SD-506 WY3

Saddle Stitcher

INSTALLATION MANUAL

1. Confirmation Prior to Installation No. Name Shape Q’ty

3. Installation 1
CAUTION plate/3
Option mass: approx. 263 kg
• Lifting the machine in an awkward posi-
4. Installation 1
tion or transporting it in a poorly bal-
plate/4
anced position could result in personal
injury. When transporting the machine,
assign an adequate number of persons 5. Power cord*1 1
to the job and ensure that each person each
can take a good position of not being
excessively loaded.
6. TP screw M3x6 2
(1) Select a flat and stable place for installing the
machine. 7. TP screw M4x6 8
(2) Make sure to wear gloves for handling or carry-
ing the machine.
8. TP screw 2
(3) Be sure to turn OFF the power of the main
M4x10
body and unplug the power cord before starting
the installation. *1 Be sure to use an appropriate power cord for
(4) Do not turn the power ON before the instruc-
the region. For details, refer to “8.Power cord in-
tion.
structions} E-15” on the last page.
(5) The photos in the installation procedure may
be different from the actual machine, but the
procedures are the same. WARNING
(6) The packaging material should not be reused Keep this bag away from babies and chil-
for repacking. dren. Do not use in cribs, beds, carriages,
(7) For more information on products compatible or playpens.
with this manual, refer to the with this
manual, refer to the “Production Print The thin film may cling to nose and mouth
Peripheral Cross Reference Chart" on
and prevent breathing. This bag is not a
the Konica Minolta One Stop Product
toy.
Support page.
Check

2. Accessory Parts
No. Name Shape Q’ty
1. Installation 2
plate/1

2. Installation 1
plate/2

2023. 6 E-1 A0H2-02-33

 (4) Open the front right door and the front left door
WARNING of the SD-506, and remove the internal locking
tapes and two locking materials (Screw: 8).
• Do not use any power cord other than
the one included in the package. Folding segment
• If the power cord included in the pack-
age cannot be used in the region where Locking materials
this product is sold, use a power cord
that meets the following conditions.
- The power cord has voltage and cur-
rent rating appropriate for the rating
plate on this machine.
- The power cord meets regulatory re-
quirements for the area.
- The power cord is provided with
grounding pin/terminal.
• Failure to use the appropriate power
cord could result in a fire or electrical
shock.
• Do not use the power cord included in
the package to other products.

Check

3. Procedure Before Installation

(1) Visually inspect the unit.
(2) Remove the locking tapes and the locking ma-
terials on the right side (Screw: 4). (3 caster
locking tapes are in the rear.) (5) Remove the locking tapes from the stapling
segment and the saddle-stitch tray and three
Note: protection materials from the saddle-stitch tray,
Make sure to remove the locking materials, or then pull out the folding segment.
else the front right door will be deformed.
(3) Remove the accessory parts. Stapling segment

Locking tape
Locking tapes

Folding segment
Front left door Front right door Locking
material
guide tapes

Saddle-stitch Locking tapes

tray Red tags

Locking
material
Inside the Protection materials
saddle-
Guide plate stitch tray
locking tape
Connector
locking tape

Accessory parts Locking tapes

Locking
material

E-2
(6) Remove the locking screws (Screw: 2) at the 4. Installation of the Installation Plate
end of the red tags in the folding segment and
the locking tape. (1) Install the Installation plate/1 (2 places), the In-
stallation plate/2, and the Installation plate/3 on
Folding segment the left side of the upstream option as below.
Locking tape (TP screw M4x6: 8)
Note:
For the Installation plate/2 and the Installation
plate/3, use the screw holes without the engraved
marking “FS503”.

Locking screws

(7) Pull out the saddle-stitch tray and remove the

locking tape from the bottom tray stand.

