Robot Arm ESD 3™

1
0

Operator Manual

Version 1.

© Copyright 2016
 Terms and Conditions
All sales, agreements for sale, offers to sell, proposals and contracts of sale for the grinding equipment, grinding cups or other
products from C.M.E. Blasting & Mining Equipment Ltd. including but not limited to purchase orders, installment sales, contracts,
and licenses shall be subject to the following Terms and Conditions. Whenever the term CME is used it is understood to include
the corporate entity C.M.E. Mining & Blasting Equipment Ltd. and its employees, agents and representatives.
1. DEFINITIONS: As used herein, the words and phrases hereinafter set out shall in each particular case, unless the context
requires otherwise, have the meaning hereafter provided:
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Products and/or Distributed Products;
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acquires any CME Products and/or Distributed Products from CME or an Authorized CME Dealer;
(c) “CME Products” means the grinding equipment, Software, grinding cups and any other CME branded products sold or of-
fered for sale from time to time by CME;
(d) “Distributed Products” means non-CME branded products manufactured by others and distributed and sold or offered for
sale from time to time by CME;
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all elements of the Software including executable files and data files used in the Software and screen displays generated by the
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(g) “Upgrade” means an amendment, improvement, error correction or in any other way updated version of the Software.
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standard “Order Acknowledgement” form.
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ware is copyrighted and CME claims all exclusive rights to such Software except as licensed to the Customer hereunder and
2
subject to strict compliance with these Terms and Conditions. The Customer does not acquire any ownership right or proprietary
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EXCEPT AS SPECIFICALLY SET OUT ABOVE, CME PRODUCTS AND/OR DISTRIBUTED PRODUCTS ARE PROVIDED AS
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ARISING OUT OF THIS AGREEMENT OR THE USE OF OR INABILITY TO USE THE CME PRODUCTS AND/
OR THE DISTRIBUTED PRODUCTS, EVEN IF CME HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
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LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE ABOVE LIMITATION MAY NOT APPLY
TO YOU.
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ment, if applicable, constitute the entire agreement between the Customer and CME for the CME Products and/or
the Distributed Products.

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 Intentionally left blank

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Content
Terms and Conditions 2
Introduction5
Health and safety 6
Product overview 7
Installation9
Operation17
Maintenance24
Troubleshooting29
Optional equipment 32
Spare parts 38
Schematics142

Introduction
Safety symbols
These safety symbols are used in the manual to indicate the level of safety:

This symbol shows that serious injury or death is possible if the

Warning
instructions are not followed.

This symbol shows that injury or damage to the equipment is pos-

Caution
sible if the instructions are not followed.

This symbol shows that more information is added, usually in a

Note
procedure.

5
 Health and safety
Read and observe the following regulations carefully!
General information
All CME grinding cups, when used in their intended application, are considered non-hazardous and are not con-
trolled by WHMIS in Canada or by OSHA in the United States of America. Material Safety Data Sheets (MSDS)
for these products are not required.
Never use other grinding cups than those recommended by CME. The Super Diaroc HD™ grinding cup and CME
Grinders are engineered to operate together safely and effectively. The result is optimized efficiency and perfor-
mance of the CME Grinding System while maintaining high standards of environmental and operational safety.
Grinding dust is a potential health risk (eg. cobalt, tungsten) through inhalation, skin and/or eye contact. As the
materials used in hard metal button inserts vary, please contact the manufacturer of the bit for detailed safety
information.
Exposure control and personal protection against hard metal dust:

Personal protectives
The personal protectives below are recommended for all operations:

Safety goggles

Safety overall

Safety gloves

Ear protection

Dust mask

• When working with the machine, do not wear rings, jewellery, loose clothing and/or hair that could
become caught in moving or rotating parts.
• Do not eat, drink or smoke in the working area.
• Do not manually lift bits heavier than 15 kg (35 lbs).
• Use appropriate exhaust ventilation or filtration of air in the working space such as CME’s
PowerVent system.
Laser warning

CAUTION
VISIBLE LASER LIGHT
AVOID EXPOSURE DO NOT STARE INTO BEAM
LASER LIGHT IS MAXIMUM POWER 0.95mW
EMITTED FROM WAVE LENGTH 532-680 nm
THIS APERTURE
CLASS 2 LASER PRODUCT
AS2211.1-2004

Waste and deposits

The handling of all waste that contain materials such as cobalt, tungsten etc. (including filters, used
water and dust) must follow all applicable local and national laws.
6
 Product overview

1 22
7 7
20
9 21
11
10 19 23
2
12
5
3 0
1
0
1 24
4 25
13
26
5
14 12
6
15
2
16
7

8
17 18 11 27

1 Hour meter 16 Pneumatically controlled

2 Connections for air, water and splash guard
power 17 Height adjustable feet
3 Arm support 18 Grinding box
4 Device to dismount grinding 19 Grinding cup holder
cup 20 Orbital rotation unit
5 Accessory valve location (ie. 21 Balance pressure adjustment.
Quattro Holder)
*Only the upper knob. Lower
6 Bit holder tilting device
knob is factory set
7 Intake pressure gauge
22 Robot arm
8 Pressure regulator
23 Lasers used to align gauge
9 Bit holder tilt up/down function carbides
Operation chapter 24 Knob (to modify value)
10 Bit holder Operation chapter
11 Lights 25 Orbital rotation shield
12 Bit holder switch 26 Locking screw for support
13 Operator panel (OS upgrade- plate
able) 27 Tank with twin 24V pumps and
14 Spindle housing overflow
15 Splash guard 7
 Technical information
The Robot Arm ESD 3™ sharpens carbide buttons of drill bits. The bit to grind is clamped so
that the button axis is in the vertical position. The grinding cup is pressed against the button
and the orbital rotation unit oscillates the grinding cup for a set grinding time.
• The grinding cup is driven by an electric motor.
• Pneumatic cylinders operate the clamping functions of the bit holder.
• An electric actuator operates the tilt function of the bit table.
• A pneumatic cylinder balances the weight of the grinding arm and also applies the grind-
ing pressure.

Power input: 220 - 240VAC, 50/60Hz, 1Ph, 10A fuse (15A max.)

Working Air Pressure: Recommended working air pressure is 0.75-0.8 MPa (109-116 psi)

Air Consumption: Less than 30L/min (<1 cfm)

Water consumption: 1.6 L/min (54Fl.oz/min), max

Noise emissions: Less than 78dBA

Net weight: 254 kg

Gross weight: 307 kg

Gross dimensions (transport box): 1100 x 1000 x 1450mm

Working space requirements: 1300 x 1400 x 2200mm

2.2 m

0
1

1.3 m
1.3 m

1.4 m 1.3 m

8
Installation
This grinder is delivered as compact as possible and needs some assembly before operation.
Follow the instructions in this section to perform a correct installation of the grinder. The installation
must follow all local and national laws and standards to meet worker health and safety standards.
An appropriate location can be on a service vehicle or service shop etc.
The location should:
• be weather protected.
• be suitable for the operator and well lit.
• provide working space for operation and maintenence.
• provide proper drainage.
• be solid and can support the weight of the machine, personnel and any related equipment.
Preconditions

Ensure that all safety warnings are understood and follow the instruc-
tions in the given order of this chapter.

Ensure that the machine is in absolute level.

Assistance by 2-3 persons are required during installation due to heavy

parts.

Only use compressed air hoses, valves and fittings, suitable for use at
the recommended working pressure.

Make sure that hoses and cables are placed and marked to avoid hu-
man or mechanical damages.

Electrical connections must be performed by qualified personnel.

Never connect the machine to a non-grounded system.

9
 Mechanical assembly

1 Position the grinding box so that it is easily

accessible for operation and service.

2 Level the grinder using the four adjustable feet.

3 Mount the arm support securely using included

hardware.

4 Mount the robot arm by sliding the robot arm

onto the shaft. Install washers and lock nut to
top of arm support. Lock nut should be snug to
allow washers to rotate freely by hand.

NOTE! Make sure the arm is completely

fitted onto the mounting shaft before
releasing it. Failure to do so may damage
the upper and lower mounting areas.

5 Attach electric cable and air supply line

from the grinding box to the horizontal arm
section. Apply upward pressure to the electric
connector while turning the locking ring

6 Install orbital rotation shield.

7 Attach electric cables from horizontal arm

section to the pumps mounted on the water
tank.

10
Air connection
1 Connect a ⅜” BSP thread connection to the air
supply. Connect air line from grinding box to
arm

2 Open the air inlet by turning main air valve

clockwise.

3 If necessary: adjust the intake pressure

by pulling up the pressure regulator knob, 2
then turn the knob clockwise to increase air 0
1

pressure. Turn the knob counter clockwise to

decrease the pressure.

4 If necessary, adjust the balance pressure of

the arm to prevent up or down movement
when the grinder is in standby.
Warning! Do not adjust the lower bal-
ance pressure. It is preset from the
factory.
1

1 Main connection

2 Arm connection

11
 Electrical connection

1 Connect the machine to a dedicated 220-

240VAC, 50/60Hz, 1Ph grounded outlet. Use
a 10A slow blow breaker (15A max.) Use
supplied power cord.
1
2 Ensure the power cord is securely in place.

3 Secure the power cord cable by grouping it

with the water/air hoses using nylon ties.

12
Water connection
Use supplied water tank and pump.

NOTE! The water tank is fitted with an auto-

matic water level valve.

