Operating manual for the

DCT power source LSQ5

Item number: 77-1185-00

Please read this operating manual before initial start-up

Observe safety guidelines
Please retain for future reference

V1.5_EN | Version: 2013-09-20

MAN-0719EN | sks0913.en.6.y.ot
1 About this operating manual SKS Welding Systems
1.1 Target group

Table of contents

1 About this operating manual ........................................................................................................................... 4

1.1 Target group ............................................................................................................................................ 4
1.2 Purpose of the operating manual ............................................................................................................ 4
1.3 Scope of validity of the operating manual ............................................................................................... 4
1.4 Overview of this document ...................................................................................................................... 4
2 Notes on the display of warning and safety instructions ................................................................................. 5
2.1 Note about action-related warnings ........................................................................................................ 5
2.2 Definition of warning information ............................................................................................................. 5
2.3 Definition of safety information ................................................................................................................ 6
2.4 Definition of signal words ........................................................................................................................ 6
2.5 Safety symbols ........................................................................................................................................ 7
2.5.1 Types of safety symbol .................................................................................................................... 7
2.6 Symbols ................................................................................................................................................... 7
3 Warning information ........................................................................................................................................ 8
4 For your safety ................................................................................................................................................ 9
4.1 Intended use ............................................................................................................................................ 9
4.2 Product safety ......................................................................................................................................... 9
4.3 Dangers if the system is used wrongly .................................................................................................... 9
4.4 Organisation, personnel ........................................................................................................................ 10
4.4.1 Safety instructions for operators.................................................................................................... 10
4.4.2 Storing the operating manual ........................................................................................................ 10
4.4.3 Technical condition of the power source LSQ5............................................................................. 10
4.4.4 Design changes and modifications to the power sources LSQ5 are not permitted ...................... 10
4.4.5 Repair ............................................................................................................................................ 10
4.4.6 Obligation to report faults and damage ......................................................................................... 10
4.4.7 Illustrations of the power source LSQ5 ......................................................................................... 11
4.4.8 Continuous improvement of the operating manual ....................................................................... 11
4.4.9 Name of the buyer when reselling ................................................................................................. 11
4.4.10 Copyright ....................................................................................................................................... 11
5 Arrangement of the LSQ5 power source in the robot welding system .......................................................... 12
5.1 Arrangement of the power source for single-wire application ............................................................... 12
5.2 Arrangement of the power source LSQ5 for double wire application ................................................... 13
6 Operating mode of the power source LSQ5.................................................................................................. 14
7 Welding power source LSQ5......................................................................................................................... 15
7.1 Note on setting up power sources ......................................................................................................... 15
7.1.1 Amount of clear space required around power sources ............................................................... 15
7.2 The different sides of the power source ................................................................................................ 16
7.2.1 Front view with the required minimum distances .......................................................................... 17
7.3 Mounting the power source to the wall .................................................................................................. 18
7.4 Maintaining access to the power source ............................................................................................... 19
7.5 Technical Data ...................................................................................................................................... 19

Page 2 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

1 About this operating manual SKS Welding Systems
1.1 Target group

7.6 Dimensions ............................................................................................................................................ 20

8 Overview of the parts of the power source LSQ5 ......................................................................................... 21
8.1 Side with operating panel ...................................................................................................................... 21
9 Mains voltage ................................................................................................................................................ 22
10 Changing the voltage on the power source LSQ5 ..................................................................................... 23
11 Programming / Setting up ........................................................................................................................... 24
11.1 Markers.................................................................................................................................................. 24
11.2 Displaying the current settings .............................................................................................................. 24
11.3 Changing the settings............................................................................................................................ 25
11.4 Marker A (System structure) ................................................................................................................. 25
11.5 Marker B (Welding process) .................................................................................................................. 25
11.6 Marker C (Welding process controller) .................................................................................................. 25
11.7 Marker D (Special) ................................................................................................................................ 25
12 LED functions in welding mode .................................................................................................................. 26
12.1 Status indicator ...................................................................................................................................... 26
12.2 Alarm display ......................................................................................................................................... 26
13 LSQ5 alarms............................................................................................................................................... 27
14 Stacking and synchronising welding power sources .................................................................................. 28
14.1 Stacking and synchronising welding power sources ............................................................................. 28
14.2 Synchronising power sources (Share Power or dual wire mode) ......................................................... 29
15 Maintenance and care ................................................................................................................................ 30
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)............................... 30
15.1.1 Quarterly inspection ...................................................................................................................... 30
15.1.2 Annual inspection .......................................................................................................................... 31
15.1.3 Visual inspection to ensure that the equipment is in perfect condition ......................................... 31
15.1.4 Measuring the earth cable's resistance ......................................................................................... 31
15.1.5 Measurement of insulation resistance ........................................................................................... 31
15.1.6 Measuring the open circuit voltage (to EN 60974-1 / VDE 0544-1) .............................................. 32
15.1.7 Testing the welding machine's functions ....................................................................................... 32
15.1.8 Repair work ................................................................................................................................... 32
16 CSA Mark ................................................................................................................................................... 33
17 Index ........................................................................................................................................................... 34
18 Table of figures ........................................................................................................................................... 35

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 3 of 36

1 About this operating manual SKS Welding Systems
1.1 Target group

1 About this operating manual

1.1 Target group
This operating manual is intended for personnel who are responsible for the assembly, connection,
installation, start-up, operation, maintenance and repair of the power source LSQ5. Please read this entire
operating manual before putting the power source into operation.
Information about qualifications, education and training can be found in the section entitled "Organisation,
personnel".

