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MODELING LIGNIN LIQUEFACTION 1. CATALYTIC


HYDROPROCESSING OF LIGNIN-RELATED
METHOXYPHENOLS AND INTERAROMATIC UNIT
LINKAGES
a a
Francis P. Petrocelli & Michael T. Klein
a
Department of Chemical Engineering, University of Delaware, Newark, DE, 19716
Version of record first published: 15 Mar 2007.

To cite this article: Francis P. Petrocelli & Michael T. Klein (1987): MODELING LIGNIN LIQUEFACTION 1. CATALYTIC
HYDROPROCESSING OF LIGNIN-RELATED METHOXYPHENOLS AND INTERAROMATIC UNIT LINKAGES, Fuel Science and Technology
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MODELING LIGNIN LIQUEFACTION 1. CATALYTIC HYDROPROCESSING OF


LIGNIN-RELATED METHOXYPHENOLS AND INTERAROMATIC UNIT LINKAGES

F r a n c i s P. P e t r o c e l l i and Michael T. K l e i n

Department o f Chemical Engineering


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U n i v e r s i t y o f Delaware
Newark, OE 19716

The r e a c t i o n s o f two s e t s o f l i g n i n model compounds over a


s u l f i d e d CoOMo03/y-A1203 c a t a l y s t were studied. The f i r s t s e t
mimicked l i g n i n methoxyphenol residues and comprised 4-methyl-
guaiacol, 4-methylcatechol, eugenol and v a n i l l i n . Oeorygenation
and hydrogenation were f a c i l e and l e d t o u l t i m a t e molar y i e l d s of
s i n g l e - r i n g products as h i g h as 0.70. The s e l e c t i v i t y t o s i n g l e -
r i n g products i n c r e a s e d w i t h increases i n temperature. o-hydroxy-
diohenvlmethane. ohenvl e t h e r and 0.0'-biohenol c o n s t i t u t e d t h e
s e i o n d s e t t h a t .m'imi&ed t h e r m a l l y i t a b l e ' l i g n i n bonds. Fragmen-
t a t i o n of o-hydroxydiphenylmethane and phenyl e t h e r occurred
r e a d i l y ; o,o';biphenol r e a c t e d t o d i benzofuran.

These r e s u l t s suggest t h a t t h e s i n g l e - r i n g products obtained


from c a t a l y t i c l i q u e f a c t i o n o f l i g n i n s should be more d e s i r a b l e
t h a n those o b t a i n e d from p y r o l y s i s because of b o t h h i g h e r y i e l d s
and reduced complexity.

INTRODUCTION

P y r o l y s i s i s a c o n v e n i e n t l y simple but nevertheless comner-

c i a l l y u n a t t r a c t i v e m t h o d for depolymerization o f l i g n i n t o higher

v a l u e phenolics. Both product y i e l d s and s e l e c t i v i t i e s are

Copyright O 1981 b y Marcel Dekker. Inc.


26 PETROCELLI AND KLEIN

limiting. The most v a l u a b l e product f r a c t i o n of l i g n i n p y r o l y s i s

i s a t a r , o b t a i n e d i n approximately 30 w t % y i e l d , t h a t c o n t a i n s a

l a r g e number o f p h e n o l i c monomers, dimers and t r i m e r s ; no s i n g l e

molecule predominates. The p r o p e n s i t y of these p h e n o l i c s t o

p a r t i c i p a t e i n undesirable oligomerization reactions further

f r u s t r a t e s e f f i c i e n t p y r o l y t i c processing.
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Pyrolyses of l i g n i n model compounds have p r o v i d e d i n s i g h t s

i n t o these issues. For example, t h e low-molecular-weight products

o f guaiacol p y r o l y s i s are gases, catechol. and phenol. The major

product i s an i l l - d e f i n e d , higher-molecular-weight char. Thus, t h e

u l t i m a t e molar y i e l d s o f t h e t o t a l o f t h e s i n g l e - r i n g products from

g u a i a c o l pyrolyses, b o t h neat and i n t h e presence of a hydrogen

donor (Hz, t e t r a l i n ) , are t y p i c a l l y l e s s than 0.30 (Bredenberg and

Ceylan. 1983; Ceylan and Bredenberg. 1982; K l e i n . 1981; Lawson and

K l e i n . 1985). T h i s e x p l a i n s why, d u r i n g l i g n i n p y r o l y s e s , t h e

r e a c t i o n o f s i n g l e - r i n g p h e n o l i c s i s l a r g e l y t o char and t h e

recovery of u s e f u l products i s low. Moreover, t h e n u l t i t u d e o f

guai acol r e a c t i o n paths e x p l a i n s t h e c o m p l e x i t y o f t h e s i n g l e - r i ng

p h e n o l i c product spectrum o b t a i n e d from l i g n i n p y r o l y s i s .

Model compound p y r o l y s e s a l s o suggest pathways o f char forma-

t i o n during l i g n i n pyrolysis. Methoxyphenols w i t h a t l e a s t two

oxygenated s u b s t i t u e n t s i n o r t h o p o s i t i o n s (e.g.. guaiacol ,

catechol, v e r a t r o l e ) form c h a r d u r i n g p y r o l y s i s w i t h nuch g r e a t e r

ease t h a n those c o n t a i n i n g o n l y one oxygenated s u b s t i t u e n t (e-g.,

phenol. a n i s o l e ) (Bredenberg and Ceylan. 1983; Connors e t al..


UODELING LIGNIN LIQUEFACTION. 1 27

1980; K l e i n , 1981; Schlosberg e t al., 1983). This couples w i t h t h e

preceding i n f o r m a t i o n t o i n d i c a t e t h a t deoxygenation of t h e

guaiacols and catechols produced d u r i n g l i g n i n p y r o l y s i s would be

useful. Deoxygenation would e v i d e n t l y h i n d e r t h e i r secondary

thermal r e a c t i o n s t o char, and thus l e a d t o increased y i e l d s of

s i n g l e - r i n g phenolics, w h i l e simultaneously improving t h e p h e n o l i c


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products ' s e l e c t i v i t y through c o n c e n t r a t i o n i n mono- and non-

oxygenated s i n g l e - r i n g aromatics.

Other model compound pyrolyses (Benjamin e t al.. 1978; Kamiya

e t al.. 1979; K l e i n , 1981; P e t r o c e l l i and Klein, 1984; Schlosberg

e t al.. 1981) c o l l e c t i v e l y suggest t h a t d u r i n g l i g n i n p y r o l y s i s , a t

t h e t y p i c a l temperatures of 300-500°C, o n l y bonds o f t h e a-ether,

8-ether and diphenylethane t y p e a r e appreciably r e a c t i v e , and, on

t h e contrary, biphenyl, o,o'-biphenol , diphenylmethane, o-hydroxy -


diphenylmethane and phenyl e t h e r l i n k a g e s are t h e r m a l l y stable.

The y i e l d s of p h e n o l i c dimers and t r i m e r s i n t h e t a r f r a c t i o n

o b t a i n e d from l i g n i n p y r o l y s i s are appreciable and thus l i k e l y

c o n p r i s e more valuable monomers l i n k e d by t h e t h e r m a l l y s t a b l e

d i a r y l , d i a r y l a l k a n e , and d i a r y l e t h e r linkages. C a t a l y s i s of t h e i r

fragmentation thus appears desirable.

The foregoing motivated t h e present experimental i n v e s t i g a t i o n

of t h e c a t a l y t i c hydrodeoxygenation o f l i g n i n phenolics. Standard

heterogeneous N i - o r Co-promoted t r a n s i t i o n metal c a t a l y s t s on

a c i d i c alumina supports, l o n g used f o r t h e removal of t h e nitrogen,

s u l f u r and metals found i n petroleum crudes (Furimsky, 1979; Gates


28 PETROCELLI AND KLEIN

e t al.. 1979; Rollman, 1977; S a t t e r f i e l d and Yang, 1983; Weisser

and Landa. 1973) seemed a p p r o p r i a t e . The present r e p o r t i s t h e r e -

f o r e of t h e hydroprocessing r e a c t i o n pathways and k i n e t i c s of model

conpounds t h a t mimic two i m p o r t a n t s t r u c t u r a l aspects o f l i g n i n . A

f i r s t s e t of model compounds, 4 m e t h y l g u a i a c o 1 , 4-methylcatechol,

eugenol, and v a n i l l i n , were models o f l i g n i n s ' aromatic methoxy-


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phenol s u b s t i t u e n t s and a second set, o-0'-biphenol, o-hydroxy-

diphenylmethane and phenyl e t h e r , were models of i t s t h e r m a l l y

stable interunit links. The c a t a l y s t was a p r e s u l f i d e d

CoOMo03/r-A1203, and t h e experimental r e s u l t s were i n c o r p o r a t e d

i n t o an a p r i o r i model ( w i t h respect t o l i g n i n ) o f b o t h milled-wood

and k r a f t l i g n i n l i q u e f a c t i o n t o be r e p o r t e d upon separately.

