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HMR 6280088 Repair Information PC and XT
HMR 6280088 Repair Information PC and XT
,
SECTION 3. REPAIR
INFORMATION
r-., In the example, Step 2 refers you to procedure 1005 for complete
instructions on removing the system unit cover.
Power Supply
• IBM Personal Computer
• IBM Personal Computer XT
• IBM Personal Computer Expansion Unit.
EMI Card
A1
Circuit
T1
AC Power
Input Socket
On/Off
switch
t::I!l
~
Screw
Connection e> Legend
Primary Ground
::z:zzz:2 Ground Wire
[I] Note: This lead present on
@ Ground Post 1. Chassis Ground 2201240 Vac machines only.
Printed
Circuit
Board Wires 1 and 2
Legend
• Soldered Connection
® Primary Ground
f Plugged Connection
QJ
-L
Bottom Wires
Bracket 1 and 2
Circuit
105 Board
'-Y...J.lr-~--,7
Chassis
legend
Note. POints 103. 105. 110, 111, 112, 113, and P2011&2 on main board
are IOlned by printed circuit lands.
Power-On
Indicator
Power
Supply Video Board
Video
Cover
Legend
• Soldered Connection
0 Primary Ground
Power-On
Indicetor
~1 Black
Mother Board
Power
Supplv Video Board
A6/1.2
e=l====#>=e
Video
Cover
Extre High
Signal
Tension Tripier
Cable
Brecket
Legend
• Soldered Connection
~ Primary Ground
:--lY
...L
'f( Plugged Connection -- Chassis Ground
e r s o n a l C omputer
IBM P
Rear View
POlNer
SUPply
Vent
Cassette
er SYstem
DiSplay POlN lNer Connector
(IBM yMon ochrome PO (PC Only)
Displa Onl
y)
Keyboard
Connector
3-11
C and XT)
Locations (P
Top View
Power Switch
o e e e
Cassette
System
System Expansion Slots
Board
Power
r11 ~00
Connections
Color
Trimmer
Capacitor
Bank2
Bank3
10 00000000:0000000
10 DODDDODO'DO 0000
u ~J\fl. - '45 - - . ., JrJJ -= •
/ \. Cassette
Pin 1 Speaker Output MicroP.h.one
or AuxIliary
Select
(Top View)
System Board
Option Adapters
Keyboard I/O
System Unit Color
Expansion Trimmer System Board
Slots Capacitor Power Connectors
\
J1 J2 J] J4 ,,0 J6 .. ~OJB ~
Math
Coprocessor
;DDDDDDDDOD ~
64KB-256KB CPU
II LJ II DIP Switch 1
Speaker
Output
Re ar View
Fixed Disk
Drive Adapter Receiver Card Power Supply
r-,
Expansion Unit
Expansion Slots
-------L-
f - Expansion Board
Power Connectors
Color Trimmer
Capacitor
Servo Board
Drive
Motor
Left
Diskette
Guide
Cone
Assembly
Index
Sensor
Cable
Spindle Assembly
~/ Sleeve
Lf . Spring
Pulley
:r-
~ •
o~
VVasher
Lock Wash"
Retaining Screw
~
~
Signal Cable
Connector ~'2 [::::::::::::::::1
Power Connector 33
J2
J1
1 Through 33 On Bottom
Of Logic Board
4 15 14 14 14 14 1
•.111111111111 L I11II111 _11111111,
L-..JL--.J L-..J L-..JL-.J L - J
P13 P12 Pl1 .Pl0 pg P8
•
TP13 TP6 •
TP9
-
.TP5
•
TP11
TP8
• •
TP12
•TP3
•
TPl
@ @
•
TP10
P6 P5
,-----, ,-------,
•
TP4 .TP2
'1111111111'
Shield Plate~
Head Connector
J4 Pins
1 through 10
Latch
Front Panel
,
-'-- >Mounting Screws
Speed
Adjustment Terminating
Resistor Resistor
02
01
n
U
U6
7438
00
00
00
00
00
00
J4
logic Board
Cone Assembly
I
Index Assembly
Front Panel
J1
7 6 5 4 3
I
I I
II 1/
II I
I
/ I
J4 0
00 '~ntt~fnttf
D 2 0
_Jl
I
Control
Connector J 1 Data Connector
Power Connector Data Connector J2 or J3 Control Connector Jl
J2 or J3
83-Key Keyboard
(Top View)
8. Plug the system-unit power cord into the system unit, then
into the outlet.
