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Specifiers Guide

Components Master Catalog

S y s t e m s
D i s t r i b u t i o n
E l e c t r i c a l
k V
k V — 3 5
5

Smart Solutions. Reliable Power. Everywhere.


choose Cooper Power Systems for Your Complete Project Needs
Smart Solutions that Deliver Reliable
Table of Contents Page Power Everyday --- Everywhere
Standard Interfaces For Separable Through our commitment to research and
Connectors and Components 4 development, we continue to develop smart
Certified Tests and Performance 5 solutions for safe, reliable, environmentally friendly
Conductor Sizing 6 electrical power delivery. This Specifier’s Guide
AEIC Insulation Diameter Chart 8 contains all the information necessary to order what
ICEA Insulation Diameter Chart 9 you need to complete your projects for 5 kV – 35 kV
electrical distribution systems.
200 A Loadbreak Connectors 10
200 A Deadbreak Connectors 14
Let our Legacy Speak For Itself
200 A Stacking Dimensions 16
600 A Deadbreak Connectors 18 From the Electric Century to the
600/900 A Components & Information Age
Replacement Parts 20 Even a visionary like Thomas A. Edison could not
600/900 A Connector Systems 22 have imagined the sophistication required of electrical
600 A Stacking Dimensions 24 transmission and distribution equipment a little more
Splices 26 than a century after the invention of the incandescent
Underground Surge Arresters 28 electric light bulb and the beginning of the “Electric
Century.” Nor could he have anticipated all of the
Tools & Maintenance 30
complex issues facing the electrical industry today.
Bushings 34
Fusing 36 Since it’s beginning, Cooper Power Systems has
MagneX Single-Phase Interrupter 38 continued the commitment of its forebears to
innovation. Our research and development lab,
MagneX Three-Phase Interrupter 40
the Thomas A. Edison Technical Center, embodies
Faulted Circuit Indicators 42 Edison’s philosophy of “finding a better way” – with
Sectionalizing Cabinets 46 innovative products that promote better power quality,
Part Number Index 48 reliability, safety, performance, and environmental
Support Available When You Need It 50 stewardship. We’re proud to trace our heritage back
Product Application Overhead and to the industry’s pioneer.
Underground Distribution Systems 52 Thomas A. Edison, Incorporated, one of Thomas
Edison’s original companies founded in 1910 and with
corporate roots that go back to 1889, combined with
McGraw Electric Company in 1957 to form McGraw-
Edison. In 1985, McGraw-Edison became part of
Cooper Power Systems. When RTE was acquired by
Cooper Industries in 1988 and merged with McGraw-
Edison Power Systems, Cooper Power Systems was
formed. Cooper’s product offerings expanded again
through the acquisition of Kearney in 1997. When
RTE received a patent on the 15 kV loadbreak elbow
design in 1966, its potential growth was probably
unrealized at the time. It is estimated that there are
well over 10,000,000 such elbows in service today.
As a leading innovator in the industry, Cooper Power
Systems continues to introduce new products for
underground distribution systems. Other innovative
companies have played key roles in the development
of modern distribution systems, and they have
helped Cooper Power Systems become a leading
manufacturer of electrical distribution equipment.

“There’s a way to do it better – find it.”


— Thomas A Edison

2 Specifier’s Guide: Components Master Catalog


But Wait, There’s More
In addition to rubber goods, we also
supply surge arresters, tools, hotsticks,
connectors, bushings, fusing, faulted
circuit indicators, sectionalizing
equipment and more. Now, you can get
all of your products in one place – from
one manufacturer – Cooper Power
Systems! If you need more detail than
what is contained in this easy to use
Specifier’s Guide, we have additional
information available on the internet
at www.cooperpower.com. You can
also register to have access to Cooper
Power Systems complete online catalog,
product and service literature that is
updated daily! You can view documents
in real time as they are updated. To
register, go to www.cooperpowercentral.
com.
Technical Support When You
Need It
If you cannot find what you’re looking
for, or need more detailed information,
please contact technical support
voicemail at 800-847-4584 (within
domestic USA), or email your questions
to info@cooperpowercentral.com.
Technical support and application
information are readily available. Cooper
Power Systems can also provide
practical, hands-on training using
actual products so you can learn the
easiest way to fit our products into your
application. Following is additional information available to you from a variety of
resources.
Quality Policy
Employees of Cooper Industries are Cooper Power Systems Website
committed and empowered to provide www.cooperpower.com
products and services that exceed Additional Industry Websites
our internal and external customers'
expectations. We work together to IEEE® industry standards
achieve world-class quality with relentless http://www.ieee.org/web/standards/home/index.html
drive for continuous improvement. IEEE®
ISO 9001-2000 supports our ongoing http://www.ieee.org
commitment to quality by strengthening
internal processes and procedures. Specific energy statistics from the U.S. government
Commitment to quality assists us in http://www.eia.doe.gov/
ensuring that our customers are delighted. U.S. Department of Energy
http://www.energy.gov/

Cooper Power Systems 3


Standard Interfaces for Separable Connectors and Components
Standard Interfaces
Standard Interfaces forfor Separable
Separable Connectors
Connectors and Components
and Components
The following diagram specifies the IEEE Std 386™ standard
interfaces supplied by Cooper Power Systems for various
applications to ensure interchangeability of any mating
components.

Interface Description Per IEEE Std 386™ – 2006 standard


Interface Interface
200 A Loadbreak 200 A Bushing Well
8.3 kV/14.4 kV 8.3 kV and 15.2 kV Transformer or
Switching
200 A 15 kV Bushing 200 A Bushing Well Apparatus
100
-.910 I
Well Insert 15/25 kV
N

LE215
B
17

78
-2 3 .1 1
M
.

200 A Loadbreak
15 kV Connector

200 A Loadbreak
15.2 kV/26.3 kV
200 A 25 kV Bushing
Well Insert

200 A Loadbreak
25 kV Connector

200 A Loadbreak
Interface 1A
21.1 kV/36.6 kV 200 A Three-Phase Integral
(Large Interface) 35 kV Loadbreak Bushing

200 A Loadbreak
35 kV Connector

200 A Deadbreak
8.3/15.2 kV

200 A Deadbreak Connector


15 kV and 25 kV

BOL-T
15.2/26.3 kV
600 A Deadbreak
Bushing 15/25 kV
BT-TAP
8.3/14.4 kV and
15.2/26.3 kV

600 A Deadbreak T-OP II


Connector 8.3/14.4 kV and
15 kV and 25 kV 15.2/26.3 kV
(T-op II Shown)

BOL-T
21.1/36.6 kV
600 A Deadbreak
BT-TAP Bushing 35 kV
21.1/36.6 kV

600 A Deadbreak T-OP II


Connector 35 kV 21.1/36.6 kV
(T-op II Shown)

