Professional Documents
Culture Documents
DECEMBER - 2004
) FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO
SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR
PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED
GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED
BY PART NUMBERS AND DESCRIPTIONS. SYSTEMWISE INDEX SHEETS ARE
ALSO PROVIDED FOR EASY AND QUICK REFERENCE.
ENGINE ) THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED ON
THE MANUFACTURER'S PLATE NEAR THE BONNET RELEASE LEVER. IT IS ALSO
RENAULT PETROL REV 116 PRINTED ON THE ENGINE TIMING COVER PLATE.
) THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR
MAHINDRA & MAHINDRA LTD. EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE
EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.
MUMBAI - INDIA
1
INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO.
1 GENINFO GENERAL INFORMATION 1
2 INDEX INDEX - GROUP WISE 3
3 M11A01 ENGINE ASSEMBLY M11A01.1
4 M11A02 ENGINE INFORMATION M11A02.1
5 M11B01 CYLINDER BLOCK M11B01.1
6 M11B02 CYLINDER HEAD M11B02.1
7 M11B03 CRANKSHAFT M11B03.1
8 M11B04 CRANKSHAFT BEARING M11B04.1
9 M11B09 OIL PAN M11B09.1
10 M11B12 ROCKER COVER M11B12.1
11 M11B14 GASKET KIT M11B14.1
12 M11B15 PISTON M11B15.1
13 M11B19 CAMSHAFT M11B19.1
14 M11B20 IDLER GEAR M11B20.1
15 M11B22 INLET MANIFOLD M11B22.1
16 M11B23 EXHAUST MANIFOLD M11B23.1
17 M11B25 OIL FILLER & OIL LEVEL GAUGE M11B25.1
18 M11B26 MISCELLANEOUS PARTS M11B26.1
19 M11C01 OIL PUMP AND GEAR TRAIN M11C01.1
20 M11C02 OIL FILTER M11C02.1
21 M11C05 WATER PUMP M11C05.1
22 M11C06 WATER PIPE M11C06.1
23 M11C08 FAN M11C08.1
24 M11D04 FUEL INJECTION NOZZLE M11D04.1
25 M11E01 ALTERNATOR M11E01.1
26 M11E02 STARTER MOTOR M11E02.1
27 M11E02 STARTER MOTOR (SERVICEABLE COMPONENT) M11E02.2
28 M11E06 GLOW PLUG M11E06.1
29 M11E09 IGNITION COIL M11E09.1
30 M11F01 OIL SEPARATOR M11F01.1
31 M25A01A ENGINE MOUNTING FRONT M25A01A.1
32 M60K01 SENSOR M60K01.1
3
GROUP M11A01 - ENGINE ASSEMBLY GROUP M11A02 - ENGINE INFORMATION
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
03010H0010N BASE ENGINE FROM RENAULT 1 1 03010H0510N LOCTITE 518 1
03000H0140N ENGINE ASSEMBLY F4R 276 TO NASIK 1 2 03010H0520N LOCTITE FRENETANCH 1
3 03010H0490N DECAP JOINT 1
4 03010H1181N RHODOR SEAL 5661 1
5 03000H0191N RAVITOL S 56 1
M11A01.1 M11A02.1
GROUP M11B01 - CYLINDER BLOCK
M11B01.1 M11B01.2
GROUP M11B02 - CYLINDER HEAD
M11B02.1 M11B02.2
GROUP M11B03 - CRANKSHAFT GROUP M11B04 - CRANKSHAFT BEARING
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03020H0280N CRANKSHAFT 1 1 03020H0010N MAIN BEARING 10
2 03020H0290N FLYWHEEL 1 2 03020H0020N CRANKSHAFT LATERAL FLOAT FLANGE 2
3 03020H0300N CONNECTING ROD SCREW 8 2 03020H0030N CRANKSHAFT LATERAL FLOAT FLANGE 2
4 03020H0310N FLYWHEEL SCREW 7 2 03020H0040N CRANKSHAFT LATERAL FLOAT FLANGE 2
