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Various tests for workability of concrete at construction sites i.e slump test, Vee-bee test,
Compaction factor test and its recommended values are given below.
What is workability of concrete and what are tests is generally performed at site for its
determination? And what are its recommended values for different purposes?
Workability of concrete describes the ease or difficulty with which the concrete is handled,
transported and placed between the forms with minimum loss of homogeneity.
ii. the concrete mixture is too dry, it will be difficult to handle and place it in position
2. Mix the dry ingredients of the concrete thoroughly till a uniform colour is obtained and then
add the required quantity of water.
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3. Place the mixed concrete in the mould to about one-fourth of its height.
4. Compact the concrete 25 times with the help of a tamping rod uniformly all over the area.
5. Place the concrete in the mould about half of its height and compact it again.
6. Place the concrete up to its three fourth height and then up to its top. Compact each layer 25
times with the help of tamping rod uniformly. For the second subsequent layers, the tamping
rod should penetrate into underlying layers.
7. Strike off the top surface of mould with a trowel or tamping rod so that the mould is filled to
its top.
9. When the settlement of concrete stops, measure the subsidence of the concrete in
millimeters which is the required slump of the concrete.
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5 Mass concrete 20 to 50 mm
6 Concrete to be vibrated 10 to 25 mm
Concrete slump test is to determine the workability or consistency of concrete mix prepared at
the laboratory or the construction site during the progress of the work. Concrete slump test is
carried out from batch to batch to check the uniform quality of concrete during construction.
The slump test is the most simple workability test for concrete, involves low cost and provides
immediate results. Due to this fact, it has been widely used for workability tests since 1922. The
slump is carried out as per procedures mentioned in ASTM C143 in the United States, IS: 1199
– 1959 in India and EN 12350-2 in Europe.
Generally concrete slump value is used to find the workability, which indicates water-cement
ratio, but there are various factors including properties of materials, mixing methods, dosage,
admixtures etc. also affect the concrete slump value.
Factors which influence the concrete slump test:
1. Material properties like chemistry, fineness, particle size distribution, moisture
content and temperature of cementitious materials. Size, texture, combined grading, cleanliness and
moisture content of the aggregates,
2. Chemical admixtures dosage, type, combination, interaction, sequence of addition and its effectiveness,
3. Air content of concrete,
4. Concrete batching, mixing and transporting methods and equipment,
5. Temperature of the concrete,
6. Sampling of concrete, slump-testing technique and the condition of test equipment,
7. The amount of free water in the concrete, and
8. Time since mixing of concrete at the time of testing.
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4. Tamp each layer with 25 strokes of the rounded end of the tamping rod in a uniform manner over the
cross section of the mould. For the subsequent layers, the tamping should penetrate into the underlying
layer.
5. Remove the excess concrete and level the surface with a trowel.
6. Clean away the mortar or water leaked out between the mould and the base plate.
7. Raise the mould from the concrete immediately and slowly in vertical direction.
8. Measure the slump as the difference between the height of the mould and that of height point of the
specimen being tested.
When the slump test is carried out, following are the shape of the concrete slump that can be
observed:
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Compressive strength of concrete cube test provides an idea about all the characteristics of
concrete. By this single test one judge that whether Concreting has been done properly or not.
Compressive strength of concrete depends on many factors such as water-cement ratio,
cement strength, quality of concrete material, quality control during production of concrete
etc.
Test for compressive strength is carried out either on cube or cylinder. Various standard codes
recommends concrete cylinder or concrete cube as the standard specimen for the test.
American Society for Testing Materials ASTM C39/C39M provides Standard Test Method
for Compressive Strength of Cylindrical Concrete Specimens.
Procedure: Compressive Strength Test of Concrete Cubes
For cube test two types of specimens either cubes of 15cm X 15cm X 15cm or 10cm X 10cm x
10cm depending upon the size of aggregate are used. For most of the works cubical moulds of
size 15cm x 15cm x 15cm are commonly used.
This concrete is poured in the mould and tempered properly so as not to have any voids. After
24 hours these moulds are removed and test specimens are put in water for curing. The top
surface of these specimen should be made even and smooth. This is done by putting cement
paste and spreading smoothly on whole area of specimen.
These specimens are tested by compression testing machine after 7 days curing or 28 days
curing. Load should be applied gradually at the rate of 140 kg/cm2 per minute till the
Specimens fails. Load at the failure divided by area of specimen gives the compressive strength
of concrete.
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Following are the procedure for testing Compressive strength of Concrete Cubes
Apparatus for Concrete Cube Test
Compression testing machine
Specimen
6 cubes of 15 cm size Mix. M15 or above
Hand Mixing
(i)Mix the cement and fine aggregate on a water tight none-absorbent platform until the
mixture is thoroughly blended and is of uniform color
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(ii)Add the coarse aggregate and mix with cement and fine aggregate until the coarse aggregate
is uniformly distributed throughout the batch
(iii)Add water and mix it until the concrete appears to be homogeneous and of the desired
consistency
(ii) Fill the concrete in the molds in layers approximately 5cm thick
(iii) Compact each layer with not less than 35strokes per layer using a tamping rod (steel bar
16mm diameter and 60cm long, bullet pointed at lower end)
Curing of Cubes
The test specimens are stored in moist air for 24 hours and after this period the specimens are
marked and removed from the molds and kept submerged in clear fresh water until taken out
prior to test.
