Professional Documents
Culture Documents
Manual MODEL 30
SAFETY
GENERAL
INFORMATION
INSTALLATION
OPERATION
MAINTENANCE
PARTS
LABORATORIES INCORPORATED
1827 SEP 02 (s.s. JUL 02)
Model 30 addendum to
Instruction manual 1780 OCT 01
Page 17 Capacities - Statement should now read: Capacities on fresh straight green
beans have run as high as 1000 pounds per hour.
Page 27 Feeding Method - Add statement: Feed hopper extensions are available
for every hopper in order to help feed product and obtain a quality cut. See
page 53 in manual.
(continued)
Urschel Laboratories, Inc.
2503 Calumet Ave. P.O. Box 2200, Valparaiso, IN 46384
219-464-4811, fax: 219-462-3879
A1
Page 62–65 The attached pages A4–A7 replace the existing Electrical Assembly pages.
Page 68 & 69 The attached page A8 replaces the existing Electrical Schematic pages.
Page 71 Add the following to Safety Signs and Machine Labels page:
1 2 3 4 5
THAI (Th) 11946 11947 11949 11950 11951
A2
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A3
PARTS
Electrical Assembly (NEMA)
41 42
43
39
13
44
16 14
24 45
46
26 41
18 9
19 4
9 33
4 2
25 23 8
5
21
22
20 6
17 37
10 3
12
28 7
27
2 34
40
38
37 36
32
29 11
31
1
15 35
30
A4
PARTS
Electrical Assembly (NEMA)
ITEM NO. PART NO. DESCRIPTION QTY.
---- 39369 Electrical Assembly, shaker, 200-240/460 volt, (includes items 1–15) . . . . 1
---- 39370 Electrical Assembly, shaker, 575 volt, (includes items 1-15) . . . . . . . . . 1
— 39371 Electrical Assembly, w/o shaker, 200-240/460 volt, (includes items 1–15). . 1
— 39372 Electrical Assembly, w/o shaker, 575 volt, (includes items 1-15) . . . . . . . 1
1 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 4
3 63737 Amplifier, (includes items 4–7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 63755 Resistor, 22 kOhm, (for machines without shaker, quantity is 10) . . . . . 8
8 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
9 * Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 17525 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 ** Fuse, FU2, (primary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12691 Fuse, FU2, (primary), .60 amp, (575 volt only). . . . . . . . . . . . . . . . . . . 2
14 21285 Fuse, FU3, (secondary), 1.0 amp., (all voltages) . . . . . . . . . . . . . . . . . 1
15 ** Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
16 23215 Combination Starter, size “1”, (includes items 17–46). . . . . . . . . . . . . . . 1
17 13449 Push Button, start (includes item 18) . . . . . . . . . . . . . . . . . . . . . . . . 1
18 60218 Rubber Boot, start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 12605 Legend Plate, I for start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 13450 Push Button, stop (includes item 21) . . . . . . . . . . . . . . . . . . . . . . . . 1
21 60219 Rubber Boot, stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 12606 Legend Plate, O for stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 12597 Pilot Light, (includes items 24 & 25). . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12598 Lens, Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 12599 Bulb, pilot light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 12600 Plate, blank grey, (pilot light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12603 Reset Button, (includes item 28) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 12604 Rubber Boot, reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 16676 Starter, size “1”, (includes items 30–32). . . . . . . . . . . . . . . . . . . . . . . 1
30 12667 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 13548 Operating Coil, for size 0 & 1 starter . . . . . . . . . . . . . . . . . . . . . . . 1
32 63579 Auxiliary Contact, normally open . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 13604 Disconnect, 30 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 63384 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 63383 Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 13605 Fuse Trailer Block, (includes item 37) . . . . . . . . . . . . . . . . . . . . . . . 1
37 13381 Fuse Clip Kit, (set of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 * Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . . 1
39 21267 Control Circuit Transformer, (200-460 volt only) . . . . . . . . . . . . . . . . 1
40 21270 Quarter Turn Latch Assembly, (Industrial Enclosures). . . . . . . . . . . . . 4
21271 Quarter Turn Latch Assembly, (Hoffman Enclosures) . . . . . . . . . . . . . 4
41 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 12930 Modular Fuse Holder, 2 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 44) . . . . . . . . . . . . . . . 1
44 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
46 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical assemblies also include safety switches and related parts; see pages 66 & 67 in the manual.
A5
PARTS
Electrical Assembly (CE Compliant)
43 44
45
41
13
46
19 18
17 14
18
22 20 47
48
21 43
21 9
23 4
25 24 2 9
37 4
8
5
39
6
38
24
26
1 37 24
3 7
10 28
2
43
43
42
35 32
40
43
16 11
31
29
28 15
27 30
33
12 43
34 32
36
A6
PARTS
Electrical Assembly (CE Compliant)
ITEM NO. PART NO. DESCRIPTION QTY.
