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Construction and Building Materials 163 (2018) 949–959

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effects of pore structure and water absorption on internal curing


efficiency of porous aggregates
Dinghua Zou, Kun Li, Weidong Li, Haiyan Li ⇑, Tianlu Cao
School of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, PR China

h i g h l i g h t s

 Water release rate of aggregate is almost constant at invariant RH.


 Pore structure has intensity effect on equilibrium water in aggregate, but no impact on water release rate.
 Water release rate has linear relationship with reciprocal of volume water absorption.
 Water release rate reflects effect of surface area on efficiency of internal curing aggregate.
 In desorption test, denser container and piling of particles should be avoided.

a r t i c l e i n f o a b s t r a c t

Article history: This paper presents the results of experimental investigation on desorption behavior and internal curing
Received 8 June 2017 efficiency of porous aggregates with same size fraction from 2.36 to 4.75 mm, but different pore structure
Received in revised form 25 October 2017 and water absorption. Water release rate and equilibrium remaining water of aggregates at different rel-
Accepted 25 December 2017
ative humidity were obtained in desorption test. Internal relative humidity, autogenous deformation, and
compressive and flexural strength of plain and internally cured mortar were measured. Based on the
analysis of results, it was revealed that, pore structure of the aggregate has intensity effect on equilibrium
Keywords:
residual water, but indistinct on water release rate. The rate is linearly proportional to the reciprocal of
Internal curing
Aggregate
volume water absorption of the aggregate. Pore structure and volume water absorption influence the
Water desorption internal curing efficiency of aggregates. Bigger pores and lower volume water absorption of aggregate
Cementitious materials facilitate the internal curing. Therefore, water release rate, as well as equilibrium remaining water, could
Pore structure be used to characterize the internal curing efficiency of aggregates.
Relative humidity Ó 2017 Elsevier Ltd. All rights reserved.
Autogenous deformation

1. Introduction Improvement of compressive strengths of mortar accompanying


them was observed.
As the processing of the researches on internal curing, many Based on the idea that cement reaches the possible maximum
kinds of porous aggregates were taking as the water reservoirs to degree of hydration, equation was derived to calculate the content
provide the additional water for mitigating the self-desiccation of internal curing agent and proved to be effective [23]. What
and high shrinkage in low w/c concrete and mortar [1]. Expanded makes it complicate is that, the disparity of the properties of these
shale [2–7] and clay [8–12] are the most common ones. Slag [13], aggregates results in the different desorption behavior and thus
bottom ash [14], and pumice [15–17] were also used. However, the the volume deformation of internally cured concrete and mortar.
decrease of the compressive strength of internally cured concrete The compare between natural pumice and artificial expanded clay
and mortar at early age were usually observed when they were and slate revealed that [8], former one has higher water absorption
employed [8,18–20]. Porous aggregates with higher densities than and faster water release speed than latter aggregates due to its
lightweight aggregate, for examples the waste ceramic aggregate higher open porosity and interconnectivity of pores. NWPA
[21] and normal weight porous aggregate (NWPA) [22], were showed the lower internal curing efficiency than expanded clay
developed to eliminate the descent of compressive strength. but faster water absorbing [17]. Slag aggregates [13] obtained from
different producing processes also showed the distinction on des-
orption behavior. The shrinkage of mortar accompanying low effi-
⇑ Corresponding author.
ciency slag is contrary to the expansion of the counterpart. The
E-mail addresses: zoudinghua@hpu.edu.cn (D. Zou), lihaiyan@hpu.edu.cn (H. Li).

