MICROCOMPUTER CONTROLLER FOR DRY TRANSFORMER USER’S MANUAL (BWD3K130 SERIES) JiangXi Hua Da Electronics& Computer Co. ,LtdPlease read this manual carefully before any operations Warning! ‘This instrument is used for contrelling power transformer and witha high voltage. The enous injury or even death might happen without strictly following the operations specified by the manual, Only qualified technicians ae allowed to operate the instrument and read this manual carefully before any operations. 1. The input power: 220VAC(-t 10%), $0~6oHz 2. Make sure all the electrical connections are save end secured 3. Once on power, never contact the naked parts 4. The following parts with dangerous voltages | = The power terminals 2, 3; ~The Fan output terminals 12 and 14 can never be shortcut; Disconnect the instrument before high voltage testing the transformer Note: 1, Read the manual carefully before operations 2 The instrument can only be used forthe specified purpose by our company. Any parts replacement without the company’s permission could lead to the system failure: 3. There should be no SOzand HyS or other corrosive gases in the working environment to ensure the relay contacts work well; 4. To make sure thatthe system installation is complete before switch on, 5. The sensors should never be tested with lighter about 800°C). § Don’t apply to the relay’s contacs higher voltages than their ratings 7. Pat this manual in the place of easy access. 8. This manual if further revision and change without notice °- When the actual product isthe custom special models, ifthe specification content is confit tothe manual content, "7. special models attached” shall prevail ‘The instrument is a high precision device and it should be handled with care, If {here are any problems happened, contact with our company (the service telephone htumber is on the baek cover ofthis manual) and we will send our service personnel, ‘Thank you for cooperation and using our products. Any kindly suggestions and ‘comments are most appreciated.SO ET ne 1. Introduction Parameters will never be lost even after power “Dlack box” finetion which can record the ‘temperature of the installation and maintenance, The product meets the standard IBITIG31-2005 which applies to. resistance temperature meter Models Functions | BWD3K | Circulanly Display Temp. Over Temp. Alarm, Auto-Power-cut, Sensor | Disorder Alarm, Open Door lam, ‘The Highest Temperature Record, Temperature Correction Black Box, No Fan Contol Function Cireularly Display Temp, Auto Contral 3. Specifications 1. Temp. range: -30°C-200°C 2, Measuring Precision O.5%FS tone bit, 3. Steps ore4. Power ACLT6V- AC2A2V (50~60 Hz) 5. Energy Consumption SA 6. Contacts Capacity 104/220VAC 7. Weight Less than IKg 8. Dimension 160mm x 80mm x 134mm (WXHXD) 9. Opening 1S2mm% 76mm (WH) 4. Function Descriptions 1. Three coils circular temp. display and the shifting display of the highest temp. According to the preset temp. to control fan’s switch so that to ensure dry transformer works well in normal temp. When any one of the three coil’s temp. is over preset value, the cooling fan will work and the “fan” LED on the panel will be on. Over temp. Alarm function. When one coil’s temp. is exceeded, it will output an alarm signal and the Over Temp. LED on the control panel will be on. At the same time, “Alarm”output terminals of rear panel will send signals to the remote control unit. 4. Auto-Power-Cut function. When the highest coil temp. is over the preset limit, it will send an alarm signal, the Cut Power LED on the panel will be on, At the same time, “Power cut” output terminals of rear panel will send signals to cutoff the power in order to protect the transformer. ‘The fault LED and alarm beep will be on if any one of the three sensors has malfunctioned. Fault signals will be sent out from the rear panel. In the temperature display area, H means disconnect and L means short cut. If one or two sensors is fault, the fan will be only controlled by the remnant sensors. IFall ofthe three sensors go wrong, the fans will be on immediately. 6. The transformer door state monitoring function: When the " Door" terminals are shorted, the alarm beep will be on, the terminals can be connected with the travel switch on the transformer protective door. 7. The fan on & off temp., over temp. alarm, power cut temp., timer of fan on & off, the communication address code and BPS can all be set by panel keys. They will be never lost afier power is cut off. 8. The fan can be on & off through human intervention. This function can also be used to test the fans.°- There is @ timer to control the fan on and off, which can be set through panel keys. The range of timer is from 0 to 255 hours (if 0 is set, this function is canceled). When the preset time is up, the fans will be on for two minutes and then stop. 10. The instrument is equipped with a “black box” which keeps the temp. of power off in memory for future inquiry. The recorded data will not be changed if the power off temp. is below 80°C. 11. Manual simulation function: The function can manual inspect the controller. 12. The highest temperature record function; The controller can record the highest temperature ofthe each phase, the value can be query by touch key. the phase display 13. Temperature correction function: User can manually modi ‘temperature, 5. Operation Descriptions The front panel diagram BWD-3K130 Microcontroller for Dry Transformer fen fault highest Co ever tem, rer power cut JiangXi Huada Blectronic & Computer Co, Lid Mc function highest/+ — demand/- fan coxa: Fig. 1 The front Panel 5.2 Operations 1. The initial power on: When the instrument is tumed on, it is in the state of circular display of the three coils A, B, C’s temperatures. 