4 Specifier’s Guide: Components Master Catalog


Certified Tests and Performance
Certified
Certified Tests
Tests and and Performance
Performance
Cooper Power Systems Connectors, Splices, 200 A Loadbreak Connector Ratings in Accordance with IEEE Std 386™ standard
Underground Surge Arresters, Tools, Bushings, Voltage Ratings 15 kV 25 kV 35 kV
Fusing, Faulted Circuit Indicators and Sectionalizing
Standard Voltage Class 15 25 35
Equipment have been designed and tested per
applicable portions of Institute of Electrical and Maximum Rating Phase- 14.4 26.3 36.6
Electronics Engineers, Inc. (IEEE®), American to-Phase
National Standards Institute (ANSI®), National Maximum Rating Phase- 8.3 15.2 21.1
Electrical Manufacturers Association (NEMA) and to-Ground
other industry standards including: ac 60 Hz 1 Minute 34 40 50
Withstand
n IEEE Std 386™ standard for Separable dc 15 Minute Withstand 53 78 103
Connectors BIL and Full Wave Crest 95 125 150
n IEEE Std 404™ standard for Cable Joints and Minimum Corona Voltage 11 19 26
Splices Level
Current Ratings 15 kV 25 kV 35 kV
n IEEE Std C62.11™ standard for Metal Oxide
Continuous 200 A rms 200 A rms 200 A rms
Surge Arresters
Switching 10 make/break 10 make/break 10 make/break
n IEEE Std C37.41™ standard for Current-Limiting operations at operations at operations at
200 A rms at 200 A rms at 200 A rms at
Fuses 14.4 kV 26.3 kV 36.6 kV
n IEEE Std 592™ standard for Exposed Fault 10,000 A rms 10,000 A rms 10,000 A rms
Semi-conducting Shields Closure sym. at 14.4 kV sym. at 26.3 kV sym. at 36.6 kV
for 0.17s after for 0.17s after for 0.17s after
n ANSI C119.4 Standard for Copper and 10 switching 10 switching 10 switching
operations operations operations
Aluminum Conductor Connectors
Short Time 10,000 A rms 10,000 A rms 10,000 A rms
n AEIC CS5, CS6 and CS8 Standards for XLP sym. for 0.17s sym. for 0.17s sym. for 0.17s
and EPR Insulated Cables 3,500 A rms sym. 3,500 A rms sym. 3,500 A rms sym.
for 3.0s for 3.0s for 3.0s
n ICEA S-94-649 Standard for XLP and EPR
Insulated Cables
600 A Deadbreak Connector Ratings in Accordance with IEEE Std. 386™ standard
Cooper Power Systems Separable Connectors Voltage Ratings 15 kV 25 kV 35 kV
are rated for 15 kV, 25 kV and 35 kV systems in Standard Voltage Class 25 25 35
accordance with the following ratings. Maximum Rating Phase- 15.2 15.2 21.1
Splice Voltage Ratings in Accordance with IEEE Std to-Ground
404™ standard ac 60 Hz 1 Minute 40 40 50
Voltage Ratings and Characteristics Withstand
Description Voltage dc 15 Minute Withstand 78 78 103
BIL and Full Wave Crest 125 125 150
Standard Voltage Class (kV) 15 25 35
Minimum Corona Voltage 19 19 26
Maximum Rating Phase-to-Ground Level
(kV rms) 8.7 14.4 20.2 Current Ratings 15 kV 25 kV 35 kV
AC 60 Hz 1 Minute Withstand (kV rms) 35 52 69 600 A Interface**
DC 15 Minute Withstand (kV) 70 100 125 Continuous 600 A rms 600 A rms 600 A rms
BIL and Full Wave Crest (kV peak) 110 150 200 24 Hour 1,000 A rms 1,000 A rm 1,000 A rms
Overload
Minimum Corona Voltage Level (kV) 13 22 31 Short Time 25,000 A rms 25,000 A rms 25,000 A rms
sym. for 0.17 s sym. for 0.17 s sym. for 0.17 s
10,000 A rms 10,000 A rms 10,000 A rms
sym. for 3.0 s sym. for 3.0 s sym. for 3.0 s
Splice Current Ratings in Accordance with 200 A Interface On Loadbreak Reducing Tap Plug (LRTP)*
IEEE Std 404™ standard Continuous 200 A rms 200 A rms 200 A rms
Current Ratings and Characteristics Switching 10 make/break 10 make/break 10 make/break
Description Amperes operations at operations at operations at
200 A rms at 200 A rms at 200 A rms at
Equal to the current rating of 14.4 kV 26.3 kV 36.6 kV
Continuous
the cable per Fault 10,000 A rms 10,000 A rms 10,000 A rms
IEEE Std 404™ standard Closure sym. at 14.4 kV sym. at 26.3 kV sym. at 36.6 kV
for 0.17s after for 0.17s after for 0.17s after
Short Time Equal to the current rating of 10 switching 10 switching 10 switching
the cable per operations operations operations
IEEE Std 404™ standard Short Time 10,000 A rms 10,000 A rms 10,000 A rms
sym. for 0.17 s sym. for 0.17 s sym. for 0.17 s
3,500 A rms sym. 3,500 A rms sym. 3,500 A rms sym.
for 3.0s for 3.0s for 3.0s
Notes:
* System design and protection must recognize the ratings of 200 A interface.
** Optional 900 A rating is available. Refer to 600/900 A Deadbreak Connector section for more
detail.

Cooper Power Systems 5


Conductor Sizing
Part Number Selection Process for Cable EXAMPLE:
Sensitive Products PROPER ELBOW PART NUMBER SELECTION
The Cooper Power Systems 200 A and 600 A connector Select a Cooper Power Systems 15 kV 200 A Loadbreak
products are designed for applications on XLPE, EPR or other Elbow with optional integral jacket seal and test point for an
solid dielectric insulated underground electrical cables. In AEIC standard tape-shielded 15 kV cable with 133% insu-
order to maintain a reliable termination, the cable accessories lation and 1/0 compact stranded conductor with an outer
must be sized correctly with the cable conductor size and jacket diameter of 1.07".
cable insulation diameter.
Step 1 – Base Part Number Selection
The cable conductor size is used to determine the compression Select base part number of LEJ215 from page 11 for 15 kV
connector used. Proper sizing is important to ensure reliable voltage class. Note that on page 11 reference is also made to
current transfer from the underground cable conductor to tables CR1 and CC1.
the elbow connector. Conductor diameters are dependent
on the conductor size in AWG or kcmil, and conductor type Step 2 – Determine Insulation Outside Diameter Range
(stranded, compressed, compact or solid). Since cable is made to AEIC Standards, refer to page 8.
The cable insulation diameter (the diameter over the insulation) 133% 15 kV cable corresponds to 220 mil insulation wall
is critical because it is important to maintain a tightly sealed thickness. The AEIC table gives a range of 0.805" to 0.865"
fit between the cable insulation and the elbow housing at for 1/0 compact 220 mil cable.
the cable entrance. As the insulation thickness changes, Step 3 – Elbow Cable Range Selection
so must the range of the cable accessory. Cable insulation
diameter can be determined from the cable manufacturer's Refer to CR1 Table on page 13 and select a cable range
specification, or by referring to pages 8 (for cable made to the code of "AB" with a range of 0.610" to 0.970" to cover
AEIC Standard including the ± 0.030 inch tolerance) or 9 (for 0.805" to 0.865".
cable made to the ICEA Standard) for minimum and maximum
cable range
diameters. LEJ215 code (CR1)

Step 4 – Elbow Connector Selection


Refer to CC1 Table on page 13 and select a conductor
code of "05" which applies to the specified 1/0 compact
conductor.
conductor
LEJ215 AB code (CC1)

Step 5 – Optional Test Point Selection


In accordance with note 1 on page 11, for an elbow with test
point, add a "T" after the cable range and conductor code.

LEJ215 AB 05 T

Step 6 – Optional Ground Strap


Tape-shielded cable requires a ground strap and bleeder wire
to terminate. Add "GS" after test point option.

LE215 AB 05 TGS

Step 7 – Ordering
Therefore, order Cooper Power Systems part number
LEJ215AB05TGS

6 Specifier’s Guide: Components Master Catalog


CR CABLE
INSULATION
DIAMETER
INSULATION
WALL
THICKNESS
Concentric COMPRESSED COMPACT
STRANDED STRANDED STRANDED

Types of Stranded Conductor

Cable insulation

metal neutral
or shield DIAMETER OVER
INSULATION (CR)
OUTER JACKET INSULATION
SHIELD
CONDUCTOR

INSULATION CONDUCTOR
SHIELD

Illustration showing typical construction of medium voltage underground cable.

