You are on page 1of 96

0 1 2 3 4

Power Supply AA2

B+ B+ Bpol+ Bpol+ +30 +30

A A

FH1:2S

FH1:3S

FH4:1S

FH4:2S
FH2:1S

FH2:3S

FH3:1S

FH3:2S

FH3:3S

FH4:3S
FH2:2S
FH1:1S XO:1 XG:1 XT:1
ELECTRICAL_CENTER ELECTRICAL_CENTER
4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 10RD
2003
XS-2003_19

XS-2002_01 XS-2002_02 10RD 10RD 10RD


2003 2003 2003
16RD
2002
16RD F104 F121
2002 C 1 D 1 A 1
150A 5A
3 2 XJB102
1
XJB101 XC100C:1 XC100B:1
B 1

BBOX
16RD
XJB201 2002
35RD 100 Ohm 25RD
2 3 2001
B 50RD
2001
XJB201_TO_XC100

A A1 D
2003
B
1 K102 1 XC100F:1

50RD Body Relay 86 88 Fuse


Check
300A

BBOX
2001 Main Relay
POS_XC100:A 85 88A F101

XC100_TO_S41
G01A_TO_XJB201
XJB201_TO_X47

B A2 XC100:12 150A
E 1 C 1 C 2

A
XJB202 1
B 1
0.75BK
1
C 1
A
1 S41 B 1 F100
G01A 35RD
Switch, battery 400A
2002
Battery 1 main switch control A 1
B XSCG2-21

G01A_TO_G01B
1 XC100G:1
S41_TO_XJB202

C C

XC100_TO_XC200
50RD
2072
K103
85
C
1
A
1
Relay ARMS 87 87A
G01B (Automatic Reset Main Switch)
50RD 1.0RD 0.75RD Battery 2 30
2001 2001 2082 86
B
1 POS_XC100:D 70RD
2003
B 1
A
B250
+
12V XC100:11 XC100:8 XC200A:1
X47 A 2
Sensor, Battery FRONT_AXLE
External 1 A
0.75WH/YE 0.75WH/BU
Plug, Battery charging charger 24V
0224 0215
-
outlet B 3
1 A

50BK FRONT_AXLE 0.75GY 7035 LIN GND F207


D 1 XC001:16
INSTRUMENT
1
1 C XC003:12
INSTRUMENT
XC001:2
INSTRUMENT
400A D
X47_TO_GND

G01B_TO_GND

0.75GY

VPDUR
7035 0.75WH/YE 0.75WH/BU
0224 0215

XC026:1 XC028:4 XC026:2


ELECTRICAL_CENTER 50BK ELECTRICAL_CENTER ELECTRICAL_CENTER
1
0.75GY 0.75WH/YE 0.75WH/BU
7035 0224 0215
GND21:1 LC1 3

A27 B 4 B 15
LIN

GND21:1 A36

ARMS

Main switch relay


Control unit, LCM
( Light Control Module ) Control unit, BBM
(Body Builder Module)
SLCM
E BBM E

0 1 2 3 4
0 1 2 3 4
Ignition System AB2
Bpol+
B+
+30
+DR

A +15
Relay Relay
A
F87 F115 F68 Ignition +15 Ignition +DR F59
0.75RD/GY 2075 POS_FRC:K01 POS_FRC:K03
5A 10A 5A 5A

XC100:15
FRONT_AXLE 86 30 86 30
FRC:68
K73 FRC:59
ELECTRICAL_CENTER
FH4:2P 0.75RD ELECTRICAL_CENTER K22
ELECTRICAL_CENTER 2001
85 87 87A 85 87 87A 0.5RD/GN
XC001:25 2004
INSTRUMENT
0.75RD F30
2002 20A
0.5RD
86 XM:4 XM:3 XM:1 XM:2 XS:1
2003 XC022:8
30 K81 ELECTRICAL_CENTER INSTRUMENT
0.75RD
4.0RD/GN
Relay 2001 XM:11 FRC:30 XH:1 0.5RD/GN 0.5BK

ELECTRICAL_CENTER 2004 1 4.0RD/GN 2004 10RD 0.5RD/GN


87a 87 Main Switch 2004 2004 2004
B 85
POS_RHF
B 1
4.0RD/GN
2005
XD:3 XS-2004_01
B
0.75BK
0.5VT 1 S322 0.75BU
XS-2004_18

0178 ELECTRICAL_CENTER 5004


XD:1
Switch 0 1
Emergency Cut-Out
XCB401B.5
C 1 A 1 INSTRUMENT ELECTRICAL_CENTER
YA1-1:0 D
XC022:2
XS-0178_01 ELECTRICAL_CENTER XS-5004_01

XC023:35 0.75BU 5004 0.75BU 5004


INSTRUMENT 0.75BU
5004
S15
Switch
Key switch
86
30 K80 0
ELECTRICAL_CENTER R
XS-6001_01 XC022:3 Relay
INSTRUMENT 87 87a Emergency Switch I
0.5VT
0.75RD/GY 0.75RD/GY 0.75GN 0.5BU 0.5VT 0.5VT 85
POS_RHE
0178 2075 2075
C 5003 6001 0178 0178
0.5BK
0.5RD/YE III
II
C
2073
X1 2 X1 8 X1 10 1

C
R
S12 30
XD:2
Switch, Main Control 19
ELECTRICAL_CENTER
0 1 XC022:4
INSTRUMENT
X1 1 X1 3 X1 7 X1 9 P
XCB401B.4
YA1-1:0 D INSTRUMENT ELECTRICAL_CENTER
0.5BK 0.5BK B+ XC022:5
15
1 1 0.5RD/YE 2073 0.5RD/GN 2005 0.5RD/GN 2005
XSCG1-32 XC022:6
DR
0.5RD/GN 2004 0.5RD/GN 2004 XS-2004_02

50
0.5RD/YE
2006
D D
INSTRUMENT
XC022:7
0.75BU 5004 ELECTRICAL_CENTER 0.5RD/GN
2004
0.5RD/YE 2006
0.5RD/GN 2004
0.5RD/YE
2006

LC2 1 A 6 A 14

A27 A17

Key_Sw_Crank

Key_Sw_Ignit
+50_Crank
A36 Control unit, LCM
Ignition Key (+DR)
Emergency switch
Main switch

Control unit, VECU


Control unit, BBM ( Light Control Module ) (Vehicle ECU)
(Body Builder Module)

E BBM SLCM VECU E

0 1 2 3 4
0 1 2 3 4
Alternators for MDE8 and MDE11 AC1

+30 +30 +DR +DR

A From K102:C2 AA
A
F201 BA1:B1
200A
F120
5A 86
K200
30 86
Relay, Heater/CCIOM 30

XC200F:1 XC200G:1 87a (Central Chassis IO Module) K72


87
XC100:6 85 87a
FRONT_AXLE 87
85
0.75RD
2003
F208
35RD 35RD 70RD 10A
2003 2003 2003
F06
XC001:1 5A
INSTRUMENT
XC200_TO_XJB601_ALT1_2

XC200:18
ENGINE_BAY
XC200_TO_XJB601_ALT3

0.75RD
2003 2.5RD/GN

B 2004
B
XC200_TO_G02C

XS-2004_03
XC007:1
CENTER 2.5RD/GN 2.5RD/GN
2004
2004
0.75RD
XJB601 2003 X4
B 1 A 1 X4 1 2
+DR +DR A163
XC080:15 CCIOM
ENGINE_BAY PWR PWR Backbone 2 (XB1) Control unit, CCIOM,
G02A
HDE11

Central Chassis IO Module


HDE11
MDE8

MDE8

Alternator 1

LIN GND
CM

LIN
LIN

LGND XCA020A GND GND


S Connector, Engine Interface 1 0.75RD
X2 25 X2 11 X1 29 X2 29
2003
S1

C 12 0.75RD 2003
0.75RD 2003 XS-2003_01
C

45

45
11 2.5BK 2.5BK
HDE11

0.75GY 0.75WH 1 1
10 0.75GY 7052 7052 1022
0.75GY 7052 45 XS-7052_01 B 15

G02B 9 A17 LDO Rel_Ctrl


Alternator 2 0.75WH 1022 XS-1022_01

0.75WH 1022
Control unit, VECU

45
CM (Vehicle ECU)

A
LIN

LGND

S
0.75WH 0.75RD 0.75GY 0.75WH
XSCG6-21
VECU
0335 2003 7052 1022
S1

D D
MDE8

HDE11
MDE8

MDE8

MDE8
MDE8

HDE11

HDE11

HDE11
G02C
MDE8

Alternator 3

CM 1

A
LIN 2

B LGND 3

C S 4
S1 5
35BK
0.75BK
HDE11

HDE11
MDE8

E GND62:1 XSCG6-31
E

0 1 2 3 4
0 1 2 3 4
I-Start AD1
Bpol+
B+
+30

A +DR
+15
A

F109 A36
20A
BBM
Control unit, BBM

DC/DC-status
(Body Builder Module)
XC100:16
FRONT_AXLE
A 10

2.5RD 0.75GN
2001 0076

XC002:21 XC027:1
INSTRUMENT ELECTRICAL_CENTER

B 2.5RD
2001
0.75GN
0076
B
XC004:10 XC004:5
CENTER
0.75GN
2.5RD
2001 0076

XC080:57 XC080:16
ENGINE_BAY
2.5RD 0.75GN
2001 0076
A 1 A 5

U38 BAT+ Status

C Voltage converter
I-Start DC/DC
C
Battery
temp. sensor

+24V +12V GND

A 2 A A 4
3

2.5RD
G10A_TO_XJB601
70RD 2081 2084
1.0BK

C 1 A 1
G10A
Battery, I-Start
Battery 1
F 1
XJB601 B 1

G10A_TO_G10B
D E 1
2082 D
50RD
C A
G10B
A
Battery, I-Start
30

M
Battery 2
B D
M04
G10B_TO_GND

Motor, starter motor


C 31

70BK

E GND61:1
E

0 1 2 3 4
0 1 2 3 4
VECU, Power and Ground BA1
B+
+30

+DR

A +15
A
VPDUR
XC200:14

0.75RD/BU
2007
86 86

K72 30
ENGINE_BAY K201 30 86
K200
XC080:19 30
Relay VECU 87
87a Relay, EMS 87 87a Relay, Heater/CCIOM
(Vehicle ECU) 85 0.75RD/BU
(Engine Management System) 85 87a 87 (Central Chassis IO Module)
2007 85
POS_XC200:A
POS_FRC:K02 POS_XC200:B
CENTER
XC006:24

F07 F06 0.75RD/BU


5A 5A 2007

B B
INSTRUMENT
XL:1 XL:5 XL:3 XC027:3
ELECTRICAL_CENTER ELECTRICAL_CENTER
0.75RD/BU
2007

C C

0.75WH/BN 0.75RD/BU
0179 2007

B 15 A 13

Rel_Ctrl A17
VECU
+30
PWR Control unit, VECU
(Vehicle ECU)

(T) J1939-2/3 (XE1-1)

D Gnd
Backbone 1 (XA1)
J1587 (XH1)
D
A 12

0.75BK
1

XC:2
ELECTRICAL_CENTER

E E

0 1 2 3 4
0 1 2 3 4
BBM Power and Ground BB1

+30 +30

A A
F51
5A

FRC
FRC:51
ELECTRICAL_CENTER

B B
0.75RD
2003

A 13

+30 A36
PWR BBM Control unit, BBM
(Body Builder Module)
C C
J1587 (XH1)
Backbone 1 (XA1)
(T) D-BUS (XF1)
GND
A 12

0.75BK
1

ELECTRICAL_CENTER
XC:3

D D

E E

0 1 2 3 4
0 1 2 3 4
BIO Power and Ground BC1

+30 +30
+DR +DR

A A

F63 F55
10A 5A
FRC
FRC:63 FRC:55
ELECTRICAL_CENTER

1.0RD 0.75RD/GN
2003 2004

B XC022:28
INSTRUMENT
XC022:29
B

1.0RD 0.75RD/GN
2003 2004

C XS-2003_13 C
0.75RD 0.75RD
2003 2003
A 13 A 18 A 1

+30 +30 +DR A195


PWR PWR PWR Control unit, BIO
Bus I/O ECU
BIO
J1587 (XH1)
D-BUS (XF1)
(T) E-BUS (XG1)
GND GND
A 12

D D
0.75BK
1

XSCG1-34

E E

0 1 2 3 4
0 1 2 3 4
Instrument Cluster Mating BD1-1
B+ B+
+30 +30
+DR +DR

A A
F86 F08 F05
5A 5A 5A

FRC
FH4:1P XL:8 XM:18
ELECTRICAL_CENTER

0.75RD 0.5RD/GN 0.5RD


2002 2004 2003

B B
XC023:1 XC023:2 XC023:3
INSTRUMENT

0.75RD 0.5RD/GN 0.5RD


2002 2004 2003

XS-2004_04 XS-2003_02

C C
0.5RD/GN 0.5RD

2004 2003

A 1 A 3 A 9

B+ +DR +30 A03


PWR PWR PWR
IC Instrument cluster

Backbone 1 (XA1)

D Gnd
(T) J1939-2/3 (XE1-1)
J1587 (XH1)
D
A 2

0.5BK
1

XSCG1-36

E E

0 1 2 3 4
0 1 2 3 4
Instrument Cluster Control BD1-2

+30 +30 +DR +DR

A A
F05 F62
10A
5A FRC
FRC FRC:62
ELECTRICAL_CENTER
XM:18
ELECTRICAL_CENTER XC028:9
INSTRUMENT

XC005:6
XC023:3
CENTER
INSTRUMENT
XC080:34
ENGINE_BAY

B XS-2003_02
B
XS-2004_06
0.5RD
2003 0.75RD/GN
2004

XS-2004_05

A 12 0.75RD/GN 0.75RD/GN
2004 2004
S06
Stalk switch, windscreen SELECT ESC UP DOWN A 2 2
wiper, selector type B274 B275B
Sensor, Hydraulic oil level
Sensor, Hydraulic oil level
Mechanical Power steering
Engine fan
C A 8 A 9 A 10 A 11 A 1 1 C
0.75WH/YE 0.75WH/GN
0018 0019

XC080:27 XC080:28
0.75WH/YE 0.75WH/BU CENTER
0169 0171

0.75WH/YE 0.75WH/GN
0.75WH/BN 0.75WH/GN 0018 0019
0168 0170

XC005:7 XC006:16
INSTRUMENT INSTRUMENT

0.75WH/YE 0.75WH/GN
0018 0019

D A 4
HDI Select
A 5

Escape Up
A 6 A 7 B 28
HDI Hydr_Syst1
C 20

HDI Hydr_Syst2 A03 D


Down
Instrument cluster

IC
Instrument Switch Selector Hydraulic System

E E

0 1 2 3 4
0 1 2 3 4
Instrument Cluster Control BD1-3

A A

A03
IC Fuel level
Instrument cluster
PWR PWR PWR

A/D_PU Sig_1 Sign_Gnd GND Redundant A/D_PU Sig_1 A/D_PU Sig_2


B 9 A 12 B 1 B 3 B 11

0.75WH/BK 0.75WH/BK
0.75WH/BN 0.75WH/YE
1021 1021
0113 0114
B XS-1021_02 B
0.75WH/GN 0.75WH/BK
8019 1021

INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT


XC002:14 XC001:10 XC001:8 XC001:9
FRONT_AXLE FRONT_AXLE FRONT_AXLE FRONT_AXLE

0.75WH/BN 0.75WH/YE
0113 0114

0.75WH/GN 0.75WH/BK
8019 1021
A 1 A 1

C B07 B279 C
Sensor, Fuel Level
Sensor, fuel level Second
A 2 A 2

0.75WH/BK 0.75WH/BK
1021 1021

XS-1021_01
0.75WH/BK 1021
A 1 A 2

B22
Amb_Temp

Rtn

Sensor, outdoor temperature ~

D D

E E

0 1 2 3 4
0 1 2 3 4
Tachograph BE1
Bpol+
B+
+30
+DR

A +15
A
A17
F08
5A
F115
10A
VECU
Control unit, VECU
(Vehicle ECU)

f
XL:8 XC100:15
ELECTRICAL_CENTER FRONT_AXLE HZ_PU Weh_Spd
B 6

XC023:2 XC001:25
INSTRUMENT INSTRUMENT XC022:24

XS-2004_04

B B
0.5RD/GN 0.75RD
2004 2001 0.75WH/BN 0223

A3 A1 B7

+DR BPOL+ A33

Spd_Sign
PWR PWR TACHO Tachograph

Speed_Sig

Data_Sig
GND
Sply
(T) J1939-2/3 (XE1-1)
Gnd Gnd
A5 A6 B1 B3 B2 B4

C 0.75BK
1
0.75RD/GY
2090
0.75BK
1
C
0.75WH/BN 0.75WH/VT
0223 0227

45

45
XC005:16

XC005:15
INSTRUMENT
0.75BK
XC005:14 XC005:17
1 CENTER
0.75RD/GY 0.75BK
2090 1
0.75WH/BN 0.75WH/VT
XSCG1-31
0223 0227
45

45
XC080:44

XC080:45

XC080:43 XC080:46
ENGINE_BAY
2090
0.75RD/GY 0.75BK
0.75WH/BN1
D 0.75WH/VT
0223 0227 D
45

45

26 24 7 16 XCA021
Connector
Gearbox Interface
0.75RD/GY 0.75BK
2090 1
0.75WH/BN 0.75WH/VT
0223 0227
45

