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HERMETIC
Contents Contents
General information
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Function
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Functional principle
Functional principle CN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Design options
Functional principle CNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure and temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Functional principle CNK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Canned motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Characteristic maps
2
GENERAL INFORMATION
Information Contents
General information
Operational areas / applications liquid accelerates to the operating speed in seconds. It is wear-free and
Function
For the safe transport of aggressive, toxic, hot, explosive, valuable and maintenance-free during continuous operation due to the hydrodynamic
flammable liquids and liquefied gases. sleeve bearings. The canned motor with low noise and vibration and offers Functional principle
double security to prevent leaks.
Design options
Model / design
Horizontal, sealless spiral housing pumps in process design with completely Operating data Characteristic maps
closed canned motor with radial impeller, single-stage, single-flow. The con- Advantages
Frequency: 50 Hz 60 Hz
nection measurements of the housing comply with EN 22 858 / ISO 2858.
Pump capacity [Q]: max. 1700 m³/h max. 1800 m³/h Technical data
Canned motor pump type CN Pumping head [H]: max. 150 m max. 220 m Documentation and tests
The CN model is a standard design of the HERMETIC canned motor pump
Output power [P2]: max. 520 kW max. 622 kW Spare parts
and is suitable for conveying all common liquids that are not close to steam
pressure (not boiling media). Conveyed material –120 °C to +360 °C –120 °C to +360 °C
temperature [t] CN / CNF:
Monitoring equipment
Canned motor pump type CNF Conveyed material max. +400 °C max. +400 °C Contact
The CNF model is the version for liquefied gases, boiling media and temperature [t] CNK:
condensate. With an integrated auxiliary impeller and internal fluid Operating pressure: 16 / 25 bar 16 / 25 bar
return, it is suitable for conveying liquids close to steam pressure.
(Extended rating scheme available on request)
Drive
Motor
The rotor lining, one of our core competences, is manufactured using the
Nominal impeller diameter in mm
compact extrusion method and as a nickel-base alloy, it is an essential
Nominal discharge nozzle diameter in mm
component of the highly efficient canned motor. The pressure-resistant
Nominal suction nozzle diameter in mm
enclosed version of our canned motor complies with explosion protection
Design
according to Directive 2014 / 34 / EU. The canned motor filled with
3
FUNCTION
General information
The partial flow for cooling the motor and lubricating the slide bearings Function
will be deverted at the periphery of the impeller and, after having passed Recirculation of partial flow to suction side
through the motor, is recirculated through the hollow shaft to the suction Functional principle
side of the impeller. This design is suitable for the delivery of uncritical Design options
liquids at low vapour pressures.
Characteristic maps
Advantages
Technical data
Spare parts
Monitoring equipment
Contact
4
FUNCTION
General information
The partial flow for cooling the motor and lubricating the slide bearings Function
will be diverted at the periphery of the impeller and, after having passed Recirculation of partial flow to discharge side
through the motor, is recirculated to the discharge side. An auxiliary Functional principle
impeller is used to overcome the hydraulic losses encountered along Design options
the way. The recirculation of the partial flow towards discharge side
ensures that the heated motor cooling flow has sufficient excess pressure Characteristic maps
above the boiling point of the pumped liquid during re-entry into Advantages
the pump. This pump design can be used for liquefied gases with an
extremely steep vapour pressure curve. Technical data
Spare parts
Monitoring equipment
Contact
5
FUNCTION
General information
The liquid is delivered from the suction side through the impeller to the Function
discharge side. A thermal barrier avoids the direct heat transfer from Internal cooling / lubricating circuit
the pump to the motor part. The motor heat losses are dissipated by Functional principle
a secondary cooling / lubricating circuit via a separate heat exchanger. Design options
This cooling / lubricating circuit also supplies the slide bearings. Thus
the liquids at temperatures up to +400 °C can be conveyed while the Characteristic maps
secondary cooling cycle is at a lower temperature level. This construction Advantages
is also suitable for conveying polluted or particle-containing liquids.
If applicable, pure process liquid needs to be injected into the motor circuit. Technical data
Spare parts
Monitoring equipment
Contact
6
FUNCTIONAL PRINCIPLE
Bearings Contents
General information
The hermetically sealed design requires the arrangement of the bearings Function
within the pumped liquid. Therefore, only hydrodynamic slide bearings bearing sleeve slide ring bearing bushing
are used in most cases. During normal operation slide bearings have the (1.4571/W5) (1.4571/SiC30) Functional principle
advantage that there is no contact between the sliding surfaces of the Design options
bearing. In continuous operation, they are wear- and maintenance-free.