Previous experimental l i t e r a t u r e i n d i c a t e d t h a t hydrodeoxy-

g e n a t i o n would occur r e a d i l y a t temperatures lower than those

required for rapid pyrolysis. The major products of a n i s o l e

hydrodeoxygenation a t 250-350°C i n c l u d e d phenol, o - c r e s o l , benzene

and cyclohexane. whereas a t t h e same temperatures t h e major

g u a i a c o l hydrodeoxygenation products i n c l u d e d catechol, phenol,

benzene, and cyclohexane ( H u r f f and K l e i n . 1983). Note t h a t t h e

u l t i m a t e t o t a l molar y i e l d o f s i n g l e - r i n g products of 0.60 observed

by these i n v e s t i g a t o r s d u r i n g guaiacol hydrodeoxygenation a t 300°C

i s t w i c e t h e y i e l d t y p i c a l l y o b t a i n e d from i t s p y r o l y s i s . Vuori

and Bredenberg (1984) observed 4-propylcatechol and 3- and

4-propylphenol as predominant o f t h e s i n g l e - r i n g products t h a t were

a t t a i n e d i n an u l t i m a t e t o t a l molar y i e l d of 0 . B from t h e
MODELING LIGNlN LIQUEFACTION. 1 29

hydradeoxygenation o f 4-propylguaiacol over Co-MolpA120~. The

c a t a l y t i c d e h y d r o x y l a t i o n of phenol, c r e s o l , o-ethyl phenol,

4-propylphenol, 1-naphthol and 4-hydroxydiphenylmethane (Frederick

and B e l l , 1984; Odebunmi and O l l i s , 1983; Rollman, 1977; Vogelzang

e t al., 1983; Weigold, 1982). as w e l l as oxygen removal from

molecules c o n t a i n i n g h e t e r o c y c l i c oxygen (Krisnamurthy e t a1 .,


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1981; Lee and O l l i s , 1984; Rollman, 1977). has a l s o been reported.

EXPERIMENTAL METHODS

Table I l i s t s t h e s u b s t r a t e s , t h e c a t a l y s t composition, and

t h e experimental c o n d i t i o n s o f i n i t i a l s u b s t r a t e and c a t a l y s t con-

c e n t r a t i o n s , hydrogen pressure, heat-up time, r e a c t i o n temperature

and maximum h o l d i n g t i m e ( i n c l u d i n g heat-up). The substrates,

t h e n-hexadecane c a r r i e r o i l and t h e chemicals used i n GC a n a l y s i s

were a l l c o m n e r c i a l l y a v a i l a b l e and used as received. The

CoOMo03/y-A1203 c a t a l y s t was o b t a i n e d from h e r i c a n Cyanamid

( c a t a l y s t HDS-16A). P r i o r t o i t s use, t h e c a t a l y s t was crushed and

s i e v e d t o 8 0 t o 100 mesh p a r t i c l e s and was subsequently s u l f i d e d

and reduced by a 30 ml/min flow o f a 10% H2S/90% Hp m i x t u r e f o r 3

h r a t 400°C.

A r e p r e s e n t a t i v e experimental procedure c o n s i s t e d of p l a c i n g

180 m l hexadecane, 0.5 g s u l f i d e d c a t a l y s t , 2 g s u b s t r a t e and 0.3

ml CS2 ( t o m a i n t a i n t h e c a t a l y s t i n i t s s u l f i d i c form) i n t o t h e

r e a c t o r and s e a l i n g i t . Hexadecane was chosen as t h e c a r r i e r o i l

because i t s low vapor p r e s s u r e a t e l e v a t e d temperatures ensured

t h a t , a t reaction conditions, i t would remain i n t h e l i q u i d phase.


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W
TABLE I 0

Experimental Conditions f o r L i g n i n Model Compound Hydrodeoxygenation Experiments

Maximum Heat-Up Reactant Catalyst Hydrogen'


Reactant Temperature H o l d i n g Time Time Concent r a t i o n Concentration Pressure
("C) (5) (5) (mol/l) (ill]) (psig)

eugenol 300 21600 1800 .06 54 2.88 1000

vani 11i n 300 22020 1860 .0731 2.89 1000

0.0'-bi phenol 300 26640 1680 .0614 2.84 1000


330 29700 1980 .06 26 2.88 1000

o-hydroxydiphenyl- 300 21720 1800 .0611 2.84 1000 -u


methane 330 17880 2100 .0616 2.96 1000 2
?2
X
m
phenyl e t h e r 280 17760 1800 .06% 2.79 1000 r
300 22740 1680 .0675 2.89 1000
320 18000 0 .0450 3.08 1000
z..
Catalyst: CoO-MoO3/y-A1203, HDS-16A from American Cyanamid.
I n weight percent, 5.6:11.2:0.03:0.04 = CoO:Mo03:Na20:Fe 176 m2/g and 0.50 cm3/g.
*At r e a c t i o n c o n d i t i o n s .
MODELINC L I G N I N LIQUEFACTION. 1 31

Bubble and dew p o i n t c a l c u l a t i o n s i n d i c a t e d t h a t , a t t y p i c a l

r e a c t i o n c o n d i t i o n s , o n l y 1% of t h e s u b s t r a t e and 0.5% of t h e

hexadecane loaded would be i n t h e vapor phase. The r e a c t o r was then

purged and p r e s s u r i z e d t o about 500 p s i g w i t h Hz and brought t o

r e a c t i o n temperature i n 30-35 min. Substrate conversion was always

low ( t y p i c a l l y l e s s than 0.10) a t t h e end of t h e heat-up period.


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Approximately 1 0 l i q u i d samples, each 1-2 ml i n size, were w i t h -

drawn a t p e r i o d i c i n t e r v a l s d u r i n g each run. I n one case, namely,

t h e r e a c t i o n o f phenyl e t h e r a t 320DC, an e x t e r n a l loader apparatus

was used t o i n j e c t 30 mi of a phenyl ether/hexadecane m i x t u r e i n t o

t h e r e a c t o r a f t e r i t had a t t a i n e d t h e d e s i r e d temperature.

Product i d e n t i f i c a t i o n was by GCIMS ( p r o v i d e d by Dr. John

Obst, USDA F o r e s t Products L a b o r a t o r y ) on a F i n n i g a n 4510 i n s t r u -

ment w i t h e l e c t r o n impact mass s p e c t r a o b t a i n e d a t 70 e l e c t r o n

v o l t s and by c o i n j e c t i o n on an HP 5880 gas chromatograph equipped

w i t h a flame i o n i z a t i o n d e t e c t o r . A c e t y l a t i o n of t h e p h e n o l i c s by

t h e a d d i t i o n of 1 m l a c e t i c anhydride and 0.1 ml p y r i d i n e t o each

sample obtained from t h e autoclave experiments f a c i l i t a t e d t h e GC

s e p a r a t i o n over a 50 m SE-54 f u s e d - s i l i c a capi 1 l a r y column.

Approximately 10 mg of ethylbenzene and 10 mg o f e i t h e r guaiacol o r

eugenol were added t o each sample as e x t e r n a l standards. In all,

t h e s e analyses allowed f o r s e p a r a t i o n o f a l l products except

benzene and cyclohexane, which e l u t e d w i t h i d e n t i c a l r e t e n t i o n

t i m e s and w i l l t h e r e f o r e be grouped as a s i n g l e lump i n t h e r e s u l t s

t h a t follow. Use o f s e p a r a t e l y determined response f a c t o r s enabled


32 PETROCELLI AND KLElN

c a l c u l a t i o n o f p r o d u c t y i e l d s and q u a n t i t a t i o n of an observable

products index (OPI), here defined as t h e percentage of i n i t i a l

s u b s t r a t e mass accounted f o r by t h e t o t a l mass o f e l u t e d peaks.

The experimental r e s u l t s a r e organized a c c o r d i n g t o s u b s t r a t e .