NOTE! The water temperature supply line

cannot exceed 39 degrees Celsius as this will
cause Error 16 (high water temperature).

1 Connect a filtered cool water supply line to the

water tank. See NOTE above.

2 Connect the line supplied from the pump (8mm

tube) .

3 Connect the electrical cords from the arm to

the water pumps mounted on the water tank.
3

4 Remove green plugs from the water inlets in

the water tank. 2

13
 Laser alignment
The lasers may require adjustment after shipping.

1 Turn the machine power On.

2 To adjust, loosen the white screw and black plastic nut.

3 Rotate the wire by hand until the laser is vertical. If the

laser does not move, slightly loosen the two screws on
either side of the laser housing.

Tighten the white screw and plastic nut once the laser is in
vertical alignment.

4 Make small adjustments to the two screws located on both

sides of the housing to align the laser. Adjust until all four
screws are snug.

NOTE! Use the back of the main splash

guard and the V at the bottom of the bit
holder as alignment references.

14
Laser protective glass

1 Ensure the laser protective glass is clean.

2 Slide the protective glass upwards until free.

3 Use soap and water or glass cleaner to remove debris

from the protective glass.

4 Reinsert protective glass.

5 Repeat for other side.

15
 Intentionally left blank

16
Operation
Before operating the grinder:

Make sure that you understand all aspects of the instructions and safety
warnings of this manual.
Inspect all hoses, fittings, clamps, screws, nuts, bolts, and all compo-
nents to ensure safe, secure and unobstructed operation. Replace parts
if worn or damaged.
Make sure that the workplace is free of unauthorized persons and ob-
stacles before any operation.

Make sure that the splash guards are in good working order.

Always be aware of the positioning of the various controls on the opera-

tor panel, and ensure that none of the controls and buttons are touched
while mounting, manipulating the grinding cup and/or grinding cup
holder.

Make sure the drill bit is properly secured before commencing operation.

Do not activate the grinder without verifying that the grinding cup is sit-
ting on top of the carbide button correctly. Failure to do this can result in
the grinder or the grinding cup to fall off the button during initial start-up
Never grind bits without using coolant as it helps contain cuttings. In
addition, carbide buttons and grinding cups may become damaged from
overheating.

Inspect shaft of chuck (o´rings and rubber protection). Replace if dam-

aged. Replace spindle if chuck section is worn or damaged.

Keep the machine accessible and make sure the area surrounding the
machine is kept clear, well lit, dry and clean.

17
 To insert bits
4 4

1 Bit holder switches

1
1 2 Bottom plate assy.

3 Locking knob

4 Linear lasers

2 5 5 2 5 Blocks

Threaded bits

1 Loosen locking knob and slide bottom plate assembly to front most position and tighten.

2 Toggle bit holder switch to the release position.

3 Insert bit and toggle bit holder switch to the clamp position.

4 For smaller diameter bits use the included spacer (6) to secure the bit.

5 When grinding larger volumes of 28-60mm (1.1” - 2.4”) drill bits use the included multi-bit holder (7)
to optimize efficiency.

6 Clamp the bit.

6 Spacer

7 Multi-bit holder

Tall body threaded bits

1 Loosen locking knob and slide bottom plate assembly to rear most position and tighten.

2 Toggle bit holder switch to the release position.

3 Use the adjustable block to suppor the bit. The top of the bit should be close to the top of the bit
holder to minimize movement of the bit when grinding gauge buttons. If the bit is positioned too
high the feed pressure from the arm will alter the angle of the bit relative to the bit table.

18 4 Clamp the bit.

DTH bits

1 Loosen locking knob and slide bottom plate assembly to rear most position.

2 Toggle bit holder switch to the release position.

3 Use the adjustable block to support the bit. The shoulder of the bit should be 2-3mm above the bit
table to allow easy indexing of the bit when grinding gauge carbides.

4 Clamp the bit.

Grinding face buttons

1 The bit table should be in the home position (horizontal). Press the tilt down button and release.

2 Position the arm on each carbide until all the carbides are completed.

Grinding gauge buttons

1 Tilt the bit table to the angle as specified by the bit manufacturer.

2 Release and index the bit so that a carbide is in the vertical position. Use the linear laser as an
alignment tool. If the multi-bit holder is used, only the middle drill bit can be used with the linear
laser.

3 Rotate the bit after each grinding cycle until all carbides are completed. When using the multi-bit
holder, move the arm to each carbide, then index the bits to the next set of carbides.

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 Settings

Operator panel
1 1 Display (selected setting)
2
3 2 Select setting buttons
4
5 3 Display (selected settings
value)
6 8
4 Knob (to modify value)

0 1 9
5 Tilt up

6 Tilt down
7
7 Stop operation (Toggle between
two preset grinding times)

8 Start operation

9 Grinding cup mount assist

To set grinding cup size

1 Measure the carbide using the included button bit gauge.

2 Scroll to SIZE with buttons (2).

3 Rotate the knob (4) to adjust the value between 6 and 26mm (measured button size).

4 Press the grinding cup mount button (9) for mounting assistance. The electronic spindle brake will
activate. This feature will automatically shut off after several seconds or when the same button is
pressed again or when the [0] button is pressed.

5 Insert the correct grinding cup size and profile as specified by the bit manufacturer.

When the knob is rotated past 26mm it will result in a size setting with
the number 1 in front. This value is used when grinding excessive steel
around the carbide (or low button protrusion).

The grinding pressure cannot be adjusted manually.

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To set grinding time
Use short grinding intervals (approximately 8 seconds for small buttons and 20 seconds for larger but-
tons) to learn the effectiveness of the grinding process. Excessive grinding will result in decreased life
of bit and grinding cup, and change the grinding cup profile.
A 1-2mm flat should be left on the button to maximize bit life, help maintain grinding cup profile and
reduce risk of nipple formation.

1 Scroll to TIME with buttons (2).

2 Rotate the knob (4) to adjust the value between 1 and 120 seconds.

To set orbital rotation angle

The angle will affect the profile of the grinding cup insert and the amount of steel removed around the
carbide. An increased angle of rotation will flatten the profile of the grinding cup over time. A decreased
angle will increase the depth of the profile. Experience will determine the optimal angle. The recom-
mended angle is 6.5-7.5 degrees for all profile types. Typical angle for 5100 and 5200 series is 6.5-7
and 7-7.5 for 5000 series.

1 Loosen the two screws at the side of the orbital rotation unit.

2 Move the grinder head to the correct angle.

3 Tighten screws.

To set the bit table angle

To grind face buttons:

1 Press and release the tilt down button (6).

2 The table goes to home position (0 degrees).

To grind gauge buttons:

1 Press and hold the tilt up button (5). TILT is displayed in the upper display.

2 Turn the knob (4) to set the preset angle. The value is displayed in the lower display.

3 Release tilt up button. Table will tilt to the preset angle.

Refer to the bit manufacturer specifications for correct gauge button

insert angle.

21
 Operation start
1 Turn On main power, compressed air, and confirm water supply to machine.

2 Set all required settings (correct tilt, size and time) before starting operation.

3 Ensure that the bit is secure in the bit holder device.

4 Clear working area from any obstacles.

5 Place grinding cup on the carbide.

6 Press [1] to start operation.

The machine stops automatically after set cycle time is completed, then returns to standby.

Grinder operation can be interrupted at any time by pressing the [0] but-
ton.

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Intentionally left blank

23
 Maintenance
Following these recommendations will minimize down time of the grinder, reduce unnecessary wear
on the machine and optimize the grinding performance.

Always disconnect the machine from the compressed air, electric and
water supply before proceeding with inspection, maintenance, or re-
pairs.
Always wait minimum 5 minutes after all power have been disconnected
before you start work on the Motor Drive or associated components and/
or assemblies. The Motor Drive remains at a hazardous voltage level for
up to 5 minutes after power supply is disconnected.
Never use high pressure washer as this may cause harm and/or dam-
age to the electrical parts of the machine. Use a cleaning solvent and
a wash rag or mitt with low pressure water to rinse, avoiding areas that
contain electronics such as the operator panel etc.

Service work should be done by trained personnel only.

Always use original CME spare parts. This will guarantee the highest
performance and life of the grinder, and reduce service costs. The use
of parts other than those supplied by CME is violating the standard CME
Terms and Conditions of Sale, and will void all warranties.
It is very important that the ball bearings, sealing rings, and gaskets are
replaced in the motor/spindle housing assembly when damaged.

Preparations

1 Remove bit(s) from the bit holder(s).

2 Return the bit table to its home position (horizontal position).

3 Place the grinder in its stowed position (ie. down as far as it will go).

4 Turn off air main valve (ccw) to release the system air pressure.

5 Turn off the electrical power with the main switch.

6 Disconnect the water supply at source.

7 Wait 5 minutes for all electric components to fully discharge.

Every workday
• Inspect all hoses, fittings, clamps, screws, nuts, bolts, lighting and all components to ensure safe,
secure and unobstructed operation. Replace parts if worn or damaged.
• Clean with a wash rag or mitt with a cleaning solvent. Rinse with low pressure water.