Cable Conductor Reference


Cross-sectional Area
Conductor No. of Strands Stranded Compressed Compact Solid
Size and their Nom. Square mm2 Conductors Conductors Conductors Conductors
AWG or kcmil Strand Dia. (in.) Inches Conversion (inches) (inches) (inches) (inches)
14 7 x 0.0242 0.0032 2.08 0.073 - - 0.064
12 7 x 0.0305 0.0051 3.31 0.092 - - 0.081
10 7 x 0.0385 0.0082 5.26 0.116 - - 0.102
8 7 x 0.0486 0.0130 8.37 0.146 - - 0.129
6 7 x 0.0612 0.0206 13.30 0.184 - - 0.162
4 7 x 0.0772 0.0328 21.15 0.232 - - 0.204
2 7 x 0.0974 0.0521 33.62 0.292 0.283 0.268 0.258
1 19 x 0.0664 0.0657 42.41 0.332 0.322 0.299 0.289
1/0 19 x 0.0745 0.0829 53.49 0.373 0.362 0.336 0.325
2/0 19 x 0.0837 0.1045 67.43 0.418 0.405 0.376 -
3/0 19 x 0.0940 0.1318 85.01 0.470 0.456 0.423 -
4/0 19 x 0.1055 0.1662 107.2 0.528 0.512 0.475 -
250 37 x 0.0822 0.1964 127 0.575 0.558 0.520 -
350 37 x 0.0973 0.2749 177 0.681 0.661 0.616 -
500 37 x 0.1162 0.3927 253 0.813 0.789 0.736 -
600 61 x 0.0992 0.4712 304 0.893 0.866 0.813 -
700 61 x 0.1071 0.5498 355 0.964 0.935 0.877 -
750 61 x 0.1109 0.5891 380 0.998 0.968 0.908 -
800 61 x 0.1145 0.6283 405 1.031 1.000 0.938 -
900 61 x 0.1215 0.7069 456 1.094 1.061 0.999 -
1000 61 x 0.1280 0.7854 507 1.152 1.117 1.060 -

Cooper Power Systems 7


AEIC Insulation Diameter Chart
AEIC Insulation Diameter Chart
Cable Insulation Diameters for Standard AEIC Cables with 175, 220, 260, and 345 mil Insulation Wall Thickness
Concentric Compressed Compact
Stranded Stranded Stranded Solid
Insulation Wall Min. Max. Min. Max. Min. Max. Min. Max.
AWG or Thickness* Voltage Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia.
kcmil (Inches) Class kV (inches) (inches) (inches) (inches) (inches) (inches) (inches) (inches)
.175 15 0.670 0.730 0.665 0.725 0.650 0.710 0.640 0.700
.220 15 0.760 0.820 0.775 0.815 0.740 0.800 0.730 0.790
#2 .260 25 – – – – – – – –
.345 35 – – – – – – – –
.175 15 0.710 0.770 0.700 0.760 0.680 0.740 0.670 0.730
.220 15 0.800 0.860 0.790 0.850 0.770 0.830 0.760 0.820
#1 .260 25 0.880 0.940 0.870 0.930 0.850 0.910 0.840 0.900
.345 35 – – – – – – – –
.175 15 0.755 0.815 0.740 0.800 0.715 0.775 0.705 0.765
.220 15 0.845 0.905 0.830 0.890 0.805 0.865 0.795 0.855
1/0 .260 25 0.925 0.985 0.910 0.970 0.885 0.945 0.875 0.935
.345 35 1.095 1.155 1.080 1.140 1.055 1.115 1.045 1.105
.175 15 0.800 0.860 0.785 0.845 0.755 0.815 0.805 0.905
.220 15 0.890 0.950 0.875 0.935 0.845 0.905 0.835 0.895
2/0 .260 25 0.970 1.030 0.955 1.015 0.925 0.985 0.915 0.975
.345 35 1.140 1.200 1.125 1.185 1.095 1.155 1.085 1.145
.175 15 0.850 0.910 0.835 0.895 0.805 0.865 0.850 0.940
.220 15 0.940 1.000 0.925 0.985 0.895 0.955 0.880 0.940
3/0 .260 25 1.020 1.080 1.005 1.065 0.975 1.035 0.960 1.020
.345 35 1.190 1.250 1.175 1.235 1.145 1.205 1.130 1.190
.175 15 0.910 0.970 0.890 0.950 0.855 0.915 0.900 0.990
.220 15 1.000 1.060 0.980 1.040 0.945 1.005 0.930 0.990
4/0 .260 25 1.080 1.140 1.060 1.120 1.025 1.085 1.010 1.070
.345 35 1.250 1.310 1.230 1.290 1.195 1.255 1.180 1.240
.175 15 0.965 1.025 0.950 1.010 0.910 0.970
.220 15 1.055 1.115 1.040 1.100 1.000 1.060
250 – –
.260 25 1.145 1.205 1.130 1.190 1.095 1.150
.345 35 1.320 1.380 1.305 1.365 1.265 1.325
.175 15 1.070 1.130 1.050 1.110 1.005 1.065
.220 15 1.160 1.220 1.140 1.200 1.095 1.155
350 – –
.260 25 1.250 1.310 1.230 1.290 1.185 1.245
.345 35 1.425 1.485 1.405 1.465 1.360 1.420
.175 15 1.205 1.265 1.180 1.240 1.125 1.185
.220 15 1.295 1.355 1.270 1.330 1.215 1.275
500 – –
.260 25 1.385 1.445 1.360 1.420 1.305 1.365
.345 35 1.560 1.620 1.535 1.595 1.480 1.540
.175 15 1.295 1.355 1.265 1.325 1.215 1.275
.220 15 1.385 1.445 1.355 1.415 1.305 1.365
600 – –
.260 25 1.475 1.535 1.445 1.505 1.395 1.455
.345 35 1.650 1.710 1.625 1.680 1.570 1.630
.175 15 1.365 1.425 1.335 1.395 1.275 1.335
.220 15 1.455 1.515 1.425 1.485 1.365 1.425
700 – –
.260 25 1.545 1.605 1.515 1.575 1.455 1.515
.345 35 1.720 1.780 1.690 1.750 1.630 1.690
.175 15 1.400 1.460 1.370 1.430 1.310 1.370
.220 15 1.490 1.550 1.460 1.520 1.400 1.460
750 – –
.260 25 1.580 1.640 1.550 1.610 1.490 1.550
.345 35 1.755 1.815 1.725 1.785 1.665 1.725
.175 15 1.430 1.490 1.400 1.460 1.340 1.400
.220 15 1.520 1.580 1.490 1.550 1.430 1.490
800 – –
.260 25 1.610 1.670 1.580 1.640 1.520 1.580
.345 35 1.785 1.845 1.755 1.815 1.695 1.755
.175 15 1.495 1.555 1.460 1.520 1.400 1.460
.220 15 1.585 1.645 1.550 1.610 1.490 1.550
900 – –
.260 25 1.675 1.735 1.640 1.700 1.580 1.640
.345 35 1.850 1.910 1.815 1.875 1.755 1.815
.175 15 1.550 1.610 1.515 1.575 1.460 1.520
.220 15 1.640 1.700 1.605 1.665 1.550 1.610
1000 – –
.260 25 1.730 1.790 1.695 1.755 1.640 1.700
.345 35 1.850 1.955 1.815 1.920 1.760 1.865
* See table below for standard insulation thickness.

175 mil is 100% insulated cable at 15 kV.


220 mil is 133% insulated cable at 15 kV.
260 mil is 100% insulated cable at 25 kV.
345 mil is 133% insulated cable at 25 kV.
345 mil is 100% insulated cable at 35 kV.