5 03020H0320N CRANKSHAFT TIMING GEAR PULLEY 1 2 03020H0050N CRANKSHAFT LATERAL FLOAT FLANGE 2
6 03020H0330N CRANKSHAFT PULLEY 1 3 03020H0060N ROD BEARING 8
7 03020H0340N PULLEY SCREW 1
8 03020H0350N CONNECTING ROD KIT 4
M11B03.1 M11B04.1
GROUP M11B09 - OIL PAN GROUP M11B12 - ROCKER COVER
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03010H0200N OIL SUMP 1 1 03020H0540N OIL FILER CAP 1
2 023212 COPPER WASHER 1 2 03020H0550N COLLAR SCREW M8 x 1.25 - 40 2
3 023950 PLUG DRAIN - OIL SUMP 1 3 03070H0010N ENGINE TIMING COVER 1
4 03010H0780N EXT HEX SCREW M7 x 1.0 - 25 22 4 03020H0560N COLLAR SCREW M6 x 1.0 - 25 1
5 03010H0600N GROOVED GASKET OIL SUMP 1 5 03020H0570N COLLAR SCREW M8 x 1.25 - 45 2
6 03020H0580N ENGINE BRACKET 1
7 03020H0590N INTERMEDIARY BRACKET 1
8 03020H0600N SPACER 1
9 03020H0610N COLLAR SCREW M10 x 1.5 - 30 3
10 03020H0620N COLLAR NUT M8 x 1.50 1
11 03020H0630N STUD M10 x 1.5 - 60 1
12 03020H0640N COLLAR SCREW M10 x 1.5 - 50 1
M11B09.1 M11B12.1
GROUP M11B14 - GASKET KIT GROUP M11B15 - PISTON
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03110H0010N GASKET CYLINDER HEAD KIT 1 1 03070H0030N PISTON RING KIT 4
2 03110H0020N GASKET WATER PUMP KIT 1 2 03070H0040N PISTON 4
2 03070H0050N PISTON 4
3 03070H0060N LOCKING RING 8
M11B14.1 M11B15.1
GROUP M11B19 - CAMSHAFT GROUP M11B20 - IDLER GEAR
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03100H0010N INLET CAMSHAFT 1 1 03080H0010N TIMING BELT KIT 1
2 03100H0040N VALVE TAPPET 16 2 03080H0020N COLLAR NUT M8 x 1.25 1
3 03100H0050N VALVE HALF CONE 32 3 03080H0030N COLLAR SCREW M10 x 1.5 - 50 1
4 03100H0060N VALVE SPRING 16 4 03080H0040N TIMING BELT 1
5 03100H0070N VALVE SPRING CUP 16 5 03080H0050N STUD M8 x 1.25 - 45 1
6 03100H0020N INLET VALVE SET 1 6 03080H0060N CAMSHAFT PULLEY 1
7 03100H0030N EXHAUST CAMSHAFT 1 7 03080H0100N STUD 1
8 03010H0960N EXHAUST VALVE SET 1 8 03080H0110N NUT 1
9 03100H0080N ROCKER 16 9 03080H0120N SPACER 1
10 03100H0090N CAMSHAFT PLUG 20.2 2 10 03080H0070N ROLLER 1
11 03080H0080N ROLLER 1
12 03080H0090N CAMSHAFT PULLEY 1
M11B19.1 M11B20.1
GROUP M11B22 - INLET MANIFOLD GROUP M11B23 - EXHAUST MANIFOLD
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03010H1020N MANIFOLD SHIM 1 1 09000A0060N EXHAUST MANIFOLD 1
2 03010H0970N MANIFOLD SHIM GASKET 1 2 09000A0260N GASKET EXHAUST MANIFOLD 1
3 03010H1030N INLET MANIFOLD 1 3 0903AA0350N SPECIAL LOCK NUT M8 9
4 03010H0980N INLET MANIFOLD GASKET 1 4 09040A0010N HEAT SHIELD EXH MANIFOLD UPPER 1
5 03010H0990N INLET MANIFOLD GASKET 1 5 024615 FLANGE HEX BOLT M6 x 1.0 - 12 4
6 03010H1040N SCREW 7 6 09040A0020N HEAT SHIELD EXH MANIFOLD LOWER 1
7 03010H1060N COLLAR SCREW M8 x 1.25 - 85 2 8 03010H0090N BRACKET EXHAUST MANIFOLD 1
8 03010H1070N COLLAR SCREW M8 x 1.25 - 30 4 9 51100A0180N FLANGE HEX BOLT M10 x 1.5 - 18 1
