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Polymer Degradation and Stability 56 (1997) 185-202

0 1997 Elsevier Science Limited


Printed in Northern Ireland. All rights resewed
ELSEVIER PII: SO141-3910(96)00212-1 0141-3910/97/$17.00

Biode ation of maleated linear low-density


polyethylene and starch blends

R. Chandra & Renu Rustgi


Department of Polymer Technology and Applied Chemistry, Delhi College of Engineering, Kashmere Gate,
Delhi 110006, India

(Received 16 July 1996; accepted 29 September 1996)

Environmental threats restrict the use of nondegradable polymers and


encourage the development and use of degradable plastics. In order to obtain
a cost-effective biodegradable plastic, starch-filled polyethylene (PE) is still the
best alternative. Starch and PE blend is incompatible at the molecular level
and often leads to poor performance. In order to overcome this drawback,
either PE or starch should be modified. The aim of this study was to modified
linear low-density polyethylene (LLDPE) and blend it with starch. Maleic
anhydride (MA) was grafted onto LLDPE in xylene using dicumyl peroxide
(DCP) as an initiator. Corn starch in varying concentrations (between 10 and
60%) was blended with MA-g-LLDPE in a torque rheometer. The same blend
compositions of nonfunctional LLDPE with the starch were prepared for
comparative studies. The torque and totalized torque generated during
blending are reported as a function of starch content. Torque decreased with
increasing starch content for the compositions from 10 to 50% and increased
for 60% starch content. Work energy decreased for all the compositions of
blends except for 60% starch content. Tensile strength and modulus increased
and percentage elongation decreased as the starch content increased in the
blends. Water absorption of the blends increased with an increase in starch
content. The biodegradability of MA-g-LLDPE/starch blends have been
studied in two biotic environments: (1) soil environment over a period of 6
months; (2) mixed fungi inoculum (Aspergillus niger, Penicillium funiculosum,
Chaetomium globosum, Gliocladium virens and Pullularia pullulans) for 28
days. The samples containing more than 30% starch content supported heavy
fungus growth. Blends exposed to a soil environment degraded more than in
fungi alone. Any changes in the various properties of the MA-g-
LLDPE/starch before and after degradation were monitored using FTIR
spectroscopy, weight loss, a scanning electron microscope (SEM) for surface
morphology, a differential scanning calorimeter (DSC) for crystallinity and a
thermogravimetric analyzer (TGA) for rapid determination of starch content.
Percentage crystallinity decreased as the starch content increased and biodeg-
radation resulted in an increase of crystallinity in MA-g-LLDPE/starch blends.
0 1997 Elsevier Science Limited

1 INTRODUCTION there are three main classes of biodegradable


polymers. The first class of material is synthetic
Many of the physical and chemical properties of polymers, with vulnerable groups susceptible to
plastics make them ideal materials for a variety hydrolysis attack by microbes. A review has been
of products and applications. Most widely used published on backbone hydrolysis of polyesters,
alkane-derived plastics have poor biodeg- polyanhydrides, polyamides, polycarbonates,
radability and may have lifetimes of hundreds of polyurethanes, polyureas and polyacetals.’ The
years when buried in typical solid-waste sites. second class of materials is composed of naturally
Various approaches to render synthetic polymers occurring processible bacterial polymers, poly-
degradable have been considered. At present hydroxybutyrate (PHB) and polyhydoxyvalerate
18.5
186 R. Chandra, Renu Rustgi

(PHV). PHB and PHV are truly biodegradable, polyethylene (LDPE) could be substituted for
being attacked by a wide variety of bacteria. A EAA up to a level of 40% without adversely
review on these materials was made by Holmes et affecting the physical properties of the blends.
al.= Although methods of fermentation and A comparatively new method of producing
extraction have recently been perfected, deter- compatible thermoplastics blends is via reactive
mination of processing parameters and high blending, which relies on the in situ formation of
production costs are problems to be solved. The copolymers or interacting polymers. This differs
third class are blends of polymers and additives from other compatibilization routes where the
that are readily consumed by microorganisms. addition of a separate compatibilizer is required.
The classic example of this class of materials is In reactive blending, the blend components
the use of starch blends with polyethylene (PE). themselves are either chosen or modified so that
However, most of the synthetic polymers are reaction occurs during melt blending, which
immiscible with starch at the molecular level. improves the compatibility and interfacial adhe-
This thermodynamic incompatibility often leads sion of the two immiscible polymers. The small
to poor performance of these blends. The main amount of graft or block copolymers formed
areas of research concentrate on determining during the blending process, due to reaction
compatibility or coupling agents and repeatable between the two components, is generally
processing parameters. Corn starch is treated enough to stabilize the morphology and improve
with a siliane coupling agent to provide the properties of the blends.
compatibility with hydrocarbon polymers. The Jane et al.“‘.” reported that addition of high
presence of starch does not have any deter- molecular weight oxidized PE (OPE) improved
minable effect on the quality of the material, but the tensile strength and elongation of starch/PE
produces a textured product with improved composites with 15% starch content. The ratios
printing properties.’ of OPE/starch ranged from 0.30 to 0.50. It was
Another approach is graft copolymerization of suggested that ester formation and hydrogen
a vinyl monomer on to the starch backbone. bonding between carboxyl and ketone groups in
Fanta and Bagley4 and Fanta’ have reviewed the the OPE and hydroxyl groups on the starch
synthesis and discussed some applications of granule surface were responsible for the im-
starch graft copolymers. A review of the provement in the properties. They also reported
literature indicates that although grafting of that as the percentage of starch in the blend is
synthetic polymers on starch is known to improve increased, the tensile strength and the percentage
some of the properties, very few processes have elongation decreases.
led to full-scale commercialization. Synthetic polymers possessing functional
An alternative approach is to bring about some groups such as carboxylic acid, anhydride, epoxy
compatibility in starch and synthetic polymer by or urethane can react with the hydroxyl or
blending starch with polymers containing polar carboxyl group (in modified starch) to form a
functional groups that can interact with starch. blend with a stable morphology. The reactivity of
Otey et al.&’ have demonstrated that aqueous the functional groups is an important parameter
dispersion of starch and poly(ethylene-co-acrylic in reactive blending. The functional groups
acid) (EAA) can be processed to films, should react to form the required concentration
containing more than 50% starch with clarity, of graft or block copolymers in the short
elasticity and water resistance by casting, residence times typical of polymer processing.
extrusion, blowing, milling and rolling. These From this point of view a cyclic anhydride group
films are biodegradable and show potential for may react more quickly than the carboxylic
packaging materials and for agricultural mulch. groups; reaction of anhydride with hydroxyl to
The authors suggested that as internal bonding form an ester is not an equilibrium reaction and
within the starch molecules is reduced during no water is produced during the reaction.
gelatinization and extrusion, new hydrogen bonds Anhydride functionality can be incorporated into
are formed between the EAA carboxyl groups a polymer by copolymerization or grafting of an
and the starch hydroxyls. Increasing the level of anhydride such as maleic anhydride. Maleic
starch decreased the percentage elongation of the anhydride can be grafted with relative ease onto
film and increased the diffusion rate of water. many polymers in the presence of organic
The authors also reported’ that low-density peroxide, either at normal melt processing
Biodegradation of polyethylene and starch blends 187