45

A 1 A 3 A 2 A 4
B12
Sensor, tachograph /
speedometer
E E

0 1 2 3 4
0 1 2 3 4
Speedometer Without Tachograph BE2

A A
VECU A17
Control unit, VECU
(Vehicle ECU)
6-9V

SRC SPLY HZ_PU Weh_Spd


B 25 B 6

0.75RD/GY 0.75WH/BN
2090 0223

45
B ELECTRICAL_CENTER
XC022:23 XC022:24
B
INSTRUMENT

45
0.75RD/GY 0.75WH/BN 0.75BK
2090 0223 1

XSCG1-31

XC005:14 XC005:16 XC005:15


Can be seen on BE1

C C

XC080:44
XC080:43 XC080:45

XCA021
7
Connector
26 24
Gearbox Interface

D D

A 1 A 3 A 2
B12
Sensor, tachograph /
speedometer

E E

0 1 2 3 4
0 1 2 3 4
Alcolock for Carling BF1

+30 +30

A A
F20
10A
FRC
XJ:11
ELECTRICAL_CENTER

XC022:31
INSTRUMENT

B XS-2003_11 XS-6001_01
B

1.0RD
2003

0.75BU

XS-2003_03 0.75RD 2003


6001

1.0RD X132
2003
Interface, External Customer X1 1 X1 3 X1 8 X1 10
Alcolock S324
0 1

C 1 3 0.75WH/YE
0180
Switch
Driver Change
C
C Alcolock
X1 2 X1 7 X1 9
0.75RD
2003 0.5BK
1
0.75WH/YE 0.75WH/YE 0.75BK
5007 0180 1

XSCG1-31

A 1 A 9 A 8
SRC +30 A132
Driv_Chng_Req
Mode Req

PWR Control unit, alcolock


D D
Alcohol
Interlock D_BUS (XF1)
GND Gnd
A 7

1.0BK
1

XSCG1-31

E E

0 1 2 3 4
0 1 2 3 4
On Board Diagnostic (OBD) BG1
B+
+30

+DR

A +15
A
F08 F05
5A 5A

XL:8 XM:18
ELECTRICAL_CENTER

B B
XC023:2 XC023:3
INSTRUMENT

XS-2004_04 XS-2003_02

0.5RD/GN 0.5RD
2004 2003

C C
1 16

+30
+DR
OBD X43
PWR PWR Connector, OBD
(On-Board Diagnostics)

Backbone 2 (XB1)

J1587 (XH1)
Gnd Gnd
4 5

0.5BK 0.5BK
1 1

D D

XSCG1-36

E E

0 1 2 3 4
0 1 2 3 4
Adaptive Cruise Control BH2

A A

A17
Control unit, VECU
(Vehicle ECU)

VECU
B B

OUT_Supply4
Time Gap (+)

CC_ON/OFF
Time Gap (-)

CC_Resume
CC_Set (-)

CC_Set (+)
B 7 A 17 A 1 A 2 A 30 A 3 B 5

0.5BN 0.5YE 0.5WH/VT 0.5WH/BU 0.5WH/GY 0.5BN


EH1:2 B
0174 0175 0183 0182 0184 0185
S24.1
ELECTRICAL_CENTER
XC025:26 XC025:27 XC022:12 XC022:11 XC022:10 XC022:9
INSTRUMENT

0.5BN 0.5YE 0.5WH/VT 0.5WH/BU 0.5WH/GY 0.5BN 0.5RD/YE


0174 0175 0183 0182 0184 0185 2076

C C

7 8 4 5 3 2
S02 SET- SET+ RES. ON OFF
Stalk switch, full- /
dipped beams

1
D D

E E

0 1 2 3 4
0 1 2 3 4
Accelerator pedal BI1

A A
A17
VECU Control unit, VECU
(Vehicle ECU)
5V PWR

SRC SPLY A/D Pedal_Pos Low_ref HDI IVS_In IVS_SPLY

B 10 B 8 B 22 A 23 B 19

0.5WH/RD 0.5YE 0.5WH 0.5GN 0.5BN


2040 0079 1024 0080 0081

30
B B

XC022:14

XC022:15
ELECTRICAL_CENTER
XC022:13 XC022:16 XC022:17

INSTRUMENT

0.5GN 0.5BN
0080 0081

C C
0.5WH/RD 0.5WH
2040 1024
0.5YE
0079

D D
30

A 1 A 2 A 5 A 3 A 4

B25
Sensor, accelerator pedal

E E

0 1 2 3 4
0 1 2 3 4
Engine Interface MDE8 and MDE11 CA1-1
B+
+30

+DR

A +15
A
From K102:C2 AA

86 86
K201 30 30 K72
Relay, EMS
(Engine Management System) 87a 87 87a
87 Relay VECU
POS_XC200:B 85 85 (Vehicle ECU)
POS_FRC:K02
F06
XC200:8 5A

F215 F210 F211 F212 F213


10A 15A 15A 10A 10A 0.75BK

B 1
B
XC200:10 XC200:20 XC200:19 XC200:17 XC200:16
ENGINE_BAY XSCG6-31

MDE
1.5RD 1.5RD 1.5RD 2.5RD 2.5RD B 15
2042 2042 2042 2042 2042
LDO Rel_Ctrl A17

HDE
1.5RD

XS-2042_01
2042
XS-2042_03 VECU Control unit, VECU
XS-2042_02 (Vehicle ECU)
PWR
1.5RD 1.5RD
2042 2042
MDE HDE

HSD IVS_Out
Y162B.A:1 Y37.A:1 Y147.1
CA1-3:1 B CA1-2:3 B CA1-3:3 B B 17

C 0.75GN
0098
C
ELECTRICAL_CENTER
XC027:15
INSTRUMENT
0.75GN
0098

XC005:1
CENTER

1.5RD 1.5RD 1.5RD 2.5RD 0.75GN


2042 2042 2042 2042 0098

2.5RD XC080:29

2042 ENGINE_BAY

D 0.75GN 0098
D

(T) Engine Subnet (XD1)

21 33
XCA020A
(T) PT Subnet (XC1) 13 15 25 8
(T) backbone 2 (XB1)
Power Supply VPDUR

Power Supply VPDUR

Power Supply VPDUR

Power Supply VPDUR

Power Supply VPDUR

Connector, Engine Interface 1


Heat sensor +
IVS Out

(T) backbone 1 (XA1)

E E

0 1 2 3 4
0 1 2 3 4
Engine Interface MDE8 and HDE11 CA1-2

A A
XCA020B
8 Connector
Engine Interface 2 CA1-1:2 C

START
S315 S316 START ENABLE XS-2042_02

Switch Switch
Engine Start Engine Start Enable
Rear Rear

A 2 A 1 A 3 A 1

0.75WH/BK 1.5RD
0.75BN 1023 2042
0085

B B

MDE
A 1

SRC +30
0.75WH/BK 1023 U U 24V Y37
I P
XS-1023_01 Solenoid Valve Unit
Elect Engine brake / AVU
LSD
EPG Gnd (Air Valve Unit)
PWM LSD Wastegate GND

A 2 A 6 A 7
0.75WH/BK 0.75WH/BK
1023 1023

MDE

MDE
0.75WH/BK
1023

A 2 A 3 A 1 A 3 2.5BK
B52 B39 S68 1

C Sensor, water level,


θP
Sensor, air filter pressure Proximity switch, C
water separator and air filter temperature coolant level, NC.
A 1 A 2 A 4 A 1

0.75GN 0.75GN 0.75YE 2.5BK 2.5BK 2.5BK


0.75WH/BK 0.75WH/GY 0.75BU 0.75WH/VT 0.75WH/BK
0110 0087 0334 1 1 1 XSCG6-22
1023 0107 0111 0106 1025

D D

27 31 39
XCA020A
18 20 30 19 24 Coolant Level sensor 28 7 32

Switch Engine Stop

GND

GND

GND
Air Filter Indicator Signal
Water level sensor

Air Inlet Temp Signal

Air Filter pressure Sensor

AVU Control 2
Stop

Connector, Engine Interface 1


Start / Start Enable /

E E

0 1 2 3 4
0 1 2 3 4
Engine Interface MDE8 and HDE11 CA1-3

A A

CA1-1:1 B CA1-1:2 C
XC200:10 XS-2042_03

1.5RD 1.5RD
2042 2042

B A 1
B
SRC +30 Y162B
U 24V
I Solenoid Valve Unit
Elect
Body Heating /AVU B32 A 1
(Air Valve Unit) Y147
LSD
PWM EPG GND Gnd n Sensor, engine cooling Solenoid Valve
fan speed 2 Cooling Fan / Shut off Valve
A 2 A 7 A

A 1 A 2

1.5WH/GY 1.5BK 0.75VT 0.75WH/BK 0.75BN


0272 1 0089 1026 0273

C C
XSCG6-22

45
D D
XCA020B
12 2 3 11
Connector
Engine Interface 2

E E

0 1 2 3 4
0 1 2 3 4
Aftertreatment System CB1-1B

A B+ B+ +DR +DR
A

F85 F62
30A 10A

FRC FRC
FH3:3P FRC:62
INSTRUMENT ELECTRICAL_CENTER

XC094A:4
INSTRUMENT

B 4.0RD
XC028:9
INSTRUMENT B
2002

XS-2002_04

2.5RD 2.5RD
2002 2002
XC005:6
XC004:20 XC004:21 CENTER
CENTER
2.5RD 2.5RD
2002 2002

XS-2002_05

4.0RD
XC080:34
2002
ENGINE_BAY

C XS-2002_06
C
2.5RD 2.5RD
2002 2002

XC080:61 XC080:62
ENGINE_BAY XS-2004_06
2.5RD 2.5RD
2002 2002

XS-2002_07

4.0RD
2002

XS-2002_08

2.5RD 2.5RD
2002 2002

D SRC
A 60

+30
A

SRC +30
57 A
SRC
3

+DR A174
D
ACM
PWR PWR PWR Control unit, ACM
(Aftertreatment Control Module)

Backbone 2 (XB1)

(T) Engine Subnet (XD1)

Backbone 1 (XA1)
GND Gnd Gnd
A 58 A 61

XSCG6-23

E E

0 1 2 3 4
0 1 2 3 4
Aftertreatment System CB1-2

A A

A174

DPF Pressure Sensor


ACM CAT Temp Sensor Control unit, ACM

DPF Temp Sensor

Temp Sensor Gnd


V5EXT1&2 Gnd

V5EXT1 Supply
(Aftertreatment Control Module)

Downstream

Upstream
A 54 A 50 A 26 A 39 A 34 A 42 A 56

B B
0.75RD/BU
2050
0.75WH/BK 0.75WH/GN 0.75WH/BU 0.75WH/VT 0.75WH/GY 0.75WH/BK
1051 0036 0037 0038 0039 1050

XS-1051_01 XS-2050_01 XS-1050_01

A 2 A 2 A 2
B98 B97
C B85
Sensor, exhaust temp,
Sensor, exhaust temp,
Sensor, exhaust temp,
C
T downstream catalyst T T
0.75RD/BU downstream DPF upstream catalyst
2050 A 1 A 1 A 1
0.75WH/BK
1051

A 2 A 1
B115
Sensor, DPF pressure
P
(Diesel particulate filters)
A 3

0.75WH/BK 0.75WH/BK 0.75WH/BK 0.75WH/BK


1050 1050
D 1050 1050
D

XS-1050_02

E E

0 1 2 3 4
0 1 2 3 4
NOX Sensors & Urea Quality Sensor CB1-3

A A

A174
ACM
Control unit, ACM
(Aftertreatment Control Module)

Signal_Nox
A 49

B B
1.5RD
2108

XS-2018_01

1.0RD 1.0RD 1.0RD


2108 2108 2108

C 1
B247
A 4 A 4
C
Sensor,
B96A B96B
UQS
AdBlue quality sensor
NOx Sensor, NOx NOx Sensor, NOx
2 A 3 A 3

1.0BK 1.0BK 1.0BK


1 1 1

XSCG6-23 XSCG6-23 XSCG6-23

D D

E E

0 1 2 3 4
0 1 2 3 4
UREA CB1-4

A174

Heat_Valve_AdBlue

AdBlue_Temp_Sens
AdBlue_Temp_Sen
ACM

AdBlue_Level_Sen
A A

AdBlue_Press_Sen
Dosage pump AdBlue Heater Hose

Air _Pressure_Sen

Air _Pressure_Sen
Control unit, ACM
PWR 5V 5V PWR (Aftertreatment Control Module)

Air_Valve
Output 2

Output 1

Output 3
PWM Gnd Gnd
HSD Xxx GND LSD LSD LSD SRC SPLY SRC SPLY LSD LSD A/D GND A/D A/D A/D A/D A/D SRC SPLY
A 20 A 16 A 28 A 32 A 24 A 59 A 62 A 4 A 21 A 35 A 54 A 27 A 47 A 23 A 18 A 46 A 51

0.75YE 0.75WH/GY 0.75WH/GY 0.75WH/VT 0.75RD/BU 0.75RD/YE 0.75WH/BU 0.75WH/GN 0.75WH/YE 0.75WH/BN
0097 0095 0095 0094 2098 2097 0093 0092 0091 0.75RD/GY
0090
2096

XS-0095_01

B B
0.75BN 0.75WH/GY
0096 0095 0.75BU 0.75BU
0088 0088

Biodiesel
Diesel
XS-2096_01
XS-1051_01

C XS-2098_01
XS-2097_01
0.75WH/BK
0.75RD/GY
2096
0.75RD/GY
2096
C
1051
A 1
A 1 A 2 A 1 A 2
0.75RD/YE
2097 B262 B263
Sensor, Urea Pressure P P Sensor, Urea Air Pressure
Y80B Y81C
A 1
M
Solenoid valve, Solenoid valve, 3
A 3 A
AdBlue dosing unit AdBlue tank heating A 2

0.75RD/BU 0.75RD/BU 0.75RD/YE 0.75WH/BK 0.75WH/BK


2098 2098 2097 1051 1051
A 3

D A 1 A 2 A 1 A 2 D
R56 R57
Heater, AdBlue hose, Heater, AdBlue hose,
White Black XS-1051_03

0.75WH/BK
1051
A 1 A 2
A
A 3

T
Air valve Urea temp

A190
E Component group urea E

0 1 2 3 4
0 1 2 3 4
Fuel Quality Sensor FQS CB1-5

A A

B B

A174

Fuel_Quality_sens
Control unit, ACM

Nox_Supply
(Aftertreatment Control Module)
PWR

SRC A/D Gnd Gnd


A 49 A 47 A 58 A 61

C 0.75VT C
0349

XS-2018_01 XSCG6-23

Biodiesel
0.75RD 0.75BK
2108

A 3 A 1 A 2

REF VAR RTN B307


D Sensor
Fuel Quality
D

E E

0 1 2 3 4
0 1 2 3 4
Fuel Cut OFF CE1
B+
+30

+DR
+15

A A

K72 86
30
Relay VECU
(Vehicle ECU) 87a
87
POS_FRC:K02 85

F43
5A
B B
FRC:43
ELECTRICAL_CENTER
0.75RD/BU
2007

XC026:3
INSTRUMENT
B 15 A 13
0.75RD/BU

A17 Rel_Ctrl +30


2007

Control unit, VECU PWR


XC001:3
(Vehicle ECU) FRONT_AXLE

0.75RD/BU

C VECU
2007
C
A 2
Y160
Solenoid Valve
Fuel Cut Off A 1

0.75BK
1

XSCG2-21

D D

E E

0 1 2 3 4
0 1 2 3 4
Heater Water Separator for MDE8 CE2

B+
+30

A +DR
+15
A

86 86
K200 30 30
K72
Relay VECU
Relay, Heater/CCIOM 87a 87 87a 87 (Vehicle ECU)
(Central Chassis IO Module) 85 85
POS_FRC:K02
POS_XC200:A
F06
F209 5A
B 20A
B

XC200:21
ENGINE_BAY

B 15
2.5RD/GN
2004 LDO Rel_Ctrl A17
Control unit, VECU
(Vehicle ECU)

A 1
VECU
C R06 C
Heater, fuel
water separator

A 2

2.5BK
1

D XSCG6-21
D

E E

0 1 2 3 4
0 1 2 3 4
Chassis Heat Sensors CF1

XCA020A
14 Connector, Engine Interface 1
A A

U_3RD_ALT

3RD_ALT
0.75WH/GN 0.75WH/GN
5008 5008

B280A 1 1 B280B
Sensor, Heat Sensor Sensor, Heat Sensor
2 2
Air Filter Air Filter

U_3RD_ALT
Note! Note!