https://doi.org/10.1016/j.conbuildmat.2017.12.170
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
950 D. Zou et al. / Construction and Building Materials 163 (2018) 949–959

compressive strength is also lower due to the insufficient internal In mixture design, w/c and fine aggregate volume fraction of all mortars were
fixed as 0.3 and 55%, respectively. Content of internal curing aggregates were calcu-
curing. Residual water was used as the index to evaluate the effi-
lated according to Bentz’s method [23]. Mixtures of mortar are presented in Table 4.
ciency of internal curing agent. In ASTM C 1761/C1761M [24], it Bottom ash and shale did not used in mortar due to their low water absorption.
was suggested that the internal curing agent should lose more than
85% of the water it absorbed at the relative humidity (RH) of 94%. 2.3. Experiments
To clarify the effect of properties of porous aggregate on its
internal curing behavior, water desorption of 5 porous aggregates 2.3.1. Water desorption test
were surveyed. Mercury intrusion porosimetry (MIP) and scanning A setup, just as what shown in Fig. 2, was used in desorption test. In desorption
test, eight salt solutions of K2SO4, KNO3, BaCl2 2H2O, KCl, KBr, NaCl, KI, NaBr were
electron microscope (SEM) were used to reveal the diversity of used to maintain the RH in 8 boxes respectively. As described in ASTM E104 [25]
pore structure of the aggregates. Residual water and water release and reference [9], equilibrium RH of saturated solution of these salts are 97%,
rate were analyzed to reveal the impact of pore structure and 93%, 90%, 85%, 81%, 75%, 70%, and 59%, respectively. Nylon sieves were used to con-
water absorption on desorption behavior of aggregates. Internal tain the samples. Before test, sieves were placed in the box to reach the constant
weight. Appropriate amount of sample in SSD condition was placed on mesh to pre-
relative humidity, autogenous deformation, and compressive and
vent the particles from piling. The samples at 97% and 93% RH were weighted every
flexural strength of plain mortar and internally cured mortars were 4 h. And the rest were weighted every 1 h. An electric balance, accurate to 0.01 g,
measured. This paper aims to provide a more comprehensive was used in test. Room temperature was 23 ± 1 °C.
understand on influence of desorption behavior of porous aggre-
gate on its internal curing efficiency. 2.3.2. Characterization of aggregate pore structure
Mercury intrusion porosimetry (MIP) of aggregate was carried out by an AutoP-
ore IV 9500 porosimeter. A Carl Zeiss Merlin Compact scanning electron microscope
2. Materials and methods
was used to investigate the microstructure of aggregates.

2.1. Aggregates for desorption test

Fig. 1 shows the aggregates. Five artificial aggregates, including 2 clays, NWPA,
shale, and coal bottom ash were employed. Clay 1 was produced in Zhenjiang,
Jiangsu Province, China. Clay 2 was obtained from the particles of crushed clay
brick, which was fabricated in Jiaozuo, Henan Province, China. Shale was manufac-
tured in Yichang, Hubei Province, China. Coal bottom ash was acquired from Xin-
gyang power plant, which locates in Zhengzhou, Henan Province, China. To
diminish the influence of gradation, particles with single size fraction from 2.36
to 4.75 mm were employed. Saturated surface dry (SSD) density and water absorp-
tion of the aggregates are shown in Table 1.

2.2. Materials and mixtures of mortars

A class 42.5 Portland cement, according with Chinese national standard GB 175-
2007, was taken as binder. Chemical compositions and properties of cement are
presented in Tables 2 and 3. Natural river sand was employed as normal fine aggre-
gate. SSD density and 24 h water absorption of sand are 2.57 g/cm3 and 2.06%, Fig. 1. Image of aggregates.
respectively. Polycarboxylate Superplasticizer was employed as water reducer.

Table 1
SSD density and water absorption of aggregates.

No. Clay 1 Clay 2 NWPA Shale Bottom ash


3
SSD density/g/cm 1.27 2.12 2.23 1.52 1.84
Mass water absorption at 24 h/% 30.8 14.7 23.6 4.8 4.7
Volume water absorption at 24 h/g/cm3 0.299 0.272 0.425 0.07 0.083

Table 2
Chemical compositions of cement mass%.

CaO SiO2 Al2O3 SO3 MgO Fe2O3 K2O TiO2 Loss in ignition (950 °C)
49.73 24.14 9.53 5.67 3.40 2.68 0.86 0.28 3.4

Table 3
Properties of cement.

Specific surface area (m2/kg) Initial setting time (min) Final setting time (min) Compressive Flexural strength
strength (MPa) (MPa)
3d 28 d 3d 28 d
391 143 203 30.2 49.5 6.2 9.4

Table 4
Mixtures of mortar kg/m3.

