E85 SN B48411001 & Above-401-500

BLADE CONTROL LEVER (CONT’D) Figure 20-160-20
Disassembly And Assembly (Cont’d)
Figure 20-160-18
1
P-92010
1
Remove the four bolts (Item 1) [Figure 20-160-20].
P-92008
Figure 20-160-21
Route the harness (Item 1) [Figure 20-160-18] through 1

the top of the dust boot.
Figure 20-160-19
Page 401 - OSS# 6300732522 - All rights reserved by Bobcat Company - 01/20/2022 - 15:50:17 - Produced by Ken Cook Co. with media1off
3
2
1 P-92011
Remove the pivot assembly (Item 1), detent lock (Item 2),
and plate (Item 3) [Figure 20-160-21].
P-92006
Loosen the nut (Item 1) [Figure 20-160-19] and remove

the handle and dust boot.
20-160-7 E85 Service Manual


1
Figure 20-160-22
2
P-92018
Remove the lever (Item 1). Remove the shim (Item 2)

P-92021 [Figure 20-160-24] from both sides of the lever.
Figure 20-160-25
Remove the roll pin (Item 1) [Figure 20-160-22].
Figure 20-160-23
2
1 3
3
2
1 3
P-92011
1
P-92017 Remove the bushings (Item 1) and push rods (Item 2).
Remove the O-rings (Item 3) [Figure 20-160-25] from the
ID and OD of the bushings.
Remove the pivot pin (Item 1) [Figure 20-160-23].

Figure 20-160-26
1 3
1 2 3
P-92015
2 3
Remove the spring (Item 1) and shims (Item 2) from the
P-92013 spool (Item 3) [Figure 20-160-28].
Remove the blade raise spool assembly (Item 1), blade

lower / float spool assembly (Item 2) and springs (Item 3)
[Figure 20-160-26].
NOTE: The spool assemblies must be installed in the

correct bores or the float function of the blade
will not work correctly.
Figure 20-160-27
1
2
P-32591
Compress the spring (Item 1) and remove the seat (Item

2) [Figure 20-160-27].

20-160-10
E85 Service Manual
CASE DRAIN FILTER MOUNT
Removal And Installation
Remove the right upperstructure cover. (See Removal

And Installation on Page 40-70-1.)
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
Figure 20-170-1
2 1
P131646
Remove the two hoses (Item 1) [Figure 20-170-1].
Remove the two bolts (Item 2) [Figure 20-170-1] and

remove the filter mount assembly.

20-170-2
E85 Service Manual
TRAVEL CONTROL VALVE Figure 20-180-2
Remove the travel levers. (See Removal And Installation

on Page 40-90-1.)
1
1
Remove the floor mat and center floorplate. (See
Removal And Installation on Page 40-100-1.)
Figure 20-180-1
1 1
1
P133058
Tip the plate towards the operator’s seat. Mark and

remove the hoses (Item 1) [Figure 20-180-2].
1
If equipped with a sending unit, disconnect the wire
harness.
P133059
IMPORTANT
Remove the bolts (Item 1) [Figure 20-180-1] from the

front floorplate. clean the work area before disassembly and keep all
damage the system.
I-2003-0888
Remove the valve / floorplate assembly.

TRAVEL CONTROL VALVE (CONT’D)
Parts Identification
1. O-ring
2. Bushing 8
3. Plunger 
4. Spring Seat
5. Spring
1
6. Shim 9
7. Spool
8. Cable Tie 2
9. Dust Boot
10. Screw
11. Pivot Assembly 1
12. Plate
13. Valve Body 8
14. Plug 3
15. Nut
16. Sending Unit
4
10
5
11
6
7
12
13 14
1
15
7
7
15
1
1 14
7
15
16 NA2307S

TRAVEL CONTROL VALVE (CONT’D) Figure 20-180-5
Disassembly And Assembly
Figure 20-180-3 1
P-92102
1
Remove the dust boot (Item 1) [Figure 20-180-5].
P-92097
Figure 20-180-6
Remove the bolts (Item 1) [Figure 20-180-3] and nuts.

Remove the valve from the floor pan.
3
Installation: Tighten the bolts to 43 - 47 N•m (32 - 35 ft-
lb) torque.
2
NOTE: The procedure is shown on the left travel side
3
of the valve. The procedure is the same for

both sides of the valve.
1
Figure 20-180-4
2
1
P-92103
Remove the four screws (Item 1) [Figure 20-180-6] and

remove the pivot assembly.
1
Installation: After installing the pivot assembly loosen
the screws (Item 2). Turn the adjustment screws (Item 3)
[Figure 20-180-6] until there is no end play in the pivot
assembly.
1
Tighten the screws (Item 2) [Figure 20-180-6] after the
P-92101 adjustment is complete.
Cut and remove the cable ties (Item 1) [Figure 20-180-

4].

Figure 20-180-7
1
1
P-92106
2
Remove the plunger assemblies (Item 1) [Figure 20-180-
P-92019 9].
Figure 20-180-10
Loosen the screw (Item 1) and remove the pivot pin (Item
2) [Figure 20-180-7].
1
Figure 20-180-8
2
3
1
P-32587
Remove the O-rings (Item 1) and plunger (Item 2) from

P-92105 the bushing (Item 3) [Figure 20-180-10].
Remove the plate (Item 1) [Figure 20-180-8].


3
Figure 20-180-11
2
1
P-32590
1
Remove the spring (Item 1) and shim (Item 2) from the

P-92107 spool (Item 3) [Figure 20-180-13].
Figure 20-180-14
Remove the spool assemblies (Item 1) [Figure 20-180-
11].
Figure 20-180-12
1
1
P-92108
2 Remove the spring (Item 1) [Figure 20-180-14].

P-32591
Repeat the procedure for the right travel side of the valve.
Compress the spring (Item 1) and remove the seat (Item

2) [Figure 20-180-12].

Figure 20-180-15
1 P-95287
1
P-95286 fittings.
Figure 20-180-18
Remove the fittings (Item 1) [Figure 20-180-15].
Figure 20-180-16
1
1
P-95288
P-95285 Remove the O-rings (Item 1) [Figure 20-180-18] from the

plugs.
Remove the plugs (Item 1) [Figure 20-180-16].

Figure 20-180-19
1 1
2 P-95287
1 2
Remove the O-ring (Item 1) [Figure 20-180-21] from

P-95289 both fittings.
Remove the nut (Item 1) [Figure 20-180-19].
Installation: Tighten the nut to 9,8 N•m (7.2 ft-lb) torque.
Remove the spool (Item 2) [Figure 20-180-19].
Figure 20-180-20
1
P-95290
Remove the fittings (Item 1) [Figure 20-180-20].

20-180-8
E85 Service Manual
REMOVING AIR FROM THE HYDRAULIC SYSTEM Start the excavator.
Procedure The excavator piston pump has a minimum displacement

stop, approximately 9,6 L/min (2.4 U.S. gpm) which is
Open the right side cover. (See Opening And Closing on being circulated through the valve even when all
Page 10-60-1.) functions are in neutral.
Figure 20-190-1 If additional air has gotten into some of the circuits
(motors or cylinders), the excavator can be operated with
the bleed tool in place.
1 NOTE: When the excavator is operated with bleed

hose in place, the reservoir cap is removed.
The hydraulic system must be protected from
contamination and spill.
P131648
Install a female quick coupler and hose on the male quick

coupler (Item 1) [Figure 20-190-1].
Figure 20-190-2
P131647
Remove the fill cap from the reservoir. Route the hose
(Item 1) [Figure 20-190-2] into the reservoir.
NOTE: The hydraulic system must be filled with oil

before starting the excavator to prevent
damage to the system.