---- 39366 Electrical Assembly, shaker, IEC, 380-415 volt, (includes items 1–16) . . . . 1
— 39367 Electrical Assembly, w/o shaker, IEC, 380-415 volt, (includes items 1–16) . 1
1 13408 Padlock, with chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 10625 Round Head Machine Screw, w/washer, 10-32 x 1/2" . . . . . . . . . . . . . 4
3 63737 Amplifier, (includes items 4–7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 13673 Adapter, fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 13671 Fuse, .630 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 13672 Fuse, .125 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 63755 Resistor, 22 kOhm, (for machine without shaker, quantity is 10) . . . . . . 8
8 12633 Rubber Washer, 3/16 x 5/8 x 1/8" thick . . . . . . . . . . . . . . . . . . . . . . . 4
9 * Amplifier Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 39368 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11593 Breather/Drain, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 ** Fuse, FU1, (class J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 12924 Fuse, FU2, (primary), .50 amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 12923 Fuse, FU3, (secondary), .50 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 ** Overload Relay, (use with item 35 Overload Base Adapter) . . . . . . . . . . 1
16 12871 Transparent Cover For Adjustment Dial . . . . . . . . . . . . . . . . . . . . . 1
17 23203 Combination Starter, IEC, 22A (includes items 18–48) . . . . . . . . . . . . . . 1
18 12975 Start Button Assembly, (includes item 19) . . . . . . . . . . . . . . . . . . . . 1
19 12977 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 12978 Name Plate, (I) start, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 12976 Stop Button Assembly, (includes item 22) . . . . . . . . . . . . . . . . . . . . 1
22 12977 Protective Cap, extended head, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
23 12979 Name Plate, (O) stop , IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 12757 Pilot Light, IEC, (includes items 25 & 26) . . . . . . . . . . . . . . . . . . . . . 1
25 12758 Pilot Light Lens, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 12599 Bulb, pilot light, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 12747 Reset Button Assembly, IEC, (includes item 28–30) . . . . . . . . . . . . . . 1
28 12744 Reset Button, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 12748 Protective Cap, flush head, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 12745 Reset Extender, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 12746 Reset Insert With Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 12753 Contacter, 22 A., IEC (includes items 33 & 34) . . . . . . . . . . . . . . . . . . 1
33 12754 Coil, 110/120 volts, 50/60 Hertz, IEC . . . . . . . . . . . . . . . . . . . . . . . 1
34 12755 Front-Mount Auxilliary Contact, normally open. . . . . . . . . . . . . . . . 1
35 13677 Overload Base Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 12973 Modular Fuse Holder, 3 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 21241 IEC Disconnect Switch Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 12942 IEC Disconnect Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 12779 IEC Extended Shaft, 6.7" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 * Door Gasket, (fitting and adhesive required) . . . . . . . . . . . . . . . . . . . 1
41 12928 Control Circuit Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 21270 Quarter Turn Latch Assembly, (Industrial Enclosures). . . . . . . . . . . . . 4
21271 Quarter Turn Latch Assembly, (Hoffman Enclosures) . . . . . . . . . . . . . 4
43 12751 End Anchor, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
44 12930 Modular Fuse Holder, 2 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 12763 Fuse Terminal, 5 x 20 mm, IEC, (includes item 46) . . . . . . . . . . . . . . . 1
46 12781 Transparent Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 12760 Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
48 12750 Earthing Terminal, IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical assemblies also include safety switches and related parts; see pages 66 & 67 in the manual.
A7
PARTS
Electrical Schematics
CE Compliant
FU2 50 VA FU3
QS 1L1
FU1 *A 4L1 X1 1
L1 .5 A .5 A 110 V 3
(0)
1L2 4L2 2
L2 SB1
0V
1L3
L3 2 1 3 4
A8
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A9
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A10
MODEL 30
Instruction Manual
1780 OCT 01
(supersedes 1117 JUL 83)
This instruction manual contains the most current information available at the time of publication. Urschel
Laboratories reserves the right to make changes at any time without notice. This manual represents the machine
as it is currently manufactured at the time of publication. If your machine contains parts not shown, or if there
are any questions regarding the safe operation of this machine, contact Urschel Laboratories.
COPYRIGHT© 2001 Urschel Laboratories, Inc., Valparaiso, Indiana. All rights reserved. No part of this manual
may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy-
ing and recording, for any purpose without the express written permission of Urschel Laboratories, Inc.
1
FOREWORD
This manual must be read by or to each person before that person operates, cleans,
repairs, adjusts, installs, supervises the operation of, or uses this machine in any way.
You must learn and follow all the safety rules and operating principles set forth in this
manual. This means:
1. Follow all warnings, cautions, and other safety messages in this manual and on the
machine. Recognize the safety alert symbol , which indicates a potential personal
safety hazard.
4. Notify your supervisor of any machine condition which may create a hazard in its
operation.
5. Notify Urschel Laboratories immediately of any accidents that have occurred on this
machine.
If there are any questions regarding the safe operation of this machine, contact Urschel
Laboratories.
