Professional Documents
Culture Documents
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR2533-02
May 2016
© 2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Back Up C-5 1 Option - Roading Lights, STD
Alternator Gp - Charging D-8 2 Lamp - Front Turn, LH F-2 44
Battery - (12 Volt) C-8 3 Lamp - Front Turn, RH F-2 45
Circuit Breaker AS -20A, Throttle Pull D-7 4 Lamp - Green, Panel (Turn Signal, LH) E-3 46
Coil - Solenoid (Brake and Bypass) C-6 5 Lamp - Green, Panel (Turn Signal, RH) E-3 47
Coil - Solenoid (Front and Rear Vib.) C-6 6 Lamp - Park, Front, LH F-2 48
Coil - Solenoid (Front Vib.) C-6 7 Lamp - Park, Front, RH E-2 49
Fuse 30A, Lights D-7 8 Lamp - Park, Rear, LH E-2 50
Fuse 30A, Main D-7 9 Lamp - Park, Rear, RH E-2 51
Fuse 30A, Receptacle D-7 10 Lamp - Rear Turn, LH E-2 52
Gauge As - Fuel Level C-7 11 Lamp - Rear Turn, RH E-2 53
Glow Plug, 393-7189 C-6 12 Switch As - Hazzard (On/Off) E-3 54
Horn As - (12 Volt) C-5 13 Switch As - Lights F-3 55
Kit - Switch, Seat C-4 14 Switch As - Rocker (On/Off), Turn Signals E-3 56
Lamp Gp - Flood, Front E-5 15 Option - Roading Lights, IRH (Not Shown)
Lamp Gp - Flood, Front E-5 16 Lamp - 12 Volt, 5 Watt A-2 57
Lamp Gp - Flood, Rear F-5 17 Lamp - Front Turn, LH D-2 58
Lamp Gp - Warning Beacon D-4 18 Lamp - Front Turn, RH C-2 59
Meter Gp - Service E-6 19 Lamp - Green, Panel (Turn Signal) C-4 60
Pump As - (Water Spray) C-5 20 Lamp - Park Signal B-3 61
Pump Timer Module D-6 21 Lamp - Park, Front, LH D-2 62
Receptacle As - (Power Supply) D-7 22 Lamp - Park, Front, RH C-2 63
Relay - Crank D-5 23 Lamp - Park, Rear, LH C-2 64
Relay - Glow D-5 24 Lamp - Park, Rear, RH B-2 65
Relay - Neutral D-5 25 Lamp - Rear Turn, LH C-2 66
Relay - Power E-7 26 Lamp - Rear Turn, RH B-2 67
Relay - Throttle Pull E-5 27 Lamp - Red, Hazard Lights Indicator B-3 68
Sensor - Air Filter C-7 28 Lamp Gp - Registration Plate A-2 69
Sensor - Temperature, Coolant C-7 29 Lamp Gp - Signal (Stop, Tail) B-2 70
Solenoid - Throttle C-6 30 Lamp Gp - Signal (Stop, Tail) B-2 71
Solenoid As - (Shutoff) C-5 31 Relay - Brake Lights IRH B-3 72
Starting Motor - Electric (Basic) D-8 32 Switch As - Hazzard (On/Off) C-3 73
Switch - Back up C-5 33 Switch As - Lights D-3 74
Switch - Pressure (Engine Oil) C-7 34 Switch As - Rocker (On/Off), Turn Signals C-3 75
Switch - Push Button, Vibratory C-5 35
Switch As - (Horn) D-7 36 Check Part Numbers in the Parts Manual for your Specific Machine
Switch As - (Start, Key) E-8 37
Switch As - (Throttle Select) E-7 38
Switch As - (Vibratory Control) D-7 39
Switch As - (Water Spray) E-7 40
Switch As - (Work Lights) E-7 41
Switch As - Control (Transmission) C-5 42
Switch As - Pushbutton, Emergency Stop E-6 43
8 7 6 5 4 3 2 1
(55) SWITCH-LIGHTS
396-9347
206-LF-GN
204-RF-GN
TERMINALS
TL 201-GN (16 AWG) 201-GN (16 AWG) PUSH ON 1/4"
