Professional Documents
Culture Documents
JUNE 2022
Bending for
a natural fit
Pipe & Tube Memphis 2022:
Bringing foresight, competitive
resolve to the table
Monitoring product quality
on welded tube mills
LIMITLESS
FABRICATING
POSSIBILITIES
HIGHSPEED
AUTOMATION
FLEXIBILITY QUALITY
Visit us at Hall 5
wireandtube.wafios.com Booth A21/22
DEPARTMENTS
EDITOR’S ANGLE
6 Same show, different acts,
new plot twists
When Editor Lincoln Brunner passed
the reins of TPJ to the intrepid Eric
Lundin 22 years ago, the tube and
pipe industry faced many of the same
barriers to success that it does today:
volatile steel prices, competition from
China, and a chronic shortage of skilled
workers, to name just a few.
8 Calendar of Events
16
flexible schedules
24
Bending for a natural fit
Monitoring product quality on A pilot program that gives employees
The Barbara Walker Crossing Foot- welded tube, pipe mills
bridge in Portland gives people more much-desired latitude in their sched-
than an easy way to cross a busy Methods for monitoring the weld- ules has yielded wonderful results. It
road. It keeps them connected to the ing process on tube and pipe mills is now seen as a critical benefit for
surrounding environment in a way for inline quality control continue workers—and a competitive advan-
that only great design can. to become more capable with less tage.
reliance on skilled operators.
TUBE & PIPE MARKET UPDATE
FEATURES TUBE BENDER TROUBLESHOOTING 34 Pipe and tube shipments inch up,
PIPE & TUBE MEMPHIS RECAP
28 We blew another 100-amp
fuse!
GDP declines, energy products
soar
T
hey say you can’t go home again. tries—notably automotive and con- suppliers and fabricators will be able to
Having just done it, I can tell you struction—on which their success de- respond.
otherwise. pends began to recover much faster The world waits with bated breath
When I handed the reins of TPJ to the than the steel industry supplying all for a resolution to the Ukraine crisis.
intrepid Eric Lundin 22 years ago, the of them. “Hooray, demand is up! Steel What seems certain is that federal
tube and pipe industry faced many of supply is tighter than coach seats on spending in the U.S. on steel-inten-
the same barriers to success that it does Frontier, but demand is up!” sive infrastructure will do nothing but
today: volatile steel prices, competition Steel prices have dropped dramati- bolster order books but will likely only
from China, and a chronic shortage of cally from crazy recent highs, thankful- exacerbate the personnel and short-
skilled workers, to name just a few. ly. And the Purchasing Managers’ Index term supply problems that makers and
Nothing much has changed. If any- (PMI) remains well above 50, indicating users of tube and pipe are facing this
thing, most or all of those issues pose the expectation of solid U.S. economic very moment. Meanwhile, demand for
an even stiffer challenge now to makers growth (at least for now). just about every major facet of tube
and fabricators of tube and pipe than All this has left the U.S. steel tube and and pipe product—notably mechani-
they did in a world yet to encounter the pipe industry with a healthy outlook for cal, OCTG, stainless, and structural—is
iPhone, the TSA, and widespread expo- 2022—not surprising, given the catch- strong and getting stronger.
sure to the Kardashians. up still going on with recent demand. Buckle up, shipmates. This industry
One obvious difference is that lock- The Infrastructure Investment and Jobs always has proven itself up for a chal-
downs continue to have lingering Act signed by President Biden in No- lenge. This time around, it shouldn’t be
effects on the welded steel tube and vember provides tens of billions of dol- any different.
pipe industry. Pandemic-induced lock- lars to improve public transit, which by I’m thrilled to be along for the ride
downs temporarily slowed or stopped all accounts should give U.S. tube and again.
production of steel (and the ships and pipe fabricators a great deal of business
ports that handle it). That created what and increase demand for mechanical
Preston Pipe and Tube Report’s Rick tubing by an estimated 6.9% this year
Preckel rightly has labeled an “engi- over last (see the latest Preston report).