2
contents
FOREWORD .............................2
GENERAL INFORMATION . . . . . . . . . . . . . . . . 15
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications, Size Of Cut, Noise Emission, Knives,
Feed Hoppers, Speeds . . . . . . . . . . . . . . . . . . . . . . . 16
Operating Principle, Capacities . . . . . . . . . . . . . . . . . . . 17
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SHIPMENT, PRE-INSTALLATION, LOCATION . . . . . . . . . 20
Machine Shipment, Pre-installation Plan, Location. . . . . . . 20
LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
(continued)
3
contents
PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 47
Ordering Parts, Returning Parts for Repair. . . . . . . . . . . . 47
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
FRAME, BASE AND MOTOR . . . . . . . . . . . . . . . . . . . . 50
COVERS, GUARDS AND HOPPERS . . . . . . . . . . . . . . . 52
GEAR CASE AND ECCENTRIC ASSEMBLIES . . . . . . . . . 54
CUTTING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SHAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 60
ELECTRICAL ASSEMBLY (NEMA). . . . . . . . . . . . . . . . . 62
ELECTRICAL ASSEMBLY (Ce COMPLIANT) . . . . . . . . . . 64
ELECTRICAL ASSEMBLY, SWITCHES . . . . . . . . . . . . . . 66
ELECTRICAL SCHEMATIC (NEMA) . . . . . . . . . . . . . . . . 68
ELECTRICAL SCHEMATIC (Ce COMPLIANT) . . . . . . . . . 69
MACHINE LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DIMENSIONAL DRAWING . . . . . . . . . . . . . . . . . . . . . . 72
4
SAFETY
5
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6
SAFETY
Rules for Safe Operation
READ AND PRACTICE SAFETY RULES IN THIS MANUAL:
1. DANGER! This machine contains sharp knives and rotating parts. Never
operate this machine if any guard or safety device has been opened,
removed, or modified; doing so can result in serious injury or amputation.
2. When covers or guards are opened or removed, sharp edges and pinch
points are exposed. Use extreme caution to avoid touching or striking these
areas with your hands or body.
3. Always disconnect and lock out the power source, push the “I” (START)
button and verify machine does not start before doing any work on this
machine.
4. DANGER! Never put your hand or any foreign object into the feed opening
or discharge area. Serious personal injury and/or damage to the machine
may result.
7. This machine contains protective covers and guards equipped with safety
switches. If the machine operates with any of these protective covers or
guards opened, removed or modified, this machine is not safe to operate.
Call a qualified electrician immediately to locate and repair the fault. Prior to
operating the machine, the safety switches must be checked by qualified
trained personnel. Complete information on checking safety switches is
found in the safety section of this manual.
7
SAFETY
Safety Signs
Safety signs and safety switches are placed on Urschel ® machines to help you avoid
personal injury. They are there for your protection. If your machine does not have
these signs or switches, you must not operate the machine. Notify your supervisor and
contact Urschel Laboratories, Inc. For the part numbers, languages and locations of
safety signs, see “Safety Signs and Machine Labels” in the parts section of this manual.
PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666
8
SAFETY
Safety Signs
9
SAFETY
Protective Devices
10
SAFETY
Safety Switch System
11
SAFETY
Safety Switch System
1. With all covers and guards in place, 3. Turn the power disconnect/lockout
turn the power disconnect/lockout switch to “O” (OFF) and replace or
switch to “I” (ON). Only the green “relay close the cover or guard.
condition” LEDs on the amplifier should
be lit (Figure 9, page 13). Push the “I” 4. Individually remove or open each
(START) button. Machine should start. additional cover or guard equipped
(See “Troubleshooting”, page 43 if with switch and repeat steps 2 and 3.
machine does not start.) Push the “O” Make sure all covers and guards are
(STOP) button and turn power discon- securely in place and closed after
nect/lockout switch to “O” (OFF). Visu- safety switch system has been tested.
ally verify machine has come to a
complete stop.
12
SAFETY
Safety Switch System
RELAY
CONDITION
9
4 5
C O
L P
O E
S N
E
6 D
1 2 3 4 5 6
7
RW B O RW B O RW B O RW B O RW B O RW B O
Figure 9 — Amplifier and safety switches with corresponding covers and guards (1) Front Cover,
(2) Back Cover, (3) Amplifier, (4) Green “Relay Condition” LEDs, (5) Red “Relay Condition” LEDs, (6) Red
“Attention” LED, (7) Red “Switch Output” LEDs, (8) Sensor, (9) Actuator.
13
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14
GENERAL INFORMATION
15
GENERAL INFORMATION
Specifications
The main frame, inside and outside cutting The amount of noise generated by this
units are of high quality, gray iron castings machine in use will vary depending on the
and manganese aluminum bronze. type, condition and volume of product being
The main drive unit is an enclosed double cut, the size of cut, the operating speed,
worm gear bathed in oil. the distance the machine is positioned from
The main bearings are of high speed bab- the floor and the acoustical characteristics
bitt with pressure lubrication. of the room in which the machine is
The shaker has frame work of stainless installed.
steel with a screen of perforated stainless
steel.
