ECAS-2

©452009 DAF Trucks N.V., Eindhoven, The

Netherlands.

In the interest of continuing product development,

DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced

and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

© 452009 DAVIE
 STRUCTURE
series
Structure

0
ECAS-2 LF45, LF55, CF75, CF85, XF95
1
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
2

© 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Contents

CONTENTS
ECAS-2 LF45, LF55, CF75, CF85, XF95

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Pneumatic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 . . . . .
1-18 . . . .
452009
452009 1
1.3 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 . . . . 452009

2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

2.1 Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

© 452009 1
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Contents series

2 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

1. DIAGRAMS
1.1 PNEUMATIC DIAGRAMS

Pneumatic diagram C900348

Applicable to: 1
vehicles without lifting leading rear axle/trailing
axle with leaf-sprung front axle

© 452009 1-1
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

4/23 21
22
1 23
1 25
3 24 26 U
4
P

3 5

2
26 31

1
L R

1 2
3
4
21 22

23 24

6 1

2 32
1
4
3
25

C900348

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit

1-2 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

With an integrated non-return valve. This

valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
1
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the leading rear axle/trailing axle air bellows
and in the trailing axle lifting bellows to avoid
'pleating' of the bellows.
Pneumatic diagram C900471
Applicable to:
vehicles without lifting leading rear axle/trailing
axle with air-sprung front axle

u 7
p
8

3 3 26 31
4 1

1 4
L R

22 23 1 2
L R 3
4
11 21 22

2 1
3
1 2
23 24

4/23 29 11 21
22
23 9
1 1
25 1
3 24 26 2 32
4
6 3
25
C900471
5

Explanation of pneumatic diagram

1. Solenoid valve block, front axle
2. Non-return valve

© 452009 1-3
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

This valve prevents the chassis at the front

lowering when the electropneumatic valves
for the 'lift chassis' function are active but the
system pressure is lower than the bellows
pressure.
1 3. Pressure-relief valve
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
first, and then the circuit for the air-sprung
rear axle.
4. Rear axle solenoid valve block
5. Air reservoir circuit 4
6. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
7. Pressure sensor
For recording the bellows pressure on the
driven axle.
8. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
9. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid 'pleating' of the
bellows.
Pneumatic diagram C900430
Applicable to:
LF FAN

1-4 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

4/23 21
22
1 23
25 1
3 24 26

2
26 31

1
L R

1 2
3
4
21 22
4
1
1 1
2 23 24 2

1
32 4
3
25
C900430

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit

© 452009 1-5
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

With an integrated non-return valve This

valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
1 4. Pressure-limiting valve
This valve limits the maximum pressure in
the lifting bellows of the leading rear axle.
Pneumatic diagram C900349
Applicable to:
FTS/FAL/FAN/FAC/FAS/FAR/FAX with lifting
gear with leaf-sprung front axle

1-6 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

4/23 21
22
1 23
25 1
3 24 26 U 4
P

3 5

2
26 31

1
L R

1 2
3
4
21 22

23 24

6 1

2 32
1
4
3
25

C900349

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit

© 452009 1-7
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

With an integrated non-return valve. This

valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
1 4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the leading rear axle/trailing axle air bellows
and in the trailing axle lifting bellows to avoid
'pleating' of the bellows.
Pneumatic diagram C900470
Applicable to:
FTS/FAL/FAN/FAC/FAS/FAR/FAX with lifting
gear with air-sprung front axle

u 7
p
8

3 3
4 1 26 31

1
4
L R

22 23
1 2
L R
3
4
11 21 22
2
3 1
1 2
23 24

4/23 29 11 21
22
1 23 9
1
25
3 24 26 1
2 32
4
6 3
25
5

C900470-2

Explanation of pneumatic diagram

1. Solenoid valve block, front axle

1-8 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

2. Non-return valve
This valve prevents the chassis at the front
lowering when the electropneumatic valves
for the 'lift chassis' function are active but the
system pressure is lower than the bellows

3.
pressure.
Pressure-relief valve
1
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
first, and then the circuit for the air-sprung
rear axle.
4. Rear axle solenoid valve block
5. Air reservoir circuit 4
6. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
7. Pressure sensor
For recording the bellows pressure on the
driven axle.
8. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
9. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid 'pleating' of the
bellows.
Pneumatic diagram C900350
Applicable to:
FTP with lifting gear with leaf-sprung front axle

