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Instruction

Manual MODEL 30
SAFETY

GENERAL
INFORMATION

INSTALLATION

OPERATION

MAINTENANCE

PARTS

LABORATORIES INCORPORATED
1827 SEP 02 (s.s. JUL 02)
Model 30 addendum to
Instruction manual 1780 OCT 01

The following revisions apply to this manual:

Page 16 Feed Hoppers - Add the following Feed Hoppers:


39308 - Feed Hopper, large, 33.5" (850.9 mm), rigid-tex
39349 - Feed Hopper, extra large, 37.5" (952.5 mm), for products such as
baby carrots

Page 17 Capacities - Statement should now read: Capacities on fresh straight green
beans have run as high as 1000 pounds per hour.

Page 27 Feeding Method - Add statement: Feed hopper extensions are available
for every hopper in order to help feed product and obtain a quality cut. See
page 53 in manual.

Page 40 “NOTE” at end of page pertaining to amplifier exchange program is now


deleted. New information for 63737 Amplfier Warranty: Effective July 1,
2002, Urschel Laboratories no longer offers an exchange program for the
63737 amplifiers. Beginning July 1, 2002, there will be a warranty on the
amplifier of two years from the date the unit is shipped to the customer.
Failed warranty units need to be returned to Urschel Laboratories to receive
a replacement.

Page 53 Covers, Guards and Hoppers:


Item 30, Part No. 39345, Hopper - delete this part no.

Page 55 Gear Case and Eccentric Assemblies:


Item 1, Part No. 39030, Upper Gear Case and Item 10, Part No. 39032,
Lower Gear Case - Add NOTE to install bearings 39354 and 39355:
Press bearings in flush, closed end (without the relief) facing out.

Item 9, Part No. 562525, Babbitt, Add NOTE: Contact Urschel


Laboratories for further information to replace worn babbitt bearings.

Page 59 Cutting Parts - Add new Slicing Knife chart below:


Slicing Knife Chart
Knife No. Part No.
No. 1 39009
No. 2 39010
No. 3 39011
No. 4 39012
No. 5 39013
No. 6 39014
No. 7 39015
No. 10 39016

(continued)
Urschel Laboratories, Inc.
2503 Calumet Ave. P.O. Box 2200, Valparaiso, IN 46384
219-464-4811, fax: 219-462-3879

A1
Page 62–65 The attached pages A4–A7 replace the existing Electrical Assembly pages.

Page 68 & 69 The attached page A8 replaces the existing Electrical Schematic pages.

Page 71 Add the following to Safety Signs and Machine Labels page:

1 2 3 4 5
THAI (Th) 11946 11947 11949 11950 11951

Urschel Laboratories, Inc.


2503 Calumet Ave. P.O. Box 2200, Valparaiso, IN 46384
219-464-4811, fax: 219-462-3879

A2
This page intentionally left blank.

A3
PARTS
Electrical Assembly (NEMA)

41 42
43

39
13

44
16 14

24 45

46
26 41
18 9
19 4
9 33
4 2
25 23 8
5

21
22

20 6
17 37
10 3
12

28 7
27
2 34

40
38
37 36
32
29 11

31

1
15 35

30

A4
PARTS
Electrical Assembly (NEMA)
ITEM NO. PART NO. DESCRIPTION QTY.

---- 39369 Electrical Assembly, shaker, 200-240/460 volt, (includes items 1–15) . . . . 1
---- 39370 Electrical Assembly, shaker, 575 volt, (includes items 1-15) . . . . . . . . . 1
— 39371 Electrical Assembly, w/o shaker, 200-240/460 volt, (includes items 1–15). . 1
— 39372 Electrical Assembly, w/o shaker, 575 volt, (includes items 1-15) . . . . . . . 1
1 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 4
3 63737 Amplifier, (includes items 4–7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 63755 Resistor, 22 kOhm, (for machines without shaker, quantity is 10) . . . . . 8
8 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
9 * Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 17525 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 ** Fuse, FU2, (primary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12691 Fuse, FU2, (primary), .60 amp, (575 volt only). . . . . . . . . . . . . . . . . . . 2
14 21285 Fuse, FU3, (secondary), 1.0 amp., (all voltages) . . . . . . . . . . . . . . . . . 1
15 ** Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 23215 Combination Starter, size “1”, (includes items 17–46). . . . . . . . . . . . . . . 1
17 13449 Push Button, start (includes item 18) . . . . . . . . . . . . . . . . . . . . . . . . 1
18 60218 Rubber Boot, start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12605 Legend Plate, I for start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 13450 Push Button, stop (includes item 21) . . . . . . . . . . . . . . . . . . . . . . . . 1
21 60219 Rubber Boot, stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 12606 Legend Plate, O for stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12597 Pilot Light, (includes items 24 & 25). . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12598 Lens, Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12599 Bulb, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 12600 Plate, blank grey, (pilot light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12603 Reset Button, (includes item 28) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 12604 Rubber Boot, reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 16676 Starter, size “1”, (includes items 30–32). . . . . . . . . . . . . . . . . . . . . . . 1
30 12667 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 13548 Operating Coil, for size 0 & 1 starter . . . . . . . . . . . . . . . . . . . . . . . 1
32 63579 Auxiliary Contact, normally open . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 13604 Disconnect, 30 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 63384 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 63383 Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 13605 Fuse Trailer Block, (includes item 37) . . . . . . . . . . . . . . . . . . . . . . . 1
37 13381 Fuse Clip Kit, (set of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 * Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . . 1
39 21267 Control Circuit Transformer, (200-460 volt only) . . . . . . . . . . . . . . . . 1
40 21270 Quarter Turn Latch Assembly, (Industrial Enclosures). . . . . . . . . . . . . 4
21271 Quarter Turn Latch Assembly, (Hoffman Enclosures) . . . . . . . . . . . . . 4
41 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 12930 Modular Fuse Holder, 2 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 44) . . . . . . . . . . . . . . . 1
44 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
46 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

* Consult the factory.

** See charts on page A8.

Electrical assemblies also include safety switches and related parts; see pages 66 & 67 in the manual.

A5
PARTS
Electrical Assembly (CE Compliant)

43 44
45

41
13

46
19 18
17 14
18
22 20 47

48
21 43
21 9
23 4
25 24 2 9
37 4
8
5
39

6
38
24
26
1 37 24
3 7
10 28
2

43
43
42
35 32
40
43
16 11
31
29
28 15
27 30
33
12 43
34 32
36

A6
PARTS
Electrical Assembly (CE Compliant)
ITEM NO. PART NO. DESCRIPTION QTY.

---- 39366 Electrical Assembly, shaker, IEC, 380-415 volt, (includes items 1–16) . . . . 1
— 39367 Electrical Assembly, w/o shaker, IEC, 380-415 volt, (includes items 1–16) . 1
1 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 4
3 63737 Amplifier, (includes items 4–7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 63755 Resistor, 22 kOhm, (for machine without shaker, quantity is 10) . . . . . . 8
8 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
9 * Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 39368 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 12924 Fuse, FU2, (primary), .50 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 12923 Fuse, FU3, (secondary), .50 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 ** Overload Relay, (use with item 35 Overload Base Adapter) . . . . . . . . . . 1
16 12871 Transparent Cover For Adjustment Dial . . . . . . . . . . . . . . . . . . . . . 1
17 23203 Combination Starter, IEC, 22A (includes items 18–48) . . . . . . . . . . . . . . 1
18 12975 Start Button Assembly, (includes item 19) . . . . . . . . . . . . . . . . . . . . 1
19 12977 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 12978 Name Plate, (I) start, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12976 Stop Button Assembly, (includes item 22) . . . . . . . . . . . . . . . . . . . . 1
22 12977 Protective Cap, extended head, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
23 12979 Name Plate, (O) stop , IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12757 Pilot Light, IEC, (includes items 25 & 26) . . . . . . . . . . . . . . . . . . . . . 1
25 12758 Pilot Light Lens, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 12599 Bulb, pilot light, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12747 Reset Button Assembly, IEC, (includes item 28–30) . . . . . . . . . . . . . . 1
28 12744 Reset Button, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 12748 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 12745 Reset Extender, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 12746 Reset Insert With Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 12753 Contacter, 22 A., IEC (includes items 33 & 34) . . . . . . . . . . . . . . . . . . 1
33 12754 Coil, 110/120 volts, 50/60 Hertz, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
34 12755 Front-Mount Auxilliary Contact, normally open. . . . . . . . . . . . . . . . 1
35 13677 Overload Base Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 12973 Modular Fuse Holder, 3 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 21241 IEC Disconnect Switch Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 12942 IEC Disconnect Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 12779 IEC Extended Shaft, 6.7" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 * Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . . 1
41 12928 Control Circuit Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 21270 Quarter Turn Latch Assembly, (Industrial Enclosures). . . . . . . . . . . . . 4
21271 Quarter Turn Latch Assembly, (Hoffman Enclosures) . . . . . . . . . . . . . 4
43 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
44 12930 Modular Fuse Holder, 2 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 46) . . . . . . . . . . . . . . . 1
46 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
48 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

* Consult the factory.

** See charts on page A8.

Electrical assemblies also include safety switches and related parts; see pages 66 & 67 in the manual.

A7
PARTS
Electrical Schematics

NEMA Use with 17525 schematic.


FUSE (FU2)
LOCATION VOLTAGE AMPS
FU1 A 1L1 1T1 PART NO.
L 208 - 230 12697 1.50
1 N. AMERICA
1M 460 12692 .8
1L2 1T2 OUTSIDE 200 - 208 12994 2.00
L N. AMERICA 220 - 240 12929 1.00
2 1M
1M
1L3 1T3
L
3
1M
OL1
FU2 *A Use with 17525 & 39368 schematics.
DOOR 2L1 2L2
MOTOR FULL FUSE (FU1)
HEATERS CLASS J (AJT)
LOAD AMPS
X1 2
FUSE AMPS
1.60 - 1.75 W33 12640 12784 2
FU3 *A 1.76 - 1.93 W34 12680 12785 3
2
115 VOLTS 0 VOLTS
1.94 - 2.12 W35 12641 12785 3
1 2.13 - 2.33 W36 12642 12785 3
2.34 - 2.56 W37 12643 12786 3
2.57 - 2.81 W38 12580 12786 4
2 2.82 - 3.09 W39 12581 12786 4
3.10 - 3.40 W40 12582 12786 4
3 4 5 6
STOP START 3.41 - 3.74 W41 12583 12787 5
3 1M 3.75 - 4.11 W42 12584 12787 5
OL1
4.12 - 4.52 W43 12585 12788 6
2 1 4.53 - 4.97 W44 12586 12788 6
G
4.98 - 5.46 W45 12587
1 3
1M
5.47 - 6.01 W46 12588 12789 8
6.02 - 6.60 W47 12589 12789 8
L 1 L 2 R1 R2
R WB O R WB O R WB O R WB O R WB O R WB O
WIRING DIAGRAM #17525
SENSOR
12 VOLTS DC

SEE SCHEMATIC INSIDE STARTER


1 2
NOTE: SWITCH NO.2 IS NOT USED ON
*ENCLOSURE FOR FUSE AMPERAGE. Use with 39368 schematic.
MACHINES WITHOUT A SHAKER
OVERLOAD RELAY BLOCK
MOTOR FULL
Use with 17525 & 39368 schematics. PART NO.
LOAD AMPS
SWITCH LOCATIONS 1.30 - 1.90 13699
SWITCH LOCATION 1.80 - 2.70 13679
NUMBER 2.50 - 4.10 13680
1 FRONT COVER 4.00 - 6.30 13681
2 BACK COVER 5.50 - 8.50 13682

CE Compliant

FU2 50 VA FU3
QS 1L1
FU1 *A 4L1 X1 1
L1 .5 A .5 A 110 V 3
(0)
1L2 4L2 2
L2 SB1
0V
1L3
L3 2 1 3 4

PE 2L1 2L2 2L3 (1)


L1 L2 R1 R2 KM1
SB2
KM1 AMPLIFIER 5
3L1 3L2 3L3 1 2 3 4 5 6
RW BO RW BO RW BO RW BO RW BO RW BO
FR1
FR1
DOOR
6
1T1 1T2 1T3
SENSORS
HL1
.56 KW 12 V
1 2 KM1
M1 3
W
1500 REV/MIN

SEE SCHEMATIC INSIDE STARTER


*ENCLOSURE FOR FUSE AMPERAGE. WIRING DIAGRAM #39368 NOTE: SWITCH NO.2 IS NOT USED ON MACHINES WITHOUT A SHAKER

A8
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A9
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A10
MODEL 30
Instruction Manual
1780 OCT 01
(supersedes 1117 JUL 83)

Urschel Laboratories, Inc.