20-190-2
E85 Service Manual
MANIFOLD (PIN GRABBER)
IMPORTANT
damage the system.
I-2003-0888
Lower the work group to the ground.
With the engine off, turn the key to the ON position and
move both hydraulic control levers to relieve hydraulic.
Remove the floor mat and floorplate.
Remove the tool box. (See Removal And Installation on

Page 40-210-1.)
Figure 20-200-1
2
2
1
P131788
Disconnect the wire harness (Item 1) and hoses (Item 2)

[Figure 20-200-1].
Remove the nuts and bolts (Item 3) [Figure 20-200-1].

Remove the manifold.

MANIFOLD (PIN GRABBER) (CONT’D)
1. Nut 1
2. O-ring
3. Coil  2
4. Spool
5. Back-up Ring
6. Body 3
7. Check Valve
8. Plug
9. Orifice
2
5
2
5
2
5
6
2 5
7
2
8 8
9
NA13737S

MANIFOLD (PIN GRABBER) (CONT’D) Figure 20-200-4
Clean the outside of the manifold before disassembly.

1
Figure 20-200-2
P131897
Remove the O-ring (Item 1) [Figure 20-200-4] from the

2 nut.
P131896 Figure 20-200-5
Remove the nut (Item 1) and coil (Item 2) [Figure 20-

200-2] from the spool assembly. 1
Remove the spool from the body.
Figure 20-200-3
1
1
1 P131899
1
1
Remove the check valve (Item 1) [Figure 20-200-5].
2 2 2
P131898
Remove the O-rings (Item 1) and back-up rings (Item 2)

[Figure 20-200-3] from the spool.

MANIFOLD (PIN GRABBER) (CONT’D) Figure 20-200-8
Disassembly And Assembly (Cont'd)
Figure 20-200-6
P131902
1
P131900 fittings and plugs.
Figure 20-200-9
Remove the back-up ring (Item 1) and O-rings (Item 2)
[Figure 20-200-6].
Figure 20-200-7 1
2 1
2
P131904
1
Remove the threaded orifice (Item 1) [Figure 20-200-9]

2 from the P port.
P131901
Clean all parts in solvent and dry with compressed air.

Remove the plugs (Item 1) and fittings (Item 2) [Figure
20-200-7]. Inspect all parts for wear or damage. Replace any worn
or damaged parts.
Always install new back-up rings and O-rings. Lubricate

all O-rings with clean hydraulic fluid before installation.

SECONDARY AUXILIARY VALVE Figure 20-210-2
Stop the engine.
With the engine off, turn the start key to the ON position
and move both hydraulic control levers to relieve
hydraulic pressure.
IMPORTANT P128518

clean the work area before disassembly and keep all Remove the hoses (Item 1) and tubelines from the top of
parts clean. Always use caps and plugs on hoses, the valve [Figure 20-210-2].
damage the system.
I-2003-0888
Remove the right upperstructure cover. (See Removal

And Installation on Page 40-70-1.)
Remove the battery. (See Removing And Installing The

Battery on Page 50-20-3.)
Remove the hydraulic reservoir. (See Removal And

Installation on Page 20-140-1.)
Figure 20-210-1
P131589
Disconnect the harness (Item 1) [Figure 20-210-1].
Mark all hoses for proper installation.

SECONDARY AUXILIARY VALVE (CONT’D)
Removal And Installation (Cont'd)
Figure 20-210-3
P131590
Remove the bolts (Item 1) [Figure 20-210-3].
Figure 20-210-4
1
1
P-95638
Reposition the valve and remove the hoses (Item 1)

[Figure 20-210-4].
Remove the valve.

1. Nut
2. Coil
3. Solenoid
4. O-ring 6 6
1
5. Back-up Ring
6. Plug
7. Spring
8. Spool 2 4
9. Relief Valve 4
10. Body
7
7
3
8
8
4 4
4
5
4
5
4
10
4
4
4
6
6
NA10136S

SECONDARY AUXILIARY VALVE (CONT’D) Figure 20-210-7
Figure 20-210-5 2 2
1 1 1
2
P122687
Remove the O-rings (Item 1) and back-up rings (Item 2)

P122684 [Figure 20-210-7].
Figure 20-210-8
Remove the nut (Item 1) and coil (Item 2) [Figure 20-
210-5].
Installation: Tighten the nut to 7 N•m (5 ft-lb) torque.
Figure 20-210-6
1 1
1
P122686
Remove the relief valves (Item 1) [Figure 20-210-8].
Installation: Tighten the relief valves to 51 - 61 N•m (38 -

P122685 45 ft-lb) torque.
Remove the solenoid (Item 1) [Figure 20-210-6].
Installation: Tighten the solenoid to 24 - 30 N•m (18 - 22

ft-lb) torque.

SECONDARY AUXILIARY VALVE (CONT’D) Figure 20-210-11
Figure 20-210-9
1
P122691
1
Remove the O-ring (Item 1) [Figure 20-210-11].
P122688
Figure 20-210-12
Remove the O-ring (Item 1) [Figure 20-210-9]. 1
Figure 20-210-10
2 2
1 1
P122695
Remove the springs (Item 1) and spools (Item 2) [Figure

P122689 20-210-12].

Figure 20-210-13
1 1
P122692
Tighten the plugs to 96 - 107 N•m (71 - 79 ft-lb) torque.
Figure 20-210-14
1
P122693
Remove the O-rings (Item 1) [Figure 20-210-14].
Inspect all parts for wear or damage. Replace any worn

or damaged parts.
Always install new O-rings. Lubricate the O-rings with

clean hydraulic fluid before installation.

VALVE (BOOM LOCK) Figure 20-220-2

2
With the engine off, turn the key to the ON position and
move both hydraulic control levers to relieve hydraulic
pressure.
Figure 20-220-1 1
1
P133216
1
2 Remove the hose (Item 1) [Figure 20-220-2].
Disconnect the tubeline (Item 2) [Figure 20-220-2].

1
P132112
Remove the four bolts (Item 1) and cover (Item 2) [Figure

20-220-1].
IMPORTANT
damage the system.
I-2003-0888

VALVE (BOOM LOCK) (CONT’D)
Removal And Installation (Cont’d)
Figure 20-220-3
P133215
Remove the two hoses (Item 1) [Figure 20-220-3].
Figure 20-220-4
3
P133213
Remove the nuts (Item 1) and bolts. Remove the valve

(Item 2) [Figure 20-220-4].
The lock valve is not serviceable. If the relief valves (Item

3) [Figure 20-220-4] have been tampered with, the
complete valve assembly must be replaced.