3RD_ALT
Cavity 2 are Cavity 2 are

B variant only variant only


B
0.75WH/BK 0.75WH/BU
1023 5009

A 1 B281
A 2 Sensor, Heat Sensor
Third Alternator

3RD_ALT
0.75WH/BK
1023

C C
ENGINE_BAY
XCB604M:1
ENGINE_BAY

0.75WH/BK
Body builder 1023
XCB604M_1-3
heat sensor

0.75WH/BK
1023

ENGINE_BAY
XCB604M:3
ENGINE_BAY

D 0.75WH/BK
1023 D
XS-1023_01

18 XCA020A
Connector, Engine Interface 1

E E

0 1 2 3 4
0 1 2 3 4
Water Heater for Regeneration CI1
+30 +30

A F206
A
A163 300A
CCIOM Control unit, CCIOM,
Central Chassis IO Module
XC200B:1
PWR PWR

XC200_TO_XC300
HDO WH_Rel_1 HDO WH_Rel_2 Note:

X2 28 X2 2 it's only for 8L engine

with ZF Ecolife

70RD
0.75WH/VT 0.75WH/GY 2003
0315 0316

ENGINE_BAY
B XC300:21 XC300:5 XC300D:1
B
Extra Rear Fuse Box

VPDU - XC300

K106 K107
86

88

86

88
100 Ohm
Relay Relay, Note:

Water Heater 1 Water Heater 2 The Fuse Check are for the fuses

88A

88A
85

85
POS_XC300:A Fuse in the Extra Rear Fuse and Relay Box
POS_XC300:B
Check

F300 F301
C 125A 125A C

XC300G:1 XC300A:1 XC300:8


ENGINE_BAY
25RD 25RD
0317 0318

XC300_TO_E136_E137
XC300_TO_E136_E137

0.75BK
1

D SRC
X1 1
SRC
X1 1 XSCG6-31
D
Sply E136 Sply E137
Heater, Regeneration, Heater, Regeneration,
Water Tank 1 Water Tank 2

GND Gnd GND Gnd


X2 1 X2 1

25BK 25BK
1 1

E136_E137_TO_GND E136_E137_TO_GND

E GND65:1 GND65:1
E

0 1 2 3 4
0 1 2 3 4
I-Shift gearbox DA1

+30 +30
+DR +DR

A A
XS-2003_19 0.5WH/GY
0140
2.5RD
2003
86 (1) K74 F57
30 (3)
Relay 5A
I-shift
(4) 87a 87 (5)
85 (2)
2.5RD 0.75BK
2003 1
XD:6 FRC:57
ELECTRICAL_CENTER
XS-2003_18

2.5RD 0.5RD/GN
2003 2.5RD
2004
2003
FH6:2S FH6:1S

B B
F93 F92
20A 5A
XC027:21 XC027:22
INSTRUMENT INSTRUMENT
FH6:2P
FH6:1P
0.5WH/GY 0.5RD/GN
0.75RD
0140 2004
2.5RD
2003 2003
XC027:20
INSTRUMENT
XC027:19
INSTRUMENT
0.5RD
2003
2.5RD
2003 A 1 A 5 A 2

SRC +30 HSD Rel_Ctrl SRC +DR Backbone 1 (XA1) A79


C XC007:19
CENTER
PWR
PWR
PWR
J1587 (XH1)
Control unit,
C
2.5RD I-shift gateway
2003

PMO PMI Gearshift


XC080:58 GND Gnd
ENGINE_BAY
A 3 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14
2.5BK
2.5RD 1 0.5RD 0.5BK 0.75BN 0.75GN 0.75VT 0.75WH/YE
2003 XSCG6-21 2003 1 0145 0147
0141 0143
0.75YE 0.75BU 0.75WH/BN 0.75WH/GN
0142 0144 0146 0148

13
XCA021
39
Connector
Gearbox Interface
XSCG1-31

D 0.5BK
D
1

A 20 A 21 A 17 A 18 A 1 A 2 A 3 A 4 A 5 A 6 A 11 A 12 A 15 A 16
A13A
Control unit, TECU
(Transmission ECU)

SRC SPLY SPLY Gnd Gnd A19C


PWR PWR
TECU Gear selector ECU Control unit,
GECU I-shift
Backbone 1 (XA1)
Backbone 2 (XB1)
PT Subnet (XC1)

E E

0 1 2 3 4
0 1 2 3 4
ZF Ecolife DA2-1

+30 +30
+DR +DR

A A
F53 F57
10A 5A

FRC:53 FRC:57
ELECTRICAL_CENTER ELECTRICAL_CENTER
2.5RD
2003

XC027:23 XC027:22
INSTRUMENT
INSTRUMENT
2.5RD
2003
XS-2003_04
0.75RD/GN
2004
B XS-2004_07 B

2.5RD 0.75RD/GN
2003 2004

XC007:19 XC007:20
CENTER

0.75RD/GN 0.5RD/GN 0.75RD


2004 2004 2003

C C
XC080:58 XC080:59
ENGINE_BAY

A 7 A 1
0.75RD/GN
2004
SRC +DR +30 X69
PWR PWR
Plug, ZF diagnostics

13 17 39
XCA021
Connector
GND Gnd DIA2
Gearbox Interface
2.5RD
2003 1.0RD/GN 2.5BK
0.75BK
2004 1 1
D XS-2003_05
XS-GND_01 D
2.5RD 2.5RD 2.5BK 2.5BK
2003 2003 1 1
XSCG1-31
A 8 A 9 A 25 A 17 A 18

SRC +30 SRC +30 SRC +DR Gnd Gnd A200


PWR PWR PWR
Control unit, TECU
(Transmission ECU)
Backbone 1 (XA1) ZF Ecolife

EcoLife
J1587 (XH1)
(T) ZF CAN (XJ1)

E E

0 1 2 3 4
0 1 2 3 4
GSS with Gear Mode Switch DA2-2
B+
+30

+DR

A +15
A
F57
5A

FRC:57
ELECTRICAL_CENTER

XC027:22
INSTRUMENT

XS-2004_07

B B
0.75RD/GN
0.75RD/GN
2004
2004

S321
1

Switch
2
Alternative Gearshift Program
ZF Ecolife
C 0.75RD/GN
2004 C
0.75RD/GN
2004

A 8 A 10 A 1
A19_A +DR +DR +DR
PWR PWR PWR
Control unit, GECU
(gear selector ECU)
GSS 1 2 D N R
Geartronic GND Gnd
A 2

0.75BK
1

D D
XSCG1-31

E E

0 1 2 3 4
0 1 2 3 4
EBS, Electronic Brake System EA1-1

+30 +30
+DR +DR

A A
F48 F28
5A 20A
B03
Sensor,
FRC:48 FRC:28
footbrake valve

5V_SPLY
ELECTRICAL_CENTER

Sign_2

Sign_1
Switch
GND
A 2 A 5 A 1 A 6 A 4

0.75RD/GY 0.75BU 0.75WH/BK 0.75VT 0.75WH/BN


2029 0043 1012 0044 0045

B B
FRONT_AXLE
XC001:11 XC001:12 XC001:13 XC001:14 XC001:15

IC
INSTRUMENT
A03
0.75RD/GY 0.75BU 0.75WH/BK 0.75VT 0.5WH/BN
0.5RD/GN 2.5RD
2029 1012 0045 5V PWR 5V PWR Instrument cluster
0043 0044
2004 2003

GND Rend Gnd SRC A/D_PU Sign_F SRC A/D_PU Sign_R


XC023:8 XC023:9 XC023:10 XC023:11 XC023:12 B 1 A 12 B 20 B 13 B 21 B 14
ELECTRICAL_CENTER

0.75RD/GY 0.75BU 0.75WH/BK 0.75VT 0.75WH/BN 0.5RD/YE 0.5BU 0.5RD/BU 0.5VT


XS-1021_02
XS-2003_06 2029 0043 1012 0044 0045 2037 0066 2038 0067

C 2.5RD
2003
2.5RD C
2003 INSTRUMENT INSTRUMENT
XC001:10 XC001:4 XC001:5 XC001:6 XC001:7
X1 13 X1 17 X1 16 X1 7 X1 8 X1 4 X1 6 X1 5 FRONT_AXLE FRONT_AXLE
SRC +DR SRC +30 SRC +30 SRC Sply GND Gnd A21
Sign_2

Sign_1
Switch 0.75RD/YE 0.75RD/BU 0.75VT
0.75BU
PWR PWR PWR 5V Control Unit, EBS 2037 0066 2038 0067
(Electronic Brake System)

EBS Backbone 1 (XA1)


J1587 (XH1)
GND Gnd Gnd A 1 A 2 A 1 A 2
X1 12 X1 11 B152 P P B153
Sensor, Brake Sensor, Brake
Air Pressure 1 Air Pressure 2
0.75BK 0.75BK A 4
A 4
1 1
D D
ELECTRICAL_CENTER 0.75WH/BK 0.75WH/BK
XC:5 XC:6
1021 1021

XS-1021_01

E E

0 1 2 3 4
0 1 2 3 4
EBS, Valves and Sensors EA1-2

A21
EBS
Control Unit, EBS
A (Electronic Brake System) A

Outlet_Vlv_R

Outlet_Vlv_L
PWR PWR PWR PWR

Inlet_Vlv_R

Inlet_Vlv_L
f f

GND Gnd SRC Sply SRC High HZ_PD Low GND Gnd SRC Sply SRC High HZ_PD Low GND Gnd
X2 15 X2 7 X2 8 X2 9 X2 12 X2 4 X2 5 X2 6 X2 18 X2 14 X2 16 X2 10 X2 13

0.75WH/GY 0.75GN
45
0062 0065

45
1.5WH/BK 1.5RD/BU 0.75YE 0.75GN 1.5WH/BK 1.5RD/GY 0.75YE 0.75GN 0.75WH/BK 0.75BN 0.75YE
1014 2035 7029 7030 1015 2036 7031 7032 1020 0063 0064

ELECTRICAL_CENTER ELECTRICAL_CENTER
XC026:20
XC026:19 XC026:18 XC026:17 XC028:20 XC028:19 XC028:18 XC028:17 XC026:8 XC026:4 XC026:5 XC026:6 XC026:7
ELECTRICAL_CENTER ELECTRICAL_CENTER
B B
0.75WH/GY 0.75GN
45

45
0062 0065

1.5WH/BK 1.5RD/BU 0.75YE 0.75GN


1.5WH/BK 1.5RD/GY 0.75YE 0.75GN 0.75WH/BK 0.75BN 0.75YE
1014 2035 7029 7030 2036 7031 7032 1020
1015 0063 0064

INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT


XC001:20 XC001:19 XC001:18 XC001:17 XC008:19 XC008:18 XC008:17 XC002:25 XC002:1 XC002:2 XC002:3 XC002:4
XC008:20
FRONT_AXLE FRONT_AXLE FRONT_AXLE
45

45
0.75WH/GY 0.75GN
0062 0065

C 1.5WH/BK
1014
1.5RD/BU
2035
0.75YE
7029
0.75GN
7030
1.5WH/BK
1015
1.5RD/GY
2036
0.75YE
7031
0.75GN
7032
0.75WH/BK
1020
0.75BN
0063
0.75YE
0064 C
CENTER
XC070:9 XC070:10 XC070:11 XC070:12
REAR_AXLE 45

1.5WH/BK 1.5RD/GY 0.75YE 0.75GN


1015 2036 7031 7032

C 1 C A 1 A 3 A 1 A 3
U08
C 1 C 2 C 3 C 4 C 2 C 4
U03 Y12 Y11
GND S H +24 L GND S H +24 L
SPL 3 Solenoid valve unit, Solenoid valve unit,
SPL Modulator, EBS,
Modulator, EBS, ABS, front right ABS, front left
D4 6 5 D1 2 3 A1 A2 B 1 B 2 D4 6 5 D1 2 3 A1 A2 B 1 B2 A 2
front axle rear axle A 2

D 0.75YE
0056
0.75YE
0057
0.75BK 0.75WH
0058 0059
0.75BK 0.75WH
0060 0061
D
0.75WH 0.75RD 0.75WH 0.75RD
1018 2033 1019 2034

0.5WH/BK 0.5WH/BK
1020 1020

A 3A 1 A 2 A 3A 1A 2 A 1 A 2 A 2
A 3A 1A 2 A 3A 1 A 2
A 1 A 2 A A 2
A 1 1
0.75W

0.75W

0.75W

0.75W
0.75Y

0.75Y

0.75Y

0.75Y
0.75R

0.75R

0.75R

0.75R

0.75SB 0.75SB 0.75SB 0.75SB


0.75W 0.75W 0.75W 0.75W XS-1020_01

U U n n U U n n
S S S S

B40A B40B B13B B14B B43 B42 B15 B16


E E

0 1 2 3 4
0 1 2 3 4
EBS, Additional Axle EA2

A EBS A21
BBM
A36
A
Control Unit, EBS Control unit, BBM
PWR PWR (Electronic Brake System) PWR (Body Builder Module)

GND Gnd SRC +30 SRC High HZ_PD Low GND Gnd SRC Sply A/D 3rd_Br_Pr
X3 2 X3 12 X3 8 X3 5

1.5WH/BK 1.5RD/YE 0.75YE 0.75GN 0.75WH/BK 0.75RD/YE 0.75GN


1004 2021 7023 7024 1007 2024 0031

45
ELECTRICAL_CENTER ELECTRICAL_CENTER
XC028:22 XC028:21 XC028:16 XC028:15 XC027:14 XC027:12 XC027:13

B 1.5WH/BK 0.75WH/BK 0.75RD/YE 0.75GN


B
1.5RD/YE 0.75YE 0.75GN
1004 2021 7023 7024 1007 2024 0031

45
INSTRUMENT INSTRUMENT
XC004:1 XC004:2 XC004:3 XC004:4 XC006:10 XC006:8 XC006:9

1.5WH/BK 1.5RD/YE 0.75YE 0.75GN 0.75WH/BK 0.75RD/YE 0.75GN


1004 2021 7023 7024 1007 2024 0031

45

C C
CENTER CENTER
XC070:13 XC070:14 XC070:15 XC070:16 XC070:28 XC070:30 XC070:29
REAR_AXLE REAR_AXLE

1.5WH/BK 1.5RD/YE 0.75YE 0.75GN 0.75WH/BK 0.75RD/YE 0.75GN


1004 2021 7023 7024 1007 2024 0031
45

A 1 A 2
C 1 C 2 C 3 C 4
P B278
GND S H +24 L
U36 Sensor, Brake
SPL
Modulator, EBS Air Pressure 3
D4 6 5 D 1 2 3 A 1 A 2 A 4
B 1 B 2
Additional axle

D D

A 3A 1 A 2 A 3A 1A 2 A 1 A 2 A 2
A 1
0.75W

0.75W
0.75Y

0.75Y
0.75R

0.75R

0.75SB 0.75SB
0.75W 0.75W

B291R U U B292R
n n
S S Sensor, Speed EBS
Sensor Indicator EBS
Additional Brake Lining Wear Additional Wheel
Right B291L B292L Right

Sensor Indicator EBS Sensor, Speed EBS


E Additional Brake Lining Wear
Left
Additional Wheel
Left
E

0 1 2 3 4
0 1 2 3 4
EBS, Diff Lock EB1
XS-6001_01 XS-2004_18 XS-6001_01 XS-2004_18

0.5BU 0.5RD/GN
A 6001 2004 A
0.5RD/GN
2004 Variant: EBS-MED Variant: EBS-STD
3-way 2-Way
X1 10 X1 8 X1 5 X1 2 X1 10 X1 8 X1 5 X1 2

S08 C S08
Switch, differential
C
Switch, differential
gear lock, rear wheels
gear lock, rear wheels
2 0 1 1 0

X1 9 X1 7 6 X1 4 3 X1 1 X1 9 X1 7 6 3

1 0.5BK
0.5BK
1
0.5WH/GN 0.5WH/YE 0.75WH/GN
0047 0046 0047
XSCG1-32

B XSCG1-32
B

INSTRUMENT
XC023:15
ELECTRICAL_CENTER
0.5WH/YE
0046

X1 10

A21 EBS
C 10

Diff_Lck_In
Control Unit, EBS IC HDI Interaxle
A03
Instrument cluster
(Electronic Brake System)

PWR
C C

Diff_Lck_out
LDI Wheels
C 11
X1 14
0.75WH/BU 0.75WH/VT
0048 0049

ELECTRICAL_CENTER
XC027:18
INSTRUMENT
0.75WH/BU
0048

XC007:12
INSTRUMENT
XC007:13
CENTER CENTER
D 0.75WH/BU
0048
0.75WH/VT D
0049

XC070:7 XC070:8
REAR_AXLE REAR_AXLE
0.75WH/BU 0.75WH/VT
0048 0049

S45
A 1
Y02 1
Position switch,
Solenoid valve, differential gear lock
differential lock, rear wheels A 4 indicator, rear wheels
0.75BK
0.75BK
1
1

E XSCG5-31 XSCG5-31
E

0 1 2 3 4
0 1 2 3 4
EBS without Electric Steering EC1

A A
A21
EBS
Control Unit, EBS
5V ESP Bus (Electronic Brake System)

CAN H

CAN L
SRC Sply GND Gnd
X3 10 X3 1 X3 7 X3 4

0.75RD/YE 0.75WH/BK 0.75YE 0.75GN


2030 1013 7027 7028

B B

45
ELECTRICAL_CENTER
XC023:26 XC023:27 XC023:28 XC023:29
INSTRUMENT

C 0.75RD/YE 0.75WH/BK 0.75YE 0.75GN


C
2030 1013 7027 7028

45
INSTRUMENT
XC002:5 XC002:6 XC002:7 XC002:8
FRONT_AXLE

0.75RD/YE 0.75WH/BK 0.75YE 0.75GN 0.75RD/YE 0.75WH/BK 0.75YE 0.75GN


2030 1013 7027 7028 2030 1013 7027 7028
45

45
D D

2 1 3 4 1 2 3 4

B49 B50
Sensor, steering angle Sensor, yaw-rate

E E

0 1 2 3 4
0 1 2 3 4
EBS, Hill Start Aid ED1

A A

XS-6001_02 XS-2004_18
XS-6001_02 XS-2004_18

0.5BU 0.5RD/GN
0.5BU 0.5RD/GN 6001 2004
6001 2004

0.5BK 0.5BK
1 1

B X1 2 X1 8 X1 10 X1 2 X1 8 X1 10
B
C S32
Switch, brake hold
C S31
Switch, TCS
( Traction Control System )
0 1 0 1