neered recession.” The one caveat is that if people
Event Partners
Technologies & Solutions kateb@thefabricator.com advertising sales of facts and opinions expressed in the articles are those
of the author and are not necessarily endorsed by the
Directors Associate Publisher publisher and this journal. By including information on
The WELDER Editor new products, new literature, and industry news, etc.,
John Anton, Modern Tube Jim Gorzek
Rafael Guerrero, this impartiality is strived for and extends to the mention
jimg@thefabricator.com of trade names. Unless product identification makes
Don Gibeaut, Ajax TOCCO rguerrero@thefabricator.com
815-227-8269 reference unavoidable, the generic name is used when
Brian Havlovic, Kawasaki Motors Contributing Editor
feasible. We acknowledge that on occasion there may be
Senior Account Representatives oversights or errors. The editors regret such oversights and
Frank Joy, GE/Global Nuclear Fuel Amy Nickel, amyn@thefabricator.com Sean Smith re-emphasize their policy to be impartial at all times. The
publisher reserves the right to refuse advertising it deems
Joe Kiger, Allied Tube & Conduit Senior Digital Editor seans@thefabricator.com inappropriate for publication in The Tube & Pipe Journal’s,
Craig Kyle, George Mitchell Gareth Sleger, 815-227-8265 including ads for classes of products and services not
considered of significant interest to the readership.
Lee Merritt, CooperStandard gsleger@thefabricator.com Mike Lacny The Tube & Pipe Journal’s is a trademark of FMA Commu-
nications Inc. All rights reserved. Standard Rate & Data
Lisa Wertzbaugher, Senior Copy Editor mikel@thefabricator.com Service lists our advertising rates in Section 88. Consult
Wertzbaugher Consulting Amanda Carlson 815-227-8264 SRDS or our current ratecard for full rates and data.
Combilift is the material handling solution for long and awkward loads.
W
hen the Barbara Walker Crossing Footbridge was first con-
a natural fit
ceived in 2012, its main function was to spare hikers and
runners on Portland’s Wildwood Trail the bother of dodging
traffic on heavily traveled West Burnside Road.
What it became was a testament to aesthetically minded architec-
ture, blending utility and beauty for a community that prized (and
Tubular components, demanded) both.
challenging angles give
Elegant complexity
Barbara Walker Crossing The bridge, completed in October 2019 and dedicated that same
Footbridge unique flair month, is a 180-ft.-long pedestrian walkway that is curved in plan and
designed to blend into the surrounding forest.
It was fabricated off-site by now-defunct Superior Steel of Portland,
cut into three main sections, and transported by truck to the site.
Middle
The Barbara Walker Crossing Footbridge was fabricated off-site,
cut into three main sections, and trucked to its current location.
Portland Parks Foundation
bottom
Many of the bridge’s corten pipe sections were painted to blend
with the surounding landscape. Portland Parks Foundation
By Lincoln Brunner
H
ow can tube and pipe mills improve their operations? This year’s Pipe & Tube Memphis tabletop conference of-
How has the U.S. tube and pipe industry stomached fered about 100 guests answers to those questions and more
the cocktail of COVID-19 lockdowns, inflation, and with presentations, expert panel discussions, and personal
supply uncertainty? How do you respond to the values of a networking time—plus the choice of two different Nucor
new generation of workers? How do you maintain repeatabil- Steel plant tours. Following are just a few highlights from the
ity and increase uptime on a tube mill? speeches and technical presentations given at the conference.
W
elding mills for tube or pipe
production are anything but
simple. The steel has to be
uncoiled, formed, welded, quenched,
straightened, and cut to length, and
each of these actions has to be coordi-
nated and integrated so the entire pro-
cess runs like a single, smooth-running
operation to make good product. Get-
ting everything dialed in to establish a
consistent, stable process is a continu-
ous challenge, and occasionally things
go wrong.
