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Training Products

SKF Bearing Mounting and Dismounting Demonstration Kit

The SKF Bearing Mounting and Dismounting Demonstration Kit has been designed for use as a
comprehensive teaching aid for industries in Australia.

It facilitates instruction in all aspects of bearing mounting and dismounting procedures including
induction heating, mechanical tools, oil injection and lubrication. All the equipment required to
perform these tasks is included in the SKF Bearing Mounting and Dismounting Demonstration Kit.

Through the construction of the various shaft, housing and sealing arrangements, students can build
a working model. They can then test the different techniques they have learned.

SKF Bearing Mounting and Dismounting Demonstration Kit includes a manual with step by step
instructions and exercises which allow for individual tuition for each student. It also comes in a high
quality metal cabinet.

Contents
SKF Bearing Mounting and Dismounting Demonstration Kit
contains

• Bearings
• Sleeves
• Housings and Accessories
• Hook Spanners
• Hydraulic Nut
• Feeler Gauge
• Bearing Puller
• Grease
• Induction Heater
• Vibration Monitoring Equipment
• Electric Motor
• Digital Thermometer
• System 24 Automatic Lubricator

Join the many Industries already using the SKF Bearing


Mounting and Dismounting Demonstration Kit.

Price: $38,850 AUD / $38,850 NZD


Training Products
Workstation Toolkits

Workstation 1 - Bearing Identification Workstation 2 - Correct mounting of small


size self-aligning bearings on adapter sleeves.
8 bearings have had This workstation allows
the designations you to correctly mount
removed. The and dismount a Self
principal dimensions Aligning Ball Bearing
of each bearing are and a CARB® Toroidal
measured. Using these Roller Bearing on adapter
measurements and the sleeves, using the lock nut
SKF General Catalogue for reference, the bearings tightening angle method. The correct procedure to install
can be identified and listed, giving the correct basic V-ring seals is also practised.
designation for each.
Price: $1,590 AUD / $1,590 NZD
Price: $850 AUD / $850 NZD

Workstation 3 - Mounting of paired Single Workstation 4 - Mounting labyrinth seals


Row Angular Contact Ball Bearings, a Cylindrical and taconite seals in split plummer block housings.
Roller Bearing and Radial Shaft Seals in to a
2-bearing housing assembly.
This workstation This exercise gives
demonstrates how to training in the correct
correctly mount and procedures to install
dismount back-to-back taconite and labyrinth
angular contact ball seals.
bearings and cylindrical
roller bearings. A
special guide sleeve is used to prevent damage to
the cylindrical roller bearing inner ring. The correct Price: $5,075 AUD / $5,075 NZD
installation of radial shaft seals is also practiced.
Special bearing and seal installation tools; and
removal tools are utilised.
Price: $2,450 AUD / $2,450 NZD

Workstation 5 - Mounting and adjusting Workstation 6 - Mounting bearings with


Taper Roller Bearings in a 2-bearing housing. tapered bores using the hydraulic drive-up method.
Workstation 5 gives The latest technique
training on the correct on mounting and
procedures to mount dismounting medium
bearings using a to large bearings
portable induction with tapered bores is
heater, as well as
demonstrated with
accurate adjusting of
tapered roller bearing clearance. Installing radial Workstation 6. The
shaft seals is also demonstrated. Special bearing and hydraulic drive-up method is a reliable, quick and easy
seal installation tools; and removal tools are utilised. method that ensures accuracy when mounting these
bearings. The dismounting method shows safe, easy and
Price: $7,620 AUD / $7,620 NZD quick bearing removal.
Price: $6,140 AUD / $6,140 NZD

Workstation 7 - Mounting bearings Workstation 8 - Mounting bearings


on withdrawal sleeves using the hydraulic with tapered bores using the radial clearance
drive-up method. reduction method.
The latest technique This exercise gives
on mounting and practise in mounting
dismounting medium Spherical Roller
to large bearings on Bearings using the
traditional “clearance
withdrawal sleeves is
reduction method”
demonstrated with utilising feeler gauges
Workstation 7. The for measuring; and
hydraulic drive-up method is a reliable, quick and easy an Impact Spanner for safe and easy lock nut
method that ensures accuracy when mounting these tightening. Bearing dismounting is safely and
bearings. The dismounting method shows safe, easy easily achieved using hydraulic injection.
and quick bearing removal.
Price: $7,640 AUD / $7,640 NZD
Price: $9,460 AUD / $9,460 NZD
Training Products
Condition Monitoring Kits

Condition Monitoring Kit Balancing Kit

This kit is ideal for classroom study. The The Balancing Kit is ideal for class room study.
vibration analysis kit may be used to The Microlog Advisor Pro with balancing module
demonstrate various vibration phenomena (like is a simple to use application, enabling users
unbalanced, misalignment, bearing failure on to correct a state of unbalance, if it has been
demo rotor, etc) and the results can be captured diagnosed to ensure smooth running and
/ viewed on SKF Microlog GX vibration analyser operation.

