SINCE 1951

TR Beltrack Co., Ltd.

HISTORY
SINCE 1951

'50~'70S '80S
1951 1983
Established Taeryuk Rubber Belt Co., Ltd. Started to produce Rubber Track for the first time in Korea

1973 1986
Acquired the Korean Industrial First development of Steel Cord Conveyor Belt in Korea by
Standard Mark for Conveyor Belt our own technology and started to produce

'90S '2000S
1991 2004
First development of Pipe Conveyor Belt in Obtained Certification of ISO 9001 & ISO 14001
Korea by our own technology and started
to produce 2008
Camoplast Inc. acquired Taeryuk Rubber Belt Co., Ltd.
1998
Obtained Certification of ISO 9002 2009
1999 Obtained NEW-”MSHA Part 14” Certification Mark, USA

Obtained SABS Certification Mark, South 2015

Africa
Changed the company name from Camoplast Korea Ltd.
-S
 ABS 1173 ‘General Purpose Fabric
to Camso Korea Ltd.
Reinforced Conveyor Belting’
-S
 ABS 1366 ‘Steel Cord Conveyor 2016
Belting’
Changed the company name from Camso Korea Ltd. to
TR Beltrack Co., Ltd. (changed from Canadian company to
Korean company)
 Contents

1. CONVEYOR BELT

STEEL CORD CONVEYOR BELT 6

TRANSVERSE SPLIT GUARD / UNI STEEL CONVEYOR BELT 9

FABRIC CONVEYOR BELT 10

PIPE CONVEYOR BELT 12

RETURN PIPE CONVEYOR BELT / SEAL BELT 14

UNI PLY CONVEYOR BELT 15

DUO PLY CONVEYOR BELT 16

BUCKET ELEVATOR CONVEYOR BELT 17

CHEVRON CONVEYOR BELT 18

FLEXWALL CONVEYOR BELT 20

AIRFLOW CONVEYOR BELT 22

ELECSAVE(ENERGY SAVING) CONVEYOR BELT 23

DUST FREE CONVEYOR BELT 24

Contents

1. CONVEYOR BELT
SPECIAL CONVEYOR BELT 25

REPLACEMENT AND REPAIR OF CONVEYOR BELT 30

2. OTHERS
RUBBER SHEET 35

DRUM COATING RUBBER SHEET 36

ROLLER 37

ROLLER TEST 38

STAND & BRAKET 39

CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

CONVEYOR BELT

Conveyor Belt consists of cover rubber, carcass and skim coated rubber.

■ Cover Rubber
Cover rubber which is made mainly with natural rubber or synthetic rubber, has an object
to protect the carcass. It’
s also designed specifically suitable for certain conditions requiring
abrasion resistance, heat resistance, oil resistance, chemical resistance, anti-static and flame
resistance, etc.

■ Carcass
Carcass has an object to keep the tensile strength of the belt and support the transport
materials. The steel cord, nylon, polyester, cotton and special aramid are commonly used as
the carcass.

■ Skim Coated Rubber

Adhesive rubber keeps the adhesive strength between all layers of carcass against the
repeated bending and absorbs external shocks and protects the belt against moisture.

■ Breaker Fabric
Breaker fabric plays a role to protect the carcass by minimizing the external shocks and
impact when the transport materials are too big or the falling condition is poor or when the
cover rubber requires the tear resistance.

TR Beltrack Co., Ltd. 05

 T R B e l t r a c k C o . , L t d .

Steel Cord Conveyor Belt

CONSTRUCTION

Steel Cord Conveyor Belt using steel cords as its carcass, barely has the elongation, so it is widely used
in cement plant, power plant, quarry, mine, etc which are carrying heavy materials. Especially, it’
s quite
suitable for long lines requiring a high tension.