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Several s p e c i e s ' lumps a r e used i n t h e p r e s e n t a t i o n of r e s u l t s t h a t

follow. F i r s t , t h e a n a l y t i c a l chemistry l i m i t a t i o n s r e q u i r e d a

benzene p l u s cyclohexane (benzene + cyclohexane) lump. Second, t h e

t e r m " c r e s o l " w i l l r e f e r t o t h e sum o f t h e meta and para isomers,

which t y p i c a l l y o c c u r r e d i n n e a r l y equal p r o p o r t i o n s , unless

s p e c i f i c a l l y s t a t e d otherwise. F i n a l l y , t h e t e r m "phenol" w i l l

represent a s i n g l e - r i n g aromatic species w i t h a s i n g l e a r y l hy-

d r o x y l s u b s t i t u e n t and no o t h e r o ~ y g e n - c o n t a i n i n g s u b s t i t u e n t s on

t h e aromatic r i n g . These w i l l be d i s t i n c t from "phenolics," which

i s g e n e r i c and w i l l apply t o guaiacols, catechols, and phenols.

4-Methylguaiacol

The major products o f t h e hydrodeoxygenation of methylguaiacol

a r e summarized i n Table I 1 f o r r e a c t i o n a t 300°C. The products

i n c l u d e d 4-methylcatechol. c r e s o l , an isomer o f methylguaiacol,

toluene, methylcyclohexane and f i v e a l k y l phenols, t h r e e of which

had a m o l e c u l a r weight of 122 and two of which had a m o l e c u l a r

weight o f 150. Minor products i n c l u d e d d i m e t h o ~ y t o l u e n e , an a l k y l

c a t e c h o l w i t h a m o l e c u l a r weight of 152 and, a t 325'C o n l y , phenol.

guaiacol, two a d d i t i o n a l a l k y l phenols (one o f m o l e c u l a r weight of


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TABLE 11
H
Representative Product Yields From Hydrodeoxygenation o f L i g n i n Model Compounds: Methoxyphenols P
*
0
2
E
Substrate 4-methylguaiacol 4-methylcatechol eugenol vanillin 5
Temperature, C
' 300 300 300 300 300 300 300 300 .g
Time, s 3144 15240 2850 20670 2646 21600 2640 18684 ;
Converslon .52 .99 .31 .99 .90 1.0 .57 1.0 P
El
6
Products Molar Yields

toluene
methylcyclohexene
methylcyclohexane
m-cresol + p-cresol
HC w i t h MW = 120
4-methylcatechol
HC w i t h MW- 126
propylphenols
4-methy lguai acol
methylguaiacol isomer
phenols w i t h MW = 150
propylcatechols
p r o p y l g u a i acols
phenol w i t h MI = 178
34 PETROCELLI AND KLElN

136 and t h e o t h e r o f m o l e c u l a r weight of 150) and an a l k y l c a t e c h o l

w i t h a m o l e c u l a r weight o f 138. The observable products i n d e x

(OPI) m o n o t o n i c a l l y decreased w i t h i n c r e a s i n g h o l d i n g t i m e a t a l l

t h r e e r e a c t i o n temperatures b u t increased w i t h r e a c t i o n temperature

a t constant conversion. Reaction a t 250°C r e s u l t e d i n t h e produc-

t i o n of methylcatechol, t h e methylguaiacol isomer, c r e s o l and


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dimethoxytoluene. Molar y i e l d s o f each increased m o n o t o n i c a l l y and

reached values of 0.085. 0.15. 0.075 and 0.021, respectively. at

t h e longest h o l d i n g t i m e (19320 s), where t h e conversion o f

methylguaiacol was 0.71.

Reaction a t 300'C i s sumnarized i n F i g u r e 1, which i l l u s t r a t e s

v a r i a t i o n s of t h e y i e l d s o f t h e major products w i t h conversion.

The molar y i e l d s of t h e p r i m a r y product methylcatechol proceeded

t h r o u g h a maximum of 0.25 a t a conversion of 0.52 a t a h o l d i n g t i m e

o f 3144 s. Before undergoing secondary decomposition, c r e s o l

appeared t o form from methylcatechol and i t s maximum y i e l d was 0.34

a t a conversion o f 0.98 (9882 s h o l d i n g t i m e ) . The i n i t i a l r a t e of

appearance of methylcatechol was n o t i c e a b l y l e s s t h a n t h e r a t e of

disappearance of methylguaiacol. i n d i c a t i n g t h a t p r i m a r y oligomer-

i z a t i o n r e a c t i o n s of methylguaiacol a l s o occurred. Hydrocarbons

were d e t e c t e d o n l y a f t e r a conversion of 0.76 had been achieved.

i n d i c a t i n g t h a t toluene. methylcyclohexane and methylcyclohexene

were secondary products t h a t formed through r e a c t i o n of c r e s o l .

Cresol a l s o r e a c t e d t o o t h e r u n i d e n t i f i e d minor products.

A d d i t i o n a l minor products of methylguaiacol r e a c t i o n a t 3009C


NODELING L I G N I N L I Q U E F A C T I O N . 1

0.35

0.3

0.25
E
0
.% 0.2
L
o
5 0.15
E
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0.1

0.05

0
0 0.2 0.4 0.6 0.8 1
conversion

FIG. 1. Major products of 4 m e t h y l guaiacol hydrodeoxygenation


300°C.

included a l k y l phenols whose molecular weights, but not exact

s t r u c t u r e s , could be discerned.

The phenols w i t h molecular weight o f 122 were secondary pro-

ducts t h a t l i k e l y evolved through deoxygenation of dimethyl- o r

e t h y l catechol species. (However, n e i t h e r of these l a t t e r two

species was observed a t 250°C o r 300°C, whereas one was observed a t

325'C.) The two a l k y l phenols w i t h a molecular weight of 150 were

a l s o secondary products, detected a f t e r a h o l d i n g time of 4422 s

(conversion = 0.76) a t 300'C and i n maximum combined y i e l d of 0.14.

The formation o f these a l k y l phenols was a t t r i b u t e d t o t h e combi-

n a t i o n o f l i g h t e r phenols (such as c r e s o l ) w i t h m t h y l groups made

a v a i l a b l e through e i t h e r demethylation of aromatic m t h o x y l s o r

p a r i n g from t h e aromatic rings. Since these a l k y l phenols were


36 PETROCELLI AND KLEIN

a l s o observed from t h e r e a c t i o n o f methylcatechol (see next sec-

t i o n ) , p a r i n g appeared more l i k e l y . It i s noteworthy t h a t separate

c o n t r o l experiments, wherein neat r e a c t i o n o f methylguaiacol a l s o

l e d t o t h e formation o f b o t h of t h e a l k y l phenols w i t h a m o l e c u l a r

weight o f 150, e l i m i n a t e s t h e hexadecane c a r r i e r o i l as t h e source

o f t h e added methyl groups.


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The r a p i d r e a c t i o n o f methylguaiacol a t 325'C l e d t o a con-

v e r s i o n o f 0.95 a f t e r 3780 s. As was t h e case a t 30OoC, methyl-

c a t e c h o l and c r e s o l . w e r e t h e dominant products, w i t h maximum

y i e l d s of 0.20 and 0.34. respectively. The formation o f phenol and

g u a i a c o l a t t h i s temperature r e p r e s e n t s p a r i n g of t h e a r y l methyl

group. The y i e l d s of phenols w i t h a molecular weight o f 150 were

lower t h a n a t 300°C, whereas those o f phenols w i t h a m o l e c u l a r

weight of 122 were h i g h e r . Three phenols w i t h molecular weights of

122 were i d e n t i f i e d a t 325'C. i n c l u d i n g t h e one i d e n t i f i e d a t

3OO0C.

The s e l e c t i v i t y of methy,lguaiacol reaction t o single-ring

phenols and hydrocarbons i n c r e a s e d w i t h i,ncreases i n r e a c t i o n

temperature. T h i s suggests t h a t deoxygenation of methylguaiacol


, .
occurred w i t h a h i g h e r a c t i v a t i o n energy t h a n c h a r formation.

The f o r e g o i n g i n d i c a t e s t h a t t h e methylguaiacol r e a c t i o n n e t -

work c o n s i s t s of i s o m e r i z a t i o n of methylguaiacol and major pathways

f o r r e a c t i o n of b o t h ' i s o m e r s t o methylcatechol. c r e s o l , a d i m e t h y l

o r e t h y l c a t e c h o l lump and coke. Secondary r e a c t i o n pathways i n c l u d e

decomposition of m e t h y l c a t e c h o l t o c r e s o l and t o coke, and.