KNIVES
WARNING: Do not modify this
machine! Any modification or omission Knives are of stainless steel to prevent dis-
of parts could compromise the safety coloration of cut ends when product enters
and sanitation of this machine! the machine in a wet condition.
Each knife is held in position by a spring. If
Length:...................................58.10" (1476 mm) a nail or other foreign material should enter
Width:.....................................40.02" (1016 mm) the machine, the knives will release and thus
Height: ...................................63.95" (1624 mm) prevent damage being done to the machine
(See “Dimensional Drawing,” page 72) or the knives.
Net Weight:..............................525 lbs. (238 kg)
Gross Weight Crated: .............800 lbs. (363 kg)
Gross Weight Export Box: ....1000 lbs. (454 kg) FEED HOPPERS
Drive Shaft Speed: .............................300 RPM
39100 feed hopper is the small hopper to
Motor: 3/4 H.P. (.56 kW); see the motor be used for green beans, wax beans and
specification plate and motor manufacturer’s okra.
instructions for more information. 39103 feed hopper with fins is the large
hopper to be used for asparagus, celery and
rhubarb.
SIZE OF CUT 39104 feed hopper without fins is the large
hopper to be used for Blue Lake beans. This
The Model 30 machine will make cuts 1/2", feed hopper should not be used for bush type
.800", 1", 1-1/4", 1-1/2" and 2" long. When beans as too many beans will enter each cut-
making 1-1/4" and 1-1/2" cuts it is necessary ting chamber and produce an excessive
to use a set of 39046 inserts in the bottom amount of short ends.
slot of the inside cutting bowl. The cutting 39245 “Super Hopper” with fins is the large
chamber is 8 inches long and not evenly hopper to be used for extra long products.
divisible by 1-1/4" or 1-1/2". To eliminate the
1/2" pieces which would result, this bottom
slot is blocked out. The inserts are two pieces
of cone shaped stainless steel.
16
GENERAL INFORMATION
Operating Principle and Applications
2
4
Figure 10 — Cutaway view of hopper and cutting chamber (1) Hopper, (2) Inside Bowl, (3) Outside Bowl,
(4) Knives (5) Product
Product to be cut enters the automatic feed The capacity of the Urschel Model 30
hopper and is carried upward and dropped Cutter will vary greatly depending upon the
into narrow tapered pockets which form the product and the method of delivering the
cutting chamber. The hopper and cutting product to the machine. Capacities on fresh
chamber pass by stationary knives which straight green beans have run as high as
project completely through and beyond the 3,000 pounds per hour. On very crooked wax
wall of the cutting chamber (Figure 10). This beans the capacity may not be over 500
design insures that the product must be cut pounds per hour. If product is fed to the
completely in two. After the product is cut, it machine in a steady amount from a conveyor,
is dropped onto a shaker which removes the capacity will be greatly increased over
small pieces of bean ends. methods which permit dumping into the feed
The beans or other products being cut hopper from baskets or boxes.
drop to the bottom of the pockets in the cut-
ting chamber before they are cut. Tests have
proven that this method of cutting produces
only one-half the number of short ends com-
pared to any other method of cutting.
17
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18
INSTALLATION
19
INSTALLATION
Shipment, Pre-installation, Location
20
INSTALLATION
Lifting
21
INSTALLATION
Electrical Power
ELECTRICAL POWER 2
3
To insure the machine is properly wired, 1
the electrical installation must be performed
by a qualified electrician in accordance with
all applicable electrical codes. Refer to
Figure 12 and proceed as follows:
22
INSTALLATION
Electrical Power
23
This page intentionally left blank.
24
OPERATION
25
OPERATION
Start-up, Stopping and Feeding
26
OPERATION
Start-up, Stopping and Feeding
27
OPERATION
Speed Control & Machine Overload or Jam
The pulley speed of the Model 30 cutter is If the motor shuts off during operation, it
300 revolutions per minute. The feed hopper is likely that it has been overloaded. After
must turn in a clockwise direction at 25 revo- maintenance personnel have corrected the
lutions per minute. It must not under any con- problem (allowing at least five minutes for
ditions rotate faster than this or the beans will thermal overloads to cool) machine may be
not feed properly into the cutting chamber. restarted by first pressing the “RESET”
With the 39103 special feed hopper for button on the starter enclosure then starting
asparagus, the machine will probably work in the normal manner. If motor again shuts
best with the feed hopper rotating at about 22 off, see “Troubleshooting’’, page 42.
revolutions per minute.
1. Push “O” (STOP) button then disconnect and lock out power source.
4. Push the “I” (START) button and verify machine will not start. Open or remove
covers or guards to expose jammed area.
6. Remove all product from the feed area and close or replace all covers and guards.
7. Machine is ready to restart and resume feeding product. If proper feeding procedures
are followed, product will flow evenly into feed areas.