8 Specifier’s Guide: Components Master Catalog


ICEA Insulation Diameter Chart
ICEA Insulation
ICEA Insulation Diameter
Diameter Chart
Chart
Cable Insulation Diameters for Standard ICEA Cables with 175, 220, 260, and 345 mil Insulation Wall Thickness
Concentric Compressed Compact
Stranded Stranded Stranded Solid
Insulation
AWG Wall Voltage Min. Max. Min. Max. Min. Max. Min. Max.
or Thickness* Class Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia.
kcmil (Inches) kV (inches) (inches) (inches) (inches) (inches) (inches) (inches) (inches)
.175 15 0.645 0.730 0.635 0.720 0.620 0.705 0.610 0.695
.220 15 0.735 0.825 0.725 0.815 0.710 0.800 0.700 0.790
#2 .260 25 – – – – – – – –
.345 35 – – – – – – – –
.175 15 0.685 0.770 0.675 0.760 0.655 0.735 0.645 0.725
.220 15 0.775 0.865 0.765 0.855 0.745 0.830 0.735 0.820
#1 .260 25 0.845 0.935 0.835 0.925 0.815 0.905 0.805 0.895
.345 35 – – – – – – – –
.175 15 0.725 0.810 0.715 0.800 0.690 0.775 0.680 0.760
.220 15 0.815 0.905 0.805 0.895 0.780 0.865 0.770 0.855
1/0 .260 25 0.885 0.980 0.875 0.965 0.850 0.940 0.835 0.925
.345 35 1.055 1.155 1.045 1.145 1.020 1.120 1.010 1.110
.175 15 0.775 0.855 0.760 0.845 0.730 0.815 0.715 0.800
.220 15 0.865 0.950 0.850 0.935 0.820 0.905 0.805 0.895
2/0 .260 25 0.935 1.025 0.920 1.010 0.890 0.980 0.875 0.965
.345 35 1.105 1.200 1.090 1.190 1.060 1.160 1.045 1.145
.175 15 0.825 0.905 0.810 0.895 0.775 0.860 0.765 0.845
.220 15 0.915 1.000 0.900 0.985 0.865 0.955 0.855 0.940
3/0 .260 25 0.985 1.075 0.970 1.060 0.935 1.030 0.925 1.015
.345 35 1.155 1.255 1.140 1.240 1.105 1.205 1.095 1.195
.175 15 0.880 0.965 0.865 0.950 0.830 0.910 0.815 0.895
.220 15 0.970 1.060 0.955 1.045 0.920 1.005 0.905 0.990
4/0 .260 25 1.040 1.135 1.025 1.115 0.990 1.080 0.975 1.065
.345 35 1.210 1.310 1.195 1.295 1.160 1.260 1.145 1.245
.175 15 0.935 1.020 0.920 1.005 0.880 0.965
.220 15 1.025 1.115 1.010 1.100 0.970 1.060
250 .260 25 1.095 1.190 1.080 1.175 1.040 1.135 – –
.345 35 1.265 1.370 1.250 1.350 1.210 1.315
.175 15 1.045 1.130 1.025 1.110 0.980 1.065
.220 15 1.135 1.220 1.115 1.200 1.070 1.155
350 – –
.260 25 1.205 1.295 1.185 1.275 1.140 1.230
.345 35 1.375 1.475 1.355 1.455 1.310 1.410
.175 15 1.175 1.260 1.150 1.235 1.100 1.185
.220 15 1.265 1.355 1.240 1.330 1.190 1.275
500 – –
.260 25 1.335 1.430 1.310 1.405 1.260 1.350
.345 35 1.505 1.605 1.480 1.580 1.430 1.530
.175 15 1.265 1.350 1.235 1.325 1.185 1.270
.220 15 1.355 1.445 1.325 1.415 1.275 1.365
600 – –
.260 25 1.425 1.520 1.395 1.490 1.345 1.440
.345 35 1.595 1.695 1.565 1.670 1.515 1.615
.175 15 1.335 1.420 1.305 1.390 1.245 1.335
.220 15 1.425 1.515 1.395 1.485 1.335 1.430
700 – –
.260 25 1.495 1.590 1.465 1.560 1.405 1.500
.345 35 1.665 1.765 1.635 1.740 1.575 1.680
.175 15 1.370 1.455 1.340 1.425 1.280 1.365
.220 15 1.460 1.550 1.430 1.520 1.370 1.460
750 – –
.260 25 1.530 1.625 1.500 1.595 1.440 1.535
.345 35 1.700 1.800 1.670 1.770 1.610 1.710
.175 15 1.400 1.490 1.370 1.455 1.310 1.395
.220 15 1.490 1.580 1.460 1.550 1.400 1.490
800 – –
.260 25 1.560 1.655 1.530 1.625 1.470 1.565
.345 35 1.730 1.835 1.700 1.805 1.640 1.740
.175 15 1.465 1.550 1.430 1.520 1.370 1.455
.220 15 1.555 1.645 1.520 1.610 1.460 1.550
900 – –
.260 25 1.625 1.720 1.590 1.685 1.530 1.625
.345 35 1.795 1.895 1.760 1.865 1.700 1.800
.175 15 1.520 1.610 1.485 1.575 1.430 1.515 – –
.220 15 1.610 1.705 1.575 1.670 1.520 1.610
1000 .260 25 1.680 1.775 1.645 1.740 1.590 1.685
.345 35 1.850 1.955 1.815 1.920 1.760 1.865
* See table below for standard insulation thickness.

175 mil is 100% insulated cable at 15 kV.


220 mil is 133% insulated cable at 15 kV.
260 mil is 100% insulated cable at 25 kV.
345 mil is 133% insulated cable at 25 kV.
345 mil is 100% insulated cable at 35 kV.

Cooper Power Systems 99


200
200 AALoadbreak
loadbreak connectors
Connectors
Our 200 A 15, 25, and 35 kV Loadbreak Elbow
Connectors and Accessories are submersible, fully-
shielded and insulated plug-in terminations, ideal for
connecting underground cable to transformers,
switchgear, sectionalizing cabinets and junctions.
These connectors are molded using high-quality,
peroxide-cured EPDM insulation for reliable field
performance.
15 kV and 25 kV loadbreak elbows are available
with an integral jacket seal for use with concentric
neutral and other types of shielded cables.
All 200 A loadbreak connectors meet the electrical,
mechanical, and dimensional requirements of IEEE
Std 386™ standard and are designed to be fully
interchangeable with other major manufacturers
currently complying with IEEE Std 386™ standard.

25 kV POSI-BREAK Elbow and Cap


Our POSI-BREAK Elbow and Cap is an engineered
solution that increases strike distance and improves
reliability. The added features solve problems, such as:
n Partial Vacuum Flashovers – Under certain conditions 35 kV Large Interface Elbow Bushing System*
during 25 kV switching, a partial vacuum can decrease Our 35 kV 200 A Large Interface Elbow Bushing System is a
the dielectric strength of the air inside the elbow/bushing reliable, field proven design. This system has over 25 years of field
or cap/bushing. This increases the possibility of a experience while being used on large 35 kV distribution systems. Features
flashover from the elbow or cap’s probe along the of the Large Interface System include:
bushing interface to the grounded collar on the mating n Increased strike distance to provide greater reliability and overall
bushing product. The POSI-BREAK design eliminates performance.
the possibility of partial vacuum flashovers during
switching because of the increased strike distance. n Reliable loadbreak switching and fault closure capability.
n Contamination – The field-proven interface seal n Full line of large interface accessory products.
prevents the ingress of moisture or contaminants. * Refer to bushing section on page 34 for more information on the bushing.
However, contamination introduced during installation
or switching operations can reduce the strike distance
along the interface. The increased insulation of the
POSI-BREAK design counteracts the effect of 35 kV Elbow and Accessories Specification Information
contamination, increasing system reliability.
To capitalize on the benefits of our 35 kV Large Interface Elbow include the
following information in your specification:
25 kV Posi-BREAK Elbow and Cap n The 200 A Elbows and Accessories shall be 21.1 kV/36.6 kV three-phase
Specification Information rated, meeting the requirements of IEEE Std 386™ standard interface
No. 1A (large 35 kV class interface).
To capitalize on the benefits of the
POSI-BREAK Elbow and Cap, include
Bushing Well Insert w/
the following information for both Latch Indicator Ring
the 25 kV 200 A Loadbreak Elbow
Loadbreak
and Insulated Protective Cap in your Elbow with
specification: Optional Loadbreak Bushing
Integral Elbow Connector Well
Jacket Seal with Test Point
n Both elbow and cap must fully TPR FCI Rotatable
comply with IEEE Std 386™ Shield
Adapter
Feedthru Insert
Transformer
standard. or Switching
Loadbreak Apparatus
Jacket Protective Cap Bushing Well Plug
n Strike distance from energized Seal
component to ground shall be
at least 5.6" at 1/2" interface CR & LVR One-Piece Bushing Bushing
ER FCI Opening
separation. FCI (35 kV only)