Upgraded advance kit includes: The Microlog Advisor Pro can display and
output the following results:
1. Microlog GX System
2. Demo Rotor Kit • Amount and angle
3. Self Learning Tools (SLT) level 1 and 2 • Static couple component for two planes
4. Vibration diagnostic chart • Dynamic coupling for 1 to 2 planes Key
5. Bearing analysis using acceleration features
• High precision 1 or 2 plane balancing
enveloping technique CD
• Static or dynamic couple balancing
Price: $ POA • Balance for both slow and fast rotating
machines
• Ability to resolve balance weights and trial
weight estimator
• Easy to follow interface with graphical outputs
• Results displayed/printed in summary table

Key features

• High precision 1 or 2 plane balancing


• Static or dynamic couple balancing
• Balance for both slow and fast rotating
machines
• Ability to resolve balance weights and trial
weight estimator
• Easy to follow interface with graphical outputs
• Results displayed/printed in summary table

The Balancing Kit includes:

1. Microlog Advisor Pro with Balancing module.


2. Optical phase reference kit
3. Self Learning Tools (SLT) Level 5
4. Vibration Diagnostic Chart
5. Demo Rotor Kit

Price: $ POA
Training Products
Shaft Alignment Training Educational Kit

Laser Alignment is faster and more reliable


Today, most of industry in Australia are using laser based techniques for shaft alignment of
machinery. Easy-Laser® products are:

• EASY to use
• EASY to learn Easy-Laser®
• Up to 5 times FASTER than dial gauges

All calculations are carried out in the display unit then saved for documentation, and uploaded to a PC.

Shaft Alignment Kits:

E710 Wireless Bluetooth Series

D525 Series

The Easy-Laser® Shaft Alignment D450 D480, D505, D525 and


Wireless E710 Kits:
SKF have supplied “bearing fitting” training kits to many industries and now SKF can also supply a
“shaft alignment” training kit which includes the following:
• Easy-Laser® shaft alignment system • CD with PC measurement data base software
• Static shaft demonstration stand* • 3 large posters for wall mounting
• Easy-Laser® pulley alignment unit D90* • Shaft alignment training manual
(*optional) • Training course in Microsoft PowerPoint

Price: $ POA

Geometric Measuring Kits:


The D22 laser transmitter is used in conjunction
with an Easylaser D525 / E710 for measuring the
following applications:
• Flatness of equipment bases
• Straightness
• Squareness

Price: $ POA
Training Products
Electric Motor Diagnostics

Practical Dyno Kit


This kit is designed to emulate load and off load
conditions on a three phase motor on a variable
speed drive for diagnosis, using the Baker
Online Explorer Instrument. The Explorer
Online instrument is able to accurately monitor
the motor power circuit, overall health, load and
performance issues.

The kit includes:

1. 3 Phase Electric motor


2. Variable frequency drive
3. 240Volt Input – 415Volt Output 3 phase
supply
4. EP-2 Current transformer remote connection
system
5. Base plate and power leads
6. Baker Explorer 4000

Price: $POA

Practical Fault Finding Kit


This kit is designed to offer full electric motor
diagnostics with the Baker Off-line Explorer
Instrument. The kit focuses on insulation
condition and degradation rates. This testing
helps the maintainer realise the true condition
of the motors condition and insulation system
leading to better predictive maintenance and
reduced down time through breakdowns.

The kit includes: This Baker Off-Line Instrument performs


the following tests to determine condition
1. Electric Motors
2. Coils built in for student diagnosis • Resistance
3. Baker Advanced winding analyser (4 KV) • Meggar Value
• Polarisation Index
• Di-Electric Absorbtion
• Hi-pot
• Step Voltage
• Surge Testing

Price: $POA
SmartStart™ Technology Training

SmartStart™ on-site product start-up training


SmartStart™ is an on-site product start-up service that focuses on
a specific product or system. It is designed to get that product up and
running, your employees trained, and your program implemented
quickly and effectively.
The training takes the form of mentoring and classroom instruction,
and the site instructor will offer guidance in applicable product and/or
database optimisation and functionality.