Installation plate/1 Installation plate/2 Installation plate/3

Locking tape

Check

5. Installing the SD-506

(8) Pull out the scraps box and then remove 2 <SD-506+RU-510>
locking tapes. .........................................................page 4
<SD-506+RU-511>
.........................................................page 5
<SD-506+RU-518>
.........................................................page 5
Locking tapes
<SD-506+RU-518m>
.........................................................page 5
<SD-506+RU-702>
.........................................................page 5
<SD-506+IQ-501>
.........................................................page 6
<SD-506+TU-510>
.........................................................page 8
<SD-506+FD-503>
.........................................................page 9
<SD-506+LS-506>
(9) Remove the locking tape from the casters on .......................................................page 10
the rear cover. (3 parts) <SD-506+LS-507>
Check .......................................................page 10
<SD-506+GP-502>
.......................................................page 11

E-3
■ Installation Procedure (3) Fix the SD-506 onto the Installation plate/2 with
<SD-506+RU-510> a screw. (TP screw M4x10: 1)
(1) Connect the 4 SD-506 connectors to the con-
nectors of the RU-510.
Note:
When connecting the connectors, check the Installation plate/2
shape and number of pins of the connectors.

RU-510 SD

TP screw M4x10

Connectors

(4) Install the Installation plate/4. (TP screw

M4x10: 1)

(2) Align the top and bottom holes of the SD-506

to the Installation plate/1 pins, and lock them TP screw M4x10
by sliding the SD-506 to the back.

Top Installation plate/4

SD RU-510

Note:
Holes Installation plates/1 In case those screw holes are not matched to the
installation plate, adjust the height of SD-506.
SD-506 goes up with reciprocating the driver into
the hole 1. Be sure not to go it up too much, oth-
erwise the bolt would come off. (max. ±5mm)
SD-506 goes down with reciprocating the driver
into the hole 2.
Bottom
Driver sockets

Skew adjustment

(5) Next, perform the procedure from “6.Installa-

tion of the Power Cord} E-12”.
Check

E-4
■ Installation Procedure (2) Align the top and bottom holes of the SD-506
<SD-506+RU-511> to the Installation plate/1 pins, and lock them
by sliding the SD-506 to the back.
<SD-506+RU-518>
<SD-506+RU-518m> Top
<SD-506+RU-702>
(1) Connect the 4 SD-506 connectors to the con- SD RU
nectors of the RU.
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

RU-511 SD
Holes Installation plates/1

Connectors

Bottom

(3) Fix the SD-506 onto the Installation plate/2 with

a screw. (TP screw M4x10: 1)

RU-518/518m/RU-702 SD

Installation plate/2

Connectors

TP screw M4x10

(4) Install the Installation plate/4. (TP screw

M4x10: 1)

TP screw M4x10

Installation plate/4

E-5
Note: ■ Installation Procedure
In case those screw holes are not matched to the <SD-506+IQ-501>
installation plate, adjust the height of SD-506.
(1) Remove the connector cover on the right side
SD-506 goes up with reciprocating the driver into
of the SD-506 rear cover 2. (Screw: 2)
the hole 1. Be sure not to go it up too much, oth-
erwise the bolt would come off. (max. ±5mm)
SD-506 goes down with reciprocating the driver
into the hole 2.
Connector cover

Driver sockets

Skew adjustment
Rear cover 2

(2) Pull out the connector from the connector

(5) Next, perform the procedure from “6.Installa- cover segment.
tion of the Power Cord} E-12”.
Check Place to pull out the connector

Connector

(3) Connect the 4 connectors of the SD-506 to the

connectors of the IQ-501.
Note:
• When connecting the connectors, check the
shape and number of pins of the connectors.
• Do not connect to the 8-pin connector. This will
damage the board.

IQ SD

Connect
ors

E-6
(4) Install the connector cover as the photo shows. (7) Install the Installation plate/4. (TP screw
M4x10: 1)

Connector cover

TP screw M4x10

Installation plate/4

(5) Align the top and bottom holes of the SD-506

to the Installation plate/1 pins, and lock them Note:
by sliding the SD-506 to the back. In case those screw holes are not matched to the
installation plate, adjust the height of SD-506.
Top SD-506 goes up with reciprocating the driver into
the hole 1. Be sure not to go it up too much, oth-
SD IQ
erwise the bolt would come off. (max. ±5mm)
SD-506 goes down with reciprocating the driver
into the hole 2.

Driver sockets
Holes
Installation plates/1

Skew adjustment

Bottom

(6) Fix the SD-506 onto the Installation plate/2 with

a screw. (TP screw M4x10: 1)
(8) Next, perform the procedure from “6.Installa-
tion of the Power Cord} E-12”.
Check

Installation plate/2

TP screw M4x10

E-7
■ Installation Procedure (3) Fix the SD-506 onto the Installation plate/2 with
<SD-506+TU-510> a screw. (TP screw M4x10: 1)
(1) Connect the 4 SD-506 connectors to the con-
nectors of the TU.
Note:
When connecting the connectors, check the Installation plate/2
shape and number of pins of the connectors.