PRODUCTION PROCESS

06 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Steel Cord Conveyor Belt

BELT MARKING IDENTIFICATION

JIS-S ST 3500, 1600W×7.6Φ×104×16.0×6.0=1000M

Belt Length(m)

▼ ▼
▼
Cover Rubber Grade ▼ Bottom cover rubber thickness(mm)
Tensile Strength(kN/m)

▼
Top cover rubber thickness(mm)

▼
Number of Cords(ea)

▼
Cord Diameter(mm)

▼
Belt Width(mm)

STANDARD SPECIFICATION

Normal Max. Steel Min. Cord Min. Pulley Diameter

Cord Cord Pitch (mm)
Belt Strength Cord Dia. Breaking Strength
Construction (mm)
(N/mm) (mm) (kN/cord) A B C
ST-500 2.8 7X7 5.6 10.0 500 400 300
ST-630 3.0 7X7 7.0 10.0 550 440 330
ST-800 3.5 7X7 8.9 10.0 600 480 360
ST-1000 4.0 7X7 13.2 12.0 700 560 420
ST-1250 4.5 7X7 16.5 12.0 750 600 450
ST-1600 5.0 7X7 21.1 12.0 900 720 540
ST-2000 6.0 7X19 26.4 12.0 950 760 570
ST-2500 7.2 7X19 41.7 15.0 1,250 1,000 700
ST-3150 8.1 7X19 52.5 15.0 1,400 1,120 840
ST-3500 8.6 7X19 58.4 15.0 1,450 1,160 870
ST-4000 9.2 7X19 66.7 15.0 1,650 1,320 990
ST-4500 10.1 7X19 80.4 16.0 1,850 1,480 1,110
ST-5000 10.6 7X19 89.3 16.0 2,050 1,640 1,230

A : Drive and head pulleys or 100% of tension rating.

B : Take-up and tail pulleys or 60% of tension rating.
C : Snub and bend pulleys or 30% of tension rating.

Cord diameter and Pitch are changeable according to conditions of conveyor lines and the customer’
s request.

TR Beltrack Co., Ltd. 07

 T R B e l t r a c k C o . , L t d .

Steel Cord Conveyor Belt

PRODUCTION RANGE

● Tensile Strength : ST500 ~ ST5000(kN/m) ● APPLICATION GROUPS

● Width : 500mm ~ 2250mm General Purpose, Heat
● Minimum Order Quantity : 100M Resistance, Fire Resistance,
Abrasion Resistance,
Oil Resistance, DF, ELECSAVE
FEATURES

■ Low elongation
Low elongation is the most outstanding feature of steel cord conveyor belt. Steel Cord Conveyor Belt
is the most useful where the installation of the conveyor system requires extremely limited take-up
travel and where conventional fabric belt cannot be used. Steel Cord Conveyor Belt requires a take-
up travel of max. 0.25% or less than the fabric conveyor belt.

■ Good troughability
As compared with the fabric belt, the steel cord belt has very even troughing. However, if the
troughing is too deep, it may cause local friction(See the encircled are in Fig. 1(C)), damaging the
belt. The steel cord belt reinforced with two layers of TRC(Transverse Reinforcing Cord) is normally
best suited for use in ordinary cases. TR Beltrack steel cord belt is available in two different types as
mentioned previously so that a type may be selected for the belt width, troughing angle, the material
to be conveyed and so forth, most suitable for the operating conditions.

Fig.1 Troughability

When loaded When loaded When loaded

When unloaded When unloaded When unloaded

ADEQUATE TROUGH WRONG TROUGH WRONG TROUGH

(NORMAL) (TOO STIFF) (TOO FLEXIBLE)
■ Pulley diameter can be made smaller
Each steel cord bearing the belt tension is composed of wires of small diameter and therefore is more
flexible than ordinary steel cables. Moreover, since the tension is supported by a uniform single layer of
steel cords, the steel cord conveyor belt suffers less fatigue from repeated bending as compared with the
fabric belt and therefore the pulleys can be made smaller in diameter.

■ Long spans
Steel Cord Conveyor Belt has high tensile strength, long service life, excellent troughability, superior flexing
resistance and good impact resistance.

08 CCONVEYOR
ONVEYORBBELT
ELT
 T R B e l t r a c k C o . , L t d .

Transverse Split Guard Conveyor Belt

FEATURES

This belt is specially designed for major conveyor installation and heavy duty service. In warp, one layer
of cords with elasticity selected for the application, diameter and pitch depending on the rated working
tension. In weft, one or two layers of high-elastic cords sandwiching the warp layer.