24
Every 100 hours

• Inject one shot of grease into all grease fittings. There are six grease nipples, four for the two
vertical joint axels located at the back of the machine and two for the bit table. Clean protective
glass inserts in front of the lasers.
• Empty the water moisture trap when water reaches the red marking.
• If the air pressure falls below the green area, the air filter regulator may be full and/or clogged
and/or may need adjustment. Change the filter if necessary. Ensure the compressed air supply is
operating efficiently.

Every 400 hours

It is highly recommended to replace the spindle housing with a factory reconditioned unit or a new one.

For local rebuilds, use Loc-Tite Retaining Compound when installing

bottom bearing (230-6304-02). DO NOT apply compound to the top
bearing (230-6301-02) as it is designed to float freely. Excessive toler-
ance between the outer ring of the bearing and housing requires a new
spindle housing. It should be a slip fit.

Every 1200 hours

It is highly recommended to replace the grinding motor with a factory reconditioned motor or a new
one.

For local rebuilds, use Loc-Tite Retaining Compound when installing

bottom bearing ONLY. The top bearing is designed to float freely. Ensure
o-ring and wave washer are installed correctly and are in good condi-
tion.

Every 4000 hours

• It is highly recommended to rebuild the orbital rotation unit.
This service requires removal of the right side panel of the orbital rota-
tion unit. Use Loc-Tite on the bearing mounted on top of the grinding
motor and the top bearing of the two bearings inside the orbital rotation
unit. DO NOT apply Loc-Tite to bottom bearing inside orbital rotation unit
as this bearing is designed to float freely.

Every 10000 hours

• Replace the journal bearings, o’rings and shafts at each end of the two parallel arms.
• Replace the vertical joint journal bearings at the back of the arm. Check wear on shafts. Refer to
drawing # 202-0337-00 and 202-0330-00.

25
 Spindle housing maintenance instruction

1 Push the retaining ring of the water supply fitting and

pull out the 6mm water supply tube.

2 Remove the two smaller 4mm air tubes from the

pneumatic splash guard valve. Take note of their
positioning.

3 Remove the four screws at the bottom of the spindle

housing and remove the mounting plate.

4 Remove the 4 screws that hold the spindle housing

to the motor housing and remove spindle housing
assembly.

5 Reassemble in reverse order using a refurbished or

new spindle housing assembly.

A new coupling is supplied with the new

spindle assembly. 0
1

Grinding motor maintenance instruction

1 Remove the side access cover on the right side of
the motor.

2 Take note of how the wires are connected and

remove black conduit and harnesses from motor.

3 Remove the water line connected to the motor.

4 Remove the 4 screws that hold the motor with the

bearing holder to the tilting plates and remove motor.
Note orientation of bearing holder to tilting plates.

5 Remove bearing holder from the top of the grinding

motor.

6 Reassemble in reverse order using a refurbished or

new motor. Ensure orientation of bearing holder to
tilting pates is correct.
It is highly recommended to change the
bearing inside the bearing holder mounted
on top of the motor every time the motor is
serviced or replaced.

Glass fuse on I/O card

The I/O card has a 2 amp (max.) glass fuse that pro-
tects against over current in the orbital rotation motor.

26
Laser protective glass cleaning
Slide glass insert upward and clean with glass
cleaner or similar and a clean rag. Repeat for other side.

27
 Intentionally left blank

28
Troubleshooting
Should the grinder fail to operate correctly, follow the checklist below before contacting CME directly or
your local dealer.

• Turn the main power off for at least one minute and then switch back On.
• Check the main breaker. A 10 amp slow burn (15 A max) breaker must be used. Also make sure
the grinder has a correct power supply.
• Ensure the ground wire is connected to a proper ground source.
• The I/O card behind the rear access panel holds a 2 amp glass fuse that protects the electronics
from overcurrent from the orbit motor.
• Check the voltage and confirm it is between 220-240 volts (min-max). Recommended 240v for
optimal motor drive efficiency and longevity.
• Check the compressed air supply. Confirm the air pressure gauge reads between 0.7 MPa (7 Bar)
and 0.8 MPa (8 Bar). Air supply must be clean, dry and non-lubricated.
• Check the water supply. Ensure both pumps are on when the grinder is activated. You should feel
the pumps vibrate when it is in operation. Check the water line connected to the grinder. If no wa-
ter flows out, blow compressed air through the intake of the water pumps and retest. If there is still
no water flowing out, one or both pumps are faulty and require replacement.
• Check the water temperature. Make sure the water supply line is not exposed to the sun or al-
ternate heat for long periods of time. Ensure supplied water source does not exceed 39 degrees
Celsius as this will trigger error 16.
• Discard grinding cup if vibration is present. Continued excessive vibration during grinding may
cause damage to both mechanical and electronic modules and are not covered under warranty.
(See Terms and Conditions of Sale agreement).

29
 Error codes
Code Description Action
Error 3 Unknown IRQ source Contact CME/Distributor.

Error 5 Low system air pressure 1 Check air supply according to

specifications.

2 Check for leaks.

3 Check E/P valve and its wiring.

Error 8 PTC sensor failed

1 Faulty PTC sensor in grinding motor.

2 Bypassed sensor. Reconnect circuit as per

electric schematic.

Error 10 Tilt motor pulse encoder timeout Tilt table to home (down) position. Check that
limit switch is active behind left access panel.
Adjust if necessary.
Note: Table should not hit mechanical stop.
Leave 1-2mm space.

Error 11 High grinding motor temperature

1 Insufficient water cooling through motor.
Check water supply.

2 Check for calcium build-up in motor cooling

channels.

3 Check PTC cable for breaks from side of

motor to rear of orbital rotation unit (most
common).

Error 13 Orbit motor stopped or rotating slowly (time- Check orbital rotation bearings and/or gears
out/overload) and/or motor. Check orbit switch/wiring to
orbit switch inside orbital rotation unit. Check
capacitor above orbit motor.

Error 14 Low water pressure 1 Water tank is empty.

2 Grinding cup is broken.

3 Pumps failed:
• check for damage to pumps or their wiring
and connectors.
Strong vibration should be felt on both pumps
when operating. If not, check pump driver card
IOXPS.
If the card detects electric abnormality on any
pump it will stop immediately and flash red
RUN indicator with high speed for 10 seconds
(in normal mode RUN indicator flashes slowly).
4 Verify proper positioning of grinding cup on
button and retry.
30
Code Description Action
Error 16 High water temperature
1 Coolant water has not sufficient cooling
capacity.

2 Make alternate water supply connection.

Water temperature must be below 40
degree Celsius.

Error 17 High water pressure

1 Grinding cup worn out or obstacles in water
supply lines.

2 Check for kinked and clogged hoses, dirt in

coolant water, calcium build-up in grinding
motor or dirt in the grinding cup.

Error 18 Fall off sensor detected (grinding cup has Insufficient feed pressure (check inlet air pres-
fallen off carbide during operation) sure) and/or carbide profile too shallow to grind
and/or set Lower Balance Pressure regulator
as per section Air Connection.

Error 20 Grinding motor/frequency drive overload/

malfunction 1 Confirm power supply is 220-240v,
50/60Hz, 1 Ph.

2 If grinding excessive steel around the

carbide remove access steel before
grinding and/or use secondary SIZE table
(ie. display 119, size 19mm).

3 Bearing(s) in grinding motor and/or spindle

housing may be failing.

4 Motor drive may be faulty.

Error 21 No current signal

1 Possible ‘under voltage’ to grinder during
operation (ie.175v).

2 Bad connection between motor drive and

I/O card. Check wiring.

3 Faulty motor drive.

Error 99 System Lock Too many errors of same fault (max 10).

1 Repair fault.

2 Cycle power to reset counter.

31
 118 1 5150-1/8 225630012 Quick release fitting
119 1 2521-1/8-1/8 225633004 Reducer
120 4 SF-DFR-3803-Lesjofors 236003803 Spring
121 4 D50/9 M10x28 65 shore D1400170 237102800 Bumper

Optional equipment
Quattro bit holder ESD Part # 202-0071-00
101 104 7 120

Loctite 577

105 102

4
106 121 3 2 6

113 103

107
110

112
5
118

117

100 116 119 115

112

109

114

108 Fits shank Ø30-85

Date

111 202007100 2010-01-22

Rev.

32 Quattro bit holder ESD F

33
 Quattro bit holder ESD Quattro bit holder ESD

Pos Qty Description Part number

1 1 Quattro Holder 201-0374-00
2 2 Pressure Plate - Quattro Holder 201-0371-00
3 2 Back Stop - Quattro Holder 201-0381-00
4 1 Support Washer 201-0456-00
5 1 Accessory Panel 201-0554-03
6 1 Protection Sleeve 201-0672-00
7 1 Cylinder Quattro Bit Holder 202-0139-00
Included Valve and Accessory Panel
for Quattro bit holder option should be
mounted left or right side respective of
Quattro bit holder position.
100 2 Screw 210-0040-25
101 4 Screw 210-0060-12
102 2 Screw 210-0080-25
103 4 Screw 210-2060-12
104 4 Washer 212-0060-00
105 2 Washer 212-1082-60
106 4 Nut 214-1011-00
107 4 Rivet A 215-0320-08
108 1 Valve 222-1313-37
109 1 Plastic Tube 225-1048-00
110 1 Plastic Tube 225-1048-00
111 1 Plastic Tube 225-1081-00
112 2 Fitting 225-5041-13
113 1 Fitting Rotary 225-5041-33
114 1 Fitting L 225-5042-03
115 1 Fitting T 225-5083-03
116 1 Silencer 225-6300-08
117 1 Quick Release Fitting Female 225-6300-11
Date 118 1 Quick Release Fitting 225-6300-12
202007100 2010-01-22

Quattro bit holder ESD

Rev.
F 119 1 Reducer 225-6330-04
120 4 Spring 236-0038-03
121 4 Bumper 237-1028-00

34 35
 A A 4 1 20210 202021000 Tank WRS sensor P24V
5 1 20356 202035600 Settling tray with rails ESD3
6 1 20221 202022100 Water recycling unit Stand alone
7 1 20363 202036300 Grinding / Orbit assy ESD3

High efficiency water recycling system

Electrical connection WRS

Use the included cable (no 204-0072-00)
and adapt a suitable plug (national standard)
in open end.

