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ABSTRACT A damage mechanics fatigue life prediction model for the fiber reinforced polymer
lamina is established. The stiffness matrix of the lamina is derived by elastic constants of fiber
and matrix. Two independent damage degrees of fiber and matrix are introduced to establish
constitutive relations with damage. The damage driving forces and damage evolution equations
for fiber and matrix are derived respectively. Fatigue tests on 0◦ and 90◦ unidirectional laminates
are conducted respectively to identify parameters in damage evolution equations of fiber and
matrix. The failure criterion of the lamina is presented. Finally, the life prediction model for
lamina is proposed.
KEY WORDS fiber reinforced polymer composite lamina, continuum damage mechanics, fatigue
life prediction, fiber breakage, matrix cracking
I. INTRODUCTION
Composites have many engineering applications owing to their excellent properties, and some of
these applications involve components subjected to cyclic loading which always causes damage and
deterioration in material. To ensure the high reliability of the structures during lifetime, it is important to
evaluate the degraded properties and fatigue remaining life accurately. Since 1970s, the issue of composite
fatigue has been extensively explored and many achievements have been obtained[1–4] . However, due
to the complexity of the fatigue damage mechanism for composites, many problems have not been well
resolved yet.
Existing approaches to the fatigue problems of composites can be divided into two classes: the
S-N curve method and the damage accumulation theory. The S-N curve method[1–5] has been widely
employed in engineering to deal with the fatigue issue of composites. However, only under the conditions
of low stress and simple stress state, is the method suitable. The damage accumulation theory, which
can be applied under complex loading conditions, is a hotspot in researches of the fatigue of composites.
Multitudinous approaches, such as the residual strength model[6–8] , residual stiffness model[9, 10] , energy
model[11–13] , and Markov chain model[14, 15] , have been conducted with respect to different damage
variables and different research methodologies.
Continuum damage mechanics and meso-damage mechanics are two branches of damage mechanics.
Meso-damage mechanics[16] employs a representative volume element to provide an insight into the
influence of microstructures on the failure behaviors and the damage mechanisms of materials. However,
due to the complexity of the micromechanisms and a number of factors having impact on damage
behaviors, a micromechanical model generally contains many microstructural parameters which are
difficult to be identified, and is based on a series of assumptions for simplicity yielding the results
quantitatively unsatisfactory. Hence, it is not readily applicable for engineering applications. On the
other hand, continuum damage mechanics[17, 18] applies the phenomenological method to study the
mechanical behavior of damage on the basis of continuum thermodynamics and continuum mechanics.
As the physical mechanisms are not deeply considered, the phenomenological model usually has an
unsubstantial physical foundation and can not explain some complicated phenomena with respect to
microstructure evolution. However, without considering the damage mechanisms, a phenomenological
one characterizes the damage effects in terms of an internal variable in such a fashion as the scalar,
vector, or tensor, which leads the framework relatively simple and the engineering application more
convenient. For composite fatigue damage, even though the phenomenological one is more applicable,
the parameters, which are associated with the independent variables of the stiffness matrix with damage,
also are too numerous to identify easily by fitting the results of experiments.
In this article, we aim to establish a continuum damage mechanics model to predict the fatigue life of
fiber reinforced polymer composite lamina. Firstly, the stiffness matrix of the fiber reinforced polymer
composite lamina is expressed in terms of the elastic constants of the fiber and the matrix. Secondly, two
independent damage variables, the damage degree of the fiber and the damage degree of the matrix, are
introduced to derive the constitutive relation taking account of damage coupling effects for fiber reinforced
polymer composite lamina. Thus the damage state of lamina can be characterized by the damage of the
fiber and matrix. Thirdly, the damage driving forces are derived based on the damage thermodynamics,
and the damage evolution equations of the fiber and the matrix are presented respectively. Then, the
tension-tension fatigue experiments on the standard specimens of the unidirectional laminate with 90◦
and 0◦ ply angles are performed to determine the parameters in the damage evolution equations of the
matrix and fiber. Fourthly, the failure criterion for life prediction of the lamina is proposed through
studying two independent damage evolution processes in lamina, which are related to the fiber breakage
and matrix cracking. Finally, the model for fatigue life prediction of the angle-ply lamina is constructed,
and examples of fatigue life prediction of the lamina with different ply angles are given. The proposed
model provides a new theoretical method for fatigue life prediction of fiber reinforced polymer composite
lamina quantitatively, which transforms the complex issue of composite lamina fatigue into the relative
simple damage analysis of the fiber and matrix. Another obvious advantage of the above model is that,
among others, the number of parameters in the damage evolution equation is significantly reduced and
only a few fatigue tests on standard specimens are needed. It overcomes the difficulty of parameter
identification in previous damage mechanics models and is convenient for practical applications.