Where is SmartStart™ training WICM232 MARLIN /Microlog


conducted? Inspector and SKF
Training is conducted at your site, in your training @ptitude Analyst
facility, using your computers and SKF purchased Inspector
hardware and/or software.
Course description
Course topics are organised
How is SmartStart™ training conducted? according to the steps
SmartStart™ instructors will provide you with real necessary to operate the product.
world application expertise by using your actual • Setup and utilise the MARLIN/Microlog
plant applications and requirements. The training Inspector Condition Detector (MCD) as a stand-
is designed to take the form of mentoring rather alone probe to monitor overall machinery and
than traditional classroom instruction. bearing vibration and temperature
• Installation and use of MARLIN/Microlog
The site instructor will offer guidance in
Inspector Quick Connect studs
applicable product and/or database optimisation
• Set up and utilise the MARLIN/Microlog
and functionality. Furthermore, the instructor
Inspector data manager to monitor and record
will offer insightful, pragmatic information
machinery condition and plant process data
that will provide you with powerful tools for
• Use the MARLIN/Microlog Inspector data
predictive maintenance requirements.
manager to review data in the field
• Build a MARLIN/Microlog Inspector
What’s included in SmartStart™ measurement database using SKF @ptitude
training? Analyst Inspector software
SmartStart™ training packages include • Transfer data between SKF @ptitude Analyst
a qualified SKF instructor, all travel and living Inspector and the MARLIN/Microlog Inspector
expenses for the instructor, up to three training data manager
kits, on-site consulting, and start-up assistance. • Display and generate trends and reports
SmartStart™ is priced to include up to three
SKF continues to add new MARLIN/Microlog
participants (there is an extra charge for more
Inspector hardware and software platforms. The
participants).
SmartStart™ program will be tailored to match
customer specific systems and requirements
What equipment do I need for this
course?
Course Information
Clients need to provide a suitable training room
Time 8.30am – 4.30pm
with an LCD data projector, projection screen, and
Days 2 days
white board or flip chart. Clients are also required
to have all course related SKF products and Course Fee $825 AUD + GST
$825 NZD + GST
equipment (hardware and software) available to
Course Type Onsite & Public
the participants at the time of training.
Category Work Identification
SmartStart™ Technology Training

WICM264 AX/GX Series Microlog WICM270 Online Systems


NEW
and SKF @ptitude Analyst and SKF @ptitude
Course description Course Objective
Course topics are organised Participants will learn how to design and build an
according to the steps necessary to effective online system vibration measurement
set up a portable monitoring system database, download measurements to online
and to operate the SKF Microlog AX/ system local monitoring units, understand online
GX SKF @ptitude Analyst software system data collection processes, display and
product. analyse the online system Event Log and online
measurement data plots for detection and
Condition monitoring training topics
analysis purposes, and generate online system
• Condition based Maintenance Program Overview
reports.
• Guidelines for Implementing a Portable Condition
Monitoring Program – practical guidelines for Course Description
implementing a portable condition monitoring Designed for maximum class participation, this
program course is divided into sections that are viewed
• Introduction to Vibration Analysis – Discuss the with presentations, computers practice, and
advantages of various vibration signal processing reviewed with hands-on group exercises and
techniques to isolate and detect specific machinery written reviews.
faults (e.g., acceleration enveloping signal processing
• SKF @ptitude Online Hardware System (H/W),
for early detection of bearing faults)
concept, product structure, and applications
SKF product training topics • System checkout and troubleshooting
• Set up default properties on the SKF procedures Software installation and setup
@ptitude Analyst software
• Hardware and software requirements
• Learn to navigate the software using its menus,
• Windows® system settings and installation
dialogs, windows, hierarchy, terminology,
options
workspaces, etc
• Installing SKF @ptitude Online H/W System
• How to create a database of vibration
measurements • Operation and theory

• Download and upload measurements between SKF • Database configuration: ideology, application
software and the AX/GX Microlog data collection device and best practices
• How to set up default properties in • Parametric Gating and Control Points
the AX/GX Microlog • Online data collection process
• How to operate the AX/GX Microlog data collector/ • Measurement process and Heartbeat concept
analyser to collect both route and off-route
• DAD communication and live data collection
measurements
process
• Generate graphic plots and reports for analysing
• Displaying Online data plots
measured machinery condition (both software and
AX/GX Microlog) • Generating and printing data reports
• Advanced AX/GX Microlog application modules,
multiple channel measurements, FRF Course Information
measurements, balancing, etc Time 8.30am – 4.30pm
Days 3 days
Course Information
Course Fee $950 AUD + GST
Time 8.30am – 4.30pm $950 NZD + GST
Days 3 days Course Type Onsite
Course Fee $950 AUD + GST Category Work Identification
$950 NZD + GST
Course Type Onsite & Public
Category Work Identification
SmartStart™ Technology Training