If product evaluations are conduct-
ed only after the tube or pipe comes
off the mill, things could go wrong for
a long time and nobody would notice
until it was too late. No tube or pipe erator has to set up the test probes in flow is disrupted when the character-
producer wants to make a large pile the proper locations, at the necessary istics of the metal change. Any such
of scrap, or a small one for that matter; standoff distances, and at the correct change is a discontinuity.
monitoring the processes on the mill angles relative to the material under An ultrasonic system uses mechani-
and evaluating the tube or pipe as it’s test. Then he has to calibrate the equip- cal principles to accomplish something
made can go a long way in keeping ment by using a sample of material similar. As the name implies, it imparts
scrap to a minimum. with a known defect. That’s difficult to a sound wave, one too high-pitched for
That’s the difference between quality do in a challenging environment, but human hearing, that flows through the
control, which is performed just before the relentless march of technology is material.
the product goes to the customer, and making setups and calibrations easier Some ultrasonic systems use a single
process control, which is done while than ever before. probe, but a phased-array ultrasonic
the product is being made. system uses several transducers. The
“A defect might start small and grow,” Two Common Inspection Modes transducers fire at various times so the
said Francois Laflamme, systems prod- Two of the common nondestructive signals aren’t in phase with each oth-
uct manager for Olympus IMS. “Anneal- testing (NDT) processes are eddy cur- er. The transducers are set at various
ing, quenching, tempering, shaping, rent and ultrasonic. Eddy current in- angles to send test signals in several
sizing, cutting, hydrotesting—every spection uses electromagnetic princi- directions, and they travel through
step has the potential to cause a defect ples to induce current to flow through the tube or pipe material in a variety
to grow.” A quality control check can the tube or pipe under test. Electrical of pathways, reflecting off of the prod-
uncover such a defect when it is some- current flows in much the same way as uct’s surface for maximum coverage.
what large, he explained, but a process water in a stream, always taking a path
control system has to be able to catch of least resistance. When the water en- Designing and Tuning a
the defect early in the process. counters an obstacle such as a rock or Continuous NDT System
“Its objective is to find any defects as a log, it flows around the object and Using an NDT system involves match-
early as possible, which means finding a small vortex, or eddy, forms in the ing the signal’s frequency to the charac-
defects that are as small as possible,” water. The eddy is often visible down- teristics of the alloy under test and the
he said. stream of the obstruction. mill’s line speed. Mechanical character-
Laflamme’s description is simple, Electrical current flows freely through istics also come into play. Because the
but on a weld mill, this can be tricky. a conductive metal as long as the met- transmitter and receiver of an eddy cur-
Every size changeover means the op- al’s characteristics are continuous. The rent system encircle the tube or pipe,
A
truck and bus exhaust manu- the various directional valves on the supplied the two small transformers
facturer was losing production hydraulic system. The second trans- also powered the motor driving the
time on a 6-in. tube bender former was smaller, supplying the 120- pump for the machine’s hydraulic sys-
because its main fuses were blowing V, single-phase voltage that, in turn, tem. Using the same clamp meter am-
out regularly. Pictures of the electrical powered a DC power supply that pro- perage, the draw on each leg of the
cabinet revealed that the insulation on vided 24 V to power the control PC and pump motors was tested. With the
a couple of wire connections also had I/O system. machine started and nothing mov-
started to melt. Each of these transformers was pro- ing, each leg was drawing only about
This was a serious situation. tected by its own set of fuses, but these 35 amps—not enough to cause a
All CNC tube benders have multiple fuses were not being activated when 100-amp main fuse to blow. However,
systems that work together to drive the the main fuse blew. In electrical circuits, as soon as an operator selected and
machine, ultimately forming straight circuits in parallel will have common moved a device causing the hydraulic
tubing into the desired shape. This voltage but uncommon amperage. system to jump from low to high pres-
particular machine contained hydrau- In other words, while each of these sure, the meter displayed 103 amps.
lics for clamping and axis positioning; transformers was supplied by the same
servo electrics for axis positioning; sin- 480-V circuit, each consumed different Getting Closer: Electric and
gle-phase, 120-V AC control voltage; Hydraulic Issues
and 24-V DC control voltage. The main The electric motor driving the hydrau-
electrical system provided power to The technician was seeing lic pump was controlled using a motor
drive or control the other systems.