MODELING LIGNIN LIQUEFACTION. 1 37

f u r t h e r , r e a c t i o n o f c r e s o l t o hydrocarbons and phenols w i t h a

m o l e c u l a r weight of 150. Major primary pathways are i l l u s t r a t e d i n

F i g u r e 2, which a l s o l i s t s a s s o c i a t e d r a t e constants and Arrhenius

parameters deduced u s i n g a s e q u e n t i a l simplex search.

4-Methylcatechol
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Methylcatechol r e a c t i o n products a r e summarized i n Table I 1

and i n c l u d e d c r e s o l , toluene, methylcyclohexane, methylcyclohexene.

an a l k y l - s u b s t i t u t e d catechol w i t h a m o l e c u l a r weight o f 166, and

t h e t h r e e a l k y l phenols w i t h a molecular weight of 150 t h a t were

a l s o observed from t h e r e a c t i o n s o f methylguaiacol. The OPI

decreased w i t h r e a c t i o n t i m e a t each temperature studied, a l t h o u g h

f o r a given conversion O P I i n c r e a s e d w i t h increases i n temperature.

Reaction a t 250°C y i e l d e d o n l y c r e s o l , toluene, m e t h y l c y c l o -

hexane and methylcyclohexene as products. Cresol, d e t e c t e d a t a

conversion o f l e s s than 0.10 and e a r l i e r t h a n any o t h e r species,

was a primary product. The hydrocarbons arose from secondary

deoxygenation and hydrogenation of c r e s o l . Coke formation was t h e

p r e f e r r e d pathway, s i n c e t h e molar s e l e c t i v i t y t o t o t a l low-

molecular-weight products was o n l y -35% a f t e r a conversion o f 0.5.

Cresol, toluene, methylcyclohexane, methylcyclohexene, and two

o f t h e a l k y l phenols w i t h a m o l e c u l a r weight o f 150 were t h e major

p r o d u c t s r e s u l t i n g from r e a c t i o n a t 300°C and 340°C. The phenols

w i t h a molecular weight o f 150 were secondary products t h a t

appeared t o form through r e a c t i o n o f c r e s o l . Cresol was t h e domi-

nant product a t low and i n t e r m e d i a t e h o l d i n g times b u t underwent


PETROCELLI AND KLEIN

4.35.1 5.9
1
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COKE

&-" + #, ' ;4

OH OH OH

4.30.1 0.6

COKE
1 4.71.6.7

FIG. 2. Lignin model compound hydrodeoxygenation primary reaction


pathways and k i n e t i c s , as ( l o g 1 0 k 3 0 0 0 ~ . E*Ckcal/mol]) o r
(~oglok300~c).
a. 4-methyl guaiacol
b. 4-methylcatechol
c. eugenol
d. v a n i l l i n
e. 0.0'-biphenol
f . 0-hydroxydiphenylmethane
g. phenylether
MODELING LIGNIN LIQUEFACTION. 1
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COKE
C) sugsnol

=+,
GOMS
OH OH
OMS

1 '.-
COKE

FIG. 2 CONTINUED
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1) o-hydroxydiphenylmsthons

g) phenyl ether

FIG. 2 CONTINUED
MODELING LIGNIN LIQUEFACTION. 1

deoxygenation t o hydrocarbons. The r a t e of c r e s o l disappearance

c l o s e l y matched t h e r a t e o f hydrocarhon appearance a t h i g h

conversion.

F i g u r e 3 i l l u s t r a t e s t h e e f f e c t of r e a c t i o n temperature on

t h e y i e l d s o f phenols and hydrocarbons from r e a c t i o n of methyl-

catechol. T h i s p l o t of t h e combined y i e l d s o f a l l phenols and a l l


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hydrocarbons vs s u b s t r a t e conversion demonstrates t h a t t h e s e l e c -

t i v i t y t o t h e l o w m o l e c u l a r - w e i g h t products increased w i t h

i n c r e a s i n g r e a c t i o n temperature; t h i s was a t t h e expense of char

formation.

The deduced methylcatechol r e a c t i o n network t h u s i n c l u d e d

p r i m a r y pathways t o c r e s o l and coke, w i t h secondary decomposition

of t h e former t o hydrocarbons and phenols w i t h a m o l e c u l a r weight

of 150. This i s i l l u s t r a t e d i n Figure E along w i t h a s s o c i a t e d

pseudo-first-order r a t e constants and Arrhenius parameters.

Eugenol

Reaction o f eugenol a t 300°C l e d t o 17 i d e n t i f i a b l e products.

T h i s s e t comprised a l l y l b e n r e n e , n-propylbenzene, allylcyclohexane,

4-propylcyclohexane, 4-n-propylphenol, another phenol w i t h a

m o l e c u l a r weight o f 136, t h r e e phenols w i t h a m o l e c u l a r weight of

150, two phenols w i t h a m o l e c u l a r weight of 178, 4-n-propyl-


g u a i a c o l , another guaiacol w i t h a m o l e c u l a r weight of 166, and four

a l k y l c a t e c h o l s w i t h molecular weights r a n g i n g from 152 t o 194.

i n c l u d i n g 4-n-propylcatechol. OPI decreased w i t h r e a c t i o n time.


T y p i c a l y i e l d s o f major p r o d u c t s a r e l i s t e d i n Table 11.
PETROCELLI AND KLEIN

O" - w 250 C
"
0.8- 300 C
s
0)

0.7 - 0 340 C
5 0 D

b 0.6 -
'D a
f 2 0.5-
0

0 * a
a

6 -
0.4
' -m 0.3 -
D

.
I +

g 0.2 -
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v
i
0

2 0.1-
0- t-: ,
0 0.2 0.4 0.6 0.8 1
conversion

FIG. 3. Influence of temperature on t h e s e l e c t i v i t y of C m e t h y l -


catechol hydrode0l;ygenation t o s i n g l e - r i n g products.

The propylguaiacols and propylcatechols were t h e major prod-

ucts, w i t h 4-propylguaiacol being predominant and primary. The

y i e l d s o f a l l phenolic products passed through maxima as r e a c t i o n

t i m e increased. and occurred i n t h e temporal order: guaiac'ols.

catechols and, f i n a l l y , phenols. I n t e r e s t i n g l y , t h e y i e l d s of

phenols w i t h a molecular weight of 150 and phenols w i t h a molecular

weight o f 178 were e&al a t a l l h o l d i n g times, as was a l s o t h e case

f o r catechols w i t h a molecular weight of 166 and catechols w i t h a

molecular weight o f 194. F i n a l l y , t h e r e l a t i v e abundance of pro-

p y l a t e d products demonstrated t h a t the propyl group was r e l a t i v e l y

s t a b l e under t h e r e a c t i o n c o n d i t i o n s studied.

The foregoing suggested a eugenol r e a c t i o n network comprising

primary pathways t o propylguaiacol and coke, and subsequent reac-


HODELING LIGNIN LIQUEFACTION. 1

t i o n s of the propyl guaiacol t o propylcatechol , propylphenols and

coke. The phenols subsequently react t o y i e l d hydrocarbon prod-

ucts. The network also includes minor pathways f o r t h e r e a c t i o n

o f 4-n-propylphenol and i t s isomer t o form higher molecular weight

phenols and f o r the r e a c t i o n of 4-n-propylcatechol and i t s isomer

t o form higher molecular weight catechols; these are analogous t o

t h e production o f phenols w i t h a molecular weight of 150


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from cresol t h a t was observed during t h e r e a c t i o n of rnethyl-

catechol. These pathways are i l l u s t r a t e d i n Figure 2 along w i t h

deduced r a t e parameters.

Vanillin

A l l of t h e i d e n t i f i e d products from t h e r e a c t i o n of v a n i l l i n

a t 300°C were also observed from the r e a c t i o n of methylguaiacol a t

t h e same temperature. The major products were thus methylguaiacol,

methylcatechol, cresol, phenol w i t h a molecular weight o f 150, and

toluene, methylcyclohexane and methylcyclohexene. No carbonylated

products were observed, and t h e OPI decreased w i t h increases i n

r e a c t i o n time. Typical y i e l d s of major products are l i s t e d i n

Table 11.

Methylguaiacol was t h e only primary r e a c t i o n product, and i t s

maximum molar y i e l d of 0.42 occurred a t a v a n i l l i n conversion of

0.57 and a h o l d i n g time o f 2640 s. The subsequent maximum i n t h e

y i e l d of methylcatechol o f 0.18 occurred a t a h o l d i n g time o f 7152

s (conversion = 0.92), and t h e maximum cresol y i e l d o f 0.22

occurred a t a h o l d i n g time o f 15294 s (conversion = 0.98).