RUN - [green] Pump running indicator

Slow flashing in AUTO mode
Fast flashing in Manual Pump mode
TO - [yellow] Time Out indicator

HP - [red] High Pressure indicator Cables and hose

from Rear Arm ESD3
TF - [green] Tank Full indicator
Connect hose to
PWR - [green] Supply power OK fitting on tank

Cables with contacts Connect cable to

connects to pumps control box contact.
PUMP - Manual pump function
and tighten screws
RESET - Reset alarm / Manual pump function.
System sets to AUTO mode and
fill upp water to sensor level.

20 mm

Water connection WRS

Fill the system through the
Flush handle (no 228-1700-31)
Float valve should be adjusted to a gap of 20mm is included in assembly 202-0221-00
between the bottom of tray to float body when the "Water Inlet" connection.
tray is empty and valve open.
Date
202036900 2016-01-18
Rev.
WRS connection ESD3
36 37

B ( 0,1 : 1 )
 3 1 3203371 20337 202033700
202033700 Arm ESD3Arm ESD3
4 1 4203551 20355 202035500
202035500 Tank autoTank
fill P24V
auto fill P24V
5 1 5203631 20363 202036300
202036300 Grinding /Grinding
Orbit assy/ Orbit
ESD3 assy ESD3
6 1 6203571 20357 202035700
202035700 Outlet trayOutlet
ESD3tray ESD3

Spare parts
Robot Arm ESD3 Part # 203-0015-00

3 3

2 2

5 5

1 1

4 4 6 6

38 39
Date Date
203001500
203001500 2015-09-152015-09-15
Rev. Rev.
RobotRobot
Arm ESD3
Arm ESD3
 Robot Arm ESD3

Pos Qty Description Part number

1 1 Grinding box ESD3 202-0326-00
2 1 Rear arm ESD3 202-0330-00
3 1 Arm ESD3 202-0337-00
4 1 Tank auto fill P24V 202-0355-00
5 1 Grinding / Orbit assy ESD3 202-0363-00
6 1 Outlet tray ESD3 202-0357-00

40 41
 101 6 LM6MH - M4 214102040 Lock

Operator panel Part # 202-0089-00

100 101

202008900
42 43
Operator panel
 Operator panel

Pos Qty Description Part number

1 1 Membrane panel complete 202-0244-00
2 1 CME210 Panel 204-0002-00

100 6 Washer 212-8040-00

101 6 Lock nut 214-1020-40

44 45
 Pos Qty' Part Number Order nr. Name
1 1 10689 201068900 Multi bit holder 28-60
Multi bit holder 28-60 Part # 202-0110-00 2 2 10 690 201069000 Styrbricka
100 2 MC6S - M6 x 8 Fzb 210006008 Screw
101 1 M6M - M10 214101100 Nut
102 1 D50/9 M10x28 65 shore D1400170 237102800 Bumper

101 1

2
102

100

46 47

Date
202011000 2009-11-20
Rev.
Multi bit holder 28-60
 Multi bit holder 28-60

Pos Qty Description Part number

1 1 Multi bit holder 28-60 201-0689-00
2 2 Styrbricka 201-0690-00

100 2 Screw 210-0060-08

101 1 Nut 214-1011-00
102 1 Bumper 237-1028-00

48 49
 107 1 6301-2RSH 230630102 Bearing
108 1 6304-2RSH 230630402 Bearing
109 1 DIN 6888 - 3 x 3,7 233433710 Woodruff Key
110 1 Plug 31-460013 237200001 Plug
111 2 AS 2842 - 111 238107262 O-Ring
Spindle housing 12 Part # 202-0116-00 112 2 ASL 12 x 22 x 7 238122270 Sealing

110 5

103

101
112

1
102

109

100

107
104
106

105

108

111

Date
202011600 2007-05-10
Rev.
Spindle housing 12 F

50 51
 Spindle housing 12

Pos Qty Description Part number

1 1 Cover spindle house HDE 201-0627-00
2 1 Spindel HDE 201-0706-00
3 1 Hub Arm Cross 201-0755-00
4 1 Spindle house HDE Sensor 201-0842-00
5 1 Spindle coupling 12/3 201-0931-00
6 1 Nut 201-1113-00

100 1 Screw 210-0050-14

101 4 Screw 210-0060-40
102 3 Screw 210-3030-06
103 1 Set screw 211-5060-06
104 1 Wave Washer 212-6303-60
105 1 Fitting 225-5061-80
106 1 Plug 225-6300-09
107 1 Bearing 230-6301-02
108 1 Bearing 230-6304-02
109 1 Woodruff Key 233-4337-10
110 1 Plug 237-2000-01
111 2 O-Ring 238-1072-62
112 2 Sealing 238-1222-70

52 53
 105 2 M6S - M6 x 12 Rostfri 211706012 Screw
106 1 TBRSB - 6,4 x 22 212106220 Washer
107 1 SRKB 12.5 x 28 x 2 212512280 Washer
108 1 Gängad stång M10x35 RF 216110035 Treaded rod
109 1 ALI3-100 A7 262000100 Linear Actuator
110 1 D3V-165-K5 262100165 Micro switch D3V
Tilt drive Part # 202-0132-00

105

102 106 2 1

109

108

104
3

107

110 103 4 100 101 5

Da
202013200 20

54 Tilt drive 55
 Tilt drive

Pos Qty Description Part number

1 1 Rear mount- tilting device 201-0569-00
2 1 Shaft 201-0571-00
3 1 Shaft 201-0572-00
4 1 Mount micro switch 201-0584-00
5 1 Mount plate- micro switch 201-0606-00
6 1 Actuator Attachment 202-0157-00

100 1 Screw 210-0050-25

101 1 Screw 210-0050-30
102 1 Screw 210-0060-12
103 2 Screw 210-3030-20
104 1 Screw 210-7120-80
105 2 Screw 211-7060-12
106 1 Washer 212-1062-20
107 1 Washer 212-5122-80
108 1 Treaded rod 216-1100-35
109 1 Linear Actuator 262-0001-00
110 1 Micro switch D3V 262-1001-65

56 57
 Actuator attachment Part # 202-0157-00

100

101

102

58
101 202015700 59
Actuator Attachment
 Actuator attachment

Pos Qty Description Part number

1 1 Front mount - tilting device 201-0568-00

100 2 Screw 210-0050-30

101 3 Washer 212-0050-00
102 2 Bushing 231-0020-10

60 61
 116 1 S2615-1/4 225640009 Plug
117 1 2901 3/8 225650008 Silencer
118 4 PCM 161810 E 231001610 Bushing
119 4 B13/6 5.4 black 237200023 Cover cap
Feed and brake cylinder Part # 202-0252-00

1 118 105 113 114 111 105 111 100 112 110

109

101 116

112
106
110
3

103 2

102

119

108

107
Spare Part Guide 117
115
Old machines with Serial No* up to 11152311 104
Lock / Balance Cylinder (pos104) is not available.
Rebuild with Lock / Balance Cylinder Update kit 202-0285-00 104

118
New machines with Serial No* from 11172323
62 All spare parts is available refering to 202-0252-00 63

Note Date

* xx-xx-xxxx (year-week-number) 202025200 2011-03-09

Rev.
Feed and brake cylinder B
 Feed and brake cylinder Feed and brake cylinder

Pos Qty Description Part number

1 1 Fork 201-0541-00
2 1 Fork M18x1.5 201-1049-00
3 1 Adapter upper 201-1050-00
4 1 Adapter lower 201-1051-00

100 4 Screw 210-0080-16

101 4 Screw 210-0100-70
102 4 Washer 212-0100-00
103 4 Nut 214-4101-25
B104 1 Lock / Balance Cylinder 220-1000-13
15

A 105 1 Feed Cylinder 220-2000-04

106 1 Auto switch 220-7000-02
31

107 1 Auto switch 220-7000-07

108 1 Tie-rod Mounting 220-7000-14
1

109 1 Regulator 224-1400-06

110 2 Fitting 225-5045-30
111 2 Fitting L 225-5062-05
112 2 Fitting T 225-5063-04
or position for ESD Sensor positions for ESD II and ESD3 113 1 Fitting T 225-5063-05
114 1 Plug 225-5065-00
Date 115 1 Fitting 225-6400-03
202025200 2011-03-09