(As an aside, there should be a dis-
normal operation at starter. A motor starter is a combina-
tion of contactors and a thermal over-
connect between the machine and the low pressure. In system load relay. When properly wired, the
building’s source power. And between overload relay will interrupt the control
the disconnect and the rest of the ma- pressure, the compensator signal to the contactors, causing the
chine, or as part of the disconnect itself,
there should be some way to automat- was building too much motor to stop when it gets overloaded.
However, because this relies on heat
ically remove power if something on
pressure, which in turn generated by the motor overloading,
the machine fails and causes electrical a motor starter will allow a motor to
current to spike.) was overloading the run for a very short period of time in
A typical CNC bender uses three- an overload condition until the thermal
phase power, meaning it has three cur- electric motor turning the overloads get hot enough to open the
rent-carrying circuits supplying power
to the machine, so there will either
hydraulic pump. control signal.
After confirming that the motor start-
be three fuses or a three-pole circuit er was set correctly according to the
breaker in the disconnect circuit. Power amounts of power in its operation. Us- motor’s maximum rated amperage and
gets distributed to various parts of the ing a clamp meter—a common type of that the overload relay was correctly
machine from there. test meter that can measure the cur- wired to interrupt the signal from the
rent of an AC circuit, without touching control system, the technician, Al Drin-
Examining root causes a wire, by measuring the magnetic field non of RbSA Industrial, had to switch
Inside this particular machine’s elec- as electricity moves along the wire—it gears. What started as troubleshooting
trical cabinet, the wires with melted was quickly determined that neither an electrical problem now looked like a
insulation led to two small step-down transformer was drawing enough cur- problem with the hydraulics.
transformers that changed the main rent to cause a problem with its own Tube benders regularly use hydraulic
power supply from 480-V, three-phase small fuses, and certainly not with the systems because hydraulics can eco-
to 120-V, single-phase control voltage. main fuse. nomically deliver the large forces re-
One transformer supplied power to The same electrical power bus that quired to deform a tube into a shape.
Mystery Solved
The hydraulics systems on most tub-
ing benders are designed to operate at
2,000 PSI or less, and the relief valve is
usually set 300 to 500 PSI above that.
Drinnon noted when the machine was
turned on with the pumps running
but idle, there was less than 100 PSI
displayed on the pressure gauges, but
when a device was moved, pressure
would rise to 2,500 PSI.
There is a valve that routes the pres-
sure line flow back to the hydraulic tank
to prevent pressure buildup at idle.
When a device is moved, that valve
blocks flow to the tank, allowing pres-
sure to build for machine operation.
This is called system pressure. Drinnon
was seeing normal operation at low
pressure. In system pressure, the com-
pensator was building too much pres-
sure, which was overloading the elec-
tric motor turning the hydraulic pump.
As it turns out, the compensator was
leaking at the pump. Over time, system
pressure would decrease, reducing
the machine’s ability to create hydrau-
lic force. So, maintenance personnel
would adjust the compensator to bring
system pressure back up to the normal
operating range. Eventually, the leak at
the compensator was bad enough that
it was removed and inspected. Finding
that O-rings had failed, maintenance
personnel replaced them and rein-
stalled the compensator.
“After repair of a pump or compensa-
Melted connections at the fuse were a telltale sign than something in the system was being
overloaded, though why it happened was unclear at the outset. tor, prior to restarting the machine, the
www.thefabricator.com/guide
The Tube & Pipe Journal_JUNE 2022 31
By Lisa Wertzbaugher
A
bout a year ago my husband and offering this perk up front to the addi-
I started allowing our employees tional staff we’ve had to hire this past
to set their own schedules. year also has been a critical benefit and
We needed to hire several staff, and seen as a competitive advantage.