(Rear View)
Bottom of
Diskette Drive
Variable Resistor
(Side View)
4. Select 4 (SPEED TEST) for the diskette drive you are testing.
The diskette drive speed and adjustment specification appear
on the screen.
SPEED IS 2000
SPEED IS 1999
-c:::>- c:::::::J
-c:::r -c:::>
c:::::::JD c:::::::Jc:::::::JD -c:::>- c:::::::J
-c:::r
-c:::r
c:::J 0 c:::::::J -=-
c:::::::JO eJeJD
-=
<::J
c:::::::Jc:::::::J c::::::J 0
-c:::r -c:::r
-c:::>- -c:>- -c:::>- c=J 0 eJ
o-c:::>-c:::::::J c:::Jc:::::::J ~
c::::J c::::J c::::J 0
=O~
-c:::r -cJ. -c:::r
~c::::::J c:::Jc:::::::J
=O~
13. Select 4 (SPEED TEST) for the diskette drive you are
adjusting. The diskette drive speed and the adjustment
specification appear on the screen.
SPEED IS 2000
SPEED IS 1999
(Rear View)
(Top View)
SPEED IS 2000
SPEED IS 1999
17. Unplug the system unit power cord (and expansion unit) from
the outlet. ,.,............
8. Plug the system unit power cord into the system unit, then
into the outlet.
Speed Adjustment
Variable Resistor
o (
r==:= 10
(Rear View)
/~.
12. Disconnect the system unit power cord from the outlet.
13. Disconnect the system unit power cord from the rear of the
system unit.
3. Select 4 (SPEED TEST) for the diskette drive you are testing.
The diskette drive speed and adjustment specification appear
on the screen.
SPEED IS 2000
SPEED IS 1999
10. Select 4 (SPEED TEST) for the diskette drive you are
adjusting. The diskette drive speed and the adjustment
specification appear on the screen.
SPEED IS 2000
SPEED IS 1999
14. Unplug the system unit (and expansion unit) power cord from r--,
the outlet.
4. Place the diskette drive (left side up) on the system unit
power supply as shown below.
Top of
Drive
g
~@)'~'
o 0
(Rear View)
/,.-.,..
Power
Connector
9
@@
o
(Rear View)
9. Touch the other end of the meter probe to pin 16 of the logic
board signal connector. The diskette drive motor will run as
long as the probe touches pin 16.
g
o
(Rear View)
Strobe
Marks
4. Select option 4 (SPEED TEST) for the diskette drive you are
testing. The diskette drive speed and speed specification
appear on the screen.
SPEED IS 2000
SPEED IS 1999
'''lllllllijilillllllliiliiiliii •.I
c:::J
c::J ~.jlllllllllllllll!IIII!lIllllIi.1 • o c::::::::::::=:
1IIII111 11111111111111111
111II1 1111'1111l11l11l!11!
D1'lllIlIlIllllIllIlIlllIllll!ml
c:::::J -
c::=J 1'l1li11111111111111111111111111>1
I
o---..::JO~IIII"""""'IIIIII"1
Dill 1111111111>1.
1 c::::::::J 111II111I111111111 I III
c::J c:::::::J
J
:S8::::::::"::::::,:::::::::: I
c=:J III IIIII11 111111111111111111
rl:~nl:~~~
000
Capacitor
Expansion
Board
Vertical Hold
Make this adjustment only if your IBM Color Display has a
vertical-hold problem (screen rolling from top-to-bottom or
bottom-to-top.)
Vertical Hold
Control
5. Turn the Vertical Size control clockwise until the black areas
just disappear. If one of the black areas disappears before the
other, continue to turn the control until the second black area
is gone.
Vertical Size
Control
5. Turn the Vertical Size control clockwise until both black areas
disappear.
Mode 1
Vertical Size
Control
5. Adjust the Mode 2 Vertical Size control until the black areas
at the top and bottom are approximately the same size as the
black areas at the sides.
