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Lecture 1
Lecture 1
MATHEMATICAL MODELING
FOR CHEMICAL ENGINEERING
BETUL GURUNLU, PHD
ASSISTANT PROFESSOR
FALL, 2023
COURSE SHEDULE
• Week 1: Introduction • Week 9: Numerical methods
• Week 2: Classification • Week: 10: Partial differential
equations
• Week 3: Model Formulation • Week 11: Simulation software
• Week 4: Empirical Model Building • Week 12: Statistical analysis of
• Week 5: Empirical models mathematical models
• Week 13: Weighted least squares
• Week 6: Strategies for simplyfing • Week 14: Non-linear regression
mathematical models • Week 15: Final Exam
• Week 7: Error Estimations
• Week 8: Midterm
Course Description
Course: CHE421 Mathematical Modeling for Chemical Engineering
Instructor: Assistant Professor Betül Gürünlü
Course Objective: Nearly all applied science consists of performing
experiments and interpreting the results. This is done alternatively by
looking for an idealized mathematical model of the system. The aim
of the course is to teach how to write mathematical model, how to
solve this model.
Course Policies:
• One midterm exam (30%),
• Quizzes (10%),
• Attendance (5%),
• Three homeworks (15%),
• A final exam (40%)
3
COURSE BOOKS
V. G. Jenson and G. V. Jeffreys,
Mathematical Methods in Chemical
Engineering. McGraw-Hill, 1975
• Mathematical modeling has always been an important activity in science and engineering. The
formulation of qualitative questions about an observed phenomenon as mathematical problems was the
motivation for and an integral part of the development of mathematics from the very beginning.
• Although problem solving has been practised for a very long time, the use of math- ematics as a very
effective tool in problem solving has gained prominence in the last 50 years, mainly due to rapid
developments in computing. Computational power is par- ticularly important in modeling chemical
engineering systems, as the physical and chem- ical laws governing these processes are complex.
• Besides heat, mass, and momentum transfer, these processes may also include chemical reactions,
reaction heat, adsorption, desorption, phase transition, multiphase flow, etc. This makes modeling
challenging but also necessary to understand complex interactions.
All models are abstractions of real systems and processes. Nevertheless, they
serve as tools for engineers and scientists to develop an understanding of
important systems and processes using mathematical equations. In a chemical
engineering context, mathematical modeling is a prerequisite for:
• There are no modeling recipes that guarantee successful results. However, the devel- opment of new
models always requires both an understanding of the physical/chemical principles controlling a process
and the skills for making appropriate simplifying assumptions. Models will never be anything other
than simplified representations of real processes, but as long as the essential mechanisms are included
the model predictions can be accurate. Chapter 3 therefore provides information on how to formulate
mathematical models correctly and Chapter 4 teaches the reader how to simplify the models.
• Let us now look at two examples and discuss the mechanisms that control these systems. We do this
without going into the details of the formulation or numerical solution. After reading this book, the
reader is encouraged to refer back to these two case studies and read how these modeling problems
were solved.
EXAMPLE 1.1 DESİGN OF A PNEUMATİC CONVEYİNG DRYER
• A mathematical model of a pneumatic conveying dryer, Figure 1.1, has been developed (Fyhr, C. and
Rasmuson; A., AIChE J. 42, 2491–2502, 1996; 43, 2889–2902, 1997) and validated against
experimental results in a pilot dryer.
• The chip is rectangular, which leads to problems in determining exchange coefficients. The particles
also flow in a disordered manner through the dryer. The drying rate is controlled by external heat
transfer as long as the surface is kept wet. As the surface dries out, the drying rate decreases and
becomes a function of both the external and internal characteristics of the drying medium and single
particle.
• The insertion of cold material into the dryer leads to the condensation of steam on the wood chip
surface, which, initially, increases the moisture content of the wood chip. The pressure drop at the
outlet leads to flashing, which, in contrast, reduces the moisture content.
• The mechanisms that occur between the particles and the steam, as well as the mechanisms inside the
wood chip, are thus complex, and a detailed understanding is necessary.
Example 1.2 Design and optimization of a Wurster bed coater
In the second example, a mathematical model of a Wurster bed coater, Figure 1.4, has been
developed (Karlsson, S., Rasmuson, A., van Wachen, B., and Niklasson Bjorn, I., Aıche J. 55,
2578–2590, 2009; Karlsson, S., Rasmusson, A., Niklasson Bjorn, I., and Schantz, S., Powder Tech.
207, 245–256, 2011) and validated against experimental results.
• During the upward movement and the deceleration, the particles are dried by the warm air, and a thin
coating layer starts to form on the particle surface. From the dense region the particles are transported
again into the Wurster tube, where the droplets again hit the particles, and the circulation motion in the
bed is repeated. The particles are circulated until a sufficiently thick layer of coating material has been
built up around them.
• The final coating properties, such as film thickness distribution, depend not only on the coating
material, but also on the process equipment and the operating conditions during film formation. The
spray rate, temperature, and moisture content are operating parameters that influence the final coating
and which can be controlled in the process.
• The drying rate and the subsequent film formation are highly dependent on the flow field of the gas and
the particles in the equipment. Local temperatures in the equipment are also known to be critical for the
film formation; different temperatures may change the properties of the coating layer. Temperature is
also important for moisture equilibrium, and influences the drying rate.