temperature12-21 or in solid state22’23 or in (LLDPE) was supplied by M/S Reliance


solution.24 Studies are available which indicate Industries Ltd., a butene grade with a melt-flow
that anhydride compounds improves the prop- index of 1.7 g (10 mm-l at 190°C and a 2.16 kg
erties of composites made from cellulosic fillers.25 load. The density of the LLDPE was
They reported that the properties of the 0.918 gcmp3. The LLDPE had a peak melting
composites varied with the concentration of point of 13O”C, determined by a DuPont
maleic anhydride, type of wood used and pulping differential scanning calorimeter 910. Maleic
technique. The tensile strength of the composite anhydride (MA), AR grade (SD fine chemicals)
of maleated high-density polyethylene (HDPE) was recrystallized twice from chloroform. Di-
and wood flour increased with increasing filler cumyl peroxide (DCP) was obtained from M/S
content.26 Hercules Inc., which was recrystallized twice by
Studies involving the reactive blending of dissolving in absolute ethanol, filtering the
starch with an anhydride functional polymer are solution while hot and chilling in ice water.
unavailable. The present work is presented in
three parts: 2.2 Graft copolymerization
(1) solution grafting of linear low-density
polyethylene (LLDPE) with maleic anhydride The graft copolymerization was carried out in a
(MA); four-neck round bottom flask equipped with
(2) blending of functional and nonfunctional overhead stirrer, condenser, thermometer and a
LLDPE with varying starch content ranging nitrogen gas inlet as described by Wang et ~1.~~
from 10 to 60%; Sixty grams of LLDPE was dissolved in 700 ml of
(3) biodegradation of MA-g-LLDPE/starch xylene at 130°C. Nitrogen gas was purged
blends in two biotic environments: soil and throughout the reaction to remove dissolved
mixed fungi inoculum. oxygen at a flow rate of 25 cm3 min-‘. DCP
(0.9g) was added to this homogenized boiling
In the first part, the synthesis and characterisa-
solution, followed by 30g of MA. The reaction
tion of MA-g-LLDPE is discussed. The second
was carried out at 139 f 1°C for 90 min.
part presents the preliminary findings on the
The reaction mixture was poured into 1.5 1 of
blends of starch and LLDPE containing the
acetone under vigorous stirring. The precipitated
anhydride functional group. A series of MA-g-
graft copolymer was isolated and washed several
LLDPE/starch blends was prepared at starch
times with acetone, and subsequently soxhlet-
concentrations between 10 and 60% weight with
extracted with acetone for 16 h to remove all
MA-g-LLDPE. The torque, totalized torque,
traces of xylene and unreacted maleic anhydride.
melt temperature and work energy during
The product obtained was dried under vacuum at
mixing, water absorption, tensile strength, per-
80°C up to constant weight.
centage elongation and modulus are reported and
The degree of grafting (DG) in the grafted
discussed. The third part covers both the
LLDPE was analyzed by adding a standard
biodegradafion methods performed on the
solution of ethanolic KOH to the xylene solution
laboratory scale. The role of SEM, IR, DSC and
of the samples and refluxing until it was
TGA in the assessment of degradation is
dissolved. Excess of KOH was back-titrated with
elaborated. Finally, the results of the degradation
standard xylene solution of acetic acid. The DG
studies and conclusion are presented.
is calculated as the number of MA/100 LLDPE
units (MA/lOOPE), and was found to be 1.7
MA/lOOPE.
2 EXPERIMENTAL
2.3 Blend preparation
2.1 Materials
Blending was carried out in a Haake Fisons
The starch used in this study was unmodified Rheomix-600 (equipped with a pair of roller
corn starch (CS) IP grade dried to a moisture rotors) at 160°C. The rotor rate was maintained
content of less than 1% before blending and at 60rpm, adding LLDPE and MA-g-LLDPE
processing. Linear low-density polyethylene first and slowly adding starch.
188 R. Chandra, Renu Rustgi

Torque, totalized torque and melting tempera- capacity. Five samples of each compositions were
ture were measured by Haake Rheocord 90 strained at a rate of 28mm min-’ at room
software with respect to the time of mixing. The temperature, and average values of elongation at
torque moment necessary to turn the mixer break, tensile strength and modulus were
blades2* was continuously recorded in SI units determined.
(Nm) and obeys the following equation:
M=BN” 2.6 Water absorption