2503 Calumet Ave., P.O. Box 2200
Valparaiso, Indiana 46384-2200 U.S.A.
219/464-4811 fax: 219/462-3879
e-mail: info@urschel.com
web site: http://www.urschel.com

With subsidiaries and sales offices in principal cities worldwide.

This instruction manual contains the most current information available at the time of publication. Urschel
Laboratories reserves the right to make changes at any time without notice. This manual represents the machine
as it is currently manufactured at the time of publication. If your machine contains parts not shown, or if there
are any questions regarding the safe operation of this machine, contact Urschel Laboratories.

COPYRIGHT© 2001 Urschel Laboratories, Inc., Valparaiso, Indiana. All rights reserved. No part of this manual
may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy-
ing and recording, for any purpose without the express written permission of Urschel Laboratories, Inc.

® Urschel is a registered trademark of Urschel Laboratories, Inc.


® Haynes is a registered trademark of Haynes Manufacturing Co.
® Nylok is a registered trademark of Nylok Fastener Corp.

1
FOREWORD

This manual must be read by or to each person before that person operates, cleans,
repairs, adjusts, installs, supervises the operation of, or uses this machine in any way.

You must learn and follow all the safety rules and operating principles set forth in this
manual. This means:

1. Follow all warnings, cautions, and other safety messages in this manual and on the
machine. Recognize the safety alert symbol  , which indicates a potential personal
safety hazard.

2. Never work beyond defined safety skills.

3. Insist on thorough and proper safety training.

4. Notify your supervisor of any machine condition which may create a hazard in its
operation.

5. Notify Urschel Laboratories immediately of any accidents that have occurred on this
machine.

If there are any questions regarding the safe operation of this machine, contact Urschel
Laboratories.

2
contents

FOREWORD .............................2

SAFETY and Safety Warning  . . . . . . . . . . . . . . . . . 5


RULES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . 7
SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . 10
SAFETY SWITCH SYSTEM . . . . . . . . . . . . . . . . . . . . . . 11
Safety Switch System, Safety Switch, Amplifier . . . . . . . . . 11
Safety Switch System Test . . . . . . . . . . . . . . . . . . . . . . 12

GENERAL INFORMATION . . . . . . . . . . . . . . . . 15

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications, Size Of Cut, Noise Emission, Knives,
Feed Hoppers, Speeds . . . . . . . . . . . . . . . . . . . . . . . 16
Operating Principle, Capacities . . . . . . . . . . . . . . . . . . . 17

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SHIPMENT, PRE-INSTALLATION, LOCATION . . . . . . . . . 20
Machine Shipment, Pre-installation Plan, Location. . . . . . . 20
LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

OPERATION and Safety Warning  . . . . . . . . . . . . 25


START-UP, STOPPING AND FEEDING . . . . . . . . . . . . . . 26
Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stopping Procedure, Feeding Method . . . . . . . . . . . . . . . 27
SPEED CONTROL & MACHINE OVERLOAD OR JAM. . . . 28
Speed Control, Motor Overload, Correcting Machine
Overload or Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

(continued)

3
contents

MAINTENANCE and Safety Warning  . . . . . . . . . 29


COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . 30
Opening or Removing, Inspection, Installation . . . . . . . . . 30
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Importance of Daily Cleaning, Cleaning Agents, Daily
Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . 32
CLEANING AND SAFETY SIGNS. . . . . . . . . . . . . . . . . . 33
Safety Signs, Inspection, Installation . . . . . . . . . . . . . . . 33
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Recommended Lubricant, Lubrication Points . . . . . . . . . . 34
Lubrication Schedule, Motor Lubrication . . . . . . . . . . . . . 35
KNIFE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . 36
Knife Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Short Knives, Machines with Shaker Assembly . . . . . . . . 36
Short Knives, Machines without Shaker Assembly . . . . . . 36
Long Knives, Machines with Shaker Assembly . . . . . . . . 36
Long Knives, Machines without Shaker Assembly . . . . . . 37
Installing Inserts, Installing Shaker, Installing Hopper . . . . . 37
ELECTRICAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 38
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 42

PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 47
Ordering Parts, Returning Parts for Repair. . . . . . . . . . . . 47
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
FRAME, BASE AND MOTOR . . . . . . . . . . . . . . . . . . . . 50
COVERS, GUARDS AND HOPPERS . . . . . . . . . . . . . . . 52
GEAR CASE AND ECCENTRIC ASSEMBLIES . . . . . . . . . 54
CUTTING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SHAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 60
ELECTRICAL ASSEMBLY (NEMA). . . . . . . . . . . . . . . . . 62
ELECTRICAL ASSEMBLY (Ce COMPLIANT) . . . . . . . . . . 64
ELECTRICAL ASSEMBLY, SWITCHES . . . . . . . . . . . . . . 66
ELECTRICAL SCHEMATIC (NEMA) . . . . . . . . . . . . . . . . 68
ELECTRICAL SCHEMATIC (Ce COMPLIANT) . . . . . . . . . 69
MACHINE LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DIMENSIONAL DRAWING . . . . . . . . . . . . . . . . . . . . . . 72

4
SAFETY

 WARNING: Any person who oper-


ates, cleans, repairs, adjusts, installs or
supervises the operation of or uses this
machine in any way must know and
follow all safety rules and operating
principles set forth in this manual!

5
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6
SAFETY
Rules for Safe Operation


READ AND PRACTICE SAFETY RULES IN THIS MANUAL:

1. DANGER! This machine contains sharp knives and rotating parts. Never
operate this machine if any guard or safety device has been opened,
removed, or modified; doing so can result in serious injury or amputation.

2. When covers or guards are opened or removed, sharp edges and pinch
points are exposed. Use extreme caution to avoid touching or striking these
areas with your hands or body.

3. Always disconnect and lock out the power source, push the “I” (START)
button and verify machine does not start before doing any work on this
machine.

4. DANGER! Never put your hand or any foreign object into the feed opening
or discharge area. Serious personal injury and/or damage to the machine
may result.

5. NEVER attempt to assist the feeding or discharging of product with your


hands.

6. Only qualified trained personnel should attempt to clean, adjust, repair or


maintain the machine. Proper cleaning and maintenance procedures are
found in the maintenance section of this manual.

7. This machine contains protective covers and guards equipped with safety
switches. If the machine operates with any of these protective covers or
guards opened, removed or modified, this machine is not safe to operate.
Call a qualified electrician immediately to locate and repair the fault. Prior to
operating the machine, the safety switches must be checked by qualified
trained personnel. Complete information on checking safety switches is
found in the safety section of this manual.

8. Should the machine become overloaded or jammed, DO NOT attempt to


correct the problem with the power source on. Disconnect and lock out
the power source. Detailed instructions for correcting product jamming are
found in the operation section of this manual and should be read and under-
stood by all maintenance, service, or operation personnel.

7
SAFETY
Safety Signs

Safety signs and safety switches are placed on Urschel ® machines to help you avoid

 personal injury. They are there for your protection. If your machine does not have
these signs or switches, you must not operate the machine. Notify your supervisor and
contact Urschel Laboratories, Inc. For the part numbers, languages and locations of
safety signs, see “Safety Signs and Machine Labels” in the parts section of this manual.

 A caution label (Figure 1) is provided


CAUTION
MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES, PULLEYS, BELTS OR GEARS.
to remind you of safety rules which
NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED, EVEN FOR CLEANING.
TURN THE MACHINE OFF, DISCONNECT AND LOCK OUT POWER SOURCE BEFORE must be followed to avoid personal
ATTEMPTING TO SERVICE OR REMOVE OBSTRUCTION.
RUNNING MACHINE WITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY
OR AMPUTATION.
injury.
READ AND UNDERSTAND INSTRUCTION MANUAL.

PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666

Figure 1 — Caution label

 Danger labels (Figure 2) are placed at


or near the feed opening to warn you
DANGER and anyone near the machine that this
DO NOT PUT HANDS INTO FEED OPENING.
opening is an access to sharp rotating
PELIGRO
NO PONER LA MANO DENTRO DE LA
parts and pinch points which can cause
serious injury. Never insert your hand, a
11662 ABERTURA DE ALIMENTACION.

tool, or any foreign object into the feed


Figure 2 — Danger label, feed opening opening.

 Danger labels (Figure 3) are placed on


DANGER
DO NOT PUT HANDS INTO OR UNDER
or near the discharge chute to warn you
DISCHARGE CHUTE.
and anyone near the machine that this
PELIGRO
NO PONER LA MANO DENTRO O BAJO
opening is an access to sharp rotating
parts and pinch points which can cause
11663 EL CONDUCTO DE DESCARGA.
serious injury. Never insert your hand, a
Figure 3 — Danger label, discharge chute tool, or any foreign object into the dis-
charge chute.

8
SAFETY
Safety Signs

DANGER  Danger labels (Figure 4) are visible


MACHINE IS UNGUARDED.
REPLACE GUARD OR COVER. when a protective cover or guard has
been opened or removed. This label
PELIGRO warns you that the machine is
LA MAQUINA ESTA SIN PROTECCION.
VOLVER A COLOCAR EL PROTECTOR unguarded and must not be restarted
11665 O CUBIERTA.
until all covers and guards are
Figure 4 — Danger label, removed guard replaced.

 A danger label and a hazard alert


DANGER label (Figure 5) are placed on the
MUST BE OPENED AND SERVICED BY
QUALIFIED ELECTRICIAN ONLY. INSTALL starter enclosure to warn you that this
TO MEET APPLICABLE CODES.
is a source of electrical hazard. The
PELIGRO
DEBE SER ABIERTO Y REPARADO POR UN enclosure must be opened and serviced
11667
ELECTRICISTA CALIFICADO SOLAMENTE.
INSTALAR DE ACUERDO A LOS CODIGOS
CORRESPONDIENTES. 220 VOLTS ~
12716
by a qualified electrician only and the
installation must meet applicable codes.
Figure 5 — Danger and hazard alert labels The number on the hazard alert label
indicates the voltage requirements of
the machine.

9
SAFETY
Protective Devices

 Safety switches (Figure 6) are provided


to prevent operation of the machine
when certain protective covers or
guards have been opened or removed. 2
These switches must be checked before
operating the machine and repaired or
replaced if they do not work properly.
Never rely solely on these safety
switches. Always push the “O” (STOP) 1
button then disconnect and lock out
the power source before removing any
part from the machine.

Figure 6 — Safety switch. (1) Sensor, (2) Actuator

 Power disconnect/lockout switch


(Figure 7), located on the starter enclo-
sure, will eliminate the danger of acci-
dental start-up when locked in the “O”
(OFF) position.

 Covers and guards enclose potentially


dangerous machine areas. These covers
and guards are of utmost importance to
safe machine operation. Never attempt
to operate the machine with a cover
or guard opened, removed or modi-
fied. Serious personal injury may
occur! Figure 7 — Power disconnect/lockout switches

Covers and guards, safety signs and


safety switches are standard equipment
on newly manufactured machines and are
available for placement on older
machines that may not have had them at
the time of original manufacture. Contact
Urschel Laboratories for complete infor-
mation.