Service life of 8 to 10 years can be easily achieved by using hermetically Characteristic maps
sealed pumps. Advantages
The almost universal bearing combination materials based on tungsten Technical data
carbide (W5) and silicon carbide (SiC30) have proven to be the best choice. Documentation and tests
These combinations consist of a metallic shaft sleeve made of stainless
steel (1.4571) coated with tungsten carbide by means of a “High Velocity Spare parts
shaft W5-coating
Oxygen Fuel“ process and a fixed bearing bushing made of ceramic Monitoring equipment
material (SiC30) that is surrounded by a sleeve made of stainless steel.
Contact
SiC30 is a mixed material of silicon carbide and graphite, combining the
product advantages of both materials. Conditions of mixed friction, as
they may arise for example during start-up and stopping of the pump,
can be easily handled with SiC30. Moreover, this material is thermal
shock resistant (high resistance against changes in temperature), as well
as chemically inert, blister resistant (no formation of bubbles at material
surface) and abrasion resistant.
7
FUNCTIONAL PRINCIPLE
General information
The development of hermetically sealed pumps was dependent on the Function
solution of a central problem, namely the elimination of axial forces of discharge side
the rotor equipment. The various liquid properties exclude the possibility Functional principle
of using mechanical axial bearings. The only universal solution to this Design options
problem lay in hydraulic balancing of the rotor. impeller constant throttle
Characteristic maps
pressure balance chamber
The functional principle of the hydraulic balancing device of series Advantages
CN / CNF / CNK is based on the combination of a constant throttle (laby-
rinth gap) at the outer diameter of the impeller and a variable throttle Technical data
near the impeller hub. If the rotor will be axially displaced from its balan- Documentation and tests
ced position, the pressure within the pressure balance chamber changes
due to the valve effect of the variable throttle and thus counteracts the Spare parts
rotor displacement. Therefore, the axial position of the shaft is automa- Monitoring equipment
tically controlled during operation in order that a balanced condition is
Contact
reached and thus no axial forces act on the axial bearing collar.
PS MS
suction side axial thrust pump side motor side
shaft variable throttle
8
DESIGN OPTIONS
Design Contents
General information
Construction without cooling Function
In the absence of cooling liquid, special windings of insulation class
C-220 or C-400 can be used for conveying liquids with a temperature Functional principle
up to +360 °C. This design is characterised by fins used for convection Design options
cooling and by a terminal box extension.
Characteristic maps
Advantages
Technical data
Monitoring equipment
Contact
Cooled construction
As an option to the plate heat exchanger, also tubular coolers can be used.
Cleaning and maintenance can be effected more easily.
CNKr
9
DESIGN OPTIONS
Design Contents
General information
Pressure gases / liquefied gases Function
The vertical design of the pump can be necessary if the capacity of the
slide bearings is too small due to a lower viscosity of the pumped liquid. Functional principle
In this case, the slide bearings do not have a supporting function in radial Design options
direction, but only a guiding function. In axial direction, the rotor weight
is hydrostatically supported. Characteristic maps
Advantages
Technical data
Spare parts
Monitoring equipment
Contact
10
CHARACTERISTIC MAPS
General information
5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000
160 Function
500
400 Functional principle
10 14 18 21 24
100
300 Design options
6 9 13 17 20 23 Characteristic maps
200
Advantages
50
40 2 5 8 12 16 19 22 Technical data
6 20
1 Q[m3/h] 2 3 4 5 10 20 30 40 50 100 200 300 400
11
CHARACTERISTIC MAPS
General information
5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 5000
100 Function
300
32 36 39 41
Functional principle
200
50 Design options
40 25 28 31 35 38 40
Characteristic maps
30 100
10 14 18 21 24 27 30 Advantages
34 H
20 [ft] Technical data
6 9 13 17 20 23 26 37
H 50
[m] 29 33 Documentation and tests
5 40
2 8 12 16 19 22
10 Spare parts
30
4 7 11 15 Monitoring equipment
1 20
5 Contact
4 3
3 10
2
5
1.3
1 Q[m3/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 2000
General information
US.gpm 10 20 30 40 50 100 200 300 400 500 1000
230 Function
200
Functional principle
10 14 18 21 24
500
400
Design options
6 9 13 17 20 23
100 Characteristic maps
300
Advantages
2 5 8 12 16 19 22 200 Technical data
50
H
[ft] Documentation and tests
40
1 4 7 11 15
Spare parts
30 100
H