where M is the torque, m is the parameter of the


power law equation (r = KV), N is the rotor speed The three molded specimens (7.5 X 2.5 cm) of
(rpm) and B is a characteristic constant which is each composition were dried in an oven under a
determined experimentally. vacuum for 6 h at 50 f 3°C cooled in a desiccator
The totalized torque (TTQ) is calculated as a and immediately weighed to the nearest 0.001 g.
function of torque and time, and is a The conditioned samples were placed in a
continuously increasing function. It is defined as container of distilled water maintained at
the energy required to process a certain material 23 f 1°C. The samples were then removed
for a certain period of time under given weekly from the water once at a time, gently
conditions; and it is simply the area under the blotted with tissue paper to remove the excess of
torque-time curve. water on the surface, weighed to the nearest
TTQ can be converted to work energy (W”) by 0.001 g immediately, and replaced in the water.
the following relationship: The weighings were repeated at the end of the
every week for 4 weeks and the average of three
TTQ
W, = 61.58 x N x values was recorded. Percentage increase in
Mb x 9.807
weight during immersion was calculated to the
where N is the rotor speed (rpm) and M,, is the nearest 0.01% as follows:
charged sample mass.
o/
0
w_J-wC
f x 100
2.4 Molding WC
where Wf is the final increased weight percentage,
The blends were compression molded into sheets W, the wet weight and W, the conditioned weight
2 mm thick using 20 X 20 cm window frame molds of the testing samples.
in a Nuchem Hydraulic Press, Model CMP 30.
The platens of the press were heated to
160 f 5°C. The window was placed between two 2.7 Biodegradation studies
glazed sheets, already sprayed with silicon mold
release agent on the contact surface and filled The biodegradation of the samples was studied in
with preweighed material. The assembly was then two biotic environments: soil, and a mixed fungi
placed in the hydraulic press and initially heated inoculum system, according to ASTM G21-70.
for 6 min without applying any pressure to ensure
uniform heat flow through the material. The
temperature was maintained at 160 f 5°C for all 2.8 Exposure to soft environment
the compositions of blends for 10min at a
pressure of 25 t, which was applied gradually Samples of 25 X 25 X 3 mm size were buried in
during the first 5 min. The sheet thus obtained alluvial type of soil. Soil was obtained from
was removed from the press after cooling to farmland topsoil in March before planting. It was
room temperature. sifted to remove large clumps and plant debris.
The procedure used for soil burial was as
2.5 Mechanical properties described by Cole.‘” Soil was maintained at
approximately 20% moisture weight. The square
Tensile specimens (ASTM D638) were cut from samples were buried at a depth of 10cm. A
each sheet. Tensile tests were performed on a control box contained only samples and no soil
Zwick Universal Testing Machine of 5 kN was also maintained for comparative studies.
Biodegradation of polyethylene and starch blends 189

Samples were removed every month. After electronic calibrating unit, a photocell unit, light
removal, samples were washed in distilled water source and a fixture for holding the samples.
and dried at 50 f 3°C in a vacuum oven for 24 h.
Samples were then allowed to equilibrate in a 2.12 Scanning electron microscopy (SEM)
desiccator at least 24 h before testing. The weight
of each sample was measured before and after The surface morphology of the MA-g-LLDPE
degradation. and their blends before and after biodegradation
was observed by means of a Jeol scanning
microscope 840. Thin 500 8, gold coatings were
2.9 Exposure to Fungi environment
applied to the samples using Jeol fine coat ion
sputter JFC-1100 at 1 kV current for 5 min. The
Degradation was determined according to ASTM electron gun voltage was set at 10 kV. The
test method G21-70. ASTM G21-70 describes a micrographs of the samples were taken at
method to evaluate the resistance of polymeric different magnifications to identify cracks, holes
materials to fungi. Polymer samples were placed and other changes on the surface of the samples
in sterile petri dishes containing solidified during degradation.
nutrient salt agar. A mixed fungus spore solution
was prepared from spores of Aspergillus niger, 2.13 Differential scanning calorimetry
Penicilliurn funiculosum, Chaetomium globosum,
Gliocladiurn virens and Pullularia pullulans as Crystallinity studies were conducted using a
described by the ASTM method. The surfaces DuPont-9900 thermal analyzer with a DSC-910
including the surface of the test specimens were module under nitrogen atmosphere. The instru-
inoculated with the composite spore suspension ment was calibrated using indium. Samples of
by spraying the suspension from a sterilized 5-10mg were sealed in aluminium pans and
atomizer with 110 kPa (16 psi) of the air pressure subjected to heating-cooling cycles. Previous
so that the entire surface was moistened with the thermal effects were minimized by initially
spore suspension. Covered petri dishes were heating the samples until melting. The samples
incubated at 28-30°C (82-86°F) and 85-90% were then cooled to room temperature at a
relative humidity for a minimum of 28 days. Petri constant heating rate 5°C min-’ to favor crystalli-
dish covers were sealed by wax to avoid any kind zation. Subsequently, the second heating was
of contamination. The only carbon source for the recorded at 10°C min-’ in the temperature range
growth of the fungi was from the samples. The of 25-170°C resulting in endothermic curves.
fungus growth was followed by visual observa- The heat of fusion was calculated by
tion. The specimens after 28 days were washed integrating the areas under the endothermic
free of growth, immersed in an aqueous solution curve using DuPont General 2.2 software. The
of mercuric chloride for 5 min, rinse in tap water degree of crystallinity was obtained from the
and air-dried overnight at room temperature. ratio between the fusion heats of the samples
(HT) and 100% crystalline LLDPE (H;).
2.10 Infrared spectroscopy
%Crystallinity = 5 X 100

Fourier transform infrared (FTIR) spectra of


MA-g-LLDPE and its blends (films) were 2.14 Thermogravimetric analysis
obtained in Perkin Elmer spectrometer (model
1750) in the spectral region between 4000 and Thermogravimetric analysis (TGA) was carried
400 cm-‘. out on a DuPont-9900 thermal analyzer which
contained a TGA-951 module under a nitrogen
atmosphere. The samples were heated from room
2.11 Opacity
temperature to 600°C at a heating rate of
10”Cmin’ and a nitrogen gas flow rate of
Opacity of the blends was tested before and after 40-50 cm3 min-‘. Sample size/weight varied from
the degradation using the PSI opacity test 5 to 10mg. The derivative of TGA thermograms
apparatus consisting of a digital galvanometer, were obtained using DuPont analysis software,
190 R. Chandra, Rem Rust@