VALVE (ARM LOCK)

IMPORTANT
Lower the work equipment to the ground.
With the engine off, turn the key to the ON position and clean the work area before disassembly and keep all
move both hydraulic control levers to relieve hydraulic parts clean. Always use caps and plugs on hoses,
pressure. tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
Figure 20-221-1 I-2003-0888
Figure 20-221-3
1
P133184
P133185
Remove the bolts (Item 1) [Figure 20-221-1].
Figure 20-221-2 Remove the hoses (Item 1) [Figure 20-221-3].
Figure 20-221-4
1
1
1
2
1
P133183
P133186
Remove the bolts (Item 1) and cover (Item 2) [Figure 20-
221-2].
Remove the three hoses (Item 1) [Figure 20-221-4].

VALVE (ARM LOCK) (CONT’D)
Removal And Installation (Cont’d)
Figure 20-221-5
1 1
P133191
Figure 20-221-6
2 1
P133189A
Loosen the clamps (Item 1) [Figure 20-221-5] and

remove the valve / bracket assembly (Item 1) [Figure 20-
221-6].
The lock valve is not serviceable. If the relief valves (Item

2) [Figure 20-221-6] have been tampered with, the
complete valve assembly must be replaced.

UNDERCARRIAGE
BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK) . . . . . . . . . . . . . . . . . 30-20-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Track Lug Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Checking Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-2
Adjusting Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-3
Track Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-4
Idler Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-6
Idler Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-7
Idler Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-8
Idler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-11
Track Tensioner Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-16
Track Tensioner Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-17
Track Tensioner Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-18
Roller Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-19
Lower Roller Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-20
Lower Roller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-21
Lower Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-24
Upper Roller Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-30
Upper Roller Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-31
Sprocket Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-34
TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK) . . . . . . . . . . . . . . . . . . 30-21-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-1
Checking Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-2
Adjusting Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-3
Track Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-4
Track Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-6
Idler Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-7
Idler Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-8
Idler Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-9
Idler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-12
Track Tensioner Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-17
Track Tensioner Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-18
Track Tensioner Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-19
Roller Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-20
Lower Roller Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-21
Lower Roller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-22
Lower Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-25
Upper Roller Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-31
Upper Roller Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-32
Sprocket Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-35
Guide Plate Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-21-35
30-01 E85 Service Manual

TRACK UNDERCARRIAGE COMPONENTS (SEGMENTED TRACK) . . . . . . . . . . . . . 30-22-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-22-1
Rubber Pad Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-22-1
Guide Plate Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-22-2
TRACK MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1

Track Damage Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1
SWING CIRCLE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-1

Swing Bearing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-1
Swing Bearing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-2
30-02 E85 Service Manual

BLADE
Lower the work group and blade to the ground.
Remove the blade cylinder. (See Removal And

Installation on Page 20-24-2.)
Figure 30-10-1
P131518
Remove the nuts (Item 1) [Figure 30-10-1] and bolt from

the blade arm pivot pin (both sides).
Remove the pivot pin (Item 2) [Figure 30-10-1] (both

sides).
Remove the blade.

30-10-2
E85 Service Manual
TRACK UNDERCARRIAGE COMPONENTS (RUBBER Track Lug Height
TRACK)
The lug height of a new rubber track is 30 mm (1.18 in).
Description
Figure 30-20-1
The track undercarriage components consist of the front
idler, top roller, bottom rollers, drive motor and track
frame.
Straight Edge
B-14489
To find the percentage of wear on a excavator track,

measure the height of the lug by placing a straight edge
across the top of three lugs and measure the distance
from the base of the track to the bottom of the straight
edge [Figure 30-20-1].
Divide this measurement by the new track height and

multiply by 100. This will give the percentage of track lug

left.
Example: lug height 23,4 mm (0.92 in)

0.92
1.15 x 100 = 80
80% of the track lug is remaining with 20% wear on the

track lugs.

TRACK UNDERCARRIAGE COMPONENTS (RUBBER
TRACK) (CONT’D)
Checking Tension WARNING

NOTE: The wear of the pins and bushings on the AVOID INJURY
undercarriage vary with the working Keep fingers and hands out of pinch points when
conditions and the different types of soil checking the track tension.
conditions. It is necessary to inspect track W-2142-0903
tension to maintain the correct tension. See
Service Schedule for the correct service Figure 30-20-3
interval. (See SERVICE SCHEDULE on Page
10-70-1.)
Figure 30-20-2
30 – 45 mm
1
(1.2 – 1.6 in)
P131519
P131422 Figure 30-20-4
Track Frame
1
30 – 45 mm
(1.2 – 1.6 in)
Track
Roller
P131423
Track
Raise one side of the machine (Approximately four
inches) using the boom and arm. B-14067
Raise the blade fully and install jackstands under the

blade and track frame (Item 1) [Figure 30-20-2]. Raise Measure the clearance at the middle track roller. Do not
the boom until all machine weight is on the jackstands. get fingers into pinch points between the track and the
track roller. Use a bolt or a dowel of the appropriate size
Stop the engine. to check the gap between the contact edge of the roller
and the top edge of the track guide [Figure 30-20-3] and
[Figure 30-20-4].
Rubber Track Clearance: 30 – 45 mm (1.2 – 1.6 in).

TRACK UNDERCARRIAGE COMPONENTS (RUBBER Figure 30-20-7
TRACK) (CONT’D)
1
Adjusting Tension
Figure 30-20-5
P131512
The tension removal tool (P/N 7277225) is available and

1 recommended to direct the flow of grease to aid in
cleanup. Always dispose of the grease in an
environmentally friendly manner.
P131514
Use tool 7277225 (Item 1) [Figure 30-20-7] to loosen the
track tension fitting (Item 1) [Figure 30-20-6] to release
Loosen the two bolts on the cover (Item 1) [Figure 30-20- tension from the track.
5]. Pivot the cover downward.
The tool is sized to fit the one piece track tension fitting
(Item 1) [Figure 30-20-6].
WARNING NOTE: Do not loosen the track tension fitting (Item 1)

[Figure 30-20-6] more than 1-1/2 turns.
HIGH PRESSURE GREASE CAN Installation: Tighten the track tension fitting to 24 – 30
CAUSE SERIOUS INJURY N•m (18 – 22 ft-lb) torque.
• Do not loosen the track tension fitting more than
1 - 1/2 turns. Repeat the procedure for the opposite side.
W-2994-0515
Figure 30-20-6
P131513
Add grease to the track tension fitting (Item 1) [Figure

30-20-6] until the track tension is correct.

TRACK) (CONT’D)
Track Removal And Installation WARNING

Lift and block both sides of the machine as follows: Put jackstands under the blade and rear corners of
the undercarriage before working under the machine.
Raise the blade fully. Failure to block up the machine may allow it to move
or fall and result in injury or death.
Figure 30-20-8 W-2218-1195
Stop the engine.
Release track tension. (See Adjusting Tension on Page

30-20-3.)
Start the engine.
Slowly turn the track in the forward direction.
Figure 30-20-10
1 1
P131515
Use the boom and arm to lift the blade end of the
machine up about 75 mm (3.0 in) and install jackstands
(Item 1) [Figure 30-20-8] under the blade.
Raise the boom.
Figure 30-20-9
P131517
Insert a steel rod or pipe (Approximately 30 mm [1.250 in]

1 in diameter) between the track and the idler wheel
[Figure 30-20-10].
P133064
Swing the upperstructure 180 degrees and use the boom

and arm to slowly lift the opposite end of the
undercarriage and install jackstands (Item 1) [Figure 30-
20-9] under the undercarriage.
Raise the boom until the weight of the machine is

supported by the jackstands.