[m] 3 Monitoring equipment
20
Contact
50
40
10
9 30
1.2 Q[m3/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 480
13
CHARACTERISTIC MAPS
General information
US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000
160 Function
400
32 36 Functional principle
100 39 41 300
Design options
25 28 31 35 200
38 40
Characteristic maps
50
40 10 14 18 21 24 27 30 Advantages
34
30 100
6 9 13 17 20 23 26 37
Technical data
H
[ft]
20 29 33 Documentation and tests
H 2 5 8 12 16 19 22
[m] 50 Spare parts
40
10 4 7 11 15 Monitoring equipment
1
30
Contact
3 20
5
4
3 10
2
1.2 Q[m3/h] 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 2000
General information
Functional principle
Leakage-free, long-lasting operation: protection of personnel and environment
Design options
No shaft seals
Characteristic maps
Low space requirement
Advantages
High level of reliability
Technical data
Low expenditure for repairs / spare parts Documentation and tests
Simple assembly and installation Spare parts
15
ADVANTAGES
General information
100 % tightness by Corrosion-resistant Explosion-proof motor (2014 / 34 / EU), Thermal motor Function
two safety casings rotor lining vacuum-dried N2-inertised protection to prevent
overload Functional principle
Standardised flange Design options
connections according
to EN / ISO / ANSI Characteristic maps
Advantages
Technical data
Contact
Standardised
hydraulics with a
Internal partial flow
block design and
circulation (also for high
foot mounting
steam pressures), no
external return line
required
Contactless operation
by hydrodynamic axial
thrust balancing (ZART®)
Materials Contents
General information
VDMA No. Parts designation Model CN / CNF / CNK Function
Material design S1 Material design S2 Material design C Functional principle
Pressure rating PN 25 Pressure rating PN 25 Pressure rating PN 16
Design options
Parts coming into contact with conveying fluid
102 Volute casing JS 1025 1.0619+N 1.4408 Characteristic maps
161 Casing cover 1.0570 / 1.0460 1.0570 / 1.0460 1.4571 Advantages
230 Impeller JL 1040 / JS 1025 JL 1040 / JS 1025 1.4408 Technical data
230 Auxiliary impeller (1)
JL 1030 JL 1030 1.4581
Documentation and tests
344 Bearing support lantern 1.0570 / 1.0460 1.0570 / 1.0460 1.4571
360 Bearing cover 1.0570 / 1.0460 1.0570 / 1.0460 1.4571 Spare parts
472 Slide ring PTFE / K PTFE / K PTFE / K Monitoring equipment
513 Wear ring insert JL 1030 JL 1030 1.4571 Contact
529 Bearing sleeve 1.4571 / W5 (2)
1.4571 / W5 (2)
1.4571 / W5 (2)
545 Bearing bush 1.4571 / SiC30 1.4571 / SiC30 1.4571 / SiC30
816 Stator liner Hastelloy C4 Hastelloy C4 Hastelloy C4
817 Rotor liner 1.4571 1.4571 1.4571
819 Motor shaft 1.4571 / 1.4021 1.4571 / 1.4021 1.4571
Parts that do not come into contact with conveying liquid
811 Motor casing 1.0254 1.0254 1.0254
17
TECHNICAL DATA
General information
Material design S1, S2 and C Function
25 Functional principle
Design options
20 Characteristic maps
Permitted 18,5
pump Advantages
16
pressure 15
Technical data
[bar]
Documentation and tests
10
S1 Spare parts
C C S1 S2
S2
5 Monitoring equipment
Contact
0
–120 –40 –10 120 360
–100 –50 0 50 100 150 200 250 300 350 400
Liquid temperature [°C]
18
TECHNICAL DATA
General information
Canned motor data
Function
Output power P2: max. 520 kW (50 Hz) / max. 622 kW (60 Hz)
Functional principle
Voltage (±10 %) / frequency / circuit: 400V / 50 Hz / delta
480V / 60 Hz / delta Design options
500V / 50 Hz / delta Characteristic maps
600V / 60 Hz / delta
690V / 50 Hz / star Advantages
(all canned motors are suitable for inverter operation) Technical data
Insulation class: H-180 / C-220 / C-400
Documentation and tests
Operating mode: S1 according to EN 60034-1
Spare parts
Protection class: IP 67 (stator), IP 55 (terminal box)
Monitoring equipment
Motor protection in winding: Thermistor KL180 (for H-180 winding), Thermistor KL210 (for C-220 winding), alternative PT100
Thermometer (for all windings) / PT100 for C-400 winding (inclusive) Contact
19
DOCUMENTATION AND TESTS
General information
Documentation according to HERMETIC Standard, consisting of: Standard tests Function
Operating manual for the HERMETIC pump Hydrostatic pressure test with 1.5x nominal pressure
Functional principle
Technical specifications Test run according to DIN EN ISO9906, Class 2 B (5 measuring points)
Design options
Sectional drawings with position numbers Balancing of the shaft and impeller according to DIN ISO 1940, 6.3
[without report] Characteristic maps
Dimensional drawing
Axial thrust measurement Advantages
Cable connection diagram
Leak test for the complete pump with N2 at 6 bar Technical data
Acceptance report and pump characteristic curve
Electric test report Documentation and tests
