Ciena Z-Series

Packet-Optical Transport Networking Platform

Z77 Power Upgrade Guide

Power System Upgrade Procedure for Z77 and PSW‐100G2W Modules

Release 10.0

450-3708-701 – Standard Issue 1.01

December 2017
Copyright© 2017 Ciena® Corporation. All Rights Reserved.
Z77 Power Upgrade Guide Ciena

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Page 2 © 2017 Ciena® Corporation – All Rights Reserved. 450-3708-701 Issue 1.01
Z77 Power Upgrade Guide Ciena

Contacting Ciena
Corporate headquarters 410-694-5700 or 800-921-1144 www.ciena.com

Customer technical support/warranty

In North America 1-800-CIENA24 (243-6224)

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International: +44 20 7012 5555

In North America 410-694-5700 or 800-207-3714 E-mail: sales@ciena.com

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In Asia +81-3-3248-4680 (Japan) E-mail: sales@ciena.com

In India +91-22-42419600 E-mail: sales@ciena.com

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Training 877-CIENA-TD (243-6283) or E-mail: techtng@ciena.com

410-865-8996

For additional office locations and phone numbers, visit the Ciena website at www.ciena.com.

450-3708-701 Issue 1.01 © 2017 Ciena® Corporation – All Rights Reserved. Page 3
Z77 Power Upgrade Guide Ciena

Naming Conventions
The following graphical icons identify specific features or functions to stress importance:

Important! — Information that must be seriously considered.

Note: Special suggestions, advice, or information that should be

seriously considered.

Safety Symbols and Labels

Read and understand all warning labels before working with equipment.

This warning symbol means danger. You are in a situation that could cause bodily injury.

Environment requires a moderate level of awareness. There is a moderate level of

danger to yourself or others.

Laser Equipment Present

Electrostatic Discharge (ESD) Sensitive Equipment

Page 4 © 2017 Ciena® Corporation – All Rights Reserved. 450-3708-701 Issue 1.01
Contents

Power system upgrade for the Z77 and PSW‐100G2W modules..............................................................6

Affected releases ...................................................................................................................................6
Service impact .......................................................................................................................................6
Prerequisites..........................................................................................................................................6
Required tools .......................................................................................................................................6
Power upgrade procedure ........................................................................................................................7
Installing a new power distribution panel.............................................................................................8
Upgrading power cables to an existing Z77 shelf ..................................................................................8
Placing Use Only 8 AWG Wire and Maximum Current Draw labels ....................................................10
Setting external power mode ..............................................................................................................11

450-3708-701 Issue 1.01 © 2017 Ciena® Corporation – All Rights Reserved. Page 5
Z77 Power Upgrade Guide Ciena

This guide provides instructions for performing a power upgrade of the Z77 shelf to supply
additional power for the Z Series PSW-100G2W line card. For general product information about the
Z-Series platform, see the Z-Series Engineering and Planning Guide and the Z77 Installation Guide.

Power system upgrade for the Z77 and PSW‐100G2W modules

Affected releases

This guide pertains to Z-Series product release 10.0 and Planet Operate 17.08.

Service impact

These procedures replace the Z77 power distribution panel and power cabling to the shelf. Perform
these procedures during a regular maintenance window, and carefully follow these procedures to
ensure service is not affected.

Prerequisites

Before performing the procedures in this guide, you must obtain the Z77 power upgrade kit
(Part #950-0314-01). The Z77 power upgrade kit consists of items 1 and 2. You must supply items 3
and 4 in addition to the upgrade kit:
1. (2) Power entry cable assemblies.
2. Power Entry Module (PEM) labels, for placement on both PEMs:
 (2) Use only 8 AWG Wire
 (2) Maximum Current Draw
3. Ciena Power Distribution Panel (Part #910‐0078‐01); or an existing/customer-supplied power
distribution panel that supports 40 Amp fuses or breakers.
4. (8) TPA-40 (40 Amp) fuses, if you are installing a Ciena Power Distribution Panel. You can
acquire these fuses from Ciena (Part #950-0304-01) or from a third-party supplier.

Required tools

The following tools are recommended to perform the procedure in this guide:
• Voltmeter
• Common hand tools.
• Electrical tape.