TRACK) (CONT’D)
Track Removal And Installation (Cont’d)
Figure 30-20-11
P131425
Insert a pry bar between the track and the idler wheel
and pry out on the track until the track slides off the idler
P131424 wheel [Figure 30-20-12].
Remove the track.

Insert a second steel rod or pipe, at a distance of two
lugs, between the track and the idler wheel [Figure 30- To install the track:
20-11]. Continue to turn the track until the first pipe
contacts the track frame. Put the track over the rear drive sprocket lugs.
Stop the engine. Put the front of the track onto the front idler wheel.
Adding grease to the track tensioner. (See Adjusting

Tension on Page 30-20-3.)

TRACK) (CONT’D)
Idler Removal And Installation
Remove the track. (See Track Removal And Installation 1

on Page 30-20-4.)
Figure 30-20-13
3
1 2
1
P131592
Remove the four bolts (Item 1) and washers. Remove the

idler (Item 2) [Figure 30-20-14].
DO NOT DISASSEMBLE OR REPAIR THE COIL

SPRING ASSEMBLY (Item 3) [Figure 30-20-14].
P131591
Install a chain (Item 1) [Figure 30-20-13] and hoist to the

idler and slide the idler out the track frame. WARNING
P-62574
AVOID INJURY OR DEATH

• Spring loaded components under pressure can
cause serious injury or death.
• Do not disassemble the coil spring assembly
W-2617-1004

TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK) (CONT’D)
Idler Parts Identification
1. Plug
2. Support
3. Roll Pin
4. Seal Assembly
5. O-ring
7
6. Bushing
7. Idler
8. Shaft
4
3
6
5
2 3
1
5
4
NA14243S

TRACK) (CONT’D)
Idler Disassembly
Figure 30-20-15
P-89261
Figure 30-20-18
P-89259
Figure 30-20-16 1
1
P-89263
Remove the floating seal (Item 1) [Figure 30-20-17] and

[Figure 30-20-18] from the support and idler.
P-89260
Pull up on and remove the support (Item 1) [Figure 30-

20-16].

TRACK) (CONT’D)
Idler Disassembly (Cont’d)
Figure 30-20-19
P-89267
Figure 30-20-22
P-89264
Remove the O-ring (Item 1) [Figure 30-20-19] from the 1

shaft.
Figure 30-20-20
P-89268

P-89266
Tip the idler over and remove the support / shaft

assembly (Item 1) [Figure 30-20-20].

TRACK) (CONT’D)
Figure 30-20-23 1
P-89270
P-89262 Figure 30-20-26
Remove the O-ring (Item 1) [Figure 30-20-23] from all

four of the steel seals.
1
Figure 30-20-24
1
P-89271
Remove the bushings (Item 1) [Figure 30-20-26] from

2 both sides of the idler.
P-89269
Remove the roll pin (Item 1). Remove the shaft (Item 2)
[Figure 30-20-24] from the support.

TRACK UNDERCARRIAGE COMPONENTS (RUBBER NOTE: Inspect the seal ring for damage before
TRACK) (CONT’D) installing the O-ring. Make sure that the O-ring
is not twisted when installing it. To remove
Idler Assembly any twists, gently pull a section of the O-ring
and let it snap back.
Figure 30-20-29
The seal assemblies are a matched set and must be
replaced in pairs.
1
Figure 30-20-27
P-40754
Place the seal assembly in the installation tool (Item 1)

P-89271 [Figure 30-20-29].
The O-ring and seal ring assembly have to be lubricated

Install the bushings (Item 1) [Figure 30-20-27] on both with alcohol, so that the O-ring will slip past the housing
sides of the idler.
retaining ring and seal uniformly in the housing radius.
Figure 30-20-28 Dip the seal assembly in a pan of alcohol.
Figure 30-20-30
1
1
P-89262
P-89276
Install the O-ring (Item 1) [Figure 30-20-28] on the seal
ring. Repeat this procedure on all four seal assemblies.
Shake off the excess alcohol and install the seal
The O-ring and seal ring must be clean and free of any assembly (Item 1) [Figure 30-20-30] in the idler.
dust, oil film, and foreign matter.
Use firm, even pressure on the installation tool to pop the
O-ring into the housing.
Remove the installation tool.

TRACK) (CONT’D)
Idler Assembly (Cont’d) 1
Figure 30-20-31 2
P-89269
Install the shaft (Item 1) in the support. Install the roll pin
(Item 2) [Figure 30-20-33] through the shaft and support
P-89277 assembly.
Figure 30-20-34
The seal assembly stand off height must be equal and
the O-ring must not be twisted [Figure 30-20-31].
1
Figure 30-20-32
1
P-40754
Place the seal assembly (Item 1) [Figure 30-20-34] in

P-89270 the installation tool.

Install the O-ring (Item 1) [Figure 30-20-32] onto the with alcohol, so that the O-ring will slip past the housing
shaft. retaining ring and seal uniformly in the housing radius.
Dip the seal assembly in a pan of alcohol.

TRACK) (CONT’D)
Idler Assembly (Cont’d)
Figure 30-20-35 1
P-89264
Install the idler (Item 1) [Figure 30-20-37] on the shaft /

support assembly.
P-89274
Figure 30-20-38

assembly (Item 1) [Figure 30-20-35] in the support. 1

Figure 30-20-36
P-40754

the installation tool.

with alcohol, so that the O-ring will slip past the housing
P-89275 retaining ring and seal uniformly in the housing radius.

Apply a light film of oil to both metal seal rings.
NOTE: Do not get any oil on the rubber O-rings.

TRACK) (CONT’D)
Figure 30-20-39
1
P-89280
Install the O-ring (Item 1) [Figure 30-20-41] on the shaft.
P-89278 Figure 30-20-42
Shake off the excess alcohol and install the seal 1

assembly (Item 1) [Figure 30-20-39] in the idler.

Figure 30-20-40
P-40754


1 retaining ring and seal uniformly in the housing radius.

P-89279

the O-ring (Item 1) [Figure 30-20-40] must not be
twisted.

TRACK) (CONT’D)
Figure 30-20-43 1
P-89283
Install the support (Item 1) on the shaft. Press down on

the support and install the roll pin (Item 2) [Figure 30-20-
P-89281 45].
Figure 30-20-46


1
Figure 30-20-44
89324
Remove the plug (Item 1) [Figure 30-20-46].
Add 0,101 – 0,139 L (3.4 – 4.7 U.S. fl oz) 30W oil to the
1
idler. Install the plug (Item 1) [Figure 30-20-46].
P-89282
The seal stand off height must be equal and the O-ring
(Item 1) [Figure 30-20-44] must not be twisted.

TRACK) (CONT’D)
Track Tensioner Removal And Installation

SPRING ASSEMBLY.
Figure 30-20-47
P131596
1
Figure 30-20-50
P131593
Remove the shaft (Item 1) [Figure 30-20-47] from the

tube.
NOTE: Add grease to the track tension fitting to push
the shaft out of the tube. 1
Figure 30-20-48
P131597
The flat sides (Item 1) [Figure 30-20-49] of the recoil

spring grease cylinder must engage the mount (Item 1)
[Figure 30-20-50] of the track frame.
1
P131594
Lower the tube (Item 1) [Figure 30-20-48] out the bottom

of the track frame.