1.2 Purpose of the operating manual

This operating manual provides an overview of how to assemble, connect, install, start up, operate, maintain
and repair the power source LSQ5 and information on how to use it safely.
It also contains practical information aimed at ensuring that the robot welding system is operated safety.

1.3 Scope of validity of the operating manual

This operating manual only applies to the power source LSQ5, which is used for single-wire and double wire
applications for MIG/MAG welding.
If you require information concerning the functionality of the overall system, please read the manual for the
overall welding system.

1.4 Overview of this document

This operating manual contains all of the information needed to assemble the power source LSQ5 in
accordance with the safety regulations and therefore to ensure that the robot welding system is operated
safely.
The following points are dealt with in more detail following the information about warnings and safety
instructions:

 Arrangement of the LSQ5 power source in the robot welding system

 Operating mode of the power source LSQ5
 Welding power source LSQ5
 Overview of the parts of the power source LSQ5
 Mains voltage
 Changing the voltage on the power source LSQ5
 Programming / Setting up
 LED functions in welding mode
 LSQ5 alarms
 Stacking and synchronising welding power sources
 Maintenance and care

INFORMATION
This operating manual is a translation of the original operating manual.

Page 4 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

2 Notes on the display of warning and safety instructions SKS Welding Systems
2.1 Note about action-related warnings

2 Notes on the display of warning and safety instructions

The following section explains the meaning of the:

 Warning and safety instructions

 Signal words
 Safety symbols
 Symbols

Safety instructions provided are not intended to inconvenience you, but for your protection.
Please read the entire operating manual and follow the instructions.
If you require information concerning the mode of operation of the overall system, please read the manual for
the overall welding system.

2.1 Note about action-related warnings

The Warning information section contains generally applicable safety instructions that have to be complied
with.
Specific action or situation-related safety instructions can be found in the relevant action step and/or in
section in which an example situation us described.

2.2 Definition of warning information

WARNING!
Denotes a potentially hazardous situation.
Failure to avoid this hazard may result in death or severe injury.

CAUTION!
Denotes a potentially hazardous situation.
Failure to avoid this hazard may result in minor injuries (full healing
without consequential injuries) or damage to property.

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2 Notes on the display of warning and safety instructions SKS Welding Systems
2.3 Definition of safety information

2.3 Definition of safety information

NOTE
Indicates general information associated with a risk of damage to
property and without the risk of physical injury. Disregarding this
information will interfere with product handling, which may lead to minor
material damage in some cases.

INFORMATION
General information and notes concerning the optimum use of the
product.

2.4 Definition of signal words

Signal words
Signal word Explanation
Signal word for identifying a hazard with medium risk, possibly resulting in death or severe
Warning
physical injury if it is not avoided.
Signal word for identifying a hazard with low risk which may result in slight or moderate
Caution
physical injury or material damage if it is not avoided.
Signal word for marking general information without the risk of physical injury. Disregarding
Please note the note will interfere with product handling, which may lead to minor material damage in
exceptional cases.
Information Signal word for general information and references for optimal use of the product.

Page 6 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

3 Warning information SKS Welding Systems
2.5 Safety symbols

2.5 Safety symbols

2.5.1 Types of safety symbol

Safety symbols
Component Explanation Example

Safety symbol which warns against

Warning symbol
danger.

2.6 Symbols

Symbols
Symbol Explanation

Warning of dangerous electrical voltage

Indicates general information with the risk of damage

to property and without the risk of physical injury.
Disregarding this information will interfere with
product handling, which may lead to minor material
damage in some cases.

General information and notes concerning the

optimum use of the product.

Sections marked with "" are handling instructions

and operational prompts.
 Example:
 Ensure that this operating manual is always kept
close to the robotic welding system.

■ Lists are introduced with "■"

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 7 of 36

3 Warning information SKS Welding Systems
2.6 Symbols

3 Warning information

WARNING!
Disregarding any of the safety instructions can result in significant
danger!
Disregarding the following safety instructions can lead to death.
Observe the accident prevention regulations.
The system must only be commissioned by persons who have appropriate knowledge in
the use of arc welding equipment. Wear the prescribed protective clothing, eye protection
and ear defenders as specified in UVV 26.0, VBG 15. Protect eyes and face with a safety
mask.

WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Never operate the voltage selector switch when the unit is
switched on.
Always switch off the power source and wait for 3 minutes before
changing the voltage setting.

CAUTION!
Poor air circulation can cause welding power sources to overheat!
If the cooler is not supplied with sufficient air, the welding power sources
will overheat.
Always position welding power sources and surrounding objects in
such a way that the fan is not obstructed and able to take in
sufficient air and for this air to be able to flow through the heat sink
on the power source.

CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not of the same type will damage the
power sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).

Page 8 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

4 For your safety SKS Welding Systems
4.1 Intended use

4 For your safety

Safety instructions are not intended to inconvenience you but to protect you.
Read the operating manual carefully and follow the instructions.

4.1 Intended use

The LSQ5 is a powerful power source inverter for gas metal-arc welding (GMAW) in automatic robot welding
systems, and is designed to provide the power required for welding.
The power source must only be used in closed rooms and for industrial purposes. The power source must
only be operated by trained and authorised personnel.
Persons without sufficient physical, mental, locomotory or sensory capability may not use the LSQ5 power
source. Any other use is regarded as not being in accordance with the intended purpose.
The manufacturer shall not be liable for damage resulting from any use of the unit other than for its intended
purpose. Any risk shall be borne by the user. Observing this operating manual also constitutes "use for
intended purpose".

4.2 Product safety

The LSQ5 power source represent the state of the art and complies with the recognised safety regulations; in
spite of this, hazards may still occur.
The LSQ5 power source may only be used if it is in perfect condition and taking the operating manual into
consideration.

INFORMATION
The unit must only be commissioned by persons who have appropriate
knowledge in the use of arc welding equipment.
Wear the prescribed protective clothing, eye protection and ear
defenders as specified in UVV 26.0, VBG 15.
Protect eyes and face with a safety mask.

4.3 Dangers if the system is used wrongly

INFORMATION
Warning against unauthorised conversion or modification.
Unauthorised conversions or modifications are not allowed and will
result in the loss of any right to make warranty claims. The
manufacturer must always be informed of any unauthorised
conversions or modifications.

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 9 of 36

4 For your safety SKS Welding Systems
4.4 Organisation, personnel

4.4 Organisation, personnel

4.4.1 Safety instructions for operators

This operating manual exclusively applies to the power source LSQ5.

The power source must only be operated by trained and qualified personnel.
Persons without sufficient physical, mental, locomotory or sensory capability may not use the units.

4.4.2 Storing the operating manual

Keep the operating manual in a location where it is accessible at all times.

Make sure that this operating manual is always kept close to the robotic welding system.

4.4.3 Technical condition of the power source LSQ5

Always follow the instructions and prohibitions below to ensure that the unit is used safely and to its full
extent.

4.4.4 Design changes and modifications to the power sources LSQ5 are not
permitted

Unauthorized interference with the power source LSQ5 and unauthorized design changes of any kind to the
power source LSQ5 will result in the loss of any right to warranty and liability claims in the event of injuries or
material damage.
The power source LSQ5 complies with the relevant safety regulations.

4.4.5 Repair

Only authorised experts may carry out repairs on the unit. Contact your dealer.
When replacing parts, always use genuine spare parts.
When ordering spare parts, please indicate the type of unit, serial number and item number, and the type
description and item number of the spare part.

INFORMATION
If repair or maintenance work is carried out on the power source LSQ5 by
persons who are not trained and unauthorised for such work, the guarantee
will become void.
Any interference with the units or alterations will result in loss of warranty.

4.4.6 Obligation to report faults and damage

Please report faults and damage to us without delay so that our specialists can determine the cause of the
fault and rectify it immediately.

Page 10 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

4 For your safety SKS Welding Systems
4.4 Organisation, personnel

4.4.7 Illustrations of the power source LSQ5

Certain details of the physical power source LSQ5 may differ from the illustrations in this manual. However,
this has no effect on the operation of the LSQ5 power source.

4.4.8 Continuous improvement of the operating manual

The data and information in this manual have been put together with the greatest care.
Although everything has been done to ensure that the information in this document was up-to-date and
correct at the time of delivery, there is no guarantee that it is absolutely free of errors.
If you should find any errors or mistakes when reading through this manual, please contact us:

SKS Welding Systems GmbH

Marie-Curie-Straße 14
67761 Kaiserslautern
Germany
Tel. +49(0)6301/7986-0
Fax. +49(0)6301/7986-119
E-Mail: info@de.sks-welding.com

4.4.9 Name of the buyer when reselling

If you resell the robotic welding system, please let us know the name and postal address of the new owner.
Please hand over the operating manual when you sell the product.

4.4.10 Copyright

The copyright of this operating manual remains with SKS Welding Systems GmbH.
These documents must neither be passed on to third parties nor copied, and their content must neither be
used nor communicated, even in part, unless by express agreement.
All rights reserved.
The information contained in this document is regularly checked, and corrections are included in subsequent
issues.