The Great Resignation through the interview process, we In retrospect, and considering my
is taking boomers out found that many job seekers hesitated own career over the years, why would
to commit to a five-day work week with we assume that a one-size-fits-all pro-
of the workforce more a traditional 7:30 a.m. to 4 p.m. shift. We gram is ideal? Some of our employees
By Rick Preckel and Paul Vivian, PhD electrical equipment, appliances, and components; miscella-
neous manufacturing; machinery; transportation equipment;
Manufacturing Performance and fabricated metal products. For more information, visit
The durable goods manufacturing index increased by 1.3% www.ismrob.org.
in March from February and is 5.7% higher than a year ago,
according to the U.S. Federal Reserve. Domestic pipe, tube and steel mill news
In March, motor vehicles and parts gained 7.8% from Feb- W&W | AFCO Steel, the largest structural steel fabricator and
ruary after falling by 4.6% from the January reading. Perfor- constructor in the U. S., said it will locate a new steel fabrica-
mance in most segments from February posted gains except tion facility in the former LM Wind Power building at the Port
for nonmetallic mineral products (-1.2%), primary metals of Little Rock.
(-1.7%), and furniture and related products (-1.5%). Nucor Corp. has announced plans to open a micromill steel
Other sectors that consume pipe and tube had generally facility in Davidson County, N.C., to manufacture 430,000 tons/
favorable performance in March as well. Those include aero- year of rebar from recycled material.
space and miscellaneous transportation equipment (1.9%), Borusan Mannesmann is preparing to expand its offer-
fabricated metal products (0.1%), machinery manufacturing ings in the U.S. with an investment in a new mill to add tub-
(0.8%), and electrical equipment and appliances (1%). As not-
ed, in terms of pipe and tube feedstock, primary metals out-
put declined during March by 1.7%.
Preston’s Research
The primary pipe and tube category that Preston analyzes
The March Manufacturing Report On Business®, as pub-
that is of interest to The Tube & Pipe Journal readership is
lished by the Institute for Supply Management® (ISM®), indi- mechanical tubing. This category includes conduit, off-
cated that the Purchasing Managers’ Index (PMI®) was 57.1%, the-welder tubes with wall thickness less than 0.156 in.,
a decrease of 1.5 percentage points from the February lev- hot-finished seamless, cold-drawn seamless, and drawn-
el of 58.6%. The New Orders Index registered 53.8%, off by over-mandrel products.
7.9 percentage points compared to the February reading of According to Preston’s data, the sum of all pipe and tube
61.7%. The Production Index reading was 54.5%, reflecting a shipments from domestic mills in 2019 approximated
decrease of 4 percentage points from the February level. the amount of steel used in the automotive sector, a
The Backlog of Orders Index was 60%, well below the Feb- clear indication of the significant contributions pipe and
ruary reading of 65.4%. The Employment Index in March was tube products make to the steel economy.
56.3%, which was 3.4 percentage points higher than the pri- Founded in 1982, Preston Publishing Co. is a market
research and consulting firm that provides steel tube and
or month. The Supplier Deliveries Index and the Inventories
pipe market data, statistics, and analysis in the monthly
Index were mixed; down 0.7 and up 1.9 percentage points,
Preston Pipe & Tube Report. Additional services include
respectively.
other monthly reports, custom research, consulting,
Pipe- and tube-related manufacturing industries that re- expert witness services, and speaking engagements.
ported growth in March were furniture and related products;
Feb-22
Jul-20
Nov-20
Sep-20
Feb-21
Jul-21
Nov-21
Sep-21
Jun-21
Oct-21
Jan-22
Dec-21
Mar-20
May-20
Jun-20
Oct-20
Jan-21
Apr-20
Aug-20
Dec-20
Mar-21
May-21
Apr-21
Aug-21
2021 but were 2.3% above year-ago levels. Imported pipe
HRB Price Index
and tube’s percentage of market supply slipped a bit in the HRB Price Index
Mechanical Tube Price Index Carbon ERW 0.065" - 0.156"
latest month to the upper 30s. Mechanical Tube Price Index, Carbon, ERW, 0.065 - 0.156 in.