F F
PARK LIGHTS 210-LR-GN 206-LF-GN
223-RD (16 AWG) B1 WEATHER-PACK TOWER 4 PIN 208-RR-GN (48) LIGHT-PARK,
216-RD (12 AWG) FRONT LH
395-4257
FLASHER
TERMINALS
217-RD (16 AWG) B+ PUSH ON 1/4"
204-RF-GN
G 307-BR
76-RD (12 AWG) 81-PK PACKARD WEATHERPACK PACKARD WEATHERPACK 2 PIN 218-PK (16 AWG) OUTPUT (49) LIGHT-PARK,
1201 0973 1201 5792 FRONT RH
77-GN/YL (16 AWG) 82-TN
395-4257
78-GN/BU (16 AWG) 83-GN 52-GN/YL (16 AWG)
(41) SWITCH-WORK LIGHTS
394-8828 (17) LIGHT-REAR, LH
101-BN 395-4250
TERMINALS
16A-RD (12 AWG) 2 PUSH ON 1/4"
3 79-GN/YL (16 AWG) 52-GN/YL (16 AWG) PACKARD WEATHERPACK PACKARD WEATHERPACK 2 PIN
205-RF-GN
1201 0973 1201 5792 (56) SWITCH-TURN SIG
(45) LIGHT-TURN
54-GN/BU (16 AWG) 165435
FRONT RH
5 396-9345 301-BN 395-4256
(15) LIGHT-HEAD, LH
6 80-GN/BU (16 AWG) 53-GN/BU (16 AWG) 53 GN/BU (16 AWG) 395-4253 212-GN
105-BN
1
224-PK (16 AWG) 2
PACKARD WEATHERPACK PACKARD WEATHERPACK 2 PIN
(38) SWITCH-THROTTLE 1201 0973 1201 5792 3
TERMINALS
394-8818 214-GN PUSH ON 1/4"
45-PK 2 55-GN/BU (16 AWG)
3 50-PK/RD 210-LR-GN
(16) LIGHT-HEAD, RH
73-PK/RD 395-4253 (50) LIGHT-PARK,
109-BN (54) SWITCH-HAZARD REAR LH
72-PK 5 165434 395-4257
6 51-PK 394-8828
219-PK (16 AWG) 2 212-GN 205-RF-GN
E 394-8817
N3 213-GN 209-RR-GN PUSH ON 1/4"
E
127-BN
RESISTOR 75 OHM 5W
44-PK 2 (43) PARKING BRAKE
394-8815 211-LR-GN
3 31-BU
DIODE 1N5822
82-TN 5 214-GN 207-LF-GN (52) LIGHT-TURN
56-TN REAR LH
81-PK 05-PK CONNECTOR 25-TN 6 226-GN 203-GN 203-GN
(19) DISPLAY MODULE 57-TN 304-BN 395-4256
12 PIN DEUTSCH
44-PK 40-PK 394-8825 215-GN 211-LR-GN
DT06-12SB-P012
(37) SWITCH-KEY 72-PK 21-PK (16 AWG) 24-GN
120-BN 102-BN
110-7887 30-PK 01-GN
ALTERNATOR LAMP (GR SYNC) 1 120-BN 215-GN
38-BK/WH 02-GN 02-GN
PARK BRAKE LAMP (GR SYNC) 2 119-BN (27) RELAY-THROTTLE PULL
R YL-16 37-PK (16 AWG) 03-WH TERMINALS
34-BK VIBRATION (B+ SYNC) 3 397-2548 (46) TURN SIGNAL, LH
396-9346 PUSH ON 1/4"
27-BK (NOT USED) 4 306-BR
05-PK 18-RD (14 AWG) 30
C PU-16 SWITCHED POWER 5 208-RR-GN
39-PK (12 AWG) 87 06-GN
WATER TEMP LAMP (GR SYNC) 6 (51) LIGHT-PARK,
S OR-16 35-BK (16 AWG) 119-BN 51-PK 86
GROUND 7 REAR RH
85 213-GN
08-GN 395-4257
112-BN OIL PSI LAMP (GR SYNC) 8
09-PK (47) TURN SIGNAL, RH
HOURMETER ENAB (B+ SYNC) 9
121-BN
16A-RD (12 AWG)
10-GN 396-9346
76-RD (12 AWG)
D D
397-2548
66-BK (14 AWG) 60-PK (14 AWG) 30
20-RD (10 AWG) 32-RD (14 AWG)
70-RD (6 AWG)
19-RD (10 AWG) 61-GN 86
40-PK
85 PUSH ON 1/4"
14-RD (12 AWG) 16-RD (12 AWG) 66-BK (14 AWG) 64-GN
87 (18) BEACON RD16
(8) FUSE-30 AMP-LIGHTS AUX. HARNESS
124-3548
163677
113-BN
INTERNAL 69-RD (8 AWG) 13-RD (12 AWG) 15-RD (12 AWG) 378-6901
GROUND (9) FUSE-30 AMP-MAIN 83-GN (74) SWITCH-LIGHTS
124-3548 28-GN 62-GN 396-9347
(32) ALTERNATOR GP - CHARGING STARTER 206-LF-GN
394-6458 17-RD (14 AWG) 18-RD (14 AWG)
204-RF-GN
(4) C.B.-20 AMP-THROTTLE PULL TERMINALS