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Z77 Power Upgrade Guide Ciena

Power upgrade procedure

Important! — The Z77 Power Upgrade Guide pertains to the two-fan Z77 shelf model,
referred to as the Z77 shelf v2. You cannot perform a power upgrade on the older
three-fan Z77 shelf model.

Important! — You must install a new Ciena Power Distribution Panel before
proceeding with the Z77 power upgrade; or provide power to the shelf using an
existing/customer-supplied power distribution panel that supports 40 Amp fuses or
breakers.

Users of this document are urged to heed warnings interspersed throughout the
document, such as traffic disruption warnings.

TRAFFIC DISRUPTION RISK

Performance of this procedure may cause a traffic disruption. This instruction is
intended as a general guide only, has not been tested for all possible applications
or configurations, and may not be complete or accurate for some situations.

DANGER: RISK OF PERSONAL INJURY

Negative 48 volts DC or 120/240 volts AC is present in this equipment, and 120/240
volts AC is present in some of the test equipment used with this equipment.
Contact can cause personal injury. Take appropriate safety precautions.

DANGER: DUAL CONNECTION ENERGY LEVEL HAZARD

This unit has dual power connections, which supplies hazardous energy level.

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Z77 Power Upgrade Guide Ciena

Installing a new power distribution panel

Follow these required steps to install a new power distribution panel before proceeding with the Z77
upgrade.

Important! — You must install a Ciena Power Distribution Panel (Part #910‐0078‐01); or
provide power to the shelf using an existing or customer-supplied power distribution
panel that supports 40 Amp fuses or breakers. If the existing Z77 power distribution
panel supports 40 Amp fuses or breakers, you may skip this procedure and proceed with
“Upgrading power cables to an existing Z77 shelf.”

1. Arrange with building facilities for two additional breakers at the Battery Distribution Fuse
Bay (BDFB) and for cabling from the BDFB to the new power distribution panel rack location.
2. Install the new power distribution panel into the rack.
3. Connect input power to the new power distribution panel.
IMPORTANT NOTE: Do not install fuses in the output position (to provide power to the Z77
chassis) at this point. You will install these fuses after connecting new Z77 power cables.

Upgrading power cables to an existing Z77 shelf

IMPORTANT! — The Z77 Power Upgrade Guide pertains to the two-fan Z77 shelf model, referred to as
the Z77 shelf v2. You cannot perform a power upgrade on the older three-fan Z77 shelf model.
Follow these required installation steps to upgrade an existing Z77 chassis in the field.
NOTE: Power Entry Module (PEM) ‘A’ feed connectors at the rear of the Z77 chassis are labeled
side ‘1‘ and PEM ‘B’ feed connectors are labeled side ‘2.’
1. Run the new battery (-48VA) / battery return (RTN A) cable assembly from the power
distribution panel to the Z77 chassis. DO NOT connect the new cable assembly at the power
distribution panel or Z77 chassis at this point.
2. Remove the existing ‘A’ feed power cable from the Z77 chassis.
a. Arrange for building facility personnel to turn off the BDFB breakers for the ‘A’ feed.
b. Remove the four ‘A’ output position fuses from the existing power distribution panel to
interrupt power to the ‘A’ feeds on the chassis.
IMPORTANT NOTE: The Z77 chassis is now powered only from the ‘B’ feed.
c. Disconnect the eight ‘A’ power wires (four -48VA and four RTN A wires) at the power
distribution panel one at-a-time and tape the cable lugs.
NOTE: When you remove the BDFB power, the system raises a “POWER_FEED_LOSS”
major alarm. The alarm displays in the Z77 LED Operations Panel.
d. Disconnect the ‘A’ -48V/RTN power cable connector from the PEM side ‘1’ connector, at
the rear of the Z77 chassis.
e. Remove the ‘A’ power cable assembly from the rack.
3. Install the new ‘A’ feed power cable to the Z77 chassis.
a. Place the new ‘A’ input cable assembly connector into the PEM side ‘1’ -48V/RTN
connector at the rear of the Z77 chassis and tighten the two connector screws to hold it
in position.