(IV) Place the specimen in the machine in such a manner that the load shall be applied to the
opposite sides of the cube cast.
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(V) Align the specimen centrally on the base plate of the machine.
(VI) Rotate the movable portion gently by hand so that it touches the top surface of the
specimen.
(VII) Apply the load gradually without shock and continuously at the rate of 140 kg/cm 2/minute
till the specimen fails
(VIII) Record the maximum load and note any unusual features in the type of failure.
Note:
Minimum three specimens should be tested at each selected age. If strength of any specimen
varies by more than 15 per cent of average strength, results of such specimen should be
rejected. Average of three specimens gives the crushing strength of concrete. The strength
requirements of concrete.
Area of the specimen (calculated from the mean size of the specimen )=225 cm 2
Characteristic compressive strength(f ck)at 7 days =
b) Date of test
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c) Age of specimen
f) Appearance of fractured faces of concrete and the type of fracture if they are unusual
1 day 16%
3 days 40%
7 days 65%
14 days 90%
28 days 99%
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M15 10 15
M20 13.5 20
M25 17 25
M30 20 30
M35 23.5 35
M40 27 40
M45 30 45
1. Frequency Of Testing
A strength test is considered as the average of the strengths of at least two 150 by 300 mm
cylinders or at least three 100 by 200 mm cylinders made from the same sample of concrete
and tested at 28 days or at test age designated for determination of fc’.
As mentioned in the earlier chapters, samples for strength tests of each class of concrete placed
each day must be taken not less than all of the following:
a) Once a day
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c) Once for each 460 sqm of surface area for slabs or walls. Only one side of the slab or wall
should be considered in calculating the area. This criterion requires more frequent sampling
than once for each 110 m3 of concrete placed if the average wall or slab thickness is less than
240 mm.
e) According to ACI, when total quantity of a given class of concrete is less than 38 m3, strength
tests are not required when evidence of satisfactory strength is submitted to and approved by
the building official.
a) Every arithmetic average of any three consecutive strength tests equals or exceeds fc?
b) No strength test falls below fc? by more than 3.5MPa when fc? is 35 MPa or less; or by more
than 0.10 fc? when fc? is more than 35 MPa.
If the above conditions are not satisfied, steps must be taken to increase the average of
subsequent strength test results.
design professional. The strength of concrete may be considered satisfactory if the average of
three cores is equal to at least 85 percent of fc? and if no single core is less than 75 percent
of fc?. If these criteria are not satisfied, it is allowed to extract and test additional cores. Cores
taken to confirm structural adequacy are usually taken at ages later than those specified for
determination of fc?. If the core test also fails and the doubt about the concrete strength still
exists, structural strength evaluation / load test may be recommended.
Tests for checking quality of concrete should be done for the following possible purposes:
1. To detect the variation of quality of concrete being supplied for a given specification.
2. To establish whether the concrete has attained a sufficient strength or concrete has set
sufficiently for stripping, stressing, de-propping, opening to traffic etc.
3. To establish whether the concrete has gained sufficient strength for the intended purpose.
There are so many tests available for testing different qualities of concrete. Different tests give
results for their respective quality of concrete. Thus it is not possible to conduct all the tests as
it involves cost and time. Thus, it is very important to be sure about purpose of quality tests for
concrete. The most important test for quality check of concrete is to detect the variation of
concrete quality with the given specification and mix design during concrete mixing and
placement. It will ensure that right quality of concrete is being placed at site and with checks for
concrete placement in place, the quality of constructed concrete members will be as desired.
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Following are the lists of various tests conducted for Concrete Quality:
Tests on hardened concrete:
o Compressive strength (cylinder, cube, core)
o Tensile strength: Direct tension
o Modulus of rupture
o Indirect (splitting) Test
o Density
o Shrinkage
o Creep
o Modulus of elasticity
o Absorption
o Permeability Tests on Concrete
o Freeze/thaw resistance
o Resistance to aggressive chemicals
o Resistance to abrasion
o Bond to reinforcement
o Analysis for cement content and proportions
o In situ tests: Schmidt Hammer, Concrete pull-out, break-off, cones etc.
o Ultrasonic, nuclear.
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Of these many tests for concrete quality, in practice well over 90% of all routine tests on
concrete are concentrated on compression tests and slump tests. It is also desirable to conduct
fresh concrete temperature and hardened concrete density determination tests.
The reasons for the selection of compressive strength test and slump test in practice for
quality control testing of concrete are:
1. All or most other properties of concrete are related to its compressive strength.
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2. Compressive strength test is the easiest, most economical or most accurately determinable
test.