M.O.V.E. Standoff
n Both elbow and cap shall have an Sectionalizing Elbow Bushing Parking
insulated probe and conductive Cabinets Arrester Stand
Bracket
Faraday Cage for relief of electrical Loadbreak
Junction
Elbow
stress and prevention of partial Connector Bar
Portable Feedthru
discharge. Grounding Elbow
TPR FCI
n Semi-conductive insert shall be
completely surrounded with EPDM Loadbreak Parking
insulating rubber. Junction Stand Arrester
FCI

Loadbreak
Elbow Connector Junction
Bar

EZ™ II Splice

SD Cable Loadbreak Loadbreak


Elbow Connector Junction
Cable Transition Module
10
Catalog Section Description kV Class Base Part Number Notes 200 A
Loadbreak Elbow 15 kV LE215 CR1 CC1 1, 2, 4, 5
(see CR1 & CC1 Tables Pg. 13) Loadbreak &
Deadbreak
-.910 I
100
N

LE215
B
17

78
M

-2 3 .1 1
M
.

500-10
Loadbreak Elbow with
Integral Jacket Seal
15 kV LEJ215CR1 CC1
(see CR1 & CC1 Tables Pg. 13)
1, 2, 3, 5 Connectors
1. For an elbow with test point, add
a “T” after the conductor code
(CC1).
500-10-7
Loadbreak Elbow 25 kV LE225 CR1 CC1 1, 4, 5 2. For an elbow kit with a hold down
(see CR1 & CC1 Tables Pg. 13) bail assembly included, insert a “B”
after the test point option code. 15
500-28 kV only.
Loadbreak Elbow with 25 kV LEJ225CR1 CC1 1, 3, 5 3. For optional braided ground strap/
Integral Jacket Seal (see CR1 & CC1 Tables Pg. 13) bleeder wire for termination tape and
wire shielded cable, insert "GS" after
test point and/or bail option code.

4. To include the SA Series Cold


500-28-7 Shrinkable Metallic Shield Adapters
Posi-Break 25 kV PLE225 CR1 CC1 1, 4, 5 Kit or CS Series Cold Shrink Cable
Loadbreak Elbow (see CR1 & CC1 Tables Pg. 13) Sealing Kit, add the appropriate
suffix "SA1", "SA2", "SA3", "SA4"
500-29 or "CS1", "CS2", or "CS3" to the
POSI-BREAK 25 kV PLEJ225CR1 CC1 1, 3, 5 end of the loadbreak elbow catalog
Loadbreak Elbow with (see CR1 & CC1 Tables Pg. 13) number. Refer to Tables CJ1 and
Integral Jacket Seal CJ2 on Page 13.

5. For individually packaged product


in a corrugated cardboard box,
500-29-7 insert an “X” as the last character
Loadbreak Elbow 35 kV LE235 CR2 CC1 1, 4, 5 in the part number.
(see CR2 & CC1 Tables Pg. 13)
500-41 6. To order the long version (extend-
ed) of the bushing insert, put in an
Loadbreak Bushing 15 kV LBI215 5 “L” as the seventh character in the
Insert part number.
500-12
Loadbreak Bushing 25 kV LBI225 5, 6 7. Specify the number of interfaces
Insert by inserting a “2”, “3”, or “4”
directly after the base part number.
500-26
Loadbreak 15 kV LFI215 8. To add a stainless steel bracket,
Feedthru Insert insert a “B” as the last character in
500-13 25 kV LFI225
500-30 the part number, or to add
Loadbreak Portable 15 kV U-straps, insert a “U” as the last
Feedthru character in the part number.
horizontal LPF215H
vertical LPF215V 9. To substitute a stainless steel
500-14 universal LPF215U bracket, insert a “S” as the last
character in the part number.
Loadbreak Portable 25 kV
Feedthru horizontal LPF225H 10. Each CS Series Cold Shrink Cable
vertical LPF225V Sealing Kit includes:
500-31 universal LPF225U (1) Cold Shrinkable Sleeve
(2) Mastic Sealing Strips
Loadbreak Portable 35 kV (1) Installation Instructions
Feedthru horizontal LPF235H For use on Concentric Neutral
500-49 vertical LPF235V Cable.
Loadbreak 15 kV LJ215C— 7, 8 11. For use with tape shield, drain wire,
500-15 Junction 25 kV LJ225C— 7, 8 linear corrugated and Unishield®
500-32 35 kV LJ235C— 7, 8 cable.
500-51
Insulated Bushing 15/25 kV IBWP225 12. Each SA Series Kit includes:
Well Plug (1) Cold Shrinkable Sleeve
500-20
500-38 (1) Tinned Copper Ground Strap
with attached elbow drain wire
Loadbreak 15 kV LPC215 5 (1) Constant Force Spring
Protective Cap
500-21 (1) Semi-Conductive Tape
Loadbreak 25 kV LPC225 5 (3) Mastic Sealing Strips
Protective Cap (1) Installation Instructions
500-39
(continued next page) 13. Probe kit includes probe,
installation tool, silicone lubricant
and installation instructions.

Cooper Power Systems 11


200
200AA
loadbreak &&
loadbreak deadbreak
deadbreakconnectors
connectors
200 A (continued from previous page)

Loadbreak & Catalog Section Description kV Class Base Part Number Notes
Deadbreak Posi-Break
Loadbreak
25 kV PLPC225 5
Protective Cap
Connectors 500-37
Loadbreak 35 kV LPC235 5
1. For an elbow with test point, add Protective Cap
a “T” after the conductor code
(CC1). 500-65
Insulated 15 kV ISB215 9
2. For an elbow kit with a hold down Standoff Bushing
bail assembly included, insert 500-22
a “B” after the test point option
code. 15 kV only. Insulated 25 kV ISB225 9
Standoff Bushing
3. For optional braided ground strap/ 500-40
bleeder wire for termination tape
and wire shielded cable, insert Insulated 35 kV ISB235 9
"GS" after test point and/or bail Standoff Bushing
option code. 500-66
SA Series Cold 15/25/35 kV SA CJ2 4, 11, 12
4. To include the SA Series Cold Shrinkable Metallic (see CJ2 Table Pg. 13)
Shrinkable Metallic Shield Shield Adapter Kit
Adapters Kit or CS Series Cold
Shrink Cable Sealing Kit, add the CS Series Cold Shrink 15/25/35 kV CS CJ1 4, 10
appropriate suffix "SA1", "SA2", Cable Seal Kit (see CJ1 Table Pg. 13)
"SA3", "SA4" or "CS1", "CS2", or
"CS3" to the end of the loadbreak
elbow catalog number. Refer to 500-10 Coppertop Connector 15/25/35 kV CC2C CC1 T
500-28 200 A, 2.88" Long (see CC1 Table Pg. 13)
Tables CJ1 and CJ2 on Page 13. 500-29 Bi-Metal
500-41
5. For individually packaged prod-
uct 200 A Loadbreak 15 kV PK215 13
500-10 Probe Kit 25 kV PK225 13
in a corrugated cardboard box, 500-28
insert an “X” as the last character 500-29 PKPB225 (POSI-BREAK) 13
in the part number. 500-41 35 kV PK235 13
500-10 Silicone Lubricant 15/25/35 kV 2603393A03
6. To order the long version 500-28 Cooper 117 (0.175 oz., 5 g packet)
(extended) of the bushing insert, 500-29 (for Elbows and Splices) 2605670A02M
put in an “L” as the seventh 500-41 (5.25 oz., 150 g tube)
character in the part number.