2.1. Constitutive Relation for Fiber Reinforced Polymer Composite Lamina without Damage
The constitutive relation for the angle-ply lamina is
σ xy = Q̄εxy (1)
Vol. 24, No. 5 Wenjing Shi et al.: A Damage Mechanics Model for Fatigue Life Prediction · 401 ·
where the subscript xy refers to the natural coordinate system (x, y), as defined in Fig.1, σ xy is the
stress component, εxy is the strain component, and Q̄ is the off-axis stiffness matrix with respect to
the xy-axes, which can be calculated by transforming the stiffness matrix Q, referred to the 12-axes in
the following form:
Q̄ = W Q (2)
where W denotes the transformation matrix[17] , which only depends on the off-axis angle θ.
A unidirectional fiber reinforced polymer composite lamina is anisotropic, and, in the state of plane
stress, the constitutive relation for the lamina with respect to the material coordinate system (1,2) can
be written as
σ 12 = Qε12 (3)
where the subscript 12 corresponds to the material coordinate system (1,2), as defined in Fig.1, σ 12 and
ε12 denote the stress component and the strain component, respectively. The principal axis stiffness
matrix Q can be composed in terms of only four independent elastic constants: the elastic modulus in
the fiber direction E1 , the elastic modulus in the transverse direction E2 , the value of Poisson’s ratio
ν12 , and the in-plane shear modulus G12 .
According to the micromechanics, we can obtain the aforementioned elastic constants of the lamina
in terms of the elastic constants of the fiber and the matrix as[19]
E1 = E1 (Ef , Vf , Em ) = Ef Vf + Em (1 − Vf )
Ef Em [Vf + η2 (1 − Vf )]
E2 = E2 (Ef , Vf , Em ) =
Ef η2 (1 − Vf ) + Em Vf
(4)
ν12 = ν12 (νf , νm , Vf ) = νf Vf + νm (1 − Vf )
Gm Gf [Vf + η12 (1 − Vf )]
G12 = G12 (Gm , Gf , Vf ) =
Gf η12 (1 − Vf ) + Gm Vf
where the subscript f stands for the fiber, m stands for the matrix (the same below), Em and Ef are the
elastic moduli of fiber and matrix, νf and νm are values of the major Poisson’s ratio of fiber and matrix,
respectively, Gf and Gm are the shear moduli of fiber and matrix, Vf is the fiber volume fraction, and
η2 and η12 are the correction factors determined by the experiment.
By substituting Eq.(4) into Eqs.(1)-(3), the elastic constants and constitutive relation of the lamina
are expressed by the elastic constants of the fiber and matrix.
The constitutive relation with damage is derived by substituting Eq.(8) into Eq.(5), that is
For both the fiber and matrix can be considered as linear elastic materials, the damage degrees of
fiber and matrix are defined as
Ek − ED,k
Dk = (10)
Ek
where the subscript k = f, m, similarly to Eq.(4), and f and m stand for the fiber and matrix, respectively.
Substituting Eq.(10) into Eq.(9), the constitutive relations for the fiber and matrix taking account of
damage coupling effects are formulated respectively in the following:
ED E
GD = μD = = (1 − D) (13)
2(1 + ν) 2(1 + ν)
Q̄D = W QD (16)
Then, the constitutive relation with damage for the angle-ply lamina can be obtained as
In summary, the issue of fatigue damage for the lamina is transformed into the fatigue damages of
the fiber and matrix. Hence, the key problem becomes how to analyze the damage evolutions of fiber
and matrix.
Vol. 24, No. 5 Wenjing Shi et al.: A Damage Mechanics Model for Fatigue Life Prediction · 403 ·
where ρf refers to the free energy per unit volume, and W is the strain energy density.
Employing the constitutive relations in terms of stress components:
1 (1 + ν) ν
εij = σij − δij δkl σkl (20)
(1 − D) E E
the strain energy density with damage can be rewritten as
1 1 1 2
W = (1 − D) λ(δij εij )2 + μεij εij = (1 + ν) σij σij − ν (δij σij ) (21)
2 2E 1 − D
Thus, we can get the damage driving forces of fiber and matrix respectively as
∂Wk Wk
Yk = − = (k = f, m) (22)
∂Dk 1 − Dk
The following damage evolution equations are introduced to characterize the damage evolution of
the fiber and matrix, that is[17] :
Bk
dDk Ak Ymax,k
= (k = f, m) (23)
dN (1 − Dk )Ck
where Ak , Bk and Ck are the material parameters, Ymax,f and Ymax,m are the maximal damage driving
forces for the fiber and matrix, respectively.
In the case of uniaxial tension, the damage evolution equations expressed in terms of stress can be
derived as
2Bk
dDk Ak σmax,k
= B
· (k = f, m) (24)
dN (2Ek ) k (1 − Dk )2Bk +Ck
where σmax,k denotes the maximal tensile stress and remains the same in the stress controlled experiment.