General 2.2. The initial decomposition tempera- ranging from 10 to 60% at 60rpm and 160°C.
ture (IDT), the temperature where the TG plot The LLDPE/starch blends were rigid, whereas
deviates markedly from the base line, and final the MA-g-LLDPE/starch blends were flexible
decomposition temperature (FDT) of TG plots and tough.
were obtained. All the compositions of MA-g-LLDPE/starch
blends exhibited higher final mixing torque, final
mixing temperature and totalized torque com-
3 RESULTS AND DISCUSSION pared to the nonfunctional LLDPE/starch blends
prepared under the same conditions (i.e. rpm and
The reaction between MA and LLDPE was temperature). This could be attributed to the
carried out in the presence of DCP in xylene increase in the viscosity of MA-g-LLDPE/starch
solution at 139°C for 90min.*’ Gel was noticed in blends due to the reaction and/or the association
the samples at a high concentration of DCP. In between starch and MA-g-LLDPE molecules.
view of the knowledge of the influence of the The possible reaction between MA-g-LLDPE
MA groups on the chain thermodynamics, it may and starch during the blending is given in Fig. 1.
be assumed that degradation of the PE chain had During the reactive blending of MA-g-
not occurred to an observable extent. This is in LLDPE/starch, the anhydride groups of the
strong contrast to the case of maleation of polymer can react with the hydroxyls of the
polypropylene under comparable conditions.3” starch to form ester linkages. The carboxylic
Therefore MA-g-LLDPE with maximum DC groups, arising from the hydrolyzed anhydride,
(1.7 MA/100 PE) was chosen for blending and can also form hydrogen bonds with the hydroxyl
other experimental studies. groups. These factors contribute to the
The FTIR spectra of purified MA-g-LLDPE differences in the magnitude of torque between
showed two bands at 1846 and 1779cm-’ the reactive and nonreactive blends of the same
assigned to the presence of anhydride groups. starch content. Figure 2 shows the comparison of
torque-time curves for LLDPE and MA-g-
3.1 Studies on reactive and nonreactive LLDPE blends containing 10% starch content,
blending using torque rheometer where the corresponding torques were 32.3 and
10.3 Nm, respectively. The difference in torque
The properties associated with blending of starch between MA-g-LLDPE and LLDPE is 18.2Nm
onto the functional and nonfunctional LLDPE which increased to 22 Nm for their corresponding
were studied by Haake Rheocord 90. The final blends with 10% starch content, indicating some
mixing torque (TQ), totalized torque (TTQ) and possible interaction or reaction between MA-g-
work energy for the MA-g-LLDPE/starch blends LLDPE and starch.
are shown in Table 1. The TTQ were used for the Torque is proportional to the melt viscosity.
calculation of work energy using the thermoplas- Assuming no interaction between nonfunctional
tic analysis software provided with the system. LLDPE and starch, the torque contribution (due
The LLDPE/starch and MA-g-LLDPE/starch to the starch component in the blend) can be
blends were made with various starch contents calculated. For incompatible polymer blends

CzH, CA
Table 1. Torque, totaliied torque and work energy profile
of MA-g-LLDPE/starch blends +CHz>
n

) CH-CH,
Blend Final torque Totalized Work energy o-
I I
composition (Nm) torque (J K’) oc co OH
cl0 &OH
MA-g-LLDPE/ (Nm min) \ /
0
starch ”

I
MA-Q-LLDPE
C”,
100/o 30.0 316 1184.96
90110 32.3 343 1889.99
SO/20 32.0 329 1767.58 o-

70130 31.3 314 1672.12 OH


60140 30.8 312 1376.31 MAg-LLDPUStarch
Blend
50150 28.7 248 744.86
40160 33.1 282 1013.07 Fig. 1. Possible reaction for reactive blending of MA-g-
LLDPE and starch.
Biodegradation of polyethylene and starch blends 191

33

0 2 4 6 8 10

Time (min)
Fig. 2. Comparison of torque-time curve of (- ) MA-g-LLDPE/starch (90/10) and (--) LLDPE/starch (90/10) blends.

using the logarithmic mixing rule,31 the melt starch and LLDPE (10.3 Nm) are known. The
viscosity (q) is given by appraisal torque value for starch content was
used to calculate the torque of MA-g-
In 77= i WiIn 77i LLDPE/starch blends containing the same
i=l
amount of starch. The calculated value was found
Hence the expression for torque is (r) is
n to underpredict the observed torque for the
In r = 2 oj In r, blend by 21%. Although somewhat indirect,
i=l these calculation support the view that there is
where wi and ri are the mass fraction and torque, some physical and/or chemical interaction
respectively, of component i in the blend. between MA-g-LLDPE and starch.
As an example, the contribution of torque, due In case of reactive blending, it was found that,
to 10% starch, can be calculated if the values of as the content of starch increased from 10 to
torque for LLDPE (11.8 Nm) and the blend of 50%, the torque value decreased. Figure 3 shows

40

30

5,
r
10

Fig. 3. Comparison of final mixing torques of MA-g-LLDPE/starch blends.


192 R. Chandra, Rem Rust@

a comparison of final mixing torques of blends less than the MA-g-LLDPE and its blends.
containing 10, 30 and 50% starch. The factor Although the loading peak for LLDPE and its
responsible for the decrease in torque value is blends have higher values than MA-g-LLDPE
not the amount of starch, but rather the decrease and its blends, torque values reach very low
in the polymer reactive sites (maleic anhydride stable values in the case of the former. The
groups) as the polymer content decreases. higher stable torques for maleated LLDPE and
However, at 60% starch content the torque its blends increase the area under the torque-
increased suddenly, which may be due to the fact time curves, resulting in higher work energies.
that at this stage the increase in starch content The comparison of the work energies of
plays the dominant role rather than the polymer MA-g-LLDPE and its 10% starch content blend
reactive site. show a notable increase in work energy, which
can be assigned to the reaction between starch
3.2 Melt temperature and maleated LLDPE. As the starch content in
the blends increases, the material requires more
The melt temperature of the mixing chamber was time to fuse, which results in a shifting of the
set at 160°C; however, due to frictional effects the fusion peak towards a higher time scale.
melt temperature increased to NO-185°C for the However, as one moves from 10 to 50% starch
LLDPE/starch blends and 200-205°C for MA-g- content blends, the shifting of the fusion peak to
LLDPE/starch blends. The lower temperature the higher time-scale and a decrease in the
displayed in LLDPE/starch blends was due to minimum torque values result in a decrease of
lower viscosity and absence of the reaction the area under the torque-time curve, which
compared to the corresponding MA-g- subsequently results in a decrease of work
LLDPE/starch blends. The increase in the energy. At 60% starch content the work energy
temperature was proportional to the starch increased, which suggested that in this composi-
content of the blends. The greater the viscosity, tion a large portion of the starch remains
the higher the increase in the melt temperature. unreacted.
It should be noted that the torque measurements
could not be made at the same melt temperatures 3.4 Mechanical properties
for different blends (due to viscous dissipation
rise). Because a small increase in the temperature Average values of elongation at break, tensile
lowers the viscosity, the actual torques for the strength and modulus for MA-g-LLDPE/starch
MA-g-LLDPE/starch blends would be higher blends are tabulated in Table 2. In the case of
than the nonreactive blends at a given tempera- LLDPE/starch blends, as the starch content in
ture. The presence of LLDPE and MA-g-LLDPE the blends was increased, the tensile strength and
melt prevented discoloration or burning of the elongation at break were found to decrease. For
starch at such high temperatures, except for the MA-g-LLDPE the presence of starch increased
blends which were made at very high rpm and/or the tensile strength and decreased elongation at
mixing times. break of the blends. The results are in direct

