SIME Power Unit PDF

SIME Brakes safety in motion
Disc brake - Power unit CE8L Technical data
Hydraulic power unit CE8L

Technical data
Non contractual photographs.

Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.
Installation and maintenance Leaflet No. M08555-01 Oils Leaflet No. G08615-02 17/10/11 1/10
Options No. A08555-01 Connection of a hydraulic unit No. G08555-01
Spare parts No. S09580-01 T05570-01-C
1 - PRESENTATION 1-2 Operating conditions
1-1 Use Working conditions:

- Ambient temperature: -10 °C to +60 °C
The hydraulic power unit CE8L (fig.1) is intended to deliver an - Relative humidity ≤ 70 %
hydraulic pressure to open the emergency hydraulic brakes - Dust in atmosphere ≥ 65 µ
SH and TH. - Protection against vertically falling waters.
Other conditions, consult Stromag France.
Fig. 1
2 - OPERATION
2-1 Flow diagram
See fig. 5.
2-2 Principle (fig. 5)
a) Opening of the calipers
When the hydraulic power unit is switched on, the solenoid valve
EV1 (NO) closes and the motor M starts simultaneously. This
motor drives the gear pump P1 which gives the oil pressure al-
lowing the hydraulic calipers to open.
The opening of the pressure switch CP1, included in the working
circuit, stops the motor M when working pressure reaches the
maximum set level. Then, the installation stays under pressure
with the motor M stopped. If pressure lowers down to the minimum
level, the switch closes and starts the pump motor M again.
1-2 General characteristics
b) Closing of the calipers and braking
The CE8L hydraulic power unit is fitted with a gear pump and a
motor of 2,2 kW at 1500 rpm for a nominal flow rate of 8,4 l/mn
Switching off the motor M and the solenoid valve EV1 brings
(on network 50 Hz).
the oil back to the power unit reservoir and the pressure back to
The maximal utilization pressure is 225 bar. zero. Calipers close and braking torque is applied.
Frequency of operations = 100 operations / hour maximum
c) Manual opening of the calipers
The caliper can be installed horizontally (CE8L-H) or vertically
(CE8L-V) (reservoir at the bottom). With the flow limiter LD1 closed, the hand pump P2 provides
See flow diagram fig.5 and description fig.6. the necessary pressure to open the calipers, in case of mains
failure or manual operations on the calipers.
Calipers are closed by means of a single solenoid valve EV1
(NO). For installations requiring a high level of safety, we advise
the option OP1 (2 EV).
In additional, we recommend a device of permanent diagnosis
of the solenoid valves operation (CS2EV) which allows the
detection of a possible fault .

2-3 Options
Options of the CE8L power unit are described in the "Options"

leaflet quoted in the bottom of the page.
Table 1 below sums up all these options :
Options Description Comments

Motor 290/500 VAC 50 Hz or
MS Other voltages, consult us.
Motor 230/400 VAC 50 Hz with PTC sensor
EVS EV coils voltage different from the standard
Electrical power unit integrated to the hydraulic power unit,

K1
Input voltage 400V 3 phases 50 Hz.
+ 230V single phase 50 Hz For CE8L standard and CE8L OP1.
For the other voltages (MS and EVS),
Electrical power unit integrated to the hydraulic power unit, consult us.
K2
Input voltage 400V 3 phases 50 Hz.
OP1 Enhanced security return circuit by 2 solenoid valves. Noncumulable options with option Y5.
For monitoring device of the 2 EV

OP1-OP2 Manual lowering with a dead man safety device. (CS2EV), conult us (APS).
To equip the hydraulic unit CE8L-OP1-OP3

OP1-OP3 Manual lowering with overspeed safety by solenoid valve 24VDC. with an electrical unit, consult us (APS).
Monitoring device of the 2 solenoid valves EV1 and EV2, For CE8L-OP1, CE8L-OP1-OP2, and
CS2EV
consult us. CE8L-OP1-OP3.
Noncumulable option with options OP1,

OP2 et OP3.
The hydraulic unit is fitted with a proportional pressure limit valve This option requires a specific electrical
for a regulated braking or the lowering of the load. unit according to the control system
Y5
(lowering of the load, constant deceleration,
The function of braking on/off is kept. etc..), consult us (APS).
R option enables to limit the full braking

torque, consult us (APS).
Indicator switch of the position of the main control valve

OP4
and of the lowering control valve (if option OP2 or OP3)
This option enables to work in atmospheres

Hydraulic unit for "iron and steel industry" with:
with high concentration of dust and at
a tight filling port
OP6 ambient temperature of 60°C in continuous
2 oil level sight glasses in pyrex
(90°C at the peak < 2 minutes
no ventilation on the motor
6 times per hour maximum).
For CE8L-V (vertical) hydraulic unit, CE8L-K1

OP10 Drip tray for hydraulic unit mounted horizontally
and CE8L-K2, consult us
RV Drain valve for reservoir

Options available requiring an adaptation (APS) :
Options Description Remarques
At the time of a braking order or a voltage failure, Z1 option allows a

Option with specific K2 electrical unit.
Z1 delay of caliper closing by maintaining a voltage on the coil of the
APS obligatory. Consult us.
solenoidvalve. (delay of 0,1 to 1,2 second).
At the time of a braking order or a voltage failure, Z1 option allows a

Option with specific K4 electrical unit.
Z2 delay of caliper closing by maintaining a voltage on the coil of the
APS obligatory. Consult us.
solenoidvalve. (delay of 0,1 to 20 seconds).
OP5 Indicator of clogging Consult us.
OP7 Thermostat 80° for the reservoir Consult us.
Only for CE8L-V (vertical) hydraulic units.