28
MAINTENANCE
29
MAINTENANCE
Covers and Guards
OPENING OR REMOVING
Belt Guard Back: Generally does not Replace all covers and guards in their
require removal. proper locations; replace fasteners and
tighten securely. Covers and guards
Front Cover (machine with shaker): equipped with safety switches must have
Remove to service knives. actuators aligned and within 1/16" (1.6 mm)
of sensors to complete safety switch circuit
Discharge Chute (machine without (Figure 15).
shaker): Remove to service knives.
30
MAINTENANCE
Covers and Guards
4
10
9 6
Figure 16 — Covers and guards. (1) Hopper Extension, (2) Feed Hopper, (3) Back Cover, Machines with
Shaker, (4) Drip Pan, (5) Belt Guard Cover, (6) Belt Guard Back, (7) Front Cover, Machines with Shaker,
(8) Discharge Chute, Machines without Shaker, (9) Screen Cover, Machines with Shaker, (10) Side Cover
Panel, Machines with Shaker
31
MAINTENANCE
Cleaning
Stainless steel and manganese alu- Only qualified trained personnel should
minum bronze parts will corrode if salty clean the machine. Consult your company
and acidic product juices are not removed policy regarding proper cleaning/sanitizing
completely. Also, product that remains in solutions and required frequency of cleaning.
the cutting unit may harden making future
cleaning difficult and encouraging bacterial NOTE: Never use abrasives, metal
growth. Heavy product build-up on cutting tools, wire brushes or sandpaper to clean
parts can reduce cutting efficiency and any parts. Scrape with wooden or plastic
cause the loss of critical tolerances and tools if necessary.
clearances.
1. Clean outside of machine with water.
CLEANING AGENTS
NOTE: Do not direct a stream of water
The selection of cleaning agents or their at the starter enclosure or electrical con-
solution strength will depend on the appli- nections. Water entering the starter enclo-
cation or process in which the machine is sure could cause electrical failure and void
involved. Consult your cleaning materials the warranty.
supplier for selecting and using the proper
cleaning agent to meet the sanitizing 2. Flush product from cutting parts.
requirements for your process. Cleaning Direct a stream of water or cleaning
supplies should be suitable for use with solution into feed opening while
300 and 400 series stainless steel and machine is running.
manganese aluminum bronze alloy.
Excessive solution strength and soaking WARNING: Make certain that all
time or excessive soaking time alone may covers and guards are in place while
chemically harm or destroy these and machine is running! Maintain a safe
other materials. Solutions containing chlo- distance from machine. Do not insert
rine or acids can also be harmful. Failure hose or cleaning tools into feed
to completely remove these chemicals opening!
with an appropriate rinse will cause corro-
sion.
32
MAINTENANCE
Cleaning and Safety Signs
33
MAINTENANCE
Lubrication
RECOMMENDED LUBRICANT 2
1
Use a food grade lubricant that is non-
toxic, sanitary and approved for incidental
food contact. The lubricant recommended
for this machine, except motor,is Haynes®
Lubri-Film (listed as H-1 by the USDA)
available in grease cartridges. The lubri-
cant may be purchased from Urschel Lab-
oratories. See “Tools”, page 48.
1
6
5
Figure 17 — Lubrication Points. (1) Upper Gear Figure 19 — Lubrication Points. (1) Shaker Crank
Case, (2) Lower Gear Case Arm (2) Shaker Hanger, Right (3) Shaker Hanger,
Left (4) Upper Shaker Arm, Left (5) Lower Shaker
Arm, Right (6) Lower Shaker Arm, Left
34
MAINTENANCE
Lubrication
LUBRICATION SCHEDULE
Lubricate as follows:
MOTOR LUBRICATION
35
MAINTENANCE
Knife Replacement
36
MAINTENANCE
Knife Replacement
INSTALLING INSERTS
1. Remove the short and long knives, follow-
ing procedures outlined under “Knife
Replacement”, page 36.
2. When all knives have been removed,
loosen set screws in hub of inside bowl
one full turn each.
3. Remove key from keyway. 2
4. Remove inside bowl from shaft. 1
5. Place inserts firmly in the bottom slot of
Figure 23. — Installing the shaker. (1) Shaker,
the ribs and rivet together. (2) Shaker Support Casting
6. Replace inside bowl on shaft.
7. Insert key in keyway.
8. Tighten set screw.
9. Insert knives and reassemble machine,
following procedures under “Knife
INSTALLING HOPPER
Replacement”, page 36.
Fit the hopper to the machine by dropping
the small hole at the edge of the hopper ring
2 over the small pin at the edge of the inside
1 cutting bowl. Insert the 1/2" cap screw with
the washer into the center hole of the hopper
and screw into the tapped hole in the end of
the inside cutting bowl drive shaft. Tighten
with wrench.
37
MAINTENANCE
Electrical Assembly
The electrical assembly must be in good NOTE: Electrical components that fail
working condition before operating this due to water or chemical contamination
machine. For a description of amplifier and are not covered under the warranty.
safety switch operation and method for
checking this system, see pages 11–13.
Electrical schematics are located in the
starter enclosure and on pages 68–69.
