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Article
Darío Bolaños-Guerrón, Iván Galarza, Erika Llumiquinga, Theofilos Toulkeridis and Luis Cumbal
https://doi.org/10.3390/su15021286
sustainability
Article
Design and Construction of a Prototype for Arsenic Retention
in Mining-Contaminated Waters by Application of
Nanoparticles-Based Technosols
Darío Bolaños-Guerrón 1,2 , Iván Galarza 1 , Erika Llumiquinga 2 , Theofilos Toulkeridis 1, * and Luis Cumbal 2
Abstract: A large number of heavy metals are usually contained in mine-derived liquids, which could
cause contamination of surrounding water sources. Due to the detrimental effects on the environment
and health, conventional treatments have been employed to capture heavy metals in mining-polluted
streams. This study shows the results of the operation of a built prototype for the retention of arsenic
contained in waters contaminated by mining activities using Technosols (mixtures of local soil with
nanoparticles). Our team previously run laboratory tests using fixed-bed columns to find out the
best dose of the Technosol (97% soil + 3% nanoparticles). Based on these results, the sizing and
building of a scale model were conducted, which in turn was used to evaluate the performance of the
treatment in a concrete channel packed with reactive barriers. Variations in water volume, barrier
separation and gate opening were tested to analyze the behavior of the proposed system and to obtain
the most optimal hydraulic retention time that allowed the prototype to reach an arsenic retention
level of a minimum of 70%. Moreover, to analyze the procedure under conditions of high arsenic
contamination, samples of mine tailings were enriched with the toxic metalloid. It was found that
Citation: Bolaños-Guerrón, D.;
the content of Fe in the local soil allowed adsorption of the contaminant, which was subsequently
Galarza, I.; Llumiquinga, E.;
compared with the increase in the uptake of As due to the Fe/FeS multicomponent nanoparticles
Toulkeridis, T.; Cumbal, L. Design
(NPs), dosed in the Technosol in a proportion of 97% soil + 3% NPs. The best treatment achieved
and Construction of a Prototype for
70.5% of As removal in ten cycles with a volume of 44 L. Tests were run at a maximum input flow
Arsenic Retention in
Mining-Contaminated Waters by
rate of 43.8 L·min−1 , an output flow rate of 13.2 L·min−1 , a speed of 6.0 m·min−1 and a hydraulic
Application of Nanoparticles-Based retention time of 3.4 min per cycle. Results of arsenic retention using this prototype suggest that this
Technosols. Sustainability 2023, 15, simple and inexpensive technological setup could be scaled up to a functional field application to
1286. https://doi.org/10.3390/ effectively capture the toxic metalloid.
su15021286
Keywords: arsenic retention prototype; reactive barriers channel; Technosols; nanoparticles
Academic Editor: Guannan Liu
multicomponent nanoparticles biosynthesized with orange peel (Citrus sinensis) extract [16].
These tiny particles contain Fe0 in the core and are surrounded by a cover of FeS precipi-
tates. This chemical composition gives the nanoparticles enhanced sorption properties to
selectively capture heavy metals. Particularly, the active groups of the zero-valent iron and
ferrous sulfide chemically retain arsenic through the formation of Fe-oxide-As3+ complexes,
complexation with iron hydroxides, reduction to As0 or As3+ in the presence of Fe0 [17]
and surface complexation by FeS [18] The capability of nanoparticles to immobilize heavy
metals dissolved in water was over 80%, reaching even 99% for arsenic, allowing the design
and elaboration of Technosol mixed with nanoparticles [13,14]. A silty clay extracted from
a mining area was used as Technosol. A fast removal of metals was observed within 5 min
with the best dose of 99.75% soil + 0.25% nanoparticles, and an immobilization higher than
90% was achieved. On the other hand, it was analyzed the retention of arsenic with the
use of Technosol prepared with ferric soil and nanoparticles [13]. Using Vensim software,
a model was developed capable of scaling and predicting the behavior of the adsorbent.
These results allowed the understanding of the process of adsorption and saturation of
the system, an aspect of great importance for a precise application in the field (Figure 1).
Finally, it was possible to evaluate the heavy metal retention process in a laboratory-scale
column prototype [19]. The best treatment was discovered to be a Technosol prepared with
3% nanoparticles + 97% soil, reaching a removal of 70% on average.