SKS Welding Systems GmbH

Marie-Curie-Straße 14
67761 Kaiserslautern
Germany
Tel. +49(0)6301/7986-0
Fax. +49(0)6301/7986-119
E-Mail: info@de.sks-welding.com

Since we work continuously on improvements, we reserve the right to make changes without prior notice.

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 11 of 36

5 Arrangement of the LSQ5 power source in the robot welding system SKS Welding Systems
5.1 Arrangement of the power source for single-wire application

5 Arrangement of the LSQ5 power source in the robot welding

system
5.1 Arrangement of the power source for single-wire application

Figure 1: Arrangement of the power source for single-wire application

Arrangement of the power source for single-wire application

Position Component
Welding power source
Welding process controller
Wire feeder
Field bus or universal interface (shown: Universal interface UNI5C-1)
Connecting hose bundle
Ground wire
Control lines
Welding torch system
Connection between welding process controller and PC
PC or laptop

Page 12 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

5 Arrangement of the LSQ5 power source in the robot welding system SKS Welding Systems
5.2 Arrangement of the power source LSQ5 for double wire application

5.2 Arrangement of the power source LSQ5 for double wire application

Figure 2: Arrangement of the power source for double wire application

Arrangement of the power source for double wire application

Position Component
Welding power source
Welding process controller
Wire feeder PF5-L and PF5-R
Field bus or universal interface (shown: Universal interface UNI5C-1)
Water cooler
Water return line (red)
Water supply line (blue)
Connecting hose bundle
Ground wire
Control lines
Welding torch system
Connection between welding process controller and PC
PC or laptop
Interconnect cable for connecting two similar LSQ5 welding power sources

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 13 of 36

6 Operating mode of the power source LSQ5 SKS Welding Systems
5.2 Arrangement of the power source LSQ5 for double wire application

6 Operating mode of the power source LSQ5

The LSQ5 is a powerful power source inverter for gas metal-arc welding (GMAW) in automatic robot welding
systems, and is designed to provide the power required for welding.
The power source must only be used in closed rooms and for industrial purposes.

Unlike conventional inverter power sources, the LSQ5 with its Direct Control Technology controls the
switching transistors without a fixed clock frequency directly in accordance with the requirements of the
welding process. It therefore supplies the exact amount of energy that is required for the welding process
without a time delay.

The LSQ5 power source can be configured through a panel that contains just four LED’s and two buttons.
As well as the status indicator that is shown in welding mode and the expanded alarm indicator, this unit can
also display the current settings.
The operating voltage and the operating mode can be adjusted for worldwide use without opening the power
source.

Page 14 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

7 Welding power source LSQ5 SKS Welding Systems
7.1 Note on setting up power sources

7 Welding power source LSQ5

7.1 Note on setting up power sources

CAUTION!
Poor air circulation can cause welding power sources to overheat!
If the cooler is not supplied with sufficient air, the welding power sources
will overheat.
Always position welding power sources and surrounding objects in
such a way that the fan is not obstructed and able to take in
sufficient air and for this air to be able to flow through the heat sink
on the power source.

7.1.1 Amount of clear space required around power sources

min. 100mm min. 200mm

Figure 3: Minimum amount of clear space required around the power source LSQ5

Figure 4: Minimum distance to wall: 53 mm

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 15 of 36

7 Welding power source LSQ5 SKS Welding Systems
7.2 The different sides of the power source

7.2 The different sides of the power source

Figure 5: Front view Figure 6: View from the top

Figure 7: Side with main switch Figure 8: Side with operating panel

Page 16 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

7 Welding power source LSQ5 SKS Welding Systems
7.2 The different sides of the power source

7.2.1 Front view with the required minimum distances

Figure 9: LSQ5 (Item no. 77-1185-00)_Front view with the required minimum distances

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 17 of 36

7 Welding power source LSQ5 SKS Welding Systems
7.3 Mounting the power source to the wall

7.3 Mounting the power source to the wall

The power source LSQ5 can be mounted to the wall
with the LSQ5 wall bracket (Item no. 77-1180-01).

1. Slot the power source's handle into the

hanger at the top of the wall bracket.
2. Screw the supplied crews into the threaded
holes at the bottom of the power source to
secure it.

