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CRDS 4 522458353 1810575 02 v3
CRDS 4 522458353 1810575 02 v3
System Reference/Installation
Instructions
Printed Apr 2002
Book No. 1810575-02 V 3
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2001.
Contents
1 Technical Data ...................................... 4 2.6.14 Optional Equipment
Interconnection Diagram .....................30
1.1 Demand Specifications Water .....4
2.6.15 Power Circuits, Separator and
1.2 Demand Specifications Air ...........4
Feed Pump Circuit Diagram ................31
1.3 System Data .....................................5
2.6.16 Remote Start Interlock Circuit
Diagram (Optional) ..............................32
2 Drawings .................................................... 8
2.6.17 Junction Box EPC Signal Cables
2.1 General Flow Chart..........................8
Interconnection Diagram
2.2 Separation Unit Flow Chart ..........9 (Optional)..............................................33
2.3 Separation Unit with Junction 2.6.18 Junction Box EPC Signal Cables
Boxes Flow Chart ...........................10 Interconnection Diagram
2.4 Dimension Drawings, Unit ...........11 (Optional)..............................................34
2.4.1 Separation Unit ....................................11 2.6.19 Electric Heater Interconnection
2.4.2 Separation Unit with Junction Diagram (Optional) ..............................35
Boxes ...................................................12 2.6.20 Power Unit Circuit Diagram
2.4.3 Control Cabinet ....................................13 0 – 24 kW (Optional) ............................36
2.4.4 Control Cabinet Cable Drawing ...........14 2.6.21 Power Unit Circuit Diagram
0 – 24 kW cont. (Optional) ...................37
2.4.5 Junction Box Starter Connections ........15
2.6.22 Power Unit Circuit Diagram
2.4.6 Junction Box EPC Connections ...........16
72/380 – 415 kW – 440 V
2.5 Electrical System Layout ...........17 (Optional)..............................................38
2.6 Electrical Diagrams .......................18 2.6.23 Power Unit Circuit Diagram
2.6.1 Starter Basic Design Cable List ..........18 72/380 – 415 kW – 440 V cont.
2.6.2 Starter Optional Equipment (Optional)..............................................39
Cable List .............................................19 2.6.24 Electrical System Layout
2.6.3 Starter and Feed Pump CBM Heater ..........................................40
Interconnection Diagram .....................20 2.6.25 Steam Heater Interconnection
2.6.4 Starter and Feed Pump Diagram (Optional) ..............................41
Circuit Diagram ....................................21 2.6.26 Electric Heating System Cable
2.6.5 Junction Box Starter Interconnection List (Optional) .......................................42
Diagram (Optional) ...............................22 2.6.27 Electrical System Layout,
2.6.6 Sludge Handling Interconnection EHS-62..................................................44
Diagram (Optional) ...............................23 2.6.28 Heatpac 7/8 kW, 14/16 kW
2.6.7 Sludge Handling Circuit Interconnection Diagram ......................45
Diagram (Optional) ..............................24 2.6.29 Heatpac 22/24 kW
2.6.8 Space Heating and Heat Tracing Interconnection Diagram ......................46
Interconnection Diagram 2.6.30 Heatpac 36/40 kW
(Optional)..............................................25 Interconnection Diagram ......................47
2.6.9 Space Heating and Heat Tracing 2.6.31 Heatpac 50/56 kW, 65/72 kW
Circuit Diagram Interconnection Diagram ......................48
(Optional) .............................................26 2.6.32 Transformer Connection
2.6.10 Control Cabinet Basic Design Diagram (optional)................................49
Cable List .............................................27 2.7 Single Module Flow Chart ..........50
2.6.11 Control Cabinet Optional Equipment 2.8 Double Module, Parallel,
Cable List (as ordered).........................27 Standby, and Heater Cross
2.6.12 Solenoid Valves Connection Flow Chart ................51
Interconnection Diagram .....................28 2.9 Dimension Drawings,
2.6.13 Transmitters Interconnection Modules .............................................52