TU

TP screw M4x10

(4) Install the Installation plate/4. (TP screw

M4x10: 1)

(2) Align the top and bottom holes of the SD-506

to the Installation plate/1 pins, and lock them TP screw M4x10
by sliding the SD-506 to the back.

Top Installation plate/4

SD TU

Note:
Holes Installation plates/1 In case those screw holes are not matched to the
installation plate, adjust the height of SD-506.
SD-506 goes up with reciprocating the driver into
the hole 1. Be sure not to go it up too much, oth-
erwise the bolt would come off. (max. ±5mm)
SD-506 goes down with reciprocating the driver
into the hole 2.

Bottom
Driver sockets

Skew adjustment

(5) Next, perform the procedure from “6.Installa-

tion of the Power Cord} E-12”.
Check

E-8
■ Installation Procedure (3) Align the top and bottom holes of the SD-506
<SD-506+FD-503> to the Installation plate/1 pins, and lock them
by sliding the SD-506 to the back.
(1) Remove the connector cover on the left side of
the FD-503. (Screw: 1) Top

SD FD

Installation plates/1
Holes

Connector cover

(2) Connect the 4 SD-506 connectors to the con- Bottom

nectors of the FD-503.
Note:
When connecting the connectors, check the (4) Fix the SD-506 onto the Installation plate/2 with
shape and number of pins of the connectors. a screw. (TP screw M4x10: 1)

FD SD

Installation plate/2

Connectors TP screw M4x10

(5) Install the Installation plate/4. (TP screw

M4x10: 1)

TP screw M4x10

Installation plate/4

E-9
Note: ■ Installation Procedure
In case those screw holes are not matched to the <SD-506+LS-506>
installation plate, adjust the height of SD-506.
<SD-506+LS-507>
SD-506 goes up with reciprocating the driver into
the hole 1. Be sure not to go it up too much, oth- (1) Remove the connector cover on the left side of
erwise the bolt would come off. (max. ±5mm) the LS. (Screw: 1)
SD-506 goes down with reciprocating the driver
into the hole 2.

Driver sockets

Skew adjustment

Connector cover

(6) Next, perform the procedure from “6.Installa-
tion of the Power Cord} E-12”.
Check
(2) Connect the 4 SD-506 connectors to the con-
nectors of the LS.
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

LS-506 SD

Connectors

LS-507 SD

Connectors

E-10
(3) Align the top and bottom holes of the SD-506
to the Installation plate/1 pins, and lock them
by sliding the SD-506 to the back.
Top
SD
Note:
In case those screw holes are not matched to the
installation plate, adjust the height of SD-506.
SD-506 goes up with reciprocating the driver into
the hole 1. Be sure not to go it up too much, oth-
erwise the bolt would come off. (max. ±5mm)
LS SD-506 goes down with reciprocating the driver
into the hole 2.

Driver sockets

Holes Installation plates/1

Skew adjustment

Bottom
(6) Next, perform the procedure from “6.Installa-
tion of the Power Cord} E-12”.
(4) Fix the SD-506 onto the Installation plate/2 with Check
a screw. (TP screw M4x10: 1) ■ Installation Procedure
<SD-506+GP-502>
(1) Connect the 4 SD-506 connectors to the con-
nectors of the GP.
Installation plate/2 Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

TP screw M4x10 GP SD

Not used

(5) Install the Installation plate/4. (TP screw Connectors

M4x10: 1)

TP screw M4x10

Installation plate/4

E-11
(2) Align the top and bottom holes of the SD-506 Note:
to the Installation plate/1 pins, and lock them In case those screw holes are not matched to the
by sliding the SD-506 to the back. installation plate, adjust the height of SD-506.
SD-506 goes up with reciprocating the driver into
Top the hole 1. Be sure not to go it up too much, oth-
erwise the bolt would come off. (max. ±5mm)
SD GP SD-506 goes down with reciprocating the driver
into the hole 2.

