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Polymers and polymer processing Ceramics And Composite_edited

Polymer Ceramics Composites


- Covalent - - 2
bond - -
- Van der
waals Propertiies of Ceramics Phases in Composites
- Composite 2
Homepolymer Copolymer ? - 1. (Matrix Phase) ..
- (Hompolymer) - 2. (Dispersed/reinforcement Phase)
A -
AAAAAAAA - (Elasticity)
PE , PVC, PP, PTFE Classification of composite
- composite
- (Copolymer) 2 - _______________________________________________|___________________________________________________
ABABABAB.., -
AAAABBBB | | |
acrylonitrile buttadiene styrene(ABS), - Partticle-reinforced ________ Fiber-reinforced ________ _______ structural___
Styrene-butadiene rubber(SBR) | | | | | |
Raw materials for Ceramic processing Large-Particle Dispersion-Strengthened Continuous Discontinuous(short) Laminates Sandwich
2 - (aligned) ____________ | ________________ panels
Additon polymerrigation - 90 oxygen,Silicate Aluminium | |
3 - (Aluminium Silicate) Aligned Randormlyoriented
1.initiation --
(inititor) -- 3
-- -
2.Propagation
-
-
3.Termination terminator Factors affcting the strength of ceramic materials
- (Porosity)
Praticle-reinforced composites
-OH -H -% porosity
-
Condensation Polymerigation -
2
1. - >>>>>>>>>> 1.
- -
-
Molecular structure Glasses
- , , ,
- >>>>>>>>>>2. Com max: 10-100
-glass-ceramics - -
-Network modifiers & intermedinate oxides (NA2 O) -

, , , ,
Refractories
- Nign Concrete
- -Aggregates( )
-
Abrasives - Slump
Copoiymer structures -
Random copolymers AABAABA - Reinforced Concrete
Alternating copoiymers A and B - 10-15
-
ABABAB -
Block copolymers AAAA- - Silicon carbide,tungsten carbide(WC),Aluminum oxide(or corundum), Silica sand,Diamond Dust
BBBB Prestressd concrete
Graft copolymers AAAAAAAAA -
Cements
-
Polymer crystallinity Asphalt
- 1,400 -
-
- Cements (Composites) - (Connection)
-Tensile Strength Modulus of Elasticity -
Advanced Ceramics
-
- Polymer modified asphalt
- (Nuclear Fuels) - SBS
- -
Degree of crystalllinity -
- Modulus of Elasticity
- Glass fibres
- -
- -
Modulus Elasticity -
Magnetic Ceramic Applications
- -
Soft Ferrite
-
Hot drawing Fiberglass reinforced Plastic
- - ,
-
- Tg Hard Ferrite - (UP) (EP)
-
- Carbon fibres
Nextel -
Synthetic Polymers
- 0.9-1.5 g/cm3 - -
Ferroelectice -
-
- -
- 150-250 c ( )
- -
- - Pyrolysis
-
Thermoplastic polymers Piegoelectricity
- Polymeric fibres
-
- - ( )
- , -
- Polymerization - ,
-
( ) -
- (PE),PET, (PP) Poeder Pressing \ -
-PVC - + (binder)
-Stress Rupture
- 3 uniaxial,isosttic and Hot pressing
Polyethytlene(PE) -
-
1.Low Density Polyethylene (LDPE) -
Oxides-based Ceramics Al3o3,Sio2,Mgo,Zro2 -
2.High Density Polyethylene(HDPE) - -
-
3.Ultra High Molecalar Weight Polyethylene(UHMW PE)
- (Al2O3) (Zr02)
Non-oxide Ceramics Sic,Tic, Zrn,Tac,WC -
- -
4.Polyethylene Terephthalate(PET)
-
(Polyethylene
terephthalate) - Oxidation
5.Polyvinyl Chloride(PVC) - oxidation
1.
PVC - 2.
Copposite Ceramics oxides/non-oxides 3.
6.Polypropylene(PP) , -Toughness
, - - Lnfuence of fibeer orientation and concentration
7.Acylonitrile-Butadiene-Styrene(ABS) -
-
8.Poly methyl methacrylate(PMMA) . -
50% 1. Hard (Brittle)
9.Unsaturated Polyester(UP) -
(Slip)
- rule-of-mixturse
2. (Particle Size distribution)
10.Epoxp Resin(EP)
Polymer Matrix Composite
3. (Porosity) ,
11.Polyurthane(PU) - (PE)
, -

Quick Notes Page 1


50% 1. Hard (Brittle)
9.Unsaturated Polyester(UP) -
(Slip)
- rule-of-mixturse
2. (Particle Size distribution)
10.Epoxp Resin(EP)
Polymer Matrix Composite
3. (Porosity) ,
11.Polyurthane(PU) - (PE)
, -
- 230C
4. Abrasive materials (alumina)
1. (Lubricants) 5. (Hydration) Metal-Matrix composites
6. (Cement) (Compositrs) - 50%
2. (Stabilizers) 7. (Sinterring) (Diffusion) , -
8. (Pessing) -
3. (Plasticizers) 9. Sintering Solid-State diffusion( ) - Aluminum,Magnessium,titanium,Copper
( - *** refractory ceramics(cerment)
4. (Antioxidants) ) ***
***
10. (Extrusion )
5. (UV Absorbers) 11. (Clay product) (Slip casting)
6. (Antistics) Ceramics-Matrix composite
7. (Fillers) - /
12. (clay product) (Slip casting), -
*** (Non-reinforcing filler) (mold) -
13. (Slip casting) -
14. (Drying) -> -> -
Elastomers
-72 -> -> (
C ) Carbon composite -
2 15. , (Drawing) -
- - 2000 c
- Polymerization -
-
-
- -
- Structural composites
- - 2
- 1.Lamiinar composite
2.Sandwich panels
-

Vulcnigation Laminar composite


- Cross-linking Elastomer Sulfur -
Peroxide based Substance - , ,
-
** (Valcunization)
(Crosslinked polymer) Sandwich panels
-
Specialty Polymers
(Fibres) -
-
-
- 1. (composite)
2. (Dispersed Phase)
Injiection molding 3. (Sand) (Aggregate) (Cement)
- 4. (Workability) (Slump)
- 5. (Asphalt) © (H)
- 6.
*** (injetion molding)
(Clamping unit) (Mold) 7. (Glass Fiber) Sio2
8. (Fiberglass) (Thermoset) (Matix)
. 9. (Carbon Fibers) Pyrolsis
1. (Injection molding) 10. (Kevlar)
11. ( )
2. (Injection molding)
12.
13. (cermet) (Composite)
3. (Extrusion))
14. (Composite) (Connecting rods)
4. (Extusion)
15.
5. (Extrusion)
6. (Blow molding)
7. (Extrusion blow molding)
8. (casting) themoplastic
9. (Compression molding)
thermosetting
10. (Melamine)
(Compression molding)
11.
(Th)

Quick Notes Page 2

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