Mechanical Tube Price Index Carbon SMLS 0"- 4 1/2"
February shipments of mechanical tubing products were Mechanical Tube Price Index, Carbon, Seamless, Up to 4½ in.
point increase at the early May meeting. The last inflation 0.80
reading was 6.4% for March, excluding food and energy. The 0.70
Nov-21
Mar-20
May-20
Jun-20
Jul-20
Jan-21
May-21
Jun-21
Jul-21
Oct-21
Jan-22
Apr-20
Aug-20
Sep-20
Oct-20
Dec-20
Feb-21
Mar-21
Apr-21
Aug-21
Sep-21
Dec-21
Feb-22
According to the U.S. Department of Commerce, U.S. GDP,
adjusted for inflation, declined 0.4% in Q1, or 1.4% on an an-
nualized basis. Stripping out the effects of a weak inventory
build and a jump in imports, the economy grew at an annual
rate of 0.6%. HSS Volume Index
HSSJanuary
& Piling Volume Index
2010 =1
U.S. oil prices are circling $100/barrel for WTI at Cushing, Base Period, January 2010 = 1
Source: Preston
Source: PrestonPublishing
Publishing Co.
while Henry Hub natural gas pricing is at $7/1,000 cubic feet
1.80
as of this writing. Drilling continues to be somewhat limited
1.70
in the near term because of supply chain constraints, and the
1.60
longer-term outlook is still developing. Demand from this 1.50
sector is expected to benefit mechanical tubing. 1.40
1.30
Flat-rolled steel 1.20
Oct-21
Mar-20
Jun-20
Jan-21
Jun-21
Jul-21
Sep-21
Nov-21
Jan-22
Dec-21
Feb-22
Jul-20
Sep-20
Oct-20
Nov-20
Dec-20
Feb-21
Mar-21
Aug-20
Apr-21
Aug-21
Other grades are available upon request: 20, 200, 2205, 316L, 600, 6 Moly, 718, 800, and C276.
This information is provided by the manufacturers. ©Copyright 2022 by FMA Communications Inc. Reproduction in full or in part without written permission of the publisher
is prohibited. Buyers’ guides are a part of the Forming & Fabricating Industry Directory. Go to www.thefabricator.com/directory to add your free company listing.
RYERSON, Norcross, GA
Pipe:
Welded: ASTM A-312 and A-778, grades 304L, 316L, 2205, sizes 1⁄4-36 in., Sch. 10S, 20, 40S, 80S.
Seamless: ASTM A-312, sizes 1⁄4-16 in., Sch. 10S, 40S, 80S, 120, 160, XXH.
Fittings: Butt-welded, welded, and seamless, A403WPW, A403WPX, A403WPS, sizes 1⁄2-24 in., Sch. 10S, 40S, and 80S. ♦ Types: LR 90, SR 90, 45, Tee, red. Tee,
caps, concentric and eccentric reducer, type A and type C stub ends.
Fittings, 150-lb.: grades 304 and 316, sizes 1⁄8-4 in. End type: threaded and socket weld. ♦ Types: 90, 45, ST. 90, coupling, half coupling, reducing coupling,
hex bushing, square and hex plug, union, cross, cap, tee.
Fittings, 3,000-lb.: ASTM A-182, grades 304L, 316L, sizes 1⁄4-4 in. End type: threaded and socket weld. ♦ Types: 90, 45, ST. 90, coupling, half coupling,
reducing coupling, hex bushing, square and hex plug, union, cross, cap, tee, o-lets.
Flanges: ASTM A-182, grades 304L and 316L, sizes 1⁄2-24 in., Sch. 10S, 40S, 80S, pressure rating 150, 300, 600, 1,500 lbs. ♦ Types: Slip-on, blind, lap-joint,
threaded weld-neck, and socket weld.