© 452009 1-9
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

4/23 21
22
1 23
1 25
3 24 26 4
u
p
3 5
2
26 31

1
L R

1 2
3
4
21 22

23 24

1
32 4
3
25
1
2
6
C900350

1-10 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
1
chassis' function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve limits the maximum pressure in
the lifting bellows of the leading rear axle.
Pneumatic diagram C900352
Applicable to:
FTP/FTG with lifting gear with leaf-sprung front
axle

© 452009 1-11
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

4/23 21
22
1 23
1 25
3 24 26 4
u
p
3 5
2
26 31

1
L R

1 2
3
4
21 22

23 24

6 1
1
2 32 4
3
25
1
2 1 2
7 8 C900352

1-12 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
1
chassis' function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the leading rear axle/trailing axle air bellows
and in the trailing axle lifting bellows to avoid
'pleating' of the bellows.
7. Quick-release valve
This valve ensures that air is quickly
exhausted from the lifting bellows.
8. Pressure-limiting valve
This valve limits the maximum pressure in
the lifting bellows of the leading rear axle.
Pneumatic diagram C900435
Applicable to:
FAK with lifting gears with leaf-sprung front axle

© 452009 1-13
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

U 4
P

1 26 31

41
42

43
44
21 22

23 24

L R

42
32
4/23 21 44
22 25
23 43
1

25
6
2
3 24 26 1
8

10 9

26 31

41
42

43
44
21 22

1 2

23 24

7 1

42
2 32
44

43
25

C900435

1-14 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

Explanation of pneumatic diagram

1. Solenoid valve block, leading rear axle
2. Solenoid valve block, driven axle and trailing
axle
3. Non-return valve, air supply unit
4. Pressure sensor
For recording the bellows pressure on the
1
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the leading rear axle.
6. Pressure-limiting valve
This valve limits the maximum pressure in
the lifting bellows of the leading rear axle.
7. Pressure reducing valve
This valve maintains a residual pressure in
the leading rear axle/trailing axle air bellows
and in the trailing axle lifting bellows to avoid
'pleating' of the bellows.
8. Pressure switch
9. Two-way valve
10. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active but the system
pressure is lower than the bellows pressure.
11. Quick-release valve
This valve ensures that air is quickly
exhausted from the lifting bellows.
Pneumatic diagram C900490
Applicable to:
FTM with lifting gear with leaf-sprung front axle

© 452009 1-15
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

4/23 29 11 21
22
1 23
25

1 3 24 26 u
p
4

3 5

2
26 31

1
L R

1 2
3
4
21 22
7
L 1 R

2 1 23 24 1 2

8
1 1
9
1
2 2 32
4
6 3
25
10

C900490

Explanation of pneumatic diagram

1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve. This
valve prevents the chassis lowering when
the electropneumatic valves for the 'lift
chassis' function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axles.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the leading rear axle air bellows to avoid
'pleating' of the bellows.
7. Pressure-limiting valve

1-16 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

This valve limits the maximum pressure in

the bellows of the leading rear axle.
8. Quick-release valve
This valve ensures that air is quickly
exhausted from the leading rear axle
bellows.
9. Pressure reducing valve
1
This valve provides residual pressure in the
lifting bellows in the lifted state.
10. Two-way valve

© 452009 1-17
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

1.2 BLOCK DIAGRAM

Block diagram C900445

Applicable to:
1 LF55 model

0 1010 ECAS vehicle 1010 1010

error height vehicle ECAS
warning warning speed diagnosis

VIC MTCO RC-ECAS connector

D900 B525 D529 E051 A021 E053
E053 E051
B10 B9 B7 3 4 2 1 7 2 1

1221

9017

1229
clock

data
traction
6 2 A
ald
switch
4 B C742
4735

4732
1221

3431

3432

3514

4734

4731
9 17 33 34 22 20 21 4 2

ECU, ECAS-2 D802

16 19 5 6 8 25 15 31 13 12 30

4741
4753

4736

4739

4740

4742

4754

4755
1 3 1 1
3 2 1 1 3
L L
P U
2 2 2 infl/ right left defl. infl.
defl

4 4

F615 F613 F612 B253 B254

pressure sensor height sensor height sensor valve block valve block
driven axle rear right rear left driven axle leading/trailing axle

Block diagram C900433

Applicable to:
CF75/85 model, chassis number <0E595070
Explanation of block diagram
A: used on vehicles with lifting leading rear
axle/trailing axle
B: used on vehicles with air sprung front ax-
le.
C: used on FAN vehicles.