396-8358 DEUTSCH 2 PIN TERMINALS SUSPENSON SEAT TL 233-GN (16 AWG) 201-GN (16 AWG) 201-GN (16 AWG) PUSH ON 1/4"
DT06-2S-P012 PUSH ON 1/4"
PARK LIGHTS 210-LR-GN 206-LF-GN
1-TN 3-TN 223-RD (16 AWG) B1 WEATHER-PACK TOWER 4 PIN 208-RR-GN (62) LIGHT-PARK,
(16 AWG) FRONT LH
216-RD (12 AWG)
101-BN 2-PK 5-PK 395-4257
102-BN
3 PIN DEUTSCH DEUTSCH 3 PIN (14) SWITCH-SEAT, DUAL SWITCH HL
103-BN 216-RD (12 AWG) 221-GN/BU (16 AWG) 220-GN/YL (16 AWG)
DT06-3S-P012 DT04-3P AUXILIARY HARNESS
(16 AWG) 104-BN TERMINALS P/N 5200004185
PUSH ON 1/4" FRONT WORK LIGHTS
(8 AWG) DEUTSCH 2 PIN DEUTSCH 2 PIN TERMINALS
105-BN 50-PK/RD (1) RD H
125-BN DT06-2S-P012 DT04-2P 217-RD (16 AWG) 221-GN/BU (16 AWG) PUSH ON 1/4"
106-BN 4-TN
107-BN 207-LF-GN
(16 AWG) 58-PK/WH (14 AWG) (2) WH P (30) SOLENOID-THROTTLE 26-PK (16 AWG) RD
109-BN 393-9309 (20) PUMP-SPRAY BAR 6-PK (58) LIGHT-TURN
TERMINAL (3) BK G BK (16 GAGE WIRES) FRONT LH
111-BN 106-BN R 220-GN/YL (16 AWG)
RING #10 394-4569 302-BN 395-4256
222-RD (16 AWG) B2 REAR WORK LIGHTS
(16 AWG) GREEN #12
110-BN TERMINAL TERMINAL
234-GN
(11) SENSOR-FUEL LEVEL RING #10 INTERNAL PUSH ON 1/4"
111-BN DEUTSCH 2 PIN DEUTSCH 2 PIN TERMINALS NON-SUSPENSION SEAT
+ - 107 397-1618 GROUND DT04-2P DT06-2S-P012 PUSH ON 1/4"
112-BN 59-PK (10 AWG) 49-GN FLASHER
TERMINALS
113-BN (13) HORN 29-TN 1-TN
TERMINAL 217-RD (16 AWG) B+ PUSH ON 1/4"
(8 AWG) 395-1854 (14) SWITCH-SEAT, SINGLE SWITCH
ENGINE 114-BN PUSH ON 1/4"
126-BN 103-BN AUXILIARY HARNESS 204-RF-GN
GROUND 115-BN 41-PK 2-PK G 307-BR
P/N 165073
(3) BATTERY (12) ENGINE GLOW PLUGS 218-PK (16 AWG) OUTPUT (63) LIGHT-PARK,
116-BN METRIPACK 28O-2 PIN METRIPACK 280-2 PIN
(12-VOLT) P/N 1204 0753 INTEGRAL CONNECTOR 393-7189 FRONT RH
117-BN TERMINAL
394-6428 395-4257
PUSH ON 1/4"
118-BN GREEN #11
124-BN (28) SENSOR-AIR FILTER 38-BK/WH DEUTSCH 6 PIN DEUTSCH 6 PIN
N.O. DEUTSCH 2 PIN DEUTSCH 2 PIN DT06-6S-P012 DT04-6P 306-BR
(60) TURN
117 DT06-2S-P012 DT04-2P-E004
42-PK 1-WH SIGNAL TERMINALS
110-BN
C C
47-WH (42) SWITCH-NEUTRAL 396-9346 232-GN 230-GN 215-GN PUSH ON 1/4"
TERMINAL 62-GN 3-GN 394-7613 229-GN 231-GN 205-RF-GN
PUSH ON 1/4" (7) SOLENOID-FRONT VIB TERMINAL (31) SOLENOID-ENGINE FUEL
394-6520 RING #10 N.C. (59) LIGHT-TURN
104-BN (75) SWITCH-TURN SIG
GREEN #08 394-6470 FRONT RH
165435 231-GN
(34) SENSOR-OIL PSI 56-TN 5-BK 396-9345 301-BN 395-4256
N.C. DEUTSCH 2 PIN DEUTSCH 2 PIN 228-GN
(35) SWITCH-VIBRATION
393-7206 DT06-2S DT04-2P
46-WH 6-BK 107-1719 1 212-GN
48-GR 224-PK (16 AWG) 2
(6) SOLENOID-FRONT & REAR VIB 3 215-GN
43-PK TERMINALS
394-6520 2-BK
114-BN 227-GN PUSH ON 1/4"
TERMINAL
PUSH ON 1/4" (33) SWITCH-BACKUP
63-GN 4-RD 214-GN 210-LR-GN
GREEN/RED #23 CONNECTOR (64) LIGHT-PARK,
(29) SENSOR-DUAL FUNCTION HIRSHMANN GDM 2009 #927801-118
- ENGINE TEMPERATURE DEUTSCH 2 PIN DEUTSCH 2 PIN TERMINAL (73) SWITCH-HAZARD REAR LH