116 1 Plug 225-6400-09

Rev.
Feed and brake cylinder B

117 1 Silencer 225-6500-08

118 4 Bushing 231-0016-10
119 4 Cover cap 237-2000-23

64 65
 107 3 ML6M - M4 214107040 Nut
108 1 PG16 Steel 260200160 Counter nut
109 1 7353 T&B PG16-1/2 260205352 Socket union
110 1 HSK-Flex M12x1,5 260212001 Socket union
111 2 N 0802 HA 260320001 Connector male
112 3 A1543R 260602002 Cable clip
Motor housing 71C complete Part # 202-0264-00

111
106
102
3

107
2
100 104
1
112
2
105 103
A
Green
3
101
Yellow

Red A
1

110 108 109

Motor type 3
Date
202026400 2011-06-30
Rev.
Motor housing 71C complete B
66 67
 Motor housing 71C complete

Pos Qty Description Part number

1 1 Junction box 201-0563-00
2 1 Cover printed with seal 201-0564-01
3 1 Terminal block 201-1119-00
4 1 Motor housing 71C w. stator 202-0264-00

100 2 Screw 210-0040-12

101 4 Screw 210-3040-08
102 4 Screw 210-3040-12
103 1 Screw 210-3050-12
104 3 Lock Washer 213-0040-00
105 1 Lock Washer 213-0050-00
106 3 Nut 214-1010-40
107 3 Nut 214-1070-40
108 1 Counter nut 260-2001-60
109 1 Socket union 260-2053-52
110 1 Socket union 260-2120-01
111 2 Connector male 260-3200-01
112 3 Cable clip 260-6020-02

68 69
 103 2 S6510 6-1/8 225506103 Fitting
104 1 6512 8-1/8-M 225508123 Fitting
105 1 2991-1/8 225630016 Silencer
106 2 6002-2RSH 230600203 Bearing
107 1 DIN 6888 - 3 x 3,7 233433710 Woodruff Key
Grinding head motor 71C Part # 202-0265-00 108 1 O-ring 31,42x2,62 238031426 O-ring

101

102
104
108
106
103
7

105

Spare Part Guide *

6
Motor type Motor No Serial No ** Drawing No
106
Type 1 - 1844 - 11362390 202008200
107
5
Type 2 1849 - 1893 11412397 - 11502451 202027500
2
Type 3 1894 - 2288 11502452 - 15252340 202026500 101 3 100
Type 3 N/A 15292348 - 202026500
Notes Date
70 * Complete Motor is only available as Type 3. 202026500 2011-06-30
Rev.
71
** xx-xx-xxxx (year-week-number) Grinding head motor 71C B
 Grinding head motor 71C

Pos Qty Description Part number

1 1 Upper end bell 201-0561-00
2 1 Lower end bell 201-0562-00
3 1 Spindle coupling 12/3 201-0931-00
4 1 Upper end bell seal 201-1065-00
5 1 Lower end bell seal 201-1066-00
6 1 Rotor 3-Phase 71C 201-1099-00
7 1 Motor housing 71C complete 202-0264-00
8 1 Terminal block complete 202-0366-00

100 1 Screw 210-0050-14

101 12 Screw 210-0060-16
102 1 Washer 212-6263-10
103 2 Fitting 225-5061-03
104 1 Fitting 225-5081-23
105 1 Silencer 225-6300-16
106 2 Bearing 230-6002-03
107 1 Woodruff Key 233-4337-10
108 1 O-ring 238-0314-26

72 73
 114 4 6590 4 118 1 4610090 L=480
225504510 Bulkhead union 238800090 Seal
115 2 6708-6 119 1 din6335_40_m8_e Protection cap 240082009
225506520 Knob
116 4 039 0006 002 03 grey M6 120 4 Kabelgenomförning 15062
237200022 Cover T=3
cap 260101043 Rubber grommet
117 2 VL30x30 121 4 S6500 4-1/4
237203030 End cap 225504224 Fitting L
118 1 4610090 L=480 238800090 Seal
Bit holder 75-170 ESD Part # 202-0290-00 119 1 din6335_40_m8_e 240082009 Knob
120 4 Kabelgenomförning 15062 T=3 260101043 Rubber grommet
121 4 S6500 4-1/4 225504224 Fitting L

4 103 116 3 121 112 2 110 105

202-0394-00 1
Support w. Protection cap
119
4 103 116 3 121 112 2 110 105 120
106
202-0394-00
Support w. Protection cap 12
1
B(1:6)
119
120
10
106
12 108
109 107 117
10 104

107
108 118
109 107 117
100
104
7 B
107 102
118
100
5
7
13 102

5
6
13
9

11 6
8 Spare Part Guide
9
Old machines with Serial No* up to 1108xxxx
115 Spare parts is available refering to drawing 202-0086-0
11
8 Spare Part Guide
New machines with Serial No* from 1109xxxx
114 Spare parts is available refering to drawing 202-0290-0
Old machines with Serial No* up to 1108xxxx
115 Spare parts is available refering to drawing 202-0086-00
Note
* xx-xx-xxxx (year-week-number)
113 New machines with Serial No* from 1109xxxx
114 Spare parts is available refering to drawing 202-0290-00
Date
111 Note 202029000 2012-0
109 107 101
* xx-xx-xxxx (year-week-number) Bit holder 75-170 ESD
74 113 75
Date
111 202029000 2012-04-18
Rev.
109 107 101
Bit holder 75-170 ESD B
 Bit holder 75-170 ESD

Pos Qty Description Part number

1 2 Pressure plate 201-0137-00
2 2 Spacer plate 201-0372-00
3 2 Arm support bar 201-0373-00
4 2 Safety guard 201-0507-00
5 2 Adjustable support 201-0581-00
6 2 Support 201-0582-00
7 1 Bit holder 75-170 201-0585-00
8 2 Knob 201-0659-00
9 2 Bushing 201-0660-00
10 2 Washer 201-1045-00
11 1 Support plate Bit holder 75-170 201-1048-00
12 2 Clamp cylinder 202-0135-00
13 1 Bottom plate Assy 202-0251-00

100 4 Screw 211-0060-12

101 8 Screw 211-0060-16
102 4 Screw 211-0060-20
103 4 Screw 211-0060-25
104 2 Screw 211-0080-25
105 2 Screw 211-0080-45
106 4 Screw 211-2060-12
107 20 Washer 213-1006-00
108 2 Washer 213-1008-00
109 12 Cap Nut 214-3040-60
110 2 Plastic tube 225-1042-00 L=650
111 2 Plastic tube 225-1042-00 L=900
112 2 Plastic tube 225-1041-00 L=550
113 2 Plastic tube 225-1041-00 L=900
114 4 Bulkhead union 225-5045-10
115 2 Protection cap 225-5065-20
116 4 Cover cap 237-2000-22
117 2 End cap 237-2030-30
118 1 Seal 238-8000-90
119 1 Knob 240-0820-09
120 4 Rubber grommet 260-1010-43
121 4 Fitting L 225-5042-24 Included in Clamp
76 cylinder 202-0135-00 77
 Grinding box ESD3 Part # 202-0326-00

Pos Qty'
1 1 10347
2 2 10546
135 A
129
133 136
18 B 3 1 10554-
4 1 10554-
104 16 134 5 1 10742
129 118 124 6 2 11181
7 1 11340
128 124 122 10 126 8 1 11341
9 1 11354
125 110
128 10 2 11390
22 11 1 11392
9
131 12 2 11393
4 121
2 13 1 11484
115 14 1 11485
126 3 121
8 149 19 106 140 15 1 11486
16 2 20110
138
111 102 147
113
B 17
18
1 20132
1 20290
19 2 20327
101
115 120 D 150 20 1 20329
21 1 20333
107 145 146 106 115 22 2 20336
23 1 20353
102 25 148 24 1 40006
A 25
26
1 40016
1 40128
102 15 108 117
100 6 MC6S
137 101 1 MC6S
114 105 13 14 144
102 19 MRX -
12 108 D 103 4 MC6S
17 1
104 6 MC6S
152 104
105 14 MC6S
103 123 139
151 11 105 114 106 8 MC6S
107 4 MRX -
100 109 116
7 6 108 22 K6S - M
21 109 6 BRB -
110 1 BRB -
111 5 BRB 4
E 112 4 BRB -
E 113 1 DIN 67
114 14 BRB -
127 5 115 12 BRB -
20
152 153 105 116 6 FB - 5
131 117 2 M6M -
132
114 118 1 LM6MH
130
24 23 26 141 152 136 119 4 M6M -
119 143
102 151 120 4 MHM -
78 Date 121 12 79Rivet -
112 142 202032600 2015-06-16
Rev.
122 1 Gänga
Grinding box ESD3 123 4 DHS M
124 2 378-90
125 2 AS221
127 1 TU042
 Grinding box ESD3 Grinding box ESD3