No. Cement Water Sand (SSD) Clay 1 (SSD) Clay 2 (SSD) NWPA (SSD) Water reducer
Plain 728 218 1413 – – – 3.5
Clay 1 728 218 1078 165 – – 3.5
Clay 2 728 218 1045 – 303 – 3.5
NWPA 728 218 1177 – – 203 3.5
D. Zou et al. / Construction and Building Materials 163 (2018) 949–959 951

Fig. 2. Setup for desorption test.

2.3.3. Mortar properties test procedure are many visible pores in clay 1. Most pores are bigger than 10 mm.
Samples with dimension of 4 cm  4 cm  4 cm, 4 cm  4 cm  16 cm were Nevertheless, there are only several visible pores in SEM image of
prepared for compressive and flexural strength test, respectively. Test committed
according to Chinese national standard GB/T 17671-1999. Load rates for compres-
clay 2. Since the volume water absorption of clay 2 is only slightly
sive and flexural strength were 0.5 and 0.1 MPa/s, respectively. lower than that of clay 1, it could be concluded that most pores in
To obtain accurate internal RH of mortar, Rotronic HygroClip HC2A-S, with the clay 2 are far smaller than those in clay 1. This is consistent with
precision of 0.8%, was adopted. Fresh mortar was cast in 10 cm  10 cm  10 cm the MIP test results.
cubic mold. Plastic sheet was used to seal the mortar. A plastic tube was inserted
into the sample in casting. Sensor was inserted in the tube to measure internal
RH of mortar at age of 10 h. Aluminum foil was used to seal the gap between sensor 3.2. Desorption behavior of aggregates
and tube.
In autogenous deformation test, corrugated tubes with a length of 400 mm and 3.2.1. Water desorption of aggregates
a diameter of 30 mm were used. Deformation of samples were measured by elec-
The desorption test results of aggregates at different RH are
tronic micrometer with a precision of 0.001 mm and recorded by a computer every
30 s.
shown in Fig. 6. It could be seen that there are two obvious stages
of the water release of all aggregates. In first stage, water in aggre-
gates decreases linearly with the age. This was also found in des-
3. Results and discussions orption test of SAP [26]. When residual water approaches its
equilibrium amount, then a moderate stage begins. The ongoing
3.1. Pore structure of aggregates of second stage lasts for a much shorter period than stage one
and then desorption comes to its end.
SEM images in Fig. 3 show the different morphology of the The water release rates (slop of the linear section of desorption
pores in aggregates. Smooth inner walls of the clay 1, bottom ash curve) are affected by RH and the kind of the aggregates. The
and shale are consequent upon the melting of them at high tem- curves become more and more steep with the reducing of RH, thus
perature. However, in production of NWPA, the raw materials did the water release rates increase. Water release rates of shale and
not melt in the sintering. Coarse wall was formed. Part of the clay bottom ash are quite higher than that of clay 1, clay 2 and NWPA.
2 melted in sintering, which results in a wall of pore in between. The process of desorption reveals difference among the aggregates.
Clay 1, bottom ash and shale experienced the similar process of
production. Nevertheless, pores in them are fairly different. There 3.2.2. Equilibrium water
are many big and closed pores accompanying much thin bubbles Fig. 7 shows the equilibrium water in aggregates at different
in bottom ash and shale. Although being porous, open and inter- RH. Residual water decreases when RH descends. Besides, it varies
connected pores in them are rarely seen. In clay 1, the ratio of with the type of aggregates. Equilibrium water in clay 1 is the low-
closed pores is lower than that in bottom ash and shale. This is est one, and then the NWPA and bottom ash. The residual water in
the reason of the low water absorptions of bottom ash and shale clay 2 is higher than that in shale at the 97% and 93% RH. It is con-
and a high one of clay 1. Due to the various manufacture proce- trary at the rest RH.
dure, close pores could scarcely be seen in clay 2 and NWPA. They Equilibrium residual water is related to the pore structure of
have the high water absorption and SSD density at the same time. aggregate. More small pores imply the more residual water. MIP
Fig. 4 displays the MIP test results of clay 2, NWPA and shale. test indicates that, the percent of big pores in NWPA is higher than
The results of clay 1 and bottom ash does not give here due to that that in clay 2 and shale. On the other hand, shale has the highest
they collapsed in the test. Obvious distinction among the pore ratio of thin pores in the aggregates. This results the more equilib-
structures of the aggregates was seen. The size of most pores in rium water in shale and less in NWPA.
NWPA is from 100 nm to 2 mm. The range of dimension distribu- Another interesting phenomenon is that, compared to that in
tion of pores in clay 2 is wider than that of NWPA. Considerable reference [22], much lower remaining water in NWPA is seen in
amount of pores in clay 2 is smaller than 100 nm. The size of most this research. It could attribute to the sieve used in test. Water des-
open and interconnected pores in shale is less than 100 nm. The orption would be hindered by the pile of the aggregate particles
pores in shale are anticipated to be the smallest in three and the denser glass dish. That should be avoided in test. In this
aggregates. research, the single layer particles and the sieve facilitate the evap-
Due to the absence of MIP test results, a direct compare among oration of water.
clay 1, bottom ash and the rest aggregates is not practicable. How-
ever, the SEM images of the aggregates could provide the qualita- 3.2.3. Water release rate
tive information about the pore size distribution of clay 1 and Water release rates of the aggregates at different RH are shown
bottom ash. To promote the reliability of comparison, more SEM in Fig. 8. It indicates that, RH plays a very important role in water
images of clay 1 and bottom ash are given in Fig. 5. The similar pore desorption. Water release rate increases as the RH decreases. The
morphology and volume water absorption of shale and bottom ash trying of fitting suggests the multinomial correlations between
suggest the analogous pore structure of them. In SEM image, there the water release rate and the RH, rather than the linear relation-
952 D. Zou et al. / Construction and Building Materials 163 (2018) 949–959

