JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS A 5363» (JPCC/JSA) Precast concrete products — General rules for methods of performance test ICS 91.100.30:93.080.30 Reference number : JIS A 5363 : 2016 (E) PROTECTED BY COPYRIGHT 15SA5363 : 2016 Date of Establishment: 2001-12-20 Date of Revision: 2016-04-20 Date of Public Notice in Official Gazette: 2016-04-20 Investigated by: Japanese Industrial Standards Committee Standards Board for ISO area Technical Committee on Civil Engineering JIS A 5363 : 2016, First English edition published in 2017-03, Translated and published by: Japanese Standards Association Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority © J8A2017 Allright reserved, Unless otherwise specified no par of this publication may be reproduced or ute in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing trom the publisher, Printed in Japan KK/HIN PROTECTED BY COPYRIGHTA5363: 2016 Contents Page 1 Scope 1 2 Normative references“ a1 3 Terms and definitions ++ 1 4 Classification of performance test methods of products “2 5 Performance of testing machine +++: sssssssescssesssessceeesestssssssseeniins a 6 Performance tests of product “8 6.1 Flexural strength test of product “3 6.2 Shear strength test of product 9 6.3 Compressive strength test of product w 6.4 Internal pressure strength test of product 12 Annex A (informative) Comparison table hetween previous and current edi- tions of this Standard on technically significant revi- sions «=== : 15 wo PROTECTED BY COPYRIGHT.A5363 : 2016 Foreword hhis translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by Japan Precast Concrete Standard Committee (JPCC)/Jap anese Standards Association (SA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS A 5363:2010 is replaced with this Standard. ‘This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may coniliet with patent rights, applications for a patent after opening to the public or utility model rights. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying any of such patent rights, applications for a patent after opening to the public or utility model rights. aid PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD JIS A 5363 : 2016 Precast concrete products — General rules for methods of performance test 1 Scope This Japanese Industrial Standard specifies the general matters of the performance test for precast concrete products (hereafter referred to as products), which is one of the verification methods of the performance of the said products, However, this Stand- ard is not applicable to concrete products for buildings which are separately specified in Japanese Industrial Standards. This Standard does not restrict the use of other suitable test methods, and is appli- cable to the tests for type inspection (classification of performance test), final inspec tion and delivery inspection of a product, as appropriate. The comparison table be~ tween previous and current editions of this Standard on technically significant revi- sions is listed in Annex A. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. ‘The most recent editions of the standards (in- cluding amendments) listed below shall be applied. JIS A0203 Conerete terminology JIS B 7505-1 Aneroid pressure gauges — Part 1: Bourdon tube pressure gauges JIS B7721 Tension/compression testing machines — Verification and calibration of the force-measuring system 3 Terms and definitions For the purposes of this Standard, the terms and definitions given in JIS A 0203, and the following apply. 3.1 flexural strength test of product test method in which a load is directly applied to a product under the condition where the bending fracture occurs on the product: 3.2 shear strength test of product test method in which a load is directly applied to a product under the condition where the shear fracture occurs on the product 3.3 compressive strength test of product test method in which a load is directly applied to a product under the condition where the compressive fracture occurs on the product in its axial direction 3.4 internal pressure strength test of product PROTECTED BY COPYRIGHT2 A5363: 2016 test method in which the hollow part of a product is filled with water and is subjected to an internal pressure, then the internal pressure strength of the product is deter mined and the leakage of water is examined 3.5 cracking load of product value of the load by which a product is judged whether it holds the flexural cracking strength in the product performance test 3.6 ultimate load of product value of the load by which a product is judged whether it holds the ultimate flexural strength in the product performance test 4 Classification of performance test methods of products ‘The performance test methods of products shall be classified as shown in Table 1 Table 1 Classification of performance test methods of products Performance | Shape of Toading method test method | product, Flexural Bar product — | Two-position loading on simple beam Method in which a Strength test | Plate product | component ina simple beam form is supported at both ends, and load is applied to two positions across the centre of com- ponent (see Figure 1). One-position loading on simple beam Method in which a component in a simple beam form is supported at both ends, and load is applied to one position on the centre of component iste Figure 3 Lading on cantilever beam Method in which one end of component is fixed, and load is applied to the other end (see Figure 3 and Figure 4), Cube rigid | Method in which the bottom plate