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Z77 Power Upgrade Guide Ciena

b. Connect the four -48VA (Red) and four RTN A (Black) wires on the other end of the cable
assembly to the new power distribution panel.
c. Install four 40 Amp fuses to the new power distribution panel outputs for the ‘A’ feed
only.
d. Arrange for building facility personnel to turn on the BDFB breakers for the ‘A’ feed.
4. Verify ‘A’ feed power at the Z77 chassis.
a. Using a voltmeter, verify ‘A’ -48 VDC battery and return at the Z77 chassis. Place the
BLACK test lead of the voltmeter to ‘RTN A’ connector set screw 1. Place the RED test lead
to the ‘-48V A’ connector set screw 1. Verify the voltmeter reads between -40 VDC and -60
VDC.
b. Repeat for each ‘RTN A’ and ‘-48V A’ connector set screw (2 through 4).
5. Verify the “POWER_FEED_LOSS” alarm clears for ‘A’ feed.
6. Remove the existing ‘B’ feed power cable from the Z77 chassis.
a. Arrange for building facility personnel to turn off the BDFB breakers for the ‘B’ feed.
b. Remove four ‘B’ output position fuses from the existing power distribution panel to
interrupt power to the ‘B’ feeds on the chassis.
IMPORTANT NOTE: The Z77 chassis is now powered only from the upgraded ‘A’ feed.
c. Disconnect the eight ‘B’ power wires (four -48V B and four RTN B wires) at the power
distribution panel one at-a-time and tape the cable lugs.
NOTE: When you remove the BDFB power, the system raises a “POWER_FEED_LOSS”
major alarm. The alarm displays in the Z77 LED Operations Panel.
d. Disconnect the ‘B’ -48V/RTN power cable connector from the PEM side ‘2’ connector, at
the rear of the chassis.
e. Remove the ‘B’ power cable assembly from the rack.
7. Install the new ‘B’ feed power cable to the Z77 chassis.
a. Place the new ‘B’ input cable assembly connector into the PEM side ‘2’ -48V/RTN
connector at the rear of the Z77 chassis and tighten the two connector screws to hold it
in position.
b. Connect the four -48VA (Red) and four RTN A (Black) wires on the other end of the cable
assembly to the new power distribution panel.
c. Install four 40 Amp fuses to the new power distribution panel outputs for the ‘B’ feed.
d. Arrange for building facility personnel to turn on the BDFB breakers for the ‘B’ feed.
8. Verify ‘B’ feed power at the Z77 chassis.
a. Using a voltmeter, verify ‘B’ -48 VDC battery and return at the Z77 chassis. Place the
BLACK test lead of the voltmeter to ‘RTN B’ connector set screw 1. Place the RED test lead
to the ‘-48V B’ connector set screw 1. Verify the voltmeter reads between -40 VDC and -60
VDC.
b. Repeat for each ‘RTN B’ and ‘-48V B’ connector set screw (2 through 4).
9. Verify the “POWER_FEED_LOSS alarm clears for ‘B’ feed.

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Z77 Power Upgrade Guide Ciena

Placing Use Only 8 AWG Wire and Maximum Current Draw labels

1. Place the Use Only 8 AWG Wire and Maximum Current Draw labels (included in PEM label kit)
to PEM modules ‘side 1’ and side ‘2.’

Placement of Use Only 8 AWG Wire and Maximum Current Draw Labels

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Z77 Power Upgrade Guide Ciena

Setting external power mode

1. Enable the “High” External Power Mode to allow the installation of the new PSW‐100G2W line
card(s) in the chassis.
a. Using Planet Operate:
 In the Equipment Tree, right-click Shelf and select View Information.
At the EMS Front Panel view, right-click at the top of the shelf and select View
information.
 From Module information, select Power mode.
 Click External power mode.
 From the Enter new value list, select High.
 Click Apply.

External Power Mode Setting

b. Using the CLI:

 Enter the following CLI command:
$ config equip shelf SHELF‐1 extPwrMode High

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Z-Series
Packet-Optical Transport Networking Platform

Z77 Power Upgrade Guide

Power System Upgrade Procedure for Z77 and
PSW‐100G2W Modules
Release 10.0

Copyright © 2017 Ciena ® Corporation — All rights reserved.

Publication: 450-3708-701

Issue 1.01

Document release date: December 2017

CONTACT CIENA

For additional information, office locations, and phone numbers, visit the Ciena web site
at www.ciena.com.

450-3708-701 Issue 1.01 © 2017 Ciena® Corporation – All Rights Reserved. P a g e 12