(a) clay 1 (b) clay 2

(c) NWPA (d) bottom ash

(e) shale
Fig. 3. SEM images of the aggregates (500).

ship in desorption of SAP [26]. The fitting results of clay1, clay2, release group, the water desorption rates of shale and bottom
NWPA, shale and bottom ash are presented as the Function 1–5, ash are close to each other. It is slightly higher for shale. Neverthe-
respectively. less, the difference between the water release rates of the shale
and bottom changes with the RH. When RH is more than 81%, there
y ¼ 8:4772x3 þ 11:096x2  59:477x þ 39:92 R2 ¼ 0:9962 ð1Þ is a tiny difference. The difference increases rapidly with the
decrease of RH when it is lower than 81%. In slow-release group,
water release rate of clay 1 is slightly lower than that of clay 2.
y ¼ 139:91x3  306:78x2 þ 191:04x  23:651 R2 ¼ 0:9913 ð2Þ
NWPA has a rather lower rate than clay 1 and 2.
Fig. 9 indicates the linear relationship between water release
y ¼ 150:01x3 þ 376:84x2  324:86x þ 97:745 R2 ¼ 0:9984 ð3Þ rate and reciprocal of volume water absorption (VWA) at all RHs.
Table 5 presents the results of fitting. It suggests that, the water
release rate is inversely proportional to VWA.
y ¼ 587:57x3 þ 1515:6x2  1353:4x þ 426:28 R2 ¼ 0:9918 ð4Þ
If the particle of aggregate was assumed as spheres, reciprocal
of VWA could be described as the function 6.
y ¼ 163:23x3 þ 453:8x2  468:77x þ 180:35 R2 ¼ 0:9912 ð5Þ
1 4pr3 =3
The aggregates could be classified into the fast-release and ¼ ð6Þ
VWA mw
slow-release groups according to their water release rate. Shale
and bottom ash belong to the fast-release group, and the clay 1, where r is the radium of the particle; mw is the mass of water par-
clay 2 and NWPA are assign to the low-release group. In fast- ticle absorbed. Then function 6 could be converted to 7.
D. Zou et al. / Construction and Building Materials 163 (2018) 949–959 953

water release. This demonstrates the influence of the surface area


of aggregates on water desorption.
Pore structure of particles has no effect on water release rate.
Clay 1 and 2 have the similar water release rate although the pore
structures of them are different. The VWA of clay 2 is slight lower
than that of NWPA. Thus the water release rate of former is a bit
higher than that of latter. This reveals that water release rate is
only decided by the VWA. It is the same for the rest.
The end time of water release are shown in Fig. 10. It could be
seen that desorption of aggregate with higher water release rate
finishes earlier. Shale and bottom ash, which belong to the fast-
release group, are rather quicker than the slow-release group
aggregates to reach the equilibrium condition. NWPA is the last
one due to the lowest water release rate.