X1 1 X1 3 7 X1 9 X1 1 X1 3 7 X1 9

0.5BK 0.5BK
1 1

XSCG1-33 XSCG1-33

C 0.5WH/BN
0068
0.5WH/YE
0069
0.5WH/GN
0070
0.5WH/BU
0071
C

INSTRUMENT INSTRUMENT
XC023:17 XC023:16 XC023:13 XC023:14
ELECTRICAL_CENTER ELECTRICAL_CENTER

0.5WH/BN 0.5WH/YE 0.5WH/GN 0.5WH/BU


0068 0069 0070 0071

X3 14 X3 13 X3 9 X3 11

LDI BHRA_Sw LSD BHRA_lamp LDI TCS_Sw LSD TCS_lamp A21


Control Unit, EBS
D PWR PWR (Electronic Brake System) D
EBS

E E

0 1 2 3 4
0 1 2 3 4
APBE EF1

+30 +30

A A
F01
5A

XL:4
ELECTRICAL_CENTER
0.5RD
2003

0.5RD
2003
86
K84
B 30
B
Relay, APBE
(Automatic Park Brake Engine) 87 87a

POS_RHG 85

0.5WH/GY 0.5RD/GY
0022 2020

ELECTRICAL_CENTER
XC022:30
INSTRUMENT

C 0.5RD/GY 0.5RD/GY
C
2020 2020

XS-0022_01
A 1 A 1
0.5WH/GY Y158 Y159
0022
Solenoid Valve, Solenoid Valve,
Automat Park Break Evac Automat Park Break Evac
Valve 1 Valve 2
XCB801F.B:30
YA1-4:1 D A 4 A 4

0.5WH/GY 0.5BN 0.5YE


0022 0023 0024
D D

B 3 B 3 B 4
A/D_PD Weh_Spd LSD Prk_Br_Evc1 LSD Prk_Br_Evc2 A195
A17 PWM PWM
Control unit, BIO
Control unit, VECU Bus I/O ECU
(Vehicle ECU)
BIO
VECU

E E

0 1 2 3 4
0 1 2 3 4
Park Brake EG1

A A

A17
VECU BBM A36
Control unit, VECU Control unit, BBM
(Vehicle ECU) PWR PWR (Body Builder Module)

LDI Prk_Br_Sw LDI Prk_Br_Sw


B 11 B 11

B B
0.75WH/VT 0.75WH/VT
0072 0072

D1
Diode
Parkbrake
-

C C
0.75WH/GY 0.75WH/GY
0073 0073

ELECTRICAL_CENTER
XC022:25
INSTRUMENT XCB801F.B:32
YA1-4:1 D
0.75WH/GY
0073

A 2

S43
P
Switch Indicator
Parking Brake Pressure NC A 1
D D

0.75BK
1

XSCG1-36

E E

0 1 2 3 4
0 1 2 3 4
Retarder Controls EH1

A A

BH2:2 D
S02.1
XS-6001_02 XS-2004_18

0.75BU 0.5RD/GN
6001 2004
0.5RD/YE

B 2076
B
0.5BK
0.5BK A 1
1 1
X1 2 X1 8 X1 10
S24
XSCG1-33
C S314
Switch Stalk switch, retarder,
Retarder SET- SET+ selector type
0 1
X1 1 X1 3 7 X1 9 A 3 A 2 A 4 A 5 A 6

0.5YE 0.5GN 0.5YE


0186 0187 0075
0.5BN
0074
0.5RD/YE 0.5RD/BU
C 0.75BN
2076 2010
0.5WH/BK
1001 C
0074

INSTRUMENT
XC022:26 INSTRUMENT INSTRUMENT
ELECTRICAL_CENTER XC022:18 XC022:19 XC022:20 XC027:8 XC027:6 XC022:21
ELECTRICAL_CENTER ELECTRICAL_CENTER

0.5RD/YE 0.5YE 0.5GN 0.5YE


0.75BN
2076 0186 0187 0075
0074
D A 28 B 5 A 21 A 20 B 26 B 23 B 24
D
A17
Supply_4

Retarder_SET (-)

Retarder_SET (+)

Analog_GND

Retarder_Stlk_Sig
Supply_2
Ret_Enabl_Req

VECU Control unit, VECU


(Vehicle ECU)

E E

0 1 2 3 4
0 1 2 3 4
Retarder Voith EH3

A A
ACM

Retard_Water_temp
A174

V5EXT_1&2_Gnd

Temp_Sens_GND
Retard_Air_Press
Retard_Solenoid

Retard_Oil_temp
Actuat_Sply 1

V5EXT1_Sply
Control unit, ACM
(Aftertreatment Control Module)

A 62 A 36 A 50 A 19 A 15 A 54 A 11 A 56

B B
XS-2097_01 XS-2050_01 XS-1051_01 XS-1050_01

0.75RD/YE 0.75RD/BU 0.75VT 0.75WH/BN


2097 2050 0101 0102
0.75GN 0.75BU 0.75WH/BK 0.75WH/BK
0099 0100 1051 1050

C C
XCA021
35 23 15 12 28 21 29 27 Connector
Gearbox Interface

A 3
B69
Sensor, coolant
T temperature, retarder
A 1

D A 1 A 2 A 3 A 4 A 6
D
A41
Component group transmission.
Contains B23, B138 and Y17
P T

Y17A
B138A B23A

A 5 A 7

E E

0 1 2 3 4
0 1 2 3 4
ECS, Air Suspension FA1-1
B+
+30

+DR

A +15
A
F49 F23
5A 5A

86
FRC:49 XF:15 (86) 1
ELECTRICAL_CENTER 30
(30) 3 K76
Relay, ECS
(87) 5 4 (87a) (Electronic Controlled Suspension)
87 87a
(85) 2 POS_FRC:K11
85

XF:1
ELECTRICAL_CENTER
B B

0.75RD/GN 0.75RD/YE 0.75RD/BU 0.75RD/BU


2004 2085 2086 2086

C C

X2 4 X2 5 X2 2 X2 12

SRC +DR LSD REL_CTL SRC +30 SRC +30 A16


PWR PWR PWR
PWR Control unit, ECS
(Electronic Controlled air Suspension)

ECS Backbone 1 (XA1)


J1587 (XH1)
GND Gnd GND Gnd
X2 3 X2 22

D 0.75BK
1
0.75BK
1
D

ELECTRICAL_CENTER
XC:7 XC:8

E E

0 1 2 3 4
0 1 2 3 4
ECS, Front Axle FA1-2

A A
A16
Front Axle Solenoid Valve
ECS Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR PWR 5V 5V
LHD RHD

HSD Vlv_FR Vlv_FL Vlv_Ext_Mult Gnd SRC SPLY A/D Sens_Sign SRC SPLY A/D Sens A/D Sens Gnd
X1 6 X1 3 X1 8 X1 7 X1 30 X1 19 X1 17 X1 24 X1 25 X1 11

0.75WH/BN 0.75VT 0.75BU 0.75WH/BK 0.75RD/BU 0.75WH/YE 0.75RD/GY 0.75WH/BU 0.75WH/BU 0.75WH/BK
0190 0189 0188 1037 2077 0191 2078 0193 0193 1038

B B
ELECTRICAL_CENTER

XC025:28

XC027:25
ELECTRICAL_CENTER
XC023:20 XC023:21 XC023:22 XC023:31 XC023:32 XC023:33 XC025:30 XC025:29
INSTRUMENT INSTRUMENT

0.75WH/BN 0.75VT 0.75BU 0.75WH/BK 0.75RD/BU


0.75RD/GY 0.75WH/BU 0.75WH/BU 0.75WH/BK
0190 0189 0188 1037 2077 1038
2078 0193 0193

XS-0190_01

0.75WH/BN 0.75WH/YE
0190 0191

XC002:16
XC002:11 XC002:10 XC002:9 XC001:21 XC001:22 XC002:13 XC001:23 XC001:24
FRONT_AXLE FRONT_AXLE FRONT_AXLE FRONT_AXLE

C C
0.75VT 0.75RD/BU
0189 2077 0.75RD/GY 0.75WH/BU 0.75WH/BK
2078 0193 1038
0.75WH/BN 0.75BU 0.75WH/BK 0.75WH/YE
0190 0188 1037 0191

A 1 A 2

P B56
Sensor, air pressure,
suspension bellows front axle
A 3 A 2 A 1
Y40 A 4
A 1 A 4 A 2
Solenoid valve unit, + / -
B28
front axle, air suspension
A 4
Sensor, chassis level,
D 0.75BK
front axle
D
1

XSCG2-21

E E

0 1 2 3 4
0 1 2 3 4
ECS, Switches FA2

A A

A16
ECS Control unit, ECS
(Electronic Controlled air Suspension)
Kneel Axle Levelling
PWR PWR PWR PWR PWR

HSD Vlv_Ind_FR LDI Activate LDI Cancel LDI Axle_Parallell LDI Axle_Fr
X1 6 X1 15 X1 1 X1 16 X1 2

B 0.75BN 0.75YE
B
0.75WH/YE 0.75WH/GN 0218 0219
0213 0214

ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER


XC023:20 XC023:18 XC023:19 XC023:24 XC023:25
INSTRUMENT INSTRUMENT INSTRUMENT

0.75WH/YE 0.75WH/GN
0213 0214
0.75BN 0.75YE
XS-0190_01 0218 0219

0.75WH/BN 0190
XS-6001_02
XS-2004_18

0.5BU
6001
C XS-6001_02
0.5RD/GN
2004
C

0.5BU
6001

X1 1 X1 3 X1 10 X1 8

S304
X1 8 X1 10 X1 1 X1 3
0
1 0 2 C S325
1 2

Switch Switch
Air Suspension
Air Suspension
Kneeling
C X1 4 X1 6 X1 5 X1 2 X1 9 X1 7 Raise/Lower Level
X1 9 X1 7 X1 2 0.5GN 0.5BK 0.5BK
0220 0.5BK
1 1 1
0.75BK
0.75BK 1
D 0.75BK
1
D
1

XSCG1-33

XSCG1-33

0.5GN 0220

E E

70402006 08 02(03) 45(97)

0 1 2 3 4
0 1 2 3 4
ECS, Rear Axle FA3

A A
A16
Second Axle Solenoid Valve ECS Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR PWR PWR PWR

HSD Vlv_RR Vlv_RL HSD Vlv_Centr GND Gnd SRC SPLY A/D Sens_sign A/D Sens_sign SRC SPLY A/D Sign_RL A/D Sign_RR GND Gnd
X1 5 X1 4 X2 10 X1 7 X1 30 X1 22 X1 23 X1 17 X1 26 X1 28 X1 11

0.75WH/GY
0195 0.75YE 0.75GN 0.75BU 0.75VT
0.75BN 0.75WH/VT 0197 0198 0199 0200
0196 0194
ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER
XC028:3 XC028:2 XC028:1 XC023:31 XC023:32 XC027:16 XC027:17 XC025:30 XC025:31 XC025:32 XC025:29
INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT
B B
0.75BN 0.75WH/VT 0.75YE
0196 0194 0197
0.75WH/BK INSTRUMENT 0.75RD/BU INSTRUMENT 0.75GN 0.75RD/GY INSTRUMENT INSTRUMENT 0.75WH/BK
0.75WH/GY
1037 XC001:21 2077 XC001:22 0198 2078 XC001:23 XC001:24 1038
0195 0.75BU 0.75VT
0199 0200
INSTRUMENT
XC007:16 XC007:15 XC007:14 XC008:21 XC008:22 XC008:13 XC008:14 XC008:23 XC008:15 XC008:16 XC008:24
CENTER CENTER

0.75BN 0.75WH/VT 0.75WH/BK 0.75RD/BU 0.75YE 0.75GN


0196 0194 1037 2077 0197 0198 0.75RD/GY 0.75BU 0.75VT 0.75WH/BK
2078 0199 0200 1038
0.75WH/GY
0195

XC070:19 XC070:18 XC070:17 XC070:25 XC070:24 XC070:26 XC070:27 XC070:20 XC070:22 XC070:23 XC070:21
REAR_AXLE
C XS-2077_01 0.75GN 0.75RD/GY 0.75BU 0.75VT 0.75WH/BK
C
0.75RD/BU 0198 2078 0199 0200 1038
2077
0.75BN 0.75WH/VT XS-2078_01 XS-1038_01
0196 0194 0.75RD/BU 0.75RD/BU
2077 2077
0.75YE
0.75WH/GY 0.75WH/BK 0197
0195 1037
A 1 A 2 A 1 A 2
B57 B58
Y25 A 3 A 2 A 1 P P
Sensor, air pressure, Sensor, air pressure,
suspension bellows, lhs. Rear suspension bellows, rhs. Rear 0.75WH/BK 0.75WH/BK
Solenoid valve unit, A 4 A 4 1038 1038
level control, air suspension A 4
0.75RD/GY 0.75RD/GY
0.75WH/BK 0.75WH/BK 2078 2078
0.75BK 1037 1037
1
D XS-1037_01 D
A 1 A 4 A 2 A 1 A 4 A 2

XSCG5-21 B29 + / - + / -
B30
Sensor, chassis level,
lhs. rear axle Sensor, chassis level,
rhs.rear axle

E E

0 1 2 3 4
0 1 2 3 4
ECS, Additional Axle FA5

A A

A16
ECS Extra Axle (Boogie) Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR

HDI Vlv_Extra_Ind LDI Ext_Axle_Dwn


X2 9 X2 19

0.75WH/YE 0.5WH/VT
0202 0216
B B
ELECTRICAL_CENTER
XC023:23 XC023:30
INSTRUMENT

0.75WH/YE 0.5WH/VT
0202 0216

XS-0202_01

0.75WH/YE
0202

C XC006:22
CENTER
XS-6001_02
C

0.75WH/YE 0.5BU
0202 6001

XC070:31
REAR_AXLE
0.5WH/YE 0202

0.75WH/YE
0202
X1 10 X1 8 X1 3 X1 1

S11 C 1 0

A 1
Y163 Switch, bogie lift,
Solenoid Valve Unit selector type
D Air Suspension
A 2 9 X1 7 X1 2
D
Bogie Lift X1

0.5BK 0.5BK
0.75BK
1 1
1
0.5BK
1 XSCG1-33

XSCG5-21

E E

0 1 2 3 4
0 1 2 3 4
Switch Carling Speed Dependant Ride Height FA6

A A

+DR +DR

F59
FRC 5A

B FRC:59 ECS A16


B
Control unit, ECS

Sw_3_Multi_Inhib
(Electronic Controlled air Suspension)

HDI
X2 6

0.75BU A27

Dash_Dim
8026 Control unit, LCM
( Light Control Module )

ELECTRICAL_CENTER ELECTRICAL_CENTER PC2 12


XC022:8 XC029:1
INSTRUMENT INSTRUMENT

C 0.75BU
8026
XS-6001_02
C
0.75BU
6001

X1 1 X1 8
0
1 S467
Switch
C Speed Dependant Ride Height
Added Functions ECS
X1 2 X1 7

XS-2004_18 0.75RD/GN
2004 0.75BK

XSCG1-32

D D

E E

0 1 2 3 4
0 1 2 3 4
Air Dryer FB1
B+
+30

+DR

A +15
A

86 86
K201 30 30
K72
Relay, EMS
Relay VECU
(Engine Management System) 87a 87
87a
87 (Vehicle ECU)
POS_XC200:B 85 85
POS_FRC:K02

F214 F06
10A 5A

B XC200:13
ENGINE_BAY B
0.75RD
2042

B 4

A80
Y51A Y51B
Airdryer, electronical controlled

C B 1 B 3 C
0.75BN 0.75YE
0372 0002

ENGINE_BAY
XC080:17 XC080:18
CENTER
0.75BN 0.75YE
0372 0002

XC006:34 XC006:33
INSTRUMENT
0.75BN 0.75YE
0372 0002

D XC027:5
ELECTRICAL_CENTER
XC027:4
D
0.75BN 0.75YE
0372 0002

B 16 B 4 B 15

LDO Reg_Vlv LDO Comp_CTL LDO Rel_Ctrl


A17
Control unit, VECU
(Vehicle ECU)

VECU

E E

0 1 2 3 4
0 1 2 3 4
Air Sensor Wet Tank FB2

A A

VECU A17
Control unit, VECU
5V
(Vehicle ECU)

SRC Sply A/D Signal GND Gnd


B B 26 B 9 B 23 B
0.5RD/BU 0.75GN 0.5WH/BK
2010 0003 1001

ELECTRICAL_CENTER
XC027:8 XC027:7 XC027:6
INSTRUMENT

0.5RD/BU 0.75GN 0.5WH/BK


2010 0003 1001

C XC007:11
CENTER
XC007:10 XC007:9
C
0.75RD/BU 0.75GN 0.75WH/BK
2010 0003 1001

XC070:1 XC070:2 XC070:3


REAR_AXLE

0.75RD/BU 0.75GN 0.75WH/BK


2010 0003 1001

D A 1 A 2 A 4
D
B06
Sensor, air pressure,
P air tank

E E

0 1 2 3 4
0 1 2 3 4
Regeneration control FB4

B+
+30

A +DR
+15
A

K201 86
30
86

30
Relay, EMS K72
(Engine Management System) 87a
87
Relay VECU
POS_XC200:B 87
85
87a (Vehicle ECU)
85
POS_FRC:K02

F214 F06
10A 5A

B XC200:13
B
ENGINE_BAY

XS-2042_04

0.75RD
2042 B 15

LDO Rel_Ctrl A17 A163


CCIOM

REGEN_AIR
Control unit, VECU Control unit, CCIOM,
(Vehicle ECU) Central Chassis IO Module
PWR

