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BS6D125-1 ON
ENGINE BD65-1 DOZER
BEML LIMITED
MYSORE, INDIA.
OR
FFO EW
RE OR
WO RD
D
Parts book details are subject to periodical changes due to design improvements, standardisation, etc.,
It is recommended that customers contact Beml service centres for information on latest revision.
DETAIL EXPLANATION
ENGINE /EQPT. “Engine and applicable eqpt. Model” to which this parts book belongs to.
ITEM The item number is the Sl.no. of the part as mentioned in the figure.
PART NUMBER The number by which the parts are identified. This shall be quoted in the order.
NAME OF PART Component / Assembly name. This shall be quoted in the order.
ENGINE SL. No. Engine serial numbers to which the part is applicable. If no number
appears after “-‘’ the part is currently applicable.
* This part is not supplied as individual part but supplied only as assembly
LEVEL CODE . One of this level codes when mentioned against “name of part”,
.. indicates level in assembly. Parts with no level code are
... assembled directly to engine.
K1, K2, ETC., When followed with part number it indicates that it is part of a gasket kit.
OP Optional part. This part is not included in a standard engine. This part can be
separately ordered.
AR As required.
1215
BS6D125-1 (BD65-1) Contd……
CONTENTS
SLNO. DESCRIPTION FIGNo. /REV. PAGE No.
1. CYLINDER HEAD
2. CYLINDER BLOCK
2.1 CYLINDER BLOCK 2010 2-2
2.2 CYLINDER BLOCK COVER 2011 2-6
2.3 FRONT COVER & SUPPORT 2050 2-10
2.4 OIL PAN 2110 2-12
2.5 FLY WHEEL & FLY WHEEL HOUSING 2210 2-14
4. FUEL SYSTEM
5. COOLING SYSTEM
5.1 WATER PUMP 5010 5-2
5.2 FAN, COOLING 5110 5-4
5.3 ANTI CORROSION FLUID 5211 5-6
6. ELECTRICAL SYSTEM
6.1 ALATERNATOR AND MOUNTING (L-TVS 45A) 6110 6-2
6.2 STARTER MOTOR & MOUTING 6210 6-4
7. TOOLS
8. KIT
8.1 CYLINDER HEAD GASKET KIT K1 8-1
8.2 CYLINDER BLOCK GASKET KIT K2 8-2
8.3 P.T.O HOUSING GASKET KIT K3 8-4
8.4 WATER PUMP GASKET KIT K4 8-5
8.5 WATER PUMP SERVICE KIT KW 8-6
8.6 TAPPET SETTING KIT K6 8-7
9. INDEX
INDEX - 9-1
-0-0-0-
14
13
Turbocharger 9 15
17 15
16
17
10
SEE FIG.
No. 4110
28
27
25
23
26
SEE FIG.
18 20
No. 1610
19
21
20
29
12
22
11
20
a
12
8
6
8 8
7 6
3
4 2
8 8 8
6
5 5
SEE FIG.
No. 4512
BS6D125-1 (BD65-1)
AIR INTAKE MANIFOLD FIG.No.1310
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
31Z1200012 INTAKE MANIFOLD ASSY. 1 9311190003-
1 31Z1220044 . MANIFOLD, INTAKE 1 9311190003-
2 CPL01-11521 . PLUG (SHIPPING) 1 9311190003-
3 CPL01-10810 . PLUG 2 9311190003-
4 30Z1270113 K1 GASKET 6 9311190003-
5 CFB01-21030 BOLT 11 9311190003-
6 CFB01-21045 BOLT 3 9311190003-
7 CFB02-21010 BOLT 8 9311190003-
8 CFW02-11020 WASHER 22 9311190003-
9 31Z1220255 CONNECTOR, AIR INTAKE 1 9311190003-
10 CPL01-10810 PLUG 1 9311190003-
11 30Z8280705 OP HEATER, AIR 1 9311190003-
12 30Z1270121 K1,K6 GASKET 2 9311190003-
13 CFB01-21055 BOLT 4 9311190003-
14 CFB02-21075 BOLT 2 9311190003-
15 CFW02-11020 WASHER 6 9311190003-
16 31Z1280188 HOSE 1 9311190003-