Figure 10: 77-1180-01_Wall bracket for LSQ5

Figure 11: Wall bracket (Item no. 77-1180-01) dimensioned for

welding power source LSQ5

LSQ5 wall bracket weight

approx. 3.0 kg

Figure 12: LSQ5 plus wall bracket

Page 18 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

7 Welding power source LSQ5 SKS Welding Systems
7.4 Maintaining access to the power source

7.4 Maintaining access to the power source

INFORMATION
Make sure that the power sources can be easily accessed from every
side. The gap between the back of the power source and any
neighbouring objects must be large enough to be easily able to reach
into with arms and hands and access the cables, switches and operating
panel inside it.
7.5 Technical Data
Technical data for the power source LSQ5
Component Contents
Welding current / voltage adjustment range for TIG: 10 A / 10,4 V – 510 A / 30,4 V
Welding current / voltage adjustment range for MIG/MAG: 15 A / 14,8 V – 480 A / 38 V
Duty cycle at an ambient temperature of 40°C 40% duty cycle 480 A
Duty cycle at an ambient temperature of 40°C 60% duty cycle 420 A
Duty cycle at an ambient temperature of 40°C 100% duty cycle 325 A
Duty cycle at an ambient temperature of 20°C 40% duty cycle 500 A
Duty cycle at an ambient temperature of 20°C 60% duty cycle 440 A
Duty cycle at an ambient temperature of 20°C 100% duty cycle 340 A
Duty cycle 10 min (60%: 6min ON, 4min OFF)
No load voltage 70V
Mains voltage (tolerances) 3x400 V (-10%, +10%)
Mains voltage (tolerances) 3x400 V (-10%, +10%)
Frequency 50/60 Hz
Mains fuse (slow-acting fuse) 35 A
Mains cable 4x4 mm²
max. connected power 25.8 kVA
Recommended generator power 32 kVA
cos / Efficiency >0.95 / 91%
Insulation class / Protection class H / IP23
Ambient temperature <45°C
Cooling Air
Workpiece cable 70 mm²
Dimensions L / W / H [mm] 450x400x540
Weight 49 kg
Complies with the following manufacturing standards: EN 60974 / IEC 60974 / VDE 0544
EN 50199 / VDE 0544 Part 206 /
SPW99
CE mark EN 60974 / IEC 60974 / VDE 0544
[S] mark EN 50199 / VDE 0544 Part 206

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 19 of 36

7 Welding power source LSQ5 SKS Welding Systems
7.6 Dimensions

Connections
Electrical: 2x SPW system bus
LSQ Interconnect Bus (for using Share Power and dual wire)
Can be supplied with a field bus (type as per customer requirements)
2x 70mm² welding cable sockets
5pol 400V 32A 6h high voltage current mains connector
Mechanical: Wall mount
Set of connectors for stacked power sources

The power supply can be used for the following welding processes
MIG/MAG
I-pulse
U-pulse
KF-pulse
microMIG
TIG-DC
TIG-pulse with version LSQ5-PT

7.6 Dimensions

557mm
358mm

405mm

471mm

Page 20 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

8 Overview of the parts of the power source LSQ5 SKS Welding Systems
8.1 Side with operating panel

8 Overview of the parts of the power source LSQ5

8.1 Side with operating panel

Figure 13: LSQ5

Overview of the parts of the power sourceLSQ5

Position Component
Welding cable sockets
Power cable socket
Carrying handle
LSQ Interconnect bus
Voltage selector switch
LEDs
ENT and SEL keys
Operating panel
SPW bus connectors
Fuse

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 21 of 36

9 Mains voltage SKS Welding Systems
8.1 Side with operating panel

9 Mains voltage
The permissible mains voltages depend on the relevant mains voltage
± 10%, i.e. 360V – 440V for the setting of 400V and 432V – 528V for the setting of 480V.
The mains voltage selector switch is safeguarded against accidental operation.

WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Never operate the voltage selector switch when the unit is
switched on.
Always switch off the power source and wait for 3 minutes before
changing the voltage setting.

NOTE
Make sure the voltage selector switch is set correctly and appropriately
before using the equipment.

If the welding power source is used on supplies with nominal voltages greater than 528V, a series
transformer must be used to reduce the input voltage to the power source.

Nominal voltage Series transformer Voltage selector switch setting

575V 3x575V  3x 400V 400V
360V-435V --- 400V
436V-528V --- 480V

Page 22 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

10 Changing the voltage on the power source LSQ5 SKS Welding Systems
8.1 Side with operating panel

10 Changing the voltage on the power source LSQ5

WARNING!
Electric shock from electrical voltage!
The following steps must never be performed while the welding power
source is switched on, as doing so might result in an electric shock.

Wait for

minutes!
Figure 14: Switch off the power source Figure 15: Wait for 3 minutes Figure 16: Remove the retaining screw

Figure 18: Move the selector switch to

Figure 17: Pull the switch slightly back Figure 19: Push the switch back in again
the required setting

Figure 20: Tighten the retaining screw Figure 21: Switch on the power source

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 23 of 36

11 Programming / Setting up SKS Welding Systems
11.1 Markers

11 Programming / Setting up

CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not the same type will damage the power
sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).

The LSQ5 service panel has 2 buttons (ENTER [ENT], SELECT [SEL]), and 4 LEDs. These LEDs act as
status indicators in welding mode, as additional alarm indicators and indicate the current settings.

Figure 22: Side view of the DCT welding power source LSQ5

11.1 Markers
The welding power sources configuration settings comprise four markers (A - D).
These markers are successively indicated and can be successively adjusted with the four LEDs.

