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WARNING
The series 250 control requires regular maintenance for safe operation. Before installing
please read and understand the maintenance procedures listed on page 7 of this manual as
well as any required maintenance procedures listed in your boiler manufacturer’s instructions.
Electrical
shock hazard. To prevent electrical shock, death or equipment damage, disconnect power supply before installing
or servicing control. Only qualified personnel may install or service this control in accordance with local codes and ordinances.
Read instructions completely before proceeding.
Frozen
pipes/water damage. Central heating systems are prone to shut down as a result of power or fuel outages, safety
related fault conditions or equipment failure. Installation of freeze protection monitoring or other precautions is recommended for
unattended dwellings in climates subject to sustain below-freezing temperatures.
Disconnect
power supply before beginning installation to prevent electrical shock or equipment damage.
This
low water cut-off must be installed in series with all other limit and operating controls installed on the boiler. After installation,
check for proper operation of all of the limit and operating controls, before leaving the site.
To
prevent serious personal injury from steam and hot water make sure there is a discharge line from the blow-down valve to a
proper place of disposal.
To
prevent a fire, do not use this low water cut-off to switch currents over 7.4A, 1/3 HP at 120 VAC or 3.7A, 1/3 HP at 240 VAC,
unless a starter or relay is used in conjunction with it.
A lways install a new control on a new boiler system. Never use a control that has already been used on a previous appliance.
Failure to follow this warning could cause property damage, personal injury or death.
NOTICE
PLEASE READ BELOW BEFORE INSTALLING
Read and understand these instructions completely before installing or servicing this control. Save these instructions for
future reference.
Only qualified personnel may install or service the control in accordance with local codes and ordinances.
Secondary (redundant) Low Water Cut-Off controls must be installed on all steam commercial boilers. At least two con-
trols must be connected in series with the burner control circuit to provide redundant protection in the event the boiler
experiences a low water condition.
1
INSTALLATION: MOUNTING LOCATION
INSTALLATION: MOUNTING
250 LWCO
VERTICAL
EQUALIZING
PIPE
WATER
EQUALIZING
PIPE
UPPER BLOW-DOWN
VALVE (recommended)
LOWER BLOW-DOWN
VALVE
2
INSTALLATION: WIRING
DANGER Tcondensate
he Safgard 250 is intended as a pilot duty control only and must be installed with a relay between it and both the
pump and burner circuit. Direct wiring of the control to either the burner circuit or condensate pump
can result in failure of the control.
H G
RY2 N.C.
LWCO
A ALARM
RY1 N.C.
FEED
V PUMP
FIELD
RY2 N.O. WIRING
P P LIMITS BURNER
INTERNAL PROBES
TRANSFORMER
TOP
RY1
INTERNAL N.O. MIDDLE
RY1
WIRING
FE
BOILER
GROUND
RY2 BOTTOM
3
PROBE DATA
TYPICAL APPLICATIONS
1 4
2 3
4
DIMENSIONS and CONTROL LAYOUT — Model 250 LWCO
5
DIMENSIONS and CONTROL LAYOUT — Model 250WC LWCO
6
NOTICE – PLEASE READ The Series 250 control requires regular maintenance for safe
operation. Please read and understand the maintenance procedures listed in this manual as
well as any required maintenance procedures listed in the boiler manufacturer’s instructions.
REQUIRED BLOW-DOWN PROCEDURE
WARNING Tblow-down
o prevent serious personal injury from steam and hot water, make sure there is a discharge line from the
valve to a proper place of disposal. Failure to follow this caution could result in personal injury.
The 250 Series Control requires regular maintenance (including blowdown) to ensure continued safe operation.
During normal boiler function, sediment may accumulate in the low water cut-off’s probe housing. If left unchecked,
this sediment can build up, trap water in the probe housing, and prevent the control from detecting a low water con-
dition in the boiler. A regular blow down of the control is required for proper operation.
4 Confirm that, once water falls below the lowest probe, the water is WATER
EQUALIZING
running clean – free of major sediment PIPE
5 Once water runs clean, SLOWLY close the lower valve UPPER BLOW-DOWN
VALVE (recommended)
6 Close the upper valve
7 At this step your pump should be on, raising the water in the site glass. LOWER BLOW-DOWN
VALVE
As the water rises above the lowest probe, your burner will turn on
SERVICE / MAINTENANCE
In addition to the blow-down and test procedure above, the probes must be removed and examined annually. The
probes can usually be cleaned with a soft cloth although they are rugged enough to be cleaned with steel wool or a
scouring pad if a more crystalline or solid buildup is present. A more frequent examination interval may be necessary
based on the condition of the unit at time of inspection. Replacement may be necessary.
• Probes should be inspected and cleaned more often on systems with high make-up water or untreated boiler water.
• After each scheduled or unplanned outage, the low water cut-offs should be dismantled, inspected, cleaned and
checked for proper performance.
Be
sure to consult the boiler manufacturer’s manual for chemical water treatment and PH level
recommendations.
7
NOTES
126 Bailey Road • North Haven, CT 06473 • (203) 776-0473 • FAX (203) 764-1711 • www.hydrolevel.com
120622