Diagram ...............................................29 2.9.1 Single Module (S, T, H) ........................52
2.9.2 Single Module (Electric) ......................53
1810575-02
2.9.3 Double Module SL, TL, HL .................. 54 4.9 Sludge Tank..................................... 79
2.9.4 Double Module SF, TF, HF ................. 55 4.10 Sludge Piping .................................. 81
2.9.5 Double Module EL .............................. 56
5 Commissioning and Initial
2.9.6 Double Module EF .............................. 57
Start ...........................................................83
2.10 Assembly Drawings,
Modules ............................................ 58 5.1 Completion Check List ................ 83
2.10.1 Single Module S, T, H 5.2 Initial Start-up................................. 85
Assembly Drawing............................... 58 5.2.1 Calculating Operating Pressure .......... 87
2.10.2 Single Module S, T, H with
Feed Pump, Assembly Drawing .......... 59 6 Shut-down and Storage ................88
2.10.3 Single Module E, Assembly 6.1 Shut-down after Use ..................... 88
Drawing ............................................... 60 6.2 Protection and Storage ............... 89
2.10.4 Single Module E with Feed Pump, 6.3 Reassembly and Start up ............ 91
Assembly Drawing............................... 61
2.10.5 Double Module SL, TL, HL,
Assembly Drawing............................... 62
2.10.6 Double Module SF, TF, HF,
Assembly Drawing............................... 63
2.10.7 Double Module EL,
Assembly Drawing............................... 64
2.10.8 Double Module EF,
Assembly Drawing............................... 65
3 Remote Operation
Systems ................................................... 66
4 Specifications/
Recommendations ........................... 69
4.1 Lifting Instructions ....................... 69
4.1.1 Lifting the Separation Unit ................... 69
4.1.2 Lifting the Single Module (S, T, H) ...... 70
4.1.3 Lifting the Single Module (S,T,H)
with fork lift........................................... 70
4.1.4 Lifting the Single Module (E) ............... 71
4.1.5 Lifting the Single Module (E)
with fork lift........................................... 71
4.1.6 Lifting the Double Module
(SL, TL, HL) ......................................... 72
4.1.7 Lifting the Double Module (E) ............. 72
4.2 Cables ............................................... 73
4.3 Cable Routing ................................. 74
4.4 Oil, Water, Steam, and
Condensate Piping ........................ 74
4.5 Ambient Temperature
Limitation ......................................... 75
4.6 Heat Tracing and
Insulation of Fuel Oil,
Sludge, and Steam Pipes ............ 75
4.7 Sludge Removal Kit ...................... 76
4.8 More than one Oil Tank ............... 78
1810575-02
1810575-02
1 TECHNICAL DATA SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
1 Technical Data
1.1 Demand Specifications Water
4 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TECHNICAL DATA
1810575-02 5
1 TECHNICAL DATA SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
6 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TECHNICAL DATA
1810575-02 7
8
2 Drawings
2 DRAWINGS
Ref. 1766692 Rev. 2
ALFA LAVAL HEATING
SYSTEMS
CBM-steam
Control unit
Drain
To sludge
pump Starter
EHM-electric
540 Ventilation
Heating system
Optional Alfa
Laval delivery
Unit
X017734A
2.2 Separation Unit Flow Chart
Drain
To sludge Control unit
pump
Starter
Circuit board
–Vibration 201 Oil inlet
–Communication
1810575-02
463 Drain
540 Ventilation
Unit
Alt
2 DRAWINGS
Sludge tank
9
X0 1 7 7 3 5 A
10
2 DRAWINGS
Ref. 1766032 Rev.4
Control unit
Drain
To sludge
pump
Starter
Junction boxes
–Remote alarms
X0 1 7 9 6 3 A
2.4.1 Separation Unit
463 Drain
SU 300
Min 1510 SU 400
SU 400
SU 300
540 Ventlation
SU 300
400
440 SU
323
709 Mains supply 3x400/440/575/
690 V
Optional
Optional
1810575-02
A SU300/400
DIN Flange DN25-PN16-DIN2633
(Flange conn.) JIS Flange 25A-16K-JIS B2223
C ISO G 1/4
D ISO G 1/2
Fastening:
Bolting 4xm14 E ISO G 1
(Allen screw or
welding) F SU300/400:
DIN Flange DN40-PN6-DIN2573
JIS Flange 40A-5K-JIS B2221
Weight
SU300: 630 kg; SU400: 700 kg
Foundation plan, view
from top Center of gravity
2 DRAWINGS
Control cabinet and frame for components to be
supported if necessary using existing screws.