of component of cube rigid frame product | frame is supported at both ends, and linear load is applied in the length direction of top plate (see Figure 5). Cylinder Method in which the cylindrical component is horizontally product and linearly supported, and linear load is applied in the length direction of the top part (see Figure 6). Shear Bar product | Loading on simple beam Method in which a component ina Strength test | Plate-type | simple beam form is supported at both ends, and load is ap- product plied to two positions across the centre (see Figure 7). Loading on beam with one end overhanging Method in which a component is supported at two positions with one end overhanging, and load is applied to two positions, one on the overhanging end and the ather between the supporting posi- tions (see Figure 8). Compressive | Oylinder ‘Axial compression loading Method in which a component is strength test | product, ete. | installed vertically, and the compressive foree is applied in the axial direction of the component (see Figure 9). Tntornal Cylinder ‘Mothod in which the hollow part of cylindrical component oF pressure product cube rigid frame is filled with water, and a test water pres strength test | Cube rigid | sure is applied (see Figure 10 and Figure 11), frame product PROTECTED BY COPYRIGHT3 A5363 | 2016 5 Performance of testing machine The testing machine for the performance test of at least Class 1 specified in JIS B 7721, or that having the performance at least equivalent thereto shall be used. For the measurement of water pressure, the pressure gauge of Grade 1.6 specified in JIS B 7505-1 or superior shall be used. 6 Performance tests of product 6.1 Flexural strength test of product, 6.1.1 Measuring items Crack width, displacement and curvature may be selected as mi flexural strength test of products. 6.1.2 Loading and test methods The loading and test methods shall be as follows. uring items for the a) ‘The load shall be applied to the product without an impact, and the flexural erack- ing strength shall be obtained from the load when cracking starts, The crack width corresponding to the load shall be measured, if necessary. The flexural cracking strength, critical cracking width strength, ete. may be obtained after the relation between the load and the crack width is determined. b) The ultimate flexural strength shall be obtained in such a way that the load is in- creased until the cross-sectional fracture occurs or the maximum load is confirmed. ©) When the flexural strength test is carried out on the product only for the purpose of judging whether the product has the required strength, the load is increased up to that corresponding to the strength, and cracking, deformation, ete. shall be exam- ined. 6.1.8 Installation of product and calculation of strength The loading and test methods according to the shape of product shalll be as follows. a) Two-position loading on simple beam for bar produet or plate product ‘The product shall be installed as shown in Figure 1. The product shall be supported at its both ends, and the load shall be applied on two positions across the centre of span. In this case, a rubber plate or the like shall be placed on the supporting positions and the loading positions so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting position be- fore the start of the flexural fracture of the product, a preventive action may be taken. The flexural strength (bending moment) of the product shall be calculated as follows. The own weight may be ignored depending on its degree of influence. NOTE: The hardness, thickness and width of rubber plate, ete. should be se- lected by taking the product and test conditions into consideration. PROTECTED BY COPYRIGHT4 A 5363 : 2016 2F(I-b)+ gm(2/-L) 8 where, M: bending moment (kN-m) Ft load (kN) acceleration of gravity (use 9.81 m/s?) m: mass of component (t) 13 length of component (m) 13 span (m) = length between loading positions (m) Load F | alo t = Let, Span / : Figure 1 Two-position loading on simple beam (bar product or plate product) 1b) One-position loading on simple beam for bar product or plate product The product shall be installed as shown in Figure 2. The product shall be supported at its both ends, and the load shall be applied on one position at the centre of span. In this case, a rubber plate or the like shall be placed on the supporting positions and the loading position so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting position be- fore the start of the flexural fracture of the product, a preventive action may be taken. The flexural strength (bending moment) of the product shall be calculated as follows. The own weight may be ignored according to its degree of influence. NOTE: The hardness, thickness and width of rubber plate, ete. should be se~ lected by taking the product and test conditions into consideration. ua 7 where, bending moment (kN'm) + Toad (kN) 1 span (m) PROTECTED BY COPYRIGHT5 A.5363 ! 