3.3 Work energy


Table 2. Mechanical properties of MA-g-LLDPE/starch
Work energy, the energy required to process a blends
certain material for a certain period of time at
Blend Tensile % Modulus
given conditions, is the area under the torque- composition strength Elongation at WW
time curve. The area between the fusion peak MA-g-LLDPE/ (MPa) break
and minimum stable torque is used for the starch
calculation of work energy by the instrument
100/o 13.65 533.49 300.12
thermoplastic analysis software. As is seen from 90/10 14.36 277.56 342.19
the above definition the greater the torque or 80120 14.72 237.36 352.22
longer the time taken to reach the stable torque, 70130 14.84 162.36 371.27
60140 15.01 139.80 417.36
the higher the value of work energy. The values 50150 15.64 124.84 489.21
of the work energy calculated for the nonfunc- 40160 16.34 104.27 520.16
tional LLDPE and its blends were found to be
Biodegradation of polyethylene and starch blends 193

contrast to those present by Willetg and Jane et


al.” The increase in tensile strength of
MA-g-LLDPE/starch blends could be due to
increased interfacial adhesion resulting from the
reaction between starch and MA-g-LLDPE.
Modulus increased due to the stiffening effect
of the starch granules, as the starch is stiffer than
LLDPE. Since the starch contains both amor-
phous and crystalline regions,32 the calculated
starch moduli are averages which reflect the
contribution of each phase. There is considerable
evidence that in native starch the chains are
arranged in double helices in the crystalline
regions of the starch. 32 The hydrogen bonding in 0 7 14 21 28
the starch gives it much higher modulus than Davs
semicrystalline polymers such as LLDPE, which
Fig. 4. Percentage weight gain of MA-g-LLDPElstarch
has no hydrogen bonding. Therefore, there is a blends during water absorption.
direct relation between the amount of starch in
the blends and the increase of the modulus value.
In the case of MA-g-LLDPE/starch blends,
moduli increased greater in comparison to the time for the MA-g-LLDPE/starch blends buried
LLDPE/starch blends due to the reaction in the alluvial soil. In the soil, water diffuses into
between maleated LLDPE and starch which the polymer sample, causing swelling and
improves adhesion, or reduces slippage at the enhancing biodegradation. The blends containing
matrix-filler interface. a higher percentage of starch (50 and 60% starch
content) degraded rapidly in first 30 days, during
3.5 Water absorption which the maximum starch content was accessed.
Over the next 5 months a gradual decrease of
MA-g-LLDPE/starch blends exhibited reason- starch occurred.
ably good water resistance compared to In both the series of blends (LLDPE/starch
LLDPE/starch blends. The clarity of the water and MA-g-LLDPE/starch) containing lo-30%
during the water absorption test indicated starch content, less than 10% of the starch was
negligible extraction of the solids in the case of degraded. This result shows close agreement with
the former. In the first 7 days, the reactive blends the percolation analysis performed by Peanasky
containing 50% starch absorbed only 2.8% of et a1.33 According to these authors, microbial
water; however, the LLDPE/starch blend ab- invasion took place from the top and bottom
sorbed 22% of water in the first week. The water surfaces of the polymer films by computer
absorption slowly increased over a period of the simulation. Starch is not efficiently removed from
28 days, by which time the blends containing 10, the blends at concentration below 30 vol.%.
20, 30, 40, 50 and 60% starch absorbed 2.5, 3.8, Above this threshold, starch is very efficiently
5.4, 7.2, 8.9 and 10.1% of water, respectively. removed from the blends. This suggests that the
The per cent weight gained by the MA-g- starch granules in the PE/starch blends cluster in
LLDPE/starch samples over a period of 28 days a manner consistent with a percolation phenome-
when immersed in the water is shown in Fig. 4. non. Wool et a1.34 described the invasion of
polymer/starch matrix by microorganisms and/or
3.6 Biodegradation
extracellular enzymes in terms of a scalar
Two methods were selected for assessing the percolation theory. The minimum level of starch
polymer biodegradability. needed to achieve connectivity between starch
domains, and therefore accessibility of the starch
3.7 Exposure to soil environment to biodegradation, is the percolation threshold.
From simulation experiments, this level was
Figure 5 shows the change in the weight ratio found to be about 31% starch by volume. Below
(degraded/initial sample weight) as a function of this level the theoretical analysis, as well as acid
194 R. Chandra, Rem Rust@

b
5 0.85 --
0
E

E 0.8 --
.F
f!
0.75 --

0.7 -I I I
0 30 60 so 120 150 180
Time(in days)

-•*--9o/lO -+--80/m -A-70/30-j(--60/40+50150-O-40160

Fig. 5. Change in the weight ratio (degraded/initial sample weight) in MA-g-LLDPE/starch blends exposed to soil
environment.