44 PETROCELLI AND KLEIN

The v a n i l l i n r e a c t i o n network t h u s had primary pathways t o

m e t h y l g u a i a c o l and coke, and t h e s e p a r a t e l y deduced secondary

r e a c t i o n s o f t h e methylguaiacol accounted f o r t h e f o r m a t i o n o f t h e

remainder of t h e observed products. The network and a s s o c i a t e d

r a t e parameters a r e shown i n F i g u r e 2.

o-~ydroxydiphenylmethane
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The major products from t h e r e a c t i o n o f o-hydroxydiphenyl-

methane were t o l u e n e , phenol, benzene + cyclohexane and t h e two-

r i n g hydrocarbons diphenylmethane and cyclohexylphenylmethane. The

m i n o r p r o d u c t s c o n s i s t e d of o-cresol, two isomers o f o-hydroxy-

diphenylmethane, t h r e e a l k y l phenols w i t h a m o l e c u l a r weight of

136, two p h e n o l i c s w i t h a m o l e c u l a r weight o f 198 and a hydrocarbon


w i t h a m o l e c u l a r weight of 126. The OP1 was c o n s i s t e n t l y between

90 and 110%. o-Hydroxydiphenylmethane conversion was complete a t a


h o l d i n g t i m e of 21714 s a t 300°C and 8544 s a t 330°C. Typical

y i e l d s o f major products a t 330°C a r e summarized i n Table 111. The

v a r i a t i o n s of p r o d u c t s ' y i e l d s w i t h conversion a t 330°C a r e

p r e s e n t e d i n F i g u r e 4.

The r e s u l t s d i d not a l l o w d e c i s i v e discernment between primary

and secondary products. F i g u r e 4 i n d i c a t e s t h a t t h e major prod-

u c t s , t o l u e n e and phenol, were l i k e l y primary p r o d u c t s as w e l l .

The l e s s abundant o-hydroxydiphenylmethane isomers and

diphenylmethane p r o d u c t s a l s o appeared t o be primary. I n addition

t o these, t h e two p h e n o l i c s w i t h a m o l e c u l a r weight of 198 were

a l s o p r i m a r y products, as was i n d i c a t e d by t h e i r combined y i e l d of

0.11 a t an o-hydroxydiphenylmethane conversion o f 0.13 (300°C. 2682


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Z
TABLE 111 0

Representative Product Y i e l d s From Hydrodeoxygenation o f L i g n i n Model Compounds: lnteruni t Links g2


Z

Substrate 0.0'-biphenol o-hydroxydiphenylmethane phenyl e t h e r


Temperature, "C 330 330 330 330 320 320
Time, s 3358 13824 2970 15462 1842 18018
Conversion .40 .85 .54 1.0 .070 .98

Products Molar Y i e l d s

benzene + cyclohexane
toluene
phenol
o-cresol
phenols w i t h MW = 136
biphenyl
cvclobenzene

d i benzofuran
2-phenylphenol
benzylcyclohexane
PETROCELLI AND KLEIN

0.9
0.8
0.7 Benzene + Cyclohex
0.6
9
f 0.5
-b 0.4
2 0.3
0.2
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0.1
0
0 0.2 0.4 0.6 0.8
conversion

FIG. 4. Major products o f o-hydroxydiphenylmethane hydrodeoxygen-


a t i o n a t 330°C.

s holding time). These phenolics underwent rapid secondary

decomposition a t both 300 and 330°C. Yields o f benzene + cyclo-

hexane and toluene increased monotonically a t both t q e r a t u r e s .

A t 330°C, t h e maximum molar y i e l d s o f both phenol and two-ring

hydrocarbons of 0.57 and 0.17, respectively. were lower than those

a t 300'C o f 0.72 and 0.23, respectively. This suggests thermal

a c t i v a t i o n of t h e secondary reactions.

The r e l a t i o n s h i p between toluene and phenol y i e l d s i s explored

i n t h e p a r i t y p l o t of Figure 5. The y i e l d s of toluene and phenol

were nearly equal f o r low conversions, whereas a t higher conver-

sions the toluene y i e l d s were generally higher than phenol y i e l d s . .


This was t r u e a t both temperatures. These data suggest t h a t t h e
MODELING LIGNIN LIQUEFACTION. 1

0.8 -

-.a0 0.5 -
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Molar Yield of Toluene

FIG. 5. Primary p r o d u c t s ' r e l a t i o n s h i p f o r o-hydroxydiphenyl-


methane hydrodeoxygenation a t 300 and 330°C.

f o r m a t i o n o f t o l u e n e and phenol was synchronous and t h a t t h e l a t t e r

underwent deoxygenation.

The o-hydroxydiphenylmethane r e a c t i o n network i s shown i n

F i g u r e 2 and comprises two major p r i m a r y pathways: i )

deoxygenation t o diphenylmethane, and i i ) fragmentation of

o-hydrowdiphenylmethane t o t o l u e n e + phenol and, t o a minor

extent, (benzene + cyclohexane) + o-cresol. Major secondary

pathways i n v o l v e d hydrodeoxygenation of phenol t o benzene +


cyclohexane and 0-cresol t o t o l u e n e and a l s o hydrocracking o f two

r i n g hydrocarbons t o (benzene + cyclohexane) + toluene. The r a t e

parameters are summarized i n F i g u r e 2.


PETROCELLI AND KLEIN

0.0'-Biphenol

The major products from r e a c t i o n o f 0.0-biphenol a t b o t h 300

and 330°C i n c l u d e d dibenzofuran, 2-phenylphenol (PPOH), biphenyl,

cyclohexylbenzene, d i c y c l o h e x y l , and benzene + cyclohexane. Minor

p r o d u c t s c o n s i s t e d of phenol, an isomer of biphenol and two

u n i d e n t i f i e d p h e n o l i c products w i t h a m o l e c u l a r weight o f 228.

T y p i c a l y i e l d s of major p r o d u c t s a t 330°C a r e l i s t e d i n Table 111.


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The average OPI was 117% a t 300°C and 107% a t 330-12. The major

p r i m a r y products were dibenzofuran and PPOH, which a t t a i n e d molar

y i e l d s o f 0.58 and 0.18, r e s p e c t i v e l y . a t a 0.0'-biphenol

c o n v e r s i o n o f 0.92 a t 300'C. Both phenol and t h e species w i t h a

m o l e c u l a r weight o f 228 were a l s o p r i m a r y products. The y i e l d s of

dibenzofuran, PPOH and phenol each passed through a maximum d u r i n g

r e a c t i o n a t 330bC. T h i s was accompanied by i n c r e a s e s i n t h e

u l t i m a t e y i e l d s of a l l t h e hydrocarbon products.

The 0.0'-biphenol r e a i t i on network t h u s i n c l u d e s p r i m a r y

pathways f o r i s o m e r i z a t i o n and r e a c t i o n t o dibenzofuran, PPOH.

phenol, and p h e n o l i c s w i t h a m o l e c u l a r weight o f 228; o n l y t h e

d i benzofuran and PPOH pathways were k i n e t i c a l l y i m p o r t a n t . The


'--
secondary r e a c t i o n of PPOH was t o e i t h e r phenol + (benzene +
cyclohexane) o r t o t w o - r i n g hydrocarbons, and dibenzofuran r e a c t s

t o t w o - r i n g hydrocarbons as w e l l ; phenol deoxygenates t a benzene +


cyclohexane. The t w o - r i n g hydrocarbons a r e s t a b l e end-products.

s i n c e t h e i r r e a c t i o n t o benzene + cyclohexane was not observed a t

t h e present c o n d i t i o n s . The network and p s e u d o - f i r s t - o r d e r r a t e

parameters a r e l i s t e d i n F i g u r e 2.
MODELING L l G N I N LIQUEFACTION. 1

Phenyl E t h e r

The r e a c t i o n s o f phenyl e t h e r were s t u d i e d a t 280, 300 and

320°C; i n t h e l a t t e r case an e x t e r n a l l o a d e r apparatus was used t o

i n j e c t t h e r e a c t a n t a f t e r r e a c t i o n temperature had been achieved.

The o n l y products o f phenyl e t h e r r e a c t i o n were (benzene +


cyclohexane) and phenol. T y p i c a l y i e l d s of these products a t 320°C
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a r e presented i n Table 111. The f i n a l phenyl e t h e r conversions

were 0.19, 0.95 and 0.98 a t 280, 300 and 320°C, respectively.