3.3. Properties of mortar

3.3.1. Internal RH
Development of RH in mortars with age is presented in Fig. 11.
At the age from 12 to 20 h, internal RHs of mortars are stable. The
RH in plain mortar is slightly higher than those in internally cured
Fig. 4. MIP equivalent pore size distributions of clay 2, NWPA and shale.
mortar. Then continuous decrease of RH occurs. Plain mortar expe-
riences a steep descend of RH from 20 to 40 h. The fall of RH in
internally cured mortars is relatively mild at the same age. Differ-
1 Sr ences between RHs of plain and internally cured mortars rise
¼ ð7Þ rapidly with the time in this stage. Then they increase gently till
VWA 3mw
the end of the test.
where S is the surface area of the particle. It also could be seen that RHs in three internally cured mor-
Function 7 reveals that reciprocal of VWA is proportional to the tars are different. The RH in Clay 1 is obviously higher than
ratio of surface area to water content when radium of particle is those in Clay 2 and NWPA. This is benefit from the big pores
constant. In this research, the particles with the single size fraction in clay 1. Volume water absorption also shows its effect on
from 2.36 to 4.75 mm are used in test to diminish the impact of internal curing. RH in Clay 2 is higher than that in NWPA
gradation on desorption of aggregate. Thus the reciprocal of VWA although the internal curing aggregates in former has more fine
is equal to the ratio of surface area to water content in some sense. pores. It attributes to the higher surface area to water content
High ratio of surface area to water content promotes the speed of ratio of clay 2.

Fig. 5. Random SEM images of clay 1 and bottom ash (500) (a and b are images of clay 1; c and d are images of bottom ash).
954 D. Zou et al. / Construction and Building Materials 163 (2018) 949–959

3.3.2. Autogenous deformation demonstrates that the water release rate of aggregate is also
Autogenous deformation of mortars is displayed in Fig. 12. The important. Although it has the thinner pores than NWPA, clay 2
high shrinkage of plain mortar could be seen. Three internally has the higher efficiency. This is caused by the higher surface area
cured mortars show the expansion or low shrinkage in deforma- to water content ratio of clay 2.
tion test. The mortar accompanying clay 1 expands from the begin-
ning of the deformation. Mortars containing clay 2 and NWPA 3.3.3. Mechanical properties
shrinkage at first and then expand. After the peak, expansion of Mechanical properties of mortars are presented in Fig. 13. It
three mortars all decrease. could be seen that compressive strength of Clay 2 and NWPA are
Since internal curing was developed to eliminate the high auto- higher than that of plain one at 7 and 28 days, but lower at 3 days.
genous shrinkage and prevent the early age cracking of low w/c It is the results of internal curing. Clay 1 has the lowest compres-
cementitious materials, low shrinkage or high expansion of mortar sive strength at all ages due to its high porosity. The higher com-
which was designed as Bentz’s method [22] means the high inter- pressive strength of clay 2 than NWPA also should be ascribed to
nal curing efficiency of porous aggregate it contain. Autogenous the effect of internal curing. The higher internal curing efficiency
deformation of mortar in Fig. 12 implies the different efficiency of clay 2 causes the more dense paste in Clay 2 due to the enhanced
of aggregates. Water release rate of clay 2 is slight higher than that hydration.
of clay 1. However, internal curing efficiency of former is lower Flexural strength of internally cured mortar is lower than
than latter. This reflects the influence of pore structure on internal that of plain one. It could be deduced that the strength of
curing. In reference [27], concrete with lightweight aggregate aggregates has the intensity effect on flexural strength. The
made from fly ash has higher expansion than that with expanded impact of internal curing is also distinct. Clay 2 has a lower
shale. It also could attribute to the more big pores in fly ash flexural strength than NWPA at 3 days, whereas higher one at
lightweight aggregate. Compare between clay 2 and NWPA 7 and 28 days.