hydrolysis studies, showed less than 10% of the a blend of the two, the starch component is
starch was accessible to hydrolysis. Similar results degraded more readily by the fungus, leaving
were also obtained by Goheen and Wool”“*“”for a MA-g-LLDPE almost unaffected. The samples
PE/starch blend burial in soil. made from pure LLDPE and MA-g-LLDPE did
The LLDPE and MA-g-LLDPE samples not show any fungus growth. Fungus growth was
buried in soil also lost weight when compared to notably faster in LLDPE/starch blends than in
the control sample. This may be due to MA-g-LLDPE/starch blends.
degradation of some low molecular weight
species in the materia13’
3.9 Fourier transform infrared spectroscopy
3.8 Exposure to fungi environment
The FTIR spectra of LLDPE film show
The samples containing a higher percentage of characteristic C-H stretching bands within the
starch supported fungal growth. The fungal 3000-2840 cm-’ region, medium-strong C-H
growth could be seen with visual observations bending bands within the 1465-1450cm-’ re-
after 1 week and kept growing rapidly with time. gions, and C-H out-of-plane bending within the
As seen from the photographs in Fig. 6(a)-(d) 740-719cm-’ region (Fig. 7 and Table 3). All the
the rate of fungal growth increased with the bands are also present in MA-g-LLDPE except
amount of starch in the blends. Starch, being a 1846 and 1779 cm-’ (Fig. 7). Peaks at 1779 and
natural polymer, could be readily used as a 1846 cm-’ can be assigned to grafted anhydride,
carbon source by the fungus. As the starch because five membered cyclic anhydrides exhibit
content is increased, the starch becomes a an intense band near 1780 cm-’ and a weak band
continuous phase in the blend and can be easily near 1850cm-‘, due to symmetric and asymmet-
accessed by the organisms. In low starch ric C=O stretching, respectively.“8 The charac-
contents, the starch may remain encapsulated in teristic bands for starch are tabulated in Table 3.
the synthetic polymer matrix due to the reaction, LLDPE/starch blend films showed a broad O-H
thereby making it difficult for the organisms to stretching absorbance in the 3600-3000 cm-’
access and use it as a source of carbon. In such a region and strong set of C-O stretching band in
case the fungal growth will be slow/negligible. the 1190-960cm-’ region.‘” The other bands
On the other hand, a synthetic polymer does not independent of LLDPE are the OH bands;
serve as an efficient carbon source. Therefore, in however, these bands are unreliable for quantita-
Biodegradation of polyethylene and starch blends 195

Fig. 6. Fungus growth of MA-g-LLDPE/starch blends after 28 days of incubation (a) 100/O; (b) 70/30; (c) 60/40 and (d) 40/60.

tive analysis due to their dependence on water before and after degradation, indicating that the
content and atmospheric condition.4” polymer matrix did not degrade under these
In the blends the 1640cm-l band, which is a experimental conditions.
measure of the water content,41’42 may vary The only trend that was observed in the
significantly between degraded and undegraded MA-g-LLDPE/starch blend before and after
samples. Albertsson et a1.43 analyzed the changes biodegradation with fungi was a slight decrease in
in the PE matrix by two indices to monitor the 1645 cm-’ band after degradation (Fig. 8).
degradation rates in polyethylene: the This could be attributed to a decrease in the
1715/1465 cm-’ ketone/carbonyl index (-CO-) absorbed water starch band as starch is removed
and 1640/1465 cm-l double bond (-C=C-) index. rather than any change in the polymer matrix.
They also examined the bands at 1740 cm-’ (the The other significant trend that was observed in
ester carbonyl -COO-), 905-915 cm-’ (the the MA-g-LLDPE/starch blend before and after
double bond -CH=C-), and doublet band at biodegradation with fungi was a slight change in
720-730 cm-‘, in which the relative intensity the C-O stretching band (960-1190cm-‘) after
gives information about crystallinity. Both the degradation, indicating that the starch is pre-
carbonyl and double-bond indices are expected ferentially removed, leaving the MA-g-LLDPE
to increase, at least initially, if the matrix is being matrix (Fig. 8). A slight decrease in the O-H
degraded. In our studies no significant change stretching band in the 3600-3000 cm-’ region was
was observed in the FTIR of MA-g-LLDPE also observed.
R. Chandra, Rem Rustgi

3200 24002000 1600 1200 800 400


I I ‘I’ I. ” I ” t ” 1 Wavenumber (cm-‘)
3200 24002000 1600 1200 800 400
Wavenumber (cm-‘) Fig. 8. FTIR spectra of MA-g-LLDPE/starch blend (a)
undegraded and (b) degraded samples.
Fig. 7. PTIR spectra of (a) LLDPE and (b) MA-g-LLDPE.

blends. The sample containing a higher content


3.10 Opacity of the starch exhibited color changes, indicating
heavy microbial growth. All the samples
Figure 9 shows the effects of soil burial and exhibited increase in opacity due to starch
fungal degradation on MA-g-LLDPE/starch removal. The decrease in transmittance was most

Table 3. Infrared vibrations and assignments for LLDPE/starch and MA-g


LLDPE/starch blends

Major i.r. bands of components

Wavenumber (cm- ‘) Assignment and remarks

LLDPE
2896 (s) C-H stretching
1466, 1455 (m-s) CH, scissor and asymmetric bend
1378, 1369, 1353 (w) C-H bend due to CH, and CH,
724 CH, rocking
772 -CH,-CH, ethyl group attached to backbone
MA-g-LLDPE
1846 C=O asymmetric stretching band
1779 C=O symmetric stretching band
920 C-O cyclic anhydride
Starch
3000-3650 (s, br) O-H stretching with absorbed water
2926 (s) C-H stretching
1640 (w-m) S (O-H) band (absorbed water)
1461 (m, sh) CH2 bending
144-1325 (m-s) C-H bending and wagging
1244 (m-s) C-O stretching (C-O-C and C-O-H)
400-930 (w-m, br) O-H deformation (broadened by water), C-O-C ring vibration

w, weak; m, medium; s, strong; sh, shoulder; br, broad.