A 1 A 3

VECU HDO Air_Outlet


Y169A 27
X2

C Valve
Air Inlet
C
0.75WH/BU
A 2 0314
0.75WH/BK
0313

ENGINE_BAY
XC080:54
CENTER
0.75WH/BK A 1
0313 Y170
Valve
XC005:18
A 4
Air Outlet
INSTRUMENT
0.75WH/BK
0313
0.75BK
D B 18
1 D
LDO Air_Inlet A195
Control unit, BIO XSCG6-31

Bus I/O ECU

BIO

E E

0 1 2 3 4
0 1 2 3 4
Volvo Dynamic Steering FC2-1

A Bpol+ Bpol+
A
B+ B+
+30 +DR
+DR +DR
+15 +15

F88
30A

FH4:3P

B 4.0RD
2002 B

XC094A:3

4.0RD
2002

C XC096:1
C

2002
4.0RD

A 1
B+ A235
PWR
FAS Control Unit, FAS
(Front Active Steering)

D ECU GND
D

A 2

4.0BK

XSCG2-21

E E

0 1 2 3 4
0 1 2 3 4
Volvo Dynamic Steering Gateway FC2-2

A A
+30 +30

F50
5A

FRC:50

B 2003
0.75RD
B

XC027:24

0.75RD
2003

XS-2003_14

0.75RD 0.75RD
C 2003 2003
C
A 2 A 30
+30 +30 A234
Control unit, FAS GW
PWR PWR (Front Active Steering Gateway)

FAS Gateway

ECU GND
D D
A 26

0.75BK

XSCG1-31

E E

0 1 2 3 4
0 1 2 3 4
Steerable Bogie Axle FD1
B+
+30

+DR

A +15
A
F223
10A

86
(86) 1
30
A36 K202
BBM (30) 3

Control unit, BBM Relay

Hydraulic_Press
(87) 5 4 (87a) Steerable Axle
PWR (Body Builder Module) 87a
(85) 2 87
POS_XC200:C
85

B LDI
B
A 27

0.75WH/BU
0020

ELECTRICAL_CENTER
XC027:11 XC200:11 XC200:6
INSTRUMENT ENGINE_BAY
0.75WH/BU
0020

XC006:15
CENTER
0.75WH/BU
C 0020
0.75WH/VT
0021
0.75RD/BU
2019 C

XC070:4
REAR_AXLE

0.75WH/BU
0020

B276 A 1 S70 A 1 A 1
Y36
P
Sensor, Hydraulic oil pressure A 2 A 2 Solenoid valve,
Bogie Position switch, steerable axle
A 2
flow sensor, power-steering, NC
0.75BK 0.75BK 0.75BK

D 1 1 1 D

XSCG5-31 XSCG6-31 XSCG6-21

E E

0 1 2 3 4
0 1 2 3 4
SLCM, Light Control Module GA1
B+ B+

A +15 +15
A

F77 F78 F79 F80 F81 F82 F38


25A 25A 25A 25A 25A 25A 5A XS-2004_18

0.5RD/GN
2004
FH1:1P FH1:2P FH1:3P FH2:1P FH2:2P FH2:3P FRC:38
ELECTRICAL_CENTER A 12

S01 IC A03
Instrument cluster

Haz_Warn_Ind
OFF
PARK.LIGHT
HEADLAMP
Switch, main lighting,
ADD.DRIV.LIGHT

B A 13 A 16 A 9 A 8 A 6 A 4 A 5 A 7 A 11 A 1 A 2
HDI
B
4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 0.75RD/GN 0.5VT 0.75BK 0.5BU 0.5WH/GY 0.5WH/VT
2002 2002 2002 2002 2002 2002 2005 0167 1 6001 0162 0161
XS-6001_02 XS-6001_01

0.75BU
6001
0.5BU 0.5GN 0.5YE 0.5YE 0.5BN 0.5WH/GN XS-6001_01 0.75BU 0.75BN
0166 0165 3026 0164 0163 3046 6001 5012
XSCG1-33

XC025:11
INSTRUMENT

XC025:10
INSTRUMENT

XC025:9
XC025:15 XC025:14 XC025:13 XC025:12 XC025:8 XC025:7 XC025:6 XC022:27
ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER

0.75RD/GN 0.5VT 0.5BU 0.5GN 0.5YE 0.5YE 0.5BN 0.5WH/GN 0.5WH/GY 0.5WH/VT
2005 0167 0166 0165 3026 0164 0163 3046 0162 0161
0.75BU 0.75BN
6001 5012

C PC1 1 PC1 9 PC1 16 PC2 15 PC2 19 PC2 2 PC1 3


LC2 3 LC2 7 LC2 15 LC1 11 PC1
LC1 14
13 LC1 8
PC2 6
LC1 10 LC1 4 PC2 12 PC2 21
C
B+_4 B+_1 B+_6 B+_5 B+_2 B+_3 +15 A27

Light_Input_1
Haz_Sw

Fog_Rear_Ind

Fog_Front

Dash_Dim
Fog_Rear
Haz_Ind
Main_Light_Sw_Pot

Light_Input_2
Fog_Front_Ind
Cornering

Haz_Warn
PWR PWR PWR PWR PWR PWR PWR Control unit, LCM

Direct_Ind_Right
High/Low_Beam

Direct_Ind_Left
( Light Control Module )
Camp_light_rel

Flash_To_Pass
Backbone 1 (XA1)
SLCM
GND Gnd Gnd J1587 (XH1)

PC2 9 PC1 21 PC1 2 LC2 12 LC1 13 LC1 16


LC1 17
1.0WH/GY
0.5BU
3002 0.5YE 0.5WH 0.5GN
0157 0158 0159 0160
0.75BK 0.75BK
1 1
ELECTRICAL_CENTER ELECTRICAL_CENTER
XC026:16 XC025:1 XC025:2 XC025:3 XC025:4
INSTRUMENT INSTRUMENT
D ELECTRICAL_CENTER
XC:9 XC:10
D
1.0WH/GY
0.5YE 0.5WH 0.5GN
3002 0.5BU
0157 0158 0159 0160

3 A 10 A 11 A 12 A 13

XCB805 S02 L R

Connector Stalk switch, full- /


Parking lights dipped beams
A 14
Front
0.75BK
1

E XSCG1-32
E

0 1 2 3 4
0 1 2 3 4
Headlights, Halogen/Xenon GB1-1

A E83L E83R A
HEADLAMP E916 E02 E01 E01 E01 E01 E02 E916 HEADLAMP
LEFT RIGHT

DRL LOW HIGH X_HIGH GND GND X_HIGH HIGH LOW DRL

XCB501BLF (FL2A) (FL3A) XCB501BRF


Connector 3 4 5 7 5 1 3 Connector
1 7 Front Lights Front Lights 4
Front lights 2 Front lights 2
Left Right
Left Right

B B
1.5WH/GN 1.0BN 1.0WH/VT 1.0WH/VT 2.5BK
3032 3003 3001 3048 1 2.5BK 1.0WH/VT 1.0WH/BN 1.0GN 1.5WH/GN
1 3048 3030 3016 3032

XSCG-EXTL-31 XSCG-EXTL-32

C C
XS-3032_01

1.5WH/GN
3032

XCB502
XCB502 +30
Front 15 11 7 10 13 17 9
Connector
Body interface
Front lights

D K77 D

PC2 5 PC2 20 PC2 7 PC1 11 PC2 18


PC2 4
A27
Extra High Beam LH/RH
Low_Beam_L

High_Beam_R

DRL
High_Beam_L

Low_Beam_R
Control unit, LCM
( Light Control Module )

SLCM

E E

0 1 2 3 4
0 1 2 3 4
Headlights, Bixenon GB1-2
E83L E916 E01 E02/E01 E02/E01 E01 E916 E83R
HEADLAMP HEADLAMP
A LEFT
M M
RIGHT
A
SOLENOID SOLENOID

DRL GND Extra Low/High Shutter Shutter Low/High Extra GND DRL

XCB501BLF FL2A FL3A XCB501BRF


Connector 3 7 1 4 5 4 1 7 3
5 Connector
Front lights 2
Left Front lights 2
Right

1.5WH/GN 2.5BK 1.0WH/VT 1.0BN 1.0WH/BU 1.0WH/VT 1.0GN 1.0WH/VT 2.5BK 1.5WH/GN
3032 1 3048 3003 3036 3037 3016 3048 1 3032
1.5BK
1
B A 10 A 3 A 11
B
U37 XSCG-EXTL-34
XSCG-EXTL-31 24 V 12 V XSCG-EXTL-32
Voltage converter
A 1 A 2 12V Bi-Xenon
1.0WH/BU 1.0WH/VT
3036 3037

V03 V04
Diode Diode

A1

B1
B1

A1
1.0BK
1

C 1.0BK
C
1

XSCG-EXTL-34

XS-3032_02

1.5RD 1.0WH/VT 1.5WH/GN


2003 3001 3032
+30
XCB502 XCB502
+30 Front 8 11 15 17 7 10 9
Connector
Body interface
D Front lights D

K77

PC2 20 PC2 5 PC1 11 PC2 4 PC2 18

A27
Low/High_Beam_L

Flash to pass
Low/High_Beam_R

DRL
High Beam/Shutter

Control unit, LCM


( Light Control Module )

SLCM

E E

0 1 2 3 4
0 1 2 3 4
Fog Lights GB2

A 1.0BK
1
1.0BK
1 A
A 2 A 2
XSCG-EXTL-31 XSCG-EXTL-32
E07L E07R
Lamp, fog light, left A 1 A 1 Lamp, fog light, right

1.0WH/GN 1.0WH/BU
3046 3047

Front
XCB502
B 2 1
Connector B
Body interface
Front lights
PC1 8 PC2 14
A27
SLCM

Fog_Camp_RH
Fog_Camp_LH
Control unit, LCM
( Light Control Module )

Fog_Rear
PC1 13

C Right side XCB801F C


1
Connector
Body interface 1
1.0YE
3026

INSTRUMENT
XC008:7
CENTER
1.0YE
3026

XC080:7
ENGINE_BAY
1.0YE
3026
XS-3026_01
D D
1.0BK 1.0YE 1.0YE 1.0YE 1.0BK
1 3026 3026 3026 1

Rear Light Left


XCB723R Rear Light
XCB703R Rear Light Left
XCB722R
2 1 10 1 2

Connector Connector Connector


Rear lights 1 Rear lights 2 Rear lights 1 XSCG6-32
XSCG6-32
Left Left Right
E21LR
E21R E21RR
Lamp, rear fog light Lamp, rear fog light
Lamp, Rear Fog light, Right
Left Right

E E

0 1 2 3 4
0 1 2 3 4
Direction Indicators, Front GC1-1

FRONT
A A
E83L E13 E13
E83R
HEADLAMP HEADLAMP
LEFT RIGHT
E13LS
Lamp, direction indicator, DIR_IND GND_DIR GND_DIR DIR_IND
E13RS
left side Lamp, direction indicator,
right side

XCB601F Left XCB501BLF FL2A FL3A XCB501BRF Right


XCB602F
Connector 2 1 Connector 2 7 7 2 Connector 1 2
Side Front lights Front lights 2 Connector
Front lights 2
Left Right Front lights
Left
B Right B
1.0BK 1.0YE 1.0BK
1.0YE 1.0GN 1.0GN
1 3059 3059 3060 3060 1

XSCG-EXTL-33 XSCG-EXTL-33

C XS-3029_01 XS-3028_04
C
1.0YE 1.0GN
3059 3060

Front XCB502
4 3
Connector
Body interface
Front lights

PC1 20 PC1 19

D A27 D

Direct_Ind_FR
Direct_Ind_FL

Control unit, LCM


( Light Control Module )

SLCM

E E

0 1 2 3 4
0 1 2 3 4
Direction Indicator, Rear GC1-2

A A27 A
SLCM Control unit, LCM

Direct_Ind_Side/High_R
Direct_Ind_Side/High_L
( Light Control Module )

Direct_Ind_RR
Direct_Ind_RL
PC2 10 PC2 16 PC1 4 PC2 13

Right side
XCB801F
4 6 7 5
Connector
Body interface 1
B 1.0YE
3059
1.0YE
3059
1.0GN
3060
1.0GN
3060 B
XS-3006_01 XS-3007_01

1.0YE 1.0GN
3059 3060
INSTRUMENT INSTRUMENT
XC008:3 XC008:9 XC008:10 XC008:4
CENTER CENTER
1.0YE 1.0YE 1.0GN 1.0GN
3059 3059 3060 3060

XC080:3 XC080:9 XC080:10 XC080:4


ENGINE_BAY

C C
1.0YE 1.0YE 1.0YE 1.0GN 1.0GN 1.0GN
3059 3059 3059 3060 3060 3060

1.0BK 1.5BK
1.5BK
1 1
1

Left XCB721R XCB703R Rear Light XCB720R Right


1 4 3 4 12 4 1
Connector
Connector Connector
XSCG6-32 Rear lights 2 XSCG6-31 XSCG6-32
Rear lights 3 Rear lights 3
Left
Left Right

E27L E13RL E27R


D Tail lamp module, left
E13
Lamp, direction indicator,
left rear E13 Tail lamp module, right D
XCB503 XCB503
Extra Light
XCB503
Connector 1 Extra Light 2
Connector
Extra lights Extra lights
Rear Rear

E13LS2
E13RS2
Lamp, direction indicator,
left side Lamp, direction indicator,
right side

E E

0 1 2 3 4
0 1 2 3 4
Side Marker Lights GC2
A03
IC SLCM A27
Instrument cluster Control unit, LCM

Sidemarker_L/R
A A

Park_Light_In
( Light Control Module )

HDI
B 27 PC1 10

XCB503 XCB503
Extra Light Extra Light

Connector 3 4 Connector
Extra lights Extra lights
Rear Rear
E11LA E11RA
Lamp, side marker Lamp, side marker
light, left side 1 light, right side 1
B B
Right side XCB801F
16 17
Connector
Body interface 1
1.0GN 1.0GN 1.0GN 1.0GN
3027 3027 3027 3027

XS-3027_01 XS-3028_01

1.0GN 1.0GN
XS-3027_04 XS-3028_03
3027 3027

INSTRUMENT
XC008:11 XC008:12
CENTER
C 1.0GN
3027
1.0GN
3027
C

XC080:11 XC080:12
ENGINE_BAY
1.0GN 1.0GN 1.0GN 1.0GN
1.0GN 1.0GN 1.0GN 1.0GN 3027 3027 3027 3027
3027 3027 3027 3027

1.0BK 1.0BK
1 1

D XSCG6-21 XSCG6-21
D
Park and designation

lights left 5 4 3 7 XCB601M XCB602M 7 3 4 5


Park and designation

lights right

Connector Connector
Side-marker lights Side-marker lights
Left Right

E11LB E11RB
Lamp, side marker E11LF E11LC E11LC2 E11RC2 E11RC E11RF Lamp, side marker
light, left side 2 light, right side 2

E E

0 1 2 3 4
0 1 2 3 4
Brake Lights GD1
A17
VECU Control unit, VECU
A (Vehicle ECU) A

Brake_Press
B 27

0.75WH/GN
3017

LC1 18

A27

Brake_Press
Control unit, LCM
( Light Control Module )

B B

Brake_RL

Brake_RR
SLCM
PC2 17 PC1 5

Right side XCB801F


8 9 Connector
Body interface 1

1.0WH/YE
3009
1.0WH/BN
3008
XS-3009_02

1.0WH/YE
3009
C C
INSTRUMENT INSTRUMENT
XC008:5 XC008:6
CENTER CENTER
1.0WH/BN 1.0WH/YE
3008 3009

XC080:6
XC080:5
ENGINE_BAY
ENGINE_BAY
1.0WH/BN 1.0WH/YE 1.0WH/YE
3008 3009 3009

XS-3008_02

D 1.0WH/BN
3008
1.0WH/BN
3008
D

XCB703R XCB503 XCB720R


XCB721R Left Rear Light XCB503 Right
1 5 7 Connector Extra Light 5 Connector 5 1 Connector
Connector Rear lights 2
Rear lights 3 Extra lights Rear lights 3
Left Rear Right
Left

Gnd Brake E09 E09R Brake Gnd


E27L E27R
Lamp, brake light Lamp, brake light
Tail lamp module, left Tail lamp module, right
E09 E09

E E

0 1 2 3 4
0 1 2 3 4
Park Lights, Front GD2-1

A A
E83L E83R
HEADLAMP HEADLAMP
LEFT RIGHT
E08 E08

PARK GND GND PARK

XCB501BLF FL2A FL3A XCB501BRF


E08FSL1 E08FSR1
Connector 6 7 7 6 Connector
Lamp, parking light Lamp, parking light
Front side left Front lights 2 Front lights 2 Front side right
Left Right
B E08FSL2 E08FSR2
B
Lamp, parking light Lamp, parking light
Front side left Front side right

Front Lights

Side Left
XCB601F XCB602F Front Lights

4 3 Side Right
6 3 5 Connector 5 4 6
Connector Front lights
Side Front lights 1.0BN 1.0YE Right
1.0BN 1.0YE 1.0YE 1.0BK
1.0BK 1.0BK 1.0BN
3014 Left 3014 3015 3015 3015
1.0BK
1 1 3014 1 1