1-18 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

0 1010 ECAS vehicle 1010 1010

A error height vehicle ECAS
diagnosis
warning warning speed

VIC MTCO RC-ECAS connector

D900 B525 D529 E062 A021 E0
E051 E062
B10 B9 B6 3 4 2 1 7 2 1

1221

9017
9018

1229
clock

data
down up
lift
normal traction
1 7 B axle 7 1 B 7 1 B
level ald
switch
switch switch
C741
3 A 5 A C740 5 A C742
4757

4756

4735

4732
1221

3431

3432

3502

4734

4731
9 24 23 17 33 34 22 20 21 4 2

ECU, ECAS-2 D802

16 19 5 6 8 25 26 11 15 31 13 12 30 35
4751

4741
4753

4736

4739

4727

4740

4742

4754

4755

3661
1 3 1 1 1
3 1 3 2 1 1 3
L L L
P U
B15

2 2 2 2 left/ infl/ infl/ right left defl. infl. D932

right defl defl EMAS

4 4 4

F615 F613 F612 F614 B166 B253 B254

pressure sensor height sensor height sensor height sensor valve block valve block valve block
driven axle rear right rear left front front axle driven axle leading/trailing axle

B C

Block diagram C900432

Applicable to:
CF75/85 model, chassis number 0E595070
Version XF95
Explanation of block diagram
A: used on vehicles with lifting leading rear
axle/trailing axle
B: used on vehicles with air sprung front ax-
le.
C: used on FAN vehicles.

© 452009 1-19
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

1010 ECAS vehicle 1010 1010

A error height vehicle ECAS
diagnosis
warning warning speed
87
G426 VIC MTCO RC-ECAS connector
E062 D900 B525 D529 E062 A021 E0
1234

B10 B9 B6 3 4 2 1 7 2 1

1221

9017
9018

1229
E315

clock

data
down up
lift
normal traction
1 7 B axle 7 1 B 7 1 B
level ald
switch
switch switch
C741
3 A 5 A C740 5 A C742
4757

4756

4735

4732
1381

1221

3431

3432

3502

4734

4731
9 24 23 17 33 34 22 20 21 4 2

ECU, ECAS-2 D802

16 19 5 6 8 25 26 11 15 31 13 12 30 35
4751

4741
4753

4736

4739

4727

4740

4742

4754

4755

3661
1 3 1 1 1
3 1 3 2 1 1 3
L L L
P U
B15

2 2 2 2 left/ infl/ infl/ right left defl. infl. D932

right defl defl EMAS

4 4 4

F615 F613 F612 F614 B166 B253 B254

pressure sensor height sensor height sensor height sensor valve block valve block valve block
driven axle rear right rear left front front axle driven axle leading/trailing axle

B C
E

Block diagram C900431

Applicable to:
XF95 FAK model

1-20 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Diagrams

ECAS vehicle
1000 1010 error height vehicle ECAS 1010 1010
warning warning speed diagnosis
G426
VIC MTCO connector RC-ECAS/E-gas
E062 E053 E062
D900 B525 A021 D529
(10A) traction (10A) (10A)
87 B10 B9 B6 7 2 1 3 4 2 1
aid

1229

1221
1

9017

9018
1234

switch

clock

data
down up C742
lift trailing normal
E051 E351 1 7 B axle 7 1 B level 7 1 B
(15A) (10A)
3 A switch 5 A
switch 5 A
C741 C740
1221

4757

4756

4735
1117

1381

3431

3432

3502

4732

4734
4731
1 9 24 23 17 33 34 22 4 2 20 21

ECU, ECAS-2 D802

27 16 19 5 6 8 25 12 30 35 15 31 13

4741
9009

4753

4736

4739

4754

4755

3661

4740

4742
A
pressure lower lift leading
switch driven leading axle
1 3 1 1 1 3 axle axle switch 3 2 1
P U L L
E589 G421 C881
2 2 2 1 1 3 3 A
defl. infl. P infl./ right left
(down) (lift) 2 7 1 B defl.