17 11Z1280479 CLAMP 2 9311190003-
18 31Z1230664 OP BRACKET, 4ST RELAY 1 9311190003-
19 30Z1310265 OP ISOLATOR,VIBRATION 2 9311190003-
20 CEC03-00519 OP CAP 3 9311190003-
21 11Z8200624 OP WIRE 1 9311190003-
22 11Z8200632 OP WIRE 1 9311190003-
23 31Z1210032 OP SPACER 1 9311190003-
24 30Z1210035 OP SPACER 2 9311190003-
25 30Z8281061 OP SOLENOID 24V-4ST 1 9311190003-
26 CFW02-10510 OP WASHER 2 9311190003-
27 CFW01-10513 OP WASHER,SPRING 2 9311190003-
28 CFN01-20547 OP NUT 2 9311190003-
29 30Z8221048 SPACER 1 9311190003-
14
18 12
BS6D125-1 (BD65-1)
9
11
15
5
30
20 21 6
22 7
3
23
20 23
19 22 8 2
4
Exhaust
Manifold Rear 26
Turbocharger 22
25 17
17
27
24
29
Intake Manifold
FIG. No. 1410
AIR CLEANER FIG.No.1410
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
31Z1280406 AIR CLEANER 1 9311190003-
1 31Z1280414 . BODY, AIR CLEANER 1 9311190003-
31Z1200272 . ELEMENT ASSY. 1 9311190003-
2 (*31Z1280139) .. ELEMENT, INNER 1 9311190003-
3 (*31Z1280163) .. NUT, SPECIAL 1 9311190003-
4 (*30Z1280214) .. SEAL WASHER 1 9311190003-
(*31Z1280147) .. ELEMENT ASSY., OUTER 1 9311190003-
5 (*31Z1280155) ... ELEMENT, OUTER 1 9311190003-
6 (*31Z1280122) ... WING NUT 1 9311190003-
7 (*30Z1280206) ... SEAL WASHER 1 9311190003-
8 (*CFL01-11510) ... SNAP RING 1 9311190003-
9 31Z1280236 . BAFFLE 1 9311190003-
10 31Z1280228 . CUP 1 9311190003-
11 31Z1280114 . VALVE, EVACUATOR 1 9311190003-
12 30Z1280311 . CLIP 1 9311190003-
13 31Z1260083 . O-RING 1 9311190003-
14 31Z1290101 . CLAMP 1 9311190003-
15 31Z1270095 K1 GASKET 1 9311190003-
16 CFN01-21084 NUT 8 9311190003-
17 CFW02-11020 WASHER 8 9311190003-
18 31Z1220677 CONNECTOR, AIR INTAKE 1 9311190003-
19 41Z1260371 HOSE 1 9311190003-
20 10Z1280473 CLAMP 2 9311190003-
21 31Z1230656 BRACKET 1 9311190003-
22 CFB01-21025 BOLT 12 9311190003-
23 CFW05-10032 WASHER 4 9311190003-
24 31Z1230704 BRACKET, AIR CLEANER MNTG. 1 9311190003-
25 CFB01-21080 BOLT 2 9311190003-
26 31Z1280285 BAND 1 9311190003-
27 30Z1210043 BOLT 1 9311190003-
28 CMG01-02001 DUST INDICATOR 1 9311190003-
29 30Z1280182 CAP 1 9311190003-
30 31Z9980423 STICKER, WARNING 1 9311190003-
13 11
16
11 12 14
15
17 14
16
17
SEE FIG.
No. 1512
4 7
2
10
6
5 7
3
6
7
BS6D125-1 (BD65-1)
EXHAUST MANIFOLD FIG.No. 1510
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
1 30Z1340098 MANIFOLD, EXHAUST, FRONT 1 9311190003-
2 31Z1340095 MANIFOLD, EXHAUST, MIDDLE 1 9311190003-
3 30Z1340105 MANIFOLD, EXHAUST, REAR 1 9311190003-
4 CPL01-10810 PLUG 1 9311190003-
5 30Z1310046 K1 GASKET 6 9311190003-
6 30Z2110059 SPACER 18 9311190003-
7 CFB02-21000 BOLT 18 9311190003-
8 31Z1310051 K1 GASKET 1 9311190003-
9 CFB01-21030 BOLT 2 9311190003-
10 CFB17-51055 BOLT 2 9311190003-
11 30Z1310013 NUT 2 9311190003-
12 CFW02-11020 WASHER 4 9311190003-
13 31Z1330448 TURBO COVER 1 9311190003-
14 31Z1330431 BRACKET, TURBO COVER 2 9311190003-
15 CFW02-10816 WASHER 4 9311190003-
16 CFS01-30820 SCREW 2 9311190003-
17 CFW05-10032 WASHER 4 9311190003-
SEE FIG.