1.0BN 3014 XS-3014_01 XS-3015_01 1.0YE 3015


XS-3014_02 XS-3015_02
1.0YE
1.0BN 3015
C XSCG-EXTL-33
3014
XSCG-EXTL-33
C

Front XCB502
6 5 Connector
Body interface
Front lights

1.0BN 1.0YE
3014 3015

ELECTRICAL_CENTER ELECTRICAL_CENTER
D XC026:14
INSTRUMENT
XC026:15
INSTRUMENT
D
A27

Park_FR
Park_FL

1.0BN Control unit, LCM 1.0YE


3014 ( Light Control Module ) 3015
SLCM
Rear Axle XCB805 XCB805 Rear Axle
1 2
Connector Connector
Parking lights Parking lights
E08FSL3 Front Front E08FSR3
Lamp, parking light Lamp, parking light
Front side left Front side left

E E

0 1 2 3 4
0 1 2 3 4
Park Lights, Rear GD2-2

A A
A27
SLCM

Park_RR
Control unit, LCM

Park_RL
( Light Control Module )

PC2 11 PC2 8

Right side
XCB801F
12 13
Connector
Body interface 1

1.0WH/VT 1.0WH/GY

B 3012 3013
B
INSTRUMENT
XC008:1 XC008:2
CENTER

1.0WH/VT 1.0WH/GY
3012 3013

XC080:1 XC080:2
ENGINE_BAY

1.0WH/VT 1.0WH/GY
3012 3013

C C
XS-3012_01 XS-3013_01

1.0WH/VT 1.0WH/GY
3012 3013

Left XCB721R XCB720R Right


1.0WH/VT 1.0WH/GY
1 2 2 1
Connector 3012 3013
Connector
Rear lights 3 Rear lights 3
Left Right

E27L E27R
Tail lamp module, left Tail lamp module, right
E10 E10
Rear Light
XCB703R
D 1 2
Connector D
Rear lights 2
Left

E E

0 1 2 3 4
0 1 2 3 4
Reverse Lights GD3

A A
Reverse Light Relay

A27
SLCM Control unit, LCM
( Light Control Module )

Rev_Light_Rel

Rev_Light
Rev relay
XCB503
7
Connector
PC2 1 PC1 7
Extra lights
Rear
Right side XCB801F
11 10 Connector
B Body interface 1 B
1.0WH/BU
3011 1.0WH/GN
3010

INSTRUMENT
XC008:8
CENTER
1.0WH/GN
3010

XC080:8
ENGINE_BAY

C 1.0WH/GN
3010 C

XS-3010_01
1.0WH/GN 3010 1.0WH/GN 3010

1.0WH/GN
Left XCB721R 3010 XCB720R Right
1 3 3 1
Connector
Connector Rear lights 3
Rear lights 3 Right
Left
Rear Light XCB703R
D E27L 6 E27R D
Connector
Tail lamp module, left Rear lights 2
E06 E06 Tail lamp module, right
Left

E06
Lamp, reversing light

E E

0 1 2 3 4
0 1 2 3 4
Engine Room Light ID1

B+
+30

A +DR
+15
A

F218
10A

XC200:2
ENGINE_BAY

B B
XS-2003_08

1.0RD
2003

C C

XCB703R
5
Connector
Rear lights 2
Left

Engine Room Light

D D

E E

0 1 2 3 4
0 1 2 3 4
Luggage Lights ID3

+30 +30

A A

F218
10A

B 30
XC200:2
HDI ENGINE_BAY
A36

Lugg_Door_Sw
Control unit, BBM
(Body Builder Module)
K75
Relay
30 86 BBM
B Luggage Door Switch B
POS_FRC:K10 87A 87 85
1.0RD
2003

Right side
XCB801F
14 15
Connector
Body interface 1
1.0VT 1.0WH/BN
6002 5006

INSTRUMENT INSTRUMENT
XC007:25 XC008:25
CENTER CENTER
XS-2003_08

1.0VT 1.0WH/BN
C 6002 5006 1.0RD
2003
1.0RD
2003
C
XC080:32
ENGINE_BAY
XC080:33
XCB601M XCB602M
ENGINE_BAY
6 6 Connector
Connector
Side-marker lights Side-marker lights
Left Right
1.0VT
6002 1.0WH/BN
5006 S57L2 S57R2
XS-6002_01
Position switch, Position switch,
luggage compartment lighting, NO luggage compartment lighting, NO
1.0VT 1.0VT
6002 6002

D XCB601M XCB602M D
XCB601M XCB602M XCB601M XCB602M
1 1
Connector 2 Park and designation 2 Connector Connector
Park and designation Connector
Side-marker lights lights left
lights Right
Side-marker lights Side-marker lights Side-marker lights
Left Right Left Right

1.0WH/BN 1.0WH/BN
E23L E23R 5006 5006

Lamp, luggage compartment Lamp, luggage compartment


illumination, left illumination, right
XS-5006_01

E E

0 1 2 3 4
0 1 2 3 4
Steering Wheel Switches JB1

A A

A03
IC Instrument cluster

PWR

PWM
GND Gnd LSD Sw_In SRC SPLY

B 0.5WH/BK
1036
0.5WH/GY
0173
0.5RD/BU
2071
B

XS-6001_01

0.75BU
6001

C A 1 A 4 A 3 A 2
C
Coil Spring
Internal Steering Wheel Harness

S34

D uPC
Switch unit,
steering wheel push buttons
D
DOWN

UP
YES

RIGHT
NO

LEFT

SWS

E E

0 1 2 3 4
0 1 2 3 4
AIC4 - I - COACH JD1-5
Bpol+
B+
+30
A +DR A
+15

F39
5A

FRC:39

I-COACH A208 Unit


Control XC024:18
Dnox2
B B
PWR
XS-2005_06

RS485
+ - GND Gnd GND Gnd SRC +15
A 1 A 2 A 3 A 4 A 5
0.75YE 0.75GN 0.75BK 0.75BK 0.75RD/GN
7051 7050 1 1 2005

XSCG1-36

C C

45

C 3 C 2 A 2

+
A201
-
Control unit, AIC
RS485 (Advanced Information Cluster)

AIC
D D

E E

0 1 2 3 4
0 1 2 3 4
AIC - POWER SUPPLY & GROUNDING JD2

A B+
+30
B+
+30
A
+15 +15

XS-6001_02 F20 F39 F84


10A 5A 5A

0.75BU 0.75RD
6001 2003
XJ:11 FRC:39 FH3:2P

X1 8 X1 2
0.75RD

C 2002
1.0RD
2003
S77
B B
Switch, XC022:31 XC024:18 XC022:32
Emergency call 1 0

X1 7 X1 3 X1 1
0.75RD/GN
1.0RD
0.75BK 0.75WH/GY
2003 2005
5011
XS-2003_11 XS-2005_06

0.75RD 0.75RD
XSCG1-34 2003 2002

C B 4 B

+30
2

SRC
A 3

+15 SRC
A

+B
1

A201
C
PWR PWR PWR Control unit, AIC
(Advanced Information Cluster)
AIC
USB Ethernet RJ-45

E:1 E:2 E:3 E:4 E:5 F:1 F:2 F:3 F:6 GND GND
A 2

0.75BK
1

External Cable XSCG1-34


External Cable
D D
XC931

USB
ENET:1

ENET:2

ENET:3

ENET:6

Ethernet RJ-45

E E

0 1 2 3 4
0 1 2 3 4
TGW2-POWER SUPPLY & GROUNDING JE1
Bpol+
B+
+30
+DR
A +15 A

F54 F61
10A 5A

FRC:54 FRC:61 A33


TACHO Tachograph
0.75RD 0.5RD/GN

Dig_Info_Int
2003 2004

XC022:35 XC022:33

B 0.75RD
2003
0.5RD/GN
2004
D 8 B
XS-2003_15 XS-2004_09
0.5VT
0222
0.75RD 0.5RD/GN 0.5RD/GN
2003 2004 2004

X1 1 X1 2 X1 24 X1 27

A125 SRC SRC +DR SRC +R

TGWII

INFO-IF
+30

Control unit, TGW PWR PWR PWR

(Telematics Gateway) GPS

GSM
C USB Ethernet
WLAN
C
Gnd VBUS D- D+ GND ID TX+ TX- Wake-Up Reset RX+ RX-
GND

X1 35 X2 1 X2 8 X2 9 X2 5 X2 4 X3 3 X3 4 X3 5 X3 6 X3 7 X3 8

0.5BK
1
XSCG1-36

D D

E E

0 1 2 3 4
0 1 2 3 4
FMS-GW3 JF1

A +30
+15
+30
+15
A

F54 F39
10A 5A

FRC:54 FRC:39

0.75RD/GN
2005

XC022:35 XC024:18

0.75RD/GN
B 2005 B
XS-2003_15 XS-2005_06

0.75RD 0.75RD/GN
2003 2005

A 1 A 3

SRC kl.30 SRC kl.15 A22


PWR PWR
Control unit, FMS
(Fleet Management System)

C GND Gnd
FMS gateway C
A 16

0.75BK
1
XSCG1-34

D D

E E

0 1 2 3 4
0 1 2 3 4
WWS, Windshield Wiper System OG1
B+
+30

+DR
+15

A A
F13
15A

1.5RD/GN
2005

87a
85 K05
XK:3 XJ:1 87
Relay
ELECTRICAL_CENTER
Front wiper
A 1 30
S06 1.5RD/GN 1.0YE On/Off
2005 86
0109 POS_FRC:K07
B Stalk switch, windscreen
XC024:23 XC024:22 XJ:2 XK:6
B
wiper, selector type
INSTRUMENT ELECTRICAL_CENTER
2 1 0 1 1.5RD/GN 2095

A 2 A 5
1.5RD/GN 0.5WH/YE 4015
A 3 A 4
2005 1.0YE 1.0GN
ELECTRICAL_CENTER 0109 4009
XC024:21 XC025:5
XS-2005_03 INSTRUMENT
1.5RD/GN 1.0WH/BN 1.5RD/GN 0.5WH/YE LC2 10 LC2 11 PC1 14
4016 4001 2095 4015
A27

Wip_Sig_Pos
Wip_Sw_Int

Wip_Int_Rel
1.5RD/GN 1.0YE Control unit, LCM
2005 0109 ( Light Control Module )

SLCM
C C

B1

A1
0.75BK
V41 1
Diode
1.0WH/BN Windscreen Wiper
4001 1.5BK
1

XCB500 XCB500
1 4 3 2 5
Connector
Wiper motor
Windscreen System
D A 4 A 5 A 2 A 3
XSCG1-22
D
53A 31B 53 53B
M01
M
Motor, windscreen wiper

31

A 1

E E

0 1 2 3 4
0 1 2 3 4
Windscreen and Headlight Washer OH1
B+
+30

+DR

A +15
A
F74 F13
15A 15A

FRC:74 XK:3
ELECTRICAL_CENTER ELECTRICAL_CENTER

XC024:23
1.5RD/GN
2005 INSTRUMENT

XS-2005_03

XC024:19 A 1
INSTRUMENT S06
B Stalk switch, windscreen
wiper, selector type
B
0 P

A 6

1.5RD/GN 1.5RD/YE
2005 4002

XS-4002_01
XS-2005_04

1.5RD/GN 1.5RD/GN 1.5RD/YE 1.5RD/YE 1.5RD/YE


2005 2005 4002 4002 4002

INSTRUMENT
XC024:20

XSCG1-22
ELECTRICAL_CENTER

C 1.5BK 1.5BK 1.5BK


1.5RD/YE
4002
C
1 1 1
XS-4002_02

XCB500
XCB500 6 9 14 11 13 8 12
1.5RD/YE 1.5RD/YE
4002 4002
Connector
Wiper motor
Windscreen System
XCB803F.B:5
87 87A 86 A 2 YA1-6:0 D
30 56 S
K85 LC2 5
Relay Disconnect A27

Wiper_SW
Headlight wash M M02
Control unit, LCM
P 31 Motor, windscreen
( Light Control Module )
30 85 washer pump
D D
A 2
A 1
SLCM
M03
M
Motor, headlamp high
pressure washer pump

A 1

E E

0 1 2 3 4
0 1 2 3 4
Active Safety VA2
+30 +30

A A176 B238
A
Control unit, LPOS, Sensor, FLS F64 F42
Lane Position and Object Sensor (Forward Looking Sensor) 10A 5A

K401 K402
FLS Relay
Seat Haptic 12V
Relay
Seat Haptic 24V

CAN_High_Term
CAN_Low_Term
FRC:64 FRC:42
POS_RHA POS_RHB
LPOS
GND PWR PWR GND 0.75RD 2003 0.75RD 2003
(1) 86 86 (1)
Rc Rc
(3) 30 30 (3)
Active Safety Subnet 2 (XM1) SRC +30 Euro6 Control unit, BIO
SRC +30
A 7 A 12 A 8 A 1 A (5) 87 87a (4) only! Bus I/O ECU (4) 87a 87 (5)

BIO
5
(2) 85 85 (2)
(T) Active Safety Subnet 2 (XM1) 0.75WH/BK
1008 0.75BU 0.75WH/BN 0.75RD/GY 0.75VT 0.75RD
0.75RD/BU 0232 0234 2099 A195 0.75RD/YE 0.75WH/YE
2100 0235 0233 2003
2028
B B

TEMP_5625_ACTIVE_SAFETY_DEL

TEMP_5625_ACTIVE_SAFETY_DEL
A 25 A 26
XC025:33 XC025:34 XC026:10 XC026:11 XC025:36 XC025:35 XC025:17
0.75RD/GY 2099 0.75RD/YE 2100
0.75BU 0.75WH/BN 0.75RD/GY 2099
0232 0234 0.75BK 0.75RD/YE 0.75WH/YE 0.75VT 0.75RD
0.75BK
2100 0235 0233 2003

0.75WH/BK 0.75RD/YE
1008 2027 A 1 A 2 A 9 A 8

0.75RD/GY 2017
XC002:19 XC002:20
M M
A224
XS-2004_18
0.75RD/BU 0.75WH/BK Seat Haptic
1008 XSCG1-31
2028 Vibration

C A

HSD
5 A 7

HSD
A 2

HSD
A 3 A 9 A

HSD
6 A 8 A 11 A

HSD
1

SRC
A 12

+30
0.75RD/GN C
PWM 2004
PWR
PWR PWR PWR PWR PWR

PWM_2 GND LPOS_PWR FLS_PWR GND GND GND SUPPLY

A
1
LCS_PWR 12V SPARE

A26 J1939-1/Backbone 1 (XA2/XA1) PWM_1 R89


PWR GND
J1939-7/ Backbone 2 (XB2/XCB1)
Resistor
Control unit, DACU (T) Active Safety CAN (XM1)
DACU FCW LED, Pull-up

B
1
(Driver Assistance Active Safety OBD2 Subnet (XN1) Digital Digital
PWM
Control Unit) Spare_2 HSD
Spare_1

B 7 A 4 B 16 A 10
0.75BK
2
A

0.75WH/GY
XS-6001_01 0239
0.75WH/GN 0.75WH/VT
D 0.75WH/BU
0236 0238
XSCG1-31
D
0237 0.5BU
6001
0.5BU XC025:23
6001
0.75WH/GY 0239 0.75WH/GY 0239
X1 2 X1 8 X1 10 X1 2 X1 8 X1 10 B 18

E111 C C LDO
LED Module, BBM
(Forward Collision Warning)
0 1 0 1
1
A

X1 1 X1 3 X1 7 X1 9 X1 1 X1 3 X1 7 X1 9
0.75BK
0.75BK 0.75BK
0.75BK 0.75BK
0.75BK 0.75BK

S202 A36
S348
Switch, LDWS, Lane Control unit, BBM
Switch AEBS XSCG1-31
(Body Builder Module)
E Departure Warning System (Advanced Emergency Braking System) E

0 1 2 3 4
0 1 2 3 4
Active Safety VA2

A A176 B238
+30 +30
A
Control unit, LPOS, Sensor, FLS F64 F42
Lane Position and Object Sensor (Forward Looking Sensor) 10A 5A

(T) Active Safety PCAN (XM1-2)


K401 K402
Relay Relay
Seat Haptic 12V FRC:64 Seat Haptic 24V FRC:42
POS_RHA POS_RHB
LPOS
GND PWR PWR GND

FLS (1) 86
(3) 30 30 (3)
86 (1)

Active Safety Subnet 2 (XM1)


SRC +30 SRC +30 Euro6 Control unit, BIO
B 10 B 12 B 1 B 4 (5) 87 87a (4) only! Bus I/O ECU (4) 87a 87 (5)
(2) 85
BIO 85 (2)

0.75RD/BU A195
B 2028
0.75WH/BK
B
A 25 A 26
1008
TEMP_5625_ACTIVE_SAFETY

TEMP_5625_ACTIVE_SAFETY XC025:33 XC025:34 XC026:10 XC026:11 XC025:36 XC025:35 XC025:17

TEMP_5625_ACTIVE_SAFETY

TEMP_5625_ACTIVE_SAFETY
A 1 A 2 A 9 A 8

M M
0.75WH/BK 0.75RD/YE XC002:19
1008 2027
XC002:20
XSCG1-31 A224
XS-2004_18
Seat Haptic
Vibration

C A

HSD
5 A 7

HSD
A 2

HSD
A 3 A 9 A

HSD
6 A 8 A 11 A

HSD
1

SRC
A 12

+30
C
PWM
PWR
PWR PWR PWR PWR PWR

PWM_2 GND LPOS_PWR FLS_PWR GND GND GND SUPPLY

A
1
LCS_PWR 12V SPARE

A26 J1939-1/Backbone 1 (XA2/XA1) PWM_1 R89


PWR GND
J1939-7/ Backbone 2 (XB2/XCB1) Resistor
Control unit, DACU (T) Active Safety CAN (XM1)
DACU FCW LED, Pull-up