6051
6049
6047
4 2 5 4 4

6050

6048
F615 F613 F612 B254 B253
pressure sensor height sensor height sensor valve block valve block
leading axle rear right rear left trailing axle driven axle

3 1 active if 1 3 15 30 time 3 1 active if

trailing axle relay trailing
is moving 20 s axle
down defl. infl. G424 lifted
4 5 2 (down) (lift) 31 87 87a 4 5 2
G423 G422
4

6052
B383
valve block
leading axle
ES01305J/
C900431

© 452009 1-21
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Diagrams series

1.3 KEY TO BLOCK DIAGRAM

Basic code Description

1 A021
B166
Diagnostic connector (16-pin)
Valve, ECAS, front axle
B253 Valve, ECAS, supply, driven axle
B254 Valve, ECAS, lifting bellows
B383 Valve, ECAS, leading axle
B525 Tachograph
C740 Switch, ECAS, normal level
C741 Switch, lift axle
C742 Switch, increased traction
C881 Switch, ECAS, lift axle
D529 ECU, ECAS remote control
D802 Electronic unit, ECAS-2
D900 ECU, VIC
D932 ECU, EMAS
E051 Fuse, ECAS/EMAS
E053 Fuse, diagnosis
E062 Fuse, hydraulic lifting gear
E589 Switch, ECAS, driven axle
F612 Sensor, ECAS, height, rear axle, left
F613 Sensor, ECAS, height, rear axle, right
F614 Sensor, ECAS, height, front axle
F615 Sensor, ECAS, pressure, driven axle, right
G421 Relay, ECAS, leading axle down
G422 Relay, ECAS, leading axle up
G423 Relay, ECAS, leading axle down
G424 Relay, timer, ECAS, leading axle down

1-22 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Location information

2. LOCATION INFORMATION
2.1 LOCATION OF COMPONENTS

Vehicles with trailing axle

A. Electrical components 1
F615
D802 F614 F612/F613

B166 B253/B254
C900356

Basic code Description Location Note

D802 ECAS-2 unit In central box below printed
circuit board
F614 Height sensor, front axle Front right, local to the chas- Used on air-sprung front
sis side member axle
F615 Pressure sensor driven axle On chassis cross member, Position depends on vehicle
in combination with two-way in front of the driven axle type
valve
F612/F613 Height sensors In left-hand and right-hand
chassis side members

© 452009 2-1
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Location information
Basic code Description
B166 Solenoid valve block
1 B253/B254 Solenoid valve block, driven At chassis side member
axle/trailing axle
B. Pneumatic components
1 2
Description
1 Pressure-relief valve
2 Non-return valve, front axle
3 Air supply unit
4 Air supply unit
5 Pressure-limiting valve
Vehicles with leading rear axle
A. Electrical components
2-2
Location
At chassis side member
3 4
5
Location
Behind front bumper, right-
hand side
Behind front bumper, right-
hand side
Behind step, right-hand side
Behind step, right-hand side
On chassis cross member, in
front of the driven axle
series
Note
Used on air-sprung front ax-
le. Position depends on ve-
hicle type
C900495
Note
Used on air-sprung front axle
Used on air-sprung front axle
Used on air-sprung front axle
Residual pressure function.
Position depends on vehicle
type
© 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Location information

B253/B254 F612/F613
D802
1

F615
C900355

Basic code Description Location Note

D802 ECAS unit In central box below printed
circuit board
B253/B254 Solenoid valve block, driv- At chassis side member
en axle/trailing axle
F612/F613 Height sensors In left-hand and right-hand
chassis side members
F615 Pressure sensor driven On chassis cross member,
axle in combination with in front of the driven axle
two-way valve

B. Pneumatic components

© 452009 2-3
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Location information series

2 3 4
C900371

Description Location Note

1 Air supply unit
2 Quick-release valve
3 Pressure-limiting valve
4 Pressure-limiting valve
Behind step, right-hand side
On chassis cross member, in
front of leading rear axle
On chassis cross member, in Pressure limiting function
front of leading rear axle
On chassis cross member, in Residual pressure function
front of the driven axle