Plate flanges: grades 304 and 316, sizes 1 to 12 in. ♦ Types: pipe slip-on, tube slip-on, and blind.
Tubing:
Sanitary, ASTM A-270, grades 304L and 316L, sizes 1-6 in., w.t. of 0.065, 0.083, and 0.109 in.
Seamless instrumentation tubing specification: ASTM A-213 and A-269, grades 304L and 316L, sizes 1⁄4-1 in., w.t. of 0.035, 0.049, 0.065 in.
Fittings: Butt-welded and compression.
Nipple TBE, grades 304L, 316L, sizes 1⁄4-4 in., Sch. 40S, 80S, threaded.
TMK-IPSCO, Houston, TX
Line pipe products:
• Seamless – API, CSA, 23⁄8-41⁄2 in.
• ERW – API, CSA, 23⁄8-16 in.
• ERW – GIPI, 85⁄8-24 in.
• DSAW: Longitudinal – 20-56 in.
• DSAW: Helical – 22-100 in.
Industrial products, seamless:
• Standard pipe – 2.375-4.500 in.
• Fitting pipe – 2.125-5 in.
• Mechanical tubing A519 – 2.375-6 in.
• Boiler/heat exchanger/mechanical – 0.200-6.625 in.
• Standard/pressure/general service pipe – 2.875-12.750 in.
• Header piping – 0.625-9.625 in.
Industrial products, ERW:
• Standard pipe ‚ 23⁄8-16 in.
• Piling, 85⁄8-16 in.
• HSS A500 – Sq. 2-7 in.
• HSS A500 – 3 x 2 to 8 x 6 in.
Titanium sheet, plate, bar, tubing, and weld wire. Accepting small orders for prototypes and hobbyists and large quantities for production orders.
Tubing alloys:
• 3Al-2.5V in the following range: 0.25 in. OD (0.0160 in. w.t.) to 2.875 in. OD (0.0370 in. w.t.).
• CP Grade 2 in the following range: 0.1250 in. OD (0.0350 in. w.t.) to 5.500 in. (0.0790 in. w.t.).
Most products sold in 12-in. increments (max. length from 24-96 in. depending on the product).
Stainless steel and nickel alloy tube, pipe, and hollow bar, welded and seamless:
• OD from 0.12-9.84 in. (3-250 mm)
• WT from 0.02-1.97 in. (0.5-50 mm)
• Mechanically bored products are available in any wall thickness and OD up to 42 in.
The products include the following:
• Hot extruded tube: OD 1.5-9.8 in. (38-250 mm), w.t. 0.120-1.97 in. (3.05-50 mm)
• Cold pilgered and drawn tube: OD 3-219.1 mm, w.t. 0.02-1.97 in. (0.5-50 mm)
• Welded tube: OD 0.125-2 in.
Grades :
• ASTM 300 series: 304, 304L, 304H, 321, 321H, 347, 347H, 316, 316L, 316 Ti, 316 Nb, 316 N, 316 LN,
316 L urea, 317, 317 L, 309S, 309 H, 310 S, 310H, 310 MoLN, 314
• ASTM 800 series: 800-H-HT
• ASTM 900 series: 904L
• UNS S series: S31254, S31803, S32750, S32760
• UNS N series: N08020, N08825, N08028, N06985
Standards:
• Stainless steel pipe, tube, and fittings: ASTM A213(M), A269(M), A312(M), A376(M), A511, A789(M), A790(M)
• High-nickel-alloy pipe, tube, and fittings: B163, B407, B423, B668, B677, B729
• ASME pressure code, stainless steel: SA 213(M), SA 269(M), SA 312(M), SA 376(M), SA 511, SA 789(M), SA 790(M)
• ASME pressure code, nickel alloys: SB 163, SB 407, SB 423, SB 668, SB 677, SB 729
• GOST: 9940, 9941
• European: EN 10216-5, EN ISO 1127
Laser welded stainless steel tubing, with additional capabilities for custom fabrication including laser cut-to-length, laser-cut slots and holes, punching and
forming, expanding, flaring, flanging, perforating, welding, polishing, and buffing. Tubing is 100% made in the U.S. and is IATF 16949-certified. Industries
and application include automotive, food/dairy/beverage, pharmaceutical (BPE), HVAC and heat exchanger, and ornamental.