OP8 Electrical indicator of the oil level in the reservoir
Consult us.

3 - CHARACTERISTICS
3-1 Designation
a) Power unit (table 2)
CE8L - XX - X - XX - voltage- frequency
Unit type
Pressure switch setting
Position
H : horizontal
V : vertical
Options
Example:
CE8L-20-V-OP6: hydraulic power unit CE8L with the maximum

of the pressure limit switch set to 200 bar,
fitted for a vertical mounting and steel plant
environment.
b) Calipers (table 2)
SH15 - X
Caliper type
Braking force code
Example: SH15-3
Table 2
Limit switch
Power Calipers types Main limit Hand pump
CP1
unit valve limit valve
type LP LP1
SH25 SH18 SH18B SH15 SH9 SH6 SH5 TH9 SHM10 mini/maxi
CE8L - 20 SH25-2 SH18-2 SH18B -- SH9-3 -- SH5-6 -- -- 225 180 / 200 250
CE8L - 18 -- -- -- SH15-3 SH9-2 SH6-3 -- -- -- 205 150 / 180 230
CE8L - 16 SH25-1 -- -- SH15-2 -- -- SH5-5 TH9-3 -- 205 140 / 160 230
CE8L - 14 -- SH18-1 -- SH15-1 SH9-1 SH6-2 SH5-4 -- -- 165 110 / 140 180
CE8L - 11 -- SH18-0 -- -- -- SH6-1 SH5-3 TH9-2 -- 140 85 / 115 160
CE8L - 07 -- -- -- -- -- -- -- -- SHM10 90 55 / 75 100
The maximum number of calipers associated with the CE8L hydraulic unit is in the leaflet "Connection of a hydraulic unit" quoted
below.
Example: calipers SH15-3 are related to the supply unit CE8L-18.
All the values LP, LP1 and CP1 are pressures given in bar.
3-2 Dimensions b) Solenoid valve EV1

See fig.4.
Coil under 230 V RAC ± 10%, 50 or 60 Hz single phase with a
rectifier bridge in the connector (20 W).
3-3 Hydraulic characteristics
Other optional voltages, option EVS:
a) Calipers associated
48, 110 V RAC, 50 or 60 Hz - 24 V DC
See table 2.
c) Pressure limit switch CP1
b) Mineral oil
- Single-pole and snap-acting contact "OC"
A mineral oil must be imperatively used. - Protection: IP 66
Characteristics conform to the standard ISO 6743/4. - 240 V AC, 1,5 A
Choose a type in accordance with the temperatures of utiliza- - 250 V DC, 0,1 A
tion.
Grade L-HM or L-HV.
Avoid to mix oils of types HM and HV.
For oils with other characteristics, consult us.
Refer to the leaflet "Oils" quoted in the bottom of the page.
The reservoir capacity is :

Horizontal or vertical installation : - High level = 8 litres
- Low level = 6 litres
3-4 Electrical characteristics
a) Motor M
Table 3
3 phase: 230/400 VAC 50 Hz
2.2 kW, 4 poles Mains 3 phases Motor ∆/Y
Protection IP 55 class F Frequency 50 Hz
Aluminium body, metallic terminal box, brass cable gland
230/400VAC 50Hz ∆ STD
Other 3 phase voltage on option MS : 220-230-240VAC ±10% 50Hz
230/400VAC 50Hz ∆ + PTC MS
290/500VAC 50Hz
230/400VAC 50Hz with PTC sensor 230/400VAC 50Hz Y STD
380-400-415VAC ±10% 50Hz
To specify according to table 3. 230/400VAC 50Hz Y + PTC MS
440VAC ±10% 50Hz 255/440VAC 50Hz Y APS
500-525VAC ±10% 50Hz 290/500VAC 50Hz Y MS

660-690VAC ±10% 50Hz 400/690VVAC 50Hz Y APS
Frequency 60 Hz
220-230-240VAC ±10% 60Hz 230/400VAC 60Hz ∆ APS
265-277-290VAC ±10% 60Hz 230/400VAC 50Hz ∆ STD
380-400-415VAC ±10% 60Hz 230/400VAC 60Hz Y APS
440-460-480VAC ±10% 60Hz 230/400VAC 50Hz Y STD
575-600VAC ±10% 60Hz 290/500VAC 50Hz Y MS
STD = standard / MS = option / APS = adaptation, consult us.