9 03010H1080N SCREW 2 10 024501 FLANGE HEX BOLT M8 x 1.25 - 15 1
10 03010H1090N COLLAR SCREW M8 x 1.25 - 40 1 11 09030A0100N STUD EXHAUST MANIFOLD / LINE 2
11 03010H1050N PLUG 1 12 09030A0110N CONICAL SPRING 2
12 03130H0030N THROTTLE BODY 1 13 0904AA0040N FLANGE NUT EXH MANIFOLD - EXH LINE 2
13 0313AH0080N HALF RING THROTTLE BODY 2
14 03130H0050N THROTTLE BODY GASKET 1
15 03130H0080N COLLAR SCREW M6 x 1.0 - 12 1
16 03130H0090N COLLAR SCREW M6 x 1.0 - 40 2
17 06000A0290N MASTER VACUUM CONNECTION 1
M11B22.1 M11B23.1
GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE
M11B25.1
GROUP M11B26 - MISCELLANEOUS PARTS GROUP M11B26 - MISCELLANEOUS PARTS
M11B26.1 M11B26.2
GROUP M11C01 - OIL PUMP AND GEAR TRAIN GROUP M11C02 - OIL FILTER
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03010H0690N OIL PUMP 1 1 03010H0370N OIL FILTER 1
2 03030H0010N OIL PUMP CHAIN KIT 1 2 03030H0120N OIL FILTER ADAPTOR 1
3 03030H0060N COLLAR SCREW M8 1
4 03030H0070N OIL PUMP CENTER BUSHING 9 x 11 2
5 52040A0150N SCREW ANTISPLASH PLATE M8 x 1.25 - 30 1
6 03010H0730N ANTI - SPLASH PLATE 1
7 03030H0020N OIL JET PISTON 2
8 03030H0030N OIL JET PISTON 2
M11C01.1 M11C02.1
GROUP M11C05 - WATER PUMP
M11C05.1 M11C05.2
GROUP M11C06 - WATER PIPE GROUP M11C08 - FAN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03040H0140N COLLAR SCREW M6 x 1.0 - 20 1 1 0304FH0020N FAN 1
2 03010H0560N 'O' RING WATER PUMP INLET PIPE 1
3 03040H0110N WATER PIPE GASKET 1
4 03040H0200N WATER PIPE 1
5 03040H0210N OIL COOLER 1
6 03040H0120N OIL COOLER GASKET 1
7 03010H0040N WATER PUMP INLET PIPE 1
8 51100A0180N FLANGE HEX BOLT M10 x 1.5 - 18 1
M11C06.1 M11C08.1
GROUP M11D04 - FUEL INJECTION NOZZLE
M11D04.1
GROUP M11E01 - ALTERNATOR
M11E01.1 M11E01.2
GROUP M11E02 - STARTER MOTOR GROUP M11E02 - STARTER MOTOR SERVICEABLE COMPONENTS
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0307CH0010N STARTER MOTOR 1 11 0307CH0041N SWITCH SOLENOID 1
2 03010H0580N DUST PROTECTOR UPPER 1 12 0307CH0051N ENGAGING LEVER ASSEMBLY 1
3 51100A0190N FLANGED HEX BOLT M10 x 1.5 - 95 2 13 0307CH0061N DRIVE ASSEMBLY 1
4 57100A0010N FLANGED HEX NUT M10 x 1.5 1 14 0307CH0071N BRUSH CARRIER ASSEMBLY 1
5 51100A0170N FLANGED HEX BOLT M10 x 1.5 - 75 1 15 0307CH0081N BRUSH SET 1
6 08010A0090N DOWEL PIN 3
7 03010H0590N DUST PROTECTOR LOWER 1
8 024501 FLANGED HEX BOLT M8 x 1.25 - 15 2
M11E02.1 M11E02.2
GROUP M11E06 - SPARK PLUG GROUP M11E09 - IGNITION COIL
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 03010H0390N SPARK PLUG 4 1 0308BH0010N IGNITION COIL - F4R 1
2 0308BH0041N SCREW M6 x 1.0 - 30 1
3 13000A0100N TDC SENSOR 1
M11E06.1 M11E09.1
GROUP M11F01 - OIL SEPARATOR
M11F01.1
GROUP M25A01 - ENGINE MOUNTING FRONT
M25A01.1 M25A01.2
GROUP M25A01A - ENGINE MOUNTING REAR
M25A01A.1 M25A01A.2
GROUP M60K01 - SENSOR
M60K01.1