The y i e l d s of benzene + cyclohexane and phenol were a p p r o x i -

m a t e l y equal f o r a l l h o l d i n g t i m e s a t 280°C and s h o r t h o l d i n g t i m e s

a t 300 and 320°C. At t h e h i g h e r temperatures t h e y i e l d of phenol

passed through a maximum and subsequently decreased w i t h a c o r r e s -

ponding i n c r e a s e i n benzene + cyclohexane y i e l d s .

Reaction t o benzene + cyclohexane and phenol i s t h e o n l y

p r i m a r y pathway i n t h e phenyl e t h e r hydrodeoxygenation r e a c t i o n

network, which a l s o i n c l u d e s secondary deoxygenation of phenol t o

benzene + cyclohexane. These pathways and deduced p s e u d o - f i r s t -

o r d e r r a t e parameters a r e l i s t e d i n F i g u r e 2.

DISCUSSION

C a t a l y t i c l i g n i n l i q u e f a c t i o n and hydrodeoxygenation was

devised as a means o f i n c r e a s i n g t h e y i e l d and decreasing t h e

c o m p l e x i t y o f t h e s i n g l e - r i n g p h e n o l i c s ' product f r a c t i o n r e l a t i v e

t o t h a t r e a l i z e d through p y r o l y s i s . Product y i e l d s would i n c r e a s e

because: (1) t h e c a t a l y t i c hydrodeoxygenation of g u a i a c o l s and


50 PETROCELLI AND KLEIN

catechols t o noncoking phenols (Jegers and Klein, 1985) should

reduce char formation, and (2) t h e c a t a l y t i c hydrocracking of many

t h e r m a l l y stable l i g n i n i n t e r u n i t l i n k s should be f a c i l e . Removal

of oxygen s u b s t i t u e n t s and, i n p a r t i c u l a r , mobile methyl groups

from aromatic m t h o x y l s , would also decrease t h e number o f d i f f e r -

e n t phenolics obtained. This o v e r a l l strategy was i n v e s t i g a t e d

h e r e i n through t h e reactions of model compounds which mimic t h e


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coke-forming methoxyphenol s u b s t i t u e n t s and t h e t h e r m a l l y s t a b l e

i n t e r u n i t l i n k s found i n l i g n i n .

The discussion of t h e model compound experiments t h a t follows

i s d i v i d e d i n t o t h r e e sections. The f i r s t two p e r t a i n t o t h e

r e s u l t s o f t h e methoxyphenol and i n t e r u n i t l i n k model experiments.

respectively, and t h e t h i r d section considers t h e i m p l i c a t i o n s o f

these r e s u l t s t o l i q u e f a c t i o n of actual l i g n i n s .

Methoxylphenols

The c a t a l y t i c demethylation, dehydroxylation and hydrogenation

of methylguaiacol, m t h y l c a t e c h o l , eugenol and v a n i l l i n were f a c i l e

a t temperatures w e l l below those r e q u i r e d f o r any appreciable

thermal r e a c t i v i t y . A d d i t i o n a l l y . t h e more thermally a c t i v a t e d

p y r o l y s i s of guaiacol i s mostly t o char and lesser amounts of

catechol, phenol. cresol and other lowmolecular-weight products

(Bredenberg and Ceylan. 1983; Ceylan and Bredenberg. 1982; K l e i n and

V i rk, 1971; Lawson and Klein. 1985). For example, Ceylan and

Bredenberg (1982) observed a 0.57 conversion of guaiacol from neat

p y r o l y s i s a t 3 4 5 Y f o r a batch h o l d i n g time o f 2 h r ; molar y l e l d s o f


MODELING LIGNIN LIQUEFACTION. 1

catechol, phenol and t o t a l i d e n t i f i e d products were only 0.098,

0.031 and 0.16. respectively. I n a separate study (Bredenberg e t


al.. 1983). these i n v e s t i g a t o r s pyrolyzed guaiacol f o r 2 h r i n

t e t r a l i n a t 345'C and found molar y i e l d s of 0.118 catechol and 0.033

phenol a t a conversion of 0.40. I n both instances, t h e l i g h t prod-

ucts, such as catechol, accounted f o r l e s s than 50% of t h e reacted

guaiacol . Further, once formed during guaiacol p y r o l y s i s i n i t s


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maximum y i e l d o f t y p i c a l l y 0.2 (Lawson and Klein. 1985). catechol

appears t o react t o higher molecular weight m a t e r i a l ; thermal

d e h y r o v l a t i o n t o phenol i s not appreciable. F i n a l l y , pyrolyses o f

4-propylguaiacol a t 345'C corroborate (Vuori and Bredenberg. 1984).

Reactions both i n benzene and a hydrogen atmosphere r e s u l t e d i n a

4-propylguaiacol conversion of 0.59. of which only 0.18 was t o

i d e n t i f i e d l i g h t products. Thus, t h e thermal r e a c t i v i t y of s u b s t i -

t u t e d guaiacols was s i m i l a r t o t h a t o f guaiacol i t s e l f , i n d i c a t i n g

t h a t t h e reactions of t h e guaiacyl moiety are l a r g e l y unaffected by

t h e presence of other r i n g substituents.

I n comparison t o these pyrolyses, t h e present c a t a l y t i c reac-

t i o n s o f s u b s t i t u t e d guaiacols and catechols a t 250 t o 340°C were

t o higher y i e l d s o f thermally s t a b l e phenols. For example, t h e

maximum t o t a l s i n g l e - r i n g phenols' y i e l d obtained from methyl-

guaiacol a t 325'C was 0.54 and t h e maximum obtained from r e a c t i o n

of methylcatechol a t 340°C was 0.64. At these conditions, cresol

was by f a r t h e predominant s i n g l e - r i n g phenol i n both instances.

w i t h y i e l d s of 0.34 and 0.60, respectively. Corresponding y i e l d s


52 PETROCELLI A N D K L E I N

of t o t a l s i n g l e - r i n g hydrocarbons were 0.098 and 0.16. respec-

tively.

The p r e s e n t work accords w i t h prevtous hydrodeoxygenation

experiments w i t h t h e r e l a t e d compounds guaiacol and 4-propyl-

guaiacol. H u r f f and K l e i n (1983) r e p o r t e d u l t i m a t e molar y i e l d s of

0.35 phenol, 0.10 cyclohexane and 0.03 benzene from t h e hydrode-


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oxygenation o f guaiacol a t 250°C o v e r a CoMoIy-A1203 c a t a l y s t . The

r e a c t i o n o f guaiacol o v e r s u l f i d e d Ni -Mo/Si02-A1203 catalyst i n a

f l o w r e a c t o r a t 30OoC by Bredenberg e t a l . (1982) l e d t o a guaiacol

c o n v e r s i o n o f 0.48 and molar y i e l d s o f 0.221 phenol. 0.129 c a t e c h o l

and 0.118 c r e s o l s . I n t e r e s t i n g l y , hydrocarbon y i e l d s were q u i t e

low. Reaction o f 4-n-propylguaiacol over s u l f i d e d CoMoIy-Alp03

( V u o r i and Bredenberg, 1984) a t 295-C l e d t o a 4-n-propylguaiacol

c o n v e r s i o n o f 0.824 and molar y i e l d s of 0.126 4-n-propylcatechol,

0.232 3- and 4-propylphenols and approximately 0.30 t o t a l phenols.

I n s h o r t , t h e present and p r e v i o u s r e a c t i o n s of l i g n i n - r e l a t e d

methoxyphenols suggest t h a t hydroprocessing l i g n i n would u s e f u l l y

a l t e r r e a c t i o n pathways o f g u a i a c o l s and c a t e c h o l s toward h i g h e r

p r o d u c t i o n of phenols and hydrocarbons than t h a t o b t a i n e d from

pyrolysis.

Several a d d i t i o n a l o b s e r v a t i o n s m e r i t note. The n a t u r e o f t h e

p a r a P o s i t i o n S u b s t i t u e n t on s u b s t i t u t e d g u a i a c o l s and c a t e c h o l s

affected t h e r e a c t i v i t y o f t h e guaiacyl substituent imperceptibly.

Also, t h e a l k y l s u b s t i t u e n t s o f b o t h ' t h e ' r e a i t a n t s and t h e products

were l a r g e l y u n r e a c t i v e , as was found by Odebunmi and O l l i s (1983)


MODELING LIGNIN LIQUEFACTION. I

f o r r e a c t i o n of c r e s o l s and Vuori and Bredenberg (1984) f o r reac-

t i o n o f 4-n-propylguaiacol and 4-n-propylcatechol. The non-alkyl

hydroxypropenyl and carbonyl s u b s t i t u e n t s on eugenol and v a n i l l i n

were converted r a p i d l y i n t h e formation of 4-propylguaiacol and

methyl guaiacol, r e s p e c t i v e l y . The l a t t e r r e a c t i o n i s s i m i l a r t o

t h e f a c i l e conversion of ketones such as cyclohexanone and benzo-

phenone t o t h e i r hydrocarbon analogues observed by Durand e t a l .