Refer to Figures 24 & 25. Inspect the follow-
ing:
5 1 8
7 1
5
2 6
4
7 4
2 3
6
3
Figure 25 — Typical starter enclosure interior, CE
Figure 24 — Typical starter enclosure interior, NEMA*. Compliant. (1) Disconnect, (2) Contactor, (3) Over-
(1) Disconnect, (2) Starter Coil, (3) Heaters, load Relay, (4) Amplifier, (5) Transformer, (6) Main
(4) Amplifier, (5) Transformer Fuses, (6) Main Fuses, (7) DIN Bar, (8) Transformer Fuses
Fuses, (7) Overload Relay
38
MAINTENANCE
Electrical Assembly
39
MAINTENANCE
Electrical Assembly
(“Electrical Assembly”, con’t. from page 39)
1
No LEDs are illuminated: verify power 2
to terminals L1 and L2. If there is power
and the LEDs are not illuminated, turn the
power disconnect/lockout switch to “O”
(OFF) and lock out power source.
Remove fuses (see Figure 27) and check
with ohmmeter. Replace faulty fuse. If 5 6
problem persists, contact Urschel
Laboratories.
7
Red “relay condition” LEDs and any of
the red “switch output” LEDs are illu-
minated: the circuit for the sensor or
resistor assigned to that location is open.
If red “switch output” LEDs which corre- 8
spond to a sensor are illuminated, discon-
nect and lock out the power source, and
perform the safety switch inspection (see 3 4
“Safety switches”, page 39). If red “switch
Figure 27 — Amplifier. (1) Fuses, (2) Relays,
output” LEDs which correspond to a resis- (3) Sensor Leads, (4) Resistors, (5) Green “Relay
tor are illuminated, disconnect and lock Condition” LEDs, (6) Red “Relay Condition” LEDs,
out the power source, verify the resist- (7) Red “Attention” LED, (8) Red “Switch Output” LEDs
ance value of the resistor and check the
connection for tightness (5 inch pounds or
0.56 newton-meters). Turn power discon-
nect/lockout switch to “I” (ON). If LEDs
remain lit, contact Urschel Laboratories.
WARNING: A qualified trained
Both red “relay condition” LEDs are person must always perform the safety
illuminated and the red “attention” switch system test before operating the
LED is flashing: the amplifier has machine. See “Safety Switch System
detected a fault. To reset the system, Test”, page 12.
turn the power disconnect/lockout switch
to “O” (OFF) and lock out power source. NOTE: An exchange program is avail-
Perform safety switch inspection (see able should the amplifier need replace-
“Safety switches”, page 39). Turn power ment; contact Urschel Laboratories for
disconnect/lockout switch to “I” (ON). If complete information.
problem persists, contact Urschel
Laboratories.
40
MAINTENANCE
Electrical Assembly
(Figure 28).
41
MAINTENANCE
Troubleshooting
PROBLEM CAUSE CORRECTION
Unsatisfactory Dull knives Replace as required. See ‘‘Knife Replacement’’,
Cuts or pages 36-37.
Excessive
Scrap Product build-up on Clean cutting unit and maintain regular clean-
contact parts ing schedule. See ‘‘Cleaning’’, pages 32–33.
Harsh, Metallic Worn motor bearings Run motor with belts removed to verify.
Grinding Sound Consult motor manufacturer.
Slow, Sluggish Drive belts slipping Replace worn or frayed belts and adjust belt
Operation tension. Make sure belts are clean, dry and
free of grease. Check for worn pulley grooves
and replace if necessary.
Motor Machine overload or jam See “Machine Overload or Jam”, page 28.
Frequently
Becomes Dull knives Replace as required. See “Knife Replace-
Overloaded ment”, pages 36–37.
42
MAINTENANCE
Troubleshooting
PROBLEM CAUSE CORRECTION
Machine Does Power disconnect/lock- Turn power disconnect/lockout switch to the
Not Start out switch is in the “O” “I” (ON) position, page 26.
(OFF) position
Guards and covers not Make sure guards and covers are securely
securely closed, closed, attached and fastened. Check for bent
attached or fastened or twisted guards or covers that will prevent
switches from lining up. See “Covers and
Guards”, page 30.
43
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44
PARTS
45
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46
PARTS
Ordering Information
ORDERING PARTS
The serial number of your machine is on the name plate located on the machine frame.
Orders are accepted by mail, telephone or facsimile. Do not use illustration numbers when
ordering parts.
2. Enclose purchase order number and letter of instruction for repair work. Note any special
instructions.
3. Include name and phone number of person to contact if further information is required by
repair department.
47
PARTS
Tools
3, 4
5, 6 2
1
48
PARTS
Tools
ITEM NO. PART NO. DESCRIPTION QTY.
49
PARTS
Frame, Base and Motor
50
PARTS
Frame, Base and Motor
ITEM NO. PART NO. DESCRIPTION QTY.
51
PARTS
Covers, Guards and Hoppers
52
PARTS
Covers, Guards and Hoppers
ITEM NO. PART NO. DESCRIPTION QTY.
*Hardware quantity for back cover, items 8 & 9 are 3 each for machines without shaker.
