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The influence of aging time and moisture

content on the tensile strength of


transformer bushing insulating paper
Cite as: AIP Advances 12, 115020 (2022); https://doi.org/10.1063/5.0121821
Submitted: 19 August 2022 • Accepted: 25 October 2022 • Published Online: 16 November 2022

Quanmin Dai, Guowei Mu, Fuwen Tan, et al.

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AIP Advances 12, 115020 (2022); https://doi.org/10.1063/5.0121821 12, 115020

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The influence of aging time and moisture


content on the tensile strength of transformer
bushing insulating paper
Cite as: AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821
Submitted: 19 August 2022 • Accepted: 25 October 2022 •
Published Online: 16 November 2022

Quanmin Dai,a) Guowei Mu, Fuwen Tan, Huidong Chen, Xianggang You, Yanxia Liu,a) and Guang Cheng

AFFILIATIONS
College of Urban Rail Transit and Logistics, Beijing Union University, Beijing 100101, China

a)
Authors to whom correspondence should be addressed: dqm66@163.com and yanxia.liu@163.com

ABSTRACT
The parameter of tensile strength for transformer bushing insulating paper occupies an important position in the structural design and
life evaluation of transformer bushing. In order to precisely achieve the effect of aging time and moisture content on the tensile strength
of transformer bushing paper, transformer insulating paper samples with a thickness of 0.13 mm were prepared for tensile strength and
dielectric strength testing under different moisture contents and aging states. The results show that the tensile strength (MPa) of insulating
paper decreases linearly in the range of 0–648 h under accelerated thermal aging at 130 ○ C. However, there is a more serious exponential
decline in the tensile strength (MPa) of insulation paper with its moisture content is boosted. The moisture content in insulation paper
is the most important factor for insulation paper deterioration in oil-impregnated paper insulation equipment, which could accelerate the
end of insulation service life. The value of capacitance increment ΔC of the insulation paper samples displayed closely linear growth with a
moisture content from 0.5% to 5.9%. Strictly controlling the moisture content by monitoring the ΔC value of transformer insulation paper is
of significance for prolonging its service life.
© 2022 Author(s). All article content, except where otherwise noted, is licensed under a Creative Commons Attribution (CC BY) license
(http://creativecommons.org/licenses/by/4.0/). https://doi.org/10.1063/5.0121821

I. INTRODUCTION The mechanical property of tensile strength is an important


parameter for the insulation strength and life evaluation of bush-
At present, in the Ultra-High Voltage (UHV) alternating cur- ing insulation paper.9 Professor Liao et al.10–13 studied the effect of
rent project of the State Grid Corporation of China, the main temperature on the dielectric and mechanical properties of insula-
insulation of the 1000 kV transformer and its bushing adopt almost tion paper cellulose. They compared the laboratory-made aramid
all oil-paper insulation systems.1,2 The condition of insulation papers with Nomex paper in the aspects of tensile property, dielectric
paper is a key point for the safe operation of UHV (converter) property, and thermal stability, combined with crystallization and
transformers.3,4 The insulation failure of transformer bushing is morphology measurement. Liang studied the relationship between
primarily caused by the destruction, breakdown, and flashover of tensile strength (MPa), breakdown field strength, moisture con-
insulation paper systems, which seriously affects power supply secu- tent, and other parameters of nano-modified new insulating paper
rity and brings great loss to social economy and production.5,6 at different aging stages. Professor Gao et al.14 studied the dielec-
Insulation paper (transformer insulation paper) is widely used in tric and partial discharge characteristics of six kinds of insulation
the main insulation of transformer bushing. It is subjected to multi- pressboards and evaluated their quality by comparing the para-
field coupling stress during operation for a long time.7,8 The effect meters such as surface resistivity, relative dielectric constant, and
of aging time and moisture content on the mechanical tensile partial discharge initial voltage. Zhou et al.15 studied the relation-
strength (TS) of transformer insulation paper is the key factor for ship between tensile strength (MPa) and the polymerization degree
the structural design and life evaluation of the transformer and its of insulating paper under periodic thermal aging. At present, there
bushing. are few studies on the relationship of mechanical properties with

AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821 12, 115020-1


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aging time and moisture for bushing insulation paper. In order to B. Measuring platform for electrical properties
acquire the mechanical strength of bushing insulation paper with a As shown in Fig. 2, the electrical performance measurement
longer aging time and moisture content, a measurement platform of platform is mainly composed of a high electrode measurement
mechanical and electrical properties of insulation paper was built for system, a high voltage dielectric instrument, and other lines. In the
key parameters such as tensile strength (MPa), dielectric loss, and high electrode system, the spring can compress multi-layer insulat-
capacitance. The characteristic of tensile strength (MPa) of bush- ing paper in order to reduce the gap between the paper and the
ing insulation paper was measured under long-term aging (648 h, cylinder HV electrode. The high voltage dielectric loss instrument
130 ○ C), different damp conditions, and different drying times. can measure the dielectric loss and capacitance of multiple voltages
within 2–10 kV. The high electrode system is composed of a high
voltage electrode, measuring electrode, and protective electrode. The
II. EXPERIMENTAL SETUP AND METHODS
high voltage and measuring electrodes adopt a plate–plate structure,
A. Measuring platform for mechanical properties which are round copper plates with diameters of 60 and 50 mm,
The measurement platform for mechanical properties of insu- respectively. During the test, the sample is clamped between the high
lation paper is mainly composed of a ZQ-990LA programmable voltage electrode and the measuring electrode.
logic controlled tension machine, as presented in Fig. 1. The dis-
placement resolution of the tension machine is 0.01 mm. The tensile C. Experimental method
force measuring accuracy is less than ±1%, while the tensile force (1) Tensile strength (MPa) and moisture content testing during
measuring range is 0–500 N. The tensile strength (MPa) of the spec- drying. According to the requirements of the test standard,
imens is tested in accordance with the “Pressboard and press paper
for electrical purposes—Part 2: Methods of test” standard. The test
process is as follows: The fixtures of the testing machine are adjusted
so that the upper and lower fixtures flush and the interval between
the upper and lower fixtures is 180 mm. The speed of the testing
machine is constant at 20 mm/min. The insulation paper samples
are clipped at the same size based on the “Pressboard and press paper
for electrical purposes” standard.

FIG. 2. Electrical parameter measurement of insulation paper. (a) High electrode


FIG. 1. Tensile machine and insulation paper samples. measurement system. (b) High voltage dielectric loss test device.

AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821 12, 115020-2


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aging temperature is set to 130 ○ C for accelerating thermal


aging, and the thermal aging time is set to 648 h. Samples are
taken every 72 h so that the tensile strength (MPa), dielectric
loss, and capacitance of insulating paper are measured. After
the experiment, the change law of tensile strength (MPa)
of insulating paper is analyzed to obtain the relationship
between the tensile strength (MPa) of insulating paper and
the aging time.
(3) Dielectric loss test during long-term aging. In order to avoid
the influence of the initial water content in the insulating
paper on the test results, the cut paper strip is placed into
an electric blast drying oven at 105 ○ C for 48 h and taken out
after drying, and the dried insulating paper is transferred to
a sealed bag. After putting the sample into the damp box, the
water content of the insulating paper is controlled by control-
FIG. 3. Insulation paper samples of tensile strength (MPa) test. ling the time of the insulating paper in the wet environment.
The insulating paper is placed in a wet closed container
for 4.5 h, the high voltage dielectric loss of the insulating
paper is recorded every 0.5 h, and the relationship curve
between water content and dielectric loss parameters (tan δ
the size of all test samples in the mechanical tensile strength and capacitance) is drawn according to the experimental
(MPa) test is a paper strip with a length of 200 mm and a data.
width of 15 mm, as shown in Fig. 3. For tensile strength
(MPa) testing during drying, samples were picked out at
0, 2, 4, 6, 9, 12, 24, and 48 h before drying. When taking
samples, the oven door is opened at a minimum angle, and III. RESULTS AND DISCUSSION
the samples are immediately put into a sealed package. The A. Dielectric parameter with accelerating thermal
water content in the insulating paper is tested with a mois- aging
ture tester, and the tensile strength (MPa) (TS) is tested for
other ten samples. As demonstrated in Fig. 5, the blue curve is the feature of capac-
(2) Tensile strength (MPa) and moisture content test during wet- itance with aging time, while the deep yellow dashed-dotted line is
ting. The accelerating thermal aging test adopts a TAISETE the dielectric loss factor of the insulation paper with aging time. Dur-
WGL-65B drying oven,16 as pictured in Fig. 4. The thermal ing the long-term accelerated thermal aging process at 130 ○ C, the
dielectric parameter value of tan δ of insulation paper is 6.92% at
the beginning of aging time and 6.95% at an aging time of 648 h.