Vehicles with leading rear axle and trailing

axle
A. Electrical components

2-4 © 452009
 ECAS-2 LF45, LF55, CF75, CF85, XF95
series Location information

B254 B253/B383 F612/F613

D802
1

E589 F615
C900447

Basic code Description Location Note

D802 ECAS unit In central box below printed cir-
cuit board
B253/B383 Solenoid valve block, driv- In the right-hand chassis side
en axle/trailing axle member
B254 Solenoid valve block, lead- In the left-hand chassis side used on FAK
ing rear axle member
F612/F613 Height sensors In left-hand and right-hand chas-
sis side members
F615 Pressure sensor driven On chassis cross member, in
axle in combination with front of the driven axle
two-way valve

B. Pneumatic components

© 452009 2-5
 ECAS-2 LF45, LF55, CF75, CF85, XF95
Location information series

2 3 4
C900448

Description Location Note

1 Air supply unit
2 Quick-release valve
3 Pressure-limiting valve
4 Pressure-limiting valve
Behind step, right-hand side
On chassis cross member, in
front of leading rear axle
On chassis cross member, in Pressure limiting function
front of leading rear axle
On chassis cross member, be- Residual pressure func-
hind leading rear axle tion

2-6 © 452009
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Contents

CONTENTS
ECAS-2 FT Low Deck / FA (S/R) High-volume model CF85, XF95

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 . . . . 452009
1.3 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 . . . . 452009

2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

2.1 Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009
2

© 452009 1
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Contents series

2 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

1. DIAGRAMS
1.1 PNEUMATIC DIAGRAM

Pneumatic diagram C900473

Applicable to:
- FA High-volume vehicles with leaf-sprung
front axle
Explanation of pneumatic diagram
2
1. Solenoid valve block
2. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
3. Silencer
4. Air reservoir circuit 4
5. Pressure sensor
For recording the bellows pressure on the
driven axle.

Pneumatic diagram C900473

4 2

4/23 21
22
1 23
25
3 24 26

1 21 3 11 5
u
p

22 23
L R

2 3
1

24 4
C900473
Pneumatic diagram C900474
Applicable to:
- FA High-volume vehicles with air-sprung
front axle
Explanation of pneumatic diagram
1. Rear axle solenoid valve block
2. Air supply unit

© 452009 1-1
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

With an integrated non-return valve This

valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
3. Silencer
4. Air reservoir circuit 4
5. Pressure sensor
For recording the bellows pressure on the
2 6.
driven axle.
Solenoid valve block, front axle
7. Silencer

Pneumatic diagram C900474

7

3 3
4 6

22 23
L R

11
4 2

4/23 21
22
1 23
25
3 24 26

1 21 3 11 5
u
p

22 23
L R

2 3
1

24 4
C900474

1-2 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

Pneumatic diagram C900348

Applicable to:
- - FA (S/R) High volume vehicles with leaf-
sprung front axle, without lifting gear
Explanation of pneumatic diagram
1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve This 2
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid "pleating" of the
bellows.

© 452009 1-3
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

4/23 21
22
1 23
25
3 24 26 U
4
2 3
P

2
26 31

1
L R

1 2
3
4
21 22

23 24

6 1

2 32
1
4
3
25

C900348

Pneumatic diagram C900471

Applicable to:
- - FA (S/R) High volume vehicles with air-
sprung front axle, without lifting gear

1-4 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

Explanation of pneumatic diagram

1. Solenoid valve block, front axle
2. Non-return valve
This valve prevents the chassis at the front
lowering when the electropneumatic valves
for the "lift chassis" function are active but
the system pressure is lower than the
bellows pressure.
3. Pressure-relief valve
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
2
first, and then the circuit for the air-sprung
rear axle.
4. Rear axle solenoid valve block
5. Air reservoir circuit 4
6. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
7. Pressure sensor
For recording the bellows pressure on the
driven axle.
8. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
9. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid "pleating" of the
bellows.