11
X0 1 7 7 4 4 A
12
2 DRAWINGS
Ref. DIN 1766009 Rev. 11, 1766077 Rev. 9; Ref. JIS 1766011 Rev. 11, 1766079 Rev. 9
201 Oil inlet
463 Drain
SU 400
SU 300
pressure 500-700 kPa (5-7
SU 300
428 SU 400
bar).
323
540 Ventlation
Optional
Optional
791 Earthing of unit
1810575-02
Alternative
connection 799 EPC 50 supply voltage, 230V,
110/115V or 100V.
Connections
A SU300/400
DIN Flange DN25-PN16-DIN2633
View F – F JIS Flange 25A-16K-JIS B2223
C ISO G 1/4
SU 300
D ISO G 1/2
608 SU 400
E ISO G 1
Fastening: F SU300/400:
Bolting 4xm14 DIN Flange DN40-PN6-DIN2573
(Allen screw or JIS Flange 40A-5K-JIS B2221
welding)
Weight
SU300: 585 + 50 kg;
SU400: 655 + 50 kg
Center of gravity
1195 SU 400
SU 300 * Sludge removal kit optional
X017754A
2.4.3 Control Cabinet
2 DRAWINGS
13
X0 1 7 7 6 3 A
14
2 DRAWINGS
Ref. 1765865 Rev. 2
(Cable 21)
Cable 40 (opt. *) Cable 17
Spare, M25
Cable 74 (opt.)
Cable 71 (opt.)
Cable 72 (opt. *)
Cable 73 (opt.)
Cable 45 (opt.)
Cable 35 (opt.)
Cable 37 (opt.)
Cable 36 (opt.)
Spare, M20
X017774A
2.4.5 Junction Box Starter Connections
Cable gland
M25 for cable
11-17 mm
1810575-02
Terminals
Cable gland
M20 for cable
8-13 mm
Terminal support
Cabinet
Earth pin M8
Earthing braid
2 DRAWINGS
15
X0 1 8 2 1 2 A
16
2 DRAWINGS
Ref. 1765917 Rev. 1
Cable gland M25 for Cable gland M20 for
cable 11-17 mm cable 8-13 mm
Tower stack light
Gland M 20
Gland M 25
Terminal
support
Terminals
Cabinet
X0 1 8 2 2 2 A
2.5 Electrical System Layout
Emergency
Temp. Al.
Remote
System
Comm.
Remote
OP unit
Alarm
SUM
Data
Junc. Control unit
box
Circuit board
–Vibration
–Communication
–Heater control
–Remote alarms
Heat tracing system
1810575-02
Junc. Starter
box
Mains supply
Power supply
Heating system
See also 1765867 for Control unit EPC
electric heater; 1765868
SRK
for steam heater
Interconnection diagrams for:
Sludge tank Sludge Starter: 1765834, 1765835, 1765836
Feed pump pump Control unit EPC: 1765837, 1765838,
1765839
Cable lists:
Starter: 1765797
Control unit EPC: 1765876
Optional Alfa Laval
delivery
Block mounted
Unit
2 DRAWINGS
17
X017784A
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
18 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
1810575-02 19
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Mains suppy
STARTER
delivery)
20 1810575-02
2.6.4 Starter and Feed Pump Circuit Diagram
EMERGENCY STOP
START SEPARATOR
CONTACTOR,
SEPARATOR
(Remote indication)
Optional
CONTACTOR, FEED
PUMP
START FEED PUMP
EPC 50, OP
(Internal) PILOT LAMP, FEED
PUMP
(Remote indication)
2 DRAWINGS
21
X017863A
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
To Unit To Starter
Junction Box
optional
optional
optional
optional
optional
optional
optional
List 1765797
Laval delivery.