Additional testing possible on request, e.g.: Spare parts
Slip ring report / gap size report, slide bearing clearancies
NPSH-test / Helium leakage test / vibration test
EC type-examination certificate PTB 99 ATEX Monitoring equipment
ultrasonic test / PMI-test
EU Declaration of Conformity Contact
20
SPARE PARTS
General information
Function
Functional principle
Design options
102 400 513 381 812 816 811 812 Characteristic maps
Advantages
230
Technical data
360 Documentation and tests
Monitoring equipment
Contact
21
SPARE PARTS
General information
VDMA Pos. Name VDMA Pos. Name Function
102 Volute casing 819 Motor shaft Functional principle
513 Wear ring insert 230 Impeller Design options
381 Bearing support 529 Bearing sleeve Characteristic maps
545 Bearing bush 230 Auxiliary impeller (*) Advantages
400 Gasket 472 Slide ring Technical data
Refer to the relevant assembly drawing for the full list of the complete
parts. These from part of the standard documentation.
22
MONITORING EQUIPMENT
General information
Hermetically sealed centrifugal pumps are principally manufactured for use in potentially explosive atmospheres. Function
For this reason the pumps comply with electrical as well as non-electrical explosion protection requirements.
Functional principle
Design options
Level monitoring of the pumped liquid for detecting and In order to protect canned motors against inadmissible high tempera-
avoiding dry run tures, the winding is equipped either with PTC thermistors or PT100 Characteristic maps
The pump’s interior and rotor chamber must be always filled with the resistance thermometers.
Advantages
pumped liquid for reasons of safety. HERMETIC provides suitable level
monitoring equipment for each pump complying with the explosion Rotor position monitoring for detecting and avoiding axial wear
Technical data
protection requirements according to directive 2014 /34 / EU. Level Axial thrust balancing is mainly influenced by the operating method
of the pump, plant conditions and various physical properties of the Documentation and tests
monitoring can be recommended principally for application cases which
pumped liquid. For an early detection of an imminent malfunction it is
do not mandatory comply with explosion protection requirements.
recommended to install a rotor position monitoring device. This electronic Spare parts
Level monitoring prevents the pump from running dry and to be affected
protection equipment monitors the axial shaft position of the rotor during
by major damages such as by destruction of the slide bearings or by operation in a hermetically sealed and contact-free way. Combined with Monitoring equipment
exceeding inadmissible high temperatures caused by missing cooling the level and temperature monitoring an efficient detection of imminent
and lubricating flow. Contact
failures is possible.
Temperature monitoring for detecting and avoiding inadmissible Rotation monitoring for detecting and avoiding incorrect phase
high temperatures in the pump and the motor sequence
Temperature monitoring ensures that the pump is switched off when The correct rotating direction of hermetically sealed centrifugal pumps
achieving inadmissible high temperatures. HERMETIC provides suitable with canned motor cannot be checked visually from the outside. Due to
temperature monitoring equipment for each pump complying with a wrong phase sequence in the power line the pump is operated with
explosion protection requirements according to directive 2014 / 34 / EU. an incorrect rotating direction without being noticed what might result
Monitoring of the liquid temperature allows a reliable control to ensure in considerable damages to the pump. By default, hermetically sealed
the operation of the pump within the admissible range and to ensure the centrifugal pumps with canned motor are equipped with an electronic
rotation monitor in the form of a phase sequence relay.
internal motor cooling of a canned motor pump. For liquids with a pour
point that is higher than the ambient temperature, the liquid temperature
monitoring can also be used to prevent the start-up of the pump as long
as the maximum admissible viscosity of the liquid is reached.
23
MONITORING EQUIPMENT
General information
Level monitoring of the pumped liquid for detecting and avoiding Function
dry running
Level monitoring by / with: Functional principle
■ KSR magnetic float switch [LS] Design options
■ Vibration limit switch [LS]
Rotor position monitoring for detecting and avoiding axial wear Monitoring equipment
Example shown
Rotor position monitoring by / with: Contact
MAP [GI]
24
CONTACT
Contents
General information
Function
Functional principle
Design options
PRODUCT INFORMATION
Characteristic maps
Contact Advantages
Technical data