• Types: SSTM SA249 boiler, heat exchanger; ASTM A268 ferritic; ASTM A269 general service; ASTM A270 sanitary, pharmaceutical;
ASTM A554 ornamental.
• Dimensions: 1 in.-60 ft. long, 1⁄2-8 in. dia., 0.019-0.145 in. w.t.
• Surface finishes: mechanical polish 20 Ra/32 Ra, electropolish 15 Ra/10 Ra, hydrogen bright annealing (H-BA).
• Testing: expansion, flatten, tension, flare, bend, reverse bend; hardness (Rockwell); metallurgical validation; surface roughness and surface passivity;
others upon request.
• Finished inventory: sanitary and H-BA 1-8 in., 304L and 316L. Grades-stainless alloys 301 302, 304, 304L, 316, 316L, 309, 309S, 310, 321, 12SR/408CB,
18SR, 18CB/441, 29-4C, 317L, AL-6XN, Ultra6-XN, Alloy 22, and 625; stainless alloys 405, 409, 410, 430, and 439; and super alloys.
• Packaging: square pack, scored cardboard, tri-wall box, paper/poly sleeve, interleave, interweave, cardboard tubes, hex pack, bulk skids,
and customer returnables. Export packaging available.
Steel tubing manufactured to ASTM A513, A787, A135, A500, A847, A252, A53, and A268. Chemistries include carbon 1006-1030, 4130, weathering steel,
HSLA, ultrahigh strength, ultralow carbon, ZAM. Options include hot-rolled, pickled and oiled, cold-rolled matte and brite, aluminized, pregalvanized, hot-
dip galvanized, 409 stainless, and perforated. HSS size range from 12 x 10 in. to 60 x 48 in. in squares, rectangles and special shapes and from
0.312-1.000 in. nominal wall thickness; produced to ASTM A1065 specification. Standard chemistries are ASTM A572 Grade 50, Grade 65, Grade 70,
and ASTM A588 weathering steel. Inquire about other chemistries.
The LS5 and LC5 are available bed sizes of 10' x 5', 13'
x 6.5', and 20' x 6.5', all equipped with dual shelves
and automatic loading/unloading and changeover.
Depending upon floor space and production flow
BLM GROUP has added 12kW fiber laser
requirements, users can choose either a longitudinal or power to its sheet laser cutting machines.
transversal configuration.
The ergonomic design enables convenient access to the production area with large front door openings.
And, the operator panel can be swiveled and moved along the front side of the machine for optimal viewing
of the cutting process in all conditions.
As with all BLM GROUP equipment, the LS5 and LC5 are designed
for ease of use. The machine’s CNC contains instruction manuals,
maintenance tutorials, exploded drawings to identify spare parts,
and video guides for ‘how to use’ tutorials.
For more information on BLM GROUP’s sheet laser cutters, please visit Sheet laser cutting systems (blmgroup.com).
New introduction of the WAFIOS TWISTER² RL 25 right/left tube bending machine up to 25 mm diameter and 4,000 mm length.
The robot bending machine combines flexible tube handling and the bending process in a unique overall system. As a result,
components with pre-assembled screw connections on both sides, such as those used for hydraulic lines with hose segments,
can also be bent efficiently by sequentially processing both sides of the tube. By using rotary-draw bending tools with several
planes, special and forming tools for short clamping lengths can also be used.
Carell Corporation
Carell Corporation continues to bring you new Heavy Duty Tube & Pipe Benders
products and innovation in providing worldwide ETM & ACH SERIES
industrial fabricating and manufacturing
solutions.
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