Pos Qty Description Part number Pos Qty Description Part number Remarks
1 1 Bolt with bushing - right 201-0347-00 100 6 Screw 210-0050-10
2 2 Washer 201-0546-00 101 1 Screw 210-0050-20
3 1 Instructional plate right 201-0554-01 102 19 Screw 210-3040-08
4 1 Instructional plate left 201-0554-02 103 4 Screw 211-0040-10
5 1 Bolt with bushing - left 201-0742-00 104 6 Screw 211-0040-25
6 2 Bushing 201-1181-00 105 14 Screw 211-0060-10
7 1 Grinding box ESD3 201-1340-00 106 8 Screw 211-0080-20
8 1 Mount arm 201-1341-00 107 4 Screw 211-3040-04
9 1 Washer 201-1354-00 108 22 Screw 211-9040-16
10 2 Spacer 201-1390-00 109 6 Washer 212-0050-00
11 1 Support profile 201-1392-00 110 1 Washer 212-0160-00
12 2 Guide plate 201-1393-00 111 5 Washer 212-4041-00
13 1 Cup holder rubber 201-1484-00 112 4 Nylon Washer 212-8040-00
14 1 Grinding cup holder 201-1485-00 113 1 Lock Washer 213-0050-00
15 1 Plate 201-1486-00 114 14 Washer 213-1006-00
16 2 Multi bit holder 28-60 202-0110-00 115 12 Washer 213-1008-00
17 1 Tilt drive 202-0132-00 116 6 Spring washer 213-1050-00
18 1 Bit holder 75-170 ESD 202-0290-00 117 2 Nut 214-1010-40
19 2 Laser mount 202-0327-00 118 1 Lock Nut 214-1021-60
20 1 Splash guard front 202-0329-00 119 4 Nut 214-3012-00
21 1 Tilt cabinet door assy 202-0333-00 120 4 Cap Nut 214-3040-80
22 2 LED-light assy 202-0336-00 121 8 Rivet 215-0320-06
23 1 Air supply unit 202-0353-00 122 1 Treaded rod 216-1160-55
24 1 Card CME 210 TC 204-0006-00 123 4 Spacer M4x30 216-4430-00
25 1 Cable CPC 16-TC 204-0016-00 124 2 Valve 222-1303-78
26 1 Terminal block Ext control 204-0128-00 125 2 Check valve 222-1304-00
126 2 Plastic tube 225-1041-00 L=1000
127 1 Plastic tube 225-1041-00 L=150
128 2 Plastic tube 225-1042-00 L=1000
129 2 Plastic tube 225-1081-00 L=2200
130 1 Fitting 225-5041-13
131 3 Fitting L 225-5042-03
132 4 Bulkhead union 225-5045-10
133 2 Fitting T 225-5083-03
134 1 Plug 225-5085-00
135 4 Silencer 225-6300-08
136 3 Reducer 225-6330-04
80 81
 Grinding box ESD3

137 2 Spring 236-0033-98

138 2 End cap 237-2070-70
139 1 O-Ring 238-0220-50
140 1 Sealing 238-8000-80 L=2050
141 1 Sealing 238-8000-90 L=1410
142 4 Leveling foot 241-2000-12
143 1 Grease Fitting 243-0000-01
144 1 Grease Fitting 243-0000-06
145 4 Cable tie 260-1005-24
146 4 Cable tie mount 260-1005-29
147 5 Cable clamp 260-1005-30
148 2 Conduit Entry 260-1010-14
149 4 Conduit Entry 260-1010-24
150 4 Conduit Entry 260-1010-43
151 4 Counter nut 260-2001-21
152 6 Socket union 260-2120-00
153 1 CME Logotype 270-1000-21

82 83
 102 1 MC6S - M4 x 10 Rostfri 211004010 Screw
103 3 MC6S - M6 x 10 Rostfri 211006010 Screw
104 2 MC6S - M6 x 20 Rostfri 211006020 Screw
105 5 BRB - 6 Rostfri 213100600 Washer
106 1 MHM - M4 Rostfri 214304040 Cap nut
Laser mount Part # 202-0327-00 107 1 HSK-K M12x1.5 black 260212100 Socket union
108 1 LDM-4-650-1-L30 262100650 Laser

104 105 2 4 102 1 108 107

106

100 101
103

105

Date

84 202032700 2015-05-12
Rev. 85
Laser mount
 Laser mount

Pos Qty Description Part number

1 1 Mount laser 201-0570-00
2 1 Protective glass 201-0715-00
3 1 Mount bracket Laser 201-1344-00
4 1 Rubber bushing 201-1465-00

100 1 Screw 210-6030-08

101 4 Screw 210-6030-10
102 1 Screw 211-0040-10
103 3 Screw 211-0060-10
104 2 Screw 211-0060-20
105 5 Washer 213-1006-00
106 1 Cap nut 214-3040-40
107 1 Socket union 260-2121-00
108 1 Laser 262-1006-50

86 87
 1 4 10603 201060300 Slipwasher - splash guard
2 4 11348 201134800 Shaft
3 1 11349 201134900 Splash guard plate
100 8 M6S - M4 x 8 Rostfri 211704008 Screw
101 8 RB - 4 Rostfri 213192439 Washer
Splash guard front Part # 202-0329-00 102 12 O-ring 5,7x1,78 238005718 O-ring

102
Date
101 100 202032900 2014-10-20
Rev.
Splash guard front
88 89
 Splash guard front

Pos Qty Description Part number

1 4 Slipwasher - splash guard 201-0603-00
2 4 Shaft 201-1348-00
3 1 Splash guard plate 201-1349-00

100 8 Screw 211-0040-08

101 8 Washer 213-1924-39
102 12 O-ring 238-0057-18

90 91
 137 3 HSK-K M16x1.5 260216481 Socket union
138 1 KS-P33WN6-12-020 260501208 LED bar
139 1 D3V-165-K5 262100165 Micro switch D3V
140 1 Frekvensomriktare VFD022EL21A 262200220 Motor Driver
141 1 PMC-24V150W1AA (EOE12010188) 262300022 Power supply unit
Rear arm ESD3 Part # Part # 202-0330-00

1 123 3

121 114 111 122

2 102
20 108 106

138 14 11 140 125

133 137

19 5

104 139 124

3 111 106
4
16

128 105 129 126

107 100 141

127 103

13
132 135
3 111 106

120
131
15

7 106
130

116

115

137 18 135 117 12 118 8 119 17 136 10 106

133 132 101 134

109

6 110 101

9
92 93

Date
202033000 2015-05-12
Rev.
Rear arm ESD3
 Rear arm ESD3

Pos Qty Description Part number 112 2 Lock Washer 213-0050-00

1 2 Washer 201-0546-00 113 2 Nut 214-1010-50
2 2 Bushing 201-0548-00 114 2 Lock nut 214-1080-30
3 12 Spacer 201-0583-00 115 1 Tube 225-1081-00 L=1900
4 1 Machine label ESD3 201-1220-00 116 1 Tube 225-1082-00 L=300
5 1 Horizontal arm 201-1350-00 117 1 Tube 225-1082-00 L=2800
6 1 Cover plate cables 201-1395-00 118 1 Fitting 225-5061-25
7 1 Inlet panel plate printed ESD3 201-1396-01 119 2 Fitting 225-5081-24
8 1 Water sensor block 201-1399-00 120 2 Bulkhead union 225-5085-10
9 1 Electrical cabinet door assy 202-0332-00 121 2 Inner ring 230-3364-55
10 2 Cable IO-CPC16 204-0015-00 122 2 Bushing 231-0050-20
11 1 Card CME 210 I/O v2 204-0029-00 123 1 Plug 237-2000-50
12 1 Pressure sensor 204-0094-00 124 1 Sealing 238-8000-90 L=1200
13 1 CME 210 FCC IO 204-0122-00 125 2 Grease Fitting 243-0000-06
14 1 Terminal block Rear arm 204-0127-00 126 1 Hour meter 253-7760-36
15 1 Water temp sensor 204-0129-00 127 1 Connector inlet 254-3210-01
16 1 CME 300 IOXPS 204-0134-00 128 6 Cable tie 260-1005-24
17 1 Cable Motor - Motor Driver ESD3 204-0137-00 129 6 Cable tie mount 260-1005-29
18 1 Cable Orbit Motor - IO ESD3 204-0138-00 130 1 Protective conduit 260-1020-36 L=460
19 1 Cable 210 FCC ORB - 210 FCC IO ESD3 204-0141-00 131 2 Conduit fitting 260-1024-36
20 1 Cable 210 IO - 210 ARM ESD3 204-0142-00 132 3 Counter nut 260-2001-21
133 3 Counter nut 260-2001-61
Rear arm ESD3
134 1 Counter nut 260-2001-62
135 3 Socket union 260-2120-00
Pos Qty Description Part number Remarks 136 1 Socket union 260-2160-01
100 4 Screw 210-0030-08 137 3 Socket union 260-2164-81
101 6 Screw 210-0040-08 138 1 LED bar 260-5012-08
102 8 Screw 210-0060-16 139 1 Micro switch D3V 262-1001-65
103 2 Screw 210-2030-08 140 1 Motor Driver 262-2002-20
104 2 Screw 210-3030-16 141 1 Power supply unit 262-3000-22
105 6 Screw 210-3040-05
106 28 Screw 210-3040-08
107 4 Washer 212-0030-00
108 2 Washer 212-0037-14
109 5 Washer 212-0040-00
110 4 Washer 212-4041-00
111 24 Nylon Washer 212-8040-00

94 95
 Pos Qty' Part Number Order nr. Name
1 1 11291 201129100 High Voltage Label
2 1 11351 201135100 Electrical cabinet door
101 8 MC6S - M4 x 8 210004008 Screw
102 8 BRB - 4 212004000 Washer
Electrical cabinet door assy Part # 202-0332-00 103 2 Latch CQT/A-32-24 AE-V0 240322401 Latch
104 2 Hinge CFD.40 B-M4 (0) 241400400 Hinge

A(1:2)

103

20
20

101 102

104

Date
202033200 2015-05-12
96 97
Rev.
Electrical cabinet door assy
 Electrical cabinet door assy