No. 3111
9
10
5
4
3
2
7
BS6D125-1 (BD65-1)
LUBRICATING OIL FILTER FIG.No. 3110
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
31Z5100082 FILTER, OIL ASSEMBLY 1 9311190003-
1 31Z5120235 . HEAD, OIL FILTER 1 9311190003-
2 31Z5180468 . DISC, OIL FILTER 1 9311190003-
3 31Z5180524 . SPRING, OIL FILTER 1 9311190003-
4 31Z5180451 . RETAINER, OIL FILTER 1 9311190003-
5 CFL02-13012 . SNAP RING 1 9311190003-
6 CPL12-21616 . PLUG 1 9311190003-
7 CPL02-11726 . PLUG (3/4" PT ) 1 9311190003-
8 31Z5180443 KS . CARTRIDGE, OIL FILTER 1 9311190003-
9 CFB01-21025 BOLT 2 9311190003-
10 CFW02-11020 WASHER 2 9311190003-
11 CFB01-21030 BOLT 3 9311190003-
12 31Z5130263 BRACKET 1 9311190003-
a
To Centrifugal Oil Filter
SEE FIG. (SEE FIG. No. 3150)
No. 3110 29
28
26
25
27
20
22 23
Air Cleaner Mounting
Bracket
19
24
24
12 21
10 8
1
11 9 17
16
18
8 13
a 21 17
14
2 17
15
3
4
5
6
7
BS6D125-1 (BD65-1)
LUBRICATING OIL PIPING FIG.No. 3111
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
31Z5100074 ADAPTER ASSEMBLY 1 9311190003-
1 30Z5120643 . BODY, ADAPTER 1 9311190003-
2 30Z5110178 . VALVE, ADAPTOR 1 9311190003-
3 30Z5110218 . SPRING, OUTER 1 9311190003-
4 30Z5110226 . SPRING, INNER 1 9311190003-
5 30Z5110186 . PLUG 1 9311190003-
6 CHS01-72020 K2 . O-RING 1 9311190003-
7 CFL02-12412 . SNAP RING 1 9311190003-
8 CPL02-11217 . PLUG 2 9311190003-
9 CHS01-12015 K2 O-RING 1 9311190003-
10 CHS01-12020 K2 O-RING 1 9311190003-
11 CHS01-13028 K2 O-RING 1 9311190003-
12 CHS01-13035 K2 O-RING 1 9311190003-
13 31Z8290147 CLIP 1 9311190003-
14 CFB01-21060 BOLT 1 9311190003-
15 CFB01-21050 BOLT 1 9311190003-
16 30Z4110224 BOLT, 45L 5 9311190003-
17 CFW02-11020 WASHER 7 9311190003-
18 31Z1210032 SPACER 1 9311190003-
19 31Z5130725 TUBE, INLET 1 9311190003-
20 31Z5130733 TUBE, OUTLET 1 9311190003-
21 30Z5160414 K2 GROMMET 2 9311190003-
22 CFB01-21050 BOLT 2 9311190003-
23 CFB01-21030 BOLT 2 9311190003-
24 CHS01-72020 K2 O-RING 2 9311190003-
25 31Z5110126 BRACKET 1 9311190003-
26 CFB01-21025 BOLT 1 9311190003-
27 CFN01-21084 NUT 1 9311190003-
28 CFW05-10032 WASHER 1 9311190003-
29 CPL02-10810 PLUG (SHIPPING) 1 9311190003-
13
12
3
86
4 8
8
2 11
5
7 10
SEE FIG.