7. Specify the number of interfaces


by inserting a “2”, “3”, or “4” Catalog Section Description kV Class Base Part Number Notes
directly after the base part number. Installation and 15/25 kV LBITOOL 14
500-12 Torque Tool
8. To add a stainless steel bracket,
insert a “B” as the last character in Cable Adapter, 5 kV 15/25 kV
the part number, or to add 500-10 0.495" - 0.585" CA225A 15
U-straps, insert a “U” as the last 500-25 0.575" - 0.685" CA225B 15
character in the part number. U-Strap Kit with 15 kV 2625439A16B
500-15 Hardware (1 strap)
9. To substitute a stainless steel 500-32 25 kV 2625439A17B
for Loadbreak Junction
bracket, insert a “S” as the last 500-51 35 kV 2637570A01B
character in the part number.
2-way Stainless Steel 15 kV 2637172B01BS
500-15 Bracket Assembly for
10. Each CS Series Cold Shrink 500-32 25 kV 2637160B01BS
Cable Sealing Kit includes: Loadbreak Junction
500-51 35 kV 2604688B01B
(1) Cold Shrinkable Sleeve
(2) Mastic Sealing Strips 3-way Stainless Steel 15 kV 2637172B02BS
(1) Installation Instructions 500-15 Bracket Assembly for
500-32 25 kV 2637160B02BS
For use on Concentric Neutral Loadbreak Junction
Cable. 500-51 35 kV 2604688B02B
4-way Stainless Steel 15 kV 2637172B03BS
11. For use with tape shield, drain wire, 500-15 Bracket Assembly for
linear corrugated and Unishield® 500-32 25 kV 2637160B03BS
Loadbreak Junction
cable. 500-51 35 kV 2604688B03B
12. Each SA Series Kit includes:
(1) Cold Shrinkable Sleeve
(1) Tinned Copper Ground Strap
with attached elbow drain wire
(1) Constant Force Spring
(1) Semi-Conductive Tape
(3) Mastic Sealing Strips
(1) Installation Instructions

13. Probe kit includes probe,


installation tool, silicone lubricant
and installation instructions.

14. For 200 A loadbreak inserts only.

15. 5 kV cable for use in 15 kV and 25


kV “CC” size elbow only.

12 Specifier’s Guide: Components Master Catalog


Use for TABLE CR1 Use for TABLE CJ1
Base Number Cable Diameter (Insulation) Range Base Number Jacketed Concentric Neutral Cable
Cable Diameter Range Cable Range Maximum
LE215 Inches Millimeters Code CS Minimum Seal Installed
Diameter Diameter
LEJ215 0.495-0.585 12.6-14.9 CCA* Inches (Inches) Code
LE225 0.575-0.685 14.6-17.4 CCB* 0.950 1.94 1
LEJ225 0.610-0.970 15.5-24.6 AB
1.28 2.67 2
PLE225 0.750-1.080 19.1-27.4 CC
0.920-1.310 23.3-33.2 DD 1.60 3.50 3
PLEJ225
*Uses 5 kV cable adapter. (For use with "CC" range elbow only.) Use for TABLE CJ2
Base Number Cable Jacket (Outside Diameter) Range
Use for Cable Jacket OD JACKET
Base Number TABLE CR2 SA
(Inches) Code
Cable Diameter (Insulation) Range
0.590-1.050 1
LE235 Cable Diameter Range CABLE
RANGE Code 0.830-1.640 2
Inches Millimeters
1.270-2.170 3
0.825-1.000 21.00-25.40 B
1.600-2.600 4
0.995-1.180 25.20-30.00 D
1.180-1.340 30.00-34.00 F

Use for TABLE CC1


Base Number Conductor Size and Type
Concentric or
LE215 Compressed Compact or Solid
LEJ215 AWG mm2 AWG mm2 Conductor Code
LE225 No Connector 00
LEJ225 #6 16 #4 - 01
PLE225 #4 - #3 25 02
PLEJ225 #3 25 #2 35 03
#2 35 1 - 04
LE235
#1 - 1/0 50 05
CC2C
1/0 50 2/0 70 06
2/0 50 3/0 - 07
3/0 - 4/0 95 08
4/0 95 250 20 09
250* 120 300 - 10
*Compressed stranding only.

Cooper Power Systems 13


200 A loadbreak & deadbreak connectors
200 A loadbreak connectors
1. To add a premolded concentric
neutral jacket seal to the elbow Catalog Section Description kV Class Base Part Number Notes
kit, add the code “GC_” (third digit Deadbreak Elbow 15/25 kV DE225 CR3 CC2 T 1, 2
is “jacket code” from the cable (see CR3 & CC1 Tables, page 15)
jacket range outside diameter 550-10
range chart Table CJ1 on page 13)
as the last characters in the part Deadbreak 15/25 kV DS225 CR3 CC2 T 1, 2
number. 550-12 Straight (see CR3 & CC1 Tables, page 15)
Deadbreak 15/25 kV DJ250-4 3, 4
2. Bail assembly included in kit. Junction (4-way)
3. Bail assembly is ordered 15/25 kV DJ250-T1 3, 4
separately. (3-way, Type 1)

4. See following for appropriate 15/25 kV DJ250-T2 3, 4


junction strap. For DJ250-2 and (3-way, Type 2)
DJ250-T1, order 2639524B01. For 15/25 kV DJ250-2 3, 4
DJ250-T2, order 2638617C01. For
DJ250-4, consult factory. I550-12
Insulated 15/25 kV DPD250 3
Deadend Plug
I550-13
Insulated Standoff 15/25 kV DPS250 3
Bushing
I550-13
Grounded 15/25 kV DPE250 3
Standoff
I550-13 Bushing
Deadbreak 15/25 kV DRC250 2
Protective
I550-13 Cap
Apparatus 15/25 kV DB250
Bushing DB250S
(Short Shank)
DB250L
I550-15 (Long Shank)
Coppertop 15/25 kV CC2C CC2 T
Connectors (see CC2 Table, page 15)
for Deadbreak
I550-13 Elbows
Crimp Connectors 15/25 kV CC2C CC2 S
for Deadbreak (see CC2 Table, page 15)
I550-13 Straight
Probe and Probe 15/25 kV 2638370C01EX
Wrench for (Probe)
Deadbreak Elbow 2639205B01
I550-13 (Probe Wrench)
Bail Assembly 15/25 kV 2638409C06B
550-10 for DE225

14 Specifier’s Guide: Components Master Catalog


Use for TABLE CR3
Base Number Cable Diameter (Insulation) Range
Cable Diameter Range Cable
Inches Millimeters Range Code
DE225
0.531-0.685 13.5-17.4 BA
DS225
0.640-0.820 16.3-20.8 DA
0.770-0.950 19.6-24.1 FA
0.910-1.130 23.1-28.7 HA
1.100-1.320 27.9-33.5 JA
Use for TABLE CC2
Base Number Conductor Size and Type
Concentric or Compressed Compact or Solid Conductor
DE225 AWG mm2 AWG mm2 Code
DS225 No Connector 00
CC2C #6 16 #4 - 01
#4 - #3 25 02
#3 25 #2 35 03
#2 35 #1 - 04
#1 - 1/0 50 05
1/0 50 2/0 70 06
2/0 70 3/0 - 07
3/0 - 4/0 95 08
4/0 95 250 120 09
250* 120 300 - 10
*Compressed stranding only.