Therefore, the main objective of the current study has been to design, build and
evaluate a prototype for arsenic removal from mining-polluted water using Technosol
combined with multicomponent nanoparticles as sorbent material. The results are expected
to provide the needed information to move from a small-scale prototype toward a functional
field application.
Sustainability 2023, 15, 1286 3 of 17
Heavy metals dissolved in the mine tailings were chemically analyzed using a flame
Perkin Elmer AA800 atomic absorption spectrometer coupled with FIAS 100. Standardized
procedures were used for chemical analysis of metals and arsenic [31]. For As we added
1 mL of tailing, 1 mL of pure hydrochloric acid and 1 mL of the solution of 5% potassium
iodide plus 5% ascorbic acid in each test tube, stirred and after 45 min, 7 mL of distilled
water was added. Readings of As were performed in the AA-FIAS system. For equipment
calibration, heavy metal AA standards of 1000 mg/L were utilized.
Pour 3 L of water
Add 60 g of clay from
previously filtered in a 5
soil S2.
L container.
Dimensions of the polluted water storage tank are 0.8 × 0.8 × 0.7 m3 with a maximum
capacity of 416 L, leaving 5 cm off. The treated water storage tank is 0.8 × 0.8 × 1.0 m3 .
The channel where the reaction barriers are fixed is 3 m long, with 0.8 m of width and
0.4 m of depth having a slope of 2%. The central channel and storage tanks are connected
by gutters of 0.5 m length and 0.2 m width. The prototype was built to accommodate a
Sustainability 2023, 15, 1286 6 of 17
series of reactive barriers packed with Technosol and nanoparticles, placed alternately. This
setup is located inside the Universidad de las Fuerzas Armadas ESPE campus, Sangolquí,
central Ecuador, within the green area next to the wastewater treatment plant, to which the
drainage of the prototype was connected.
Figure 6. Components of the prototype. (A) Concrete casting of the prototype; (B) prototype
completed construction; (C) steel support; (D) geotextile bag.
Sustainability 2023, 15, 1286 7 of 17
Code # Barriers Barrier Dosing Soil Weight (kg) NPs Weight (kg) Distribution of Material in Barriers
P1 25 100% soil 75 0 Evenly divided across all barriers
P2 25 100% soil 75 0 Evenly divided across all barriers
P3 13 100% soil 39 0 Evenly divided across all barriers
P4 13 100% soil 39 0 Evenly divided across all barriers
P5 9 100% soil 27 0 Evenly divided across all barriers
P6 9 100% soil 27 0 Evenly divided across all barriers
Divided 50% between 15 initial barriers
P7 25 100% soil 60 0
and 50% between 10 final barriers
Divided 50% between 15 initial barriers
P8 25 100% soil 60 0
and 50% between 10 final barriers
P9.1 25 100% soil 13.33 0 Evenly divided across all barriers
P10.1 25 100% soil 13.33 0 Evenly divided across all barriers
P9.2 25 97% soil + 3% NPs 12.93 0.40 Evenly divided across all barriers
P10.2 25 97% soil + 3% NPs 12.93 0.40 Evenly divided across all barriers
In the first stage, six options were tested without restriction in Gate 2, varying the
barrier separations between 10, 20 and 30 cm and using a volume of polluted water of 100
and 200 L, under the conditions described in Tables 1 and 2. Considering the results of the
hydraulic calculations, to examine the retention of As, experimental conditions of test P1
and P2 were chosen. For each option, five cycles were introduced with recirculation of the
tailing samples. Due to the low retention percentages of As (V) achieved with the previous
tests, some parameters were changed keeping the separation of barriers in 10 cm.
To restrict the output of the liquid and increase the residence time in the system, the
opening of Gate 2 was changed to 0.5 cm in tests P7, P8, P9 and 0.2 cm in P10 (Figure 8). In
options P7 and P9, the exit gate was closed for 1 h to find out the effect of the long-term
contact between water and reactive barriers. Water samples were taken every 15 min. In
cases P8 and P10 the gate was opened throughout the test. In P7 and P8 were treated
100 L and in P9 and P10, 44 L was used. This variation was performed considering the
total amount of nanoparticles that were synthesized at the time of testing. Therefore, the
volume of water was decreased depending on the amount of soil to be used to maintain a
proportion equal to 97% soil + 3% NPs.
Sustainability 2023, 15, 1286 9 of 17
Figure 8. Prototype arrangement. (A) Inflow channel for treatment of As-polluted tailings; (B) loca-
tion of barriers separated by 10 cm; (C) output gate flow restriction.