2016 Pressure plate of al Rubber plate Main body - - End face_ End face End face +e Figure 2 One-position loading on simple beam (bar product or plate product) c) Loading on cantilever beam for bar product or plate product The bar-type product shall be installed and fixed with cushion material or the like inserted as shown in Figure 3. The plate-type product shall be installed and fixed with steel beam or the like inserted as shown in Figure 4. The load shall be applied to the loading position as perpendicularly as possible to the axis of the component, In this case, a rubber plate or the like shall be placed on the supporting position and the loading position so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting pos ‘ion be- fore the start of the flexural fracture of the product, a preventive action may be taken. The flexural strength (bonding moment) of the produet shall be calculated as follows. The own weight of the cantilever part of the product shall be taken into consideration, if required. NOTE: The hardness, thickness and width of rubber plate, ete. should be se~ lected by taking the product and test conditions into consideration, M=FH where, M: bending moment (kN-m) F: load (kN) H° length from supporting position to loading position (m) PROTECTED BY COPYRIGHT6 A563: 2016 Unit: mm. Jack» Cushion material Fixing base" position Bottom end Loading, eater spor meee # 250 Load F Support- ing posi tion Note* The fixing devices in the diagram (fixing bases, cushion materials and jacks) are examples. Figure 3 Loading on cantilever beam (bar product) PROTECTED BY COPYRIGHTad 7 A 5363: 2016 a Unit: mm Load F Pressure plate of Load F testing machine Rubber C J c plate ———— L L ‘Trough 2 2 Rubber (main body) L | plate Rubber Testing plate machine t ——— Load F C Stoel beam = material SY 7 “Fixed with high strength bolt Figure 4 Loading on cantilever beam (plate product) Cube rigid frame product ‘The product shall be installed as shown in Figure 5. ‘The product shall be supported at the centre line of the side wall of the product. ‘The linear load shall be applied to the centre of the top plate. In this case, a rubber plate or the like shall be placed on the supporting position and the loading position so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting position be~ fore the flexural fracture of the product, a preventive action may be taken. The flexural strength (bending moment) of the product shall be calculated using the slope deflection method of cube rigid frame. PROTECTED BY COPYRIGHT8 A563: 2016 NOTE: ‘The hardness, thickness and width of rubber plate, ete. should be se~ lected by taking the product and test conditions into consideration. Load F Load F | Steel beam | Rubber plate dt/“rop plate Side wall ~ Bottom plate if Rubber plate Figure 5 Loading on cube rigid frame product ©) Cylinder product The product shall be horizontally installed as shown in Figure 6. ‘The linear load shall be applied to one position of the top of the product. In this case, a rubber plate or the like shall be placed on the supporting position and the loading position so that the load is uniformly distributed. The square bar at the supporting position may he omitted. When a local fracture is likely to occur at the loading position or at the supporting position before the flexural fracture of the product, a preventive action may be taken. The flexural cracking strength (bending moment) of the product shall be calculated as follows. NOTE: The hardness, thickness and width of rubber plate, ete. should be se~ lected by taking the product and test conditions into consideration. M =0.318/F +0.239gmr where, M: ending moment per unit length in length direetion of compo~ nent (kN-m/m) Fi load per unit length in length direction of component (kNim) acceleration of gravity (use 9.81 m/s") m: mass per unit length in length direction of component (t/m) r+ radius to wall+thickness centre of component (m) ‘The flexural strength (bending moment) of the product after cracking has occurred at four positions on the internal surfaces of the supporting position and the loading posi- tion, and the external surfaces of both sides which are perpendicularly located to these two positions shall be calculated according to the formula shown below. M =0.25rF +0.165qmr where, M: bending moment per unit length in length direetion of compo- nent (N-m/m) PROTECTED BY COPYRIGHT9 A5363 | 2016 F* load per unit length in length direction of component (kN/m) 2 acceleration of gravity (use 9.81 mis mm! mass per unit length in length direction of component (t/m) radius to wall-thickness centre of component (m) Load F 4 Load F z (e+e) Steel beam “ ~ Square bar “7 - ~ / Rubber plate” TISLSIITL IESE Sage bat Figure 6 Loading on cylinder product 6.2 Shear strength test of product 6.2.1 Measuring items Shear crack strength, shear fracture strength and crack width may be selected as measuring items for the shear strength test of products. 6.2.2 Installation of product and calculation of strength The loading and test methods according to the shape of product shalll be as follows, a) Loading on simple beam for bar product or plate product ‘The product shall be in- stalled as shown in Figure 7. The product shall be supported at its both ends, and the load shall be applied on two positions across the centre of span, In this case, a rubber plate or the like shall be placed on the supporting position and the loading position so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting position be- fore the shear fracture of the product, a preventive action may be taken. In some products, if the shear span ratio (= bending moment/shear force x heam height) is larger than 1.0, the bending fracture instead of the shear fracture may oceur. It is recommended to examine beforehand the range of shear span ratio in which the shear fracture occurs. The shear strength (shear force) of the product shalll be calculated as follows. NOTE: The hardness, thickness and width of rubber plate, ete. should be se- lected by taking the product and test conditions into consideration. PROTECTED BY COPYRIGHT10 A563: 2016 