B
1
(Driver Assistance Active Safety OBD2 Subnet (XN1) Digital Digital
PWM
Control Unit) Spare_2 HSD
Spare_1

B 7 A 4 B 16 A 10
2
A

XS-6001_01

D XSCG1-31
D
XC025:23

X1 2 X1 8 X1 10 X1 2 X1 8 X1 10 B 18

E111 C C LDO
LED Module, BBM
(Forward Collision Warning)
0 1 0 1
1
A

X1 1 X1 3 X1 7 X1 9 X1 1 X1 3 X1 7 X1 9

S202 A36
S348
Switch, LDWS, Lane Control unit, BBM
Switch AEBS XSCG1-31
(Body Builder Module)
E Departure Warning System (Advanced Emergency Braking System) E

0 1 2 3 4
0 1 2 3 4
Engine Room Hatch VD4

+30 +30

A A

F217
5A
BBM A36

Eng_Door_Sw
PWR Control unit, BBM
XC200:7
(Body Builder Module) ENGINE_BAY

LDI
B 29

Right side XCB801F


18
Connector
B Body interface 1 B
0.75BN 0.75RD
5001 2003

INSTRUMENT
XC005:5
CENTER

0.75BN
5001

XC080:24
ENGINE_BAY

C 0.75BN
C
5001

Rear XCB703R
8 12 11
Connector
Rear lights 2
Left

D D

Starter Inhibitor Starter Inhibitor


Engine Hatch Switch Engine Hatch

E E

0 1 2 3 4
0 1 2 3 4
CAN, Backbone 1 XA1

A XSC-7001_01 XSC-7001_02 XSC-7001_03 XSC-7001_04 XSC-7001_05


ELECTRICAL_CENTER INSTRUMENT
XSC-7001_06
A
1 XC024:6
0.5YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001
45 45 45 45 45 45 45

XSC-7002_01 XSC-7002_02 XSC-7002_03 XSC-7002_04 XSC-7002_05 XSC-7002_06


XC024:7
0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002
2

R66
Resistor, CAN termin
Backbone 1
45

45

45

45

45

45
0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
0.5GN
7001 7002 7001 7002 7001 7002 7001 7002 7001 7002 0.5YE
7001 7002

B C 4 C 5 C 4 C 5 X1 3 X1 1 X2 14 X2 13 LC2 16 LC2 13
A 7 A 6
B

CAN H

CAN L
CAN L
CAN H

CAN L

CAN H

CAN L
CAN H
CAN H

CAN L

CAN H

CAN L

45
A36 A17 A21 A27
Control Unit, EBS Control unit, LCM
Control unit, BBM Control unit, VECU (Electronic Brake System) A16 ( Light Control Module )
A22
(Body Builder Module) (Vehicle ECU) Control unit, FMS
Control unit, ECS
(Fleet Management System)
(Electronic Controlled air Suspension)

ENGINE_BAY
CENTER INSTRUMENT
XSC-7001_11 XSC-7001_10 XSC-7001_12 XSC-7001_09 XSC-7001_08 XSC-7001_07
XC080:14 XC005:32
0.75YE 7001 45 45
0.75YE 7001 45
0.75YE 7001 45 0.5YE7001 0.5YE 7001 45 0.5YE 7001 45 0.5YE 7001 45

C C
XSC-7002_11 XSC-7002_10 XC080:13 XC005:31 XSC-7002_12 XSC-7002_09 XSC-7002_08 XSC-7002_07
0.75GN 7002 0.75GN 7002 0.75GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002

0.75YE 0.75GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
0.75YE 0.75GN 0.75YE 0.75GN
7001 7002 7001 7002 7001 7002 7001 7002 7001 7002 7001 7002
7001 7002
45

45

45

45

45

45

45
XCA021
Connector 1 4 A 14 A 10 B 1 B 10 A 15 A 16 A 17 A 18 A 8 A 9

Gearbox Interface
CAN L

CAN L
CAN H
CAN H

CAN H

CAN H
CAN H

CAN L
CAN L

CAN L
1 4

D D
XCA020A A 3 A 4
0.75YE 0.75GN A174 A26 A03 A79
Control unit,
X69
7001 7002
Control unit, ACM Control unit, DACU Instrument cluster I-shift gateway Plug, ZF diagnostics
45

Connector, Engine Interface 1 (Aftertreatment Control Module) (Driver Assistance


A 23 A 5 Control Unit)
CAN L
CAN H
CAN L
CAN H

A200
A13A
Control unit, TECU
Control unit, TECU
E (Transmission ECU)
(Transmission ECU)
ZF Ecolife
E

0 1 2 3 4
0 1 2 3 4
CAN, Backbone 2 XB1

A MDE
45
0.75OG 7003
45
7003 0.75OG
A
R67
Resistor, CAN termin MDE
0.75GN 7004 7004 0.75GN
Backbone 2
Resistor 120 ohm_1%_1W
CENTER ENGINE_BAY
XSC-7003_01 XSC-7003_05 XSC-7003_06 XSC-7003_07 XC005:34 XC080:40 HDE XSC-7003_03 XSC-7003_04
0.5OG 7003 45 0.5OG 7003 45 45 0.5OG 7003 0.5OG 7003 45 45
0.5OG 0.75OG 7003 45 0.75OG 7003 45 0.75OG 7003
A 1 7003 45
XSC-7003_02

XSC-7004_01 XSC-7004_05 XSC-7004_06 XSC-7004_07 XC005:33 XC080:39 XSC-7004_03 XSC-7004_04


B 1 HDE
0.5GN 7004 0.5GN 7004 0.5GN 7004 0.5GN 7004 0.5GN 0.75GN 7004 0.75GN 7004 0.75GN 7004
7004
XSC-7004_02

B B
0.5OG 0.5GN 0.5OG 0.5GN 0.5OG 0.5GN 0.5OG 0.5GN 0.75OG 0.75GN 0.75OG 0.75GN 0.75GN 0.75OG 0.75OG 0.75GN 0.75OG 0.75GN
7003 7003 7004 7003 7004 7003 7004 7004 7004 7003 7003 7004 7003 7004
0.75GN 0.75OG
7003 7004 7004 7003 7004 7003
45

45

45

45

45

45

45

45

45
MDE

MDE
MDE

HDE

MDE

HDE
HDE

HDE
A 6 A 14 B 2 B 11 X1 36 X1 37 B 1 B 2
CAN L

CAN H

CAN L
CAN H

CAN L
CAN H
CAN H

CAN L

A 6 A 2 X2 22 X2 26

XCA021

CAN L
CAN H

CAN H

CAN L
5 2 8 10
Connector
Gearbox Interface
X43 A26 A125 A234
C Connector, OBD
Control unit, DACU Control unit, TGW Control unit, FAS GW C

I-Shift

I-Shift
(Driver Assistance (Telematics Gateway) (Front Active Steering Gateway) A174 A163

ZF

ZF
(On-Board Diagnostics) Control Unit) 0.75OG X2 X2 26
Control unit, ACM Control unit, CCIOM, 22
7003 45
(Aftertreatment Control Module) Central Chassis IO Module

CAN H

CAN L
0.75GN
7004

45
A163

MDE

MDE
HDE

HDE
Control unit, CCIOM,
Central Chassis IO Module
A 6 A 5

5 2

D D

CAN L

CAN H
XCA020A
Connector, Engine Interface 1

A13A
Control unit, TECU
(Transmission ECU)

E E

0 1 2 3 4
0 1 2 3 4
CAN, PT Subnet XC1

A A

B B

45
0.75OG
7005
0.75GN
7006

XCA021 XCA020A
3 6 6 3
Connector Connector, Engine Interface 1
Gearbox Interface

C C
A 7 A 8

A13A

CAN L
CAN H
Control unit, TECU
(Transmission ECU)

D D

E E

0 1 2 3 4
0 1 2 3 4
CAN, Engine Subnet XD1

A A

XSC-7007_03 XSC-7007_01 XSC-7007_02


0.75YE
7007 45
0.75YE 7007 45

XSC-7008_03 XSC-7008_01 XSC-7008_02


0.75GN
7008
0.75GN 7008

B 0.75YE 0.75GN 0.75YE 0.75GN


B
7007 7008 7007 7008 0.75YE 0.75GN 0.75YE 0.75GN 0.75GN 0.75YE
7007 7008 7007 7008 7008 7007

45
45

45

45

45
A 5 A 1 A 1 A 2 A 1 A 2
3 4
H L
CAN L
CAN H

CAN H

CAN H
CAN L

CAN L
36 34

UQS
A174 B96A B96B XCA020A
B247 Sensor, NOx
C Control unit, ACM
(Aftertreatment Control Module) Sensor,
Sensor, NOx Connector, Engine Interface 1
C
AdBlue quality sensor

D D

E E

0 1 2 3 4
0 1 2 3 4
BUS, J1939-2-3 XE1-1

A A

ELECTRICAL_CENTER INSTRUMENT
XSC-7015_01 XC024:8 XSC-7015_04 XSC-7015_05 XSC-7015_03
0.5YE 7015 45 45 0.5YE 7015 0.5YE7015 45 0.5YE 7015 45

XSC-7016_01 XC024:9 XSC-7016_04


XSC-7016_05 XSC-7016_03
0.5GN 7016 0.5GN 7016 0.5GN 7016 0.5GN 7016

B B
0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
0.5YE
7016 7015 7016 7015 7016 7015 7016
7015

0.5YE 0.5GN 0.5YE 0.5GN


7015 7016 7015 7016

45

45

45

45
45

45

A 15 A 16 C 17 C 18 X1 15 X1 16 A 10 A 22 AB A4 AB A8

CAN H CAN L A03


CAN H

CAN L

CAN H

CAN L

CAN H

CAN L

CAN H

CAN L
24 25 Instrument cluster
XCVR
60 Ohm 60 Ohm

C A17 XCB801F A125 A33 C


Control unit, VECU Connector A201 Control unit, TGW Tachograph
(Vehicle ECU) Body interface 1
Control unit, AIC (Telematics Gateway)
CAN H CAN H CAN L CAN L
A 13 A 8 A 20 A 14
(Advanced Information Cluster)

0.5GN

45
0.5YE
7015 7016
wo Tacho

(wire less than 100 mm


no need for twist)

D D

E E

0 1 2 3 4
0 1 2 3 4
CAN J1939, FMS XE1-2

A A

B B
XSC-7021_01 INSTRUMENT ELECTRICAL_CENTER
XC024:17
45 0.5YE 7021 45 0.5YE 7021
FMS

1
Resistor
XSC-7022_01
XC024:16 FMS CAN

2
0.5GN 7022 0.5GN 7022 120 Ohm

0.5YE 0.5GN
C 7021 7022 0.5YE
7021
0.5GN
7022
C
45

45

A 14 A 13
C 14 C 16
CAN L
CAN H

CAN L

CAN H

A22 A201
Control unit, FMS
D (Fleet Management System)
Control unit, AIC
(Advanced Information Cluster)
D

E E

0 1 2 3 4
0 1 2 3 4
CAN, D-BUS XF1

A A

ELECTRICAL_CENTER INSTRUMENT
XSC-7013_01 XC024:12 XSC-7013_02 XSC-7013_05 XSC-7013_04 XSC-7013_06
0.5YE 7013 45
0.5YE 7013
45 0.5YE 7013 45
0.5YE 7013 45 0.5YE 7013 45 0.5YE 7013 45
1 B

XSC-7014_01 XC024:13 XSC-7014_02 XSC-7014_05 XSC-7014_04 XSC-7014_06


0.5GN 7014 0.5GN 7014 0.5GN 7014 0.5GN 7014 0.5GN 7014 0.5GN 7014
1 A

R65
45

45

45

45

45

45
Resistor, CAN Termin
0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5GN 0.5YE D-Bus
7013 7014 7013 7014 7013 7014 7013 7014 7013 7014 7014 7013 Resistor 120 ohm_1%_1W

B B

A 15 A 16 C 4 C 5 B 5 B 6 A 10 A 11 A 13 A 11 A 12

C C

CAN L
CAN H

CAN L

CAN H
CAN H

CAN L

TERM.
CAN L
CAN H

CAN L

CAN H
4 5

XCB403
A36 Connector A195 A234 A132
Control unit, BBM Body interface Control unit, alcolock A201
Control unit, BIO Control unit, FAS GW
(Body Builder Module) Horn Bus I/O ECU Control unit, AIC
(Front Active Steering Gateway)
(Advanced Information Cluster)

D D

E E

0 1 2 3 4
0 1 2 3 4
CAN, E-BUS XG1

A A

B INSTRUMENT
XC024:14 XC024:15
B
ELECTRICAL_CENTER

45

45
0.75YE 0.75GN 0.75YE 0.75GN
7019 7020 7019 7020

A 15 A 16
Right side
A195 XCB801F

CAN H

CAN L
C 26 27
Connector C

CAN H

CAN L
Control unit, BIO Body interface 1
Bus I/O ECU

Body

D D

E E

0 1 2 3 4
0 1 2 3 4
BUS, J1587/1708 XH1
ELECTRICAL_CENTER
XC024:5 XSC-7012_02 XSC-7012_03
30 0.5OG 7012 0.5OG 7012 30

A XSC-7011_03
A
XC024:4 XSC-7011_02
0.5GY 7011 0.5GY 7011

0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY


0.5OG 0.5GY
7012 7011 7012 7011 7012 7011 7012 7011
7012 7011

30

30

30

30

30

30
C 1 C 2 C 1 C 2 X3 3 X3 6 X2 1 X2 11 LC2 18 LC2 17

CAN B

CAN A
CAN B

CAN A

CAN B

CAN A

CAN B

CAN A
CAN B

CAN A
0.5GY 0.5OG
7011 7012

ELECTRICAL_CENTER
A17 A36 A21 A16 A27 XC024:10 XC024:11
INSTRUMENT
B Control unit, VECU Control unit, BBM
Control Unit, EBS Control unit, ECS Control unit, LCM
B
(Vehicle ECU) (Body Builder Module)
(Electronic Brake System) (Electronic Controlled air Suspension) ( Light Control Module )

30
0.5GY 0.5OG
7011 7012
XSC-7012_06 XSC-7012_05 XSC-7012_04
30 7012
0.5OG 0.5OG 7012 30 30 0.5OG 7012

XSC-7011_06 XSC-7011_05 XSC-7011_04


0.5GY 7011 0.5GY 7011 0.5GY 7011

INSTRUMENT
30

30

30

30

30

30

30

30

30
XC005:30 XC005:29
CENTER

C C
0.75OG 0.75GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY
0.5GY
7012 7011 7012 7011 7012 7012 7011 7012 7011 7012 7012 7011 7012 7011 7012 7011
7012 7011 7011 7011
A 18 A 17 A 13 A 12 A 16 A 15 C 1 C 2 A 4 A 2 A 5 A 4
X1 5 X1 6 A 9 A 8

CAN B

CAN A
CAN B
CAN B

CAN A

CAN A
CAN A
CAN A

CAN A

CAN B
CAN B

CAN B
CAN A
CAN B

CAN B

CAN A
2 1
30

CENTER XCB401B
XC080:38 XC080:37
ENGINE_BAY Connector
A125 A03 X43 A79 Body Interface 3 A195 A201 X69 A22
Control unit,
Control unit, TGW Instrument cluster Connector, OBD Control unit, BIO Plug, ZF diagnostics Control unit, FMS
0.75OG 0.75GY I-shift gateway Control unit, AIC
7012 7011 (Telematics Gateway) (On-Board Diagnostics) Bus I/O ECU (Fleet Management System)
(Advanced Information Cluster)
30

D XCA021
D
18 14
Connector
Gearbox Interface
0.75OG 0.75GY
7012 7011
30

A 19 A 10

A200
CAN B

CAN A

Control unit, TECU


(Transmission ECU)
ZF Ecolife

E E

0 1 2 3 4
0 1 2 3 4
BUS, ZF Ecolife XJ1

A A

XSC-7044_01

XSC-7045_01

0.75YE 0.75GN
7044 7045

45

45
45
0.75GN 0.75YE
0.75YE 0.75GN
B 7044 7045 7045 7044
B
INSTRUMENT
XC007:21 XC007:22
CENTER

0.75YE 0.75GN
7044 7045

45

XC080:47 XC080:48 0.75WH


ENGINE_BAY 7067

C 0.75YE 0.75GN C
7044 7045
45

A 5 A 6 A 3 A 5 A 6 A 7

XCA021 X69 A19_A


CAN term

CAN H
CAN L

CAN H
CAN L
20 22
Connector Control unit, GECU
Gearbox Interface (gear selector ECU)
Plug, ZF diagnostics
Geartronic
45

0.75YE 0.75GN
7044 7045

D D
A 11 A 2

A200
CAN H

CAN L

Control unit, TECU


(Transmission ECU)
ZF Ecolife

E E

0 1 2 3 4
0 1 2 3 4
CAN, Active Safety XM1

A A

XSC-7017_01

XSC-7018_01
B B
0.75OG 0.75GN
7017 7018

45
XC002:17

XC002:18
45
45

45
0.75OG 0.75GN 0.75OG 0.75GN
0.75OG 0.75GN
7017 7018 7017 7018 7017 7018

C C

TEMP_5625_ACTIVE_SAFETY_DEL

TEMP_5625_ACTIVE_SAFETY_DEL
B 3 B 12 A 10 A 9 A 4 A 7

CAN_L
CAN_H
CAN_L
CAN_H

CAN_H

CAN_L
D D
A26 A176 B238
Control unit, DACU Control unit, LPOS, Sensor, FLS
(Driver Assistance Lane Position and Object Sensor (Forward Looking Sensor)
Control Unit)