No. 3111
BS6D125-1 (BD65-1)
CENTRIFUGAL OIL FILTER FIG.No. 3150
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
1 41Z5161031 KS GASKET 1 9311190003-
2 41Z5181022 CENTRIFUGAL OIL FILTER ASSY. 1 9311190003-
3 CFS01-30820 SCREW 4 9311190003-
4 CFW02-10816 WASHER 4 9311190003-
5 52Z8310492 JOINT 1 9311190003-
6 31Z7110016 BOLT,JOINT 1 9311190003-
7 51Z7113436 SPACER 1 9311190003-
8 CPF06-01412 KS WASHER SEAL 3 9311190003-
9 CPF09-10813 NIPPLE 1 9311190003-
10 52Z8160123 HOSE 1 9311190003-
11 41Z5181088 KS O-RING,HOUSING 1 9311190003-
12 41Z5181071 KS O-RING, ROTOR 1 9311190003-
13 41Z5181063 KS INSERT,PAPER 1 9311190003-
11
15 14 20
11 22
8 10
8 23
21
11 13
"A"
11 16 SEE "A"
8
10 20
12
22
23
SEE FIG.
19
No. 1310
SEE FIG.
"B"
No. 1610
5
8 8
10 6
11 7
11 10
17 18
11 10 11
11 11
11 10
11
11 10
11
11
11 19 ETS Valve
10 SEE FIG.
No. 4512
11
SEE "B"
11
10
BS6D125-1 (BD65-1)
FUEL PRE-FILTER, FILTER & PIPING FIG.No. 4110
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
41Z7181545 FILTER, FUEL ASSY. 1 9311190003-
1 41Z7120073 . HEAD 1 9311190003-
2 CPL02-10810 . PLUG 1 9311190003-
3 30Z7110076 . PLUG 1 9311190003-
4 CPF06-00812 K2 . GASKET 1 9311190003-
5 41Z7181537 KS . CARTRIDGE, FUEL FILTER 1 9311190003-
6 CFB01-21035 BOLT 2 9311190003-
7 CFB02-21015 BOLT 2 9311190003-
8 CFW02-11020 WASHER, PLAIN 4 9311190003-
9 42Z7182969 HOSE, FUEL (PRE-FUEL FILTER) 1 9311190003-
10 CPF12-11014 BOLT, JOINT 10 9311190003-
11 CPF06-01412 K2 GASKET 20 9311190003-
12 30Z7131152 BRACKET 1 9311190003-
11Z7100222 PRE-FILTER ASSY. 1 9311190003-
13 11Z7180235 KS . CARTRIDGE, PRE-FILTER 1 9311190003-
14 CFB01-21040 BOLT 1 9311190003-
15 CFB01-21060 BOLT 1 9311190003-
16 CFB01-21040 BOLT 1 9311190003-
17 CHH36-01465 HOSE, FUEL (E.T.S.3 TO FEED PUMP ) 1 9311190003-
18 CHH36-11430 HOSE, FUEL (FUEL FILTER TO E.T.S.2) 1 9311190003-
19 CHH36-11440 HOSE,FUEL (E.T.S.4. TO PRE-FILTER) 1 9311190003-
20 CHH36-01465 HOSE,FUEL (FEED PUMP TO PRE-FILTER) 1 9311190003-
21 31Z7330033 BRACKET 1 9311190003-
22 51Z7193149 CUSHION 2 9311190003-
23 CCC10-00823 BAND 2 9311190003-
10
9
To Oil Cooler Bracket
SEE FIG. 7
No. 3311
To Cabin
To Fuse
8
Box
SEE FIG. Dummy
6 a No. 1310 Plug To Cabin
7
To Thermostat
SEE FIG. 7
No. 1710 5
To Fuel
Filter
SEE FIG.
No. 4110
2
4
3
SEE FIG.
No. 2010
1
11
SEE FIG. a
No. 4110
SEE FIG.
SEE FIG. No. 4110
No. 5110 SEE FIG.
No. 4110
To Water
Separator
BS6D125-1 (BD65-1)
AUTO SHUT OFF SYSTEM FIG. No. 4510
ITEM PART NUMBER NAME OF PART QTY. ENGINE SL.No.
1 51Z7185551 FUEL CUT-OFF VALVE 1 9311190003-
2 30Z7131866 BRACKET 1 9311190003-
3 CFB02-21050 BOLT 2 9311190003-
4 CFW02-11020 WASHER 2 9311190003-
5 31Z5110094 SPACER 1 9311190003-
6 30Z8201868 WIRE HARNESS. 1 9311190003-
7 41Z5190557 CLAMP 3 9311190003-
8 51Z7184303 CONNECTOR (STOP VALVE) 1 9311190003-
9 CFW02-11020 WASHER 1 9311190003-
10 CFS01-31020 SCREW 1 9311190003-
11 51Z8270943 CONDUIT 1 9311190003-