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(1984) o v e r a NiOMo03/r-A1203 c a t a l y s t a t 250°C. Therefore, t h e

r e l e v a n t r e a c t i v i t y o f methylguaiacol, methylcatechol, eugenol and

v a n i l l i n was t h a t o f t h e i r guaiacyl (0-methoxy- and o-hydroxy-

phenol) m o i e t i e s . It i s a l s o i n t e r e s t i n g t h a t t h e y i e l d s o f m- and

p - c r e s o l were n e a r l y equal a t a l l t i m e s d u r i n g t h e r e a c t i o n o f

methylguaiacol, methylcatechol and v a n i l l i n . This indicates t h a t

deoxygenation o f e i t h e r t h e 1- o r 2 - p o s i t i o n o f t h e aromatic r i n g

was e q u a l l y f a c i l e and t h a t e l e c t r o n i c a c t i v a t i o n o f t h e 1 - p o s i t i o n

was not i m p o r t a n t .

P a r t i a l l y and f u l l y hydrogenated aromatic hydrocarbons were

present i n t h e hydrodeoxygenation product s p e c t r a o f a l l four

methoxyphenol models and accounted f o r more than 20% of t h e i n i t i a l

s u b s t r a t e mass i n several instances. However, no p a r t i a l l y o r

f u l l y hydrogenated phenolics were ever detected. These observa-

t i o n s a r e c o n s i s t e n t w i t h those from p r e v i o u s hydrodeoxygenation

s t u d i e s ( H u r f f and K l e i n . 1983; Webunmi and O l l i s . 1983). and

support t h e consensus (Krisnamurthy e t a l . , 1981) t h a t hydrogenated

p h e n o l i c s a r e u n s t a b l e i n t e r m e d i a t e s a t t y p i c a l hydrodeoxygen-

a t i o n experimental c o n d i t i o n s . Note, however, t h a t t h e primary


54 PETROCELLI AND KLEIN

f o r m a t i o n of c r e s o l from methylcatechol demonstrates t h a t hydro-

deoxygenation does n o t r e q u i r e p r i o r aromatic r i n g hydrogenation.

The m i g r a t i o n of a l k y l s u b s t i t u e n t s was minor b u t observed

d u r i n g t h e r e a c t i o n of each methoxyphenol. This migration often

l e d t o products o f s l i g h t l y h i g h e r m o l e c u l a r weight t h a n t h a t o f

t h e substrate. I s o m e r i z a t i o n o f methylguaiacol d u r i n g t h e reac-

t i o n s o f methylguaiacol and v a n i l l i n , and o f 4-n-propylguaiacol


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d u r i n g t h e r e a c t i o n of eugenol, was a l s o observed. Vuori and

Bredenberg (1984) s i m i l a r l y i d e n t i f i e d b p r o p y l g u a i a c o l as a

p r o d u c t of t h e r e a c t i o n o f 4-propylguaiacol. It i s i n t e r e s t i n g

t h a t b o t h o f these guaiacol isomers were products o f t h e r e a c t i o n

o f 4-propylcatechol .
The decreases i n OPI observed d u r i n g t h e r e a c t i o n of each of

methylguaiacol, methylcatechol, eugenol and v a n i l l i n a r e c o n s i s t e n t

w i t h t h e p a r t i c i p a t i o n of b o t h g u a i a c y l and o - d i h y d r o x y l m o i e t i e s

i n r e a c t i o n t o h i g h e r m o l e c u l a r weight compounds, even i n t h e

presence of a c a t a l y s t . However. t h e s e l e c t i v i t y t o l i g h t products

r e l a t i v e t o char formation i n c r e a s e d w i t h increases i n tempera-

tures. For example, t h e apparent a c t i v a t i o n energies f o r r e a c t i o n

o f methylcatechol t o c r e s o l and t o char were 29.3 k c a l l m o l and

10.6 k c a l l m o l , r e s p e c t i v e l y .

I n t e r u n i t Linkages

The r e s u l t s of t h e experiments i n v o l v i n g t h e i n t e r u n i t l i n k s

were nuch more h i g h l y substrate-dependent t h a n t h e experiments w i t h

methoxyphenols. The r e a c t i o n o f 0.0'-biphenol was predominantly t o


UODELINC LIGNIN LIQUEFACTION. 1 55

two-aromatic r i n g compounds, and o n l y l i m i t e d h y d r o c r a c k i n g of t h e

b i p h e n y l l i n k occurred. However, b o t h o-hydroxydiphenylmethane and

phenyl e t h e r cracked r e a d i l y t o s i n g l e - r i n g products. Thus, c a t a -

l y t i c r e a c t i o n of t h e i n t e r u n i t l i n k s i s c l e a r l y d i f f e r e n t from

t h e n n o l y s i s , as phenyl e t h e r and biphenol a r e t h e r m a l l y s t a b l e t o

temperatures g r e a t e r t h a n 500°C. and p y r o l y s i s o f o-hydroxy-

d i pheny lmethane i s a p p r e c i a b l e o n l y above 400°C ( K l e i n , 1981).


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C a t a l y t i c removal of hydroxyl m o i e t i e s occurred both before .


and a f t e r cleavage o f t h e biphenol and o-hydroxydiphenylmethane

i n t e r u n i t links. On t h e one hand, t h e major r e a c t i o n s of o,ol-

biphenol were t o e i t h e r dibenzofuran o r 2-phenylphenol , with re-

j e c t i o n o f one oxygen s u b s t i t u e n t i n both cases. Direct cracking

o f t h e b i p h e n y l bond t o produce s i n g l e - r i n g products was minor, and

t h e phenol y i e l d never exceeded 0.07 d u r i n g t h e 0.0'-biphenol

experiments. On t h e o t h e r hand. d i r e c t fragmentation t o phenol and

t o l u e n e was t h e dominant o-hydroxydiphenylmethane r e a c t i o n pathway.

A t 330°C, t h e y i e l d s o f t o l u e n e and phenol ( o r i t s r e a c t i o n prod-

u c t s ) were each as h i g h as 0.60. However, t h e presence o f d i -

phenylmethane, cyclohexylbenzene and d i c y c l o h e x y l a l l i n d i c a t e t h a t

oxygen removal occurred p r i o r t o i n t e r u n i t bond cleavage also.

As i n t h e methoxyphenol experiments, hydrogenated hydro-

carbons w i t h a s a t u r a t e d r i n g formed d u r i n g t h e r e a c t i o n s o f

0.0'-biphenol, o-hydroxydiphenylmethane and phenyl e t h e r b u t

p h e n o l i c s w i t h a s a t u r a t e d r i n g ' d i d not. I n contrast t o the

methoxyphenol experiments. OPI was c o n s i s t e n t l y near 100% d u r i n g


56 PETROCELLI AND KLEIN

t h e i n t e r u n i t l i n k experiments. which f u r t h e r i m p l i c a t e s g u a i a c y l

and o - d i h y d r o x y l m o i e t i e s as coke p r e c u r s o r s .

Comparison w i t h p r e v i o u s work i s a v a i l a b l e i n a few i n s t a n c e s .

Krishnamurthy e t a l . (1981) r e a c t e d dibenzofuran and 2-phenylphenol

o v e r a NiMo/y-Alp03 c a t a l y s t a t temperatures o f 325-375OC. Oxygen

removal occurred v i a d i r e c t e x t r u s i o n , w i t h o u t r i n g hydrogenation,


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as w e l l as through t h e f o r m a t i o n o f hydrogenated i n t e r m e d i a t e s ; t h e

l a t t e r pathway was predominant. Formation o f s i n g l e - r i n g products

appeared t o occur o n l y through an o-cyclohexylphenol i n t e r m e d i a t e .