53
PARTS
Gear Case and Eccentric Assemblies
54
PARTS
Gear Case and Eccentric Assemblies
ITEM NO. PART NO. DESCRIPTION QTY.
55
PARTS
Cutting Parts
56
PARTS
Cutting Parts
ITEM NO. PART NO. DESCRIPTION QTY.
57
PARTS
Cutting Parts
58
PARTS
Cutting Parts
NOTE: Illustrations on page 58 are Cross Section Top View of bean entering the knife area. Item numbers in
the charts below refer to the illustration and parts list on pages 56 & 57.
59
PARTS
Shaker Assembly
39 44
ECCENTRIC
ASSEMBLY
SEE PAGE 55
40
41 42
43
38
13
60
PARTS
Shaker Assembly
ITEM NO. PART NO. DESCRIPTION QTY.
61
PARTS
Electrical Assembly (NEMA)
49
50
51
50 32
46
47
1
48 29
32
31
32
9 41 33
3 11 23
35
24
4 39
40
10 32
36
35
6 18
7
37
5 22
2 8 34
12
32 20
44
42
38
32
26
27
13 22 21
28 17
25 14
43
16
30
19
45
15
62
PARTS
Electrical Assembly (NEMA)
ITEM NO. PART NO. DESCRIPTION QTY.
63
PARTS
Electrical Assembly (CE compliant)
53
54
55
54
27 23
24
28
1 39
25
22
3 26
2 21
6
27
5 4
7 39
50
44
9
18 8
2 48 52 19
39 49
44 19
5 45
51
16
5
46
16 16 17
43
36
40 10 27
8
41
8 39 49
12 47
39
20
27
30
31
32 29 33
34 38
33 35 37
42
13
12
11 14
15
64
PARTS
Electrical Assembly (CE compliant)
ITEM NO. PART NO. DESCRIPTION QTY.
* Consult factory
** A retrofit assembly (part no. 63756) is required to adapt 63737 amplifier to machines currently using 63068
amplifier. Consult factory for further information.
65
PARTS
Electrical Assembly, Switches
SWITCH NO. 2
1 4
2 7
20
3
10 8
11
19 9
14
12
13
18
7
1
SWITCH NO. 1
(WITH SHAKER) 3 2
2 7
6 16
1
SWITCH NO. 1
5
(WITHOUT SHAKER)
17 15
66
PARTS
Electrical Assembly, Switches
Electrical assemblies include the following items 1–19.
1 63741 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2*
2 63738 Sensor, 6' lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2*
3 19362 Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 24247 Actuator Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39323 Actuator Bracket, (machines without shaker) . . . . . . . . . . . . . . . . . . . . 1
5 10351 Hex Head Cap Screw, 10-24 x 7/8" . . . . . . . . . . . . . . . . . . . . . . . . . . 8*
6 10349 Hex Head Cap Screw, 10-24 x 1-1/2", (machines without shaker) . . . . . . . 2
7 10231 Hex Nut, locking, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8*
8 11548 Cord Connector, 90°, .250/.375, (includes items 9–11) . . . . . . . . . . . . . . 2*
9 11609 Cord Connector, 90°, .250/.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 11611 Lock Nut, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 11900 Seal Washer, 3/16 x 7/8 x 1-9/32" . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 11614 Conduit Connector, 1/2", 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 11613 Conduit Connector, 1/2", straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 11502 Conduit Bushing, 1/2 x 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 13424 Clip, chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 13465 Clip, cable tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6*
17 11513 Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9*
18 11553 Hole Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1*
19 10231 Hex Nut, locking, 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1*
THE FOLLOWING ITEMS ARE NOT INCLUDED WITH THE ELECTRICAL ASSEMBLY:
67
PARTS
Electrical Schematic (NEMA)
EARTHING
BAR DOOR L 1 L 2 L 3
START
4 STOP
2
G
6
M
3
2
5
5
T1 T2 T3
2
3
6
MOTOR
1 2 3
1 2
115 VOLTS
L1 L2 R1 R2
AMPLIFIER 0 VOLTS
SENSORS, 12 VDC
68
PARTS
Electrical Schematic (CE compliant)
FU2 80 VA FU4
QS
1L1 .5 A 4L1 X1 1.25 A 110 V 1 3
L1
1L2 FU3 4L2 2
L2 0V (0)
1L3 .5 A SB1
L3 2 1 3
FU1 4
*A
(1)
2L1 2L2 2L3 L1 L2 R1 R2 KM1
SB2
DOOR
AMPLIFIER
KM1 5
1 2 3 4 5 6
3L1 3L2 3L3
RW BO RW BO RW BO RW BO RW BO RW BO
FR1
FR1
6
PE
1T1 1T2 1T3 SENSORS
HL1
12 V
1.50 KW KM1
M1 3 W
1500 REV/MIN
69
PARTS
Safety Signs and Machine Labels
1
DANGER
DO NOT PUT HANDS INTO FEED OPENING.
8
1 PELIGRO
NO PONER LA MANO DENTRO DE LA
3 11662 ABERTURA DE ALIMENTACION.