11.2 Displaying the current settings

Switch off the power source

Press and hold the [ENT] and [SEL] buttons
Switch on the power source
The power source will now show each of the settings the A - D markers are set to for 1 second.
Once completed, the welding source will switch to welding mode

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11 Programming / Setting up SKS Welding Systems
11.3 Changing the settings

11.3 Changing the settings

Switch off the power source

Press and hold the [ENT] and [SEL] buttons
Switch on the power source
Press [SEL], [SEL], [ENT]
Use the [SEL] button to adjust marker A until the required LED lights up and confirm by pressing [ENT]
Use the [SEL] button to adjust marker B until the required LED lights up and confirm by pressing [ENT]
Use the [SEL] button to adjust marker C until the required LED lights up and confirm by pressing [ENT]
Use the [SEL] button to adjust marker D until the required LED lights up and confirm by pressing [ENT]
(This marker does not currently have a function assigned and can therefore not be adjusted)
The welding power source will show the markers A-D for 1 second each and then switch to welding
mode.

11.4 Marker A (System structure)

LED Explanation
Single welding power source
Master in a Share Power or dual wire system (only LSQ4 and LSQ5)
Slave in a Share Power or dual wire system (only LSQ4 and LSQ5)
Not used

11.5 Marker B (Welding process)

LED Explanation
MIG/MAG or pulse process
all TIG processes (only LSQ4 and LSQ5)
Not used)
Not used

11.6 Marker C (Welding process controller)

LED Explanation
The connected controller is LSP4 / Q4 / Q6pw / Q80 / Q8p / Q8pt / Q8pw / Q84s / Q84r
connected controller is Q8i
connected controller is Q8
connected controller is LSP

11.7 Marker D (Special)

LED Explanation
Not used
Not used
Not used
Not used

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 25 of 36

12 LED functions in welding mode SKS Welding Systems
12.1 Status indicator

12 LED functions in welding mode

In welding mode, the LEDs fulfil two functions.

 Status indicator
If the LSQ5 is operating smoothly in welding mode, the LEDs will indicate the LSQ5's current
status.

 Alarm indicator
If the system issues an alarm that is related to the power source during welding, the alarm code
will be provided through the LSQ5's LEDs.

12.1 Status indicator

1 2 3 4 LEDs

Mains voltage on

SPW connection on

START signal on

Welding process is running

Figure 23: LED panel on welding power

Figure 24: LSQ5 status
source

12.2 Alarm display

1 2 3 4 LEDs

ALARM 101

ALARM 102

ALARM 103

ALARM 104

ALARM 105

ALARM 106

ALARM 107

Figure 25: LED panel on welding power

Figure 26: LSQ5 status
source

Page 26 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

13 LSQ5 alarms SKS Welding Systems
12.2 Alarm display

13 LSQ5 alarms
LSQ5 alarms
Alarm number Description Measure
Sensor fault or sensor defective
Switch controller off and on again. If the
The controller detected a defective sensor
101 fault is then still indicated again, please
when the power source was switched on.
contact customer services.
The controller will indicate "ALARM 20".
102 Not currently used
103 Marker C "SYSTEM" set incorrectly Switch Marker C to the setting appropriate
The transmission protocol selected for to the controller used
transmissions between the controller and
power source is wrong.
STOP due to message in alarm buffer
The power source has detected a critical
104 entry in the alarm buffer and will therefore
not start. The controller will indicate
"ALARM 20".
Marker A "STRUCTURE" not compatible
105 A "slave" controller is being used without Select Marker A accordingly
a "master".
106 Not currently used
107 Not currently used

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 27 of 36

14 Stacking and synchronising welding power sources SKS Welding Systems
14.1 Stacking and synchronising welding power sources

14 Stacking and synchronising welding power sources

14.1 Stacking and synchronising welding power sources
This information refers only to the operating modes Share Power and dual wire.

WARNING!
Electric shock from electrical voltage!
If the following steps are performed while the power source is switched
on, it may generate an electric shock.
Only perform these steps with the power source switched off.

CAUTION!
The use of oppositely poled or different power sources can damage
the power sources!
Using power sources that are not the same type will damage the power
sources.
When using Share Power and/or dual wire mode, it is therefore vital
to always use the same type of power source (2x LSQ5).

Figure 27: Remove the eye bolts and buffer Figure 28: Screw in the long threaded bolts

Figure 29: Place the second power source on top of the first
Figure 30: Screw in the short bolts and secure with nuts
one

Page 28 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

14 Stacking and synchronising welding power sources SKS Welding Systems
14.2 Synchronising power sources (Share Power or dual wire mode)

14.2 Synchronising power sources (Share Power or dual wire mode)

Figure 32: Connect the connector labelled 'Master' on the

Figure 31: Switch off the power sources and wait for 3 minutes synchronising cable to the master power source. Connect the
second connector to the slave power source

Figure 33: Switch on the master power source first, and then the slave power source.