3. Compressive strength testing is the best means available to determine the variability of
concrete.
4. Slump tests also checks for variation of construction materials in mix, mainly water-cement
ratio.
5. Slump test is easy and fast to determine quality of concrete before placement based on
recommended slump values for the type of construction.
6. Slump test is most economical because it is done at site and does not require any laboratory
or expensive testing machine.
7. Slump tests is done before the placement of concrete, so the quality of control is high as
rejected mix can be discarded before pouring into the structural member. So, dismantling or
repair of defective concrete members can be avoided
Non-Destructive Tests are useful for testing and evaluation of concrete strength after
construction and during its lifetime. NDT tests are conducted to ensure the quality of concrete
construction as per required specification for intended use. Various Non Destructive Testing
Equipments for concrete strength evaluation are available. These NDT Testing equipments are
useful to assess concrete construction quality.
Following are various NDT Test equipments for concrete strength evaluation:
1. Rebound Hammer:
Rebound hammer is used for testing surface strength of concrete. Rebound hammer provides
rebound number after testing of concrete which is used for concrete strength estimation.
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Windsor probe test is also used for assessment of surface zone strength of concrete. This test is
done to assess the penetration resistance of concrete.
8. Bond Tester:
Bond tester equipment is used for testing the bond strength between two concrete layer. Bond
strength between two layers also indicates the tensile strength of concrete between two layers.
9. Maturity Meters:
Maturity meters are used for estimation of compressive strength of concrete after placement
of concrete and initial setting. This test predicts the concrete strength based on the
temperature of history of concrete. This tests is a measure of progress of hydration reaction of
concrete. This test can be useful for strength estimation if structure has to be occupied before
final setting of concrete, or the construction of structure above has to be started.
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Workability of Concrete
Workability of concrete is the property of freshly mixed concrete which
determines the ease and homogeneity with which it can be mixed, placed,
consolidated and finished’ as defined by ACI Standard 116R-90 (ACI 1990b).
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1. Unworkable Concrete
2. Medium Workable
3. Highly Workable Concrete
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The coarse aggregates tend to settle at the bottom and the concrete paste
comes up. Such concrete is used in case of heavy reinforcement is used
where vibration of concrete is not possible. Example of highly workable
concrete is self-compacting concrete. Water cement ratio of such concrete is
more than 0.55.
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The reason for this relation is that water from the concrete dries up and
leaves voids when setting of concrete occurs. The more the water is, the
more will be the number of voids. Thus, increase in number of voids
decreases the compressive strength of concrete. Thus it is important to
balance the strength and workability requirement for concrete work.
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Factors affecting the workability of concrete are materials such as water content,
cement concrete, sand and aggregate properties such as size, shape, grading, mix
design ratio and use of admixtures. Each and every process and materials involved
in concrete mixing affects the workability of concrete.
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Also, for a given water-cement ratio, the increase in the cement content will
also increase the water content per unit volume of concrete increasing the
workability of concrete. Thus increase in cement content of concrete also
increases the workability of concrete.
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The low quantity of cement w.r.t. aggregates will make the less paste
available for aggregates and mobility of aggregates is restrained.
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Size of Aggregates
Surface area of aggregates depends on the size of aggregates. For a unit
volume of aggregates with large size, the surface area is less compared to
same volume of aggregates with small sizes.
When the surface area increases, the requirement of cement quantity also
increase to cover up the entire surface of aggregates with paste. This will
make more use of water to lubricate each aggregates.
Hence, lower sizes of aggregates with same water content are less workable
than the large size aggregates.
Shape of Aggregates
The shape of aggregates affects the workability of concrete. It is easy to
understand that rounded aggregates will be easy to mix than elongated,
angular and flaky aggregates due to less frictional resistance.
Other than that, the round aggregates also have less surface area compared
to elongated or irregular shaped aggregates. This will make less requirement
of water for same workability of concrete. This is why river sands are
commonly preferred for concrete as they are rounded in shape.
Grading of Aggregates
Grading of aggregates have the maximum effect on the workability of
concrete. A well graded aggregates have all sizes in required percentages.
This helps in reducing the voids in a given volume of aggregates.
The less volume of voids makes the cement paste available for aggregate
surfaces to provide better lubrication to the aggregates.
With less volume of voids, the aggregate particles slide past each other and
less compacting effort is required for proper consolidation of aggregates.
Thus low water cement ratio is sufficient for properly graded aggregates.
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With rough texture of aggregates, the surface area is more than the
aggregates of same volume with smooth texture. Thus concrete with smooth
surfaces are more workable than with rough textured aggregates.
They are also called as water reducing concrete admixtures. They reduce the
quantity of water required for same value of slump.
The use of fly ash in improves the workability of concrete by reducing the
water content required for same degree of workability or slump value.
The use of steel or synthetic fibers in concrete reduces the workability of concrete
as it makes the movement of aggregates harder by reducing the lubricating
effect of cement paste.
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