Track Tensioner Parts Identification
1. Coil Spring Assembly

2. Shaft
3. Wiper seal
4. Wear Ring
5. O-ring
6. Seal
7. Tube
8. Bleed / Grease Fitting
1
NA14241S

TRACK) (CONT’D)
Track Tensioner Disassembly And Assembly WARNING

Figure 30-20-51
P-62574
1
W-2617-1004
P131600

Remove the O-ring (Item 1) [Figure 30-20-51] from the SPRING ASSEMBLY.
cylinder.
Installation: Apply oil to the O-ring before installation.
Figure 30-20-52
2
3 4
1
P131595
Remove the wiper seal (Item 1), wear ring (Item 2), seal
(Item 3) and O-ring (Item 4) [Figure 30-20-52].

TRACK) (CONT’D)
Roller Removal And Installation
Figure 30-20-53
2
1
P-89286
Remove the bottom roller (Item 1) [Figure 30-20-55].
P-98302 NOTE: The procedure is shown on a lower roller used

with the steel track. The photos may appear
different, the procedure is the same.
Loosen the bolt (Item 1) and nut. Remove the top roller
(Item 2) [Figure 30-20-53].
Installation: Tighten the bolt to 115 – 127 N•m (85 – 95

ft-lb) torque.
Figure 30-20-54
2 2
P-89285
Loosen the bolts (Item 1) [Figure 30-20-54] on the track

roller on both sides of the track frame.
Installation: Tighten the bolts to 160 – 180 N•m (118 –

133 ft-lb) torque.

Lower Roller Parts Identification
1. Collar
2. Plug
3. Roll Pin
4. Seal Assembly
5. O-ring
6. Bushing
7. Roller
8. Shaft
7
6
1
5
4
2
2
3
5
6 4
NA14244S

TRACK) (CONT’D)
Lower Roller Disassembly

1
NOTE: The procedure is shown on a lower roller used
with the steel track. The photos may appear
different, the procedure is the same.
Figure 30-20-56
1
P-89289
2
Remove the seal assembly (Item 1) [Figure 30-20-58].
Figure 30-20-59
P-89287
Drive the pin (Item 1) towards the top of the collar (Item
2) [Figure 30-20-56].
NOTE: The pin bore in the collar is stepped. 2
Figure 30-20-57 1
P-89290
1
Remove the seal assembly (Item 1). Remove the O-ring
(Item 2) [Figure 30-20-59].
P-89288
Remove the collar (Item 1) [Figure 30-20-57].

TRACK) (CONT’D)
Lower Roller Disassembly (Cont’d)
Figure 30-20-60
P-89293
1
Remove the seal assembly (Item 1) [Figure 30-20-62]
from the collar.
P-89291
Figure 30-20-63
Remove the shaft assembly (Item 1) [Figure 30-20-60]

from the roller.
Figure 30-20-61 1
1
P-89262

four seal rings.
P-89292

from the roller.

TRACK) (CONT’D)

1
Figure 30-20-64
P-89296
1
P-87924 Figure 30-20-67
Remove the pin (Item 1) [Figure 30-20-64].
Figure 30-20-65
1
1
P-89297
Remove the bushing (Item 1) [Figure 30-20-67] from

both sides of the roller.
P-87925
Remove the shaft (Item 1) [Figure 30-20-65].

TRACK) (CONT’D)
Lower Roller Assembly

1

replaced in pairs.
Figure 30-20-68
1
P-89295
Install the shaft (Item 1) [Figure 30-20-70] in the collar.
Figure 30-20-71
P-89297
Install the bushing (Item 1) [Figure 30-20-68] on both

sides of the roller.
Figure 30-20-69
P-89294
Install the pin (Item 1) [Figure 30-20-71] in the collar and

through the shaft.
P-89296

TRACK UNDERCARRIAGE COMPONENTS (RUBBER Dip the seal assembly in a pan of alcohol.
TRACK) (CONT’D)
Figure 30-20-74
Lower Roller Assembly (Cont’d)
Figure 30-20-72
1
P-89298
P-89262 Shake off the excess alcohol and install the seal
assembly (Item 1) [Figure 30-20-74] in the collar.
Install the O-ring (Item 1) [Figure 30-20-72] on the seal Use firm, even pressure on the installation tool to pop the
ring. Repeat this procedure on all four seal assemblies. O-ring in to the collar.
The O-ring and seal ring must be clean and free of any Remove the installation tool.
dust, oil film and foreign matter.
Figure 30-20-75
NOTE: Inspect the seal ring for damage before
installing the O-ring. Make sure that the O-ring

any twists, gently pull a section of the O-ring
Figure 30-20-73
P-89299

P-40754

[Figure 30-20-73].


TRACK) (CONT’D)
Figure 30-20-76
P-89301

P-40754
Place the seal assembly (Item 1) [Figure 30-20-76] in NOTE: Do not get any oil on the rubber O-rings.
Figure 30-20-79
1
Dip the O-ring and seal assembly in a pan of alcohol.
Figure 30-20-77
P-89302
Install the roller (Item 1) [Figure 30-20-79] on the shaft.
P-89300

assembly (Item 1) [Figure 30-20-77] in the roller.

O-ring in to the collar.

TRACK) (CONT’D)
Figure 30-20-80
P-89304

P-40754
Figure 30-20-83

[Figure 30-20-80].

1
Dip the O-ring and seal ring assembly in a pan of alcohol.
Figure 30-20-81
P-89305
Install the O-ring (Item 1) [Figure 30-20-83].
P-89303



TRACK) (CONT’D)
Figure 30-20-84
P-89307

P-40754
Place the seal assembly in the installation tool (Item 1) NOTE: Do not get any oil on the rubber O-rings.
[Figure 30-20-84].
Figure 30-20-87
retaining ring and seal uniformly in the housing radius. 1
Figure 30-20-85
P-89308
Install the collar (Item 1) on the shaft. Install the pin (Item
1 2) [Figure 30-20-87] in the collar.
P-89306



TRACK) (CONT’D)
Figure 30-20-88
P-89309
Push down on the collar until the pin bore of the collar is
aligned with the pin bore of the shaft. Fully seat the pin
(Item 1) [Figure 30-20-88].
Remove the plug (Item 2) [Figure 30-20-88]. Add 0,121

– 0,160 L (4.1 – 5.4 U.S. fl oz) of 30W oil to the roller.
Install the plug.

Upper Roller Parts Identification
1. Snap Ring
2. Pipe Plug
3. Cover
4. O-ring
5. Bearing
6. Roller
7. Seal
8. Shaft

4 1
2
NA14245S

TRACK) (CONT’D)
Upper Roller Disassembly And Assembly
Figure 30-20-89
1
P-87918
Install a 50,8 mm (2.0 in) long 3,175 mm (1/8 in) NPT

pipe (Item 1) into the cover. Pull up on the pipe to remove
P-87915 the cover (Item 2) [Figure 30-20-91].
Figure 30-20-92
Remove the snap ring (Item 1) [Figure 30-20-89].
Figure 30-20-90
1
1
P-87919
P-87916 Remove the O-ring (Item 1) [Figure 30-20-92].
Remove the pipe plug (Item 1) [Figure 30-20-90].