In all four cases, increased hydraulic retention times were specified with the restriction
of the final gate, so As retention tests were enhanced. Additionally, a variation of P9
and P10 was included in relation to the composition of the barriers for determining the
contribution of nanoparticles compared with the use of only soil. In cases P7, P9.1 and P9.2
were performed five cycles, while ten cycles were completed in P8, P10.1 and P10.2.
normal depth measured at experimentation (m), L is the total length of travel between
barriers (m), Tr is the hydraulic retention time (s).
Cu Cd Cr Pb Ni Zn As Fe
(mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 ) (mg.kg−1 )
S1 16.00 1.62 7.06 33.18 18.88 20.35 0.30 5890.03
S2 7.99 1.03 2.75 11.58 12.67 7.84 0.16 9127.05
Limits 25.00 0.50 54.00 19.00 19.00 60.00 12.00 -
S1 was selected to be part of the barriers because it has characteristics similar to those
used in previous studies, with fines close to 50%, levels of organic matter and CEC less
than 5% and 20 meq/100 g soil, respectively. S2 was chosen to be part of the synthesis of
nanoparticles because of its higher content of Fe and clay.
solutions that drives the flow of electric current and depends on the presence of ions, their
concentration and the temperature [51,52]. The measured value of 1336 ms.cm−1 is typical
of sewage. The redox potential is the oxidizing or reducing capacity of the medium and it is
measured in millivolts or volts. A high positive value indicates an environment that favors
oxidation reactions. On the other hand, a low negative value implies a highly reducing
environment [53]. The measured value of 117.38 mV is associated with a fresh sewage (see
Table 4).
Property Value
pH 6.49
Electrical conductivity (ms·cm−1 ) 1336
Rodox potential (mV) 117.38
Temperature (◦ C) 29 (in situ)
The majority of heavy metals in mine tailings (Cr, Pb, Ni, Zn, Fe and As) were below
the allowed levels for discharge into a freshwater [50]. However, Cu and Pb exceeded 23.2
and 3.3 times the regulated limit, in that order. To evaluate the removal efficiency of As(V),
we prepared tailings with an approximated concentration of 5 mg·L−1 (see Table 5).
Cd Cr Pb As Ni Cu Zn Fe
(mg·L−1 ) (mg·L−1 ) (mg·L−1 ) (mg·L−1 ) (mg·L−1 ) (mg·L−1 ) (mg·L−1 ) (mg·L−1 )
Tailing 0.065 0.141 0.115 0.039 0.138 23.244 3.238 0.045
Limits 0.020 0.500 0.200 0.100 2.000 1.000 5.000 10.000
In case P7 with a water volume of 100 L (Figure 12), the tailings remained stagnant
for 1 h. Furthermore, the retention times for the inflow and outflow were calculated as
39.3 s and 115.1 s, respectively. In P9 with 44 L (Figure 12), the period of stagnation was
maintained and the holding times were 68.3 s and 218.7 s. For P8 with a water volume of
100 L (Figure 13), the calculated retention time was 96.6 s. In P10, with the same separation
of barriers and 44 L (Figure 13), the time was raised to 204.7 s.
In P7, 65.5% of As retention was achieved after five cycles (Figure 12). Note that the
greatest adsorption occurs in the first 15 min of the treatment. In between cycles, there was
1 h in which the flow of liquid was stopped for equilibration of the sorbent material. It is
noteworthy to realize that adsorption increased after all the liquid was released, showing
that uptake reactions of As(V) are more effective when the liquid was moving compared
to stagnation because, during stagnation, only a small volume of contaminated water
remained in contact with the reactive material of the barriers. Cycles 1 and 4 showed
the highest release of the contaminant, with 18.5% and 20.6%, respectively. The sorption
characteristics of heavy metals on soils depend largely on the residence time of the adsorbate
in contact with the adsorbent [54]. The results of As release showed that the treatment time
was insufficient to stabilize the reaction.
Sustainability 2023, 15, 1286 14 of 17
Tests P9.1 and P9.2 reached an As(V) retention of 69.8% and 68.3%, respectively
(Figure 12). For these tests, the volume of the mine tailings was decreased to 44 L. As a
result, there was a decrease in flow and speed and an increase in retention time. These tests
exhibited a similar uptake of As(V) compared to P7 (Figure 12) and there was a relatively
low As release with a maximum of 6.4% for P9.1 and 5.7% for P9.2. It is remarkable to verify
that the contribution of nanoparticles in test P9.2 for the removal of As(V) was insignificant
(97% soil + 3% NPs) compared to the P9.1 test (100% soil), achieving only a 1.02 times
higher retention percentage at the end of the five cycles.