d) Wiring examples (fig. 2 and 3)
The whole wiring connections are to be realised by the customer

following examples fig. 2 and 3.
Fig. 2 Fig. 3
3 phase Single phase 3 phase
mains + T supply mains + T
1 2 3 7 8 1 2 3
Q1 Q1
F1 F2
F1 Q1 T1
0V 230V
13 13
Braking /
KF Braking / release control 0V
KF
Q1 Q1 release control
14 Q1
14
I> I> I>
I> I> I>
9 11
9 EV1 11
KM1
P KM1
B1 x1
EV1 P
B1 x1
H1 H1
10 12 10 12
KM1 KM1
4 5 6
4 5 6
Pressure limit Pressure limit

M switch CP1 M switch CP1
3 3
Motor M Motor M
provided by Stromag France provided by Stromag France
On option, an electrical control system K1 (fig. 2) or K2 (fig. 3) is

mounted integral with the hydraulic unit to simplify the customer
wiring. The customer supplies the alternative current and brak-
ing/release control (KF). See "Options" leaflet quoted below

Fig.4 - Dimensions
830
478
40
50 200 37,5 110 37,5

695
4 holes Ø9
332
Weight : 54 kg without oil
Representation: CE8L-H (horizontal position)

Fig. 5 - Flow diagram of the hydraulic power unit
Caliper Caliper
1G
1Q
Power unit
CP1
PP LD1
CA4
CA1
EV1
LP1
CA3 CA5
Hand pump P2 CA2 F

LP
BR1
M P1
CR
R
BV
Components:
BR1 Filling port LD1 Flow limiter

BV Draining port 1/4"G LP Main pressure limit valve
CA1 Check valve LP1 Hand pump pressure limit valve
CA2 Check valve M Electrical motor
CA3 Hand pump check valve P1 Gear pump
CA4 Hand pump check valve P2 Hand pump
CA5 Check valve PP Pressure port
CP1 Pressure switch R Reservoir
CR Suction strainer 1G Manometer
EV1 Solenoid valve 1Q Isolation cock of the manometer
F Filter

Fig. 6 - Components of the hydraulic unit CE8L standard (shown in horizontal version)
Pressure switch CP1
Manometer 1G
Isolation cock 1Q
High level
sight glass
Low level
sight glass Filling port BR1 (breather
replaced by a tight plug for
option OP6)
Draining port 1/4"G (BV) Output 1/2"G Hand pump P2
Reservoir R Motor M
Filter F
LP
Hand pump lever Pressure port PP
Solenoid valve EV1
Flow limiter LD1
Pressure limit valve LP1
Pressure port PP
Main pressure limit valve LP Hand pump P2


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SIME Brakes safety in motion

Disc brake - Power unit CE8L Technical data

Hydraulic power unit CE8L

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

1 - PRESENTATION 1-2 Operating conditions

1-1 Use Working conditions:

2-1 Flow diagram

2-2 Principle (fig. 5)

a) Opening of the calipers

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

Options of the CE8L power unit are described in the "Options"

Options Description Comments

EVS EV coils voltage different from the standard

Electrical power unit integrated to the hydraulic power unit,

For monitoring device of the 2 EV

To equip the hydraulic unit CE8L-OP1-OP3

Noncumulable option with options OP1,

R option enables to limit the full braking

Indicator switch of the position of the main control valve

This option enables to work in atmospheres

For CE8L-V (vertical) hydraulic unit, CE8L-K1

RV Drain valve for reservoir

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

Options available requiring an adaptation (APS) :

Options Description Remarques

At the time of a braking order or a voltage failure, Z1 option allows a

At the time of a braking order or a voltage failure, Z1 option allows a

OP5 Indicator of clogging Consult us.

OP7 Thermostat 80° for the reservoir Consult us.

Only for CE8L-V (vertical) hydraulic units.

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

a) Power unit (table 2)

CE8L - XX - X - XX - voltage- frequency

Pressure switch setting

CE8L-20-V-OP6: hydraulic power unit CE8L with the maximum

Braking force code

Disc brake - Power unit CE8L Technical data

3-2 Dimensions b) Solenoid valve EV1

The reservoir capacity is :

3-4 Electrical characteristics

500-525VAC ±10% 50Hz 290/500VAC 50Hz Y MS

575-600VAC ±10% 60Hz 290/500VAC 50Hz Y MS

STD = standard / MS = option / APS = adaptation, consult us.

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

d) Wiring examples (fig. 2 and 3)

The whole wiring connections are to be realised by the customer

Pressure limit Pressure limit

provided by Stromag France provided by Stromag France

On option, an electrical control system K1 (fig. 2) or K2 (fig. 3) is

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

50 200 37,5 110 37,5

Weight : 54 kg without oil

Representation: CE8L-H (horizontal position)

Non contractual photographs.

Disc brake - Power unit CE8L Technical data

Fig. 5 - Flow diagram of the hydraulic power unit

Hand pump P2 CA2 F