BPI Insert Complete

SCUBAPRO
Balanced Power Inflator
USE THIS GUIDE AS A REFERENCE WHEN SERVICING

THE BALANCED POWER INFLATOR
2003 SCUBAPRO
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO products. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO Balanced Power Inflator
TOOLS NEEDED FOR REPAIR OF P /N

430
BALANCED POWER INFLATOR

40
00
0
TOOLS
NEEDED
Quantity Part Number Description

1 set 10.102.100 Brass o’ring picks
(Peter Built)
1 tube 41.047.000 Christo-Lube Christo-Lube

OXYGEN COMPATIBLE LUBRICANT
P/N 41-047-000
1 47.010.000 Counter Mat
1 41.496.101 Lubricant syringe Monoject
2 Adjustable wrench
1 Small screwdriver (5mm)
43.300.221 Schrader valve tool

(SCUBAPRO)
20.125.200 Seat Slider
(Peter Built)
1 18.300.500 Blow Gun/Air Nozzle
(Peter Built)
1 7/32” Nut Driver

1 43.040.000 Universal Tool
1 Torque Wrench - 100 in-lb range
ICON LEGEND
Inspect carefully, replace if needed

Monoject
Lubricate properly
Replace annually
No tools needed for this step

P/N
43
04
00
00
TOOLS
NEEDED
2003 SCUBAPRO 2
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
No tools needed
P/N
43
04
00
00
this step
TOOLS
NEEDED
Remove hoses from unit.
Remove the male quick disconnect

fitting using an adjustable wrench.
Use the Seat Slider to loosen the

exhaust and inflation mechanism
covers as shown.
No tools needed
P/N
43
04
00
00
this step
TOOLS
NEEDED
Remove the covers.
2003 SCUBAPRO 3
7/32”
Carefully loosen the 7/32” nut from the

exhaust mechanism. The exhaust seat
will be inspected and re-used except if
it is worn.
CAUTION: Hold pressure on the

exhaust button while loosening to
prevent the assembly from loss due to
spring tension.
Carefully loosen the inflator seat using

a small standard screwdriver (5mm
blade).
CAUTION: Hold pressure on the

inflator button while loosening to
prevent the assembly from loss due to
spring tension.
Disassemble the quick disconnect hose

fitting from the low-pressure hose using
the Universal Tool and adjustable
wrench.
2003 SCUBAPRO 4
Push the quick disconnect sleeve down

to reveal the retainer ring. Use a brass
o’ring pick or similar tool to carefully
remove the retainer ring.
CAUTION: Release spring tension on

the quick disconnect mechanism slowly
to prevent loss of important
components.
Carefully remove the sleeve. Lift off

the spring being cautious not to loose
the bearings.
Loosen the Schrader valve using a

Schrader valve tool.
Remove the rubber insert from inside

the coupling barrel.
Monoject
Inspect the Schrader valve seating

surfaces for corrosion and wear.
Lubricate.
Inspect and lubricate the rubber

coupling barrel insert and hose fitting
o’ring.
Replace the bearings by placing a

small amount of lubricant in each
bearing hole. Carefully place each
bearing and reassemble.
2003 SCUBAPRO 5
Reassemble the quick disconnect

mechanism on to the low-pressure
hose fitting.
Monoject
Replace and lubricate the dynamic

stem o’ring (annual replacement).
Replace the inflator seat (annual

replacement).
Reassemble the inflator mechanism

into the inflator body. Note the
alignment “ribs” on the underside of the
inflator button. These should align with
slots on the inflator body.
Apply torque of 4.5 in-lbs/ 0.5 Newton-

Meters
2003 SCUBAPRO 6
Monoject
Replace and lubricate the dynamic

stem o’ring (annual replacement).
Inspect the exhaust seat for signs of

wear. Replace if needed.
Reassemble the exhaust mechanism

into the inflator body.
Tighten with 7/32” driver. Apply torque

of 4.5 in-lbs/ 0.5 Newton-Meters
No tools needed
P/N
43
04
00
00
this step
TOOLS
NEEDED
Inspect the seal on the inflator cover.

Lubricate lightly if needed.
Replace the exhaust and inflator

covers.
Tighten the covers using the Seat

Slider tool.
CAUTION: Do not over-tighten the

covers. Applying too much torque can
cause the covers to break.
2003 SCUBAPRO 7
Monoject
Inspect and lubricate the static (male)

quick disconnect o’ring.
Reassemble the fitting into the inflator

body. Apply torque of 35 in-lbs/ 5
Newton-Meters
No tools needed
P/N
TOOLS
43
04
0 00
0 this step
NEEDED
Reassemble the Balanced Power Inflator

on to the BC hose. Use tie-wraps or a
special retainer to ensure that the inflator is
leakproof and to ensure that the inflator
cannot come off during use.
If BC uses a pull dump cable, be certain to

assemble the inflator pin through the cable
loop at this time.
CAUTION: The inflator MUST be secure

in the inflator hose. Failure to ensure
security can result in a dangerous
condition causing the BC to deflate
unexpectedly.
No tools needed
this step
P /N
430
40
00
0
TOOLS
NEEDED
Leak test the BC with the inflator firmly

attached to the BC. A simple
preliminary leak test can be performed
by tightly inflating the BC and allowing
it to stand for one hour. Inspect the BC
and ensure that no air has been lost
prior to using the unit in water.
2003 SCUBAPRO 8

BPI Insert Complete

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SCUBAPRO

Balanced Power Inflator

USE THIS GUIDE AS A REFERENCE WHEN SERVICING

TOOLS NEEDED FOR REPAIR OF P /N

BALANCED POWER INFLATOR

Quantity Part Number Description

1 tube 41.047.000 Christo-Lube Christo-Lube

1 47.010.000 Counter Mat

1 41.496.101 Lubricant syringe Monoject

43.300.221 Schrader valve tool

1 7/32” Nut Driver

1 Torque Wrench - 100 in-lb range

Inspect carefully, replace if needed

No tools needed for this step

Remove hoses from unit.

Remove the male quick disconnect

Use the Seat Slider to loosen the

Remove the covers.

Carefully loosen the 7/32” nut from the

CAUTION: Hold pressure on the

Carefully loosen the inflator seat using

CAUTION: Hold pressure on the

Disassemble the quick disconnect hose

Push the quick disconnect sleeve down

CAUTION: Release spring tension on

Carefully remove the sleeve. Lift off

Loosen the Schrader valve using a

Remove the rubber insert from inside

Inspect the Schrader valve seating

Inspect and lubricate the rubber

Replace the bearings by placing a

Reassemble the quick disconnect

Replace and lubricate the dynamic

Replace the inflator seat (annual

Reassemble the inflator mechanism

Apply torque of 4.5 in-lbs/ 0.5 Newton-

Replace and lubricate the dynamic

Inspect the exhaust seat for signs of

Reassemble the exhaust mechanism

Tighten with 7/32” driver. Apply torque

Inspect the seal on the inflator cover.

Replace the exhaust and inflator

Tighten the covers using the Seat

CAUTION: Do not over-tighten the

Inspect and lubricate the static (male)

Reassemble the fitting into the inflator

Reassemble the Balanced Power Inflator

If BC uses a pull dump cable, be certain to

CAUTION: The inflator MUST be secure

Leak test the BC with the inflator firmly

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