where, Q shear force (kN) F load (kN) Figure 7 Loading on simple beam b) Loading on beam with one end overhanging for bar product or plate product The product shall be installed as shown in Figure 8. The product shall be supported at two supporting positions and the load shall be applied on two positions, one of between the supporting positions. ch is on one overhanging end and the other wh In this case, a rubber plate or the like shall be placed on the supporting position and the loading position so that the load is uniformly distributed. When a local fracture is likely to occur at the loading position or at the supporting position be- fore the shear fracture of the product, a preventive action may be taken. The shear strength (shear force) of the product shall be calculated as follows. NOTE: The hardness, thickness and width of rubber plate, ete. should be se- lected by taking the product and test conditions into consideration. Fb a+b where, Q: shear force (kN) F load (kN) a2 shear span (length from central supporting position to loading position, and length from loading position to central distribu: tion loading position) (m) length from supporting position of component end to central distribution loading position, and length from central sup- porting position to overhanging end distribution loading posi tion (m) A shear crack occurs in the neighbourhood of the oblique line connecting the sup porting position and the loading position within the range of the shear span 2a of the centre part, in parallel with the oblique line, A crack that occurs perpendicularly to the PROTECTED BY COPYRIGHTul A5363 | 2016 axis of the component in the neighbourhood directly under the central distribution loading position or directly above the central supporting position is a flexural crack, and this shall not be taken as a shear crack. Load F {SSS 7 b 2a 6 D+ height of beam @? shear span Figure 8 Loading on beam with one end overhanging 6.3 Compressive strength test of product 6.3.1 Measuring items Crack strength and ultimate strength against the compression in axial direction of the product may be selected as measuring items for the compressive strength test of products. When components are assembled in the axial direction, the examination of the introduction of the compression force in axial direction at the joint or the like may be added. 6.3.2 Installation of product The product shall be installed as shown in Figure 9. The axial lower end of the prod- uct shall be supported by a plane, and the load shall be applied over the upper end. When the load is applied directly on a cover, for example of the assembled manhole, recommended to use the packing material which fits the shape of the cover. PROTECTED BY COPYRIGHT12. A563: 2016 Packing material Packing “material Figure 9 Compressive strength test of product 6.4 Internal pressure strength test of product 6.4.1 Measuring items Crack strength against the inner water pressure of the product, ultimate strength, and presence/absence of leakage due to the test water pressure may be selected as measuring items for the internal pressure strength test of products. In the test of a joint, the pull-out amount of joint and the like may be selected as measuring items. In this case, whether to apply an inner water pressure after pulling out the joint, or whether to measure the pull-out amount after applying an inner water pressure shall be selected as agreed between the parties concerned with delivery. 6.4.2 Installation of product The loading and test method shalll he as follows. a) Examination of water-tightness of cylinder product or cube rigid frame product ‘The product shall be installed as shown in Figure 10. The test water pressure shall be applied after the hollow part of produet is filled with water, The pressure shall be maintained for the predetermined duration, and the leakage of water shall be examined. Spots or drops of water which exuded onto the surface of product. are not deemed as leakage of water. PROTECTED BY COPYRIGHT13. A5363 | 2016 Air ventf Water pressure testing machine ‘=—__4 Water pressure (spigod _Aesting machine Goeket) Pressure gauge Water injection _© Pump] ~_| Sealing material for joint Figure 10 Internal pressure strength test of hollow cross section b) Examination of water-tightness of product including joint ‘Two products connect~ ed in series by joint work shall be installed as shown in Figure 11, The test water pressure shall be applied after the hollow part of product is filled with water. The pressure shall be maintained for the predetermined duration, and the leakage of water shall be examined, Spots or drops of water which exuded onto the surface of product are not deemed as leakage of water, SDLP q SY [Bo Air vent. ‘Tension 4 \ “fF Water material bse <— injection fo Pressure gauge = Water pressure fF pump co Aa Bolt Water stop (reinforced “| with grid rib to main tain rigidity) \ Supporting base (steel section or square bar) Figure 11 Internal pressure strength test of product including joint PROTECTED BY COPYRIGHT14 A5363: 2016 Bibliography JIS A 6361 JIS A 5364 JIS A 5365 JIS A 5371 JIS A 5372 JIS A 5373 Precast concrete products — General rules for classification, designa- tion and marking Precast concrete products — General rules of materials and product methods Precast concrete products — General rules for method of inspection Precast unreinforced concrete products Precast reinforced concrete products Precast prestressed concrete products PROTECTED BY 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