10
SAFETY
Safety Switch System

SAFETY SWITCH SYSTEM

The safety switch system has an ampli-


fier which utilizes prewired safety switches
on certain covers and guards to prevent
the machine from operating when these
covers or guards are opened or removed.
1 2
 WARNING: A qualified trained
person must check the safety switch
system for proper function before oper- 3
ating the machine. There is a problem
with the safety switch system if the
machine can be started while any cover
or guard that is equipped with a safety 4
switch is opened or removed. DO NOT
operate the machine in this condition!
Serious injury such as amputation
could result!
Figure 8 — Amplifier. (1) Green “Relay Condition”
LEDs, (2) Red “Relay Condition” LEDs, (3) Red
SAFETY SWITCH “Attention” LED, (4) Red “Switch Output” LEDs

The safety switch consists of two parts,


the sensor and the actuator (Figure 6). Function of the amplifier’s LEDs is as
The sensor is attached to certain fixed follows: when the green “relay condition”
components on the machine and sends a LEDs are illuminated, the guards and
signal to the amplifier. The actuator is covers equipped with switches are in
attached to certain covers and guards and place and properly aligned. When one or
must be aligned and within 1/16" (1.6 mm) both of the red “relay condition” LEDs are
of the sensor. illuminated, a safety switch circuit is open.
When the red “switch output” LEDs are
AMPLIFIER illuminated, they indicate which correspon-
ding safety switch is open.
The amplifier, viewed through the starter When the red “attention” LED is flash-
enclosure window, is an electronic device ing, the amplifier has gone into a reset
that processes the sensor signal (Figure condition. With all sensors and actuators
8). Based on the sensor signal, the ampli- properly aligned, the power to the machine
fier will either allow or not allow the must be turned off and then on again to
machine to start. The amplifier’s LEDs reset the amplifier. If the amplifier will not
help identify possible problems with the reset, call a qualified electrician to locate
safety switches. and repair the fault (see “Amplifier”, page 40).

11
SAFETY
Safety Switch System

SAFETY SWITCH SYSTEM TEST 2. Remove or open one cover or guard


equipped with switch. Turn power
 WARNING: A qualified trained disconnect/lockout switch to “I” (ON).
person must check the safety switch Only the red “relay condition” LEDs and
system for proper function before oper- the red “switch output” LEDs corre-
ating the machine. There is a problem sponding to the switch on the removed
in the safety switch circuit if the LEDs or opened cover or guard should be lit
are not lit as indicated or, if having on the amplifier. If LEDs are lit cor-
opened or removed a cover or guard rectly, push the “I” (START) button. The
equipped with a switch, the machine safety switch circuit has been inter-
can be started. DO NOT operate the rupted and machine should NOT start.
machine in this condition! Operating If the machine does start, that safety
the machine in this condition could circuit has failed. Push the “O” (STOP)
result in serious injury such as amputa- button, then disconnect and lock out
tion! Call a qualified electrician to power source. Call a qualified electri-
locate and repair the fault. See “Electri- cian to locate and repair the fault
cal Assembly”, page 38. immediately.

1. With all covers and guards in place, 3. Turn the power disconnect/lockout
turn the power disconnect/lockout switch to “O” (OFF) and replace or
switch to “I” (ON). Only the green “relay close the cover or guard.
condition” LEDs on the amplifier should
be lit (Figure 9, page 13). Push the “I” 4. Individually remove or open each
(START) button. Machine should start. additional cover or guard equipped
(See “Troubleshooting”, page 43 if with switch and repeat steps 2 and 3.
machine does not start.) Push the “O” Make sure all covers and guards are
(STOP) button and turn power discon- securely in place and closed after
nect/lockout switch to “O” (OFF). Visu- safety switch system has been tested.
ally verify machine has come to a
complete stop.

 WARNING: Be careful to avoid


contact with cutting parts and sharp
edges exposed during the safety switch
system test. Contact with cutting parts
and sharp edges could result in serious
injury such as amputation.

12
SAFETY
Safety Switch System

RELAY
CONDITION
9
4 5
C O
L P
O E
S N
E
6 D

1 2 3 4 5 6
7
RW B O RW B O RW B O RW B O RW B O RW B O

Figure 9 — Amplifier and safety switches with corresponding covers and guards (1) Front Cover,
(2) Back Cover, (3) Amplifier, (4) Green “Relay Condition” LEDs, (5) Red “Relay Condition” LEDs, (6) Red
“Attention” LED, (7) Red “Switch Output” LEDs, (8) Sensor, (9) Actuator.

NOTE: Switch No. 2 is not used on machines without a shaker.

13
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14
GENERAL INFORMATION

15
GENERAL INFORMATION
Specifications

SPECIFICATIONS NOISE EMISSION

The main frame, inside and outside cutting The amount of noise generated by this
units are of high quality, gray iron castings machine in use will vary depending on the
and manganese aluminum bronze. type, condition and volume of product being
The main drive unit is an enclosed double cut, the size of cut, the operating speed,
worm gear bathed in oil. the distance the machine is positioned from
The main bearings are of high speed bab- the floor and the acoustical characteristics
bitt with pressure lubrication. of the room in which the machine is
The shaker has frame work of stainless installed.
steel with a screen of perforated stainless
steel.
KNIVES
 WARNING: Do not modify this
machine! Any modification or omission Knives are of stainless steel to prevent dis-
of parts could compromise the safety coloration of cut ends when product enters
and sanitation of this machine! the machine in a wet condition.
Each knife is held in position by a spring. If
Length:...................................58.10" (1476 mm) a nail or other foreign material should enter
Width:.....................................40.02" (1016 mm) the machine, the knives will release and thus
Height: ...................................63.95" (1624 mm) prevent damage being done to the machine
(See “Dimensional Drawing,” page 72) or the knives.
Net Weight:..............................525 lbs. (238 kg)
Gross Weight Crated: .............800 lbs. (363 kg)
Gross Weight Export Box: ....1000 lbs. (454 kg) FEED HOPPERS
Drive Shaft Speed: .............................300 RPM
39100 feed hopper is the small hopper to
Motor: 3/4 H.P. (.56 kW); see the motor be used for green beans, wax beans and
specification plate and motor manufacturer’s okra.
instructions for more information. 39103 feed hopper with fins is the large
hopper to be used for asparagus, celery and
rhubarb.
SIZE OF CUT 39104 feed hopper without fins is the large
hopper to be used for Blue Lake beans. This
The Model 30 machine will make cuts 1/2", feed hopper should not be used for bush type
.800", 1", 1-1/4", 1-1/2" and 2" long. When beans as too many beans will enter each cut-
making 1-1/4" and 1-1/2" cuts it is necessary ting chamber and produce an excessive
to use a set of 39046 inserts in the bottom amount of short ends.
slot of the inside cutting bowl. The cutting 39245 “Super Hopper” with fins is the large
chamber is 8 inches long and not evenly hopper to be used for extra long products.
divisible by 1-1/4" or 1-1/2". To eliminate the
1/2" pieces which would result, this bottom
slot is blocked out. The inserts are two pieces
of cone shaped stainless steel.

16
GENERAL INFORMATION
Operating Principle and Applications

2
4

Figure 10 — Cutaway view of hopper and cutting chamber (1) Hopper, (2) Inside Bowl, (3) Outside Bowl,
(4) Knives (5) Product

OPERATING PRINCIPLE CAPACITIES

Product to be cut enters the automatic feed The capacity of the Urschel Model 30
hopper and is carried upward and dropped Cutter will vary greatly depending upon the
into narrow tapered pockets which form the product and the method of delivering the
cutting chamber. The hopper and cutting product to the machine. Capacities on fresh
chamber pass by stationary knives which straight green beans have run as high as
project completely through and beyond the 3,000 pounds per hour. On very crooked wax
wall of the cutting chamber (Figure 10). This beans the capacity may not be over 500
design insures that the product must be cut pounds per hour. If product is fed to the
completely in two. After the product is cut, it machine in a steady amount from a conveyor,
is dropped onto a shaker which removes the capacity will be greatly increased over
small pieces of bean ends. methods which permit dumping into the feed
The beans or other products being cut hopper from baskets or boxes.
drop to the bottom of the pockets in the cut-
ting chamber before they are cut. Tests have
proven that this method of cutting produces
only one-half the number of short ends com-
pared to any other method of cutting.

17
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18
INSTALLATION

19
INSTALLATION
Shipment, Pre-installation, Location

MACHINE SHIPMENT LOCATION

Every Urschel machine is fully inspected Choose a location that provides


and test-run before it is shipped. The Model machine stability, ample space, and a
30 is shipped completely assembled. The clear path on all sides of the machine so
feed hopper is removed for shipment and that operators can move safely and easily
packed in a separate crate and shipped in a clean, dry work area. Provide easy
with the machine. Spare parts and required access to the controls on the starter enclo-
tools are packed in separate boxes and sure and also allow room for cleaning and
shipped in the crate with the machine. maintenance. The location should provide
Check the exterior of the machine for level footing, adequate lighting and venti-
damage. Visually check the inside bowl lation and provisions for excessive noise
area for objects which may have entered levels. Never locate machine in an area
the machine during shipping. with a potentially explosive atmosphere.
Urschel Laboratories recommends that
this machine be installed on a stable sup-
PRE-INSTALLATION PLAN port allowing the machine to be accessible
at floor level. If elevating the machine is
Before installation, prepare a plan to make unavoidable, all operation, cleaning, mainte-
the use of this machine safe and efficient. nance and safety features of floor level
This plan should consider location, electri- accessibility must be maintained.
cal power source and method of feeding
and collecting product. Installation should
comply with all applicable safety codes and
regulations.

20
INSTALLATION
Lifting

LIFTING THE MACHINE

 WARNING: Secure machine frame to


lifting forks with a chain or strap to pre-
vent tipping. If the machine tips and falls
from lifting forks, bodily injury from
crushing and damage to the machine may
result.

 CAUTION: Always use the frame to


lift or move the machine, never the starter
enclosure, motor, covers or guards. Do
not crush electrical cords beneath frame
when lifting machine!
1
Both sides of machine frame should rest
Figure 11 — Always use frame to lift or move machine.
on lifting forks. (Figure 11). (1) Lifting Forks

21
INSTALLATION
Electrical Power

ELECTRICAL POWER 2
3
To insure the machine is properly wired, 1
the electrical installation must be performed
by a qualified electrician in accordance with
all applicable electrical codes. Refer to
Figure 12 and proceed as follows:

1. Connect the outside power source to


the terminals on top of the disconnect in
the starter enclosure. The hazard alert
label on the front of the starter enclosure
specifies proper voltage for this machine.

NOTE: If voltage is not at least 95%


of specified voltage, the motor may 3
become overloaded during operation.
1
To maintain the watertight feature of
the starter enclosure, use “liquid tight” or 2
rigid conduit and appropriate fittings at
the power source entry point on the side
of the starter enclosure.

NOTE: Additional holes added to the


starter enclosure may lessen the water-
tight features of the enclosure and lead
to electrical failures. Electrical components
that have failed due to water or chemical
contamination will not be covered under Figure 12 — Interior of starter enclosure (NEMA*
configuration, top, and CE compliant configuration,
the warranty.
bottom). Connect outside power source to the termi-
nals on the power disconnect/lockout switch;
connect grounding conductor to the earth termina-
tion point. (1) Power Disconnect/Lockout Switch,
(2) Power Source Entry Point, (3) Earth Termination
Point

* National Electrical Manufacturers Association

22
INSTALLATION
Electrical Power

2. Connect grounding conductor (green


or green and yellow striped wire) to the
earthing bar located on back panel inside
the starter enclosure.

 WARNING: This machine can be


electrified with voltages dangerous to
life if not properly grounded! Always
maintain an earth ground to the earth
termination point on this machine.

3. Connect the wiring so that the feed hop-


per and inside bowl turn clockwise (Figure
13).

4. Securely tighten screws on the starter


enclosure door when finished with instal-
lation. Figure 13 — Top view; connect wiring so that the
feed hopper and inside bowl turn clockwise.

23
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24
OPERATION

 WARNING: This machine contains


sharp knives and rotating parts. Only
qualified trained personnel should
operate this machine. Before opening
or removing any cover or guard always
turn the power disconnect/lockout
switch to “O” (OFF) and lock out power
source. After machine has come to a
complete stop, press the “I” (START)
button to verify machine will not start.
Follow all safety rules and instructions
outlined in this manual, or serious
injury such as amputation could result!