Cooper Power Systems 15


200AAStacking
200 Stacking Dimensions
Dimensions
S4
S3
S6
A

Dim. 15 kV 25 kV 35 kV
3.44" 3.86" 4.13"
S3 (87 mm) (98.04 mm) (105.0 mm)
S5 4.16" 4.54" 5.01"
S4 S2
(106 mm) (115.32 mm) (127.3 mm)
2.73" 3.14" 3.58"
S5 Dim. 15 kV 25 kV 35 kV
(69 mm) (79.76 mm) (91.0 mm)
A 6.3" 6.3" 7.1"
1.23" 1.64" 1.77" (160 mm) (160 mm) (181 mm)
S6 (31 mm) (41.66 mm) (45.0 mm)
S2 5.91" 7.34" 11.67"
Elbow Connector (25 kV POSI-BREAK shown) (150 mm) (186 mm) (296.4 mm)
Insulated Standoff Bushing (25 kV shown)

S4
S3
S6
S1
S1
S2
S2

Dim. 15 kV 25 kV Short 25 kV Long


S1 0.76" 0.76" 0.76"
(19.3 mm) (19.3 mm) (19.3 mm)
S2 6.3" 7.14" 9.97"
(106 mm) (181.4 mm) (253.2 mm)
Bushing Insert with Latch Ring Indicator (25 kV shown) S7 S8

S2
S2 S5

AA
Dim. 15 kV 25 kV
A 7.1" 7.1"
(179 mm) (179 mm)
S2 9.50" 11.0" D E B
(241 mm) (279 mm)
Rotatable Feedthru Insert (25 kV shown) 15 kV 25 kV 35 kV
Dim. Horizontal Vertical Horizontal Vertical Horizontal Vertical
B 5.6" 5.6" 7.2"
S3 (142.2 mm) – (142.2 mm) – (182.9 mm) –

D 8.9" 8.9" 11.6"


– (226 mm) – (226 mm) – (294 mm)
A Dim. 15 kV/25 kV E 6.0"

6.7"

8.8"

(153 mm) (171 mm) (224 mm)
S3 5.1" 3.44" 3.44" 3.86" 3.86 4.13" 4.13"
(130 mm) S3
(87 mm) (87 mm) (98 mm) (98 mm) (105 mm) (105 mm)
2.7" S4 4.16" 4.16" 4.54" 4.54" 5.01" 5.01"
A (106 mm) (106 mm) (115 mm) (115 mm) (127.3 mm) (127.3 mm)
(69 mm)
S5 2.73" 2.73" 3.14" 3.14" 3.58" 3.58"
Insulated Bushing Well Plug (69 mm) (69 mm) (80 mm) (80 mm) (91 mm) (91 mm)
S6 1.23" 1.23" 1.64" 1.64" 1.77" 1.77"
(31 mm) (31 mm) (42 mm) (42 mm) (45 mm) (45 mm)
S7 0.75" 0.75" 0.75" 0.75" 0.75" 0.75"
(19 mm) (19 mm) (19 mm) (19 mm) (19 mm) (19 mm)
S8 7.07" 7.20" 8.63" 8.77" 11.8" 11.8"
(180 mm) (183 mm) (219 mm) (223 mm) (300 mm) (300 mm)

Loadbreak Portable Feedthru (15 kV shown)


Dim. 15 kV 25 kV 35 kV
S3
S3 2.15" 2.61" 2.66"
(54.5 mm) (66.3 mm) (67.5 mm)
Loadbreak Protective Cap (25 kV POSI-BREAK shown)

16 Specifier’s Guide: Components Master Catalog


A S3
E

S10

S7
S11
A

S9 B

M4

MIN.
MAX. 2.2"
CONFIGURATION – 3*
(55 mm)
MIN.
MAX. VariGAP M.O.V.E. Arrester
CONFIGURATION – 2*
MIN. Duty
MAX. Dim. Cycle (kV) 15 kV/25 kV 35 kV
CONFIGURATION – 1*
9-15 8.5" (216 mm) –
Dim. 15 kV 25 kV 35 kV A 18-27 10.9" (276 mm) 13.3" (338 mm)
E 3.25" (83 mm) 4.0" (102 mm) 5.0" (127 mm) S3 9-27 4.2" (107 mm) 4.7" (120 mm)
S7 0.75" (19 mm) 0.75" (19 mm) 1.02" (26 mm)
M.O.V.E. Arrester
S9 4.38" (111 mm) 4.38" (111 mm) 5.46" (139 mm)
S10 6.77" (172 mm) 8.34" (212 mm) 11.8" (299 mm) Duty
Dim. Cycle (kV) 15 kV/25 kV 35 kV
S11 9.20" (234 mm) 10.77" (274 mm) 13.9" (163 mm)
A 3-27 8.5" (216 mm) 13.3" (338 mm)
M4 See Table 15 kV See Table 25 kV See Table 35 kV
S3 3-27 4.2" (107 mm) 4.7" (120 mm)
TABLE 15 kV
Physical M4 Mounting Dimensions in./mm Underground Surge Arresters
Dimensions
Number
in./mm Configuration 1 Configuration 2 Configuration 3
of
Interfaces A B Min. Max. Min. Max. Min. Max.
12.5" 6.0" 10.8" 14.4" 7.2" 10.8" 3.6" 7.2"
2 (318 (152 (275 (366 (183 (275 (92 (183
mm) mm) mm) mm) mm) mm) mm) mm)
19.6" 9.2" 14.7" 18.3" 11.1" 14.7" 7.4" 11.1"
3 (498 (230 (374 (465 (282 (374 (188 (282
mm) mm) mm) mm) mm) mm) mm) mm)
22.9" 12.4" 17.9" 21.5" 14.3" 17.9" 10.7" 14.3"
4 (582 (315 (455 (547 (364 (455 (272 (364
mm) mm) mm) mm) mm) mm) mm) mm)
Configuration 1. Both feet turned out.
Configuration 2. One foot turned out, one in.
Configuration 3. Both feet turned in. A
TABLE 25 kV
Physical
M4 Mounting Dimensions in./mm B
Dimensions Configuration Configuration Configuration
Number in./mm 1 2 3
of
Interfaces A B Min. Max. Min. Max. Min. Max. 2.2"
2 14.2" 6.7" 11.9" 15.6" 8.0" 11.7" 4.2" 7.8" S8 (55 mm)
(361 (170 (302 (396 (203 (297 (107 (198
mm) mm) mm) mm) mm) mm) mm) mm)
23.0" 10.7" 16.8" 20.4" 12.9" 16.5" 9.0" 12.6"
3 (584 (272 (427 (518 (328 (419 (229 (320 VariGAP MOV Parking Stand Arrester
mm) mm) mm) mm) mm) mm) mm) mm)
27.0" 14.7" 20.8" 24.4" 16.9" 20.5" 13.0" 16.6"
Duty
4 Dim. Cycle (kV) 15 kV 25 kV
(686 (373 (528 (620 (429 (521 (330 (422
mm) mm) mm) mm) mm) mm) mm) mm) 9-15 11.9" (302 mm) 11.9" (302 mm)
Configuration 1. Both feet turned out. A
Configuration 2. One foot turned out, one in. 18-21 14.5" (368 mm) 14.5" (368 mm)
Configuration 3. Both feet turned in. 9-15 8.0" (203 mm) 8.0" (203 mm)
TABLE 35 kV B 18-21 10.6" (269 mm) 10.6" (269 mm)
Number Mounting Dimensions in./mm
of S8 9-21 7.4" (188 mm) 7.4" (188 mm)
Interfaces A B C D
23.1" 8.8": ** ** MOV Parking Stand Arrester
2
(587 (223 Duty
mm) mm)
Dim. Cycle (kV) 15 kV 25 kV
3 33.3" 13.8" ** **
(846 (350 A 3-21 11.9" (302 mm) 11.9" (302 mm)
mm) mm) ** Refer to Catalog B 3-21 8.0" (203 mm) 8.0" (203 mm)
38.5" 18.8" ** ** Section 500-51 for
4 detailed drawing of 35 kV S8 3-21 7.4" (188 mm) 7.4" (188 mm)
(978 (477
mm) mm) junction.
Parking Stand Arresters
Loadbreak Junctions (15 kV shown)