Biodegradation of polyethylene and starch blends 197

w
/’
-undeg. 0
0
_---_soikleg. 0

..__. Fungi-&g. I’ .,--’


0 s-
/ s-
/ I’

0 10 20 30 40 50 50
%swch
I@. 9. Percent opacity profile of MA-g-LLDPE/starch blends in different biotic environments.

noticeable for the samples containing 40, 50 and 10(b)] shows the colonization behavior of fungi at
60% starch. The samples with 10, 20 and 30% some particular places within channels of the
starch retained considerable clarity. This be- matrix which were initially occupied by starch.
havior is consistent with the observation and
computer-simulation analysis that little degrada- 3.12 Crystallization studies
tion of PE/starch blends occurs below the
percolation threshold of 31% by volume, or 40% Crystallinity is a state of molecular structure
by weight of starch.33,35However, samples buried referring to a long-range periodic geometric
in soil showed higher degradation than fungal pattern of atomic spacings. In semicrystalline
degradation. Pure samples of MA-g-LLDPE polymers such as polyethylene, the degree of
were unaffected by the degradation. crystallinity influences the degree of stiffness,
hardness and heat resistance. Crystallinity can be
3.11 Surface morphologies calculated from a differential calorimetry curve
by dividing the measured heat of fusion by the
Scanning electron microscopy (SEM) has been heat of fusion of 100% crystalline material.
used widely to study the surface morphologies LLDPE is a semicrystalline thermoplastic
and biological problems. Enhanced resolution of polymer which, upon the application of heat,
a sample by SEM permits higher magnification undergoes a process of fusion or melting where
probing of surfaces without loss in detail. In the crystalline character of the polymer is
addition, due to the depth of the field of SEM, destroyed. While polymers melt over a tempera-
the micrographs retain a three-dimensional ture range due to differences in the size and
appearance of the samples. SEM was used to regularity of the individual crystallites, the
study the surface morphological changes after the melting point of a polymer is generally reported
biodegradation of the samples. as a single temperature where the melting of the
Figure 10(a)-(d) were used to exemplify the polymer is complete. An additional parameter
effect of soil and fungi environments on the for the characterization of LLDPE is its per cent
MA-g-LLDPE/starch (40/60) blend. After soil crystallinity.
burial the blend exhibited color changes and The crystallinity of LLDPE was found to be
weight loss due to the microbial growth on the more than MA-g-LLDPE. The endotherms for
starch. Micrographs [Fig. 10(c) and (d)] show LLDPE and grafted LLDPE showed complete
black holes and white traces; starch is bio- melting at 125 and 117”C, respectively, indicating
degraded, leaving behind a laced structure of a lower melting point (T,) for grafted LLDPE
MA-g-LLDPE for further biodegradation. The than that for LLDPE. This is the direct
micrographs of a fungal-degraded sample [Fig. consequence of the lowering in PE crystallites in
R. Chandra, Renu Rust@

Fig. 10. SEM micrographs of MA-g-LLDPE/starch (40/60) blend (a) undegraded sample; (b) degraded in mixed fungi
inoculum; (c) and (d) degraded in soil environment.

the presence of the MA groups. The presence of It is clear from the Table 4 that as the starch
MA also impeded the process of crystallization, content increased the heat of fusion and
leading to a greater extent of supercooling, and, crystallinity decreased for MA-g-LLDPE/starch
hence, a lower crystallization temperature (T,).*” blends. DSC plots of MA-g-LLDPE/starch
The crystallization temperatures were 107 and
94°C for LLDPE and MA-g-LLDPE,
respectively. Table 4. DSC comparison data of blends before and after
The per cent crystallinity was calculated on the degradation obtained from the second beating thermograms
assumption that the heat of fusion of 100%
crystalline LLDPE is 289 J gp’.44 As the heat of Blend Heat of fusion (J/g) % Crystallinity
composition
fusion is directly proportional to the amount of M~-Fz-I,IJJPE/ A B A B
crystalline LLDPE in the sample, it decreases as
the grafting percentage increases. An apparent
decrease in the heat of fusion was due to the 100/o 89.00 89.18 30.80 30.86
90110 66.69 68.72 23.07 23.78
decrease in the weight fraction of crystalline SO/20 62.70 66.70 21.69 23.08
LLDPE in the copolymer due to an incorpora- 70130 59.56 65.05 20.61 22.51
tion of MA. A similar trend was observed by 60140 47.49 53.40 16.43 18.48
50150 38.94 43.96 13.47 15.21
Kenyon and Duffey45 for PP-g-MA. The lowering
40160 26.98 33.41 9.33 11.56
of crystallinity in MA-g-LLDPE is understan-
dable in light of the intrusion of the bulky MA A; before degradation.
groups in the crystallite formation.2y~4h B; after degradation in soil.
Biodegradation of polyethylene and starch blends 199

maximum decomposition temperature of grafted


LLDPE were considerably higher than those of
ungrafted LLDPE (Fig. 12). Similar results were
obtained by Sathe et ~1.~~ when MA was grafted
95.97”C
38.93 J/g with isotactic polypropylene using benzoyl
13.47% crystaked
peroxide as an initiator and toluene as a solvent.
DTG (first derivative of TG curve with respect
to time) was used for the calculation of
percentage of residual starch contents after
degradation in the MA-g-LLDPE/starch blends
-0.6
20 40 60 80 100 120 140 160 1 before and after degradation.
Temperature (“C) DSC V2.2A A very distinct weight loss is seen in all
DuPont 9900
samples within the temperature range of
Fig. 11. Second heating DSC thermogram of MA-g- 250-350°C at a heating rate of 10°C min-I. The
LLDPE/starch (50/50) blend,
TG curve of the MA-g-LLDPE sample (Fig. 13)
shows only a negligible weight loss in the same
temperature interval, suggesting the weight loss is
blends containing starch content from 50% are due to partial or complete pyrolytic volatilization
shown in Fig. 11. Decrease in crystallinity and of the starch in the blends. This loss in weight
heat of fusion can be explained as the content of might therefore be used to quantify the starch
starch increases, as do the amorphousness and content in the sample, or the residual starch
hydrophilicity of the blends also increases. content after degradation.
After 6 months of exposure to alluvial soil The DTG of the starch shows only about 68%
environment, the biodegraded samples were weight loss in the range of 250-350°C. A gradual
again analyzed for crystallinity. The results loss in weight occurs above this temperature and
obtained for all compositions of MA-g- at 8OO”C, which may be calculated as char yield.
LLDPE/starch blends are tabulated in Table 4, According to a number of opinions the weight
In all the composition of blends the heat of loss observed between 120 and 250°C deals with
fusion and crystallinity increased after biodeg- the 1,6-bond formation between two chains of
radation. During the biodegradation process, glucose units or with intermolecular 1,6-
generally the amorphous fraction of material is dehydration to form leavoglucosan.50 On the
exposed to microorganism attack. Therefore, the other hand, several volatile products are
microbial degradation results in an increase in reported” to be evolved at temperatures up to
the overall degree of crystallinity of the sample. 250°C. Among them carbon dioxide and other
Albertsson4’ and Kestelman et ~1.~’ noticed a lower aldehydes and ketones as well as some
similar change in the crystallinity of polyethylene methylfuranes could be identified apart from
after biodegradation. The latter investigators48 water.
used a fungus to study PE degradability. They
demonstrated a higher water uptake in PE,
120
overseeded with growing Aspergillis orzyae
molds, as a function of time. The increase in
water uptake was accompanied by a considerable
100
1
2 80
increase in the crystallinity of PE after attack by -i