F r e d e r i c k and B e l l (1984) r e a c t e d 4-hydroxydiphenylmethane i n the

presence o f z i n c h a l i d e c a t a l y s t s a t 325'C. Major products i n -

c l u d e d phenol, t o l u e n e and diphenylmethane, w i t h molar y i e l d s o f


phenol approaching 0.4 a t a h o l d i n g t i m e o f about 4 hr. Oiphenyl-

methane was a t t r i b u t e d t o t h e r e a c t i o n o f t h e benzene s o l v e n t w i t h

t h e substrate. I n c o n t r a s t w i t h t h e p r e s e n t work, t h i s c a t a l y s t

system l e d t o about 40% s e l e c t i v i t y t o u n i d e n t i f i e d products and

t h e f o r m a t i o n o f a high-molecular-weight r e s i d u e . I n formal

p a r a l l e l w i t h t h e p r e s e n t methoxyphenol and o-hydroxydiphenyl-

methane r e s u l t s , i s o m e r i z a t i o n o f 4-hydroxydiphenylmthane t o

o-hydroxydiphenylmethane was s i g n i f i c a n t , w i t h y i e l d s of

o-hydroxydiphenylmethane r e a c h i n g 0.15. F i n a l l y , Cassidy e t a l .

(1982) r e p o r t e d phenyl e t h e r t o be s t a b l e i n t h e presence of

i r o n - o r t i n - b a s e d c a t a l y s t s a t temperatures r a n g i n g from 340 t o

460°C f o r a h o l d i n g t i m e o f 1 hr.
MODELING LIGNIN LIQUEFACTION. 1

IMPLICATIONS TO LIGNIN LIQUEFACTION

As an o p t i m i s t i c l i m i t i n g case, t h e present model compound

r e a c t i o n pathways and s e l e c t i v i t i e s can be t r a n s f e r r e d t o t h e

a n a l y s i s of t h e h y p o t h e t i c a l l i q u e f a c t i o n o f l i g n i n by r e a c t i o n i n

t h e presence of t h e CoMoIv-Alp03 c a t a l y s t . This f i r s t - o r d e r

analysis c l e a r l y neglects deactivation, i n h i b i t i o n , c a t a l y s t


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e f f e c t i v e n e s s and o t h e r phenomena t h a t a more r e a l i s t i c a n a l y s i s

need address.

From p y r o l y s i s alone, t h e " t a r " product f r a c t i o n c o n s i s t s o f

b o t h monomeric and polymeric phenolics. The t o t a l t a r f r a c t i o n can

account f o r up t o about 3a by weight of t h e l i g n i n , and a t

temperatures o f about 400°C, single-ring phenolic y i e l d s o f

approximately 10 wt% and p h e n o l i c dimer and t r i m e r y i e l d s of

approximately 10 wt% a r e t y p i c a l (Connors e t al., 1980; l a t r i d i s

and Gavalas, 1979; Jegers. 1982). However, t o t a l s i n g l e - r i n g

monohydroxyl phenol y i e l d s are l e s s than 2 w t X . The formation of

s i n g l e - r i n g hydrocarbons i s i n s i g n i f i c a n t .

The s i n g l e - r i n g product f r a c t i o n c o n s i s t s p r i m a r i l y o f sub-

s t i t u t e d g u a i a c o l s w i t h l e s s e r amounts o f s u b s t i t u t e d c a t e c h o l s and

phenols a l s o present. At l o n g e r batch h o l d i n g times, however, t h e

t o t a l y i e l d s o f s i n g l e - r i n g products decrease as s i n g l e - r i n g

g u a i a c o l s and c a t e c h o l s r e a c t mostly t o coke (Connors e t al., 1980;

Jegers and K l e i n , 1985). It i s l i k e l y t h a t o l i g o m e r i c p h e n o l i c s

w i t h g u a i a c y l and 0-dihydroxyl m o i e t i e s a l s o p a r t i c i p a t e i n c o k i n g
58 PETROCELLI AND KLEIN

r e a c t i o n s since nearly h a l f of l i g n i n ' s i n t e r u n l t linkages are

t h e r m a l l y stable.

The present r e s u l t s suggest t h a t c a t a l y t i c hydroprocessing

should reduce t h e formation of char from t h e r m a l l y l i b e r a t e d

s i n g l e - r i n g phenolics; i t i s reasonable t o expect t h e same t o be

t r u e f o r m u l t i r i n g phenolics. This alone could increase t h e y i e l d s

of s l n g l e - r i n g products obtained from l i g n i n l i q u e f a c t i o n by


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several times over those a t t a i n a b l e from p y r o l y s i s . The r e s u l t a n t

l a r g e s i n g l e - r i n g product f r a c t i o n would also be concentrated i n

phenols and hydrocarbons due t o t h e c a t a l y t i c oxygen removal.

Further, since t h e phenolic dimers and t r i m e r s . which consist o f

aromatic r i n g s j o i n e d p r i m a r i l y by t h e r m a l l y s t a b l e but c a t a l y t i -

c a l l y r e a c t i v e i n t e r u n i t l i n k s , are produced during l i g n i n

p y r o l y s i s i n mass y i e l d s t y p i c a l l y equal t o those of s i n g l e - r i n g

phenolics, c a t a l y t i c cleavage of biphenyl, diphenylmethane and

phenyl e t h e r bonds could f u r t h e r enhance t h e t o t a l y i e l d of

s i n g l e - r i n g products obtained from l i g n i n depolymerization.

S p e c i f i c a l l y , q u a n t i t a t i v e a p p l i c a t i o n of t h e model compound

hydrodeoxygenation r e s u l t s t o l i g n i n suggests t h a t t h e t o t a l y i e l d

of s i n g l e - r i n g p r o d u c t s o b t a i n e d from l i g n i n l i q u e f a c t i o n could
p o t e n t i a l l y be two t o t h r e e times greater than t h a t possible from

p y r o l y s i s alone. And t h e predominant s i n g l e - r i n g products would be

a l k y l - s u b s t i t u t e d d e r i v a t i v e s o f phenol, benzene and cyclohexane,

r e s u l t i n g from hydrodeoxygenation and hydrogenation of s u b s t i t u t e d

guaiacols and catechols.


MODELING LIGNIN LIQUEFACTION. 1 59

As w i l l be r e p o r t e d separately, these model compound r e s u l t s

can be used w i t h a p r o b a b i l i s t i c i n t e r p r e t a t i o n o f l i g n i n s t r u c t u r e

and r e a c t i o n s i n an a p r i o r i , q u a n t i t a t i v e p r e d i c t i o n o f t h e y i e l d s

of i n d i v i d u a l products evolved d u r i n g l i g n i n l i q u e f a c t i o n i n t h e

presence of a c a t a l y s t . The model compound r e s u l t s , then, a r e

vdewed as t h e i n t r i n s i c chemistry u n d e r l y i n g t h e r e a c t i o n o f a

complex macromolecule j u c h as l i g n i n .
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CONCLUSIONS

The u l t i m a t e products o f t h e hydrodeoxygenation of methyl-

guaiacol,.methylcatechol, eugenol and v a n i l l i n a t temperatures of


250-325Y a r e a l k y l phenols and s i n g l e - r i n g hydrocarbons. Combined

m o l a r y i e l d s o f t h e two a r e as h i g h as 0.70. These increased

y i e l d s , r e l a t i v e t o p y r o l y s i s , a r e a t t h e expense of c h a r

formation.

The h y d r o c r a c k i n g of t h e r m a l l y s t a b l e o-hydroxydiphenylmethane

and phenyl ether, models o f key l i g n i n i n t e r u n i t linkages, i s

f a c i l e a t temperatures of 280-330°C. The c a t a l y t i c cleavage of t h e

b i p h e n y l l i n k a g e d u r i n g r e a c t i o n o f 0.0'-biphenol i s limited, with

t h e major primary r e a c t i o n products b e i n g dibenzofuran and

2-phenylphenol.

These model compound r e s u l t s i n d i c a t e t h a t t h e c a t a l y t i c

l i q u e f a c t i o n of l i g n i n should r e s u l t i n a g r e a t e r y i e l d of a l e s s

c o q l e x s i n g l e - r i n g product f r a c t i o n t h a n obtained through

p y r o l y s i s f o r two reasons. F i r s t . hydrodeoxygenatlon of guaiacyl


60 PETROCELLI AND KLEIN

and o-dihydroxyl m o i e t i e s should reduce coke f o r m a t i o n and t h e

number o f d i f f e r e n t p h e n o l i c products and, second, t h e hydro-

c r a c k i n g o f t h e r m a l l y s t a b l e i n t e r u n i t l i n k a g e s should be t o

s i n g l e - r i n g products.

ACKNOWLEDGMENTS

We a r e g r a t e f u l f o r t h e support o f t h i s work by t h e N a t i o n a l
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Science Foundation (RCPE-840 4452). and Exxon Education Foundation

( F e l l o w s h i p t o FPP).

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RECEIVED: May 1 9 , 1 9 8 6 ACCEPTED: J u l y 1 6 , 1986

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