E E

0 1 2 3 4
0 1 2 3 4
CAN, VDS XO1

A A

XC003:9 XSC-7097_02
B 45
0.75OG 7097
45
0.75OG 7097
45 B

1
120 Ohm R91
XC003:10 XSC-7098_02

2
0.75GN 7098 0.75GN 7098

0.75OG 0.75GN

45
7097 7098

0.75OG 0.75GN
XSC-7097_01 XSC-7098_01
7097 7098
C C
45

0.75OG 0.75GN
7097 7098
B 9 B 10
CAN L

A234
CAN H

B 3 B 1
A235

VDS_CAN L
VDS_CAN H
Control unit, FAS GW
(Front Active Steering Gateway) Control Unit, FAS
(Front Active Steering)
0.75OG 0.75GN
7097 CAN Term 7098

B 8 B 11

D D
45

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-1

+30 +30

A A
A27
SLCM F35

Extra_High_Beam_LH_RH
Control unit, LCM 20A
( Light Control Module )

Fog/Cornering_Right

Fog/Cornering_Left

High_Beam_Right

Low_Beam_Right
High_Beam_Left

Low_Beam_Left
Direct_Ind_FR

Park_Light_FR

Park_Light_FL
Direct_Ind_FL

DRL_Rel_Ctrl
XG:1 FRC:35
ELECTRICAL_CENTER

PC2 14 PC1 8 PC1 19 PC1 20 PC2 3 PC1 17 PC2 4 PC2 20 PC2 7 PC2 5 PC1 11 PC2 18

0.5WH/GN
3032

B S322 ELECTRICAL_CENTER B
XF:18
Switch
0 1 Emergency Cut-Out
C 1 A 1
86 30
K77
85 87 87A
Relay
Day Light Running
POS_FRC:K12

AB2:1 B
S322.A1 F36
15A
AB2:0 C 1.0WH/VT
1.0WH/BU 1.0WH/GN 1.0GN 1.0YE 1.0YE 1.0BN 1.0WH/VT 1.0WH/VT 1.0WH/BN 1.0BN 1.0GN
XC023:35 3047 3046 3060 3059 3015 3014 3048 3048 3001 3030 3003 3016

C FRC:36
ELECTRICAL_CENTER
C

1.5WH/GN 2.5RD
3032 2003

0.75GN 0.75BU 0.75RD/GY


5003 5004 2075

D Front XCB502 D
1 2 3 4 5 6 7 10 11 13 15 17 9 8
Instrument
XCB401B Connector

Headlamp Low Beam Left

Headlamp Low Beam Right


Fog/Cornering Front Left

Day Light Running Light

Voltage Converter feed +30


Headlamp Xenon/Halogen High Beam Right
Park Lights Front/Side Right

Park Lights Front/Side Left


Fog/Cornering Front Right

Direction Indicator Front Right

Direction Indicator Front Left

Headlamp Xenon/Halogen High Beam Left


Extra High beam LH/RH
J1587 (XH1) 3 5 4 Body interface
Connector Front lights
Body Interface 3
Emergency Switch
External Main Switch

Battery Switch main Control

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-2

Bpol+ Bpol+

A +30 +30
A

F52 F46 F110 F108 F118


10A 10A 20A 15A 15A

FRC:52 FRC:46 XC100:13 XC100:9 XC100:2


ELECTRICAL_CENTER FRONT_AXLE

B B
X09
Slip contact
Horn

3
2.5RD 2.5RD 1.5RD
1
2001 2001 2001

0.75RD 0.75RD 0.75WH/GN 0.75WH/GN


2003 2003 4003 4003

INSTRUMENT XS-2002_03
C XC023:36 XC024:1
ELECTRICAL_CENTER C
0.75WH/GN 0.75WH/GN S14A S16 S14B 1.5RD 1.5RD
4003 4003 A 1 2001 2001
Elect Horn
A 1
Air Horn A 1
Elect Horn

Left Center Right


A 2 A 2 A 2
Horn XCB403 FUSE XCB906
D-BUS (XF1) 6 7 8 9 1 2 3 5
Connector
Connector Body Interface 4

B+

B+
B+

B+
Power Supply +30

Body interface
Horn

D D
A 1
H02
Horn
A 2
A 1

H01
A 2 Horn, air-operated

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-3

A A
SLCM A27

Direct_Ind_Side/High_L

Direct_Ind_Side/High_R
Extra High Beam Relay
Control unit, LCM
( Light Control Module )

Sidemarker_L/R
Fog_Light_Rear

Direct_Ind_RR

Rev_Light_Rel
Direct_Ind_RL

Dash_Dim
Brake_RL

Brake_RR

Rev_Light

Park_RR
Park_RL
PC1 13 PC1 2 PC2 10 PC2 13 PC2 16 PC1 4 PC2 17 PC1 5 PC1 7 PC2 1 PC2 11 PC2 8 PC2 12
PC1 10

0.75GN
3027

XS-3027_03

B B
0.75GN 0.75GN 0.75GN
3027 3027 3027

ELECTRICAL_CENTER
FH5:1S FH5:2S XC023:4
INSTRUMENT
0.75GN
3027
F89 F90
5A 5A

B 27
FH5:1P FH5:2P
HDI A03

Park_Light_In
Instrument cluster

1.0YE 1.0WH/GY 1.0YE 1.0GN 1.0YE 1.0GN 1.0WH/BN 1.0WH/YE 1.0WH/GN 1.0WH/BU 1.0WH/VT 1.0WH/GY 0.75GN 0.75GN 1.0BU
3026 3002 3059 3060 3059 3060 3008 3009 3010 3011 3012 3013 3027 3027 6001
C C
IC

Right side
XCB801F
J1939-2/3 (XE1) 1 2 4 5 6 7 8 9 10 11 12 13 16 17 21
E-BUS (XG1) Connector

Designator Light Right


Brake Light Left

Brake Light Right


Direction Indicator Side/High Left

Designator Light Left


Reverse Light

Park Light Rear Left

Park Light Rear Right


Fog Light Rear

Direction Indicator Side/High Right

Dimmer, Dashboard Illumination


Direction Indicator Rear Left

Body interface 1

Reverse Warning Signal, Relay Output


Direction Indicator Rear Right
Extra Main Beam, Relay Output

D D

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-4
B+
+30

+DR

A +15
A
F03 F60
10A 5A

A17 VECU EBS


A21
Control unit, VECU Control Unit, EBS

Speed_Sig_C3
FRC:60
(Vehicle ECU) (Electronic Brake System) ELECTRICAL_CENTER

Door_Sw
Speed_X
Speed_5
PWM
LSD LDO LDO
K75 86 30
B 28 B 3 B 2 X3 15
Relay
Luggage Door Switch
85 87 87A
B A36
POS_FRC:K10
B
EF1:2 C
XS-0022_01 BBM

Lugg_Door_SW
Control unit, BBM

Eng_Door_SW
PWR

Body_Ind_4
(Body Builder Module)

Body_Ind_3
XF:12 XF:4
ELECTRICAL_CENTER
LDI HDI HDI HDI
B 29 A 18 A 19 B 30

0.5WH/BN 0.5WH/BN
5006 5006
1.0VT
6002

XS-5006_02

A33
C EG1:2 C TACHO Tachograph C
D1.-

Speed_Sig_C6
A03
IC Instrument cluster

Seat_Belt_Rem
PWR PWM

Alter_Charg
LSD

AB B8

LDI
C 19 A 19

0.5WH/VT 0.5BN 0.75YE


0.5WH/GY 0.5VT 0.75BN 0.75BU 0.75VT 0.5WH/BN 5010 8001 8002
0.5WH/GY 0.5GN 0.75WH/GY
0011 0073 5005 5001 8004 8005 5006
0022 8003
INSTRUMENT INSTRUMENT
XC023:5 XC023:6 XC023:7
ELECTRICAL_CENTER ELECTRICAL_CENTER
D 0.75YE
D
0.5WH/VT 0.5BN 0.75RD/GN
5010 8001 2004 8002

Right side
28 30 31 32 33 34 35 15 14 36 20 19 29
XCB801F
18
Connector
Door Brake Request
Parking Brake Applied

Luggage Compartment Lamp


Speed Signal X km/h
Speed Signal 5 km/h

Speed Signal C6
+DR Ignition
Alternator Charging
Toilet Occupied

Safety belt Indicator


Starter Inhibitor Engine hatch
Speed Signal C3

Toilet Fluid level

Body interface 1
Luggage Hatch Open

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-5

B+
+30

A +DR
+15
A

F14
10A

XK:14
ELECTRICAL_CENTER

B A36 A27 B
BBM SLCM

Direct_Ind_Sw_L

Direct_Ind_Sw_R

Head_Lamp_OFF
Door_Brake_Stat

Alarm/haz_Lght
Control unit, BBM
Body_Fire_Sens

Control unit, LCM

Haz_Activation
Prev_ECS_Act
Start_Disable

(Body Builder Module)

Door_Failure
Low_Priority

AC_1_50_%
( Light Control Module )

Wip_Sw_Int
Disable_AC

Glass_Heat

DRL_Out
Host_Call
AC_1

LSD HDI HDI HDI LSD HDI HDI HDI HDI LSD HDI
B 3 A 7 A 21 A 3 B 2 A 6 A 8 A 17 A 20 B 1 A 5
LC2 6 5 LC1 16 LC1 17 LC2 10 LC2 4 PC2 18
LC1

0.5WH/BN 0.5WH/GN 0.5WH/BU 0.5WH/VT 0.5WH/GY 0.5BN 0.5YE 0.5GN 0.5BU 0.5VT 0.5WH/BN 0.75RD/GN 0.75WH/GN 0.75WH/BU 0.5WH 0.5GN 0.5WH/YE 0.75VT 0.5WH/GN
C 8006 8008 8009 8010 8011 8012 8013 8014 8015 8016 8017 2005 3021 3022 0159 0160 4015 8027 3032
C

D Right side XCB803F


D
3 7 8 11 12 13 14 15 16 17 18 30 20 24 1 2 4 34 35
Connector
Window Defroster

Head Lamps Off


AC 1 - 50%

Alarm/Harzard Light
Disable AC

Hazard Activation
Low Priority Loads

Fire Alarm Body

AC 1
Start Disable

Stalk Direction Indicator Left


Host Call

Door Failure

DRL Output
Prevent ECS action

Door Brake Status

Wiper SW Signal
Stalk Direction Indicator Right
Starter Motor not Active +15
Body interface 2

E E

0 1 2 3 4
0 1 2 3 4
BBI, Body Builder Interface YA1-6

A A

A17 VECU ECS A16

Sw_2_Mult_Func

Sw_3_Mult_Inhib
Control unit, VECU
(Vehicle ECU) PWR Control unit, ECS
B B

Valve_FR
(Electronic Controlled air Suspension)

LSD IVS_1 HSD HDI HDI

IC
B 1 X1 6 X2 16 X2 6
A03

Wash_Fluid_Lev

Any_Door_Open
Instrument cluster

Next_Stop_Ind
Indoor_Temp
PWR PWR

Peram_Ind
A/D_PU GND Red GND Gnd LDI HDI HDI HDI
B C
B 10 1 A 12 29 C 6 C 23 C 13 ELECTRICAL_CENTER
XC023:20

C OH1:3 C
XS-4002_02
XS-1021_02
C
0.5GN 0.5BU
0.5WH/YE 0.5BN 0.5WH/VT 0.5WH/GY 0.5BN 0.5WH/YE 0.75WH/BN
8025 8026
8018 0229 8021 8022 8023 8007 0190

0.5WH/BK
1021

INSTRUMENT
XC025:18 XC025:16 XC025:22 XC025:19 XC025:21 XC025:20
ELECTRICAL_CENTER

0.5WH/YE 0.5WH/BK 0.5BN 0.5WH/VT 0.5WH/GY 0.5BN


1.5RD/YE
8018 1021 0229 8021 8022 8023
4002

D D
Right side
XCB803F
5 21 23 25 26 27 28 6 31 32 33
Connector

Any Door Open


Pram Indicator
Indoor Temp (+)

Washer Fluid Low level


Indoor Temp (-)

Body interface 2
Wash Pmp - Hdlp Ctrl

Next Stop Indicator

Kneeling Position
Idle Switch

Full Dump

Pinch Protection
E E

0 1 2 3 4
E
C
B

D
A
Fog Light Rear

0.5YE
3026

1
1
Extra Main Beam, Relay Output

3002

2
2

1.0WH/GY

0
0

Direction Indicator Rear Left

3059
0.5YE

4
4
Direction Indicator Rear Right

0.5GN
3060

5
5

Direction Indicator Side/High Left

3059
0.5YE

6
6

Direction Indicator Side/High Right

3060
0.5GN

7
7

Brake Light Left 3008

8
8

Brake Light Right


3009

9
0.5WH/BN 0.5WH/YE
9

Reverse Light
3010

10
0.5WH/GN
10

Reverse Warning Signal, Relay Output

1
1

3011

11
11

Park Light Rear Left


3012

12
12

Park Light Rear Right


3013
0.5WH/BU 0.5WH/VT 0.5WH/GY

13
13

Luggage Compartment Lamp


6002
0.5VT

14
14

Luggage Hatch Open


5006
0.5WH/BN

15
15
BBI, Body Builder Interface

Designator Light Left


0.5GN
3027

16
16

Designator Light Right


0.5GN
3027

17
17

Starter Inhibitor Engine hatch


5001
0.75BN

18
18

2
2

+DR Ignition
2004

19
0.75RD/GN
19

Alternator Charging
8001
0.5BN

20
20

Dimmer, Dashboard Illumination


1.0BU
6001

21
21

E-BUS CAN High


7015
0.5YE

45
24
24

E-BUS CAN Low


7016
0.5GN

25
25

0.5YE

J1939-2/3 CAN High


7019

45
26
26

J1939-2/3 CAN Low


0.5GN
7020

27
27

Speed Signal C3
0011

28
0.5WH/GY
28

3
3

Speed Signal C6
8002
0.75YE

29
29

Speed Signal 5 km/h


0022
0.5WH/GY

30
30

Speed Signal X km/h


0.5GN
8003

31
31

Parking Brake Applied


0073

32
0.75WH/GY
32

Door Brake Request


0.5VT
5005

33
33

Toilet Fluid level


8004
0.5BU

34
34

Toilet Occupied
8005
0.75VT

35
35

4
4

Safety belt Indicator


5010

36
0.5WH/VT
36

Connector
Connector

XCB801x
XCB801F
Body interface 1

Body interface 1x
YA1-7

E
C
B

D
A
0 1 2 3 4
Ground ZA1

SIGNAL CURRENT
GROUND
A A
100mA > I
(ECU SIGNAL)
Xenon Relays

LOW CURRENT
K17
K16
K03

GROUND
B 1A > I > 100mA
B
XD:10
XD:11
XD:12
XD:1
XD:2
XD:3
XD:4
XD:5
XD:6

XD:7
XD:8
XD:9

(RELAY COIL) FRC XE:1 Switch, Boogie oil pressure

ELECTRICAL_CENTER XSCG1-31 XSCG1-32 XSCG1-33 XSCG1-34 XSCG1-36


Switch, Diff lock

XSCG-EXTL-31 XSCG-EXTL-32 XSCG-EXTL-33 XSCG-EXTL-34 XSCG5-31 XSCG6-31 XSCG6-32

EXTL EXTL EXTL EXTL Solonoid, Difflock VPDUR EXTL


Engine door

Switch, Boogie flow

Regeneration

2.5BK 2.5BK
2.5BK
1
2.5BK
1
2.5BK
1
2.5BK 2.5BK Alternator regulator
1 1 1 1 2.5BK 2.5BK 2.5BK 2.5BK 2.5BK
2.5BK 2.5BK
1 1 1 1 1 1 1
VECU

SLCM
SLCM
BBM

ECS
ECS
EBS
EBS

MEDIUM CURRENT
GROUND
Solonoid, FA Air Suspension
XC:10
XC:11
XC:12

C C
XC:1
XC:2
XC:3
XC:4
XC:5
XC:6

XC:7
XC:8
XC:9

30A > I > 1A Side lights


BodyBuilder Interface
(CONSUMERS) FRC XB:1 Powersteering
ELECTRICAL_CENTER 4.0BK 1
XSCG1-21
XSCG1-22 XSCG-EXTL-21 XSCG2-21 XSCG5-21 XSCG6-21 XSCG6-22 XSCG6-23

Solonoid, Fuel Cut Off Solonoid, RA Air Susp CCIOM EMS ACM
VPDUF, VDS Solonoid, Bogie Air Susp Oilmaster GBX 3xNOX
Heater waterseparator PEC DC/DC
Solonoid, Boogie flow Pump
6.0BK
1
4.0BK 4.0BK 6.0BK 6.0BK 6.0BK
1 1 1 1 1
6.0BK
1 6.0BK
1

HIGH CURRENT
GROUND XCG11
D D C
D
I > 30A B E

XSCG6-11
A

ROH_TO_RA_GND
16BK
1
50BK 25BK
1 1

CHASSIS
FRAME
GND1:1 GND2:1 GND5:1 GND63:1 GND64:1 GND6:1

E INSTRUMENT FRONT AXLE REAR AXLE ROH ENGINE BAY


E

0 1 2 3 4

You might also like