© 452009 1-5
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

Pneumatic diagram C900471

u 7
p
8

3 3 26 31
2 4 1

1 4
L R

22 23 1 2
L R 3
4
11 21 22

2 1
3
1 2
23 24

4/23 29 11 21
22
23 9
1 1
25 1
3 24 26 2 32
4
6 3
25
C900471
5
Pneumatic diagram C900475
Applicable to:
- - FA (S/R) High volume vehicles with leaf-
sprung front axle, with lifting gear
Explanation of pneumatic diagram
1. Rear axle solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve

1-6 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

For recording the highest bellows pressure

(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid "pleating" of the
bellows.

Pneumatic diagram C900475 2

4/23 29 11 21
22
1 23
25
3 24 26 u 4
p
3 5

2
26 31

1
L R

1 2
3
4
21 22

23 24

6
1
1
2 32
4
3
25

C900475

Pneumatic diagram C900470

Applicable to:
- - FA (S/R) High volume vehicles with air-
sprung front axle, with lifting gear
Explanation of pneumatic diagram
1. Solenoid valve block, front axle
2. Non-return valve

© 452009 1-7
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

This valve prevents the chassis at the front

lowering when the electropneumatic valves
for the "lift chassis" function are active but
the system pressure is lower than the
bellows pressure.
3. Pressure-relief valve
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
first, and then the circuit for the air-sprung
2 4.
rear axle.
Rear axle solenoid valve block
5. Air reservoir circuit 4
6. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
7. Pressure sensor
For recording the bellows pressure on the
driven axle.
8. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
9. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid "pleating" of the
bellows.

1-8 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

Pneumatic diagram C900470

u 7
p
8

3 3
4 1 26 31

1 2
4
L R

22 23
1 2
L R
3
4
11 21 22
2
3 1
1 2
23 24

4/23 29 11 21
22
1 23 9
1
25
3 24 26 1
2 32
4
6 3
25
5

C900470-2
Pneumatic diagram C900351
Applicable to:
- - FAR High volume vehicles with an axle load
ratio of 11.5/6.7 T and 11.5/6.3 T with leaf-
sprung front axle
Explanation of pneumatic diagram
1. Solenoid valve block
2. Air reservoir circuit 4
3. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active but the system
pressure is lower than the bellows pressure.
4. Pressure sensor
For recording the bellows pressure on the
driven axle.
5. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
6. Pressure-limiting valve

© 452009 1-9
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

This valve maintains a residual pressure in

the leading rear axle/trailing axle air bellows
and in the trailing axle lifting bellows to avoid
"pleating" of the bellows.
7. Axle load ratio control valve
Axle load ratio control valve This valve
increases the bellows pressure in the trailing
axle lifting bellows, resulting in the axle load
on the trailing axle being reduced and the
2 axle load on the driven axle being increased.
This in connection with the load capacity of
various types of tyres.

1-10 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

Pneumatic diagram C900351

4/23 21
22
1 23
25
3 24 26 u
p
4 2
3 5

2
26 31

1
L R

1 2
3
4
21 22

23 24

6
1
1 1
2 32
4
2 3
25

7
C900351

© 452009 1-11
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

Pneumatic diagram C900469

Applicable to:
- - FAR High volume vehicles with an axle load
ratio of 11.5/6.7 T and 11.5/6.3 T with air-
sprung front axle
Explanation of pneumatic diagram
1. Solenoid valve block, front axle
2 2. Non-return valve
This valve prevents the chassis at the front
lowering when the electropneumatic valves
for the "lift chassis" function are active but
the system pressure is lower than the
bellows pressure.
3. Pressure-relief valve
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
first, and then the circuit for the air-sprung
rear axle.
4. Rear axle solenoid valve block
5. Air reservoir circuit 4
6. Air supply unit
With an integrated non-return valve This
valve prevents the chassis lowering when
the electropneumatic valves for the "lift
chassis" function are active, but the system
pressure is lower than the bellows pressure.
7. Pressure sensor
For recording the bellows pressure on the
driven axle.
8. Two-way valve
For recording the highest bellows pressure
(in combination with the pressure sensor) on
the driven axle.
9. Pressure-limiting valve
This valve maintains a residual pressure in
the trailing axle air bellows and in the trailing
axle lifting bellows to avoid "pleating" of the
bellows.
10. Axle load ratio control valve
Axle load ratio control valve This valve
increases the bellows pressure in the trailing
axle lifting bellows, resulting in the axle load
on the trailing axle being reduced and the
axle load on the driven axle being increased.
This in connection with the load capacity of
various types of tyres.

1-12 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

Pneumatic diagram C900469

u 7
p
8

3 3
4 1
26 31
1
2
4
L R
22 23
L R
1 2
3
11 4
2 21 22
3
1 2 1

23 24
4/23 29 11 21
22
1 23
25 9
1
3 24 26 1 1
2 32
6 4
2 3
5 25
10

C900469
Pneumatic diagram C900353
Applicable to:
- - FT Low deck vehicles
Explanation of pneumatic diagram
1. Solenoid valve block
2. Non-return valve
This valve prevents the chassis at the front
lowering when the electropneumatic valves
for the "lift chassis" function are active but
the system pressure is lower than the
bellows pressure.
3. Pressure-relief valve
This valve ensures that the circuit for the air-
sprung front axle is brought up to pressure
first, and then the circuit for the air-sprung
rear axle.
4. Air supply unit

© 452009 1-13
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

Pneumatic diagram C900353

3 3
1
4
2 1

23
L 22 R

11
1
2 3
2
1 2

4/23 29 11 21
22
1 23
25
3 24 26
4
C900353

1-14 © 452009
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

1.2 BLOCK DIAGRAM

Block diagram C900501

Applicable to:
CF85 model, high-volume, chassis number
<0E595070
A: application on high-volume vehicles
B: used on vehicles with air sprung front ax- 2
le.
C: application on high-volume vehicles
D: application on vehicles with trailing axle
E: application on vehicles with trailing axle

1010 ECAS vehicle 1010 1010

E error height vehicle ECAS
diagnosis
warning warning speed

VIC MTCO RC-ECAS connector

E062 D900 B525 D529 E062 A021 E0

B10 B9 B6 3 4 2 1 7 2 1

1221

9017
9018

1229
clock

data
normal
7 1 B 7 1 B
level traction
switch aid.
5 A C740 5 A C742
4756

4735

4732
1221

3431

3432

3502

4734

4731
9 23 17 33 34 22 20 21 4 2

ECU, ECAS-2 D802

16 19 5 6 8 25 26 11 15 31 13 12 30
4751

4741
4753

4736

4739

4727

4740

4742

4754

4755
1 3 1 1 1
3 1 3 2 1 1 3
L L L
P U
2 2 2 2 left/ infl/ infl/ right left infl/ left/
right defl defl defl right

4 4 4

F615 F613 F612 F614 B166 B250 B238

pressure sensor height sensor height sensor height sensor valve block valve block valve block
driven axle rear right rear left front front axle driven axle trailing axle

A B C D

Block diagram C900451

Applicable to:
CF85 model, high-volume, chassis number
0E595070
XF95 FT Low Deck model
XF85 FT Low Deck model
A: application on high-volume vehicles
B: used on vehicles with air sprung front ax-
le.
C: application on high-volume vehicles
D: application on vehicles with trailing axle

© 452009 1-15
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

E: application on FT Low Deck models

F: application on FT Low Deck models
G: application on vehicles with trailing axle

1010 ECAS vehicle 1010 1010

F G error height vehicle ECAS
diagnosis
warning warning speed
87
G426 VIC MTCO RC-ECAS connector

2 E062 D900 B525 D529 E062 A021 E0

1234

B10 B9 B6 3 4 2 1 7 2 1

1221

9017
9018

1229
E315

clock

data
normal speed
7 1 B 7 1 B 7 1 B
level limited traction
switch height aid.
5 A C740 5 A C895 5 A C742
4756

4735

4735

4732
1381

1221

3431

3432

3502

4734

4731
9 23 17 17 33 34 18 22 20 21 4 2

ECU, ECAS-2 D802

16 19 5 6 8 25 26 11 15 31 13 12 30 15 31 12 30
4751

4741
4753

4736

4739

4727

4740

4742

4740

4742

4740

4742

4754

4755
1 3 1 1 1
3 1 3 2 1 1 3 1 3
L L L
P U
2 2 2 2 left/ infl/ infl/ right left infl/ left/ infl/ left/
right defl defl defl right defl right

