetre s/m seconds per metre

g/m grams per metre SPD Short Period Delay

GPa gigapascal t tonne (metric)

IED Instantaneous Electric Detonator TNT trinitrotoluene

kg kilogram VOD Velocity Of Detonation

kPa kilopascal > greater than

kV kiloVolt ≥ greater than or equal to

LPD Long Period Delay < less than

mJ/ohm millijoule per ohm ≤ less than or equal to

m/m mass to mass ≈ approximate

m/s metres per second

10 AEL Mining Services Limited

SOUTHERN AFRICA AFRICA AND INTERNATIONAL

East London +27 43 745 2169 Australia +61 7 3221 0168

Kimberley +27 53 802 6352 DRC +243 997 027 878

Klerksdorp +27 18 477 1062 Egypt +20 22461 8609

Kuruman +27 53 712 3035/2958 Europe +27 82 553 9080

Mankwe +27 14 558 2800 Indonesia +6221 7592 4498

Mokopane +27 15 491 1373 Mauritius +230 269 1650

Mogalakwena +27 15 418 2189 Mozambique +258 841 995866

Nelspruit +27 13 747 2278 Namibia +264 64 403 463

O’Kiep +27 27 713 8597 Tanzania +255 758 309 300

Steelpoort +27 13 230 8020 Zimbabwe +263 479 0846

Venetia Mine +27 15 575 2335

Welkom +27 57 217 1252

West Wits Sales +27 18 788 3390

Witbank / Emalahleni +27 13 690 1242

Product Catalogue 2016 11

AEL MINING SERVICES LEADTIME GUIDELINES

12 AEL Mining Services Limited

Product Catalogue 2016 13

14 AEL Mining Services Limited

Surface Bulk Explosives

AEL's Surface Bulk Explosives are amongst the

With a solution to suit almost every application, AEL's

GENERAL INFORMATION − Easy to handle – bulk delivery

− On the bench blending and sensitising

− Choice of various blend ratios on the bench

− A non-detonable emulsion before sensitising, only

BENEFITS AND FEATURES − Charged using a pump or an auger, depending

16 AEL Mining Services Limited