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INSPECTION & TESTING REQUIREMENTS REVISION: 03/31/2022 CODE NUMBER: PAGE:

REPLACES: 07/12/2017 1 of 1
SAUDI ARAMCO FORM-175 091300
SCOPE: COATING: Shop Applied, FBE, Internal or External. PURCHASE ORDER NUMBER:

TEST and INSPECTION PER: 09-SAMSS-089 ,09-SAMSS- 091 and ITEM NUMBER(s):
Specifications as Noted Below

(1) VISUAL INSPECTION / WITNESSING BY INSPECTOR (Note 1)

(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR


LINE
NO (3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010 * * * Pre-Fabrication / Production Requirements Specification Details / Notes:


Verify Company approval of manufacturer's Inspection and Test
0010 H X Pre-Inspection Meeting
Plan / Quality Plan
0020 R X MTR’s for Pipe and Coating Material As per applicable code & standard
0030 R X Blast Abrasive Chemical Analysis
Welders, NDT personnel, Welding Inspectors Qualification Welding inspectors to be certified to AWS (CWI) or CSWIP3.1 or equivalent.
0040 R (i.e. DJ application) NDT personnel certification and qualification to be verified by SAID.
WPS: SAES-W-012 and API 1104 and/or ASME IX. Company approval
Weld Procedure Qualification Records, Weld Procedure
0050 R X Specifications and NDT procedures (i.e. DJ application)
required.
NDT: Procedures to be verified by Company Quality team.
Coating inspector to be certified to AMPP or equivalent; skillful in Surface
0060 R Vendor Coating Inspector/s & Applicators Qualification
Preparation / Painting / Galvanizing.
If Work/Coating Procedure was already Standardized (copy stamped and
0070 R X Work Procedure Approval
signed) by CSD-Coating Team, CSD approval not required.
In-Process Inspection & Test Requirements
0020
(DJ Welding)
0010 W R Calibration of Inspection Equipment Vendor QA/QC requirements and applicable company standards.
Welding Consumable Storage, handling and issuing
0020 W R practices
Vendor QA/QC requirements and applicable company standards.

0030 W Weld Joint Preparations for DJ application SAES-W-012 and applicable international standards.
0040 W Preheat SAES-W-012 and applicable international standards.

0050 W Visual Weld Inspection SAES-W-012 and applicable international standards.

0060 W X Post Weld Heat Treatment (if required) SAES-W-012 and applicable international standards.

0070 W Dimensional Inspection SAES-W-012 and applicable international standards.

0080 R 100% NDT (RT or equivalent volumetric testing) SAES-W-012 and applicable international standards.

In-Process Inspection & Test Requirements


0030 * * *
(Coating)
09-SAMSS-089 or 09-SAMSS-091 and other applicable SAMSS including SAES-
0010 R Storage, Dates of Manufacturing, Leakage & traceability
H-001 for details
0020 R Sample material receiving Inspection, prior to coating 09-SAMSS-089 or 09-SAMSS-091 and other applicable SAMSS for details
0030 Surface Preparation: 09-SAMSS-089 or 09-SAMSS-091 as applicable and SAES-H-001
0040 W R I. Pre-Blast Check, blotter test & weather condition; Shall be Free of oil, moisture and contamination. (See Note 2).
II. Cleaning, profile, cleanliness and dust levels & check for Removal of spent abrasive, scabs, slivers, gouges, laminations etc. Defective
0050 W R any steel imperfection pipe or fittings shall be set aside for final decision by the Buyer representative.
0060 W R III. Chloride Contamination Test 09-SAMSS-089 or 09-SAMSS-091.
0070 R X Calibration of Inspection Equipment Per Vendor QA/QC requirements.
0080 W X Transfer Record of original marking on bare pipe See 09-SAMSS-089 or 09-SAMSS-091
0090 W R X Surface temperature verification 09-SAMSS-089
0010 Coatings Application:
a) Atmospheric Conditions, cleanliness, Substrate Verify free of flash rusting, dust and surface debris prior to coating. Blasted
0011 W R X Temperature & gel time surfaces shall not be left for more than 4 hrs.
0012 W R b) Primer application Only for Internal coating as per 09-SAMSS-91
Final Inspection & Test Requirements
0040 * * *
(DJ Welding)
SAES-W-012 and applicable standards. Note: DJ welded pipes shall not consist of
0010 W X Visual and Dimensional Inspection more than one skelp joint. Use video borescope with permanent record for weld
root visual inspection, where pipe internal is inaccessible.
0020 W Marking, Spool Identification SAES-W-012 and applicable code.

0030 W Pipe End Protection and shipment End pipe protection is applicable if welding is performed outside of coating factory.

Saudi Aramco: Company General Use


0040 R X Product test certificates and records As per PO and SAES-W-012 requirements
0050 R X Certificate of compliance for welding
0050 * * * Final Inspection & Test Requirements (Coating)
DFT, Adhesion, Holiday, Bend, Cure, Production Test
0010 W R X Ring, Repair, Stenciling & reproducing original marking
Other tests as required by 09-SAMSS-089 or 09-SAMSS-091 as applicable
0020 W R Visual Inspection of Finished Coatings Check for coating color, appearances, and uniformity.
Padding material and procedures shall be approved by COMPANY inspector.
Shall comply with Section 14 of 09-SAMSS-89 or 09-SAMSS-091 as applicable.
0030 W X Pipe Handling, Storage & Shipment Preparation
The transported pipes shall be supported at both ends and the girth weld (center
of the total length) to reduce/eliminate transit fatigue failure.
0040 R X Product test certificates and records for coating As per applicable SAMSS and IR
0050 R X Certificate of compliance for welding and coating
Notes:
(1) Refer detailed instruction sheet SA175 form IR000003 of inspection requirement for ideal use of this form.
(2) As a minimum, the inspector shall check and approve air quality, humidity, dew point, surface temperature at the start, mid-point of each 8 hours shift and
prior to blasting and coating application

Saudi Aramco: Company General Use

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