25
OPERATION
Start-up, Stopping and Feeding

START-UP PROCEDURE  DANGER: KEEP HANDS AWAY


FROM FEED OPENING
 CAUTION: Processing food prod-
ucts can create hazardous floor condi-
tions. Provisions must be made to help
prevent the operator from slipping
while moving around the machine.

1. All operators must have a thorough


understanding of the safe operation
of this machine (Figure 14). See “Fore-
word” on page 2 and “Safety” starting
on page 7.

2. The safety switch system must be


tested and in working order. All covers
and guards must be securely in place.
See “Safety Switch System Test”, page
12.

 WARNING: A qualified trained  DANGER: KEEP HANDS AWAY


person must check the safety switch FROM DISCHARGE OPENING
system for proper function before oper- Figure 14 — Read and obey all danger and warning
ating the machine. There is a problem instructions and symbols in this manual and on the
with the safety switch system if the machine.
machine can be started while any cover
or guard that is equipped with a safety 5. Turn the power disconnect/lockout
switch is opened or removed. Do not switch to “I” (ON). Only the green
operate the machine in this condition. “relay condition” LEDs on the amplifier
Serious injury such as amputation should be lit.
could result!
6. Press “I” (START) button.
3. Make sure all foreign objects and
product have been removed from the 7. Let machine reach full operating
impeller area. speed before feeding product.

4. Unlock power disconnect/lockout 8. If machine fails to start, see “Trouble-


switch. shooting”, page 43.

26
OPERATION
Start-up, Stopping and Feeding

STOPPING PROCEDURE FEEDING METHOD

 WARNING: Never attempt to open  CAUTION: Do not allow foreign


or remove covers or guards while material such as tools, hardware,
machine is running! Contact with stones, wood, bottles or cans to enter
exposed rotating parts may cause the feed area. The cutting parts will be
severe injury such as amputation! damaged or destroyed and the product
contaminated.
1. Stop feeding product. This allows
remaining product to be cut and dis- The feeding method affects the quality
charged. and capacity of the finished product. A
steady, uniform flow of properly sized prod-
2. Flush the inside bowl area thor- uct from a conveyor or similar feeding sys-
oughly with a generous amount of tem yields the best quality and greatest
water BEFORE stopping the machine. capacity. Dumping large quantities of prod-
See pages 32–33 for complete clean- uct into the feed hopper will produce unde-
ing procedures. sirable cuts and can overload the motor,
clog the inside bowl or jam the cutting unit.
3. Push the “O” (STOP) button then dis- Continuous overfeeding or jamming will also
connect and lock out power source. cause premature damage and failure of
After machine has come to a complete machine components.
stop, push the “I” (START) button to verify Except for an emergency, never start or
machine will not start. stop the machine when the inside bowl is
full of product. This puts a tremendous strain
on the motor, bearings and cutting parts. In
addition, product that is cut before the
machine has reached full operating speed
may be of such poor quality that it must be
discarded.

 DANGER: Never place hands into


feed opening. Doing so can result in
serious injury such as amputation!

27
OPERATION
Speed Control & Machine Overload or Jam

SPEED CONTROL MOTOR OVERLOAD

The pulley speed of the Model 30 cutter is If the motor shuts off during operation, it
300 revolutions per minute. The feed hopper is likely that it has been overloaded. After
must turn in a clockwise direction at 25 revo- maintenance personnel have corrected the
lutions per minute. It must not under any con- problem (allowing at least five minutes for
ditions rotate faster than this or the beans will thermal overloads to cool) machine may be
not feed properly into the cutting chamber. restarted by first pressing the “RESET”
With the 39103 special feed hopper for button on the starter enclosure then starting
asparagus, the machine will probably work in the normal manner. If motor again shuts
best with the feed hopper rotating at about 22 off, see “Troubleshooting’’, page 42.
revolutions per minute.

 WARNING: Do not operate at higher


than recommended speeds. To do so
could create a safety hazard and cause
excessive wear on machine parts!

CORRECTING MACHINE OVERLOAD OR JAM

 DANGER: Never try to remove jammed


product while the machine is running! You
may come into contact with cutting parts
which could cause severe injury such as
DANGER!
amputation!

1. Push “O” (STOP) button then disconnect and lock out power source.

2. Only qualified trained personnel should proceed to step 3.

3. Visually verify that all parts have stopped.

4. Push the “I” (START) button and verify machine will not start. Open or remove
covers or guards to expose jammed area.

5. Remove the obstruction. Keep hands away from cutting parts.

6. Remove all product from the feed area and close or replace all covers and guards.

7. Machine is ready to restart and resume feeding product. If proper feeding procedures
are followed, product will flow evenly into feed areas.

 CAUTION: If product continues to jam, DO NOT operate the machine. Contact


your supervisor.

28
MAINTENANCE

 WARNING: This machine contains


sharp knives, rotating parts, and volt-
ages dangerous to life. Only qualified
trained personnel should perform main-
tenance duties on this machine. Before
opening or removing any cover or
guard always turn the power discon-
nect/lockout switch to “O” (OFF) and
lock out power source. After machine
has come to a complete stop, press the
“I” (START) button to verify machine
will not start. Follow all safety rules and
instructions outlined in this manual, or
serious injury such as amputation or
death could result!

29
MAINTENANCE
Covers and Guards

OPENING OR REMOVING

 WARNING: Before opening or


removing any cover or guard always
2
turn the power disconnect/ lockout
switch to “O” (OFF) and lock out power
source. After machine has come to a
complete stop, press the “I” (START)
button to verify machine will not start.
Do not attempt to operate this machine 1
if any cover or guard is opened or
removed. Operating the machine with
covers or guards opened or removed
may result in serious injury such as
amputation!
Figure 15 — Safety switch sensors and actuators
Open or remove the following covers must be aligned and within 1/16" (1.6 mm).
and guards to service the various areas of (1) Sensor, (2) Actuator
the machine (Figure 16, page 31).

Feed Hopper and Hopper Extension: INSPECTION


Remove to service or replace inner bowl.
Inspect all covers and guards for
Back Cover (machine with shaker): damage. Bent or twisted parts will not fit
Remove to service knives. on the machine properly and may prevent
safety switches from lining up. Straighten
Drip Pan: Remove for cleaning. parts or replace if necessary.

Belt Guard Cover: Generally does not


require removal. INSTALLATION

Belt Guard Back: Generally does not Replace all covers and guards in their
require removal. proper locations; replace fasteners and
tighten securely. Covers and guards
Front Cover (machine with shaker): equipped with safety switches must have
Remove to service knives. actuators aligned and within 1/16" (1.6 mm)
of sensors to complete safety switch circuit
Discharge Chute (machine without (Figure 15).
shaker): Remove to service knives.

Screen Cover (machine with shaker):


Generally does not require removal.

Side Cover Panel (machine with


shaker): Generally does not require
removal.

30
MAINTENANCE
Covers and Guards

4
10

9 6

Figure 16 — Covers and guards. (1) Hopper Extension, (2) Feed Hopper, (3) Back Cover, Machines with
Shaker, (4) Drip Pan, (5) Belt Guard Cover, (6) Belt Guard Back, (7) Front Cover, Machines with Shaker,
(8) Discharge Chute, Machines without Shaker, (9) Screen Cover, Machines with Shaker, (10) Side Cover
Panel, Machines with Shaker

31
MAINTENANCE
Cleaning

IMPORTANCE OF DAILY CLEANING DAILY CLEANING PROCEDURES

Stainless steel and manganese alu- Only qualified trained personnel should
minum bronze parts will corrode if salty clean the machine. Consult your company
and acidic product juices are not removed policy regarding proper cleaning/sanitizing
completely. Also, product that remains in solutions and required frequency of cleaning.
the cutting unit may harden making future
cleaning difficult and encouraging bacterial NOTE: Never use abrasives, metal
growth. Heavy product build-up on cutting tools, wire brushes or sandpaper to clean
parts can reduce cutting efficiency and any parts. Scrape with wooden or plastic
cause the loss of critical tolerances and tools if necessary.
clearances.
1. Clean outside of machine with water.
CLEANING AGENTS
NOTE: Do not direct a stream of water
The selection of cleaning agents or their at the starter enclosure or electrical con-
solution strength will depend on the appli- nections. Water entering the starter enclo-
cation or process in which the machine is sure could cause electrical failure and void
involved. Consult your cleaning materials the warranty.
supplier for selecting and using the proper
cleaning agent to meet the sanitizing 2. Flush product from cutting parts.
requirements for your process. Cleaning Direct a stream of water or cleaning
supplies should be suitable for use with solution into feed opening while
300 and 400 series stainless steel and machine is running.
manganese aluminum bronze alloy.
Excessive solution strength and soaking  WARNING: Make certain that all
time or excessive soaking time alone may covers and guards are in place while
chemically harm or destroy these and machine is running! Maintain a safe
other materials. Solutions containing chlo- distance from machine. Do not insert
rine or acids can also be harmful. Failure hose or cleaning tools into feed
to completely remove these chemicals opening!
with an appropriate rinse will cause corro-
sion.

32
MAINTENANCE
Cleaning and Safety Signs

3. Stop the machine. Turn power dis- SAFETY SIGNS


connect/lockout switch to “O” (OFF)
and lock out. After machine has come  WARNING: Safety signs are placed
to a complete stop, press the “I” on machines to help users avoid per-
(START) button to verify machine will sonal injury. If the machine does not
not start before opening or removing have these signs or if they are no
any cover or guard. longer legible do not use the machine.
Install or replace the signs immediately.
4. Remove the feed hopper, front cover
and back cover. Thoroughly wash all INSPECTION
sheet metal covers (see “Opening or
Removing”, page 30.) Safety signs: Inspect all safety signs
on machine for damage. Damaged, loose,
5. Remove and disassemble the illegible or missing signs must be replaced.
cutting parts. See pages 36 and 37. See “Safety Signs and Machine Labels”,
Thoroughly wash all cutting parts with pages 70–71 for sign placement and part
water or appropriate cleaning solution. number information.
If cleaning solutions are used, rinse
thoroughly. INSTALLATION

6. Clean remaining portion of machine. 1. Clean mounting surfaces. Remove all


A forceful stream of water will remove traces of old sign material and adhe-
most of the product. Use cleaning solu- sives, oils, cleaning material and water.
tions when necessary and rinse thor- Remove any nicks or burrs. For
oughly. machines in cold room temperature,
warm the mounting surface so that the
label will adhere properly.

2. Wipe mounting surface of machine


with isopropyl alcohol. (Consult manu-
facturer’s Material Safety Data Sheet
for proper handling of isopropyl
alcohol.) Remove sign backing and
apply label to dry, lint free mounting
surface, starting at one end of label
and rolling to other end to help avoid
air bubbles. For maximum bond
strength, rub mounted label with a
clean dry cloth and apply moderate
heat (100–130°F, 38–54°C).

33
MAINTENANCE
Lubrication

RECOMMENDED LUBRICANT 2
1
Use a food grade lubricant that is non-
toxic, sanitary and approved for incidental
food contact. The lubricant recommended
for this machine, except motor,is Haynes®
Lubri-Film (listed as H-1 by the USDA)
available in grease cartridges. The lubri-
cant may be purchased from Urschel Lab-
oratories. See “Tools”, page 48.

LUBRICATION POINTS Figure 18 — Lubrication Points. (1) Eccentric Arm


Assembly, (2) Main Frame Casting
The Model 30 machine has thirteen (13)
lubrication points. The gear case assembly
has a total of three (3) grease fittings which
are located on the gear case behind the
outside bowl (Figure 17). The main frame
casting and eccentric arm assembly have 3
two (2) grease fittings located on the motor 2
side of the machine (Figure 18). The shaker
assembly has a total of eight (8) grease fit-
tings located on the right and left sides of
the machine on the various arms and 1
hangers of the assembly (Figure 19). 4

1
6
5

Figure 17 — Lubrication Points. (1) Upper Gear Figure 19 — Lubrication Points. (1) Shaker Crank
Case, (2) Lower Gear Case Arm (2) Shaker Hanger, Right (3) Shaker Hanger,
Left (4) Upper Shaker Arm, Left (5) Lower Shaker
Arm, Right (6) Lower Shaker Arm, Left

34
MAINTENANCE
Lubrication

LUBRICATION SCHEDULE

Lubricate as follows:

1. Every four hours of operating time.

2. After cleanup to force cleaning solu-


tions from bearings. Before replacing
covers, lubricate until grease appears
at the washers and studs in the shaker
assembly.