DT04-2P-E004 DT06-2S-P012 W/1N4007 DIODE RING #10
GREEN/GRAY #06 - GLOW PLUG THERMISTOR 395-4257
393-7193 165434 205-RF-GN
57-TN 63-GN 394-8828
219-PK (16 AWG) 2 202-GN 202-GN
NOTES
TERMINAL
PUSH ON 1/4" (5) SOLENOID-BRAKE & BYPASS (1) ALARM-BACKUP
392-9215 392-9888 3 225-GN 212-GN 209-RR-GN
115-BN 116-BN TERMINALS
213-GN PUSH ON 1/4" 1) ALL WIRES 18 GAGE SLX
CONNECTOR
DIN 43650-ISO4400 TERMINAL 211-LR-GN UNLESS OTHERWISE INDICATED
RING #10
5 214-GN 207-LF-GN (66) LIGHT-TURN
REAR LH
6 226-GN 203-GN 203-GN
304-BN 395-4256 2) SEE DRAWING #5200004183 FOR
211-LR-GN
WIRE HARNESS.
213-GN
(68) HAZARD SIGNAL 3) RESISTOR/DIODE MAY BE IN HARNESS
TERMINALS
393-9199
PUSH ON 1/4"
OR INCORPORATED INTO DISPLAY PANEL.
313-BR
208-RR-GN
(65) LIGHT-PARK,
REAR RH
234-GN
395-4257
(61) PARK SIGNAL
(Dimensions: 39 inches x 28 inches)
305-BR
TERMINALS
PUSH ON 1/4" CALLOUT FORMAT IF APPLICABLE
(72) RELAY-BRAKE LIGHTS IRH
209-RR-GN
397-2548
Callout Number Component
WEATHER-PACK TOWER 3 PIN (67) LIGHT-TURN
REAR RH
(Machine Location from (52) VALVE GP - CONTROL Name
UENR2533-02
236-TN 236-TN 86
B B
SYMBOL DESCRIPTION ABBREV COLOR
241-GN
CIRCUIT CONNECTED RD RED
310-BR
85 WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
87
ELECTRICAL CONNECTION TO
METRI-PACK 150 2 PIN MACHINE STRUCTURE
YL YELLOW
241-GN 240-GN 237-GN METRI-PACK 150 INTEGRAL CONNECTOR INTERNAL ELECTRICAL CONNECTION
87a 2 PIN #1211 0293 TO SURFACE OF COMPONENT PK PINK
238-GN 238-GN
CONNECTOR BK BLACK
239-GN
(70) LIGHT-BRAKE
H# GY GRAY
311-BR 398-3526 CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
METRI-PACK 150 2 PIN
SPLICE
METRI-PACK 150 INTEGRAL CONNECTOR GN GREEN
2 PIN #1211 0293 BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE
239-GN
(71) LIGHT-BRAKE
398-3526
312-BR
30 Page,
301-BR
TO ENGINE GROUND 302-BR
LICENSE PLATE LIGHT 162963 Do not operate or work on this product unless you have
CONNECT BETWEEN MAIN HARNESS AND BEACON HARNESS
(10 AWG) 303-BR read and understood the instruction and warnings in the
308-BR 304-BR 305-BR DEUTSCH 2 PIN DEUTSCH 2 PIN relevant Operation and Maintenance Manuals and
308-BR 306-BR
DT04-2P-E004 DT06-2S-P012 relevant service literature. Failure to follow the instruc-
309-BR 307-BR
GREEN/BLACK tions or heed the warnings could result in injury or
311-BR 310-BR
(69) LAMP GP REGISTRATION PLATE death. Proper care is your responsibility.
393-9186
BROWN
312-BR 313-BR
GREEN/BLACK
(57) LIGHT-LICENSE
BROWN 393-9187
A A
8 7 6 5 4 3 2 1
ENGINE COMPARTMENT
VIEW ALL CALLOUTS
12 31 28 30
14 18 11 53
49 13
45 51
1
16
15 17
44 50
48 52
2 29
23 24 25 26 27 4 8 9 10
4 8 9 10 23 24 25 26 27
20
44
14
15 11
16 1
45 17
6
13 50
7
3 5 34 32
53 52 51
STEERING CONSOLE
VIEW ALL CALLOUTS
46 56 55 36 47
22 37 35 33
42
19 21
39 43 40 19 21 54 41 38