Driver sockets

Holes Installation plates/1

Skew adjustment

Bottom

(5) Next, perform the procedure from “6.Installa-

tion of the Power Cord} E-12”.
(3) Fix the SD-506 onto the Installation plate/2 with
a screw. (TP screw M4x10: 1) Check

6. Installation of the Power Cord

(1) Connect the relay power cord included in the
package to the SD-506.

WARNING
Use the appropriate power cord.
Failure to do this could result in a fire or
TP screw M4x10 electrical shock.

Installation plate/2

SD-506

(4) Install the Installation plate/4. (TP screw

M4x10: 1)

Power cord

TP screw M4x10 Check

Installation plate/4

E-12
7. Common Operations After Installing c) Using the saddle-stitch tray in a shortened
size
SD-506 Push the tray into the position shown in the
(1) How to Use the Saddle-Stitch Tray photo, and fix it with screws included in the
a) Standard use package. (TP screw M3x6: 2)
Pull out the tray all the way, and put down the
stand.

Stand
Front cover

b) Using without the front cover

Remove the screws on both sides of the front
cover. (Screw: 3 each)
Note: TP screws M3x6
Implement this method only if requested by cus-
tomers.
(2) Serial Number Registration
Left side Right side Register the serial number of the SD-506 that has
been installed to the main body.
The location of the serial number is shown in the
photo below.

a) Plug the power cord into the outlet and turn

ON the Main power switch.
b) Enter the Service Mode.
Note:
Refer to procedures in the Service Manual to en-
ter the Service Mode.
c) Touch the “System Setting” key.
d) Touch the “Serial Number Setting” key.
e) Touch the “Finisher” key to enter the serial
number setting screen. (Select the installation
order key.)

E-13
 f) Enter the serial number of the SD-506 and
touch the “OK” key. (Use the “Shift” key to
switch between upper case letters and lower
case letters.)
g) Touch the “Return” or “OK” key, then touch the
“Close” key.

(3) Importing Adjustment Data

Import the factory adjustment data of the SD-506 to
the main body memory.
If a SD-506 and other optional units are connected,
they can recover the standard data at the same
time.

a) On the Service mode menu screen, touch the

“Finisher Adjustment” key.
b) Touch the “Recall Standard Data” key.
c) Touch the “Factory Initial Data” key, then
touch the “Yes” key.
d) Touch the “Return” key, then touch the “Close”
key.
e) Turn the sub power switch and the main
power switch OFF first and then turn them ON.

(4) Confirmation of Paper Output

Output paper in all folding modes, saddle-stitch
mode, and trimming mode to check the accuracy of
paper folding, saddle stitching, and trimming.
If the results are not within the standard values, ad-
just the settings.
See the Service Manual for adjustment method.

(5) Adjustment Data Backup

If the SD-506 adjustment data is changed, back up
the main body SD-506 data to the SD-506 memory.
If a SD-506 and other optional units are connected,
the data will be backed up at the same time.

a) On the Service mode menu screen, touch the

“State Confirmation” key.
b) Touch the “I/O Check Mode” key.
c) Enter IO-Check <90-00> and press the “Start”
key.
d) Make sure that <OUT:FIN> appears on the
message display after the adjustment.
e) Touch the “Return” key, then touch the “Exit”
key.
Check

E-14
8. Power cord instructions
WARNING
• Use the following power cords because an external power source is required
for this product.
• Failure to use the appropriate power cord could result in a fire or electrical
shock.

Marks AFTER Marks AFTER

of of
Destination
confor- Parts Shape Destination
confor- Parts Shape
No. No.
mity mity
Japan <PS>E AC4G Israel SI A797
N30A00 N30000

Taiwan for 110V BSMI- A8JE

North America UL AC4G RoHS N30300
Central America CSA N30E00

Taiwan for 220V BSMI- A2UP

Europe VDE AC4G RoHS N30800
Korea KC N30F00
Nepal
Maldives
Brazil Brazil A2UP
Indonesia
N30501
Pakistan
UK BS A2UP
Hong Kong SS N30100
Singapore Argentina IRAM- A1UD
Malaysia S N30200
Cambodia
Sri Lanka
Middle East
China CCC AC4G
N30G00

Australia - A2UP
New Zealand N31200

India IS A2UP
N31000

E-15