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8/28/2000
gantthead.com Asset Management Data Warehouse Specifications
Table of Contents
1. Purpose........................................................................................................................3
1.1. Document Scope............................................................................................3
1.2. Distribution..................................................................................................... 3
2. Introduction.................................................................................................................. 3
3. Information Requirements (By Category).....................................................................4
3.1. Information Requirements - Source Data.......................................................4
3.2. Asset Analysis Category.................................................................................5
3.2.1. Asset Profile......................................................................................5
3.2.2. Cost Tracking - Assets......................................................................6
3.2.3. Costs by Activity Type - Assets........................................................6
3.2.4. Costs by Allocation Type - Assets....................................................7
3.2.5. Determining when to retire an asset.................................................8
3.2.6. Actions Taken - Asset.......................................................................9
3.3. Loop Tag Analysis Category..........................................................................9
3.3.1. Cost Tracking - Processes...............................................................9
3.3.2. Costs by Activity Type - Processes................................................10
3.3.3. Costs by Allocation Type - Process................................................11
3.3.4. Actions Taken - Process.................................................................12
3.4. Cost Analysis Category................................................................................12
3.4.1. Cost Tracking - Assets...................................................................12
3.4.2. Cost Tracking - Processes.............................................................13
3.4.3. Determining when to retire an asset (by life expectancy)...............14
3.4.4. Corrective vs. Preventative Performance - Assets.........................14
3.4.5. Corrective vs. Preventative Performance - Processes...................15
3.4.6. Maintenance as a % of Asset Value...............................................16
3.4.7. Mean Time Between Failure (MTBF).............................................17
3.5. Resource Utilization Category......................................................................18
3.5.1. Resource Utilization - Employee.....................................................18
3.5.2. Resource Utilization - Equipment...................................................19
3.5.3. Resource Utilization – In-House Materials.....................................20
3.5.4. Resource Utilization – Non-Stock Items.........................................20
3.5.5. Resource Utilization – Contracted Services...................................21
3.6. Cost Savings based on Actions Taken Category.........................................22
3.6.1. Action Taken Analysis....................................................................22
3.7. Work Activity Analysis Category...................................................................22
3.7.1. Work Order Costs – Actual vs. Estimated Costs (out of scope).....23
3.7.2. Maintenance cost/trend averages..................................................23
3.8. Performance Metrics (out of scope).............................................................24
4. Target Data Overview................................................................................................24
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gantthead.com Asset Management Data Warehouse Specifications
1. Purpose
The goal of this document is to specify the requirements for Maintenance users for the
Asset Management Data Mart Iteration 1. These requirements define the user’s
acceptance criteria for the developed system.
Client
Business Manager
Consultant
Project Manager
Regional VP
All team participants have access to all approved project documents via the project site
LAN.
2. Introduction
The business question assessment activities define the business requirements for the
asset management data mart. The requirements are in the form of business questions,
which can be answered with an OLAP report(s). The questions have related
information requirements, which define the required data elements to be available in
the data mart.
A separate Data Audit document defines the specific data issues and status. The
required data fields are available in the source systems and will be made available in
the data mart and related reports. It is known and accepted that data quality issues are
being resolved by the user community and may not be completed at the same time as
the asset management data mart.
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o Two ½ day BQA sessions with the users reviewing and refining a draft of this
document.
o Source data audits and data base design activities, which identified data
quality issues.
o CURRENTLY IN PROCESS
o Development of prototype reports using Business Objects.
o Demonstrated Business Objects prototype to the business sponsors and key
users.
o Updated this document per results of user review, source data audit,
business objects prototype and demonstration.
3. Information Requirements (By Category)
The following are the information requirements that were identified for the Asset
Management Data Mart. Each information requirement is grouped under the business
category that it supports.
These are the standard answers to all of the Information Requirements data questions
unless specifically stated within the other sections.
The attached Data Requirements Matrix defines in detail the exact source system fields
required for each report. The matrix together with the source data criteria defines the
scope of information for the target data mart. The matrix also indicates the current data
quality in terms of % populated.
All personnel and equipment costs are from work order costs in CMMS.
All material costs are from sales order.
All contracted and non-stock costs are from accounts payable.
All loop tags for costs are taken from the actual work orders (not the CMMS Asset
Information screen).
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Reports will only include costs related to valid data. For each report all required
fields must be fully populated and valid in the source systems in order for the
information to be available in the data mart.
The users are in the process of addressing the data quality issues.
The data quality is defined in the attached document “Data Requirements Matrix”.
How long will this data be needed?
None
Asset Types
1. Plant
2. Drainage Cover
The users defined the asset management analysis requirements were driven by the
requirements for Plant Assets. Where applicable the defined Plant Asset reports will
also be developed and available for the Drainage Cover and Drainage Line Segment
asset types.