TRACK) (CONT’D)
Upper Roller Disassembly And Assembly (Cont’d)

1
Figure 30-20-93
1 P-87922
Remove the seal (Item 1) [Figure 30-20-95] from the

shaft.
P-87920
Figure 30-20-96
Turn the roller over and drain the oil.

1
Assembly: Add 0,133 – 0,169 L (4.5 – 5.7 U.S. fl oz) of
30W oil to the roller before installing the cover.
Figure 30-20-94
P-87923
1
Remove the seal (Item 1) [Figure 30-20-96] from the
roller.
P-87921

roller.

TRACK) (CONT’D)
Upper Roller Disassembly And Assembly (Cont’d)
Figure 30-20-97
P-87924
Figure 30-20-98
P-87925
Remove the bearings (Item 1) [Figure 30-20-98] from

both ends of the roller.

TRACK) (CONT’D)
Sprocket Removal And Installation
Figure 30-20-99
P131427
Remove the drive sprocket bolts [Figure 30-20-99].
Installation: Put thread adhesive (Loctite® 242) on the

bolts and tighten to 245 N•m (181 ft-lb) torque.
Remove the drive sprocket from the travel motor.

TRACK UNDERCARRIAGE COMPONENTS (STEEL
TRACK)
Description
The track undercarriage components consist of the front

idler, top roller, bottom rollers, drive motor sprocket,
tension cylinder and track frame.

TRACK) (CONT’D)
Checking Tension WARNING

NOTE: The wear of the pins and bushings on the AVOID INJURY
undercarriage vary with the working Keep fingers and hands out of pinch points when
conditions and the different types of soil checking the track tension.
conditions. It is necessary to inspect track W-2142-0903
tension to maintain the correct tension. See
Service Schedule for the correct service Figure 30-21-2
interval. (See SERVICE SCHEDULE on Page
10-70-1.)
Track Frame
Figure 30-21-1
Track
40 - 60 mm
1 (1.6 – 2.4 in)
B-15022
P131422 Measure the clearance at the middle track roller. Do not
get fingers into pinch points between the track and the
track roller. Use a bolt or a dowel of the appropriate size
to check the gap between the contact edge of the roller
and the top edge of the track guide [Figure 30-21-2].
Steel Track Clearance: 40 – 60 mm (1.6 – 2.4 in).
P131423
Raise the side of the machine (approximately 102 mm [4

in]) using the boom and arm.
Raise the blade fully and install jackstands (Item 1)

[Figure 30-21-1] and [Figure 30-21-2] under the blade
and track frame. Raise the boom until all machine weight
is on the jackstands.
Stop the engine.

TRACK UNDERCARRIAGE COMPONENTS (STEEL Figure 30-21-5
TRACK) (CONT’D)
Adjusting Tension
Figure 30-21-3
1
P131512
The tension removal tool (P/N 7277225) is available and

recommended to direct the flow of grease to aid in
1 cleanup. Always dispose of the grease in an
environmentally friendly manner.
P131511
Use tool 7277225 (Item 1) [Figure 30-21-5] to loosen the
track tension fitting (Item 1) [Figure 30-21-4] to release
Loosen the two bolts on the cover (Item 1) [Figure 30-21- tension from the track.
3]. Pivot the cover downward.
The tool is sized to fit the one piece track tension fitting
(Item 1) [Figure 30-21-4].
WARNING NOTE: Do not loosen the track tension fitting (Item 1)

[Figure 30-21-4] more than 1-1/2 turns.
HIGH PRESSURE GREASE CAN Installation: Tighten the track tension fitting to 24 – 30
CAUSE SERIOUS INJURY N•m (18 – 22 ft-lb) torque.
• Do not loosen the track tension fitting more than
1 - 1/2 turns. Repeat the procedure for the opposite side.
W-2994-0515
Figure 30-21-4
P131513
Add grease to the track tension fitting (Item 1) [Figure

30-21-4] until the track tension is correct.

TRACK) (CONT’D)
Track Removal WARNING

Lift and block both sides of the machine as follows: Put jackstands under the blade and rear corners of
the undercarriage before working under the machine.
Raise the blade fully. Failure to block up the machine may allow it to move
or fall and result in injury or death.
Figure 30-21-6 W-2218-1195
Stop the engine.
Release track tension. (See Adjusting Tension on Page

30-21-3.)
With the excavator raised and the bleed fitting loosened,

start the excavator. (See Adjusting Tension on Page 30-
21-3.)
Slowly turn the track. This will force more grease out of
1 the grease spring.
1 Stop the engine.

P131515
Use the boom and arm to lift the blade end of the
machine up about 75 mm (3.0 in) and install jackstands WARNING
(Item 1) [Figure 30-21-6] under the blade.
Raise the boom. Keep fingers and hands out of pinch points when
removing the track.
Figure 30-21-7 W-2173-0195
P133064
Swing the upperstructure 180 degrees and use the boom

and arm to slowly lift the opposite end of the
undercarriage and install jackstands under the
undercarriage (Item 1) [Figure 30-21-7].
Raise the boom until the weight of the machine is

supported by the jackstands.

TRACK) (CONT’D)
Track Removal (Cont’d)
Figure 30-21-8
1
1
P-87906
Remove the pin (Item 1) [Figure 30-21-10] and any

washers (if equipped).
P-87904
Figure 30-21-11
Rotate the track until the master link and cotter pin (Item
1) [Figure 30-21-8] are at the bottom of the track frame,
between the drive motor and rear lower roller.
Stop the engine.
Remove the cotter pin (Item 1) [Figure 30-21-8].

Figure 30-21-9
P-87907
Start the excavator and run it at low idle. Slowly engage

the travel motor in the reverse direction. Continue to
engage the travel motor in the reverse direction until the
track has been driven off the track frame [Figure 30-21-
1 11].
Stop the engine.

P-87905
Drive the master pin (Item 1) [Figure 30-21-9] towards

the inside of the track frame.

TRACK) (CONT’D)
Track Installation
Figure 30-21-12
3
2 2
1
1
P-87906
1 Rotate the track until the track links (Item 1) are located
on the bottom of the track frame, between the drive motor
P-87907 and rear lower roller. Install the master pin (Item 2)
[Figure 30-21-13] from the inside of the track frame.
Place the steel track (Item 1) under the track frame and in Figure 30-21-14
line with the travel motor. Place the opposite end of the
track (Item 2) [Figure 30-21-12] over the drive sprocket.
WARNING
Drive motor must be operated slowly to avoid any
sudden movements that could cause injury or death.
W-2174-0195
1
With the help of a second person, start the excavator.

Use the travel lever (on the side of the excavator the track
P-87904
in being installed) to slowly turn the drive motor in the
forward direction. Guide the track over the upper roller
(Item 3) [Figure 30-21-12] and on to the front idler. Install the cotter pin (Item 1) [Figure 30-21-14].

TRACK) (CONT’D)
Idler Removal And Installation
Remove the track. (See Track Removal on Page 30-21- 1

4.)
Figure 30-21-15
3
2
1 1
P131592
Remove the four bolts (Item 1) and washers. Remove the

idler (Item 2) [Figure 30-21-16].