22 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
LS
Level switch,
Sludge tank
STARTER
SV6
Solenoid valve
for control of
pneumatic
sludge pump
X0 1 7 8 0 3 A
Ref. 1765835 Rev. 1
1810575-02 23
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
SLUDGE PUMP ON
(MOMENTARY OP.)
LEVEL SWITCH,
SLUDGE TANK
SV6
LS
S4
SLUDGE PUMP CONTROL
SLUDGE LEVEL
X017902A
24 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
Space heater,
Separator motor
230 V AC
Space heater,
STARTER
Feed pump
motor
230 V AC
Thermostat (S61)
(24 V AC)
Heating cable
(230 V AC)
STARTER
Heating of SRK
(230 V AC)
X0 1 7 8 1 3 A
1810575-02 25
26
2 DRAWINGS
Ref. 1765858 Rev. 2
Heat tracing
pipes
from
1765854
Heat tracing
Heating of SRK
X017913A
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
1810575-02 27
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Jumper at 110/115 V AC
Jumper at 100 V AC
Jumper at 230 V AC
alternative voltages
Connections for
connection to
Present
internal
SV4
Oil outlet
SV5
Water outlet
SV10
Water seal
SV15
Opening water
SV16
Closing water
X0 1 7 8 2 3 A
28 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
* Termination jumper.
Only at sattbus end
units
** 1765839
*** 1765834, 1767266
PT1
PT4
PT5
Temp. sensor,
Heater board
TT 2 (Control)
Optional
Speed transmitter
(Cable included in
separator delivery)
Internal connections
Vibration transmitter
(Factory mounted
when used)
Note!
Separator interlock
switch (Optional)
connections
Internal
MT
Water transducer
X0 1 7 8 3 4 A
1810575-02 29
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
** = 1765838
VIBR. BOARD
Remote OP unit
* Termination jumper.
(Only at sattbus end
units)
Standstill indication
In Junction Box for
signal cables
Remote alarms
Data communication
(Cable not included in
Alfa Laval delivery)
X017844A
30 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
CONT.
Feed pump
(Optional)
Separator
Alt. over 25A
Mains supply
1765858
to Q8 on
EPC 50 I/O module
X017853A
1810575-02 31
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
SEPARATOR INTERLOCK
AUX. RELAY
AUX. RELAY
INDICATION
Separator interlock switch
(optional)
VIBRATION
BOARD
X0 1 7 8 7 3 A
32 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
Junction Box
To Unit To EPC-50
delivery.
1810575-02 33
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Optional
Optional
Optional
To Unit To EPC-50
Junction Box
X0 1 8 2 5 2 A
34 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
Heatpac
power unit
See also
interconnection
diagram for
selected heater
Temp. sensor
2xPt 100
TT 1 (Alarm)
TT 2 (Control)
X017881A
1810575-02 35
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
ON
OFF
36 1810575-02
2.6.21 Power Unit Circuit Diagram 0 – 24 kW cont. (Optional)
Triac phase L3
Contactor
for pump
Fault
Temp. switch
2 DRAWINGS
37
X0 1 8 4 5 1 A
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
HEATER BLOCK 4
STEP 3, 32 kW
HEATER BLOCK 3
STEP 2, 16 kW
HEATER BLOCK 2
STEP 1, 8 kW
HEATER BLOCK 1
TRIAC, 16 kW
OFF
ON
MAINS INPUT
X0 1 8 2 8 1 A
38 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
2.6.23 Power Unit Circuit Diagram 72/380 – 415 kW – 440 V cont. (Optional)
Triac phase L3
Heater contactor
Contactor for triac (16 kW)
pump
Fault
Temp. switch
X018291A
1810575-02 39
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
From EPC
Steam To separator
CBM Heater
From EPC
To separator
Hot oil or water Shut-off valve
CBM Heater
X0 1 7 8 9 3 A
40 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
SR1
Steam reg. valve
(24 VAC motor,
max. 1.6 A)
HEATER BOARD
Steam shut-off
Temp. sensor
2xPt 100
TT1 (Alarm)
TT2 (Control)
X0 1 7 8 9 1 A
1810575-02 41
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Power Cables
Electric Heater size 7 – 24 kW, 400 V, 440 V, or 480 V
6 MPRXCX 3x6 Mains supply Fuse: 35 A Power Unit 1)
42 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
1810575-02 43
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
HEATPAC
Power Unit
From EPC
From starter
Mains supply
44 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
Mains suppy
(Cable not included in Alfa Laval delivery)
Heater
0–7/8 kW,
0–14/16 kW
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 5 A
1810575-02 45
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Mains suppy
(Cable not included in Alfa Laval delivery)
Heater
0–14/16 kW
7/8 kW
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 6 A
46 1810575-02
SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DRAWINGS
Mains suppy
(Cable not included in Alfa Laval delivery)
Heater
0–14/16 kW
7/8 kW
14/16 kW
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X017897A
1810575-02 47
2 DRAWINGS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Mains suppy
(Cable not included in Alfa Laval delivery)
Heater
0–14/16 kW
7/8 kW
14/16 kW
14/16 kW,
TT
High temp. sensor
on heater
Aux. contact on
contactor for pump
X0 1 7 8 9 8 A
48 1810575-02
2.6.32 Transformer Connection Diagram (optional)
Line filter
Line phase
Line neutral
To I/O
board (Alarm)
Yellow/green
Protective earth
Brown
Brown Red
1810575-02
Black Brown
Black
Black
White
Blue
To I/O Blue
board Green
Green
Red Yellow
Red
Red
Red
Red
Red
2 DRAWINGS
49
X018921A
50
2 DRAWINGS
Ref. 1765921 Rev. 7
HEATING SYSTEMS
To sludge
pump Starter
POWER
UNIT
540 Ventilation
Heating system
Optional Alfa
Laval delivery
Block mounted
Unit
X017923A
2.8 Double Module, Parallel, Standby, and Heater Cross
To sludge
pump
Starter
EHM-electric
SEPARATION UNIT 1
POWER
UNIT
1810575-02
ALT.
Alt. LO-application
Alt. LO-application 201 Oil inlet
ALT. 206 Water for water seal and dis-
Sludge tank Sludge tank placement
463 Drain
Heating system
540 Ventilation
Optional Alfa
Laval delivery
Block mounted
2 DRAWINGS
Unit
51
X017933A
52
2 DRAWINGS
Ref. 1766188 Rev. 3
When lifting bowl parts over adjoining separator
463 Drain
Connections
A Flange DN25-PN16-DIN
B Flange DN40-PN16-DIN
C Flange DN15-PN16-DIN
-Bolting 4xM14. Flange DN20-PN16-DIN
Tightening torque:
145 Nm. D SU 300: Flange DN50-PN16-DIN
-Welding
SU 400: Flange DN65-PN16-DIN
E ISO G 1/4
F ISO G 1/2
X0 1 7 9 4 2 A
2.9.2 Single Module (Electric)
463 Drain
1810575-02
540 Ventilation
Alternative
connection 709 Mains supply 3x400/440/480/575/
690 V
Connections
A Flange DN25-PN16-DIN
B Flange DN40-PN16-DIN
D ISO G 1/4
-Bolting 4xM14.
Tightening torque: E ISO G 1/2
145 Nm.
-Welding F ISO G 1
G Flange DN40-PN6-DIN
2 DRAWINGS
Weight, SU 300: 1030 kg Control cabinet and frame for ‘slip-on’ will be supplied.
Weight, SU 400: 1100 kg components to be supported if
necessary by using existing screws. *) Sludge removal kit (optional)
Centre of gravity
53
X0 1 7 9 5 2 A
54
2 DRAWINGS
Ref. 1766225 Rev.2
When lifting bowl parts over adjoining separator *)Optional
Alt.
*)Optional
G ISO G 1
Weight, SU 300: 1780 kg Control cabinet and frame for SL (Steam in line) *) Sludge removal kit H Flange DN40-PN6-DIN
Weight, SU 400: 1920 kg components to be supported if TL (Thermal oil in line) (optional)
necessary by using existing screws. HL (Hot water in line) For JIS application, counter flanges type ‘slip-
Centre of gravity on’ will be supplied.
X0 1 8 0 1 2 A
2.9.4 Double Module SF, TF, HF
540 Ventilation.
Alternative -Bolting 8xM16.
connection Tightening torque: Foundation plan View 709 Mains supply 3x400/440/480/575/
222 Nm. from top 690 V
-Welding
791 Earthing of module
Connections
A Flange DN25-PN16-DIN
B Flange DN40-PN16-DIN
C Flange DN15-PN16-DIN
Flange DN20-PN16-DIN
E ISO G 1/4
F ISO G 1/2
Interconnecting pipework between
the systems can be designed on G ISO G 1
request
H Flange DN40-PN6-DIN
2 DRAWINGS
‘slip-on’ will be supplied.
Weight, SU 300: 1890 kg Control cabinet and frame for SF (Steam facing)
Weight, SU 400: 2030 kg components to be supported if TF (Thermal oil facing *) Sludge removal kit (optional)
necessary by using existing screws. HF (Hot water facing)
Centre of gravity
55
X0 1 8 0 2 2 A
56
2 DRAWINGS
Ref. 1766228 Rev. 2
*) Optional
When lifting bowl parts over adjoining separator
*) Optional
*) Optional
Alt. Alt.
Weight, SU 300: 2270 kg Control cabinet and frame for 799 EPC 50 supply voltage, 230V, 110/
EL (Electric in line)
Weight, SU 400: 2410 kg components to be supported if 115V or 100 V.
necessary by using existing screws.
Centre of gravity
X0 1 8 0 3 2 A
2.9.6 Double Module EF
Connections
A Flange DN25-PN16-DIN
B Flange DN40-PN16-DIN
D ISO G 1/4
E ISO G 1/2
Interconnecting pipework between
the systems can be designed on F ISO G 1
request
G Flange DN40-PN6-DIN
2 DRAWINGS
‘slip-on’ will be supplied.
Control cabinet and frame for EF (Electric Facing)
components to be supported if
necessary by using existing screws. *) Sludge removal kit (optional)
Weight, SU 300: 2370 kg
Centre of gravity
57
X018042A
58
2 DRAWINGS
Ref. 1766189 Rev. 2
HFO-application
Heater
*) optional
Steam trap
kit (not
*) optional
incl. in T/H
design)
Alternative connection
Frame LO-application,
(optional)
201 Oil inlet
*) optional
222 Sludge discharge outlet
View A
X0 1 7 9 7 2 A
2.10.2 Single Module S, T, H with Feed Pump, Assembly Drawing
Heater
*) optional
*) optional
Steam trap
kit (not
incl. in T/H
design)
Alternative connection
1810575-02
Frame LO-application,
(optional)
Pump
201 Oil inlet
(optional)
209 Oil Recirculation to tank
540 Ventilation
Checker plate
*) Sludge removal kit (optional)
Flow regulation kit
(optional)
2 DRAWINGS
Sealed with Locktite
View A
59
X0 1 7 9 8 2 A
60
2 DRAWINGS
Ref. 1766190 Rev. 1
201 Oil inlet
463 Drain
540 Ventilation
*) optional
*) optional
LO-application
(optional)
Frame
*) optional
Heater
*) optional
Base
X0 1 7 9 9 2 A
2.10.4 Single Module E with Feed Pump, Assembly Drawing
Separation unit
Frame
*) optional
*) optional
Alternative connection
1810575-02
LO-application,
(optional)
Pump
(optional) *) optional
*) optional
Heater
201 Oil inlet
Drain conn. from base to SU base
209 Oil Recirculation to tank
Alternative connection
220 Clean Oil outlet
2 DRAWINGS
(optional) 501 Operating air
View A
540 Ventilation
*) Sludge removal kit (optional)
61
X018002A
62
2 DRAWINGS
Ref. 1766221 Rev. 1
*) Optional
Single Module
*) Optional
Pipe arrangement
Alt. conn.
connection *) Optional
463 Drain
540 Ventilation
X018052A
2.10.6 Double Module SF, TF, HF, Assembly Drawing
Single Module
*) Optional
*) Optional
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463 Drain
540 Ventilation
2 DRAWINGS
*) Sludge removal kit (Optional)
63
X018062A
64
2 DRAWINGS
Ref. 1766222 Rev. 1
*) Optional
*) Optional
Single Module
*) Optional
540 Ventilation
Pipe arrangement
X0 1 8 6 6 2 A
2.10.8 Double Module EF, Assembly Drawing
Single Module
*) Optional
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463 Drain
540 Ventilation
2 DRAWINGS
65
X0 1 8 6 7 2 A
3 REMOTE OPERATION SYSTEMS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
ING
WARN
!
Disintegration hazard
If the system is operated from a position from
which the separator is not visible, a vibration
sensor must be fitted.
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3 REMOTE OPERATION SYSTEMS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 4 SPECIFICATIONS/RECOMMENDATIONS
4 Specifications/Recommendations
4.1 Lifting Instructions
• Only qualified personnel are allowed to work
with lifting of the unit/module. ING
WARN
!
• Use only the lifting eyes as shown in the
illustrations.
Crush hazard
• Slings or wires used for lifting the Unit/Single When lifting the Separator Unit/Module, use only
the lifting eyes specifically for this purpose.
Module must be adjusted so that the beam
Always use a lifting beam.
is located above the centre of gravity.
• Slings or wires used for lifting the Double
Module must be of the same length to avoid
instability.
• For information on how to lift the separator,
see the Service Manual booklet.
}
X = 375 Centre of factory mounted
Y = 180 gravity
Z = 440
P004211A
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Secure to module to
prevent tipping
}
X = 825 Centre of
Y = 250 gravity
Z = 450
P0 0 4 2 1 4 A
4.1.3 Lifting the Single Module (S,T,H) with fork lift
}
X = 825 Centre of
Y = 250 gravity
Z = 450
P0 0 4 2 5 0 A
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Secure to module to
prevent tipping
}
X = 955 Centre of
Y = 240 gravity
Z = 490
P004212A
4.1.5 Lifting the Single Module (E) with fork lift
}
X = 955 Centre of
Y = 240 gravity
Z = 490
P0 0 4 2 5 0 A
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4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Secure to module to
prevent tipping
}
X = 1700 Centre of
Y = 470 gravity
Z = 520
P0 0 4 2 1 5 A
4.1.7 Lifting the Double Module (E)
Secure to module to
prevent tipping
X = 2020
Y = 450
Z = 560
} Centre of
gravity
P0 0 4 2 1 3 A
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4.2 Cables
Cable Identification
All cables are marked to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
• Steel armoured cable.
G032224A
• Copper armoured cable with a separate earth
core.
G032244A
• Steel armoured and shielded signal cable;
pair twisted or parallel.
G032214A
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4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
S0 0 2 8 9 1 A
reduces electrical noise transfer.
Examples of recommended routing of various
cable types.
Power Signal
• Power cables and signal cables routed on a Cables Cable
cable rack should be separated.
• Sattbus cables should be routed away from
G032273A
power cables.
If the space is limited, cables can be routed in
tubes.
Specifications
• The correct pipe size must be used in the oil
system.
• The number of bends in the oil pipes must
be minimized.
• The suction height must be as low as
possible.
• The oil feed pump must be of positive
displacement type.
• The pump must be positioned close to the
oil tank.
• The heater must be installed close to the
separation unit to maintain correct feed oil
temperature.
• The recirculation line should be connected
either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
• The oil outlet line from the separator must be
connected to the system tank for lube oil, or
the service tank for fuel oil.
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 4 SPECIFICATIONS/RECOMMENDATIONS
INFO
C
B
TT
PT
MT
PT
PT
HEATER
SEPARAT
STOP
OP
ION
DISCHARG
E
ENTER
OP ACTIVE
ALARM
G032195A
4.6 Heat Tracing and Insulation of Fuel Oil, Sludge, and
Steam Pipes
The Separation Unit will not be heat traced
or insulated due to short pipes and limited
space. Hot pipes are however painted in a
different colour.
Alfa Laval Marine and Power AB can, on
request, supply Modules which are heat
traced and insulated, as optional equipment.
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4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
ING
WARN
!
Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.
oil drops in the vent hose, and lead the oil back to the
Sludge Removal Kit tank.
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 4 SPECIFICATIONS/RECOMMENDATIONS
NOTE
Proceed as follows:
• From the Control Panel, run the sludge pump
manually for a few seconds.
• Undo the four screws at the top of the sludge
tank and remove the sludge pump.
• If necessary, clean the level switch and the
inside of the tank using diesel oil.
• Check the seals and gaskets, and change if
necessary.
• Loosen the hose clip and check the inside of
the ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal
system, the sludge pump must be regularly
overhauled as follows using spare parts kit
1766702-81.
• Replace the diaphragms and the o-rings with
those delivered in the spare parts kit.
• Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see ‘‘1.3
System Data” on page 5.
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4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
P0 0 0 0 6 2 A
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 4 SPECIFICATIONS/RECOMMENDATIONS
Recommendations
• Sludge tank volume per Separation Unit
should cover approximately up to 2 days
Min. height
storage at a discharge interval of 2 hours (for Sludge outlet 400 mm
pump connection
discharge volumes see technical data).
G004273A
• A manhole should be installed for inspection Min. slope 15°
and cleaning.
• The tank should be fitted with a sounding
pipe.
• The tank floor, or most of it, should have a
slope (B) of minimum 15°. Bowl casing drain Manhole Water drain High level
connection connection alarm
• The sludge outlet pump connection should be switch
G004270A
out.
• Tank ventilation must follow the classification
rules for evacuation of gases.
• There should be a ventilation pipe to fresh air.
• The ventilation pipe should be straight. If this
is not possible, any bends must be gradual.
• The ventilation pipe must not extend below the
tank top.
• A sludge tank with partition walls must have
ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 4 SPECIFICATIONS/RECOMMENDATIONS
Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.
G004401A
• The sludge pipe must not extend below the
tank top.
NOTE
G004316A
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4 SPECIFICATIONS/RECOMMENDATIONS SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Recommendation
If more than one separator is connected to the
same sludge tank, a butterfly valve should be
installed in each sludge pipe.
NOTE
G004411A
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ING
WARN
!
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
NOTE
NOTE
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5 COMMISSIONING AND INITIAL START SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
6 Power on.
7 With the mode selector switch in the CIP
postion, check that the separator rotation M AN
direction corresponds with the arrow on the
frame by doing a quick start/stop (1–2 CIP
CIP
seconds.) and looking at the motor fan
rotation.
G046606A
ON
CAUTI
!
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NOTE
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 5 COMMISSIONING AND INITIAL START
Pmin + Pmax
= Pnormal
2
Pmin + Pnormal
= Plow press.
2
Pnormal + Pmax
= Phigh press.
2
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 6 SHUT-DOWN AND STORAGE
Units/Modules
• Clean unpainted steel parts with solvent and
treat with anti-rust oil (type 112).
• If necessary, clean other equipment on the
module with solvent.
• Treat the equipment with anti-rust oil by
following the description above accordingly.
• Bolts, nuts and other steel components should
be treated with anti-rust oil (type 112).
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6 SHUT-DOWN AND STORAGE SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Rubber Parts
• Gaskets, O-rings and other rubber parts
should not be stored for more than two years.
After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the
o-rings. Clean the bowl with oil and reassemble
without the o-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
Electric Heater
• Fill the heater with a non-corrosive lubricating
oil.
• Place a number of bags of silica gel inside the
connection box to absorb humidity.
Steam Heater
• Drain the condensed water from the steam
valve and the steam trap.
• Drain all condensed water from the heater.
• Fill the oil part of the heater with a
non-corrosive lubricating oil.
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SEPARATION UNIT 300/400 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 6 SHUT-DOWN AND STORAGE
Pump
• Clean the pump housing outside from oil and
grease with solvent.
• Protect the pump by filling it with non-
corrosive lubricating oil.
• Apply anti-rust oil on the pump housing
outside.
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92 1810575-02