~----~---""
,-~
Mode 2
Vertical Size
Control
Cover 1005
• IBM Personal Computer
• IBM Personal Computer XT
• IBM Personal Computer Expansion Unit.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
A B
Mounting
Screws
(Side View)
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
A B
Mounting Screws
(Side View)
I
Diskette
Power
Connector
(Side View)
Diskette Drive A
-or-
Drive C: 1025
Warning: Normal shipping and handling can result in permanent
loss of all data and formatting of the fixed disk drive. We
recommend that you copy all files onto diskettes.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
o or I
Mounting Plate
Ii Remove this
screw.
II
~ E31
( ..~~
I
o Fixed Disk
Drive C
contrO\ c
onnector
tJ\\
08t8 conn
ectOl t J l
\
Drive D: 1030
Warning: Normal shipping and handling can result in permanent
loss of all data and formatting of the fixed disk drive. We
recommend that you copy all files onto diskettes.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
5. Tilt the unit up and remove the mounting plate screw for
drive D.
o
~~----------~----
Q
(Bottom View) Fixed Disk Fixed Disk
Drive D Drive C
Mounting Screws
~ Data/Control Cable
Power Connector
6. Grasp the option adapter by the top corners and lift straight
up.
2. Unplug the system unit (and expansion unit) power cord from
the outlet, then unplug the cord from the rear of the system
(expansion) unit.
System Unit
(Top View)
Power Supply
Mounting Screws
(Rear View)
o Mounting Plate
Remove this
screw.
o
(Bottom View)
0000000
0000000
0000000
"
Speaker Leads
Speaker Mounting Screw
(Top View)
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
-c:::I
-c:::::r= -=
=0-=- = -c:::I
=0
=0 =
==80
-=- = ~
C!c:::,.===
=O~~
o
3-80 Removals and Replacements (PC and XT)
8. Slide the system board away from the power supply,
approximately 13 mm (0.5 inch), until the standoffs CD can
be lifted from the mounting slots O.
(Side View)
(Side View)
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
5. Look at the figure below and find the 8088 Processor or the
Math Coprocessor on the system board.
8088 Processor IBM Math
Coprocessor
Connector
Notch to be at same
end as the notch on the
/ coprocessor.
r=-"-_
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ,..-....,
5. Grasp the module with the module puller and lift in a two-step
rocking motion, to avoid bending the pins.
Notes:
~.Rocking
- ~, Motion
16-pin Module
connector/
32-pin Module
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
~-------
t'3 Shoulder Washer (Small)
~ -Bearing
D.. .
I
_ - - - - S P r i ng
$_" -Cone
~_ _- - - - - - Cone Shaft
Diskette Drive B,
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Remove the wire tie attaching the index cable to the cone
lever assembly.
8. Remove the two mounting screws for the cone lever arm and
remove the wire ties at the rear of the arm.
10. Release the upper arm by sliding the cone lever arm to the
rear of the diskette drive.
11. Lift the cone lever arm out of the diskette drive.
Upper
Arm
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Disconnect all connectors from the rear, and the head cables
from the right front of the diskette-drive logic board.
This connector is
4-;;--- present only on
double sided drives.
(Top View)
(Rear View)
•
t t
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Lift the belt off the large pulley, then off the small pulley.
(Bottom View)
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
10. Carefully pull the drive motor out of the diskette drive.
o
Drive Motor
Connector 21
C>
Shouldered ' L
washers~
®
I
+I ,a
~ ~
'i..nun. S".w.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
Retaining
Collar
LED
T
I
~
Mountin~
Screws
2. Unplug the system unit (and expansion unit) power cord from
the outlet. r"...
6. Close the latch and lightly hold the cone lever arm down while
removing the latch mounting screws.
8. Slide the latch assembly out through the slots in the rear of
the front panel.
Latch Inhibitor
Latch Assembly
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
7. Carefully place the diskette drive on its side and remove the
front panel mounting screws.
/''''
I
r~ LED
LED Grommet
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
Read/Write _ _-4,..........
Head Cable
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Remove the servo board retaining screws and lift the board
from the diskette drive. Do not lose the spacers between the
servo board and frame when removing the board.
Look through the latch opening of the diskette drive and find the
spindle hub. If you have hex-headed screws under the spindle
hub, continue with the removal and replacement procedure. If
you do not have hex-headed screws, replace the diskette drive
assembly.