STRUCTURE

Top cover rubber Transverse Split Guard Cord Top cover rubber Transverse Split Guard Cord
on the Top side on the Top & Bottom side

Bottom Bottom
cover rubber Steel cord cover rubber Steel cord

SPLIT GUARD TYPE

UNI Steel Conveyor Belt

FEATURES

This belt has same features as transverse split guard conveyor belt and its open type 7X4 warp cord
offers superior adhesion between rubber and steel cords as well as the high flexibility which enables it to
be utilized in much smaller pulleys.

STRUCTURE

(SW) (TW) (BF) (IW)

TTR
R B
Beltrack
e l t r a c k Co.,
C o . LLtd.
td. 09
 T R B e l t r a c k C o . , L t d .

Fabric Conveyor Belt

Top Cover Rubber

Adhesion
Rubber

Fabric

Bottom Cover
Rubber

NN(NYLON/NYLON) CONVEYOR EP(POLYESTER/NYLON) CONVEYOR

BELT BELT

NN belt is the combination of Nylon in EP belt is the combination of Polyester in

warp and weft and it is widely used in warp and Nylon in weft. EP belt provides far
multi-ply conveyor belts for transporting much lower elongation than NN belt and
bulk or lumpy materials. it is widely used for most belts.

1. High tensile strength 1. Minimizing the moving distance of take-up

2. Excellent troughability 2. High tensile strength
3. High resistance against impact 3. High resistance against impact
4. Strong adhesion and less ply separation 4. Excellent troughability
5. Good accommodation to carrier roller and 5. Low elongation
being well kept straight on

10 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Fabric Conveyor Belt

BELT MARKING IDENTIFICATION

JIS-S NN 200, 1600W × 3P × 8.0 × 3.0 = 200M

▼
Cover Rubber Grade Belt Length(m)

▼
▼
Tensile Strength(kN/m) Bottom cover rubber thickness(mm)

▼
Top cover rubber thickness(mm)

▼
▼
Number of Plies

▼
Belt Width(mm)

STANDARD SPECIFICATIONS

■ NN(Nylon/Nylon) Conveyor Belt

NN NN NN NN NN NN NN NN NN NN NN
100 120 150 180 200 250 300 350 400 500 630
Tensile
Strength kN/m 100 120 150 180 200 250 300 350 400 500 630
(Min.)

■ EP(Polyester/Nylon) Conveyor Belt

EP EP EP EP EP EP EP EP EP EP
100 125 160 180 200 250 315 400 500 630
Tensile
Strength kN/m 100 125 160 180 200 250 315 400 500 630
(Min.)

PRODUCTION RANGE

● Tensile Strength : 100 ~ 1500(kN/m) ● APPLICATION GROUPS

● Width : 300mm~2250mm General Purpose, Heat
● Minimum Order Quantity : 50M Resistance, Fire Resistance,
Abrasion Resistance,
Oil Resistance, DF, ELECSAVE,
Anti-Static, Chemical Resistance

TR Beltrack Co., Ltd. 11

 T R B e l t r a c k C o . , L t d .

Pipe Conveyor Belt

INTRODUCTION

■P
 ipe conveyor belt is an up-to-date and epochmaking transportation system that has solved
many problems such as cargo spills, scattering, leakage and mixing with foreign materials,
limited angle of inclination, etc. which have been encountered by the conventional conveyor
system.

■W
 hen loading the materials, pipe conveyor belt remains open with conventional trough and
while transporting materials, it becomes pipe shape containing the materials. It returns in
an open shape slightly ahead of the discharge pulley. Pipe conveyor belt is available for
horizontal turns as well as vertical turns.

STRUCTURE OF PIPE CONVEYOR

Ground Plan

Carrier Side

Side View
Material

Panel
Return Side

Holding Roller
Belt

12 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Pipe Conveyor Belt

FEATURES

■N
 o dust scattering, leakage and dropping of materials
Pipe conveyor belt prevents cargo spills, scattering, dropping, leakage, wetting and mixing with dust or
foreign materials as materials are wrapped up in pipe.

■ Capable of transporting materials on steep inclination and curve.

The
 return belt is rolled in a pipe shape, which prevents materials attached to the carrying side from
dropping

■ Clean environment with low driving sound and vibration.