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 29 of 36

15 Maintenance and care SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

15 Maintenance and care

WARNING!
Electric shock from electrical voltage!
Risk of electric shocks if touched.
Always disconnect the power source before performing any
maintenance work or changing parts, and protect it from being
reconnected.
Switching off or removing the fuse does not provide adequate electrical
protection.

NOTE
The cleaning, checking and repairing of welding units must only be
carried out by trained personnel. If a welding unit fails to pass one of the
inspections listed below, it must not be operated until the defect has
been repaired.

The LSQ5's individual components must be cleaned as follows:

Power source: DISCONNECT THE MAINS PLUG FROM SOCKET OUTLET! Depending on the
amount of dust, blow the power source out with oil- and water-free compressed air.
Blow out the fan
Do not blow out electronics, printed circuit boards or electronic components with compressed air.
Use a vacuum cleaner.

15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500

(formerly BGV D1)

INFORMATION
The description of the re-test provided below is only an excerpt of the
detailed test instruction.
The full test instruction can be obtained from specialist dealers.

We recommend inspecting your equipment at quarterly and annual intervals. Equipment also has to undergo
an annual inspection every time it has been repaired. Inspection sequence:

15.1.1 Quarterly inspection

Visual inspection to ensure that the equipment is in perfect condition

Measuring the earth cable's resistance

Page 30 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

15 Maintenance and care SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

15.1.2 Annual inspection

Visual inspection to ensure that the equipment is in perfect condition
Measuring the earth cable's resistance
Measuring the insulation's resistance after cleaning the inside of the welding power source
Measuring the open circuit voltage
Testing the welding machine's functions

15.1.3 Visual inspection to ensure that the equipment is in perfect condition

Visually inspect the unit for externally visible defects (without opening the unit). In doing so, attention must
be paid to the following:
External damage to mains plug and mains cable, e.g. insulation faults, scorching or pressure marks.
Defective bending protection and strain relief of the mains cable and mains switch
Damage on welding cables, cable assembly, plug connectors, torch.
Signs of overload and improper use
Damage to the lifting points and housing
Unauthorized interference and modifications
Nameplate and warning symbol are present and legible.

15.1.4 Measuring the earth cable's resistance

Measure between the earth contact of mains plug and touchable metal parts, e.g. housing screws.
During measurement, move the mains cable of the unit along its entire length, especially in the vicinity of the
connecting points.
The resistance must be < 0.1 . Carry out the measurement with at least 200 mA.

15.1.5 Measurement of insulation resistance

The unit must not be connected to the mains supply!

WARNING!
Electric shock from electrical voltage!
If the voltage selector switch is operated while the unit is switched on, it
may generate an electric shock.
Always switch off the power source before opening the welding
unit.
Wait for 3 minutes
Protect it from being reconnected
Switching off or removing the fuse does not provide adequate
electrical protection.

Open welding unit and clean carefully (as described above).

Disconnect connector A (see image)

Figure 34: Disconnect connector A_Step 1 Figure 35: Disconnect connector A_Step 2

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 31 of 36

15 Maintenance and care SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

Turn mains switch on.

Insulation resistance, mains circuit - housing: Measure between one contact of the mains plug
and the housing. The resistance must be > 2.5M .
Insulation resistance, welding circuit - housing: Measure between a welding socket and the
earth lead. The resistance must be > 2.5M .
Insulation resistance, mains circuit - welding circuit: Measure between one of the contacts of
the mains plug and a welding socket. The resistance must be > 5.0M .
Once the measurement has been completed, switch off the power source.
Re-connect connector A
Close the power source

15.1.6 Measuring the open circuit voltage (to EN 60974-1 / VDE 0544-1)

Connect the measurement circuit to the

welding current sockets as shown in the
illustration.
The voltmeter must show mean values.
During measurement, adjust the
potentiometer from 0k to 5k .
The measured voltage must not deviate from
the figure shown on the rating plate (U0) by
more than 10%.

Figure 36: Measuring the open circuit voltage

15.1.7 Testing the welding machine's functions

Test the machine's functions in accordance with the type of machine.

15.1.8 Repair work

NOTE
Repair and maintenance work must only be carried out by trained
specialists.
Contact your dealer.
When replacing parts, use only original spare parts.
When ordering spare parts, please indicate the type of unit, serial number
and item number, and the type description and item number of the spare
part.
If repair or maintenance work is carried out on this unit by persons who are
not trained and not authorised for such work, the guarantee will become
void.
Interfering with or changing the unit in any way will void the warranty.