2 SPRING ASSEMBLY (Item 3) [Figure 30-21-16].
P131591
Install a chain (Item 1) [Figure 30-21-15] and hoist to the

idler. WARNING
Slide the idler (Item 2) [Figure 30-21-15] out of the track
frame.
P-62574

W-2617-1004

TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK) (CONT’D)
Idler Parts Identification
1. Plug
2. Support
3. Roll Pin
4. Seal Assembly
5. O-ring
6. Bushing 7
7. Idler
8. Shaft
3
6
5
3
2
1
4
5
NA14243S

TRACK) (CONT’D)
Idler Disassembly
Figure 30-21-17
P-89261
Figure 30-21-20
P-89259
Figure 30-21-18 1
P-89263

P-89260
Pull up on and remove the support (Item 1) [Figure 30-

21-18].

TRACK) (CONT’D)
Figure 30-21-21
P-89267
Figure 30-21-24
P-89264
Remove the O-ring (Item 1) [Figure 30-21-21] from the 1

shaft.
Figure 30-21-22
1
P-89268

P-89266
Tip the idler over and remove the support / shaft

assembly (Item 1) [Figure 30-21-22].

TRACK) (CONT’D)
Figure 30-21-25 1
P-89270
P-89262 Figure 30-21-28

four of the steel seals.
1
Figure 30-21-26
P-89271
Remove the bushings (Item 1) [Figure 30-21-28] from

2 both sides of the idler.
P-89269
Remove the roll pin (Item 1). Remove the shaft (Item 2)
[Figure 30-21-26] from the support.

TRACK UNDERCARRIAGE COMPONENTS (STEEL NOTE: Inspect the seal ring for damage before
TRACK) (CONT’D) installing the O-ring. Make sure that the O-ring
Idler Assembly any twists, gently pull a section of the O-ring
Figure 30-21-31
replaced in pairs.
1
Figure 30-21-29
P-40754

P-89271 [Figure 30-21-31].

Install the bushings (Item 1) [Figure 30-21-29] on both with alcohol, so that the O-ring will slip past the housing
sides of the idler.
Figure 30-21-30 Dip the seal assembly in a pan of alcohol.
Figure 30-21-32
1
1
P-89262
P-89276
Install the O-ring (Item 1) [Figure 30-21-30] on the seal
ring. Repeat this procedure on all four seal assemblies.
The O-ring and seal ring must be clean and free of any assembly (Item 1) [Figure 30-21-32] in the idler.

TRACK) (CONT’D)
Idler Assembly (Cont’d) 1
Figure 30-21-33 2
P-89269
Install the shaft (Item 1) in the support. Install the roll pin
(Item 2) [Figure 30-21-35] through the shaft and support
P-89277 assembly.
Figure 30-21-36
1
Figure 30-21-34
1
P-40754

P-89270 the installation tool.

Install the O-ring (Item 1) [Figure 30-21-34] onto the with alcohol, so that the O-ring will slip past the housing
shaft. retaining ring and seal uniformly in the housing radius.

TRACK) (CONT’D)
Figure 30-21-37 1
P-89264
Install the idler (Item 1) [Figure 30-21-39] on the shaft /

support assembly.
P-89274
Figure 30-21-40

assembly (Item 1) [Figure 30-21-37] in the support. 1

Figure 30-21-38
P-40754


P-89275 retaining ring and seal uniformly in the housing radius.


TRACK) (CONT’D)
Figure 30-21-41
1
P-89280
P-89278 Figure 30-21-44
Shake off the excess alcohol and install the seal 1



Figure 30-21-42
P-40754


1 retaining ring and seal uniformly in the housing radius.

P-89279

the O-ring (Item 1) [Figure 30-21-42] must not be
twisted.

TRACK) (CONT’D)
Figure 30-21-45 1
P-89283
Install the support (Item 1) on the shaft. Press down on

the support and install the roll pin (Item 2) [Figure 30-21-
P-89281 47].
Figure 30-21-48

1
Figure 30-21-46
89324
Remove the plug (Item 1) [Figure 30-21-48].
Add 0,101 – 0,139 L (3.4 – 4.7 U.S. fl oz) 30W oil to the
1
idler. Install the plug (Item 1) [Figure 30-21-48].
P-89282
The seal stand off height must be equal and the O-ring
(Item 1) [Figure 30-21-46] must not be twisted.

TRACK) (CONT’D)
Track Tensioner Removal And Installation
Figure 30-21-49
1
1
P131596
Figure 30-21-52
P131593

tube.
NOTE: Add grease to the track tension fitting to push

the shaft out of the tube.
Figure 30-21-50
P131597
The flat sides (Item 1) [Figure 30-21-51] of the recoil

1
spring grease cylinder must engage the mount (Item 1)
[Figure 30-21-52] of the track frame.
P131594
Lower the tube (Item 1) [Figure 30-21-50] out the bottom

of the track frame.

Track Tensioner Parts Identification
1. Coil Spring Assembly

2. Shaft
3. Wiper Seal
4. Wear Ring
5. O-ring
6. Seal
7. Tube
8. Bleed / Grease Fitting
8
6
5
NA14241S

TRACK) (CONT’D)
Track Tensioner Disassembly And Assembly WARNING

Figure 30-21-53
P-62574
1
W-2617-1004
P131600

Remove the O-ring (Item 1) [Figure 30-21-53] from the SPRING ASSEMBLY.
cylinder.
Installation: Apply oil to the O-ring before installation.
Figure 30-21-54
2
3 4
1
P131595
Remove the wiper seal (Item 1), wear ring (Item 2), back-
up ring (Item 3), and O-ring (Item 4) [Figure 30-21-54].

TRACK) (CONT’D)
Roller Removal And Installation
Figure 30-21-55
2
1
P-89286
Remove the bottom roller (Item 1) [Figure 30-21-57].
P-98302
Loosen the bolt (Item 1) and nut. Remove the top roller
(Item 2) [Figure 30-21-55].
Installation: Tighten the bolt to 115 – 127 N•m (85 – 95

ft-lb) torque.
Figure 30-21-56
1
2 2
P-89285
Loosen the bolts (Item 1) [Figure 30-21-56] on the track

roller on both sides of the track frame.
Installation: Tighten the bolts to 160 – 180 N•m (118 –

133 ft-lb) torque.

Lower Roller Parts Identification
1. Collar
2. Plug
3. Roll Pin
4. Seal Assembly
5. O-ring
6. Bushing
7. Roller
8. Shaft 7
4 5
3
2
2 3
1
4
NA13728S

TRACK) (CONT’D)
Lower Roller Disassembly

1
Figure 30-21-58
P-89289
Remove the seal assembly (Item 1) [Figure 30-21-60].
P-89287 Figure 30-21-61
Drive the pin (Item 1) towards the top of the collar (Item
2) [Figure 30-21-58].
NOTE: The pin bore in the collar is stepped.
Figure 30-21-59
2
1
1
P-89290
Remove the seal assembly (Item 1). Remove the O-ring

(Item 2) [Figure 30-21-61].
P-89288
Remove the collar (Item 1) [Figure 30-21-59].

TRACK) (CONT’D)
Figure 30-21-62
P-89293
1
from the collar.
P-89291
Figure 30-21-65
Remove the shaft assembly (Item 1) [Figure 30-21-62]

from the roller.
Figure 30-21-63 1
P-89262

four seal rings.
P-89292

from the roller.

