INTEGRAL COACH FACTORY, CHENNAI- 600 038 SCHEDULE OF TECHNICAL REQUIREMENT | icrimpispec-3se FOR BEST- IN-CLASS SEATING FOR ISSUE STATUS:01 TRAIN-18,EXPORT COACHES AND OTHER Rev.: 00 CHAIR CARS DATE: 17/11/2018 [ __ IDENTIFICATION SHEET | No. of Pages - 03 Amendment Nos. 1 2 a) [| 4 5 Date Of Issue Lo | NATURE OF DOCUMENT COPY NUMBER ISSUED TO ISSUED BY : Dy. CME/DESIGNAT RETURN OF COPIES In case of transfer / retirement, the holder of controlled copies shail return the same either to SSE/D/MS or to his/her successor under intimation to SSE/D/MS. NOTE 14. Controlled copy holders of this DOCUMENT are expected to bring the content of this document to the knowledge of tha concerned officials who are working in his / her department /section. 2. Unauthorised copying of this document is prohibited. CONTROLLED COPY HOLDERS C.COPY No. 4. PEIPLIFUR : oO 2 SME/MPO/FUR : 02 3. CMEIQA : 03 4. Dy.CC&M : 04 5. DESIGN LIBRARY : 05 CONTROLLED BY PREPARED BY VERIFIED BY RE be Lauer” | Hur [Fe SSE/D/MS ‘SME /DEV DY.CME / D-II CDE/MECH| INTEGRAL COACH FACTORY CHENNAI- 600 038 SCHEDULE OF TECHNICAL REQUIREMENT | !CF/MDiSPEC-358 FOR BEST-IN-CLASS SEATING FOR psu srarusios TRAIN-18,EXPORT COACHES AND OTHER | pate: 97/11/2018 CHAIR CARS Page 1 of 3 4.0 SCOPE This document covers the infrastructural requirements for manufacture and supply for best: in-class seating for train-18,export coaches and other chair cars. 2.0 REQUIREMENTS All firms seeking approval with ICF for supplying for best- in-class seating for Train-18,export coaches and other chair cars must fuffill the requirements given below. 2.4 AREA. + Firm should have minimum area as follows: * Covered area for working — minimum 200 Sq. Mtrs. ‘* Covered area for storage of raw materials and finished products ~ 100 Sq. Mtrs. * Firm should have requisite permission like factory icense ete. 2.2 MANUFACTURING FACILITIES: 2.2.4. Firm should have the following minimum in-house facilities- - CNC HYBRID 3 axis Tube bending machine with bending capacity of tube diameter up to 60mm. - Multi axis Robotic welding machines with 3 metre range - MIG / Argon welding machines 400 KVA & 260 KVA - Stitching plant with Lay table and Heavy duty and a sewing speed of minimum. 2000sth/min with automatic lubrication mechanism - Powder coating facility with Oven - Captive power backup 2.2.2. Firm should have in house Design facility for all types of advanced seating manufacturing. Firm should have Licenses of 3D Modeling software. CONTROLLED BY PREPARED BY VERIFIED BY Ri BY le Kory | Cle SSE/D/MS ‘SME /DEV DY.CME / D-II CDE/MECHINTEGRAL COACH FACTORY CHENNAI- 600 038 FOR BEST-IN-CLASS SEATING FOR CHAIR CARS SCHEDULE OF TECHNICAL REQUIREMENT _ !CF/MD/SPEC-358 TRAIN-18,EXPORT COACHES AND OTHER pate: 17/11/2018 ISSUE STATUS:01 Rev.: 00 Page 2 of 3 2.2.3. Firm should have the following calibrated, minimum in-house facilities for Quality Assurance. © Vemier calipers ~ (least count 0.02mm) © Micrometers = (least. count 0.01mm) © Measuring gauges - Profile, GO, NO-GO gauges, etc. © Surface table with Height gauge - (Suitable size) © Dye Penetrate testing kit © Facility for Macro etch test for fusion of filet weld, 2.3. Firm shall either have in-house facility or MOU for the following- 2.31 TOOL ROOM 1. Infrastructure for Tool making for aluminum die casting items: + VMG MILLING (Minimum - 800X450X500 mm) + Jig Boring machine (Minimum - 700x600x500 mm) = Milling/Boring M/C with Digital Read Out (DRO) attached + Heavy Duty Milling M/C (Size: 900mm x 250mm) + Surface Grinding M/C (Size:9" x 18") + Lathe MIC of suitable size = Radial Drilling M/C (Size:1") + Bench Grinder + Pneumatic Die Grinder of Design & Mani rin digs and fixtures Sheet metal Stamping tools Gauges and templates PDC Aluminum molds Brake linings mold ° ° ° ° CONTROLLED BY PREPARED BY VERIFIED BY be | SSE/D/MS ‘SME IDEV DY.CME / D-tINTEGRAL COACH FACTORY CHENNAI- 600 038 SCHEDULE OF TECHNICAL REQUIREMENT | !CF/MD/SPEC-358 FOR BEST- IN-CLASS SEATING FOR TRAIN-18,EXPORT COACHES AND OTHER pare: 47/11/2018 ISSUE STATUS:01 Rev.: 00 CHAIR CARS Page 3 of 3 2.3.2. Foundry facility for making aluminum casting items- 24 250 Tons Pressure die casting Machine with Auto cradle unit 120 Tons Pressure die casting machine Capacity to handle parts from 40 gms to 1.75 Kgs For process involving similar operations, if higher end machine is available with firm, lower end machine requirement can be avoided. 3.0 QUALITY CONTROL 34 3.2 3.3 34 3.6 3.6 37 QAP shall be submitted prior to bulk manufacturing. Process flow chart Brief details of manufacturing of the product. Raw material inspection chart with sampling plan In-process inspection details and chart with sampling plan Final inspection chart with sampling plan Documents of system for rejection of materials 4.0 DOCUMENTATION (to be verified by the assessing official at the time of assessment) BA. 5.2. 5.3. 5.4, 58. 5.6. Incoming raw material register. Stage inspection details including finished products. Records of internal rejection and its analysis against action plan. Records of final products inspection by external agencies. Records of maintenance schedule of M&P. Records of training imparted in Production, Qualty contol, Safety parameters & Maintenance of machinery. 5.0 Firm shall submit proof for the availability of the infrastructure listed here along with the offer. CONTROLLED BY PREPARED BY VERIFIED BY APPROVED BY Le Leno | Favre | Son SSE/D/MS ‘SME /DEV DY.CME / DA CDE/MECH