Page 32 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

16 CSA Mark SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

16 CSA Mark

Figure 37: CSA Mark

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 33 of 36

17 Index SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

17 Index
Access to the power source .................................................................................................................................. 19
Arrangement of the system components for single-wire application .................................................................... 12
Cleaning ................................................................................................................................................................ 30
clear space required around power sources ......................................................................................................... 15
Definition of safety information ................................................................................................................................ 6
Definition of signal words ........................................................................................................................................ 6
Definition of warning information ............................................................................................................................. 5
Direct Control Technology ..................................................................................................................................... 14
Intended use ............................................................................................................................................................ 9
LEDs ...................................................................................................................................................................... 26
Liability .................................................................................................................................................................. 10
LSQ5 alarms ......................................................................................................................................................... 27
LSQ5 Service panel .............................................................................................................................................. 24
Mains voltage ........................................................................................................................................................ 22
Maintenance and care ........................................................................................................................................... 30
Organisation, personnel ........................................................................................................................................ 10
Overheating ........................................................................................................................................................... 15
Power source inverter ............................................................................................................................................. 9
Re-testing in accordance with VDE 0701-0702 .................................................................................................... 30
Safety instructions for operators ........................................................................................................................... 10
Safety symbols
Types of safety symbol ........................................................................................................................................ 7
Stacking and synchronising welding power sources ............................................................................................. 28
Storing the operating manual ................................................................................................................................ 10
Symbols ................................................................................................................................................................... 7
Technical Data ...................................................................................................................................................... 19
Wall-mounting the power source ........................................................................................................................... 18
Warning information ................................................................................................................................................ 8
Warranty ................................................................................................................................................................ 10

Page 34 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5

18 Table of figures SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

18 Table of figures
Figure 1: Arrangement of the power source for single-wire application ................................................................ 12
Figure 2: Arrangement of the power source for double wire application .............................................................. 13
Figure 3: Minimum amount of clear space required around the power source LSQ5 .......................................... 15
Figure 4: Minimum distance to wall: 53 mm .......................................................................................................... 15
Figure 5: Front view............................................................................................................................................... 16
Figure 6: View from the top ................................................................................................................................... 16
Figure 7: Side with main switch ............................................................................................................................. 16
Figure 8: Side with operating panel ....................................................................................................................... 16
Figure 9: LSQ5 (Item no. 77-1185-00)_Front view with the required minimum distances ................................... 17
Figure 10: 77-1180-01_Wall bracket for LSQ5 ..................................................................................................... 18
Figure 11: Wall bracket (Item no. 77-1180-01) dimensioned for welding power source LSQ5 ............................ 18
Figure 12: LSQ5 plus wall bracket ........................................................................................................................ 18
Figure 13: LSQ5 .................................................................................................................................................... 21
Figure 14: Switch off the power source ................................................................................................................. 23
Figure 15: Wait for 3 minutes ................................................................................................................................ 23
Figure 16: Remove the retaining screw ................................................................................................................ 23
Figure 17: Pull the switch slightly back ................................................................................................................. 23
Figure 18: Move the selector switch to the required setting ................................................................................. 23
Figure 19: Push the switch back in again.............................................................................................................. 23
Figure 20: Tighten the retaining screw .................................................................................................................. 23
Figure 21: Switch on the power source ................................................................................................................. 23
Figure 22: Side view of the DCT welding power source LSQ5 ............................................................................. 24
Figure 23: LED panel on welding power source ................................................................................................... 26
Figure 24: LSQ5 status ......................................................................................................................................... 26
Figure 25: LED panel on welding power source ................................................................................................... 26
Figure 26: LSQ5 status ......................................................................................................................................... 26
Figure 27: Remove the eye bolts and buffer ......................................................................................................... 28
Figure 28: Screw in the long threaded bolts ......................................................................................................... 28
Figure 29: Place the second power source on top of the first one ........................................................................ 28
Figure 30: Screw in the short bolts and secure with nuts ..................................................................................... 28
Figure 31: Switch off the power sources and wait for 3 minutes .......................................................................... 29
Figure 32: Connect the connector labelled 'Master' on the synchronising cable to the master power source.
Connect the second connector to the slave power source ................................................................................... 29
Figure 33: Switch on the master power source first, and then the slave power source. ...................................... 29
Figure 34: Disconnect connector A_Step 1 .......................................................................................................... 31
Figure 35: Disconnect connector A_Step 2 .......................................................................................................... 31
Figure 36: Measuring the open circuit voltage ...................................................................................................... 32
Figure 37: CSA Mark ............................................................................................................................................. 33

Operating manual for LSQ5LSQ5 MAN-0719EN | V1.5 Page 35 of 36

18 Table of figures SKS Welding Systems
15.1 Re-testing in accordance with VDE 0701-0702 and BGR 500 (formerly BGV D1)

SKS Welding Systems GmbH | Marie-Curie-Straße 14 | 67761 Kaiserslautern | Tel. (+49) 06301/7986-0 | Fax. (+49) 06301/7986-119
Page 36 of 36 MAN-0719EN | V1.5 Operating manual for LSQ5 LSQ5
© SKS Welding Systems GmbH | Reprinting only permitted with written permission | The names of products are trade marks belonging to the respective companies | We reserve the right to
make changes