4 4 4 4

F615 F613 F612 F614 B166 B250 B238 B238

pressure sensor height sensor height sensor height sensor valve block valve block valve block valve block
driven axle rear right rear left front front axle driven axle trailing axle leading/traling axle B403 B404

A B C D E

1-16 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Diagrams

1.3 KEY TO BLOCK DIAGRAM

Basic code Description

A021 Diagnostic connector (16-pin)
B166 ECAS valve, front axle
B238 ECAS valve, driven axle, FT LD
B250 ECAS valve, driven axle, FA GV 2
B253 ECAS valve, driven axle, left/right, air supply
B254 ECAS valve, steered leading rear axle/trailing axle, left/right, lifting bel-
lows
B403 ECAS resistor, increased manoeuvring level, lowering
B404 ECAS resistor, increased manoeuvring level, lifting
B525 Modular tachograph
C740 ECAS switch, normal driving level
C742 Traction control switch
C895 Switch, increased manoeuvring level
D529 Electronic unit, ECAS remote control
D802 Electronic unit, ECAS-2
D900 VIC electronic unit
E051 Fuse, ECAS/EMAS
E053 ECAS fuse, diagnostic connector (16-pin)
E062 Fuse, ECAS/EMAS
F612 ECAS height sensor, rear axle, left
F613 ECAS height sensor, rear axle, right
F614 ECAS height sensor, front axle
F615 ECAS pressure sensor, driven axle, left/right

© 452009 1-17
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Diagrams series

1-18 © 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Location information

2. LOCATION INFORMATION
2.1 LOCATION OF COMPONENTS

FA (S/R) High volume vehicles with trailing

axle
A. Electrical components

F615 2
D802 F614 F612/F613

B166 B250
C900452

Basic code Description Location Note

D802 ECAS-2 unit In central box below printed
circuit board
F614 Height sensor, front axle Front right, local to the chas- Used on air-sprung front
sis side member axle
F615 Pressure sensor driven axle In right chassis side member, Position depends on vehi-
in combination with two-way in front of the driven axle cle type
valve
F612 Height sensor In the left-hand chassis side Application on FA
member high-volume vehicles
F613 Height sensor chassis side member

© 452009 2-1
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Location information
Basic code Description
B166 Solenoid valve block
B250 Solenoid valve block, driven At chassis side member
axle
2 B. Pneumatic components
1 2
Description
1 Pressure-relief valve
2 Non-return valve, front axle
3 Air supply unit
4 Air supply unit
5 Pressure-limiting valve
6 Axle load ratio control valve
2-2
Location
At chassis side member
3 4
5
Location
Behind front bumper, right-
hand side
Behind front bumper, right-
hand side
Behind step, right-hand side
Behind step, right-hand side
On chassis cross member, in
front of the driven axle
Above trailing axle, on chassis Application on volume and
cross member
series
Note
Used on air-sprung front
axle. Position depends on
vehicle type
Application on FA high-vol-
ume vehicles
6
C900372
Note
Used on air-sprung front axle
Used on air-sprung front axle
Used on air-sprung front axle
Residual pressure function.
Position depends on vehicle
type
high-volume vehicles
© 452009
ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
series Location information

FT Low deck vehicles

A. Electrical components

B238 F613
D802

F615
C900453

Basic code Description Location Note

D802 ECAS unit In central box below printed
circuit board
F614 Height sensor, front axle Front right, local to the chas- Used on air-sprung front
sis side member axle
F615 Pressure sensor driven axle In right chassis side member, Position depends on vehi-
in combination with two-way in front of the driven axle cle type
valve
F612 Height sensor In the left-hand chassis side
member
B166 Solenoid valve block At chassis side member Used on air-sprung front
axle. Position depends on
vehicle type
B238 Solenoid valve block, driven At chassis side member Application on FT low deck
axle vehicles

B. Pneumatic components

© 452009 2-3
 ECAS-2 FT LOW DECK / FA (S/R) HIGH-VOLUME MODEL CF85, XF95
Location information series

C900454

Description Location Note

Air supply unit Behind step, right-hand side

2-4 © 452009
English
Printed in the Netherlands DAVIE