2
DANGER
DO NOT PUT HANDS INTO OR UNDER
2 DISCHARGE CHUTE.
PELIGRO
NO PONER LA MANO DENTRO O BAJO
11663 EL CONDUCTO DE DESCARGA.
5 3 DANGER
MACHINE IS UNGUARDED.
6 REPLACE GUARD OR COVER.
PELIGRO
LA MAQUINA ESTA SIN PROTECCION.
VOLVER A COLOCAR EL PROTECTOR
11665 O CUBIERTA.
4
1 CAUTION
MACHINE CONTAINS ROTATING PARTS SUCH AS SHARP KNIVES, PULLEYS, BELTS OR GEARS.
NEVER RUN MACHINE WITH ANY GUARD OR COVER REMOVED, EVEN FOR CLEANING.
TURN THE MACHINE OFF, DISCONNECT AND LOCK OUT POWER SOURCE BEFORE
ATTEMPTING TO SERVICE OR REMOVE OBSTRUCTION.
RUNNING MACHINE WITH ANY GUARD OR COVER REMOVED MAY RESULT IN SERIOUS INJURY
OR AMPUTATION.
READ AND UNDERSTAND INSTRUCTION MANUAL.
4 PRECAUCION
LA MAQUINA CONTIENE PIEZAS GIRATORIAS TALES COMO CUCHILLAS AFILADAS, POLEAS,
CORREAS O ENGRANAJES.
NUNCA HACER FUNCIONAR LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O
CUBIERTAS RETIRADOS, INCLUSO PARA LIMPIARLA.
APAGAR LA MAQUINA, DESCONECTAR Y BLOQUEAR EL SUMINISTRO ELECTRICO ANTES DE
1 INTENTAR HACER UNA REPARACION O QUITAR UNA OBSTRUCCION.
SE CORRE EL RIESGO DE SUFRIR GRAVES LESIONES O AMPUTACION SI SE HACE FUNCIONAR
LA MAQUINA CON CUALQUIERA DE LOS PROTECTORES O CUBIERTAS FUERA DE SU LUGAR.
3 LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES.
11666
3
6
7 5 DANGER
MUST BE OPENED AND SERVICED BY
QUALIFIED ELECTRICIAN ONLY. INSTALL
TO MEET APPLICABLE CODES.
PELIGRO
DEBE SER ABIERTO Y REPARADO POR UN
11667
ELECTRICISTA CALIFICADO SOLAMENTE.
INSTALAR DE ACUERDO A LOS CODIGOS
CORRESPONDIENTES. XXX VOLTS ~
XXXXX
MODEL 30
WITHOUT SHAKER
70
PARTS
Safety Signs and Machine Labels
1 2 3 4 5
ENGLISH 11662 11663 11665 11666 11667
QUANTITY 4 1 4 1 1
71
PARTS
Dimensional Drawing
MACHINE WITH SHAKER
18.36"
(466 mm)
"A"
"B"
63.95"
(1624 mm)
48.19"
(1224 mm)
37.70"
(958 mm)
"C" 22.75"
11/32" DIA. (578 mm)
4 HOLES
13.50"
(343 mm)
5.22"
(133 mm) 7.50" 4.88"
6.75"
(191 mm) (124 mm)
(171 mm)
22.00" 28.40" 12.14" 27.88"
(559 mm) (721 mm) (308 mm) (708 mm)
58.10" 40.02"
(1476 mm) (1016 mm)
SMALL LARGE EXTRA LARGE
DIM. HOPPER HOPPER HOPPER
39100 39104 39245
"A" 34.5" (876 mm) 38.5" (978 mm) 43.5" (1105 mm)
"B" 9.25" (235 mm) 11.25" (286 mm) 13.75" (349 mm)
"C" 25.38" (645 mm) 25.25" (641 mm) 25.0" (635 mm)
18.36"
(466 mm)
"A"
"B"
63.95"
(1624 mm)
48.19"
(1224 mm)
37.70"
(958 mm)
22.75" 13.00"
(578 mm) (330 mm)
22.75" "C"
17.91" (578 mm)
11/32" DIA.
4 HOLES (455 mm)
6.75"
(171 mm)
3.06"
(78 mm) 5.06" 4.88"
12.14" 27.88"
25.06" (129 mm) 28.40" (124 mm)
(308 mm) (708 mm)
(637 mm) (721 mm)
40.02"
53.46" (1016 mm)
(1358 mm)
SMALL LARGE EXTRA LARGE
DIM. HOPPER HOPPER HOPPER
39100 39104 39245
"A" 34.5" (876 mm) 38.5" (978 mm) 43.5" (1105 mm)
"B" 9.25" (235 mm) 11.25" (286 mm) 13.75" (349 mm)
"C" 25.38" (645 mm) 25.25" (641 mm) 25.0" (635 mm)
72
LABORATORIES INCORPORATED
Designers and manufacturers of
precision size reduction equipment.
1780 OCT 01
(s.s. 1117 JUL 83)