3. After maintenance to replace any


grease lost during these procedures.

MOTOR LUBRICATION

Lubricate according to the motor manu-


facturer’s instructions which are supplied
with this machine.

35
MAINTENANCE
Knife Replacement

KNIFE REPLACEMENT Short Knives, machines without shaker


assembly:
 WARNING: Always handle both new
and used knives with care to avoid com- Proceed as above, omitting steps 2 and 7.
ing in contact with cutting edge. Even a
dull knife can cause personal injury. Long Knives, machines with shaker
assembly:
Short Knives, machines with shaker
assembly: 1. Remove hex head cap screw, flat washer
and lock washer from center of feed hop-
1. Disconnect and lock out the power per.
source. 2. Remove feed hopper and hopper exten-
2. Remove back cover. sion in one unit.
3. Remove knife holder bar. 3. Remove belt guard cover.
4. Slip used knives out of knife slots. 4. Remove front cover. (2 fasteners are
5. Slip new knives into proper slots. Consult located on belt guard back, 3 fasteners
charts on pages 58–59, if necessary, for attach front cover to side cover panel.)
correct placement of knives for your size 5. Remove two screws and washers holding
cut. When the knife is installed correctly, long knife in place.
the back of the knife should butt against 6. Carefully slip out long knife.
the knife release assembly. Adjust knife 7. Slide new knife into place, cutting edge
release assembly if necessary as follows: first.
Wedge a screwdriver between the nut of 8. Fasten in place with screws removed in
the knife bolt to be adjusted and the step 5.
adjoining nut to prevent turning. To move 9. Replace front cover.
knife bolt closer to knife, use a stud driver 10. Replace belt guard cover.
or jam nuts. To back off knife bolt, use jam 11. Replace feed hopper and extension and
nuts. fasten in place.
6. Replace knife holder bar.
7. Replace back cover.

Figure 20. — Short knives with shaker assembly.


(1) Knife Holder Bar, (2) Knives, (3) Knife Release
Assembly Figure 21 — Long knives with shaker assembly.

36
MAINTENANCE
Knife Replacement

Long Knives, machines without shaker INSTALLING SHAKER


assembly:
Fit the shaker between the shaker support
Proceed as above, omitting steps 3, 4, 9 and castings that hang below the cross frame.
10. Line up holes, insert bolts and tighten.
 WARNING: Never attempt to rotate
inner bowl by placing fingers over the
outer edge! This places fingers in a direct
line with the knives and will result in seri-
ous injury.

INSTALLING INSERTS
1. Remove the short and long knives, follow-
ing procedures outlined under “Knife
Replacement”, page 36.
2. When all knives have been removed,
loosen set screws in hub of inside bowl
one full turn each.
3. Remove key from keyway. 2
4. Remove inside bowl from shaft. 1
5. Place inserts firmly in the bottom slot of
Figure 23. — Installing the shaker. (1) Shaker,
the ribs and rivet together. (2) Shaker Support Casting
6. Replace inside bowl on shaft.
7. Insert key in keyway.
8. Tighten set screw.
9. Insert knives and reassemble machine,
following procedures under “Knife
INSTALLING HOPPER
Replacement”, page 36.
Fit the hopper to the machine by dropping
the small hole at the edge of the hopper ring
2 over the small pin at the edge of the inside
1 cutting bowl. Insert the 1/2" cap screw with
the washer into the center hole of the hopper
and screw into the tapped hole in the end of
the inside cutting bowl drive shaft. Tighten
with wrench.

Figure 22 — Installing the inserts. (1) Inside Bowl,


(2) Inserts

37
MAINTENANCE
Electrical Assembly

INSPECTION Starter enclosure: Inspect interior of


starter enclosure for corrosion. If a signifi-
 WARNING: In the event of an elec- cant amount of water accumulates in the
trical problem, only a qualified electri- bottom of the starter enclosure, check the
cian should inspect or repair the fault. breather drain. Breather drain should be
Voltages dangerous to life exist in the free from obstruction. Excess water could
starter enclosure! The power discon- also indicate an opening or loose fitting that
nect/ lockout switch must be in the “O” allows water to enter the enclosure. Check
(OFF) position. Live voltages are still all access points to the enclosure. Check
present in the box even though power gasket around door and window. Inspect
disconnect/lockout switch is off. Always “O” (STOP) and “I” (START) push button
disconnect and lock out power source assemblies, selector switches and pilot light
to starter enclosure before beginning assembly for damage or corrosion. Replace
electrical inspection or repair. rubber boots and pilot light lens if damaged.

The electrical assembly must be in good NOTE: Electrical components that fail
working condition before operating this due to water or chemical contamination
machine. For a description of amplifier and are not covered under the warranty.
safety switch operation and method for
checking this system, see pages 11–13.
Electrical schematics are located in the
starter enclosure and on pages 68–69.
Refer to Figures 24 & 25. Inspect the follow-
ing:

5 1 8
7 1
5

2 6
4
7 4
2 3
6
3
Figure 25 — Typical starter enclosure interior, CE
Figure 24 — Typical starter enclosure interior, NEMA*. Compliant. (1) Disconnect, (2) Contactor, (3) Over-
(1) Disconnect, (2) Starter Coil, (3) Heaters, load Relay, (4) Amplifier, (5) Transformer, (6) Main
(4) Amplifier, (5) Transformer Fuses, (6) Main Fuses, (7) DIN Bar, (8) Transformer Fuses
Fuses, (7) Overload Relay

*National Electrical Manufacturers Association

38
MAINTENANCE
Electrical Assembly

Fuses (NEMA & CE enclosures):


Remove main fuses and transformer fuses.
Check with an ohmmeter or continuity light.
If one fuse is replaced, all others of that
type fuse should also be replaced. 2

Heaters (NEMA enclosure): If heaters


(thermal overloads) have been tripped sever-
al times they may fail to reset. If one heater 1
fails, all heaters in that starter should be
replaced. Check for proper motor current
draw if heaters continue to trip.

Starter coil (NEMA enclosure):


Disconnect leads from coil at front of motor
starter and check with an ohmmeter. Replace Figure 26 — Safety switch sensors and actuators
if necessary. must be aligned and within 1/16" (1.6 mm).
(1) Sensor, (2) Actuator
Contactor (CE enclosure): Disconnect
leads from coil on top of contactor and check
with an ohmmeter. Replace coil or contactor
if necessary.
Amplifier: The amplifier and safety
Overload relay (NEMA & CE enclo- switches incorporate self-diagnostic features
sures): If overload relay has been tripped to help identify the source of problems. The
several times, it may fail to reset and must be LEDs on the amplifier (Figure 27, next page)
replaced. Check for proper motor current will indicate the status of the system:
draw if overload relay continues to trip.
 WARNING: The amplifier must be
Safety switches: Terminals should be properly wired to function correctly. If
tight and free from corrosion. Recommended an amplifier or sensor is replaced,
torque is 5 inch pounds or 0.56 newton- consult the manufacturer’s literature
meters. Check sensors, actuators and cords for complete wiring instructions.
for damage. Switches should be replaced
if any defect or damage is detected. Check Both green “relay condition” LEDs
switch alignment. Actuator must be are illuminated: all circuits are closed
aligned and within 1/16" (1.6 mm) of and machine is ready for operation.
sensor to complete safety switch circuit
(Figure 26).
(“Electrical Assembly”, con’t. on page 40)

39
MAINTENANCE
Electrical Assembly
(“Electrical Assembly”, con’t. from page 39)
1
No LEDs are illuminated: verify power 2
to terminals L1 and L2. If there is power
and the LEDs are not illuminated, turn the
power disconnect/lockout switch to “O”
(OFF) and lock out power source.
Remove fuses (see Figure 27) and check
with ohmmeter. Replace faulty fuse. If 5 6
problem persists, contact Urschel
Laboratories.
7
Red “relay condition” LEDs and any of
the red “switch output” LEDs are illu-
minated: the circuit for the sensor or
resistor assigned to that location is open.
If red “switch output” LEDs which corre- 8
spond to a sensor are illuminated, discon-
nect and lock out the power source, and
perform the safety switch inspection (see 3 4
“Safety switches”, page 39). If red “switch
Figure 27 — Amplifier. (1) Fuses, (2) Relays,
output” LEDs which correspond to a resis- (3) Sensor Leads, (4) Resistors, (5) Green “Relay
tor are illuminated, disconnect and lock Condition” LEDs, (6) Red “Relay Condition” LEDs,
out the power source, verify the resist- (7) Red “Attention” LED, (8) Red “Switch Output” LEDs
ance value of the resistor and check the
connection for tightness (5 inch pounds or
0.56 newton-meters). Turn power discon-
nect/lockout switch to “I” (ON). If LEDs
remain lit, contact Urschel Laboratories.
 WARNING: A qualified trained
Both red “relay condition” LEDs are person must always perform the safety
illuminated and the red “attention” switch system test before operating the
LED is flashing: the amplifier has machine. See “Safety Switch System
detected a fault. To reset the system, Test”, page 12.
turn the power disconnect/lockout switch
to “O” (OFF) and lock out power source. NOTE: An exchange program is avail-
Perform safety switch inspection (see able should the amplifier need replace-
“Safety switches”, page 39). Turn power ment; contact Urschel Laboratories for
disconnect/lockout switch to “I” (ON). If complete information.
problem persists, contact Urschel
Laboratories.

40
MAINTENANCE
Electrical Assembly

Resistors and sensor leads: Check


dielectric grease coating on resistors, sensor RELAY
leads and terminal strip. Dielectric grease CONDITION

provides a moisture barrier to reduce the


potential for premature amplifier failure. If C O
L P
resistors, sensor leads and terminal strip O E
S N
need to be greased, use only dielectric tune- E
D
up grease. Generously fill each hole on bot-
LOGIC AMPLIFIER
tom of lower terminal strip and each screw
terminal hole for the sensor leads, and coat
1 2 3 4 5 6
each resistor with the grease. Use a small
brush to smooth out grease and ensure
grease completely covers terminal strip area RW B O RW B O RW B O RW B O RW B O RW B O

(Figure 28).

Figure 28 — For moisture protection, generously


coat resistors, sensor leads, screw terminal holes
and terminal strip area with dielectric tune-up
grease.

41
MAINTENANCE
Troubleshooting
PROBLEM CAUSE CORRECTION
Unsatisfactory Dull knives Replace as required. See ‘‘Knife Replacement’’,
Cuts or pages 36-37.
Excessive
Scrap Product build-up on Clean cutting unit and maintain regular clean-
contact parts ing schedule. See ‘‘Cleaning’’, pages 32–33.

Harsh, Metallic Worn motor bearings Run motor with belts removed to verify.
Grinding Sound Consult motor manufacturer.

Slow, Sluggish Drive belts slipping Replace worn or frayed belts and adjust belt
Operation tension. Make sure belts are clean, dry and
free of grease. Check for worn pulley grooves
and replace if necessary.

Lack of lubrication or See “Lubrication”, pages 34–35.


improper lubricant

Loss of one phase of Perform complete electrical check on motor


power starter. See “Electrical Schematic”, pages
68–69 or inside starter enclosure.

Motor problem Contact Urschel Laboratories for location of


nearest authorized motor service center.

Motor Machine overload or jam See “Machine Overload or Jam”, page 28.
Frequently
Becomes Dull knives Replace as required. See “Knife Replace-
Overloaded ment”, pages 36–37.

Feed rate too high See “Feeding Method”, page 27.

Power source too low Maintain incoming power to at least 95% of


specified voltage.

Motor problem Contact Urschel Laboratories for location of


nearest authorized motor service center.

42
MAINTENANCE
Troubleshooting
PROBLEM CAUSE CORRECTION
Machine Does Power disconnect/lock- Turn power disconnect/lockout switch to the
Not Start out switch is in the “O” “I” (ON) position, page 26.
(OFF) position

Guards and covers not Make sure guards and covers are securely
securely closed, closed, attached and fastened. Check for bent
attached or fastened or twisted guards or covers that will prevent
switches from lining up. See “Covers and
Guards”, page 30.

Overload relay tripped Wait 5 minutes. Press “RESET” button. See


“Motor Overload”, page 28.

Amplifier malfunction Check amplifier. See “Amplifier”, pages 39–40


or “Electrical Schematic”, pages 68–69.

Blown fuses Check main, transformer and amplifier fuses.


See “Inspection”, pages 38–41.
Electrical system mal- Inspect electrical system. See “Inspection”,
function pages 38–41.

43
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44
PARTS

45
This page intentionally left blank.

46
PARTS
Ordering Information
ORDERING PARTS

When ordering parts be sure to include the following information:

— Machine Model and Serial Number


— Quantity
— 5 Digit Part Number
— Part Description

The serial number of your machine is on the name plate located on the machine frame.
Orders are accepted by mail, telephone or facsimile. Do not use illustration numbers when
ordering parts.

RETURNING PARTS FOR REPAIR

1. Pack part(s) securely to avoid damage during shipping.

2. Enclose purchase order number and letter of instruction for repair work. Note any special
instructions.

3. Include name and phone number of person to contact if further information is required by
repair department.

Customers in U.S.A.: It is not necessary to inform Urschel Laboratories, Inc. by phone


that you are returning parts for repair as long as complete instructions are included in the
package.

Customers Outside U.S.A.: Contact your nearest Urschel representative. If repair


services are not available from your representative, you may wish to inquire by fax or e-mail
about shipping and related expenses to determine if repair at the Valparaiso factory is cost
effective. The country code for dialing the U.S.A. is 1.

Urschel Laboratories, Inc.


2503 Calumet Avenue
Valparaiso, Indiana 46383 U.S.A.
Telephone: 219/464-4811
Fax: 219/462-3879
E-mail: info@urschel.com

47
PARTS
Tools

3, 4

5, 6 2
1

48
PARTS
Tools
ITEM NO. PART NO. DESCRIPTION QTY.

1 62297 Wrench, “L” Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


2 11022 Socket, 3/4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 11038 Open End Wrench, 7/16" x 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 11039 Open End Wrench, 1/2" x 9/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 11054 Allen Wrench, 1/4", long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 11059 Allen Wrench, 5/32" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 17453 Protective Glove, medium, (fits hand sizes 7, 8 & 9) . . . . . . . . . . . . . . . 2
8 11070 Grease Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 11045 Grease Cartridge, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
— 11071 Tool Box, (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

OPTIONAL TOOLS (NOT SUPPLIED WITH MACHINE)


— 17497 Protective Glove, small, (fits hand sizes 5, 6 & 7) . . . . . . . . . . . . . . . . . 2
— 17498 Protective Glove, large, (fits hand sizes 9, 10 & 11) . . . . . . . . . . . . . . . . 2

TOOLS FOR KNIFE SHARPENING


— 11004 Buffing Wheel, 10" diameter, (not shown) . . . . . . . . . . . . . . . . . . . . . . 1
— 11005 Buffing Compound, 3 pound bar, (not shown) . . . . . . . . . . . . . . . . . . . 1

49
PARTS
Frame, Base and Motor

50
PARTS
Frame, Base and Motor
ITEM NO. PART NO. DESCRIPTION QTY.

— 39031 Main Frame Assembly, (includes items 1-8) . . . . . . . . . . . . . . . . . . . . . 1


1 39145 Main Frame Casting, (available in assembly only). . . . . . . . . . . . . . . . 1
2 39035 Bearing Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 562525* Babbit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 lbs
4 11402 Grease Fitting, 1/8", 65 degree, s.s.. . . . . . . . . . . . . . . . . . . . . . . . . 1
5 10063 Hex Head Cap Screw, 3/8-16 x 2-1/4", s.s. . . . . . . . . . . . . . . . . . . . . 1
6 10061 Hex Head Cap Screw, 3/8-16 x 2-1/4", s.s. . . . . . . . . . . . . . . . . . . . . 1
7 10015 Lock Washer, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 10022 Hex Nut, 3/8-16, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
— 39312 Base Assembly, (includes items 9-14). . . . . . . . . . . . . . . . . . . . . . . . . 1
9 39044 Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 39086 Leg Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 10016 Lock Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 39326 Motor Base, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 10289 Cotter Pin, 1/8" x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 10076 Hex Head Cap Screw, 1/2-13 x 2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . 4
16 10016 Lock Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 39338 Motor, 3/4 HP, 200-208-230/460 volts . . . . . . . . . . . . . . . . . . . . . . . . . 1
39339 Motor, 3/4 HP, 220-380, 240/415 volts . . . . . . . . . . . . . . . . . . . . . . . . . 1
39340 Motor, 3/4 HP, 575 volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 10046 Hex Head Cap Screw, 5/16-18 x 7/8", s.s. . . . . . . . . . . . . . . . . . . . . . . 4
20 10008 Washer, flat, 5/16", s.s., thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 10306 Hex Nut, 5/16-18, s.s., locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 39163 Hex Head Cap Screw, 5/16-18 x 3-1/2" . . . . . . . . . . . . . . . . . . . . . . . . 1
23 39072 Knife Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 10021 Hex Nut, 5/16-18, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 39255 Pulley, "V", 3.95 O.D., .875 I.D., 1 groove (50 hertz assembly) . . . . . . . . . 1
39241 Pulley, "V", 3.35 O.D., .875 I.D., 1 groove (60 hertz assembly) . . . . . . . . . 1
26 48248 Key, 3/16" x 3/16" x 1-1/2". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 39092 Pulley, "V", 18.00 O.D., 1.00 I.D., 1 groove . . . . . . . . . . . . . . . . . . . . . . 1
28 39195 Key, woodruff, 1/4" thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 39094 "V" Belt, 5L-740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*Availiable in ingots weighing approximately 12 lbs. — enough for one machine.

51
PARTS
Covers, Guards and Hoppers

52
PARTS
Covers, Guards and Hoppers
ITEM NO. PART NO. DESCRIPTION QTY.

1 39278 Screen Cover, (machines with shaker assembly) . . . . . . . . . . . . . . . . . . 1


2 10043 Hex Head Cap Screw, 5/16-18 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . 2
3 10014 Lock Washer, 5/16", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 39276 Side Cover, (machines with shaker assembly). . . . . . . . . . . . . . . . . . . . 1
5 10047 Hex Head Cap Screw, 5/16-18 x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . 2
6 10306 Hex Nut, 5/16-18, s.s., locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 39277 Back Cover, (machines with shaker assembly) . . . . . . . . . . . . . . . . . . . 1
39341 Back Cover, (machines without shaker assembly) . . . . . . . . . . . . . . . . . 1
8 10037 Hex Head Cap Screw, 1/4-20 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . 6*
9 10013 Lock Washer, 1/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6*
10 39273 Front Cover, (machines with shaker assembly) . . . . . . . . . . . . . . . . . . . 1
11 10037 Hex Head Cap Screw, 1/4-20 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . 5
12 10013 Lock Washer, 1/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
13 39126 Belt Guard Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 10037 Hex Head Cap Screw, 1/4-20 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . 4
15 10013 Lock Washer, 1/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 39125 Belt Guard, back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 10047 Hex Head Cap Screw, 5/16-18 x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . 2
18 10014 Lock Washer, 5/16", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 10021 Hex Nut, 5/16-18, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 39059 Grease Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 10038 Hex Head Cap Screw, 1/4-20 x 3/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . 2
22 10013 Lock Washer, 1/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 10020 Hex Nut, 1/4-20, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 39258 Discharge Chute, (machines without shaker assembly). . . . . . . . . . . . . . 1
25 10059 Hex Head Cap Screw, 3/8-16 x 1-1/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 3
26 10057 Hex Head Cap Screw, 3/8-16 x 3/4", s.s. . . . . . . . . . . . . . . . . . . . . . . . 1
27 10015 Lock Washer, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 10022 Hex Nut, 3/8-16, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
29 39100 Hopper, small, 29.5" (749.3 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39104 Hopper, large, 33.5" (850.9 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39308 Hopper, large, 33.5" (850.9 mm), rigid-tex. . . . . . . . . . . . . . . . . . . . . . . 1
39349 Hopper, extra large, 37.5" (952.5 mm) . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 39103 Hopper, large, 33.5" (850.9 mm), with fins . . . . . . . . . . . . . . . . . . . . . . 1
39245 Hopper, extra large, 37.5" (952.5 mm), with fins . . . . . . . . . . . . . . . . . . . 1
39345 Hopper, extra large, 37.5" (952.5 mm), rigid-tex, with fins. . . . . . . . . . . . . 1
31 39259 Hopper Extension, (used with hopper 39100) . . . . . . . . . . . . . . . . . . . . 1
39263 Hopper Extension, large, (used with hoppers 39103 & 39104) . . . . . . . . . 1
39306 Hopper Extension, large, rigid-tex, (used with hoppers 39308 & 39345)) . . 1
39288 Hopper Extension, extra large, (used with hoppers 39349 & 39245) . . . . . 1
32 10347 Hex Head Cap Screw, 10-24 x 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . 8
33 10231 Hex Nut, 10-24, s.s., locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
34 10073 Hex Head Cap Screw, 1/2-13 x 1-1/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 1
35 10010 Washer, flat, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 10016 Lock Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

*Hardware quantity for back cover, items 8 & 9 are 3 each for machines without shaker.

53
PARTS
Gear Case and Eccentric Assemblies

54
PARTS
Gear Case and Eccentric Assemblies
ITEM NO. PART NO. DESCRIPTION QTY.

— 39034 Gear Case Assembly, (includes items 1-12) . . . . . . . . . . . . . . . . . . . . . 1


1 39030 Upper Gear Case, (includes item 2) . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 11401 Grease Fitting, 1/8", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 39354 Bearing, 1.25" x 1.50" x 1.50", (not shown) . . . . . . . . . . . . . . . . . . . 2
3 10062 Hex Head Cap Screw, 3/8-16 x 2", s.s. . . . . . . . . . . . . . . . . . . . . . . . 2
4 10060 Hex Head Cap Screw, 3/8-16 x 1-1/2", s.s. . . . . . . . . . . . . . . . . . . . . 2
5 10059 Hex Head Cap Screw, 3/8-16 x 1-1/4", s.s. . . . . . . . . . . . . . . . . . . . . 2
6 10015 Lock Washer, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 10022 Hex Nut, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8 39067 Gasket, gear case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 562525* Babbit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 lbs.
10 39032 Lower Gear Case, (includes items 11 & 12) . . . . . . . . . . . . . . . . . . . . 1
11 11401 Grease Fitting, 1/8", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11406 Grease Fitting, 1/4", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
— 39355 Bearing, 1.25" x 1.50" x .75", (not shown) . . . . . . . . . . . . . . . . . . . . 2
— 39038 Eccentric Assembly, machines with shaker, (includes items 13-17) . . . . . . 1
13 39036 Eccentric, (includes item 14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 10141 Socket Set Screw, 5/16-18 x 1/2", nylok, s.s.. . . . . . . . . . . . . . . . . . 1
15 39037 Eccentric Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 10043 Hex Head Cap Screw, 5/16-18 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . 2
17 10014 Lock Washer, 5/16", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 39267 Thrust Collar, machines without shaker, (includes item 19) . . . . . . . . . . . 1
19 10141 Socket Set Screw, 5/16-18 x 1/2", nylok, s.s. . . . . . . . . . . . . . . . . . . . 1
20 10077 Hex Head Cap Screw, 1/2-13 x 2-1/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 2
21 10310 Hex Head Cap Screw, 1/2-13 x 2-3/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 2
22 10016 Lock Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
23 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 39076 Gear, worm, 6P, 24T, 1.25" I.D., MAB, (includes item 25) . . . . . . . . . . . . . 1
25 10528 Socket Set Screw, 1/2-13 x 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . 1
26 39077 Worm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 39083 Shaft, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 39195 Key, woodruff, 1/4", thick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 39084 Shaft, cutting bowl drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 39194 Key, woodruff, 3/8", thick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 39066 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

55
PARTS
Cutting Parts

56
PARTS
Cutting Parts
ITEM NO. PART NO. DESCRIPTION QTY.

— * Outside Bowl Assembly, (includes items 1—10) . . . . . . . . . . . . . . . . . . 1


1 * Outside Bowl, not sold separately . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 * Knife, release, (includes items 3 & 4) . . . . . . . . . . . . . . . . . . . . . . . . 1
3 39073 Knife Bolt with Nut, (for 1/2", 1", and 2" size cuts) . . . . . . . . . . . . . . *
39074 Knife Bolt with Nut, (for .800", 1-1/4" and 1-1/2" size cuts) . . . . . . . . *
4 39072 Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
5 10049 Hex Head Cap Screw, 5/16-18 x 1-1/2", s.s. . . . . . . . . . . . . . . . . . . . 2
6 10014 Lock Washer, 5/16", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 * Knife Holder Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 10044 Hex Head Cap Screw, 5/16-18 x 5/8", s.s.. . . . . . . . . . . . . . . . . . . . . 2
9 10043 Hex Head Cap Screw, 5/16-18 x 1/2", s.s.. . . . . . . . . . . . . . . . . . . . . 2
10 10008 Washer, flat, 5/16", s.s., thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 * Set of Knives, slicing, short. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 39016 Knife, slicing, long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
— * Inner Bowl Assembly, (includes items 13—17) . . . . . . . . . . . . . . . . . . . 1
13 * Inner Bowl, not sold separately . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 39068 Hopper Drive Stud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 10549 Square Head Set Screw, 1/2-13 x 1" . . . . . . . . . . . . . . . . . . . . . . . . 2
16 39071 Inner Bowl Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
17 * Rib, stainless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
18 10075 Hex Head Cap Screw, 1/2-13 x 1-3/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 3
19 10016 Lock Washer, 1/2", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 10026 Hex Nut, 1/2-13, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 39123 Drive Key ....................................... . . 1
22 39046 Insert Assembly, for 1-1/4" and 1-1/2" size cuts only (includes item 23). . . 2
23 10609 Rivet, Tinners, 3/16" long, for 1-1/4" and 1-1/2" size cuts only. . . . . . . . 2

* See chart, page 59.

57
PARTS
Cutting Parts

1/2" Cutting Parts .800" Cutting Parts

1" Cutting Parts 1-1/4" Cutting Parts

1-1/2" Cutting Parts 2" Cutting Parts

58
PARTS
Cutting Parts
NOTE: Illustrations on page 58 are Cross Section Top View of bean entering the knife area. Item numbers in
the charts below refer to the illustration and parts list on pages 56 & 57.

Outside Bowl Assembly


Outside Item 1 Item 2 Item 7 Item 11
Size Bowl Outside Knife Knife Knife
of Cut Ass’y. No. Bowl Release Holder Bar Set
1/2" (12.7 mm) 39022 39135 39040 39055 39111
.800" (20.3 mm) 39021 39136 39041 39057 39112
1" (25.4 mm) 39022 39135 39040 39055 39113
1-1/4" (31.8 mm) 39023 39137 39042 39056 39114
1-1/2" (38.1 mm) 39022 39135 39040 39055 39115
2" (50.8 mm) 39022 39135 39040 39055 39116

Inner Bowl Assembly


Inner Item 13 Item 17
Size Bowl Inner Rib
of Cut Ass’y. No. Bowl No.
1/2" (12.7 mm) 39027 39135 39299
.800" (20.3 mm) 39026 39136 39300
1" (25.4 mm) 39027 39135 39299
1-1/4" (31.8 mm) 39028 39137 39301
1-1/2" (38.1 mm) 39027 39135 39299
2" (50.8 mm) 39027 39135 39299

59
PARTS
Shaker Assembly

39 44
ECCENTRIC
ASSEMBLY
SEE PAGE 55

40

41 42
43

38

13

60
PARTS
Shaker Assembly
ITEM NO. PART NO. DESCRIPTION QTY.

1 39070 Shaker Screen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


— 39075 Shaker Support Assembly, (includes items 2-30) . . . . . . . . . . . . . . . . . 1
2 39048 Shaker Hanger, right, (includes items 3 & 4) . . . . . . . . . . . . . . . . . . . 1
3 11406 Grease Fitting, 1/4", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 39063 Stud, 2-3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 39122 Shaker Hanger, left, (includes items 6 & 7) . . . . . . . . . . . . . . . . . . . . 1
6 11408 Grease Fitting, 1/4", 90 degree, s.s. . . . . . . . . . . . . . . . . . . . . . . . 1
7 39063 Stud, 2-3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 39085 Shaker Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 39049 Upper Shaker Arm, (includes items 10 & 11) . . . . . . . . . . . . . . . . . . . 1
10 11406 Grease Fitting, 1/4", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 10522 Square Head Set Screw, 5/16-18 x 5/8", s.s.. . . . . . . . . . . . . . . . . . 1
12 39050 Shaker Crank Arm, includes items 13 & 14) . . . . . . . . . . . . . . . . . . . 1
13 11406 Grease Fitting, 1/4", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 10522 Square Head Set Screw, 5/16-18 x 5/8", s.s.. . . . . . . . . . . . . . . . . . 1
15 39196 Woodruff Key, 3/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 39064 Shaker Bracket, right, (includes items 17 & 18) . . . . . . . . . . . . . . . . . 1
17 39061 Stud, 2-1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 39062 Stud, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 39065 Shaker Bracket, left, (includes items 20 & 21) . . . . . . . . . . . . . . . . . . 1
20 39061 Stud, 2-1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 39062 Stud, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 39047 Lower Shaker Arm, left, (includes item 23) . . . . . . . . . . . . . . . . . . . . 1
23 11417 Grease Fitting, 1/4", 65 degree . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 39296 Lower Shaker Arm, right, (includes items 25 & 26) . . . . . . . . . . . . . . . 1
25 11406 Grease Fitting, 1/4", straight, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 11417 Grease Fitting, 1/4", 65 degree . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 39215 Washer, special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 10611 Washer, flat, 1/2" SAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 10591 Washer, flat, 5/8" SAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 10289 Cotter Pin, 1/8" x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
31 10048 Hex Head Cap Screw, 5/16-18 x 1-1/4", s.s. . . . . . . . . . . . . . . . . . . . . . 6
32 10014 Lock Washer, 5/16", s.s.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
33 10021 Hex Nut, 5/16-18, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
34 10061 Hex Head Cap Screw, 3/8-16 x 1-3/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 1
35 10063 Hex Head Cap Screw, 3/8-16 x 2-1/4", s.s.. . . . . . . . . . . . . . . . . . . . . . 3
36 10015 Lock Washer, 3/8", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
37 10022 Hex Nut, 3/8-16, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
— 39051 Eccentric Arm Assembly, (includes items 38-44, sold as assembly only) . . 1
38 39060 Stud, 2-5/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 10053 Hex Head Cap Screw, 5/16-18 x 2-1/2", s.s. . . . . . . . . . . . . . . . . . . . 2
40 10014 Lock Washer, 5/16", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 10021 Hex Nut, 5/16-18, s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 39215 Washer, special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 10289 Cotter Pin, 1/8" x 1", s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 11402 Grease Fitting, 1/8", 65 degree, s.s.. . . . . . . . . . . . . . . . . . . . . . . . . 1

61
PARTS
Electrical Assembly (NEMA)

49
50
51
50 32
46

47

1
48 29
32
31

32
9 41 33
3 11 23
35
24
4 39
40
10 32
36
35

6 18
7
37
5 22
2 8 34
12
32 20
44
42
38
32

26
27
13 22 21
28 17
25 14

43

16
30
19
45
15

62
PARTS
Electrical Assembly (NEMA)
ITEM NO. PART NO. DESCRIPTION QTY.

— 39357 Electrical Assembly, with shaker, (includes items 1–48) . . . . . . . . . . . . . 1


— 39358 Electrical Assembly, without shaker, (includes items 1-48) . . . . . . . . . . . 1
1 22713 Combination Starter, size "1" (includes items 2–29) . . . . . . . . . . . . . . 1
2 13449 Push Button, start (includes item 3) . . . . . . . . . . . . . . . . . . . . . . . 1
3 60218 Rubber Boot, start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12605 Legend Plate, start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 13450 Push Button, stop, (includes item 6) . . . . . . . . . . . . . . . . . . . . . . . 1
6 60219 Rubber Boot, stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 12606 Legend Plate, stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12597 Pilot Light, (includes items 9–10) . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 12598 Lens, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12599 Bulb, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12600 Plate, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 12603 Reset Button, (includes item 13). . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12604 Rubber Boot, reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 16676 Starter, size “1”, (includes items 15–17) . . . . . . . . . . . . . . . . . . . . . 1
15 12667 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 13548 Operating Coil, for size 0 & 1 starter. . . . . . . . . . . . . . . . . . . . . . 1
17 63579 Auxiliary Contact, normally open. . . . . . . . . . . . . . . . . . . . . . . . 1
18 13604 Disconnect, 30 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 63383 Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 63384 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 13605 Fuse Trailer Block, (includes item 22) . . . . . . . . . . . . . . . . . . . . . . 1
22 13381 Fuse Clip Kit, (set of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 11606 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
24 11607 End Section, terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 12882 Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . 1
26 13596 Fastener for Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
27 13602 Nylon Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
28 13618 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 13518 Earthing Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 10012 Lock Washer, 3/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
32 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 14
33 10276 Round Head Machine Screw, 10-24 x 5/16" . . . . . . . . . . . . . . . . . . . 10
34 63737 **Amplifier, (includes items 35–38) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 63755 Resistor, 22 kOhm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
39 63747 Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
41 13561 Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 17501 Wiring Diagram, NEMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 * Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
45 * Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
46 * Transformer, (includes items 47 & 48) . . . . . . . . . . . . . . . . . . . . . . . 1
47 12691 Fuse, .6 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 13426 Fuse, .6 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 13599 Window Replacement Kit, (includes items 50 & 51). . . . . . . . . . . . . . . . 1
50 13713 Window Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 — Window, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* Consult the factory.


** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068
amplifier. Consult factory for further information.

63
PARTS
Electrical Assembly (CE compliant)

53
54
55
54
27 23
24

28
1 39
25
22
3 26
2 21
6
27
5 4
7 39
50
44
9
18 8
2 48 52 19
39 49
44 19
5 45
51
16
5
46
16 16 17
43
36
40 10 27
8
41
8 39 49
12 47
39
20
27
30
31
32 29 33
34 38
33 35 37

42
13
12

11 14
15

64
PARTS
Electrical Assembly (CE compliant)
ITEM NO. PART NO. DESCRIPTION QTY.

— 39364 Electrical Assembly, IEC, with shaker, (includes items 1–52) . . . . . . . . . . 1


— 39365 Electrical Assembly, IEC, without shaker, (includes items 1-52) . . . . . . . . 1
1 23103 Combination Starter with Lugs, IEC, 22 amp.,(includes items 2–36) . . . 1
2 12740 Start Button Assembly, (includes item 3) . . . . . . . . . . . . . . . . . . . . 1
3 12748 Protective Cap, flush head, IEC. . . . . . . . . . . . . . . . . . . . . . . . . 1
4 12742 Name Plate, (I) start, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 12741 Stop Button Assembly, (includes item 6) . . . . . . . . . . . . . . . . . . . . 1
6 12749 Protective Cap, extended head, IEC. . . . . . . . . . . . . . . . . . . . . . 1
7 12743 Name Plate, (O) stop, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 12757 Pilot Light, IEC, (includes items 9–10) . . . . . . . . . . . . . . . . . . . . . . 1
9 12758 Pilot Light Lens, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 12599 Bulb, pilot light, IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 12747 Reset Button Assembly, IEC, (includes item 12–14). . . . . . . . . . . . . 1
12 12744 Reset Button, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 12748 Protective Cap, flush head, IEC. . . . . . . . . . . . . . . . . . . . . . . . . 1
14 12745 Reset Extender, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 12746 Reset Insert with Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 12774 IEC Disconnect Switch Handle . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 12942 Disconnect Switch, 3 pole, non-fusible, 40A . . . . . . . . . . . . . . . . . . 1
18 12782 Machine Screw, 4 mm x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 13491 Fuse Base, 25 amp., E27 thread. . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 13489 Screw Cap, E27 thread. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
22 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
23 12764 Fuse Terminal, 6.3 x 32 mm, IEC, (uses fuse 13675; includes item 25) . 2
24 12763 Fuse Terminal, 5 x 20 mm, IEC, (uses fuse 13674; includes item 25) . . 1
25 * Barrier and Spacer, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 * Barrier, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12751 End Anchor, IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
28 13670 Control Circuit Transformer, 80VA. . . . . . . . . . . . . . . . . . . . . . . . 1
29 12882 Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . 1
30 13596 Fastener for Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
31 13602 Nylon Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
32 13618 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
33 12753 Contactor, 22 A., IEC, (includes items 34 & 35) . . . . . . . . . . . . . . . . 1
34 12755 Front-Mount Auxiliary Contact, N.O. . . . . . . . . . . . . . . . . . . . . . 1
35 12754 Coil, 110/120 volts, 50/60 Hertz, IEC . . . . . . . . . . . . . . . . . . . . . . 1
36 13677 Overload Base Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 * Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 13678 Transparent Cover for Adjustment Dial. . . . . . . . . . . . . . . . . . . . . . 1
39 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 14
40 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 39363 Wiring Diagram, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 63737 **Amplifier, (includes items 44–47) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 13673 Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 13671 Fuse, .63 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 63755 Resistor, 22 kOhm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
48 63747 Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 12633 Rubber Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 13561 Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 * Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
52 * Fuse Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
53 13599 Window Replacement Kit, (includes items 54 & 55). . . . . . . . . . . . . . . . 1
54 13713 Window Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 — Window, (not sold separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* Consult factory
** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068
amplifier. Consult factory for further information.

65
PARTS
Electrical Assembly, Switches
SWITCH NO. 2
1 4

2 7

20
3

10 8
11
19 9
14
12

13

18

7
1

SWITCH NO. 1
(WITH SHAKER) 3 2

2 7

6 16
1
SWITCH NO. 1
5
(WITHOUT SHAKER)
17 15

66
PARTS
Electrical Assembly, Switches
Electrical assemblies include the following items 1–19.

ITEM NO. PART NO. DESCRIPTION QTY.

1 63741 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2*
2 63738 Sensor, 6' lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2*
3 19362 Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 24247 Actuator Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39323 Actuator Bracket, (machines without shaker) . . . . . . . . . . . . . . . . . . . . 1
5 10351 Hex Head Cap Screw, 10-24 x 7/8" . . . . . . . . . . . . . . . . . . . . . . . . . . 8*
6 10349 Hex Head Cap Screw, 10-24 x 1-1/2", (machines without shaker) . . . . . . . 2
7 10231 Hex Nut, locking, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8*
8 11548 Cord Connector, 90°, .250/.375, (includes items 9–11) . . . . . . . . . . . . . . 2*
9 11609 Cord Connector, 90°, .250/.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 11611 Lock Nut, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11900 Seal Washer, 3/16 x 7/8 x 1-9/32" . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11614 Conduit Connector, 1/2", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 11613 Conduit Connector, 1/2", straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 11502 Conduit Bushing, 1/2 x 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 13424 Clip, chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 13465 Clip, cable tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6*
17 11513 Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9*
18 11553 Hole Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1*
19 10231 Hex Nut, locking, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1*

* See chart below.

THE FOLLOWING ITEMS ARE NOT INCLUDED WITH THE ELECTRICAL ASSEMBLY:

20 11582 Conduit Hub, (choose 1 of the following items). . . . . . . . . . . . . . . . . . . . 1


11626 Cord Connector, 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11591 Hole Seal, 1-3/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

THE FOLLOWING QUANTITIES ARE FOR MACHINES WITHOUT SHAKER:

Item 1 Item 2 Item 5 Item 7 Item 8 Item 16 Item 17 Item 18 Item 19


Actuator Sensor Screw Hex Nut Connector Clip Cable Tie Hole Seal Hex Nut
Qty. Qty. Qty. Qty Qty. Qty. Qty. Qty. Qty.
1 1 2 4 1 7 7 2 2

67
PARTS
Electrical Schematic (NEMA)

EARTHING
BAR DOOR L 1 L 2 L 3

START

4 STOP

2
G
6
M

3
2
5
5
T1 T2 T3
2

3
6

MOTOR

1 2 3

1 2

115 VOLTS
L1 L2 R1 R2
AMPLIFIER 0 VOLTS

RWBO RWBO RWBO RWBO RWBO RWBO

SENSORS, 12 VDC

68
PARTS
Electrical Schematic (CE compliant)

FU2 80 VA FU4
QS
1L1 .5 A 4L1 X1 1.25 A 110 V 1 3
L1
1L2 FU3 4L2 2
L2 0V (0)
1L3 .5 A SB1
L3 2 1 3

FU1 4
*A
(1)
2L1 2L2 2L3 L1 L2 R1 R2 KM1
SB2
DOOR
AMPLIFIER
KM1 5
1 2 3 4 5 6
3L1 3L2 3L3
RW BO RW BO RW BO RW BO RW BO RW BO
FR1
FR1
6
PE
1T1 1T2 1T3 SENSORS
HL1
12 V
1.50 KW KM1

M1 3 W
1500 REV/MIN

*See schematic inside starter enclosure for fuse amperage.

69
PARTS
Safety Signs and Machine Labels

1
DANGER
DO NOT PUT HANDS INTO FEED OPENING.

8
1 PELIGRO
NO PONER LA MANO DENTRO DE LA
3 11662 ABERTURA DE ALIMENTACION.

2
DANGER
DO NOT PUT HANDS INTO OR UNDER
2 DISCHARGE CHUTE.

PELIGRO
NO PONER LA MANO DENTRO O BAJO
11663 EL CONDUCTO DE DESCARGA.

5 3 DANGER
MACHINE IS UNGUARDED.
6 REPLACE GUARD OR COVER.

PELIGRO
LA MAQUINA ESTA SIN PROTECCION.
VOLVER A COLOCAR EL PROTECTOR
11665 O CUBIERTA.

4
1 CAUTION
MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES, PULLEYS, BELTS OR GEARS.
NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED, EVEN FOR CLEANING.
TURN THE MACHINE OFF, DISCONNECT AND LOCK OUT POWER SOURCE BEFORE
ATTEMPTING TO SERVICE OR REMOVE OBSTRUCTION.
RUNNING MACHINE WITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY
OR AMPUTATION.
READ AND UNDERSTAND INSTRUCTION MANUAL.

4 PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
1 INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
3 LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666

3
6
7 5 DANGER
MUST BE OPENED AND SERVICED BY
QUALIFIED ELECTRICIAN ONLY. INSTALL
TO MEET APPLICABLE CODES.

PELIGRO
DEBE SER ABIERTO Y REPARADO POR UN

11667
ELECTRICISTA CALIFICADO SOLAMENTE.
INSTALAR DE ACUERDO A LOS CODIGOS
CORRESPONDIENTES. XXX VOLTS ~
XXXXX

8 REMOVE THIS PANEL FOR ACCESS


TO LUBRICATION POINTS
3 11380

MODEL 30
WITHOUT SHAKER

70
PARTS
Safety Signs and Machine Labels

1 2 3 4 5
ENGLISH 11662 11663 11665 11666 11667

CHINESE (Ch) 11724 11725 11727 11723 11728

CZECHOSLOVAKIAN (Cz) 11868 11869 11871 11872 11873

DANISH (Da) 11793 11794 11796 11797 11798

DUTCH (Du) 11716 11717 11719 11720 11721

FINNISH (Fi) 11758 11759 11761 11762 11763

FRENCH (F) 11674 11675 11677 11678 11679

GERMAN (Ge) 11681 11682 11684 11685 11686

GREEK (Gr) 11737 11738 11740 11741 11742

HUNGARIAN (Hu) 11772 11773 11775 11776 11777

INDONESIAN (In) 11751 11752 11754 11755 11756

ITALIAN (It) 11702 11703 11705 11706 11707

JAPANESE (J) 11688 11689 11691 11692 11693

POLISH (Pol) 11730 11731 11733 11734 11735

PORTUGUESE (Po) 11695 11696 11698 11699 11700

RUSSIAN (Ru) 11744 11745 11747 11748 11749

SERBO-CROATION (Sb) 11109 11110 11112 11108 11854

SPANISH 11662 11663 11665 11666 11667

SWEDISH (Sw) 11709 11710 11712 11713 11714

TURKISH (Tu) 11765 11766 11768 11769 11770

QUANTITY 4 1 4 1 1

ITEM NO. PART NO. DESCRIPTION QTY.


6 12714 Hazard Alert Label, electrical, 200 volts. . . . . . . . . . . . . . . . . . . . . . . . *
12715 Hazard Alert Label, electrical, 208 volts
12716 Hazard Alert Label, electrical, 220 volts
12717 Hazard Alert Label, electrical, 230 volts
12718 Hazard Alert Label, electrical, 240 volts
12719 Hazard Alert Label, electrical, 380 volts
12720 Hazard Alert Label, electrical, 400 volts
12721 Hazard Alert Label, electrical, 415 volts
12722 Hazard Alert Label, electrical, 440 volts
12723 Hazard Alert Label, electrical, 460 volts
7 11326 Urschel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 11380 Lubrication Label for Model 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* One Hazard Alert Label supplied with the machine.

71
PARTS
Dimensional Drawing
MACHINE WITH SHAKER

18.36"
(466 mm)

"A"

"B"

63.95"
(1624 mm)

48.19"
(1224 mm)

37.70"
(958 mm)

"C" 22.75"
11/32" DIA. (578 mm)
4 HOLES
13.50"
(343 mm)

5.22"
(133 mm) 7.50" 4.88"
6.75"
(191 mm) (124 mm)
(171 mm)
22.00" 28.40" 12.14" 27.88"
(559 mm) (721 mm) (308 mm) (708 mm)

58.10" 40.02"
(1476 mm) (1016 mm)
SMALL LARGE EXTRA LARGE
DIM. HOPPER HOPPER HOPPER
39100 39104 39245
"A" 34.5" (876 mm) 38.5" (978 mm) 43.5" (1105 mm)
"B" 9.25" (235 mm) 11.25" (286 mm) 13.75" (349 mm)
"C" 25.38" (645 mm) 25.25" (641 mm) 25.0" (635 mm)

MACHINE WITHOUT SHAKER

18.36"
(466 mm)

"A"

"B"

63.95"
(1624 mm)

48.19"
(1224 mm)
37.70"
(958 mm)
22.75" 13.00"
(578 mm) (330 mm)
22.75" "C"
17.91" (578 mm)
11/32" DIA.
4 HOLES (455 mm)

6.75"
(171 mm)
3.06"
(78 mm) 5.06" 4.88"
12.14" 27.88"
25.06" (129 mm) 28.40" (124 mm)
(308 mm) (708 mm)
(637 mm) (721 mm)
40.02"
53.46" (1016 mm)
(1358 mm)
SMALL LARGE EXTRA LARGE
DIM. HOPPER HOPPER HOPPER
39100 39104 39245
"A" 34.5" (876 mm) 38.5" (978 mm) 43.5" (1105 mm)
"B" 9.25" (235 mm) 11.25" (286 mm) 13.75" (349 mm)
"C" 25.38" (645 mm) 25.25" (641 mm) 25.0" (635 mm)

72
LABORATORIES INCORPORATED
Designers and manufacturers of
precision size reduction equipment.

U.S.A. 2503 Calumet Avenue


P.O. Box 2200
Valparaiso, IN 46384-2200
tel: 219-464-4811
fax: 219-462-3879
e-mail: info@urschel.com
web site: http: //www.urschel.com

With subsidiaries and sales offices in principal cities worldwide.

1780 OCT 01
(s.s. 1117 JUL 83)

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