Each report definition includes a section “Asset Type Scope” that defines which Asset
Types the report will be developed for.
Identify the asset in a descriptive manner so that it is clear to the user what assets are
being managed.
Information Requirements
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o Text.
Data required
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
Information Requirements
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
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Information Requirements
Corrective.
Preventative.
Ratios.
Report selection/parameter options
o Select a Date Range (default 1/1/1999 to current date).
o Select an asset.
Group and total by
o Time (Month, Year).
Report Types
o Pie charts for total corrective vs. preventative.
o Stacked Bar charts showing corrective vs. preventative over time.
Data required
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
Questions
Information Requirements
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Materials.
Equipment.
Personnel.
Non-Stock Items.
Contracted Services.
Report selection/parameter options
o Select a Date Range (default 1/1/1999 to current date).
o Select an asset.
Group and total by
o Time (Month, Year).
Report Types
o Pie charts for total allocation type costs.
Data required
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
Questions
Information Requirements
Purchase date, warranty date, startup date, purchase price, life expectancy,
salvage value, meter reading, and calculated straight-line depreciation.
List the cost information for an asset.
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Summarize by
Plant.
Questions
Information Requirements
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
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Process location performance can be compared to the performance of assets that have
been in service.
Information Requirements
Plant.
Information Requirements
Corrective.
Preventative.
Ratios.
Report selection/parameter options
o Select a Date Range (default 1/1/1999 to current date).
o Select one loop tags.
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Plant.
Questions
Information Requirements
Materials.
Equipment.
Personnel.
Non-Stock Items.
Contracted Services.
Report selection/parameter options
o Select a Date Range (default 1/1/1999 to current date).
o Select a loop tag.
Group and total by
o Time (Month, Year).
Report Types
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Plant.
Questions
Information Requirements
Plant.
How often will this query be run?
Track the costs associated with Assets, Loop Tags, and Processes. Identify areas of
potential cost savings.
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Information Requirements
Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
Information Requirements
Report Types
Plant.
Information Requirements
Purchase date, warranty date, startup date, purchase price, life expectancy,
salvage value, meter reading, and calculated net present value (straight-line
depreciation).
List total cost.
Summarize by
Plant.
Drainage Cover.
Drainage Line Segment.
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Questions
Information Requirements
Corrective.
Preventative.
Ratios.
Report selection/parameter options
Plant.
Drainage Cover.
Drainage Line Segment.
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Questions
Information Requirements
Corrective.
Preventative.
Ratios.
Report selection/parameter options
Plant.
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Questions
Information Requirements
Tabular data.
Bar Charts.
Stacked Bar charts showing corrective and preventative costs over time vs.
net present value.
Data required
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Plant.
Drainage Cover.
Drainage Line Segment.
How often will this query be run?
Questions
Information Requirements
Plant.
Drainage Cover.
Drainage Line Segment.
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Questions
Can the Data Warehouse effectively display Mean Time Between Failure
(MTBF)?
Track the costs associated with a resource (People, Equipment, and Materials) based
on utilization rates.
Benefits:
Information Requirements
List the total cost or # of hours of resource used and employee rate.
Questions
Will the Data Warehouse be able to display Resource Costing and Rate Trend?
Information Requirements
List the total cost or # of hours of resource used and equipment rate.
Questions
Will the Data Warehouse be able to display Resource Costing and Rate Trend?
Information Requirements
Questions
Will the Data Warehouse be able to display Resource Costing, Rate Trend, and
Replacement Costs?
Information Requirements
List the total cost of non-stock items used and purchase price.
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Questions
Will the Data Warehouse be able to display Resource Costing, Rate Trend, and
Replacement Costs?
Information Requirements
Questions
Track potential savings based on actions taken to initiate a cost savings strategy.
Benefits:
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Information Requirements
Since all of the reports can be run by a selected date range, the users could
run any available report over time and view the impact before & after the
action take date.
List the action taken for an asset or loop tag (i.e. – change the maintenance
intervals for an entity or change the ratio of preventive vs. corrective
maintenance on a particular entity).
Data required
Availability of the Actions Taken application for users to view action dates and
descriptions.
Unknown.
Assumptions
Information about an action and the date the action was taken will be available
to the data warehouse to view the potential cost savings before and after the
action. The data will come from a new application (Access application) or
adding functionality to CMMS.
Track costs at work order level to determine better possible ways to estimate these
costs.
Benefits
Information Requirements
Report Types
Display actuals, estimates and variance for all costs and units.
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Data required
Assumptions
This will not be provided in Iteration 1 of the Asset Management Data Mart
because estimates probably will not be available in CMMS until late Fall 1998.
Information Requirements
Display asset cost and man hours vs. average cost and man hours for the asset
type.
Data required
Questions
Can the Data Warehouse report Preventative Maintenance averages and Work
Order Numbers that differ from the average by more than 10% ?
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To be determined.
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