Pos Qty Description Part number

1 1 High Voltage Label 201-1291-00
2 1 Electrical cabinet door 201-1351-00

101 8 Screw 210-0040-08

102 8 Washer 212-0040-00
103 2 Latch 240-3224-01
104 2 Hinge 241-4004-00

98 99
 1 1 11352 201135200 Tilt cabinet door
100 8 MC6S - M4 x 8 210004008 Screw
101 8 BRB - 4 212004000 Washer
102 2 Latch CQT/A-32-24 AE-V0 240322401 Latch
103 2 Hinge CFD.40 B-M4 (0) 241400400 Hinge
Tilt cabinet door assy Part # 202-0333-00

102

100 101

103

100 202033300 101

Tilt cabinet door assy
 Tilt cabinet door assy

Pos Qty Description Part number

1 1 Tilt cabinet door 201-1352-00

100 8 Screw 210-0040-08

101 8 Washer 210-0040-00
102 2 Latch 240-3224-01
103 2 Hinge 241-4004-00

102 103
 139 2 DIN 71412 - AM 6 243000006 Lubricating nipple
140 3 TY524MXR 260100524 Cable tie
141 3 TM2S8-M0 260100529 Cable tie mount
142 2 HSK-K M16x1.5 260216481 Socket union

Arm ESD3 Part # 202-0337-00

112 108 5 19 8 7 3 102 109 126 C(1:3) 116

A(1:3) 128
121
13
14 122 135 117 100
6
109 102 127 18
124
129
142 133

103 109 119

131 118 125
110 105 114 110
16
130 134

15 128
120
123

118
113
A 101 111

102 109 113 115 132

139 4
B(1:3)
137

103
17
C
109 10
109 103

12 104 11
9 105 110
1
3
2 136
110 104
106 138

B
107 140 141

104 105
Date
202033700 2015-05-12
Rev.
Arm ESD3
 Arm ESD3

Pos Qty Description Part number 112 8 Nylon Washer 212-8040-00

1 6 Nut 201-0326-00 113 2 Nut 214-1010-80
2 8 Bushing 201-0537-00 114 1 Lock Nut 214-1020-80
3 5 Shaft 201-0540-00 115 1 Headless thread 216-1081-28
4 2 Bearing holder grinder 201-0544-00 116 1 Cable contact 220-7000-01
5 2 Spacer M4x11 201-0583-00 117 1 Valve 222-1307-13
6 1 Panel arm 201-0676-01 118 2 Precision regulator 224-1300-02
7 3 Lower panel mount 201-0677-00 119 1 E/P Regulator 224-1400-02
8 2 Upper panel mount 201-0678-00 120 1 L-Bracket 224-1400-03
9 2 Reinforcement arm 201-0679-00 121 1 Pressure gauge 224-2300-01
10 1 Upper arm 201-0680-00 122 1 Tube 225-1041-00 L=400cm
11 1 Lower arm 201-0681-00 123 1 Tube 225-1061-00 L=2500cm
12 1 Shaft lower fork 201-0682-00 124 1 Tube 225-1081-00 L=2300cm
13 1 Arm cover rear 201-1397-00 125 1 Banjo bolt 225-5006-13
14 1 Arm cover 201-1398-00 126 1 Fitting L 225-5042-12
15 1 Side plate right 201-1451-00 127 1 Banjo fitting 225-5047-03
16 1 Side plate left 201-1452-00 128 4 Fitting L 225-5062-03
17 1 Feed and brake cylinder 202-0252-00 129 1 Fitting L 225-5062-24
18 1 Cable EP ESD3 204-0143-00 130 1 Fitting T 225-5063-03
19 1 FCC ARM 204-0124-00 131 1 Fitting T 225-5083-03
132 1 Fitting T 225-5083-04
133 1 Banjo fitting 225-5087-08
Arm ESD3 134 1 Silencer 225-6300-08
135 2 Silencer 225-6300-16
Pos Qty Description Part number Remarks 136 8 Bushing 231-0016-15
100 2 Screw 210-0030-22 137 2 Bushing 231-0050-20
101 2 Screw 210-0050-08 138 8 O-Ring 238-0181-16
102 10 Screw 210-0060-12 139 2 Lubricating nipple 243-0000-06
103 14 Screw 210-0060-16 140 3 Cable tie 260-1005-24
104 6 Screw 210-0080-16 141 3 Cable tie mount 260-1005-29
105 17 Screw 210-0080-20 142 2 Socket union 260-2164-81
106 1 Screw 210-0080-35
107 3 Screw 210-3040-05
108 4 Screw 210-3040-08
109 24 Washer 212-0060-00
110 22 Washer 212-0080-00
111 2 Washer 212-3051-60

106 107
 106 1 1631 02-3/8 225500638 Banjo bolt
107 2 6610 8-3/8 225508738 Banjo fitting
108 1 2901 1/4-17 225640008 Silencer
200 1 Manometer GC3-10AS 224130012 Only pressure gauge as spare part
201 1 Filter AF30P-060S 5my 224140012 Only filter as spare part
Air supply unit Part # 202-0353-00 202 1 Filter AFM30P-060AS 0,3my 224140013 Only filter as spare part

102 100 101 103

105

104

108

200

201

107 106
202

Date
202035300 2015-08-03
Rev.
Air supply unit
108 109
 Air supply unit

Pos Qty Description Part number

100 4 Screw 211-0060-10
101 4 Washer 213-1006-00
102 1 Shut-off valve 222-1300-04
103 2 Distance piece 224-1300-04
104 1 Filter 224-1400-07
105 1 Filter Regulator 224-1400-08
106 1 Banjo bolt 225-5006-38
107 2 Banjo fitting 225-5087-38
108 1 Silencer 225-6400-08

200 1 Only pressure gauge as spare part 224-1300-12

201 1 Only filter as spare part 224-1400-12
202 1 Only filter as spare part 224-1400-13

110 111
 125 4 wn30_26-M10 240100001 Knob
126 1 WN9115 V 3/8 243000019 Plug
127 2 252-153 6 T=3 260101063 Conduit Ent
128 8 Kabelgenomföring 252-030 T=3 260101083 Conduit Ent
129 2 261000028 Pump 24VAC 261000028 Water pump
Tank auto fill P24V Part # 202-0355-00

126 111 124

1
103

118 106

114

100 119

123
108
121 101

122

127 109

112

113
3 102

129

128

116 117
4
110

115

107

104

5 120 125

112 113
202035500
Tank auto fill P24V
 Tank auto fill P24V

Pos Qty Description Part number Remarks

1 1 Lid 201-0952-00
2 2 Rubber holder pump 201-0953-00
3 2 Support plate 201-0955-00
4 1 Tank twin pump 201-1249-00
5 2 Cable with contact 24V 2,8m 204-0144-00

100 2 Screw 211-0060-16

101 2 Screw 211-3040-08
102 4 Screw 211-3050-10
103 1 Screw 211-7080-30
104 4 Screw 211-7100-70
105 2 Washer 213-1924-39
106 2 Nut 214-3010-80
107 4 Nut 214-3011-00
108 2 Cap Nut 214-3040-60
109 2 Tube 225-1062-00 L=175cm
110 2 Tube 225-1082-01 L=120cm
111 1 Tube 225-1082-02 L=1800cm
112 2 Fitting 225-5061-03
113 1 Fitting T 225-5063-03
114 1 Fitting 225-5081-13
115 2 Fitting 225-5082-03
116 2 Fitting 225-5082-14
117 2 Nut 225-7600-03
118 1 Nut 225-7600-04
119 1 Nut 225-7600-05
120 1 Plug 225-7600-06
121 1 Float valve 228-1000-03
122 1 Nipple 228-1700-28
123 1 Sealing 238-8000-10 L=850cm
124 1 Handle 240-0800-07
125 4 Knob 240-1000-01
126 1 Plug 243-0000-19
127 2 Conduit Entry 260-1010-63
128 8 Conduit Entry 260-1010-83
129 2 Water pump 24VAC 261-0000-28
114 115
 1 1 11466 201146600 Outlet tray
100 2 MRX - M5 x 10 Rostfri 211305010 Screw
101 2 RBS M5 Rostfri 213190005 Washer
102 1 JB21-6 Slangklämma 25-40 236000025 Hose clamp
103 1 VL40x40 237204040 End cap
104 2 TPA50-8G 241200007 Wheel
Outlet tray ESD3 Part # 202-0357-00

103

102

104

101

100

Date
202035700 2015-10-22
Rev.
Outlet tray ESD3
116 117
 Outlet tray ESD3

Pos Qty Description Part number

1 1 Outlet tray 201-1466-00

100 2 Screw 211-3050-10

101 2 Washer 213-1900-05
102 1 Hose clamp 236-0000-25
103 1 End cap 237-2040-40
104 2 Wheel 241-2000-07

118 119
 Orbital rotation unit ESD3 Part # 202-0360-00

117 104

14 112 120 27 4

104 117
30
104 117
29
131 134 5
116 101

130 133 119 28

111 128 129 135 112 12

3
7
114
6
102 100 119
109
15
17
127 16
121 23 104
124
136
106 2
22
110
115

111 128 129 123

24 104 117

21
26 13 132 113 25
122

11

118 108 9

10
105
117 107 18
8
117 104 20
125

126 1

120 121
117 103 19
202036000
Orbital rotation unit ESD3
 Orbital rotation unit ESD3 Part # 202-0360-00
Foam pad location