H..·H"d,d
Screw
-F =- ~
I I
Replaceable
c
I
"'i'::?
)
I Non·Replaceable
I I
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
- - -.. ..•.,&
' .....- - - Lockwasher
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ~
7. Remove the wire ties, as necessary, along the left side of the
frame and right side of the motor.
~r-----,..:::::/=--Write-Protect Arm
(Front View)
~ 2. Unplug the system unit (and expansion unit) power cord from
the outlet.
Spring
Clip
Washer
Bearing
Insert
Cone
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
9. Remove the two mounting screws for the cone lever arm.
10. Slide the head carriage to the front of the diskette drive.
11. Release the upper arm by sliding the cone lever arm to the
rear of the diskette drive.
12. Lift the cone lever arm out of the diskette drive.
Index
,
7 Mounting
Screws
Assembly
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ~
6. Disconnect all connectors from the rear, and the head cables
from the right front of the diskette-drive logic board.
Power Connector
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Lift the belt off the large pulley, then off the small pulley.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
~- Drive Motor
L_-----'--,0
o
II II j
V
Mounting Screws
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
8. Place the diskette drive on its right side and remove the left
front mounting screws.
9. Place the diskette drive on its left side and remove the right
front mounting screws.
Mounting Screw
2. Unplug the system unit (and expansion unit) power cord from
~ the outlet.
6. Close the latch and remove the mounting screw holding the
pin clamp.
8. Open the latch, push the cone arm down, and remove the
latch by pulling toward the rear.
Mounting Screw
/
~'Clamp
,/ I
'~
Pin
Y
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ,,-....
7. Remove the retaining collar that holds the LED to the front
panel.
r~'
I
LED
R,t.;,;" Coli"
2. Unplug the system unit (and expansion unit) power cord from
,..,.-..... the outlet.
8. Slide the guide to the rear and lift it from the frame.
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ~
8. Move the guide to the rear and lift it from the diskette drive.
Mounting Screws
~~~~
, ,
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
/---.....
SP;"dle-,
Bearing .. ~
!
I•
Sleeve .. ~
Spring Washer .. ¢ A
Bearing .. @~ 1--- Belt
Pulley ~
~
Washer .. ~
Screw .. &
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
~\
Mounting ~ ~~
Screws i:\~~:;;;;;;:;;;~~~~~
Ii:'
Q Q
Write-Protect Switch
Nut Plate
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
c!>-W"h"
I
~conical Spring
0/ Cone Assembly
Never allow the heads to strike each other. Separate them with a
piece of paper during removals and replacements.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
10. Remove the head cables from the right diskette guide.
13. Remove the two rear cone lever arm mounting screws and the
grounding terminal.
14. Slide the cone lever arm to the left (view it from the front) far
enough to clear the head load arm; allow the heads to close on
the paper.
15. Raise the cone lever arm, then move it to the rear and lift out.
Head Cables
Front of Drive
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
7 6 5 4 3
Drive
Motor
Connector
c=J '------' L_--'I
o CJ
Fffi'iRrRrffl DO 0
D O c::::::J
D L:=:J CJ
00 D
I I c:=J
2. Unplug the system unit (and expansion unit) power cord from
~ the outlet.
6. Lift the belt off the large pulley, then off the small pulley.
Bottom View
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ~
I I
t,~
Motor Mounting
Screws
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
Mounting
Screws
Mounting
S"'M ~;
2. Unplug the system unit (and expansion unit) power cord from
the outlet. ~
9. Slide the latch assembly to the rear of the front panel, and lift
it out of the front panel. Be careful not to lose the rollers.
Rollers __- - - -
I~h
I Assembly
I
I
3-130
LED Assembly 1150-3
1. Power off the system.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
7. From the front of the front panel, push the LED out toward
the rear of the diskette drive.
LED Collar
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
6. Cut the cable tie that holds the LED cables to the cone lever
arm.
8. Lifting from the front, remove the left diskette guide and
write-protect sensor assembly from the studs, along with the
compression spring.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
8. Lifting from the front, remove the right diskette guide from
the studs, along with the compression spring.
2. Unplug the system unit (and expansion unit) power cord from
the outlet.
r--~ ..
#\,!,~;:O-~I
2. Place the keyboard with the bottom facing up and remove the
two mounting screws.
Keyboard Assembly
r--...