(a) clay 1

(b) clay 2
Fig. 6. Normalized remaining water in aggregates at different ages.
D. Zou et al. / Construction and Building Materials 163 (2018) 949–959 955

(c) NWPA

(d) shale

(e) bottom ash


Fig. 6 (continued)
956 D. Zou et al. / Construction and Building Materials 163 (2018) 949–959

(a) Equilibrium water absorption (b) Normalized remaining water


Fig. 7. Equilibrium water at different RH.

Fig. 8. Water release speed of aggregates at different RH. Fig. 9. Relationship between water release rate and water absorption in volume.

Impact of internal curing on strength of low w/c mortar lies in


that, porous aggregate tends to decrease the strength, and mean- Table 5
while enhanced hydration induced by internal curing is beneficial Fitting results between water release rate and reciprocal of VWA.
to strength. For porous aggregate, low porosity always means RH Coefficient Interception R2
higher strength of it. A mortar accompanying denser porous aggre-
97 0.395 0.784 0.996
gate would have higher strength. Influence of enhanced hydration 93 0.480 0.447 0.997
is depends on age and efficiency of porous aggregates. Later age 90 0.470 0.171 0.987
and higher efficiency of porous aggregate suggest there is more 85 0.711 0.313 0.998
internal curing water in paste which could reacts with anhydrous 81 0.939 0.266 0.961
75 1.02 1.49 0.957
cement particles. Strength of mortar increases consequently. Com-
70 1.35 1.78 0.979
petition among the 3 factors influences the strength of mortar. 59 2.23 2.22 0.996

3.4. Discussions
summarized the previous works and thought the pore structure
Bentz et al. [22] believed that the surface area of the aggregates is a more key parameter responding for the internal curing effi-
is important in internal curing. However, Zhutovsky et al. [28] ciency of porous aggregates. In this research, pore structure and
D. Zou et al. / Construction and Building Materials 163 (2018) 949–959 957

Fig. 10. End time of water release. Fig. 12. Deformation of plain and internally cured mortars.

surface area were all proved to be effective on water transportation from internal curing particle to paste is established simultane-
from internal curing aggregate to paste. ously. It drives the transportation of internal curing water. At last,
Equilibrium remaining water is related to the pore structure of the interdiffusion between pore solution in paste pores and water
aggregate. Less remaining water implies the bigger pore in aggre- in internal curing aggregates also contribute to the migration due
gate and higher internal curing efficiency. It is used to reflect the to the concentration difference between them. However, which
impact of pore structure on internal curing efficiency of aggregates. one controls this process is still uncovered.
However, parameter which could characterize influence of surface Water release driving by RH difference does not affected by
area on efficiency of aggregate is absent. In this research, water pore structure of aggregates, whereas internal curing efficiency of
release rate was proved to be competent. aggregates is decided by pore structure when water release rate
For internal curing, mass water absorption could not represent of 2 aggregates are almost the same. It demonstrates that the cap-
the feature of water absorbing of aggregate. VWA is more appropri- illary pressure difference between the pores of internal curing
ate than mass water absorption to describe this. aggregate and paste dominates the water migration.
Three potential driving forces could result in the migration of When taking only efficiency into consideration, the aggregate
internal curing water from aggregate to paste. Consumption of with big pores is beneficial to internal curing. However, the big
mixing water leads to descend of RH and unsaturation of pores pores in aggregate mean the lower strength and elastic modulus
in paste. Therefore, evaporation of internal curing water induced of internally cured concrete or mortar. The particles with thin
by RH difference between aggregates and paste arises. Moreover, pores and small size are more appropriate than fully graded aggre-
due to the capillary effect, a pressure gradient with the direction gate to be the internal curing aggregate.

Fig. 11. Internal RH of mortars.


958 D. Zou et al. / Construction and Building Materials 163 (2018) 949–959

(a)Compressive strength (b) Flexural strength


Fig. 13. Mechanical properties of mortars.

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