27

5
5

Mount guide to place 201-1549-00 Foam Pad on Upper orbit cover

Date
202036000 2015-09-16
Rev.
Orbital rotation unit ESD3

122 123
 Orbital rotation unit ESD3 Orbital rotation unit ESD3

Pos Qty Description Part number Pos Qty Description Part number
1 1 Grinder mount axle 201-0141-00 100 2 Screw 210-0040-10
2 1 Upper bearing holder 201-0315-00 101 4 Screw 210-0050-45
3 1 Gear 1.5x30 201-0317-00 102 1 Screw 210-0060-12
4 1 Upper Orbit Cover 201-0319-00 103 4 Screw 210-0060-14
5 1 Orbit side plate - right 201-0321-00 104 25 Screw 210-0060-16
6 1 Orbit side plate - left 201-0322-00 105 4 Screw 210-0060-25
7 1 Rear orbit cover 201-0323-00 106 1 Screw 210-0060-30
8 1 Tilting Plate Mount 201-0451-00 107 4 Screw 210-0060-45
9 1 Tilting Plate 201-0452-00 108 2 Screw 210-0061-20
10 1 Tilting Plate printed 201-0452-01 109 4 Screw 210-0080-16
11 1 Nut Holder 201-0453-00 110 2 Screw 210-3030-16
12 4 Spacer 201-0509-00 111 2 Screw 210-3040-04
13 1 Spacer 1/2" 201-0578-00 112 5 Screw 210-3040-08
14 4 Spacer M4x11 201-0583-00 113 4 Screw 211-0060-20
15 1 Membrane switch 201-0624-00 114 1 Set screw 211-5060-10
16 1 Micro Switch Attachment 201-0693-00 115 1 Set screw 211-5080-10
17 1 Actuator Block 201-0694-00 116 4 Washer 212-0050-00
18 1 Protective Cap 201-0735-00 117 30 Washer 212-0060-00
19 1 Bearing holder - grinder 201-0736-00 118 2 Washer 212-1062-20
20 1 Cover 201-0737-00 119 3 Washer 212-4041-00
21 1 Rotation shaft 201-0738-00 120 8 Nylon Washer 212-8040-00
22 1 Gear 1,5x60 201-0739-00 121 1 Nut 214-1010-60
23 1 Cap 201-0740-00 122 2 Lock Nut 214-1020-60
24 1 Lower bearing holder 201-0930-00 123 1 Bearing 230-6010-01
25 2 Distance bar 201-0960-00 124 1 Bearing 230-6208-01
26 1 Mount bar 201-1210-00 125 1 Bearing 230-6210-01
27 1 Foam pad 201-1549-00 126 1 O-Ring 238-0595-30
28 1 Rotation control encoder Ass'y 202-0156-00 127 2 Handle 241-0800-00
29 1 Motor with gearbox 202-0365-00 128 2 Cable tie 260-1005-25
30 1 CME 210 FCC ORB 204-0120-00 129 2 Cable tie mount 260-1005-29
130 2 Counter nut 260-2001-21
131 2 Counter nut 260-2001-61
132 1 Socket union 260-2073-63
133 2 Socket union 260-2120-00
134 2 Socket union 260-2164-81
135 1 Capacitor 261-0000-11
136 1 Micro switch D3V 262-1001-65
124 125
 100 1 M6S - M4 x 8 Rostfri 211704008 Screw
101 2 KJS04-M3 225504121 Fitting
102 2 4x1 238004010 O-ring
103 4 BRB - 5 212005000 Washer
104 4 MC6S - M5 x 14 210005014 Screw
105 2 MFX - M4 x 8 210404008 Screw
Puller and splash guard Part # 202-0362-00 106 1 SF-VFDR-1.25x9x8x2.25 236208566 Turn spring

106

101

105

103 104

102

6
4

100

Date
202036200 2015-08-27
Rev.
Puller and splash guard
126 127
 Puller and splash guard

Pos Qty Description Part number Remarks

1 1 Shaft 201-0501-00
2 1 Puller 201-0617-00
3 1 Splash guard bellow 201-1453-00
4 1 Splash guard rubber 201-1454-00
5 1 Splash guard cylinder 202-0361-00
6 1 Shaft mount 201-1463-00 Included in 202-0361-00

100 1 Screw 211-7040-08 Included in 202-0361-00

101 2 Fitting 225-5041-21 Included in 202-0361-00
102 2 O-ring 238-0040-10 Included in 202-0361-00
103 4 Washer 212-0050-00
104 4 Screw 210-0050-14
105 2 Screw 210-4040-08
106 1 Turn spring 236-2085-66

128 129
 101 1 TU0425W White L=1500 225104200 Hose
102 1 Slang TU0604W L=3300 225106200 Hose
103 1 Slang TU0604W L=105 225106200 Hose
104 1 HK-3020 1/2" L=310 225212000 Hydraulic hose

Grinding / Orbit assy ESD3 Part # 202-0363-00

15

12

14

7
13

4
10

11

100
5
102
3
101
B 8
2
103
1

B 104

Date
202036300 2015-09-17
Rev.

130 Grinding / Orbit assy ESD3 131

A(1:3)
 Grinding / Orbit assy ESD3

Pos Qty Description Part number

1 2 Compression sleeve 1/2” 201-0575-00
2 2 Sleeve 1/2” 201-0576-00
3 1 Bushing 201-0660-00
4 1 Operator panel 202-0089-00
5 1 Spindle housing 12 202-0116-00
6 1 Grinding head motor 71C 202-0265-00
7 1 Orbital rotation unit ESD3 202-0360-00
8 1 Puller and splash guard 202-0362-00
9 1 Orbital rotation shield 202-0364-00
10 1 Cable PTC Motor 204-0037-00
11 1 Cable Motor - Motor Driver ESD3 204-0137-00
12 1 Cable Orbit Motor - IO ESD3 204-0138-00
13 1 Cable PTC ESD3 204-0139-00
14 1 Cable 210 FCC ORB - 210 ARM ESD3 204-0140-00
15 1 Cable 210 FCC ORB - 210 FCC IO ESD3 204-0141-00

100 1 Hose 225-1041-00

101 1 Hose 225-1042-00
102 1 Hose 225-1062-00
103 1 Hose 225-1062-00
104 1 Hydraulic hose 225-2120-00

132 133
 Orbital rotation shield Part # 202-0364-00

107

106 102
100 105

108 101 105

2
3 102 109 103

104 104

Date
202036400 2015-09-16
Rev.
Orbital rotation shield

134 135
 Orbital rotation shield

Pos Qty Description Part number

1 1 Cover welded 201-0961-00
2 1 Front cover with rubber bushing 201-0962-00
3 1 Hinge 201-0963-00
4 1 Hinge support 201-0964-00

100 4 Screw 210-0060-12

101 2 Screw 210-0060-30
102 4 Screw 210-3040-10
103 2 Screw 210-3040-12
104 4 Washer 212-0040-00
105 6 Washer 212-0060-00
106 2 Washer 212-4041-00
107 2 Cap Nut 214-1040-40
108 2 O-ring 238-0040-10
109 2 Vibration absorber 238-8000-01

136 137
 103 2 Fjäderklämma 236000001 Spring clip

LED - light assembly Part # 202-0388-00

1
101
100

103

102

Date

138 202038800 2016-12-13

Rev. 139
LED-light assy
 LED - light assembly

Pos Qty Description Part number

1 1 Console 201-1548-00
2 1 LED-light bar assy 204-0155-00

100 3 Screw 211-0060-10

101 3 Washer 213-1006-00
102 2 Rivet 215-0320-06
103 2 Spring clip 236-0000-01

140 141
 Schematics
Pneumatic Diagram ESD3
Pos Qty Description Order number Remarks
1 1 Filter-regulator 224-1400-08 FRL1
2 1 Shut-off valve 222-1300-04 A1
3 1 Pressure gauge 224-2300-01 U1
4 1 E/P Regulator 224-1400-02 EP1
5 2 Precision regulator 224-1300-02 R1, R2
6 1 Regulator 224-1400-06 R3
7 1 Filter 224-1400-07 F1
8 1 Valve 222-1307-13 YV01
9 1 Valve 222-1303-78 YV03
10 1 Valve 222-1303-78 YV04
11 1 Cylinder 220-1000-02 C1
12 1 Cylinder 220-2000-04 C2
13 1 Cylinder with locking 220-1000-13 C3
14 1 Cylinder 220-1001-00 C4
15 1 Cylinder 220-2000-05 C5
16 1 Cylinder 220-2000-05 C6
17 1 Check valve 222-1304-00 S1
18 1 Check valve 222-1304-00 S2
19 1 Pressure sensor 220-7000-15 SG4
20 1 Valve 222-1313-37 YV06 - OPTION
21 1 Cylinder 202-0139-00 C7 - OPTION

142 143
 Circuit Diagram ESD3 – Main Cabinet Mains

144 145
 Circuit Diagram ESD3 – Main Cabinet Signals

146 147
 Circuit Diagram ESD3 – Arm Head Signals

148 149
 Circuit Diagram ESD3 – Orbit/Panel Cabinet

150 151
 Circuit Diagram ESD3 – Tilt Cabinet

152 153
Retailers contact information: