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Geopolymer concrete with metakaolin for sustainability: a comprehensive


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Article in Environmental Science and Pollution Research · January 2022


DOI: 10.1007/s11356-021-17849-w

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Environmental Science and Pollution Research
https://doi.org/10.1007/s11356-021-17849-w

ENVIRONMENTAL SUSTAINABILITY AND REMEDIATION

Geopolymer concrete with metakaolin for sustainability:


a comprehensive review on raw material’s properties, synthesis,
performance, and potential application
Bharat Bhushan Jindal1 · Thamer Alomayri2 · Assaedi Hasan2 · Cyriaque Rodrigue Kaze3

Received: 1 October 2021 / Accepted: 25 November 2021


© The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2021

Abstract
In the last three decades, the gigantic demand for sustainable and environmentally friendly concrete with reduced environ-
mental footprints has resulted in the development of low carbon concretes such as geopolymer concrete. Metakaolin which
is commonly used as an admixture or partial replacement of cement owing to its most effective pozzolanic properties, which
improve the microstructure and strengthen the mechanical and durability properties of cement concrete, has been investigated
as a precursor in geopolymer concrete. Several studies have been conducted to comprehend the effect of metakaolin as an
additive in geopolymer mortar and concrete prepared with various aluminosilicate sources as precursors such as fly ash and
rice husk ash to enhance geopolymerization, densify microstructure, and elevate durability. The present paper recapitulates
these investigations primarily concentrating on the various properties of metakaolin-based concrete. The effect of various
factors such as alkali content, solids/liquids ratio, alkali reactant ratio, molar ratio, water content, and curing regime has
been compiled. Most of them revealed that metakaolin is used as a precursor and yields better geopolymer products. XRD
studies reported the peaks demonstrating the development of enhancement in hydration products in comparison to other
precursors. Examination of SEM graphs reveals that the addition of a smaller quantity of silica-rich materials densifies the
microstructure of geopolymers and produces higher mechanical strength. Durability studies reveal that metakaolin geo-
polymers possess better water resistance, thermal resistance, and anti-corrosion properties. The possible applications of
metakaolin-based geopolymeric materials are also pointed out. The comprehensive knowledge presented here is expected
to support the prospective researchers to decide their future course of the research area.

Keywords Geopolymer · Metakaolin · Sustainability

Introduction of construction materials at a gigantic scale. Since OPC


concrete is a broadly accepted construction material, so,
The increase in worldwide population, projected as more the worldwide production of concrete has surpassed other
than 9.8 billion in 2050, demands sustainable construc- types of building materials over the past 50 years, with
tion, urbanization, industrialization, and infrastructure. the rate of growth in per capita consumption exceeding
It intensifies the need for the ever-growing requirement rates of population growth (United Nations 2017). Port-
land cement manufacturing process alone releases up to
Responsible Editor: Philippe Garrigues 5–8% of current anthropogenic carbon dioxide worldwide
(Chen et al. 2010; Gartner 2004; Meyer 2009). A huge
* Bharat Bhushan Jindal amount of ­CO2 is released during the calcination of lime-
bharat.jindal@smvdu.ac.in
stone, and the combustion of the fossil fuels is nearly 1
1
School of Civil Engineering, Shri Mata Vaishno Devi ton for each 1 ton of cement production (Davidovits 1993;
University, Katra, Jammu and Kashmir, India Huntzinger and Eatmon 2009; Li et al. 2011; Peng et al.
2
Department of Physics, Umm-Al-Qura University, 2013). However, some of the studies have shown that up to
Makkah 21955, Saudi Arabia 25% of the ­CO2 emission during the cement manufactur-
3
Department of Inorganic Chemistry, Faculty of Science, ing process can be reabsorbed if recycling practices are
University of Yaounde-I, Yaounde, Cameroon adopted where concrete obtained from demolition waste

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Environmental Science and Pollution Research

of concrete structures when exposed to carbonation during Materials


post-use phases (Brandt et al. 2009; García-Segura et al.
2014; Kajaste and Hurme 2016; Latawiec et al. 2018). Metakaolin (MK)
During the last few decades, research is focused on devel-
oping alternative cementitious materials to reduce the Metakaolin is a product or by-product manufactured from
release of greenhouse gases, which can help in the devel- China clay (kaolin) on heating it at a higher temperature, a
opment of a sustainable environment. very effective pozzolanic material used in concrete. In the
The ardent need for sustainability propelled the 1960s, metakaolin was successfully incorporated into the con-
researcher to investigate the alkali-activated binders, crete used in the construction of several large dams in Brazil.
which are also termed as “geopolymers” and can be pre- Metakaolin is used as a replacement to OPC for improving
pared from the aluminosilicate-rich materials by the geo- various properties of cement concrete.
polymerization process. The research in this field also got
encouraged as industrial waste by-products such as fly ash, Manufacturing process and structure of metakaolin
rice husk ash, ground-granulated blast furnace slag, and
red mud are produced in huge amounts and are found to be Metakaolin is one type of anhydrous aluminosilicate mate-
very rich sources of aluminosilicates that can be utilized rial. It can be produced by calcination or dihydroxylation of a
in the production of geopolymer-based binders. Any poz- naturally available clay mineral kaolinite ­[Al2Si2O5(OH)4] at
zolanic material containing silica and alumina and is easily 500–900 °C, as shown in Fig. 1. In kaolinite (China clay), the
soluble in alkaline solutions can be utilized as a precur- hydroxyl ions strongly bonded to the aluminosilicate frame-
sor for the geopolymerization process in geopolymers (Ye work structure, which can only be eliminated at temperatures
et al. 2014). Geopolymerization is simply defined as the above 550 °C (Fernández-Jiménez et al. 2008). Kaolinite when
reaction which liberates silica, alumina, and lime, while subjected to a higher temperature, the dihydroxylation of it
aluminosilicate source material interacts with an alkaline takes place and it losses the available water molecules termed
activator to form aluminate-silicate hydrate and finally structural water. The removal of structural water results in
condensation and hardening (Van Jaarsveld et al. 1997; the formation of a highly disordered molecular structure (see
Khale and Chaudhary 2007). The silica content plays a Fig. 2) and the product so formed is termed metakaolin. The
leading role in geopolymerization, which produces geo- nature of the materials so obtained, i.e., metakaolin is highly
polymeric gel responsible for the development of mechani- amorphous in contrary to kaolinite which is a crystalline
cal properties (Palomo et al. 1999a, b). material (Bheel et al. 2021; Kakali et al. 2001; Sperinck et al.
Geopolymers due to their comparatively higher mechan- 2011). This amorphous nature of the metakaolin is considered
ical strength and excellent stability in high temperature to be very reactive when exposed to an alkali/alkaline solution
(Aydin et al. 2012; Jindal, et al. 2017a, b, c, d), better per- (Fernández-Jiménez et al. 2008; Granizo et al. 2000; Kakali
formance in adverse environmental conditions (Abdulka- et al. 2001). Moreover, the rich content of silica and alumina
reem et al. 2014; Bakharev 2005; Hussin et al. 2014), low in metakaolin makes it a very good mineral admixture and can
creep and shrinkage (Wallah 2010; Sagoe-Crentsil et al. be used in conventional cement concrete for improvizing the
2013), and better durability (Jindal, et al. 2017a, b, c, d; mechanical and durability properties (Kou et al. 2011). The
Law et al. 2014) to ordinary Portland cement along with the improvement in mechanical properties and durability of con-
emission of lesser carbon dioxide during the manufacturing crete with MK are due to the highly reactive pozzolanic nature
process has fascinated the researchers worldwide (Cheng which it reacts with calcium hydroxide (Ca(OH)2) and forms
et al. 2015c; McLellan et al. 2011; Yang et al. 2016; Yang hydrated calcium aluminates and silicon aluminates along with
et al. 2013; Ye et al. 2014). Available literature reveals that its filling effects (Nuaklong et al. 2018).
various industrial waste products such as fly ash, GGBFS, Metakaolin, unlike other supplementary cementitious mate-
RHA, and metakaolin (MK) have been used as a source of rials (SCMs), is not an industrial by-product. It is derived from
alumina and silica for the preparation of geopolymers. MK naturally occurring minerals and is manufactured under care-
which can be obtained from the calcination of kaolin clay fully controlled conditions to refine its physical properties such
and is rich in silica and alumina has also been used as a base as color, particle size with a high degree of purity, and poz-
material and in combination with other waste materials in zolanic reactivity.
the preparation of geopolymers.
This review paper presents an extensive review of avail- Chemical composition and physical properties of MK
able research from various sources on the use of metakaolin
in the formulation of geopolymer systems and its effect on Chemistry of metakaolin and chemical composition The
their mechanical and durability properties along with further chemical compositions of some metakaolin powders
exploring the possibilities of industrial applications.

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Environmental Science and Pollution Research

Fig. 1  Flow chart depicting


the manufacturing process of
metakaolin

obtained from different calcined kaolins between 550 and for the strength development of geopolymer materials due
750 °C used as solid precursors for the geopolymer synthesis to their non-participation in the reaction medium, indicating
are reported in Table 1. This table presents the data of pub- their non-dissolution.
lished works focussed on metakaolin originating from dif-
ferent continents around the world namely Africa (Balo et al. Mineralogy of metakaolin Metakaolin is an amorphous
2018; Tchakouté et al. 2017; Tchinda Mabah et al. 2019), material obtained from calcined kaolin between 550 and
Europe (Hasnaoui et al. 2019; Moutinho et al. 2019; Pouhet 750 °C (Elimbi et al. 2011; Kaze et al. 2017). The dihydrox-
et al. 2019; Rovnaník et al. 2018), Asia (Duan et al. 2015; Lv ylation of the kaolinite mineral phase contained in kaolin
et al. 2019; Wan et al. 2019; Zhang et al. 2009), and America clay after calcination produces metakaolin. From numerous
(Arellano-Aguilar et al. 2014; Istuque et al. 2019) used as published works, metakaolin appears as one of the most alu-
raw material/precursor for the preparation of geopolymer minosilicates widely studied.
products. Additionally, the sum of major oxides (Si and Al
oxides) in different samples is less than 70 wt.% justifying Physical parameters After the conversion of kaolin to
their use as good aluminosilicate solid precursors for geo- metakaolin, this latter becomes finer compared to the first
polymer synthesis. However, the presence of other oxides one. These fine particles justified their reactivity in contact
excluding alkali oxides (Ca, Na, Mg) behaves as fillers or with the alkaline solution. The mean particle size, specific
micro aggregates during the geopolymerization reaction due surface area, and bulk density of metakaolin found in the
to their non-integration into the geopolymer network. There- literature are reported in Table 2.
fore, these oxides, in certain proportions, become deleterious

Fig. 2  Metakaolin formation by


the dihydroxylation of kaolinite
(Sperinck et al. 2011)

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Environmental Science and Pollution Research

Alkaline activators

(Istuque

2019)

58.39
35.47
et al.

2.71

1.44
0.01

1.51
0.30

0.10
The presence of highly alkaline activators is required for

/
/
the geopolymerization reaction to take place. Alkaline
et al. 2014)
(Arellano-
activators enable the dissolution of reactive amorphous
Aguilar

aluminosilicates for the polycondensation of oligomers


75.41
22.91
0.64

0.52
0.52

0.42
and form a compact microstructure. Hence, the chemical

/
/
/

/
/
and physical properties of alkaline solution play an impor-
tant role in consolidated or activated materials behavior.
(Lv et al.
America

2019)

51.90
45.99

The main alkaline activators used in geopolymers synthe-


0.23

0.03
0.12

0.47
0.05
0.26

0.27

0.77
sis are hydroxides and alkali salts, and the most commonly

/
/
used are NaOH, KOH, ­Na2CO3, ­Na2SO4, and ­Na2SO3.
(Duan

2015)

55.57
41.55
et al.

0.56

0.43

0.97
Sodium or potassium hydroxides
/
/

/
/

/
/
(Wan et al.

NaOH and KOH are the most commonly used alkali solutions
2019)

52.80
43.70

for geopolymers synthesis in previous works. Both metal ions


0.60

0.50
1.20
0.20

from these solutions affect the geopolymerization reaction and


/
/

/
/

/
microstructural and structural properties differently. In the
(Zhang

2009)

52.92
43.85

­ a+ ions from NaOH are used and improve


point of size view, N
et al.
Asia

0.59

0.18
0.28

0.99
0.18

0.17
0.17

0.49

0.83

the dissolution rate and help in the better stabilization of the


/

silicate monomers and dimers in the solution compared to


(Pouhet

larger ­K+, which further improves the rate of condensation and


2019)

68.10
24.10
3.73

0.08
0.91

1.14
0.35

0.03
0.22
et al.
Table 1  Chemical compositions of some metakaolin powders taken in various studies across various countries

accelerates the reaction kinetics (Toniolo et al. 2018). By the


way, potassium cations in literature are known as a facilitator
(Tchakouté (Rovnaník (Moutinho (Hasnaoui

of the formation of larger silicate oligomers resulting in the


2019)
et al. 2020) et al. 2018) et al. 2019) et al.

55.0
39.0
1.80
0.60

1.50

1.23

best setting, compact structure, and high compressive strength


/

/
/

/
/

(Xu and Van Deventer 2000). Although the fact is that using
KOH allows obtaining geopolymer products with good
characteristics, and NaOH due to its low-cost production is
51.94
39.83
2.09

0.09
0.13

1.66
1.21
0.07
0.31

2.43

used extensively as a hardener in previous works (Cyr et al.


/
/

2012; Wang et al. 2005).


Europe

58.70
38.50
0.70

0.04

0.85
0.20

0.49

0.02
0.38

1.67

Sodium or potassium hydroxides mix Na or K silicate


/
/

The combined mixture of NaOH/KOH with Na/K silicate


gives the most interesting performances compared when
48.31
40.48
2.62

0.15

1.30
0.04

4.45

0.02

0.02
0.36

0.03

1.42

alkali sources are used alone. For more reactivity, the


mixture requires at least 24 h of cooling at room temperature
et al. 2019)

before use and to allow depolymerization of long silicate


(Tchinda
Mabah

chains into monomer, dimer, and tetramer that improves


47.10
33.90
0.99

0.42
0.21

0.83

0.03
0.20

0.79

their reactivity by avoiding hot system resulting in friendly


/

/
/

use and synthesis. However, the molar ratios of ­SiO2/


(Tchakouté (Balo et al.

Na2O and ­H2O/Na2O in preparing the alkaline hardener are


et al. 2017) 2018)

41.46
31.47
7.65

0.62
0.15

1.50
0.51
0.09

0.00
0.65

0.06

1.20

determinants for the geopolymer. These ratios appear among


the key parameters that govern the resulting characteristics of
synthesized products. Published papers dealing with different
aluminosilicates (fly ashes, metakaolin, volcanic ashes, and
Africa

1.25

0.00
0.03

1.97
1.23
0.14

0.00
0.06

0.01

0.73
62.0
30.8

laterites), indicate the use of ­SiO2/Na2O and ­H2O/Na2O ratios,


ranging between 1–2 and 10–20, respectively, to synthesize
geopolymer with desired properties (Assaedi et al. 2020;
Oxides

Kaze, et al. 2018a, b; Kaze, et al. 2018a, b; Luukkonen et al.


(wt.%)

Al2O3
Fe2O3

Na2O
MgO

MnO
P2O5
TiO2

L.o.I
SiO2

CaO

K2O

SO3

2017; Ravikumar and Neithalath 2012; Shi et al. 2018). By

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Environmental Science and Pollution Research

Table 2  Physical parameters Type of study Specific surface area Particles size Specific density
of metakaolin obtained from distribution d50
calcined kaolin at 700 °C
Kenne et al. (2015) 128 ­cm2/g 15 µm 2.54–2.56 (g/cm3)
Živica et al. (2012); Balo et al. (2018) 38.7 ­m2/g 772 nm 2.582 (g/cm3)
19.9 ­m2/g 9.7 µm 2.65 (g/cm3)
Hawa et al. (2013a, b) 16.32 ­m2/g 6.31 µm
Celerier et al. (2018) 17.0 ­m2/g 10.0 µm
Aupoil et al. 2018 (Aupoil et al. 2019) 18.0 ­m2/g 10.3 µm

the way, the chemical and mineralogical compositions of solid increased from 0.12 to 0.26 after 72 h at 20 °C. However,
precursors should be well known before, and the interval of on escalating the reaction temperature from 20 to 40 °C,
ratios abovementioned could be used for the synthesis. reaction extent improved from 0.24 to 0.35 when the alka-
Knowing that the geopolymer products consolidated with line solution was of silica having the modulus of 1.2. They
sodium silicate give high characteristics, their production concluded that at a temperature of 40 °C, the rapid polymeri-
strongly required more energy and high temperature. Sodium zation/polycondensation of oligomer species occurs. Based
silicate can be obtained by heating a mixture of sodium on the work described above, typically found that geopoly-
carbonate and silica sand at 1400 °C. To overcome this merization get influenced the mineralogy or raw material,
required energy, some silica sources from biomass were reaction temperature, and an alkaline solution. With the use
used to prepare glass silicate as the alternative solution by of metakaolin (mainly composed of reactive silica and alu-
researchers (Kamseu et al. 2017; Tchakouté et al. 2016) mina) as a solid precursor, the geopolymerization reaction
Various studies conducted so far on the alkaline activation of is elaborated as follows:
materials have shown that alkali silicate solutions with a low
­SiO2/Na2O ratio are the most effective activators and more (i) The dissolution step involves the breaking down of
efficient for obtaining geopolymers with better mechanical Si–O-Si and Si–O-Al bonds of the minerals to form
performance. It is only possible by adding NaOH to the reactive precursors (Si(OH)4 and Al(OH)4) in the
commercial solution to increase the pH of the solution and solution.
make more reactive the silicate species that play a vital role in (ii) The restructuring stage intervenes in the solution,
the formation of geopolymeric gel. Like any basic compound when the reactive aluminosilicate precursors are
and because of its corrosive character, the handling of the mobile and thermodynamically stable, before being
sodium silicate solution must be with precautions. gelled.
(iii) The polycondensation step consists of the polym-
erization of the oligo-sialate molecules followed by
Geopolymerization of metakaolin their reticulation and network formation of polysi-
alate with the 3 D framework.
The geopolymerization reaction of metakaolin was exten-
sively monitored by many authors using different experi- These steps are summarized in a representative schematic
mental techniques. Elimbi et al. 2011 (Elimbi et al. 2011), in Fig. 3 proposed by Yao et al. 2009 (Yao et al. 2009).
in their study, reported the effects of temperature during
the calcination of kaolinite clays on the microstructure and
mechanical properties of metakaolin cement. They found Properties of metakaolin‑based geopolymer
that the setting time using the Vicat needle decreased from mortar/concrete
130 to 40 min as well as increased the compressive strength
from 11.9 to 36.4 MPa. The decreasing trend of the proper- In the current section, various properties of the metakaolin-
ties is related to the rise of the amorphous or reactive phase incorporated geopolymer mortar and concrete are illustrated
that occurred during calcination. The increased amorphous as per the studies available so far.
phase favored a higher degree of geopolymerization result-
ing in high polycondensation. Zhang et al. 2012 (Zhang et al. Bulk density
2012) used isothermal conduction calorimetry (ICC) and
studied the kinetics of geopolymerization of sodium silicate- The bulk density of geopolymer concrete is significantly
activated metakaolin by varying the reaction temperature influenced by several parameters, such as curing type
from 20 to 40 °C. They found that on varying the silica (Rovnaník 2010), type of geopolymer precursors (Sarath
modulus from 1.60 to 1.20, the fractional reaction extent Chandra Kumar and Ramesh 2016), nature of alkali silicates

13
Environmental Science and Pollution Research

Fig. 3  Sketch of the geopolymerization process of metakaolin by ▸


alkaline solution activation (Yao et al. 2009)

(Lizcano, et al. 2012a, b), and the molar concentration


of metal hydroxides. The sodium-based (Na-type)
geopolymer shows a lower density than potassium-based
(K-type). K-based geopolymers show less porous and
better homogeneous structures than Na-based geopolymers
(Lizcano, et al. 2012a, b). On the other hand, metakaolin
geopolymers are less dense than ordinary Portland cement,
fly ash, and GGBFS-based geopolymers. It is reported that
their density range is between 1.20 and 1.80 g/cm3 (Liew
et al. 2016). Therefore, the metakaolin-based geopolymer
concrete is a lightweight product, having the bulk density in
the range of 2.10 to 2.40 g/cm3 in comparison to the range
of 2.25 to 2.40 g/cm3 of fly ash-based geopolymer concrete
(Marín-López et al. 2009; Vijai et al. 2010).
The bulk density of hardened geopolymer concrete
decreases with rising curing temperature because GP
structure becomes less dense, and hence lesser compact-
ness (Rovnaník 2010). Curing at a temperature (below
60 °C) speeds up the hardening process and improves the
physical properties of the geopolymer concrete. On the
contrary, the rapid setting of slurry at high temperatures
(80–100 °C) restrains its transformation into a compact
and robust structure, which negatively affects the physical
properties (Mo et al. 2014).

Workability

Geopolymers do not show the hydration reaction due to


which the water requirement during mix design is lesser
as compared to conventional concrete. The lesser water
available in the geopolymer mix reduces the workability
(Chindaprasirt et al. 2007; B.B. Jindal, et al. 2017a, b, c,
d; Reddy et al. 2010; Srinivasreddy et al. 2013; Yang and
Song 2009). Workability varies with various factors such
as alkali concentration, binder content, type of binder, and
ambient temperature during the preparation of the mixture.
It may, however, get improved by adopting the methodol-
ogy of premixing the alkaline solution, superplasticizer, and
extra water and then mixing to the dry ingredients of the mix
(Nuruddin et al. 2011).
The effect of superplasticizers on alkali-activated mor-
tars is quite different from its effect on cement mortars. The
superplasticizer used in alkali-activated mortars increases
the workability but may adversely affect the development
of the compressive strength (Chindaprasirt et al. 2007).
Naphthalene-based superplasticizers improve the workabil-
ity of geopolymers (Jindal, et al. 2017a, b, c, d; Palacios and
Puertas 2005; Rangan 2009). A superplasticizer content of
up to 2 wt.% can enhance the workability without affecting
the compressive strength of geopolymer (Jindal, et al. 2017a,

13
Environmental Science and Pollution Research

b, c, d; Rangan 2009). The workability of a geopolymer also controls the setting of geopolymers. The setting process
varies with the quantity of alkali content. On increasing the deaccelerated with an increased S ­ iO2/Al2O3 ratio of the
alkali concentration, the workability decreases. initial mixture. An optimal ­SiO2/Al2O3 ratio in the range
Mineral admixtures are generally in use to improve the from 3.5 to 5.5 gives higher compressive strength, which
mechanical and durability properties of concrete. Metakao- also depends on activator type and curing conditions. Set-
lin, when used as an admixture in conventional concrete, ting time can be decreased by increasing the Al content,
results in decreased workability. Studies reported the but it will also decrease the strength due to a decrease in
decrease in workability with metakaolin is due to its higher ­SiO2 content. Pangdaeng et al. (2015) described that the
water demand because of its higher fineness and plate-like presence of calcium-containing materials in geopolymers
structure (Güneyisi et al. 2012; Melo and Carneiro 2010; accelerates the setting process. Calcium provides addi-
San Nicolas et al. 2013; Weng et al. 2013). Superplasticizer tional nucleation sites for the precipitation of dissolved
with an addition of an admixture containing CaO has pro- species and results in faster setting and hardening.
vided enhanced workability without any adverse effect on The curing temperature plays a more significant role
compressive strength (Deb et al. 2014; Jindal, et al. 2017a, in the geopolymerization process of geopolymers. In
b, c, d; Pacheco-Torgal et al. 2011). However, Alanazi general, as the curing temperature increases, the setting
et al. (2017) reported enhanced workability of the metaka- time of geopolymer concrete decreases (Givi et al. 2010;
olin-based geopolymer concrete on partial replacement of Liew et al. 2016; Marín-López et al. 2009). According
metakaolin with slag. to Basil and Tareq (Al-Shether et al. 2016a), the type of
curing method significantly affects the setting of metaka-
Setting time olin-based geopolymer concrete. They said the optimum
temperature for curing is in the range of 32–48 °C under
In general, the setting time is influenced by several param- sunlight or room temperature. Sunlight curing in the sum-
eters such as the composition of the alkaline solution, the mer is effective and cheap when the ambient temperature is
ratio of alkaline liquid to binder content by mass, curing higher than 35 °C. Halogen curing system for temperature
type, and curing temperature of geopolymers. In our ear- (50–55 °C) and hot-air electric oven (> 50 °C) is found
lier studies, the use of the various type of mineral admix- appropriate in cold weather.
tures to enhance the properties of geopolymers products
is well elaborated (Rovnaník 2010; Sperinck et al. 2011). Compressive strength
Rovnanik (2010) reported that the geopolymer mixture
at ambient temperature shows a hardening process within Lopez et al. (2009) reported that the strength gained by
the first 24 h, whereas if cured at low temperature, it took metakaolin geopolymer concrete is higher than cement con-
even 7 days. It is observed that for air-cooled specimens, crete. The higher strength achievement is due to the reason
the setting time is 4 days, whereas in the case of the heat that the calcined binder materials show a higher binding
curing method, the specimens were set within 2–4 h. strength. The development of the compressive strength of
Nano-silica is found to be very effective to acceler- GPC is observed to be significantly influenced by water con-
ate the setting process in cement as well as geopolymer tent as well as the available Si/Al ratio in the mixture. The
concrete due to its finer particle size and enhanced sur- compressive strength range in various studies is found to be
face area, which reduces the dormant period, enhances in the ranges of 20–100 MPa (Davidovits 1991; Lizcano,
the hydration, and accelerates the geopolymerization et al. 2012a, b; Marín-López et al. 2009; Rangan 2008; Ste-
(Rovnaník 2010; Sarath Chandra Kumar and Ramesh venson and Sagoe-Crentsil 2005). Arellano-Aguilar et al.
2016; Sperinck et al. 2011). Gao et al. (2013) reported (2014) confirmed that even the metakaolin geopolymer with
a decrease in the setting times of geopolymers with the a relatively low grade (50% MK–50% quartz) achieves com-
addition of nano-SiO2 (NS), which attributes to its high pressive strengths above 85 MPa after 28 days. The amount
nanoparticle activity and promotes the geopolymeriza- of compressive strength gained by geopolymer indicates
tion reaction rate. The setting time further declined with the extent of the geopolymerization process. The higher is
an increase in the solids-to-liquids ratio. The specimen the dissolution of source materials, producing more geo-
with 1% NS showed better compactness. Gao et al. (2014) polymeric materials, and the higher will be the compressive
reported an increase in the setting time of nano-SiO2 strength. The inclusion of slag can significantly improve the
admixed metakaolin geopolymer increased ­S iO 2/Na 2O compressive strength of metakaolin-based geopolymer con-
ratio because increased sodium silicate content results in crete. Furlani et al. (2018) reported the effect of unprocessed
a more viscous liquid. steel slag on the properties of the metakaolin geopolymer.
De Silva et al. (Silva, Sagoe-Crenstil, and Sirivivat- The authors reported the increase in the workability of geo-
nanon 2007) observed that alumina content significantly polymer slurry on replacing metakaolin with slag. However,

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Environmental Science and Pollution Research

they obtained the highest compressive strength of the mix exposure (Barbosa and MacKenzie 2003a; Davidovits 1989).
containing 40 wt% steel slag and 60 wt% metakaolin. On According to Subaer and Riessen (2007), the MK-based
contrary, the higher steel slag content showed detrimental on geopolymer showed 2% shrinkage at a temperature up to
the compressive strength. The authors further reported that 250 °C. However, better dimensional stability is between
the calcium and magnesium oxides in the slag result in the 250 and 800 °C. It is also observed that aggregate (quartz or
formation of stronger mechanical bonds. The compressive granite) helps in reducing the shrinkage to 1% (Subaer and
strength gets influenced by the amount of geopolymeric- Van Riessen 2007). Geopolymer with 50% metakaolin and
gel, type of reaction products, the rate of calcination, tem- 50% fly ash provides better resistance to exposure to high
perature, curing time, and relative humidity (García-Mejía temperatures (Zhang et al. 2014).
et al. 2016). Diffo et al. (2015) reported that the compressive The substitution of metakaolin by low-cost inert fillers
strength is also influenced by the rate of calcination of kao- such as sand reduces the shrinkage cracking. Kuenzel et al.
lin. Therefore, it is observed that for the development of high (2014) found that the geopolymer mortars with sand > 10%
compressive strength, the rate of calcination must be lower. by volume percentage resisted heating to 110 °C without
Ekaputri and Junaedi ( 2017) reported that the tempera- cracking. The linear shrinkage value is observed to be lim-
ture of curing affects the compressive strength. They also ited by the sand particle because of the formation of a sup-
investigated the effect of polyvinyl alcohol fibers on the set- portive network with a fixed void volume. In another study,
ting, workability, and mechanical strength. The authors con- authors (Kuenzel et al. 2013) pointed out based on dilato-
cluded that curing at a temperature of 80 °C with 1% PVA s metry results that the use of sand as a filler diminishes the
significantly, the rate of geopolymerization is only affected initial shrinkage which is related to loss of free water from
by the curing temperature and not by the inclusion of fibers. 8 to 1.5%. Moreover, the results show the shrinkage value is
Lo et al. (2017) reported that the addition of a small independent of the filler size.
quantity of nano-silica enhances the compressive strength
of MK geopolymer. The inclusion of 0.5% nano-silica Acid resistances
increases the compressive strength of the specimen from
58.3 to 71.1 MPa. In a recent study, Zawrah et al. (2020) Metakaolin-based geopolymer shows good stability in
used nano-sand in the investigation of the properties of MK aggressive liquids. Palomo et al. (1999a, b) reported a long
geopolymer. Nano sand, which is white and contains 98.8% way back, that alkali-activated metakaolin samples showed
­SiO2 with varying percentages (2.5, 5.0, and 7.5%), was excellent stability on immersion in different types of acidic
added to the MK geopolymer. The optimum dose of nano- solutions. The specimens immersed in acidic solutions such
sand of 2.5% produced the specimen with a maximum com- as de-ionized water, sodium sulfate solution, ASTM seawa-
pressive strength up to 60.8 MPa, which decreased with the ter, and H
­ 2SO4 solution (0.001 M) showed excellent stability
increase of nano-sand content. Nano sand addition produces up to 270 days. No deterioration in mechanical properties
additional geopolymeric gel, which improves the mechanical was found when submerged in aggressive liquids. Geopoly-
strength up to the optimum level. On the contrary, higher mers immersed in an acidic medium show the transition of
nano-sand adversely affects the compressive strength. the amorphous phase of the aluminosilicate network struc-
Liang et al. (2019) reported a study of the metakaolin ture into a more crystalline one (Liew et al. 2016; Palomo,
geopolymer with rice husk ash (RHA). Metakaolin geopoly- et al. 1999a, b). Slaty et al. (2015) reported no decline in
mer paste is prepared by replacing the metakaolin up to 40% mechanical properties when the specimen was in seawater
with RHA. The geopolymer paste containing 70% metakao- (having a pH value of 8). Also, a similar type of pattern was
lin with 30% rice husk ash achieved the highest compressive noticed in sodium sulfate solution (5% ­Na2SO4) for up to
strength, which is 57.18% higher than the mix without rice nearly 1 year.
husk ash. The rich silica content in RHA significantly con- Alternatively, geopolymers get showed severe deterio-
tributed to the development of compressive strength. ration when put in HCl solution for an extended period,
which increases as the pH of the acid decreases below 6.5.
Shrinkage cracking The highly acidic solution results in the dealumination of
the aluminosilicate. The acid attack breaks the Si–O–Al
Geopolymers show excellent thermal stability with low bonds, which in turn raises the number of silicic acid ions
shrinkage and are suitable for thermal applications up to in the solution, ultimately leading to a loss of mass of the
1100 °C (Davidovits 2002; Kamseu et al. 2010; Schmücker polymeric structure. The authors further reported that the
and MacKenzie 2005; Trindade et al. 2017). Geopolymers addition of sand as a filler improved the durability of the
prepared with an alkaline solution containing potassium is MK-geopolymer under ambient, de-ionized water, sodium
found to be better than sodium and can have better applica- sulfate, and seawater conditions. However, the loss of mass
tion as a ceramic material to be used at high-temperature

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Environmental Science and Pollution Research

and the decline of the mechanical strength were observed in significantly higher compressive strength and better bond
a strongly acidic solution. strength (Topark-Ngarm et al. 2015).
Recently, Aygörmez et al. (2020) found that exposure to Metakaolin-based geopolymer mortars show superior
hydrochloric acid depolymerized the geopolymeric prod- bond strength in comparison to cement mortars (Alanazi
ucts, which caused the loss of strength. However, the less et al. 2016). The bond strength can further be enhanced by
degradation of geopolymer products under the influence of incorporating a suitable admixture into metakaolin geopoly-
acid in comparison to Portland cement is due to the strong mer mortar (Hawa, et al. 2013a, b; Khater 2013). Khater
alumina-silicate bonds. In acidic exposure, more crystalline et al. (2013) reported that pozzolanic activity of silica fume
phases form, which increases the stability of geopolymers. enhances the properties such as compressive strength,
abrasion resistance, and bond strength when silica fume
Freeze–thaw is admixed in metakaolin-based geopolymer by producing
additional C-S–H gel.
Freezing and thawing cycles cause damage to the concrete
structures that are located in cold areas and weaken their
long-term performance. Therefore, to check the durability Factors affecting properties of metakaolin
of a structure, its free-thaw resistance needs to be evaluated. geopolymer concrete
The concrete structure, when subjected to temperature
fluctuating above and below freezing, then the region The properties of geopolymer mortar and concrete are influ-
continuously sucks water from the adjacent region and enced by various parameters such as alkali concentration,
results in repeated loss of concrete mass and deterioration of initial solids/liquid ratios, alkali reactants ratios, molar ratios
its mechanical properties (Fu et al. 2011; Zhao et al. 2019). of Si, Al, Na, and ­H2O contents, water content as well as
According to ACI, the freeze–thaw effect on the durability curing regimes.
of concrete is defined as the percent ratio of the final value
of dynamic modulus of elasticity after several freezes and Alkali concentration
thaw cycles to the initial value before the freeze–thaw
cycles (Alanazi et al. 2017; Hamoush et al. 2011). A limited NaOH concentration significantly influences the mechani-
number of reports describe the freeze–thaw effect on the cal properties and the content of the amorphous phase of
metakaolin geopolymer (MKG). metakaolin-based geopolymers. Alkali solution speeds up
Alanazi et al. (2017) performed 30 freeze–thaw cycles the solubility and dissolution of metakaolinite particulates
on metakaolin geopolymer concrete. The authors reported resulting in accelerating the geopolymerization which fur-
that MKG, the frost resistance of the geopolymer, decreases ther enhances flexural strength, compressive strength, and
with increasing the water content. The addition of slag apparent density of the geopolymer with an increase of
decreased the percentage of mass loss. Also, freeze–thaw NaOH concentration within 4–12 mol/L (Kamarudin et al.
cycles substantially affect the durability of geopolymer con- 2011; Wang et al. 2012, 2005; Yao et al. 2009).
crete by spalling the concrete surface which leads to the loss He et al. (2013) reported their opinion, which differs
in weight. Therefore, it can be concluded that the percent- from earlier observations. They observed that higher alka-
age of water in the mix significantly affects the freeze–thaw linity yields higher viscosity and ­OH− concentration, which
resistance of geopolymer. hampers the leaching of silicon and aluminum, owing to
it the geopolymerization reaction gets affected negatively.
Bond strength This will further influence the mechanical properties of
geopolymers.
Geopolymer concrete is found to have better bond strength Zuhua et al. (2009) reported that high alkalinity depressed
in comparison to OPC concrete. Sarkar (2010) reported that the strength of geopolymers; the optimum NaOH concen-
during the pull-out test on geopolymer concrete and OPC tration is 9 M beyond which the strength of metakaolin
concrete, higher bond strength was noticed in geopolymer geopolymers decreases. The higher concentration of alka-
concrete than conventional concrete. Geopolymers form line solution retards the polymerization process. A higher
a stronger bond with the aggregates due to their inherited concentration of dissolved ions saturates the solution and
alkaline solution (Boopalan and Rajamane 2017; Doguparti restricts the contact between the polymerized species lead-
2015; Hu et al. 2008; Kathirvel et al. 2017; Sofi et al. 2007). ing to the delay in the formation of coagulated structures
The bond strength of geopolymer concrete is closely associ- (Khale and Chaudhary 2007; Liew et al. 2016).
ated with its tensile and compressive strengths (Chang et al. The workability of geopolymer concrete is significantly
2009; Topark-Ngarm et al. 2015). Geopolymer prepared influenced by the concentration of NaOH. With the increased
from high-calcium fly ash is more suitable as it develops a sodium hydroxide content, the concrete mix becomes more

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Environmental Science and Pollution Research

cohesive and flowability gets reduced (Chindaprasirt et al. Alkali reactant ratio
2007; Memon et al. 2013; Reddy et al. 2010). Metakaolin-
based geopolymer concrete shows decreased workability The geopolymerization mechanism in geopolymers is gov-
with increased NaOH also because metakaolin has a high erned by the choice of precursors where NaOH acts as dis-
Blaine fineness and angular shape particles (Nuaklong et al. solvent and N­ a2SiO3 as a binder (Aliabdo et al. 2016; Alonso
2018; Pacheco-Torgal et al. 2011). However, any significant and Palomo 2001; Granizo et al. 2004). The proportion of
and detailed data on the study on the effect of alkali con- NaOH and N ­ a2SiO3 solutions affects the mechanical strength
centration on the workability of metakaolin geopolymers of the geopolymers (Mustafa et al. 2014). Various research-
concrete is not available. ers conducted experimental investigations on properties of
geopolymer by varying alkali content ratios from 0.22 to
2.5 (Hardjito et al. 2004; Pelisser et al. 2013; Wang et al.
Solids/liquids ratio 2005). Risdanareni et al. (2017) reported a poor compres-
sive strength of 4.73 MPa of geopolymer with a ­Na2OSiO2/
The aluminosilicate solids and liquid content of alkalis play NaOH ratio of 2.0.
a substantial role in the geopolymerization process and Metakaolin-based geopolymer with ­Na2SiO3/NaOH ratio
homogeneous mixing of ingredients in geopolymer. The S/L of 0.24 attained 28 days compressive strength of nearly
ratio controls the solids and liquid content in the geopolymer 60 MPa (Ye et al. 2014). The geopolymer samples prepared
mix which directly governs the workability and geopoly- with a ­Na2OSiO2/NaOH ratio of 1.6 achieved compressive
merization reaction and ultimately influences the strength and flexural strengths of 64 MPa and 17.6 MPa, respectively,
characteristics of the geopolymer concrete (Van Jaarsveld and elastic modulus of about 10 GPa which is because of
et al. 2002; Palomo, et al. 1999a, b). improved geopolymerization at higher alkali reactants ratio
Ramasamy et al. (2016) reported that kaolin-based geo- (Pelisser et al. 2013). Villa et al. (2010) reported a similar
polymer specimens having an S/L ratio of less than 0.6 are observation of an increase of N­ a2SiO3/NaOH ratio up to 1.5
failed at the curing stage due to the development of severe supports the strength of zeolite geopolymers.
cracks. Authors further reported that S/L = 0.7 is observed to A general observation is with an increase in the alkali
be the most appropriate ratio in terms of the hardness value. reactant ratio up to a certain high value, the strength prop-
A lower S/L ratio is responsible for the delaying of the geo- erties of geopolymers increased with increased N ­ a2SiO3
polymerization reaction as well as lowering the workability. content polymerization process improves which leads to
Liew et al. (2012) reported that the S/L ratio affected improvement in mechanical strength (Pacheco-Torgal et al.
extremely the compressive strength of the geopolymer paste. 2008). A lower activator ratio is encouraged for cost-effec-
The S/L ratio of 0.80 resulted in the highest strength. Kong tive mix design due to the lesser cost of NaOH than N ­ a2SiO3
and Sanjayan (2008) explained that the S/L ratio greatly if workability, as well as strength, is not compromised.
influences the porosity of the geopolymer paste in its hard-
ened state. At a lower S/L ratio of 0.60, many air bubbles Molar ratio
will be found to be entrenched into the hardened structure
which contributes to increasing porosity ultimately declin- In a geopolymer concrete, the Na content is derived pri-
ing the strength. marily from an alkali solution composed of N ­ a2SiO3 and
Cheng et al. (2015a, 2015b) in their extensive study on NaOH, silica (Si), and alumina (Al) contents from alumi-
metakaolin-based geopolymers prepared with different S/L nosilicates and liquid N ­ a2SiO3. The required water con-
ratios varying from 0.66 to 0.81 reported that porosity values tent is contributed by NaOH solution, liquid ­Na2SiO3,
are lower with an increase in S/L ratios. The lowest value and extra water (if any) added during the mixing process
of porosity was obtained at an S/L ratio of 0.81 along with (Liew et al. 2016). Therefore, varying NaOH concentra-
increased mechanical strength. tion, S/L ratio, and ­Na2SiO3/NaOH ratio influence the
Zuhua et al. (2009) and Yao et al. (2009) used a higher geopolymerization process in the geopolymer system. The
S/L ratio of 1.25 and 2.0 in metakaolin geopolymers and usual geopolymer arrangement is commonly expressed as
observed declined value of workability. The optimum S/L ­nM2O·Al2O3·xSiO2·yH2O, where M is Na or K. The amount
ratio for metakaolin-based geopolymers suggested by Kong of Al available in geopolymer has a dominant effect on set-
et al. (2007a, b) is 0.80 which provides optimum strength ting time, the microstructure, and the strength of geopoly-
and desirable workability. A higher value of S/L declines the mer (Silva et al. 2007). The final setting time of geopolymer
workability of the MK geopolymer paste because metakao- decreased with increased Al content, i.e., on decreasing the
lin, due to its finer particle size, has comparatively higher ­SiO2/Al2O3 molar ratio which further also influences the
water demand as comparing the other type of geopolymer. compressive strength.

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In general, the Si, Al, and Na contents control the trans- 1.65 as shown in Fig. 4. A low mechanical strength was
formation of the amorphous to the crystalline phase. The Si/ observed in the specimen with Si/Al ≤ 1.40 because of loose
Al and Na/Al ratios also show great influence on the dissolu- microstructure structured precipitates with large intercon-
tion, the hydrolysis, and the condensation reaction of geo- nected pores and unreacted material. Moreover, geopolymers
polymers which further controls the properties of metakaolin with Si/Al ≥ 1.65 show a more homogeneous structure.
geopolymer products (Liew et al. 2016). Lizcano et al. (2012a, b) reported that in metakaolin-
Metakaolin is a rich source of ­Al2O3 and ­SiO2 shows high based geopolymers, the density increased with increasing
reactivity with alkaline activators, and therefore accelerated Si/Al ratios irrespective of the type of precursor but the
the geopolymerization process. The compressive strength density of Na-activated geopolymer was lesser than that of
and the development of the microstructure of metakaolin K-activated ones for all Si/Al ratios. The strength increased
geopolymer largely depend on the Si:Al and Na:Al molar only at lower Si/Al ratios (below Si/Al = 1.5–2). However,
ratios (Duxson et al. 2005; Rowles and O’Connor 2003; Ste- at higher Si/Al ratios, all mechanical properties decrease
venson and Sagoe-Crentsil 2005). because solution becomes more viscous and lesser homoge-
Different researchers have different opinions on Si:Al neous microstructure with numerous unreacted metakaolin
ratios (Davidovits 1982; Komnitsas and Zaharaki 2007; particles, more porosity along with some microcracks.
Rowles and O’Connor 2003). Davidovits recommended the Zhang et al. (2010) revealed that N ­ a2O/Al2O3 and H­ 2O/
ideal ratio of N­ a2O/Al2O3 and S ­ iO2/Al2O3 as 1.00 and 4.00 Na2O significantly influence the compressive strength of
respectively, to achieve high strength and durable geopoly- geopolymers. The highest compressive strength of 34.9 MPa
mer products (Davidovits 1982). was achieved at ­SiO2/Al2O3 = 5.5, ­Na2O/Al2O3 = 1.0, and
According to D.Silva et al. (Silva et al. 2007), the ­H2O/Na2O = 7.0. This result as indicated by IR spectra was
most favorable ranges of SiO2/Al2O3 and Al2O3/Na2O because the sample showed the complete geopolymerization
are 3.4–3.8 and 0.8–1.0, respectively, particularly for the reaction with the largest amount of geopolymers.
strength development in the geopolymer systems. Provis Based on Juan J. et al. (Yuan, He, and Jia 2017), as
and Deventer (Provis and van Deventer 2007) reported that shown in Figs. 5 and 6, XRD patterns and SEM images
the initial rate of geopolymerization reaction decreases with are illustrated. The geopolymer samples with different Si/
increasing SiO2/Al2O3 ratio in the range of 2.0–3.5 before Al ratios show amorphous character, i.e., a broad hump at
solidification of the geopolymer paste. 28° 2θ. It reveals that changed Si/Al ratios did not change
Fletcher et al. (Fletcher et al. 2005) reported that with the the geopolymer matrix nature. The surface morphologies
increase in S­ iO2 content (­ SiO2/Al2O3 = 0.5 to 1.0), geopoly- of geopolymer composites showed more compactness on
mer structure transforms from crystalline to amorphous and increasing Si/Al from 1.75 to 2.0. There were many cracks
improves the mechanical properties. Silica content enhances in the surface of the sample with Si/Al = 2.25, With the
mechanical strength, and alumina content significantly con- increase in Si/Al ratio, mechanical strength increased
trols the setting behavior of geopolymers. Higher silica reaching the highest value at Si/Al = 2, and then decreas-
content enhances the dissolution of aluminosilicates during ing. However, there was a noteworthy decline in perfor-
geopolymerization reaction (Dimas et al. 2009; Liu et al. mance when Si/Al = 2.25.
2014; Yunsheng et al. 2010). It is obvious from the above discussion that Si/Al ratio
Rowles M. and Connor O.B. (Rowles and O’Connor and alkaline activators are the very important key parameters
2003) reported that the mechanical strength properties of that influence the geopolymer synthesis. The alkaline activa-
metakaolin geopolymer depend considerably on the Si:Al tor affects the dissolution of alumino-silicate raw materials
and Na:Al molar ratios. The geopolymers corresponding to during the geopolymerization of the geopolymers. In addi-
Si:Al:Na ratios of 1.5:1.0:0.72, 1.5:1.0:1.5, and 2.5:1.0:1.29 tion to the above parameters, the presence of alkali cations
achieved low, medium, and high compressive strength, ­(Na+, ­K+) is also required in the geopolymer network which
respectively. The specimens with low and medium strength can balance the negative ions of ­Al3+ in IV-fold coordina-
were highly inhomogeneous because of the presence of large tion. One mole IV-fold coordinated ­Al3+ requires 0.5 mol
grains may be due to incomplete dissolution. The high- of ­Na2O or K ­ 2O for maintaining the electrical neutrality to
strength material showed a more homogeneous structure. control the rate and extent of the polymerization along with
It is concluded that on increasing Si/Al and Na/Al ratios the stabilization of the geopolymers (Davidovits 1994; Yun-
geopolymers get transformed into an extra homogeneous sheng et al. 2010). Therefore, to gain maximum strength
structure. from geopolymerization, mostly researchers (Duxson et al.
Duxson et al. (2005) reported a linear increase in com- 2005; Subaer and Van Riessen 2007) used Na/Al = 1. For
pressive strength of metakaolin geopolymer with Si/Al ratio geopolymers with Na/Al = 1, a maximum value of Si/Al can
between 1.15 and 1.90. A significant change in geopolymer be taken as 4.0 (Duxson et al. 2005).
microstructure is observed between Si/Al ratios of 1.40 and

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Environmental Science and Pollution Research

Fig. 4  SEM micrographs of Na-


geopolymers. Si/Al ratio of a
1.15, b 1.40, c 1.65, and d 1.90
(Duxson et al. 2005)

Fig. 5  XRD patterns of geopol-


ymer composites with different
Si/Al ratios (Yuan et al. 2017)

The structure of metakaolin-based geopolymers in sodium (Gao et al. 2014; Nasab, Golestanifard, and Mackenzie
silicate solution depends on the S­ iO2/Na2O molar ratio as 2015). The higher ­SiO2/Na2O ratio decreases the hardening
it affects the degree of geopolymerization of geopolymer process of geopolymer (Rahier et al. 2007). The increased

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Environmental Science and Pollution Research

Fig. 6  Surface morphologies of geopolymer composites with different Si/Al ratios. a 1.75. b 2. c 2.25 (Yuan et al. 2017)

Fig. 7  SEM photographs


of WCMBGs with various
SiO2/Na2O ratios (curing
time = 28 days) (H. Cheng,
K.-L. Lin, et al. 2015)

­K2O or ­Na2O content accelerates the setting reaction and density with increased S/N ratio indicates the enhancement
strength development. of geopolymerization reaction.
Cheng et al. (2015a, 2015b) investigated the S
­ iO2/Na2O Nasab et al. (2015) predicted that higher S ­ iO2/Na2O
ratio’s influences on the mechanical properties of waste- increases the amorphous products while lower ­SiO2/Na2O
catalyst metakaolin-based geopolymers (WCMBG). The ratio showed a higher crystallization effect of zeolite mate-
microstructures study results of the geopolymers prepared rials. Based on the SEM images of metakaolin-based geo-
with 10% waste-catalyst replacement with different ­SiO2/ polymers obtained by Gao et al. (2014), the effects of the
Na2O (S/N) ratios are shown in Fig. 7. The microstructure of ­SiO2/Na2O ratios (1.00–2.00) on nano-SiO2 metakaolin-
geopolymer specimens gets more compact with an increased based geopolymers is illustrated in Fig. 7. The setting time
of the nano-SiO2-metakaolin-based geopolymer increased

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Environmental Science and Pollution Research

Fig. 8  SEM photographs of


nano-SiO2-metakaolin-based
geopolymers with various SiO2/
Na2O ratios (Gao et al. 2014)

with the ­SiO2/Na2O ratio because of the viscous property can form sodium carbonate which may disrupt the polym-
of the sodium silicate. The SEM graphs reveal that at a high erization process due to which extremely low mechani-
­SiO2/Na2O ratio, homogenous geopolymer matrix is formed cal strength was obtained. This statement is supported by
which becomes denser with an increase in S/N ratio. The Ghanbari et al. (2015), in which a higher ­H2O/Na2O ratio
structure of the geopolymer with a ­SiO2/Na2O ratio of 1.50 negatively affected the compressive strength of geopolymer
was more compact, had higher density, and had lower poros- because of high porosity developed into the system due to
ity (Fig. 8). water withdrawal.
The ­H2O/Na2O ratio controls the alkalinity of alkali Kamalloo et al. (2010) obtained the highest compres-
solution which further influences the reaction products. sive strength of 80 MPa from metakaolin-based geopoly-
Davidovits (1999), suggested the use of H ­ 2O/Na2O (10–25) mers with ­SiO2/Al2O3, ­Na2O/Al2O3, ­H2O/Na2O, and ­K2O/
ratio, to achieve higher strength and durability properties in Na2O ratios in the range of 3.6–3.8, 1–1.2, 10–11, and 0.6–1,
metakaolin geopolymers. Barbosa et al. (2000) concluded respectively. Table 3 summarizes the ­SiO2, ­Al2O3, ­Na2O, and
in their study: the optimum ratios of ­Na2O:SiO2 = 0.25, ­H2O contents that affect the properties of geopolymers. The
­H2O:Na2O is 10, and S ­ iO2/Al2O3 = 3.3. The sodium content strength properties of geopolymers are significantly influ-
in these ratios is sufficient to balance the charge within the enced by varying the molar ratio of the constituent oxides.
structure. They further noticed that a higher ­H2O:Na2O ratio

13
Table 3  Effects of molar ratios on metakaolin-based geopolymers reported in various studies
Type of study Precursor material Molar ratios Compressive strength/days/curing temp Primary findings
SiO2/Al2O3 Na2O/Al2O3 H2O/Al2O3 H2O/Na2O

Silva et al. (2007) Metakaolin 3.4–3.8 0.8–1.00 – 13.6 22 MPa/3 days/40 °C The properties of a geopolymer can be
controlled by minor changes in Si and Al
content during synthesis
Fletcher et al. (2005) Metakaolin 16 5 54 11 10.9 ­MPa*/1 day/40–90 °C Geopolymer specimen get hardened at ambient
temperature; high-alumina content lowers
the strength, shows elastic behavior, and
deformed rather than brittle failure
Rowles and O’Connor (2003) Metakaolin 2.5 1.29 18.01 –- 64 MPa/7 days/75 °C for 24 h The bonding network in the amorphous alu-
Environmental Science and Pollution Research

minosilicate system significantly alters with


Si:Al and Na:Al composition. The compres-
sive strength depends on the Si:Al and Na:Al
molar ratios
Duxson et al. (2005) Metakaolin 1.9 1 1 11 80 MPa/#/40 °C for 24 h Geopolymers with a higher Si/Al ratio exhibit
reduced strength because higher silica
content results in the presence of unreacted
material in the specimens
Lizcano et al. (2012a, b) Metakaolin 3 1 11 – 32 MPa/1 day/80 °C for 24 h Geopolymer with a higher Si/Al ratio results
in inhomogeneous microstructure with the
presence of unreacted metakaolin particles,
large pores, and some microcracks that all
result in lower mechanical properties
Yunsheng et al. (2010) Metakaolin 5.5 1 7 34.9 MPa/28 days/20 °C The molar ratios of Na2O/Al2O3 and H2O/
Na2O had a significant effect on compres-
sive strength. The geopolymer possesses the
highest strength due to fully reacted material
resulting in the largest amount of geopoly-
mer gel
Barbosa et al. (2000) Metakaolin 3.3 0.83 10 10 49 MPa/3 days/65 °C ––
Ghanbari et al. (2015) Metakaolin 2.9 0.84 8 13.75 66 MPa/28 days/85 °C The curing temperature and molar ratio
of H2O/Na2O have the lowest and high-
est effect on the compressive strength of
geopolymer
Kamalloo et al. (2010) Metakaolin 3.6–3.8 1–1.2 11 10–11 80 MPa/7 days/70 °C for 4 h Artificial neural network optimization is in
good agreement with probabilistic values
Kong et al. (2007a, b) Metakaolin 1.54 0.42 – –- 45 MPa/3 days/80 °C for 24 h The Si/Al ratio has a significant influence on
elevated temperature exposure deterioration
of metakaolin containing the potassium-
based alkaline solution. Lesser strength loss
due to elevated temperature exposure was
observed in geopolymer with high Si/Al
ratios (> 1.5)

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Water content

The water content in geopolymers is categorized as free


water or physically adsorbed water and structural water.
Free water is the absorbed water and is held in macro-
pores which influence the strength and microstructure of
geopolymer paste (Davidovits 2011; Lizcano, et al. 2012a,
b; Zuhua et al. 2009), which is rigidly bound mainly by
hydrogen bonding, and is termed as structural water which
constitutes an integral part of the geopolymer matrix in
the form of molecular water. The loss of structural water
would cause the decomposition of its geopolymer structure
(Liu et al. 2016). Fig. 9  Porosity accessible to water versus a the total amount of water
White et al. (2010) in their study, based on neutron pair of geopolymer concrete (Pouhet and Cyr 2016)
distribution function (PDF), reported that the majority of
the water present in metakaolin-based geopolymers is free
water which is found to have occupied the large pores in the to Portland cement, when exposed to temperatures above
matrix. Most of the free water evaporates upon heating up 700 °C, is in many cases (Barbosa and MacKenzie 2003b).
to 200 °C but a small amount of water, around 5% in MK A comparatively higher quantity of water content during
geopolymers, remains trapped within the small pores in the initial mixing allows more quantity of water to get expelled
framework or as terminal hydroxyl groups. before the start of the shrinkage process (Kuenzel et al.
As discussed above, water is an integral part of geo- 2012). Shrinkage is accelerated by the loss of water during
polymers and is required during geopolymerization for the curing which leads to a reduction of strength. Therefore,
destruction of solid particles and the hydrolysis of dissolved to prevent shrinkage, structural or non-evaporable water
Al3 + and Si4 + ions (Zuhua et al. 2009). The mineralizing needs to be available in the matrix which further supports
and stabilizing actions of water play important roles in disso- the structural stability (Kuenzel et al. 2012).
lution, transport of dissolved ions, hydrolysis of oligomers, The density and open porosity of geopolymers are very
and polycondensation of oligomers which ultimately con- much dependent on the water content in geopolymer precur-
trol the formation, structure, and properties of geopolymers. sors (Perera et al. 2007; Pouhet and Cyr 2016). The amount
Water is even required at the end of the geopolymerization of free water, entrapped in intergranular space, affects geo-
process because polycondensation processes are associated polymer density and porosity (Latella et al. 2008; Lizcano,
with dissolution (Zuhua et al. 2009). et al. 2012a, b; Zuhua et al. 2009).
It is a fact that water decreases the viscosity of the mix Pouhet R. and Cyr M. (Pouhet and Cyr 2016) reported
and further enhances the flowability in fresh geopolymer that the total pore volume of metakaolin geopolymer con-
mixture. Water helps in the geopolymerization reaction by crete got increased almost linearly with the total amount of
acting as a medium for the transportation of ions (Yunsheng water in the geopolymer irrespective of other parameters
et al. 2010). An excess amount of water negatively affects such as the binder ratios or the aggregates content as shown
the geopolymerization process by diluting the alkalinity of in Fig. 9.
reaction components and leaching away the ions from the
reaction zone (Barbosa et al. 2000). Curing regime
The quantity of water required in geopolymer largely
depends on the chemical composition of the system. A lower Geopolymers are generally cured at a higher temperature
Na/Al ratio requires more water. The ‘‘free’’ water require- preferably lower than 100 °C. Various methods of heat cur-
ment was estimated as 4–6 mol per Na or K and the inter- ing such as steam-saturated hydrothermal treatment, elec-
stitial water as 0.6–0.8 mol per Na or K. The initial reaction tric hot air oven, and autoclave curing are in practice. Heat
water requirement varies from 3.3 to 12.5 mol per Na or K curing is adopted to increase the rate of the polymeriza-
in the literature (Perera et al. 2006). tion reaction. At higher temperatures, the dissolution of
The quantity of water present in the original precur- silica and alumina species from aluminosilicates increases
sors influences the porosities in geopolymers (Perera et al. which further supports the hardening of geopolymer matrix
2007). The loss of free water from pores causes drying (Alonso and Palomo 2001; Kong et al. 2007a, b; Perera et al.
shrinkage which results in shrinkage cracks. Resistance to 2007; Yao et al. 2009). Higher temperature curing results in
thermal shrinkage of metakaolin geopolymers far superior high early strength but may also deteriorate the long-term
strength properties; water gets evaporated rapidly leaving

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Environmental Science and Pollution Research

behind large pores which increases the tendency of cracking (PPF) in metakaolin-based geopolymers. The results showed
in geopolymer concrete (Rovnaník 2010). To avoid cracks, that the inclusion of PAA and PPF improved the mechani-
the samples should be sealed before heat curing to preserve cal properties of metakaolin geopolymers (MKG). The flex-
a small amount of structural water which is required in the ural strength, the ratio of compressive strength to flexural
structure to avoid cracking (Van Jaarsveld et al. 2002; Liew strength (F/C), and the flexural toughness can suitably be
et al. 2016). Perera et al. (2007), suggested that crack-free enhanced with apt additions of PPF and PPA. The micro-
metakaolin geopolymers can be obtained at ambient and morphology photographs of polypropylene fiber MKG sam-
mild heating curing in the temperature range of 40–60 °C ple taken from the paste after the failure of fiber-MKG are
with controlled relative humidity. The porosity can also be compared with PF-MKG containing 5 wt% of polyacrylic
decreased by variation in the composition of geopolymers. emulsion. It can be seen in Fig. 10 that the polymer addi-
Metakaolin-based geopolymer concrete requires lesser tem- tion improved the interfacial adhesion between the fiber and
perature for curing in comparison to fly ash-based geopoly- matrix. In Fig. 10a-1 (MKG with PPF), the surface of the
mer concrete. A study reported that in the case of metakaolin pulled-out fiber is seen to be quite smooth in comparison
geopolymer concrete, an optimum range of the temperature to fiber visible in Fig. 10b-1 (MKG with PAA and PPF). In
for curing is 32–48 °C such as exposure under sunlight or at Fig. 10b-1, a fraction of the paste is seen to be attached to
room temperature (Al-Shether et al. 2016b). the fiber after failure.
Tashima et al. (2013) predicted that the formation of geo- SEM graphs show the presence of a layer of organic poly-
polymer microstructure and its mechanical strength varies mer gel ( can be seen as a high amount of carbon content
with curing temperature and curing time. The SEM images near Spot 1 and lower content of silicon and aluminum).
obtained showed the formation of an amorphous phase and Whereas near Spot 2, carbon content is low and silicon and
densification of the geopolymer matrix with the increase in aluminum contents are high, which are further verified by
curing time. The geopolymer paste cured for 3 days at 65 °C the EDS graphs in Fig. 10b-2. Hence, it indicates that PF-
shows a compact-dense microstructure with an increased MKG with fibers and organic polymers shows better flexural
amount of amorphous gel, occupying an important part of strength and flexural toughness.
the volume in the sample. The optimum curing time reported Logesh Kumar and Revathi (2020) used bottom ash in
was 72 h at 65 °C (Tashima et al. 2013). alkali-activated metakaolin and study the microstructural
The result obtained by Mo et al. (2014) reported that the properties of the composite. The authors observed MK-
trend of rising compressive strength with curing temperature GPC gained higher compressive strength in comparison
and time indicates that the polymerization process rate of the to OPC-concrete. The inclusion of bottom ash resulted in
geopolymer is relatively slow at low temperatures. The best significantly higher compressive strength which is due to a
curing condition they observed was 60 °C for 168 h, where significantly more effective geopolymer reaction between
the geopolymer showed the highest compressive strength. At metakaolin and bottom ash.
higher curing temperatures (80–100 °C), the dissolution of Kalaiyarrasi and Partheeban (Kalaiyarrasi and Parthee-
the amorphous structure of metakaolin particles speeds up, ban 2019) reported their study on mechanical and micro-
a higher loss of moisture content which ultimately obstructs structural properties of metakaolin (MK)-based geopolymer
the strength development. The amorphous gel phase con- with fly ash (FA). Various proportions of MK and fly ash
tributes significantly to the mechanical properties of alkali- were taken for investigations. MK-added fly ash geopoly-
activated metakaolin-based geopolymers. mer showed enhanced compressive strength in comparison
to fly ash geopolymer. It can be analyzed from SEM pic-
tures of metakaolin GP ( 50% MK + 50% FA) with different
Microstructural study of metakaolin types of MK precursors such as M2 and M3 with increas-
geopolymer with different additives ing ­SiO2 and decreasing Al2O3 contents, respectively, as
shown in Fig. 11. Microstructure in Fig. 11b shows a more
Many researchers investigated the mechanical and durability compact structure in comparison to Fig. 11a which reveals
properties of metakaolin geopolymer and found them to be that MKGPC has better mechanical properties and compact
of brittle or semi-brittle nature which adversely affects the microstructure which can further also be improved with
mechanical properties of metakaolin geopolymer products. increasing the SiO2 content. It is also mentioned that Al2O3
The quest to improve MK-polymer’s properties fascinated present in the aluminosilicate only initiated the reaction but
the researchers to use different additives in MK geopoly- does not contribute to any strength. However, the enhanced
mer, and in the current section, such types of research are compactness of the matrix improves the durability proper-
compiled. ties of MKGPC.
Chen et al. (2018) investigated the effect of the inclu-
sion of polyacrylic emulsion (PAA) and polypropylene fiber

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Environmental Science and Pollution Research

Fig. 10  Scanning electron microscopic (SEM) images of a metakaolin geopolymer with PPF and b metakaolin geopolymer with PAA and PPF;
EDS Spot1 and Spot2 (Chen et al. 2018)

Applications of MK‑based geopolymers significantly higher acid and fire resistance. Researchers
showed that geopolymers can be used in various applications
Geopolymers possess excellent properties including such as in materials used for protective coating of different

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Environmental Science and Pollution Research

Fig. 11  SEM images of the


a 50% metakaolin + 50% fly
ash, M2 precursor and b 50%
metakaolin + 50% fly ash, M3
precursor (Kalaiyarrasi and
Partheeban 2019)

surfaces including metals, as sustainable concrete, fireproof strength which may be due to higher water loss in compari-
building materials, and environmentally friendly materials son to fly ash-based geopolymers.
due to their superior mechanical, chemical, and thermal Temuujin et al. (2009) reported the high-water resist-
resistance properties. The section summarizes the potential ance and fireproof properties of coating material prepared
applications of geopolymer cement and concrete. by geopolymer based on metakaolin. This fireproofing coat-
ing material forms a layer that is heat-insulating, resulting in
Anti‑corrosion products creating a protective atmosphere. The endothermic processes
further lower the surface temperature. Metakaolin exhibits
The unique 3-D network structure of geopolymeric gels expansion with the formation of a porous structure which
and the presence of very low calcium hydroxide content may act as a thermal barrier between the coating material
result in better anti-corrosion properties than conventional and the metal surface. In another study, authors (Temuujin
Portland cement-based products (Zhang, Yao, and Zhu et al. 2010) reported that the best adhesive strength can be
2010). Geopolymers may also be custom-made to be used achieved for geopolymers containing high silica composi-
as a primer or textural paint for different surfaces. Geopol- tions. Increasing coating thicknesses will further enhance
ymer cement showed relatively higher adhesive strength the fire-insulating capacity.
with steel, aluminum, and borosilicate glass (Bell et al. Bo and Shuai (2011) reported that carbon fiber reinforced
2008). The adhesive strength of the geopolymer coating metakaolin-based geopolymer results in higher strength con-
to steel strongly depends on the chemical composition of crete of 51.2 MPa at the age of 28 days.
the coating material. Metakaolin-based geopolymer containing an ­H2O/Al2O3
Zhang et al. (2010) investigated the resistance to tide ratio of 13, remains structurally stable when exposed to
wave shock on geopolymer coating applied in situ on con- 600 °C (Zhu et al. 2013). Hung et al. (2013) synthesized a
crete surfaces in the coastal area. They reported a strong metakaolin-based geopolymer mixture of 70% metakaolin
bond of coating with concrete along with a good resist- and 30% blast furnace slag powders activated with alkaline
ance was offered to tidal waves within 4 h. Furthermore, activating solutions. The coefficients of thermal conductivity
polypropylene fibers and a small amount of magnesium- of the specimens so produced using a mechanical foaming
based expansion agent when used, large shrinkage problem process were lower than 0.1 W/m°K when its relative den-
has successfully decreased the shrinkage to an acceptable sity is reduced to lesser than 0.2.
level. Wu et al. (2014) investigated the properties of fireproof
Therefore, geopolymers can be used as an anti-corrosion coating ( up to 10 mm) prepared with rice husk ash and
protective layer on metal surfaces and marine concrete to alkali-activated metakaolin geopolymer as main raw mate-
prevent corrosion and also to improve appearance, wear rials on demolished concrete blocks. The thermal conduc-
resistance, scratch, and also its thermal resistance properties. tivity of the fireproof coating was measured at room tem-
perature. The influences of the demolished concrete blocks
Thermal resistant and fireproof material ( DCBs), load ratio, and thickness of the fireproof coating
on the fire resistance of the composite slabs were examined.
Many researchers investigated the scope of geopolymers’ They reported that fireproof coating has exceptional thermal
application as thermal and fire-resistant materials. Kong insulation properties, and in the case that the geopolymer
et al. (2007a, b) reported that metakaolin-based geopolymers binder is activated by sodium silicate.
when exposed to higher temperatures showed a decrease in

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Environmental Science and Pollution Research

Sakkas et al. (2014) prepared metakaolin geopolymer physical properties due to rapid setting. Many authors are of
doped with solid ­SiO2, activated by the highly alkaline opinion that the addition of small quantities of nanomateri-
potassium hydroxide solution. They reported the metakao- als, such as nano-silica, nano-sand, and nano-clay, is quite
lin geopolymer to possess excellent fire-resistant properties helpful in increasing the compressive strength of metakaolin
along with lower thermal conductivity. The material so pre- geopolymers. However, sufficient literature is not available
pared can be better used as an effective heat flux barrier and which can emphasize the experimental findings related to
find its application in fire protection cover to the tunnel’s durability properties of metakaolin geopolymer concrete
concrete linings from the most severe fire incidents. which may be considered as a research gap for prospective
Duan et al. (2015) revealed in their study that the micro- researchers.
structures of fly ash-metakaolin-based geopolymer paste Metakaolin geopolymer due to its 3-D network of geopol-
showed increased densification with the increase in fire ymer gels as well as possesses lesser calcium oxide content
temperature up to 400 °C because of sintering and further may be proved to be good in the applications of anti-cor-
geopolymerization with the increase in temperature. Geo- rosion materials. Metakaolin-based geopolymers may also
polymer concretes are suitable for thermal applications up find a good place as high-water resistance and fireproofing
to 1100 °C (Kamseu et al. 2010). coating materials. These materials form a good heat-insulat-
Rashad (2019) reported that the MK-based geopolymer ing layer which shows an endothermic effect and lowers the
mortars displayed enhanced fire resistance in the ranges of surface temperature of the structure where it is used.
10.25–11.58% higher relative strength in comparison to the
fly ash-based mortars. The fly ash-based geopolymer mor-
tars instead showed higher thermal insulation (12.9–38.33% Conclusions and future scope of the study
lower thermal conductivity) than the metakaolin-based geo-
polymer specimens. Further higher thermal insulation and An emphasis is done to compile the information available
better fire resistance can be achieved by replacing siliceous in the research field on metakaolin-based geopolymers, and
sand with expanded perlite as fine aggregates. based on the detailed discussion so far, the following conclu-
On the contrary, Rovnanik and Šafránková (2016) sions are drawn.
reported a considerable deterioration in the mechanical
properties of metakaolin-based geopolymer when subjected 1. Metakaolin is a unique type of pozzolanic material and
to a temperature of 1200 °C which was further improved can be obtained from clay by the process of calcination
with the addition of chamotte aggregate. Metakaolin geo- and shows very satisfactory performance in geopolymer-
polymer mortar with chamotte aggregate showed much based products too similar to conventional concrete.
higher strength. In general, metakaolin-based geopolymers 2. The strength of metakaolin geopolymers is largely influ-
can be presented as promising products for high-temperature enced by the NaOH concentration, which is observed to
applications. be 9 M as optimum. At a higher NaOH concentration
due to increased alkalinity, the polymerization process is
suppressed and adversely affects the strength properties.
Discussions 3. Aluminosilicate solids to liquid ratio and alkali reactant
ratio significantly influence the properties of metakao-
During the review of the available literature, it is observed lin-based geopolymers. The S/L ratio ranging between
that metakaolin which is obtained from the calcination of 0.6 and 0.8 is found to be resulting in better strength
kaolin at a higher temperature in the ranges of 550–750 °C as well as reduced porosity. A lower S/L ratio than 0.6
is a long back in practice as an admixture in concrete to adversely affects the porosity due to the development of
enhance its properties. Studies reported it as the most widely air bubbles. A higher value of S/L results in decreased
used aluminosilicate material. The increase in the amor- workability due to the higher water demand of metakao-
phous phase of metakaolin in comparison to kaolin favored lin particles.
the higher degree of polymerization which is the backbone 4. Similar to other types of geopolymer concrete, metakao-
of the strength properties of geopolymeric products such as lin GPC is also greatly influenced by the curing tempera-
geopolymer paste, mortar, and concrete. ture. The optimum temperature for curing metakaolin
A deep insight into the research available so far indicates geopolymer concrete is found to be lesser than 60 °C.
that metakaolin-based geopolymers due to their lower den- 5. Metakaolin-based geopolymer products are much bet-
sity can be better used as a lightweight concrete (having ter than other types of geopolymers due to their better
bulk density = 2.10 to 2.40 g/cm3) which further decreases water resistance, good fireproof resistance, and suitable
with higher curing temperature (below 60 °C); however, at corrosion resistance abilities. However, more detailed
curing temperature more than 60 °C, it negatively affects the

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research on durability properties may pave the path for and aggregate: binder ratio. Constr Build Mater. https://​doi.​org/​
the commercial success of MK-based geopolymers. 10.​1016/j.​conbu​ildmat.​2013.​10.​023
Assaedi H, Alomayri T, Kaze CR, Jindal BB, Subaer S, Shaikh F,
Alraddadi S (2020) Characterization and properties of geopoly-
mer nanocomposites with different contents of nano-CaCO3.
Constr Build Mater 252:119137. https://​doi.​org/​10.​1016/J.​
Data availability and materials CONBU​ILDMAT.​2020.​119137
Aupoil J, Champenois J-B, d’Espinose de Lacaillerie J-B, Poulesquen
Not applicable. A (2019) Interplay between silicate and hydroxide ions during
geopolymerization. Cem Concr Res 115:426–432. https://​doi.​
org/​10.​1016/j.​cemco​nres.​2018.​09.​012
Aydin S, Baradan B, Aydın S, Baradan B (2012) Mechanical and
Author contribution Bharat Bhushan Jindal: conceptualization, inves-
microstructural properties of heat cured alkali-activated slag
tigation, data analysis, writing—original draft, writing—review and
mortars. Mater Des 35:374–383. https://​doi.​org/​10.​1016/j.​mat-
editing.
des.​2011.​10.​005
Thamer Alomayri: writing—original draft, reviewing.
Aygörmez Y, Canpolat O, Al-mashhadani MM (2020) Assessment of
Assaedi Hasan: writing—original draft, reviewing, editing and
geopolymer composites durability at one year age. J Build Eng
proof reading.
101453. https://​doi.​org/​10.​1016/j.​jobe.​2020.​101453
Cyriaque Rodrigue Kaze: writing, proof reading, grammer,
Bakharev T (2005) Durability of geopolymer materials in sodium and
reviewing.
magnesium sulfate solutions. Cem Concr Res. https://d​ oi.o​ rg/1​ 0.​
1016/j.​cemco​nres.​2004.​09.​002
Declarations Balo, AM, Rahier H, A. Mobili, A. Katsiki, N. Fagel, U. Melo Chinje,
and D. Njopwouo. 2018. “Metakaolin-based inorganic polymer
Ethics approval and consent to participate Not applicable. synthesis using cotton shell ash as sole alkaline activator.” Con-
struction and Building Materials. https://d​ oi.o​ rg/1​ 0.1​ 016/j.c​ onbu​
Consent for publication Not applicable. ildmat.​2018.​10.​047
Barbosa VFF, MacKenzie KJD (2003a) Synthesis and thermal behav-
iour of potassium sialate geopolymers. Mater Lett. https://​doi.​
Conflict of interest The authors declare no competing interests. org/​10.​1016/​S0167-​577X(02)​01009-1
Barbosa VFF, MacKenzie KJD (2003b) Thermal behaviour of inor-
ganic geopolymers and composites derived from sodium polysi-
alate. Mater Res Bull. https://​doi.​org/​10.​1016/​S0025-​5408(02)​
01022-X
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