The retention rates of As at the end of 10 cycles for tests P8, P10.1 and P10.2 were
31.9%, 54.5% and 70.5%, respectively (Figure 13). All these tests did not show As release
in any cycle. P10.1 and P10.2 tests yielded higher As retention, which was linked to their
hydraulic parameters. The retention times of P10.1 and P10.2 were 2.1 times longer than P8.
Results and experimental conditions of P10.2 revealed this is the best treatment because it is
the only one that exceeded 70% of As retention. Therefore, Technosol with multicomponent
nanoparticles demonstrated a higher capacity for adsorption of the pollutant.
Arsenic is able to be strongly attracted to the sites of sorption on the surface of various
solid materials [55,56]. Excellent sorption efficiency has been found using iron oxides
and hydroxide-based materials [57,58]. Reactivity is limited by the characteristics of the
medium, contaminant and sorbent material. One way to improve reactivity is to increase
the specific surface area of the material, as this increases the area/volume ratio [59,60].
As proven, barriers packed with Technosols containing 97% soil + 3% MCNPs showed
an enhanced adsorption of arsenic because their reactivity was improved due to the in-
volvement of the nanoparticles. The sizes of these minuscule particles are in the range of
67.8 ± 12.4 nm (Figure 10) and certainly influence their chemical properties and therefore
the reactivity [61,62]. The combination of Fe0 and FeS in the nanoparticle provides a syner-
getic reactivity for the selective capture of As from mine tailings. The oxidized iron retains
As forming stable inner-sphere complexes [63,64], while As surface complexation is the key
mechanism for arsenic removal by FeS [18,65]. Moreover, iron-rich soil also uptakes As by
the interaction with the hydrated iron oxides through Lewis acid-base and electrostatic
forces [61,62].
From the perspective of Technosol management, once it gets saturated with arsenic. It
should be withdrawn from the geotextile bags and collected to be disposed of in an aerobic
landfill. The latter is a need to avoid reduction of iron oxides and the release of the arsenic
into the environment. Despite the amount of the exhausted Technosol might be a little high,
its cost is not so expensive. In addition, it shows good performance in the treatment of
arsenic-contaminated aqueous wastes and most importantly, this sorbent material can be
±
prepared locally.
Sustainability 2023, 15, 1286 15 of 17
4. Conclusions
The built prototype containing a concrete structure with two storage tanks and a
rectangular channel furnished with barriers filled with Technosols and multicomponent
nanoparticles, was used to treat As-polluted water. Results indicate that Test P10.2 reached
70.5% of As retention after 10 cycles of treatment. This test was run with a maximum inflow
rate of 43.8 L·min−1 , outflow rate of 13.2 L·min−1 , speed of 6 m·min−1 and a hydraulic
retention time of 3.4 min per cycle. The sorbent material containing 97% soil + 3% NPs
was the best sorbent material for As removal. Nevertheless, the indigenous iron-rich soil
yielded also a high As retention capacity by itself. Therefore, barriers could be filled with
only soil, but the treatment should have an increase in the hydraulic retention time to
reach an equivalent As retention. On the contrary, with less than five minutes between
cycles yielded a release of the metalloid, because there was not enough time for adsorption
reactions to take place and reach equilibration. As a sorbent material, the Technosol showed
good performance in the treatment of arsenic-contaminated aqueous wastes, and most
importantly, the material can be prepared locally. Thus, this simple and not expensive
technological setup could be scaled up to a functional field application to effectively capture
arsenic from aqueous tailings.
Author Contributions: Conceptualization, D.B.-G. and L.C.; Methodology, D.B.-G., E.L. and L.C.;
Software, E.L.; Validation, T.T.; Formal analysis, D.B.-G., I.G. and E.L.; Investigation, D.B.-G., I.G. and
E.L.; Data curation, I.G.; Writing—original draft, T.T.; Writing—review & editing, T.T.; Visualization,
D.B.-G.; Supervision, D.B.-G. and L.C. All authors have read and agreed to the published version of
the manuscript.
Funding: This research was funded by Universidad de las Fuerzas Armadas ESPE project number
2018-PIC-005 and the APC will be funded by Universidad de las Fuerzas Armadas ESPE.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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