WE255 Balancing Easy-Laser Shaft Alignment Systems


with an SKF Microlog
Course Objective
This course is designed to
understand and practice how to
successfully balance common
rotating machinery in the field Course Content
to precision levels using any SKF Microlog data 1) Review Shaft alignment/Pulley alignment theory:
Collector/Analyser. - Angular and offset misalignment
- Alignment tolerances.
Course Description - Dial gauge alignment v/s laser alignment
Course topics are organised according to the
processes
steps necessary to operate the product
2) Setting up the system:
• Understand the three common types of
- Review the Shaft alignment system purchased
unbalance (static, couple and dynamic)
- Application programs
• Differentiate field and shop balancing - Components of the system
tolerances
3) Taking measurements:
• Identify the correct approach to use based - Conducting a rough alignment
on the machine’s L/D ratio, amplitude and - Alignment procedures
phase readings, and response to the trail - The clock method.
weight - Easy turn method (not using D450 model)
• Perform single and two plane balancing - Result evaluation and machine adjustment
- Feet values
• Combine and split correction weights - Coupling values
• Understand lag angle and influence - Managing the measurements in alignment software
coefficients and producing a final alignment report.
- Summary and questions.
• Appropriate real-world case histories will
4) Practical exercises using EasyLaser Shaft
be used to illustrate balancing techniques
Alignment Products
for applications such as: fans, overhung and
between bearings, paper rolls, flails, augers 5) Introduction to geometrical measurement
and hammermills, cooling tower fans, fin - Including flatness, straightness, squareness
fans and turboprop, and multi-stage pumps Course Objective
This course focuses on the step by step procedures
Course Information for using any Easy-Laser® Shaft Alignment product
Time 8.30am – 4.30pm (Model D400, D450, D480 series and D500, D505,
Days 2 days D525 series). Plus groove and face mounted pulley
alignment products (D90, D150, D160, TMEB Series)
Course Fee $825 AUD + GST
$825 NZD + GST This course is designed to teach customers all of the
Course Type Onsite & Public practical steps required to conduct a shaft alignment
Category Work Identification using an Easy-Laser® Shaft alignment System.

Course Information
Time 8.30am – 4.30pm
Days 1 Day
Course Fee $825 AUD + GST
$825 NZD + GST
Course Type Onsite & Public
Category Work Identification
Product Training

REGISTER NOW Contact


Complete your details and fax back to Reliability Systems Marketing:
(Australia) +61 3 9269 0763 (New Zealand) 0800 753 872
Reliability Systems Marketing Email: rs.marketing@skf.com

Fax: (Australia) +61 3 9269 0886 Location: Date: / /


(New Zealand) 0800 753 329 Premier Plus Savings
Bring 3 or more delegates to the course and benefit
from a 7% saving. (cannot be used in conjunction with
Selected course: any other offer)
UP-SKILL Membership Programs
Please ask for details.
DELEGATE DETAILS
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Email VIP No

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Company Name
Address
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Tel ( ) Fax ( )

AUTHORISATION METHOD OF PAYMENT


Signatory must be authorised to sign on behalf of Cheque - Made payable to SKF Australia Pty Ltd
contracting organisation
Mailing address - SKF Reliability Systems,
PO Box 301, Oakleigh VIC 3166
Name of Authorising Manager
Company Order No
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Date / / AMEX Security Code
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TERMS AND CONDITIONS
1. Enrolment: Enrolments will be confirmed in writing prior to the course commencement date and are subject to: (1) receipt of the completed enrolment
form; (2) payment prior to course date, or receipt of purchase order from approved Corporate Accounts. Enrolment can be made by faxing the form to SKF
Reliability Systems Marketing on (Australia) +61 3 9269 0886 or (New Zealand) 0800 753 329.
2. Fees: Course fees are inclusive of course materials and refreshments. Contact Reliability Systems Marketing for group savings. To qualify for a VIP saving,
please quote your UP-SKILL VIP membership number.
3. Cancellation/Substitution: Cancellation will only be accepted in writing and acknowledged by SKF. Cancellation is free of charge when received at least 3
weeks prior to course commencement. Between 1-3 weeks before the course commencement date, 50% of the training fee will be charged. Thereafter, full
course fee is payable and is non-refundable. Suitable substitutes are welcome.
4. Copyright: All intellectual property rights in all materials produced or distributed by SKF in connection with this course is expressly reserved and any
unauthorised duplication, publication or distribution is prohibited.
5. Important notice: SKF reserves the right to change course schedules, discontinue courses, modify course content, limit class size and cancel courses as it
deems necessary without penalty.

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