Integrating Eq.(24) from D = D0,k to D = 1, we can get
B
2Bk (2Ek ) k
σmax,k · Nk = (1 − D0,k )2Bk +Ck +1 (k = f, m) (25)
Ak (2Bk + Ck + 1)
where D0,k refers to the initial damage degree of the material. Taking logarithm of Eq. (25), the relations
between the logarithm life and the maximal stress can be obtained as
B
(2Ek ) k
log Nk = log (1 − D0,k )2Bk +Ck +1 − 2Bk log σmax,k (k = f, m) (26)
Ak (2Bk + Ck + 1)
fatigue properties of matrix entirely. Hence, in this article, specimens of the 90◦ unidirectional laminate
replacing specimens of single matrix material are tested for identifying the parameters in matrix damage
evolution equations.
Specimens of 90◦ unidirectional laminates are laid by the E-glass fiber reinforced unsaturated
polyester resins GT200(GFRP), and some material constants are listed in Table 1. The fatigue tests
are carried out under cyclic tensile stress with ratio R = 0.1 and in the stress control mode. The
experimental data are listed in Table 2, where ‘Force’ refers to the maximal test force, σmax stands
for the maximal stress calculated by force and section areas, X̄ is the mean logarithm fatigue life, S is
standard deviation of the logarithm fatigue life, and Cv denotes the coefficient of variation. The fatigue
limit is tested by means of the up and down method, while the others are tested by the grouping test
method. (The same below).
Based on the least square method, the parameters in the damage evolution equation of matrix are
identified, as shown in Table 3.
Table 2. Fatigue test data of GFRP unidirectional laminate with 90◦ ply angle
Parameters Am Bm Cm Dm,0
Values 7.11558×10−11 4.50905 277.514 0.07280
Substituting the parameters in Table 3 into Eq.(26), we can obtain the relationship curve of the
maximal stress versus fatigue life for matrix GT200. The comparison of the fitting curve and the
experimental point is sketched in Fig.2.
Fig. 2. Comparison of the fitting curve and the experiment points for the 90◦ GFRP laminate.
Vol. 24, No. 5 Wenjing Shi et al.: A Damage Mechanics Model for Fatigue Life Prediction · 405 ·
Table 4. Fatigue test data of GFRP unidirectional laminates with 0◦ ply angle
The matrix stress σm corresponding to a given σmax can be calculated by using material constants
in Table 1 and Eq.(32), and then the life of matrix will be evaluated by previous parameters and
equations. It is easily confirmed that the fatigue life of matrix is much less than the experimental life
of the laminate. On the other hand, according to the fatigue fractures of the 0◦ GFRP unidirectional
laminate, it can be obviously found that the definitive failure mode for the laminate is fiber breakage.
Therefore, when the 0◦ lamina is subjected to the tensile fatigue loading, we can state that the fatigue
life of the 0◦ GFRP laminate depends on the fiber life.
Based on the analysis above, we use the tension-tension fatigue tests on the standard specimens of
the 0◦ unidirectional laminates to determine the parameters in the damage evolution equation of fiber.
For the sake of simplicity, the stress redistribution caused by the different evolution rates of fiber and
matrix is neglected. Table 5 shows the parameters in the damage evolution equation of glass fiber.
By the aforementioned means, using parameters in Table 5, the stress-life relation of glass fiber can
be figured out. We present the comparison between the fitting curve and the test points in Fig.3.
· 406 · ACTA MECHANICA SOLIDA SINICA 2011
Parameters Af Bf Cf D0,f
Values 1.89969×10−7 3.70585 13.7888 0.04529
which is equivalent to
⎧
⎨ Df = 1 and Dm = 1 (θ = 0◦ )
Dm = 1 (θ = 90◦ ) (36)
⎩
Dm = 1 or Df = 1 and Dm = 1 (θ = 0◦ and θ = 90◦ )
where Df = 1 means the fiber breakage , and Dm = 1 denotes the matrix cracking.
4.2. Closed Solution of the Fatigue Life for the Lamina
Substituting Eq.(34) into Eq.(23), the life of the matrix subjected to both tension and shear loadings
is determined:
1
2Bm (1 − Dm )2Bm +Cm
Nm,θ = Bm dDm
D0,m Am σx 2 cos4 θ/H 2 + sin4 θ − 2ν cos2 θ sin2 θ/H /E + σ 2 cos2 θ sin2 θ/G
m m x m
(37)
in which
Ef (1 − Df )Vf
H= + (1 − Vf ) (38)
Em (1 − Dm )
The life of fiber can be derived in terms of the fiber damage evolution equation by the following
means:
1 B
(2Ef ) f (1 − Df )2Bf +Cf {Vf + Em (1 − Dm )(1 − Vf )/[Ef (1 − Df )]}2Bf
Nf = dDf (39)
D0,f Af σx2Bf
Then, the closed solution of fatigue life for the lamina can be obtained according to Eqs.(37) and
(39), as long as the proposed fatigue failure criterion is satisfied. The damage coupling effect is reflected
in terms of the redistribution of the stress which is caused by the different and coexisting evolutions of
the Dm and the Df .