the microorganisms, This finding is in agreement


with a similar observation made here,

3.13 Differential themogratimetry analysis of


the starch content in the blends
20
I
The TGA curves of LLDPE and MA-g-LLDPE
0
I
Temperature (“C) General V2.2A
show that a considerable change has occurred in DuPont 9900
the thermal behavior of LLDPE upon grafting. Fig. 12. TG thermograms of LLDPE (----) and
The initial decomposition temperature (IDT) and MA-g-LLDPE (- - -).
200 R. Chandra, Renu Rust@

li” 120 T

ioo-
I 100

80
2
a

2 60
.$

3
40

20- 20

O-

100 200 300 400 so0 600 160 260 300 460 5dO 660
Temperature (“C) General V2.2A Temperature (“C) General V2.2A
DuPont 9900 DuPont 9900

Fig. 13. TG thermograms of MA-g-LLDPE (-


Fig. 14. TG and DTG themograms of MA-g-LLDPE/starch
MA-g-LLDPE/starch 90/10 (- - -) and SO/20 (- -‘;
(50/50) blend; undegraded sample( -), exposed to fungi
blends.
(- - -) and soil (- -) environments.

To be of practical use, an analytical method for linkage between the starch and MA-g-LLDPE,
determining of starch in a polyolefin film must be which is susceptible to biodegradation by the
applicable to samples that have been exposed microorganisms and the hydrolytic enzymes
under different environmental conditions in order produced by them. The blends containing higher
to introduce at least a partial biodegradation of percentages of starch (40, 50 and 60%) show
the starch fraction. Exposure to biotic environ- significant degradation in the case of
ments causes enzymatic hydrolysis of some of the LLDPE/starch blends when exposed to a soil
starch and also invasion of the polymer matrix by environment. In the case of fungal exposure, not
microbial biomass. The presence of microbial more than 24-26% starch degradation was
biomass within the plastic material may introduce observed in both the series. TG and DTG
additional polysaccharides material into the thermograms obtained for the MA-g-
polymer, which undergoes thermal degradation LLDPE/starch (50/50) blend before and after
in the same or lower temperature range as starch degradation in the soil and fungi environment is
and interferes with the TGA technique. shown in Fig. 14. The percentage of degraded
MA-g-LLDPE/starch blends were exposed to starch in the MA-g-LLDPE/starch blends are
two biotic environments, buried under soil for 6 given in Table 5.
months and incubated to five selected mixed
fungi inoculum according to ASTM G21-70 for
28 days. LLDPE and MA-g-LLDPE demon-
4 CONCLUSIONS
strated 0.37 and 0.20% weight loss, respectively,
within the specified temperature interval, pos-
The following conclusions can be drawn from our
sibly due to the moisture or low molecular weight
studies:
components.
In LLDPE/starch blends with starch content (1) The final mixing torque and total torque
up to 30%, no significant decrease in the amount were found to be higher for blends containing
of starch (about 3.5%) was observed after arthydride functional LLDPE and starch than
exposure to both biotic environments. This might the corresponding nonfunctional LLDPE and
be explained in terms of limited accessibility of starch blends. This could be due to the reaction
starch to microbes. At higher percentage of of the anhydride group in the LLDPE with the
starch in the matrix, faster, readily observable hydroxyl group in the starch. Melt temperature
biodegradation of starch was noticed in both the was also higher for MA-g-LLDPE and starch
environments. However, in the case of MA-g- blends due to an increase in the viscosity of the
LLDPE blends, the degradation was relatively blends.
higher (about 12%) for the same range of starch (2) The torque and totalized torque increased
content. The relative higher degradation may be with increasing amounts of starch for lo-50%
explained on the basis of the presence of ester starch content blends. Further increase in the
Biodegradation of polyethylene and starch blends 201

Table 5. Effect of the environmental exposure on stpreh content for MA-g-LLDPE/starch blends

Blend composition % Starch % Starch Percentage of Percentage of


MA-g-LLDPE/starch before exposure after exposure residual starch degraded starch

Exposure to Fungi inoculum


90110 6.4 5.93 92.4 7.6
80120 12.79 11.45 89.4 10.6
70130 18.32 16.18 88.2 11.8
60140 25.54 22.32 87.3 12.7
50150 27.24 21.24 80.1 20.0
40160 37.13 28.29 76.1 23.9

Exposure to Laboratory Soil Environment


90110 6.4 6.25 97.6 2.4
80120 12.79 11.60 89.7 8.7
70130 18.32 16.46 89.7 10.3
60140 25.54 21.15 82.7 17.3
50150 27.24 20.37 74.6 25.4
40160 37.13 25.25 67.8 32.2

A; No shredding, cutting, or grinding were used to increase the surface area exposed to microbes. B; Total weight
change was assumed to be due to complete pyrolysis of starch.

starch content of the blend resulted in the probably incomplete removal of starch. In
reduction of torque due to the presence of general, the rate of degradation depends on
unmelted starch. the starch content in the blends. Thus, the
(3) Tensile strength and modulus increased higher the starch content the higher the degree
with increasing the amount of starch in the of degradation.
blends, suggesting interfacial adhesion of the
two components of the blend due to reaction.
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