2. The shifting between displays: There is @ panel key “highest”, The “highest” 4LED will be on by pressing the key and it will display the highest temperature among the three coils. Press the key again, it will return to the original state of circular temp. display, 3+ Manual control: There is a panel key “fan” to switch on the fan, Push it will tum onloft the fan. The “manual” of LED in the panel means the system is in manual control, 4._The inquiry or modification of control parameters and operation simulation T steps | Key pres Displays | Explanations { Descriptions 1 | Press “function” | 1=080 | Fun-off temp The default value is 80°C The first LED decimal willbe on, Fun-off temp can be set by Press “fan” three | 1080 | Fun-off temp, ame | pressing “+" or = keys, 3 | Press “function” Furson emp, Fun-on temp can be set_by he pressing “+” or" keys 4] Press“function” | 3.=130 | Over temp. alarm Alarm temp. can be set by i pressing “4 or | "keys. | 3 | Press “function” | 4, Over temp. power off | The temp. can be sei by pressing | | “or keys 6 | Press“fimction | FL=024 | Fan der (hours) Fan timer (hours) can be set by | Pressing “+” or “" keys, 000 | means this function is canceled, Press “function” [P=001 | The address orthe The address can be set by pressing “#" oF "keys | controller for comm, fe saan | n.=096 | The BPS of the ie bps can be set by pressing | “ors” keys, controller for comm. | ye«3 84>. BPS = 38400 | The “192”: BPS = 19200 | The “096”: BPS = 9600 | The “048”: BPS = 4800 | The “012”: BPS = 1290 t 9 | Pres“incion” | a00 Aphase correction of | The address can be set by | Pressing “+” or " keys, | [ temperature Correction range:-20°C~20°C 10. | Press “neti” [B=00 | Bphase conectonor | The eT, | } pressing “+” or" keys, | | temperature Correction range:-20°0~20°C an Sac Crphase correction of | The address can be set by pressing “+” of "keys, | temperature | Correction range:-20'0~20°C| Press “finexion Press “function” | | Return to temp. display }00 | eperation simulation | Simulation temp. can beset by | | pressing “4 or“ keys, press “fan” will increase 10 °C with | related outputs. ie, when the simulation temp.=130 «c, | alasm signals wil be produced | | and the alarming terminals atthe | | Fear panel will close. | NOTE: The system automatically ensures that the Power-cut temp>Over te ‘mp. alarm>fan on>fan off, and the minimum step is 5° C. 5 Black box and the highest temperature inquiry Steps | Key press Displays | Explanations Descriptions | 1 [Press “Demand” | A-XXX_| A Phase temp of last Power off | Black Box 2__| Press “Demand” B Phase temp of last Power off 3__| Press “Demand” C Phase temp of last Power off Press “Demand” A Phase Highest temp since | Press “Demand” & “Fan” key a | | pon will clear current valve | Press*Demand” TB=XXx | Phase Highest temp since g power on pin Deut (CCX) Cire igies ana ij power on 8__| Press “Demand” | Return to temp. display6. Electrical Installation Description soso iste O12, 385 Not Bs ao ps eee i 1 or Foul puge pee Aarm 16 Foe fo wpe FH Sm ek soy. Stent Cute: tan) it bars ST ovate = Sensor Socket. Power | SD aie a F fan wae fs : ‘The Rear Panel 6.1 Electrical Connections |. Power terminals (283): The instrument's main power resource, AC220V. Power cutoff terminals (485): These two are NO(NORMAL OPEN) in normal state and when the power cutoff is needed they will be activated, thus sending a switch signal to cutoff power. Alarm terminals (6&7): These two are NO(NORMAL OPEN) in normal state and when the alarm is needed they will be activated, thus sending a switch signal to the remote control unit, 4. Fault outputs (8&9): These two are NO(NORMAL OPEN) in normal state and when the sensors Fault or Door-Open alarming travel switch closed they will be activated, thus sending a switch signal to the remote alarming unit ( there are no fault outputs for controller of three phase fun ). Door-Open alarming inputs (10811): An alarming buzz will Produce when these ‘wo terminals are closed. The terminals are passive ones and no active signals to be allowed to connect, 6. Sensors Socket: connecting the three coils temperature sensors. 7 Fan outputs (12814): When fan is off; there will be no voltage outputs at terminals 12 & 14; when the fan is on, 12 & 14 will output AC220V which only applies to 220VAC fan.6.2 Digital communication 3K130A controller has a RS485 interface at the rear panel. The 7" pin (black) in the nine pin socket (DB9) is the negative terminal and the 6" pin (red) is the positive one. The RTU communication format is compatible with MODBUS protocol. An additional CD is available. 6.3 Analog communication 3K130B controller has a 4-20mA communication interface. The 2" pin (white) in the nine pin socket (DB9) is the common terminal and the 4" pin (A yellow), 5" pin (B brown) and 9" pin (C red) are the three current outputs. 4-20mA analog currents correspond to the temperature 0° C-200° C. 7. The specific Models. Mechanical Installation Refer to the following diagrams: To make # supporting frame with 2 1.Smm thick iron plane, drill a rectangular hole of 154mm 77mm in the middle, and put the instrument into this hole. It will automatically be fixed by the four plastic blockers on the instrument case. The 8mm holes are used for fixing the controller ‘onto the dry transformer.