• Several processes take place simultaneously at the single-particle level during the coating phase. These
are: the atomization of the coating solution, transport of the droplets formed to the particle, adhesion of
the droplets to the particle surface, surface wetting, and film formation and drying. These processes are
repeated for each applied film layer, i.e. continuously repeated for each circulation through the Wurster
bed.
• Consequently, the mechanisms that occur at the microscopic and macroscopic levels are complex and
include a high degree of interaction. The aim of the modeling task is to develop a tool that can be used
for design and optimization.
THE MODELING PROCEDURE
• Assumption 2 If a body falls from rest, its velocity at any point is proportional to the time it has been falling.
• The mathematical description of this assumption is:
• This law of falling bodies agrees well with observations in many circumstances, and the parameter b can be
estimated from matching experimental data. Incidentally, the model constant b equals the gravitational
constant, g.
CLASSIFICATION
• In this section, we will examine various types of mathematical models. There are
many possible ways of classification. One possibility is to group the models into
opposite pairs:
• linear versus nonlinear;
• steady state versus non-steady state;
• lumped parameter versus distributed parameter; r continuous versus discrete variables;
• deterministic versus stochastic;
• interpolation versus extrapolation;
• mechanistic versus empirical;
• coupled versus not coupled.
LINEAR VERSUS NONLINEAR
• Other synonyms for steady state are time invariant, static, or stationary. These terms
refer to a process in which the point values of the dependent variables remain
constant over time, as at steady state and at equilibrium. Non-steady-state processes
are also called unsteady state, transient, or dynamic, and represent a situation in
which the process dependent variables change with respect to time. A typical
example of an non-steady-state process is the startup of a distillation column which
would eventually reach a pseudosteady-state set of operating conditions. Inherently
transient processes include fixed-bed adsorption, batch distillation, and reactors,
drying, and filtration/ sedimentation.
LUMPED PARAMETER VERSUS DİSTRİBUTED
PARAMETER
• In the safety analysis of nuclear waste repositories models are used to predict
the fate of leaking radionuclides into the surrounding rock formation over
geological time scales. Naturally, it is of the utmost importance that these
models are physically/chemically sound and based on well-understood
mechanistic principles.
MECHANISTIC VERSUS EMPIRICAL
• Mechanistic means that models are based on the underlying physics and chemistry
governing the behavior of a process; empirical means that models are based on
correlated experimental data. Empirical modeling depends on the availability of
process data, whereas mechanistic modeling does not; however, a fundamental
understanding of the physics and chemistry of the process is required. Mechanistic
models are preferably used in process design, whereas empirical models can be used
when only trends are needed, such as in process control. Semi-empirical models
cover the range in between. This discussion closely resembles the one regarding
extrapolation/interpolation.
COUPLED VERSUS NOT COUPLED
• It should be noted that, in a model with more than one equation, the difficulty in obtaining a solution is
dependent on the degree of coupling.
CLASSIFICATION BASED ON MATHEMATICAL COMPLEXITY
• A model formulated in terms of differential equations can often be rephrased in terms of integral
equations (and vice versa) so that many additional models are essentially included in this classification
scheme. Difference equations account for finite changes from one stage to another and have significance
parallel to that given above for (contin- uous) differential equations.
• The classification scheme given in Table 2.1 for analytical methods has its counterpart for numerical
methods. In such a case, the borderline to difficult/impossible problems is shifted to the right. In most
cases, the models need to be solved numerically. Some reasons for this might be non-linearities, varying
material properties, and varying boundary conditions. Luckily the computational power available in
modern computers seldom conflicts with the requirement of solving the model equations numerically.
CLASSIFICATION ACCORDING TO SCALE (DEGREE OF
PHYSICAL DETAIL)
• Physicochemical models based on the degree of internal detail of the system
encom- passed by the model are classified in Table 2.2. The degree of detail
about a process decreases as we proceed down the table.
MOLECULAR DESCRIPTION
• where ∆m is the mass contained in a volume ∆V, and Vr is the smallest volume (the
representative elementary volume) surrounding the point for which statistical averages are
meaningful (in the figure, λ is the molecular mean free path and L is the macroscopic length
scale). For air at room temperature and atmospheric pressure, the mean free path, λ, is
approximately 80 nm. The concept of the density at a mathematical point is seen to be
fictitious; however, taking ρ = lim∆V →Vr (∆m/∆V ) is extremely useful, as it allows us to
describe the fluid flow in terms of continuous functions. Note that, in general, the density
may vary from point to point in a fluid and may also vary with respect to time.
MESOSCOPIC DESCRIPTION
• In science, events distinguished by large differences in scale often have very little influence
on one another. The phenomena can, in such a case, be treated independently. Surface waves
in a liquid, for instance, can be described in a manner that ignores the molecular structure of
the liquid. Almost all practical theories in physics and engineering depend on isolating a
limited range of length scales. This is why the kinetic theory of gases ignores effects with
length scales smaller than the size of a molecule and much larger than the mean free path of a
molecule. There are, however, some phenomena where events at many length scales make
contributions of equal importance. One example is the behavior of a liquid near the critical
point. Near that point water develops fluctuations in density at all possible scales: drops and
bubbles of all sizes occur from single molecules up to the volume of the specimen.