FIG. 4. Air dry oven for accelerating thermal aging test. FIG. 5. Dielectric parameter of insulation paper with aging time.

AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821 12, 115020-3


© Author(s) 2022
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The dielectric parameter value of the capacitance of insulation paper IV. DIELECTRIC AND TENSILE PARAMETERS
steadily keeps approaching 50 pF during the aging time from 0 to OF INSULATING PAPER WITH DIFFERENT
576 h. The variation in the dielectric parameter tan δ and capac- MOISTURE LEVELS
itance is not significant when the variation is within the normal A. Tensile strength and moisture relationship
range. The influence of accelerating thermal aging on the dielectric
parameter tan δ and capacitance is not significant for the insulation The change process of water content and tensile strength (MPa)
paper within 648 h of accelerating aging time. It is the main rea- of insulating paper during drying at 105 ○ C in the drying oven is
son for cellulose plasticization by the moisture content and for the shown in Fig. 7, which reflects the change in the trend of moisture
change in the dissipation factor and capacitance during longer high content during drying and its influence on the tensile strength (MPa)
temperature aging. of insulating paper. The results show that the moisture content of
This is because the heat energy inside the insulation is concen- insulating paper decreases exponentially during drying at 105 ○ C
trated and has no time to disperse due to the rise in temperature, and the change in the moisture content tends to be stable after dry-
resulting in the destruction of the hexagonal ring structure of the ing for 12 h. The tensile strength (MPa) of insulating paper reached
glucose monomer. The force between the connecting molecules the highest after drying for 6 h and also stabilized after drying for
in the crystalline region and amorphous region of the cellulose 12 h. The tensile strength (MPa) of insulating paper increased first
decreases, the arrangement of the two-phase system becomes sparse and then decreased during drying at 105 ○ C. The tensile strength
and uneven, the strength of the fiber deteriorates, and the bond- (MPa) of insulating paper is not the highest when the water con-
ing strength between the fibers weakens, resulting in the decrease tent is the lowest. Tensile strength (MPa) refers to the resistance of
in tensile strength (MPa). insulating paper with a certain thickness and width to produce the
maximum uniform plastic deformation. The tensile strength (MPa)
depends on the properties of insulating paper fibers (their own
B. Tensile strength with accelerating thermal aging length and strength) and the bonding force between fibers (the num-
Tensile strength (TS) is one of key features for the aging degree ber of fibers and strength of bonding between fibers). Some scholars
of insulation paper. As presented in Fig. 6, the value of tensile found that the tensile strength (MPa) of a single root decreased first
strength (MPa) for the insulation paper displayed a closely linear and then increased with the increase in the root moisture content.
downswing from 98.61 to 52.61 MPa with aging time (0–648 h). The In the range of 3.45%–7% moisture content, the mechanical ten-
fitting curve of TS and aging time conforms to the linear function sile strength (MPa) of insulating paper increases with the decrease
with a Y-intercept of 99.48 and the slope value of −0.075. in the moisture content. However, in the range of 1.13%–3.45%
Compared with the degree of polymerization, the tensile moisture content, with the decrease in the moisture content, the
strength (MPa) is more intuitive and easy to measure by the cellulose of insulating paper becomes brittle, and the mechani-
tensile machine. The physical and chemical properties of insu- cal tensile strength (MPa) of insulating paper decreases and tends
lation paper were attenuated at a temperature of 130 ○ C. Under to be stable.
the action of thermal stress coordination, the tensile strength As presented in Fig. 5, the value of tensile strength (TS) of insu-
(MPa) can effectively characterize the aging state of insulating lation paper in the drying process is strongly increases to the peak
paper. value at a drying time of 6 h. The value of tensile strength (TS) for

FIG. 7. Moisture content and tensile strength of insulating paper during drying
FIG. 6. Tensile strength of insulating paper with aging time. process.

AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821 12, 115020-4


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FIG. 9. Value of Δ tan δ and ΔC with the increase in the moisture content.
FIG. 8. Tensile strength of insulating paper at high moisture content.

were attenuated at a temperature of 130 ○ C. Under the action of ther-


insulation paper in the drying process was stable at one value after a mal stress coordination, the tensile strength (MPa) can effectively
drying time of 24 h. At the same time, the value of moisture con- characterize the aging state of insulating paper.
tent of insulation paper reduces exponentially at the drying time The effect of accelerating thermal aging on the dielectric para-
from 0 to 24 h, which was stable at one value after a drying time meter tan δ and capacitance is not significant when the accelerating
of 24 h. aging time for insulation paper is within the range of 0–648 h. The
As presented in Fig. 8, the value of tensile strength (MPa) of value of tensile strength (MPa) for insulation paper shows a close
the insulating paper with different damping levels displayed close linear tendency under the action of accelerating thermal aging at
exponential falling from 84.76 to 6.21 MPa with a moisture content 130 ○ C. However, there is a more serious exponential decline in the
from 6.5% to 45.2%. The experimental results show that moisture tensile strength (MPa) of insulation paper with its moisture content
seriously affects the mechanical properties of insulating paper. The boosted.
moisture content of insulating paper increases from 6.5% to 15%, The moisture content in insulation paper is the most important
and the mechanical tensile strength (MPa) decreases from 84.76 to factor of insulation deterioration for oil-impregnated paper insula-
57.14 MPa, which means that the mechanical tensile strength (MPa) tion equipment, which could accelerate the end of insulation life.
decreases by about 32%. When it reaches 45.69%, the tensile strength The total amount of water absorbed by the insulating paper is a
(MPa) of the insulating paper is less than 10%. major factor in the cellulose degradation aging process. The higher
When the insulation paper is seriously damp, the water dis- the water content is in the insulation paper, the faster the TS degree
solves the lignin, lipid, and other substances in the insulating paper. and the decrease in insulation life will be. Strictly controlling the
In addition, the cellulose in the insulating paper is degraded, result- moisture content of transformer insulation paper is of significance
ing in the rapid decline of the mechanical tensile strength (MPa) for prolonging its service life.
of the insulating paper. Both the cellulose degradation and plasti-
cization of insulation paper would make the parameter of tensile
strength change.
V. CONCLUSION
B. Dielectric parameter with different moisture levels Insulating paper is the main material of oil-paper bushing of
transformers. Its mechanical properties directly affect the insulation
As presented in Fig. 9, the value of capacitance increment ΔC life and the safe operation of power equipment. The mechanical
of the insulation paper samples displayed close linear growth with characteristic of the tensile strength (MPa) (TS) of transformer
the moisture content from 0.5% to 5.9%. Meanwhile, the dissipa- insulating paper is a key element for the structural design and life
tion factor Δ tan δ has increased with the moisture content of the evaluation of transformers and bushing. In this paper, the mechan-
insulation paper samples. By contrast, the value of ΔC is a more ical strength of bushing insulation paper with a longer aging time
important characteristic value for moisture content of insulation and moisture content was acquired by the measurement platform of
paper. mechanical and electrical properties of insulation paper:
Compared with the degree of polymerization, the tensile
strength (MPa) is more intuitive and easy to measure by the tensile (1) The moisture content of insulating paper decreased expo-
machine. The physical and chemical properties of insulation paper nentially during the drying process at 105 ○ C and tended to

AIP Advances 12, 115020 (2022); doi: 10.1063/5.0121821 12, 115020-5


© Author(s) 2022
AIP Advances ARTICLE scitation.org/journal/adv

be stable after 12 h of drying. The tensile strength (MPa) of DATA AVAILABILITY


insulating paper reached the highest after drying for 6 h and
stabilized after drying for 12 h. The tensile strength (MPa) The data that support the findings of this study are available
of insulating paper decreases linearly in the range of 0–648 h from the corresponding authors upon reasonable request.
under accelerated thermal aging at 130 ○ C.
(2) The moisture content of insulation paper seriously affects
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