Easy to design layout to up, down, left and right. Additionally, layout cost is economical.

■ High conveyance speed and easy and economical layout.

In case of curved transportation line, a large space is required. However pipe conveyor belt can be
bent freely and make the transshipments unnecessary.

PIPE DIAMETER AND STANDARD SPECIFICATION

Pipe Diameter
150 200 250 300 350 400 500
(mm)

Width(mm) 600 780 950 1100 1300 1500 1850

TR Beltrack Co., Ltd. 13

 T R B e l t r a c k C o . , L t d .

Return Pipe Conveyor Belt

FEATURES

■T he carrier side of return pipe conveyor belt has a general trough structure and its return side
has a pipe structure, so it can minimize contamination caused by cargo spills, scattering, dust.
■ Return pipe conveyor belt can also transport the materials by its return side.

STRUCTURE
Belt

Carrier Roller

Bracket
Holding Roller

Panel

Seal Belt

FEATURES

■ The pollution problems such as scattering and dust can be prevented by covering the carrier
side of belt with seal belt.

14 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

UNI PLY Conveyor Belt

STRUCTURE

FEATURES

■ One-ply
 carcass made of polyester and high tension textile provides high tension.
■ Lower elongation than the fabric conveyor belt.
■ Light unit weight compared with the steel cord conveyor belt can help to save the electric
power of driving motor.
■ Easy splicing by finger type joint (Metal Joint Available).
■ Straight wrap carcass structure.

BELT MARKING IDENTIFICATION

JIS-S UP 1000, 1200W × 1P × 5.0 × 3.0 = 200M

▼
Cover Rubber Grade Belt Length(m)
▼

▼
Tensile Strength(kN/m) Bottom cover rubber thickness(mm)
▼

Top cover rubber thickness(mm)

▼
▼

Number of Plies
▼

Belt Width(mm)

TR Beltrack Co.Ltd. 15
 T R B e l t r a c k C o . , L t d .

DUO PLY Conveyor Belt

STRUCTURE

FEATURES

■ Two-ply carcass provides high tension.

■ Compared with the ordinary fabric conveyor belt, it has better troughability as well as impact
resistance.
■ Easy splicing (Possible to Metal Joint).
■ Straight wrap carcass structure

BELT MARKING IDENTIFICATION

JIS-S DP 1000, 1200W × 2P × 5.0 × 3.0 = 200M

▼
Cover Rubber Grade Belt Length(m)
▼

▼
Tensile Strength(kN/m) Bottom cover rubber thickness(mm)
▼

Top cover rubber thickness(mm)

▼
▼

Number of Plies
▼

Belt Width(mm)

16 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Bucket Elevator Conveyor Belt

INTRODUCTION

Bucket Elevator Conveyor Belt has bolt holes along the whole length of belt to hang buckets, so it can
get easily torn and be pulled down due to the weight of buckets. Therefore, the force working at the
drive pulley when the belt is bent, is different from that of ordinary trough belt, so the multi-layered
polyester (EP) or steel cord which can provide a stable strength are used as the carcass for bucket
elevator conveyor belt.

CLAMPING JOINT
Top Cover Rubber

Steel Cord

Bottom Cover
Rubber

① ④
③

1. Clamping jaw(Aluminum) 4. Bolt, Nut, Washer

2. Pusher(Aluminum) 5. U-shape
3. Bolt, Nut, Washer

TR Beltrack Co., Ltd. 17

 T R B e l t r a c k C o . , L t d .

Chevron Conveyor Belt

INTRODUCTION

Chevron Conveyor Belt can convey coal and ore just like other ordinary conveyor belt but it’
s much more
effective to convey sand, powder coal, grain, etc. as well as bags and packages of materials on steep
incline. Materials made of powder or particles can be conveyed at an inclination of 17˚~ 28˚ and bags
and packages can be conveyed at an inclination of 30˚~ 35˚.

TYPE A TYPE B

18 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Chevron Conveyor Belt

STANDARD SPECIFICAITON

Belt width B Chevron width Cleat pitch P Cleat width W Cleat height H Cleat angle
(mm) (mm) (mm) (mm) (mm) (θ)

1800 1400 92.5 12 5 120

900 895 200 15 5 180

900 890 92.5 12 5 120

1000 ~1500 1000 100 12 5 120

1200 1190 92.5 12 5 120

1200 750 230 35 7 120

1400 1070 130 20 5 120

1400 1400 92.5 12 5 120

1500 1430 92.5 12 5 120

300 280 92.5 12 5 120

350 340 92.5 12 5 120

400 390 92.5 12 5 120

450 440 92.5 12 5 120

450 440 120 15 8 120

500 480 92.5 12 5 120

500 490 120 15 8 120

550 540 92.5 12 5 120

600 600 92.5 12 5 120

600 590 120 15 8 120

650 640 92.5 12 5 120

700 690 92.5 12 5 120

750 740 92.5 12 5 120

750 590 230 15 20 120

800 790 92.5 12 5 120

800 790 92.5 12 11 120

TR Beltrack Co., Ltd. 19

 T R B e l t r a c k C o . , L t d .

Flexwall Conveyor Belt

■F
 lexwall Conveyor Belt is conveyor belts equipped with special waves or cleats called corrugated
sidewall on the belt and it is mainly used for transporting powder or other small materials on
incline in paper manufacturing company and Cement industry etc.

● By attaching corrugation to the sidewall, the sectional area of load increases to increase conveyance
ability and minimize the conveyor width.
● By attaching fin corrugation in the direction of belt width, steep and vertical conveyance is possible
up to 75 degree angle and the equipment area can be minimized.
● Since a high waveform spoke is attached, a skirt board for preventing loss of conveyed materials is
not necessary.
● It’
s easy to change the angle of inclination by use of a special rigid belt and push roller.
● A flat roller can be used to save the equipment cost.

FLEXWALL

a : Corrugated Sidewall b : Cleat

e : Effective Width w : Belt Width
p : Cleat Pitch

20 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Flexwall Conveyor Belt

CLEAT

H H1 F

60 55 80

80 75 100

100 90 100

120 110 110

140 120 120

160 140 140

200 180 190

FLEXWALL H Bw Bf T
(mm) (mm) (mm) (mm)
60 45 50 42

80 45 50 42

100 45 50 42

120 66 90 60

140 66 90 60

160 66 90 60

200 66 90 60

TR Beltrack Co., Ltd. 21

 T R B e l t r a c k C o . , L t d .

AIRFLOW Conveyor Belt

INTRODUCTION

■A
 irflow Belt is floated with the small amount of
air without rollers and can convey materials at
high speed.

■ Airflow Belt can transport materials being floated

in the air thanks to the balance between the
air pressure from the below and the load (the
weight of materials) from the above.

FEATURES

■P
 reventing the contamination of surrounding areas
of the line caused by dropping and scattering.

■E
 nvironmentally friendly transportation equipment
and aesthetically better view compared to the
existing equipment.

■ No need for the maintenance and replacement of

rollers.

■ Secured
 facility safety by fundamentally blocking
the possibility of fire.

■T
 he life of span of AIRFLOW Belt is extended
thanks to no friction between roller and belt.

22 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

ELECSAVE Conveyor Belt

High Rolling Resistance

Ultralight Rubber

Low Rolling Resistance

High Elasticity Rubber

INTRODUCTION

■E
 LECSAVE conveyor belt uses a special rubber compound (so-called“Energy Optimized
Compound”) in the cover rubber, which improves the rolling resistance resulting from the belt
deformation caused by rollers during the operation and save the electricity cost in the end.

■E
 LECSAVE conveyor belt is reducing the rolling resistance which accounts for 60% of the whole
energy consumption by changing the rubber compound of the cover rubber.
- Theoretical energy saving rate : 15~30%

■T
 he cost saving effect is expected just by replacing the existing belt with ELECSAVE conveyor belt
without remodeling or improvement of the existing conveyor system.

TR Beltrack Co., Ltd. 23

 T R B e l t r a c k C o . , L t d .

DUST FREE Conveyor Belt

FEATURES

■ Keeping the surface clean

Dust Free Belt is designed to resist tear and impact, which helps to keep the belt surface maintained
smooth and clean, so it’s easy to control the pollution and remove the pollutants.
■ Continuous restrain of water penetration
Dust Free Belt can restrain the pollution by water more effectively by minimizing the use of inorganic
compound and using the compound with low water immersion.
■ Anti-Static(Max. 300㏁) Design
Dust Free Belt is designed for anti-static, so it minimizes the adhesion of dust due to static electricity
and improves the dust removal by scraper.
■ Excellent abrasion resistance
The life span of Dust Free Belt is extended thanks to the improvement of abrasion resistance up to
100% compared with the ordinary conveyor belt and more than 30% compared with normal abrasion
resistance belt.

FIELD TEST RESULT

Before using Limestone Powered coal Casting sand

cleaner (water absorption 5%) (water absorption 0~15%) (water absorption 7%)

Normal 100 100 100

Dust Free 50 33 66

Conventional Belt

After using Limestone Powered coal Casting sand

cleaner (water absorption 5%) (water absorption 0~15%) (water absorption 7%)

Normal 100 100 8100

Dust Free 50 90 80

Dust Free Belt

Before and after

24 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Heat Resistant Conveyor Belt

INTRODUCTION

It is usually suitable to select Heat Resistant Conveyor Belt when the temperature of transport materials
is 60℃(140℉) or higher. What’ s important to choose Heat Resistance Conveyor Belt is the belt surface
temperature rather than the transport material temperature since the belt surface temperature can be
differ depending on the type, size, shape and volume of the material even though the temperature of
transport material is same. Heat Resistant Conveyor Belt is usually used for cement clinker, sintered
ore, pellet, limestone, chemical fertilizer, etc.

Compound of
Grade Temperature Features
Rubber

Belt Surface Low & Medium temperature,

HRS SBR
Max: 100℃ Abrasion Resistance

Belt Surface High & Super temperature,

HRE EPDM
Max: 150℃ Abrasion Resistance

TR Beltrack Co., Ltd. 25

 T R B e l t r a c k C o . , L t d .

Flame Resistant Conveyor Belt

INTRODUCTION

Flame Resistant Conveyor Belt is mainly used in the facilities handling coal, grain or fertilizer plant,
coal mine. It’
s used to prevent the fire from being ignited and lessen the damage and loss caused
to the conveyor belt by the flame coming from the blast furnace.

Item Laboratory flame test Electric

Drum friction test
Flame Glow resistance
Standard
Each less than 15 sec. Total of
JIS None None None
6 samples less than 45 sec.
Each less than 15 sec. Total of Less than
ISO None None
6 samples less than 45 sec. 3×108Ω
Each less than 15 sec. Total of Less than
DIN None None
6 samples less than 45 sec. 3×108Ω
Less than
MSHA(USA) Avr.less than 60 sec. Avr.less than 180 sec. None
3×108Ω
Avr.less than 10 sec. Avr.less than 120 sec. Less than 325℃ on drum Less than
AS(Australia)
Each less than 15 sec. Each less than 180 sec. surface and no glow 3×108Ω
Less than 400℃ on drum Less than
CSA(Canada) Avr.less than 60 sec. Avr.less than 180 sec.
surface and no glow 3×108Ω

Standard
Specimen
JIS DIN ISO

With Cover
6pcs 3pcs 6pcs
Rubber
No. of
Specimen
Without Cover
6pcs 3pcs 6pcs
Rubber

26 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Oil / Abrasion Resistant Conveyor Belt

Oil Resistant Belt

Oil Resistant Belt is designed to prevent the cover

rubber from being swelling when transporting the
materials containing oil, so it’
s used to convey the
materials contaminated by oil.

Type Volume Change(%) Standard

ASTM No.1 Oil - 9.6

IS1891(1998)
ASTM No.2 Oil 0.6 (27℃, 3days,
Max. 75%)
ASTM No.3 Oil 17.6

Abrasion Resistant Belt

Abrasion Resistant Belt is made of a special

compound resistant to abrasion, so its life span is
longer than the ordinary conveyor belt.
It’s usually used to transport materials of which
specific gravity is great such as limestone.

TRB Type Abrasion Loss (mm3) Standard

A-70 Max. 70

A-90 Max. 90 AS & DIN

A-120 Max. 120

TR Beltrack Co., Ltd. 27

 T R B e l t r a c k C o . , L t d .

Impact / Chemical / Anti-Static Conveyor Belt

Impact Resistant Conveyor Belt

FEATURES STRUCTURE

■ Impact Resistant Conveyor Belt is designed

to minimize the damage to belt carcass from
sharp objects or strong impact.
■ It’
s also designed to prevent the belt from
being cut or broken due to the damage to
the carcass.

FABRIC STEEL CORD

Chemical Resistant Conveyor Belt

Chemical Resistant Conveyor Belt is mainly used to transport chemicals, fertilizers and the
materials covered with chemicals.

Anti-Static Conveyor Belt

Anti-static conveyor belt is used in electronics, paper and fabric plant where the transport
materials are likely to attach to the belt or the risk of ignition due to the spark is very high.
(Cover rubber electric resistance (ISO-284) : 3x108Ω or less)

28 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Cover Rubber Grade

International Cover Rubber Standard

JIS

Standard JIS-P JIS-G JIS-S JIS-A JIS-L JIS-D JIS-H

Before Tensile Strength (Mpa) >8 >14 >18 >14 >15 >18 >24
Aging Elongation (%) >300 >400 >450 >400 >350 >400 >450
Tensile
test After Change rate of TS (%) ±40 ±30 ±25 ±25 ±25 ±25 ±25
Aging Change rate of EL (%) ±40 ±30 ±25 ±25 ±25 ±25 ±25
Abrasion test (㎣) <400 <250 <200 <150 <200 <100 <120
Ozon test No Crack

DIN
Standard DIN-W DIN-X DIN-Y DIN-Z DIN-K

Before Tensile Strength (Mpa) >18 >25 >20 >15 >20

Aging Elongation (%) >400 >450 >400 >350 >400
Tensile
test Change rate of TS (%) ±25 ±25 ±25 ±25 ±25
After
Aging Change rate of EL (%) ±25 ±25 ±25 ±25 ±25

Abrasion test (㎣) <90 <120 <150 <250 <200

AS
Standard AS-N AS-M AS-A

Before Tensile Strength (Mpa) >17 >24 >17

Aging Elongation (%) >400 >450 >400
Tensile
test Change rate of TS (%) ±20 ±20 ±20
After
Aging Change rate of EL (%) ±20 ±20 ±20

Abrasion test (㎣) <200 <125 <70

ISO
Standard H D L

Before Tensile Strength (Mpa) >24 >18 >15

Aging Elongation (%) >450 >400 >350
Tensile
test Change rate of TS (%) ±25 ±25 ±25
After
Aging Change rate of EL (%) ±25 ±25 ±25
Abrasion test (㎣) <120 <100 <200

TR Beltrack Co., Ltd. 29

 T R B e l t r a c k C o . , L t d .

Replacement and Repair of Conveyor Belt

In general, it is difficult to visually predict the remaining life of a conveyor belt. There are various
factors that determine the lifetime of the belt. Among them, the hardening of carcass or the falling
off of the adhesion in joint area is not easy to judge visually. Therefore, the belt replacement
standard is based on when repair is impossible or when repair cost is high.

Criterion for replacement

● When the cover rubber is worn out and the carcass is exposed over all.
● When the cover rubber and the carcass are severely ageing due to chemicals, oil, heat and others.
● When the cover rubber has many injuries and partial repair parts are widened over all.
● When scratches of the carcass are everywhere and joining repairs have been done in several places.
● When the carcass is fatigued and the belt is cut in several places.
● When the widespread peeling off occurs between rubber and ply or between plies.
● When penetration damages or cracks of belt body occur.