and the increment of the fiber damage degree, Df , after Nm cycles can be obtained as
2Bf
Af σ1,f Nm
Df = (41)
(2Ef )Bf (1 − Dp,f )2Bf +Cf
where Dp,f and Dp,m are the initial values of damage degrees for the fiber and the matrix, respectively,
in the beginning of every increment.
· 408 · ACTA MECHANICA SOLIDA SINICA 2011
4) Calculate the new damage fields of the matrix and fiber after a cycle increment as follows:
Dp,m = Dp,m + Dm (42)
Dp,f = Dp,f + Df (43)
where Dp,f and Dp,m refer to the new damage degrees of the fiber and matrix respectively.
5) Judge whether
the new damage fields satisfy the failure criterion. If so, the fatigue life of the
lamina is N = N; if not, repeat the steps from the second to the fifth until the failure criteria is
satisfied.
It must be emphasized that the value of increment Dm should be small enough to ensure that a
convergent result of Nf can be reached.
Table 6. Comparison between the test data and the numerical fatigue lives of the 0◦ GFRP laminates
Table 6 shows that when the damage evolution of matrix is taken into account, the lives which are
obtained with the parameters in Table 5 agree with the experimental results. So, the fiber parameters
obtained without considering the matrix are sufficiently precise and the feasibility for the fitting method
is illustrated.
From both the experimental phenomenon and the calculated results, we find that the damage
evolution process can be divided into two stages. In the early stage, the damages for fiber and matrix
should evolve at different rates until the matrix cracks, which results in the redistribution of stress.
However, the modulus of the matrix is far less than that of fiber, which leads the stress redistribution
unremarkable enough to be neglected. Then, in the latter stage, there is no stress redistribution, since
the matrix failures and the residual life of lamina is decided only by the fiber. The features of the two
stages indicate that the stress redistribution of fiber and matrix has little influence on the fatigue life
of the lamina.
In conclusion, not only is it feasible and accurate to obtain the parameters in the damage evolution
equation of fiber in terms of the presented means without considering damage evolution of matrix, but
the method also is simple for application compared to the method of parameter identification with
stress redistribution between fiber and matrix.
Vol. 24, No. 5 Wenjing Shi et al.: A Damage Mechanics Model for Fatigue Life Prediction · 409 ·
5.2. Life Prediction for the Lamina with Different Ply Angles
Based on the proposed model, the fatigue lives of the angle-ply lamina are calculated and plotted
in Table 7.
Table 7. The fatigue lives of the GFRP lamina with different ply angles
Stress (MPa)
log N
30.0 24.0 20.0 15.4
0◦ >6 >6 >6 >6
30◦ 3.345 4.219 4.933 5.950
θ
45◦ 2.394 3.269 3.983 5.000
90◦ 2.215 3.090 3.804 4.929
In Table 7, the fatigue lives of lamina with four common off-axis angles under four different tensile
fatigue loadings are given. As the given load is much lower than the fiber limit force, the fatigue lives
of the 0◦ lamina can be found to be infinite.
Under the condition of the same cyclic load, the fatigue lives of the lamina associated with the ply
angles 0◦ , 30◦ , 45◦ and 90◦ decrease successively. The failure behaviors of the lamina with different
off-axis angles come out to be in similar modes, namely, the matrix cracks firstly, and, the fiber failure
supervenes immediately, for the fiber can not bear the tension not along the fiber direction.
VI. CONCLUSIONS
Incorporating the failure modes of fiber breakage and matrix cracking, we have proposed a new
damage mechanics model to predict the fatigue life of fiber reinforced polymer lamina and adopted
the singularity of stiffness matrix as the failure criterion of lamina in this article, which inventively
transformed the complex anisotropic issue of composite lamina fatigue into the analysis of single-variable
isotropic damages for fiber and matrix.
Furthermore, the parameters in the fiber and matrix damage evolution equations are identified
creatively by the normal fatigue tests data of 90◦ and 0◦ unidirectional laminates, which not only
avoids the unusual fatigue tests on the pure matrix material and fiber bundles, but also significantly
reduces the number of fatigue tests required for identifying, yielding applications more convenient.
To conclude, the damage mechanics model proposed above provides a novel and thinkable path to
study the damage accumulation of composite fatigue and supplies a sufficiently theoretical foundation
for the further research on the fatigue life prediction of the composite laminate.
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