TRACK) (CONT’D)

1
Figure 30-21-66
P-89296
1
P-87924 Figure 30-21-69
Remove the pin (Item 1) [Figure 30-21-66].
Figure 30-21-67
1
1
P-89297
Remove the bushing (Item 1) [Figure 30-21-69] from

both sides of the roller.
P-87925
Remove the shaft (Item 1) [Figure 30-21-67].

TRACK) (CONT’D)
Lower Roller Assembly

1

replaced in pairs.
Figure 30-21-70
1
P-89295
Install the shaft (Item 1) [Figure 30-21-72] in the collar.
Figure 30-21-73
P-89297
Install the bushing (Item 1) [Figure 30-21-70] on both

sides of the roller.
Figure 30-21-71
P-89294
Install the pin (Item 1) [Figure 30-21-73] in the collar and

through the shaft.
P-89296

TRACK UNDERCARRIAGE COMPONENTS (STEEL Dip the seal assembly in a pan of alcohol.
TRACK) (CONT’D)
Figure 30-21-76
Figure 30-21-74
1
P-89298
P-89262 Shake off the excess alcohol and install the seal
assembly (Item 1) [Figure 30-21-76] in the collar.
Install the O-ring (Item 1) [Figure 30-21-74] on the seal Use firm, even pressure on the installation tool to pop the
ring. Repeat this procedure on all four seal assemblies. O-ring in to the collar.
The O-ring and seal ring must be clean and free of any Remove the installation tool.
Figure 30-21-77
NOTE: Inspect the seal ring for burrs before
installing the O-ring. Make sure that the O-ring
any twists, gently pull a section of the O-ring
Figure 30-21-75
P-89299

P-40754

[Figure 30-21-75].


TRACK) (CONT’D)
Figure 30-21-78
P-89301

P-40754
Place the seal assembly (Item 1) [Figure 30-21-78] in NOTE: Do not get any oil on the rubber O-rings.
Figure 30-21-81
1
Dip the O-ring and seal assembly in a pan of alcohol.
Figure 30-21-79
P-89302
Install the roller (Item 1) [Figure 30-21-81] on the shaft.
P-89300



TRACK) (CONT’D)
Figure 30-21-82
P-89304

P-40754
Figure 30-21-85

[Figure 30-21-82].

1
Figure 30-21-83
P-89305
Install the O-ring (Item 1) [Figure 30-21-85].
P-89303



TRACK) (CONT’D)
Figure 30-21-86
P-89307

P-40754
Place the seal assembly in the installation tool (Item 1) NOTE: Do not get any oil on the rubber O-rings.
[Figure 30-21-86].
Figure 30-21-89
retaining ring and seal uniformly in the housing radius. 1
Figure 30-21-87
P-89308
Install the collar (Item 1) on the shaft. Install the pin (Item
1 2) [Figure 30-21-89] in the collar.
P-89306



TRACK) (CONT’D)
Figure 30-21-90
P-89309
Push down on the collar until the pin bore of the collar is
aligned with the pin bore of the shaft. Fully seat the pin
(Item 1) [Figure 30-21-90].
Remove the plug (Item 2) [Figure 30-21-90]. Add 0,121

– 0,160 L (4.1 – 5.4 U.S. fl oz) of 30W oil to the roller.
Install the plug.

Upper Roller Parts Identification
1. Snap Ring
2. Pipe Plug
3. Cover
4. O-ring
5. Bearing
6. Roller
7. Seal
8. Shaft

1
4
1
NA14245S

TRACK) (CONT’D)
Upper Roller Disassembly And Assembly
Figure 30-21-91
1
P-87918
Install a 50,8 mm (2.0 in) long 1/8 in NPT pipe (Item 1)

into the cover. Pull up on the pipe to remove the cover
P-87915 (Item 2) [Figure 30-21-93].
Figure 30-21-94
Figure 30-21-92
1
1
P-87919
P-87916 Remove the O-ring (Item 1) [Figure 30-21-94].
Remove the pipe plug (Item 1) [Figure 30-21-92].

E85 SN B48411001 & Above-401-500

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

E85 SN B48411001 & Above-401-500

Uploaded by

Copyright:

Available Formats

BLADE CONTROL LEVER (CONT’D) Figure 20-160-20

Disassembly And Assembly (Cont’d)

Route the harness (Item 1) [Figure 20-160-18] through 1

Loosen the nut (Item 1) [Figure 20-160-19] and remove

20-160-7 E85 Service Manual

Disassembly And Assembly (Cont’d)

Remove the lever (Item 1). Remove the shim (Item 2)

20-160-8 E85 Service Manual

Disassembly And Assembly (Cont’d)

Remove the blade raise spool assembly (Item 1), blade

NOTE: The spool assemblies must be installed in the

Compress the spring (Item 1) and remove the seat (Item

20-160-9 E85 Service Manual

Removal And Installation

Remove the right upperstructure cover. (See Removal

Remove the two hoses (Item 1) [Figure 20-170-1].

Remove the two bolts (Item 2) [Figure 20-170-1] and

20-170-1 E85 Service Manual

Removal And Installation

Remove the travel levers. (See Removal And Installation

Tip the plate towards the operator’s seat. Mark and

When repairing hydrostatic and hydraulic systems,

Remove the valve / floorplate assembly.

20-180-1 E85 Service Manual

20-180-2 E85 Service Manual

Disassembly And Assembly

Remove the bolts (Item 1) [Figure 20-180-3] and nuts.

of the valve. The procedure is the same for

Remove the four screws (Item 1) [Figure 20-180-6] and

Cut and remove the cable ties (Item 1) [Figure 20-180-

20-180-3 E85 Service Manual

Disassembly And Assembly (Cont’d)

Remove the O-rings (Item 1) and plunger (Item 2) from

Remove the plate (Item 1) [Figure 20-180-8].

20-180-4 E85 Service Manual

Disassembly And Assembly (Cont’d)

Remove the spring (Item 1) and shim (Item 2) from the

2 Remove the spring (Item 1) [Figure 20-180-14].

Compress the spring (Item 1) and remove the seat (Item

20-180-5 E85 Service Manual

Disassembly And Assembly (Cont’d)

P-95285 Remove the O-rings (Item 1) [Figure 20-180-18] from the

Remove the plugs (Item 1) [Figure 20-180-16].

20-180-6 E85 Service Manual

Disassembly And Assembly (Cont’d)

Remove the O-ring (Item 1) [Figure 20-180-21] from

Remove the nut (Item 1) [Figure 20-180-19].

Installation: Tighten the nut to 9,8 N•m (7.2 ft-lb) torque.

Remove the spool (Item 2) [Figure 20-180-19].

Remove the fittings (Item 1) [Figure 20-180-20].

20-180-7 E85 Service Manual

Procedure The excavator piston pump has a minimum displacement

1 NOTE: When the excavator is operated with bleed

Install a female quick coupler and hose on the male quick

NOTE: The hydraulic system must be filled with oil

20-190-1 E85 Service Manual

Removal And Installation

Lower the work group to the ground.

Remove the floor mat and floorplate.

Remove the tool box. (See Removal And Installation on

Disconnect the wire harness (Item 1) and hoses (Item 2)

Remove the nuts and bolts (Item 3) [Figure 20-200-1].