Damage Corrective
Conditions
Part Actions

Cover - When the carcass is partially exposed due to widespread wear and damage. Replacement
Rubber - When it is locally worn by external damage or skirt. Replacement

When the carcass is cut off due to external damage caused by impact, friction, dust, etc.
1) The maximum of penetration damages are less than about 10% of the belt width Repair
Carcass
2) The maximum of penetration damages are more than about 10% of the belt width Replacement
3) Not reaching penetration but many damages on carcass Replacement

Edge - The edge rubber is damaged all over and the carcass is exposed. Replacement
Rubber - The edge rubber is damaged locally and the carcass is exposed. Repair

- When
 the carcass plies are peeling off due to abrasion or damage of edge Re-joining
rubber.
Joint
-W hen the carcass is exposed due to the peeling off the cover rubber of joint Repair
Part
part.
- When the belt has many injuries and damages on cover rubber and carcass. Re-joining

30 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Maintenance of Conveyor Belt

Prevent damage to the belt surface

● Belt surface damage is caused by the drop of materials in the loading location.
● The drop height should be as low as possible, the drop direction should be in the direction of travel of
the belt, and the drop speed should be the same as the belt travelling speed.
● It’
s important to crush or remove large lumps which is over permitted limit prior to transport.
● Impact rollers are to be used to cushion the dropping impact of the materials.

Prevent damage to the belt edge

● If the skirt board is over-pressed on the belt surface or if the skirt board is too distanced from the belt
surface, it is necessary to adjust the skirt board to suit the transport condition.

Prevent abnormal abrasion of belt surface

● Regular maintenance of scraper and cleaner is required because abnormal abrasion can occur due to
the excessive squeezing of scraper and cleaner.
● Regular maintenance of return rollers is also required since the heaped dust can stop return rollers from
rotating and make them unbalanced, which may cause the abnormal abrasion to the surface of the belt.

Prevent damage to the back of the belt

● The abrasion to the back of the belt often occurs due to the slip on the pulley surface, so it’s necessary
to observe whether the take-up weight touches the ground, whether the pulley is wet or whether the
dust is attached to it to reduce the friction coefficient.
● Increase the winding angle of the drive pulley to prevent slip.
● If dust sticks and accumulates on the tail pulley, the carrier rollers may not rotate and damage the back
surface.
● In order to prevent the dropping of materials on the tail pulley, check your chute, skirt and scraper all
the time.

TR Beltrack Co., Ltd. 31

 T R B e l t r a c k C o . , L t d .

Calculation of Finished Belt Length

32 CONVEYOR BELT
 T R B e l t r a c k C o . , L t d .

Technical Data for Belt Design

CONVEYOR LINE STRUCTURE : Date :

Tail Pulley

CONVEYOR LINE NAME :

Conveyor Belt Specification ;
Classification Unit Classification Unit
1. Belt Width mm 14. DRIVE PULLEY mm
2. Belt Length m 15. HEAD PULLEY mm
3. Center to Center Length m 16. TAIL PULLEY mm
4. HEIGHT m 17. TAKE-UP PULLEY mm
5. BELT SPEED m/s 18. TRIPPER PULLEY mm
Cement ℃
Clinker ℃
6. Material Coal 19. SNUB PULLEY mm
Limestone
Etc.
7. Material Size mm 20. BEND PULLEY mm
8. Material Temperature ℃ 21. TAKE-UP TYPE
9. Capacity t/h 22. TAKE-UP STROKE m
10. Type of Pulley 23. TAKE-UP WEIGHT kg
11. Pulley Position 24. CARRIER ROLLER PITCH m
12. MOTOR-POWER×No. kw×EA 25. CARRIER ROLLER ANGLE ˚
13. INCLINE ANGLE ˚ 26. RETURN ROLLER PITCH mm
*. In case of Pipe (Diameter) mmΦ 27. RETURN ROLLER ANGLE ˚

TR Beltrack Co., Ltd. 33

 TR Beltrack Co., Ltd.

Head office & Daejeon Plant

43 Daehwa-Ro 106 Beon-Gil, Daedeok-Gu, Daejeon City, 306-802,
South Korea T: +82-42-623-0276
Geumsan 1, 2 Plant
62 Boksugongdan-Gil, Boksu-Myeon, Geumsan-Gun, Chungcheongnam-Do,
32702, South Korea T: +82-41-752-9945
TR Beltrack America,Inc.
4801 Emerson Ave. Suite 201 Palatine, IL 60067 USA
T: +1-847-477-3516 E : thomas@unisourceamerica.com
TR Beltrack Europe
Startbaan 8, Amstelveen 1185 XR, Netherlands
T: +31-(0)-6-21567803 E : charles.kim@trbeltrack.com