Cooper Power Systems 17


600/900
600 A/900 AADeadbreak
deadbreak connectors
Connectors
200 A loadbreak & deadbreak connectors
Our 600/900 A Deadbreak Connector Systems are designed
to fill the demand for a deadfront underground installation
in 600/900 A main and lateral feeders. They provide a
completely shielded, deadfront, fully submersible cable
connection for high-voltage apparatus – such as transformers,
switchgear, large motors, etc., and can also be used to make
splices, junctions, taps and deadends for main underground,
distribution feeders. They provide the same high degree of
operating flexibility and reliability as our 200 A products. All
components fit together easily and assembly variations are
available.
These connector systems are designed for installation on
various types of cables. The entire system can be applied to
concentric neutral cable, and with our CS & SA Series Shield
Adapter Kits to almost any other type of cable.
All of our Deadbreak Connectors meet the electrical,
mechanical and dimensional requirements of IEEE Std 386™
standard and are designed to be fully interchangeable with
those currently available from other major manufacturers.
900 A RATING
A 900 A continuous rating can be achieved with BOL-T,
BT-TAP and T-OP II Systems when used with a coppertop contact design eliminates cross-threading and normal thread
compression connector and all copper mating components wear during repeated sectionalizing operations. It is the only
including apparatus bushing or junction. (See note 1 on page available system that allows operators to move the terminator
19 for details when selecting a system.) while it is fully grounded. The PUSH-OP System provides
stainless steel bracketry and a mechanical lever for the fastest
BOL-T Connector System and easiest one-person hotstick operation possible. The
Our BOL-T Deadbreak Connector System is designed for PUSH-OP System requires special apparatus bushings, which
use on applications where the terminations would not be makes it suitable for new installations only.
operated after installation, would not need a 200 A interface
for grounding or arrester provisions, and would not require U-OP Connector System
direct conductor testing or the use of a hotstick. It is a bolted Our U-OP Deadbreak Connector System is used with T-OP II
design that is interchangeable with other manufacturers’ and designed to provide a visible break and visible ground
bolted 600/900 A systems and requires no special tools for without having to move large 600 A cable. The U-OP System
installation. requires special apparatus bracketry, which makes it suitable
for new installations only.
BT-TAP Connector System
Note: 600 A Separable Splice kits can be found in the splice section on
Our BT-TAP Deadbreak Connector System includes a 200 A page 27.
loadbreak tap instead of the standard insulated plug. The
other components of BT-TAP are the same as BOL-T, making Bushing
Adapter
it an ideal option to retrofit existing BOL-T (or other bolted
systems that use unthreaded compression connectors) U-OP Connector**
systems with a 200 A loadbreak tap for testing, grounding, or Loadbreak
Deadbreak
Junction
overvoltage protection. Elbow with
Optional
Integral 200 A
T-OP II Connector System Jacket Seal Loadbreak Elbow T-OP II Connector

Our T-OP II Deadbreak Connector FCI


200 A BOL-T Connector
Transformer
or Switchgear
System also has a 200 A loadbreak tap and Protective Apparatus
Cap
has all the advantages of the BT-TAP 600 A
System. In addition, the T-OP II is Bushing M.O.V.E. Arrester
Protective Cap

single-person hotstick operable, making ER FCI Adapter One-Piece


Bushing
it ideal for terminations that may Grounding Elbow
require moving or sectionalizing to Type L
Cutout
BOL-T
Sectionalizing
BT-TAP Connector
Parking
achieve a visible open or visible Connector
Cabinets Stand
ground. The T-OP II design offers Bracket

added reliability (900 A rated all FCI Junction


TPR FCI Standoff
copper alloy current path and copper UltraSIL
Bars Push-OP
Connector* Bushing
top connector) and has several Arrester
Deadbreak
Shield
Adapter
T-OP II
assembly/operating advantages. Connector/
Junction
BT-TAP Loadbreak
Protective Cap
PUSH-OP Connector System Connector
CR & LVR FCI
CR FCI
Our PUSH-OP Deadbreak Connector T-OP II
System is essentially a T-OP II
Termination with a non-bolted design BOL-T
Splice
for use on any deadfront apparatus
where the terminations may be Connecting Plug Junction
BOL-T
operated frequently. The PUSH-OP Bars
600 A deadbreak probe and finger Cable Transition Module Deadbreak Junction

18 * Push-OP requires modified bushing and tank hardware.


** U-OP requires frontplate stud provisions. Refer to Installation Instructions S600-14-1 for details.
Catalog Section Description kV Class Base Part Number Notes 1. Determine whether all aluminum
components or all copper
BOL-T 15/25 kV BT625 CR4 CC3 1, 2, 3, 4, 13, components are required:
Connector Kit (see CR4 & CC3 Tables pg. 20) 14 BOL-T Kit with 600 A Rating - Insert
600-10 "A" in digit 9 for Aluminum.
600-30 35 kV BT635 CR5 CC3 1, 2, 3, 4, 13, BT-TAP Kit with 600 A Rating -
600-50 (see CR5 & CC3 Tables pg. 20) 14 Insert "A" in digit 10 for Aluminum.
BOL-T Kit with 900 A Rating - Insert
BT-TAP 15 kV BTP615 CR4 CC3 1, 2, 3, 4, 6, "C" in digit 9 for Copper (includes
Connector Kit (see CR4 & CC3 Tables pg. 20) 13, 14 coppertop compression connector).
25 kV BTP625 CR4 CC3 1, 2, 3, 4, 6, BT-TAP Kit with 900 A Rating -
(see CR4 & CC3 Tables pg. 20) 13, 14 Insert "C" in digit 10 for Copper
600-15 (includes coppertop compression
600-35 35 kV BTP635 CR5 CC3 1, 2, 4, 6, 13, connector).
600-55 (see CR5 & CC3 Tables pg. 20) 14 2. To specify an ALL copper connector,
T-OP II 15 kV TP615 CR4 CC3 2, 5, 6, 13, 14 add 50 to the conductor code from
Connector Kit (see CR4 & CC3 Tables pg. 20) Table CC3 (page 20). Example:
CC6C11T becomes CC6C61T.
25 kV TP625 CR4 CC3 2, 5, 6, 13, 14 3. To specify a stud:
(see CR4 & CC3 Tables pg. 20)
600-12 BOL-T Kit - insert a "1" in digit 10 to
600-32 35 kV TP635 CR5 CC3 2, 5, 6, 13, 14 include stud, or a "2" in digit 10 for
600-52 (see CR5 & CC3 Tables pg. 20) kit without stud.
BT-TAP Kit - insert "S" in digit 11
Push-OP 15 kV POP615 CR4 CC3 2, 5, 6, 13, 14 to include standard length stud or
Connector Kit (see CR4 & CC3 Tables pg. 20) "L" in digit 11 to include extended
25 kV POP625 CR4 CC3 2, 5, 6, 13, 14 length stud.
(see CR4 & CC3 Tables pg. 20) 4. To specify T-Body with test point
600-13
600-33 (optional):
35 kV POP635 CR5 CC3 2, 5, 6, 13, 14 BOL-T Kit - insert a "T" in digit 11.
600-53 (see CR5 & CC3 Tables pg. 20)
BT-TAP Kit (15 & 25 kV) - insert a "T"
U-OP 15/25 kV UOP625 in digit 12.
600-34 Connector Kit BT-TAP Kit (35 kV) - insert a "T" in
digit 11.
Bushing Adapter 15 kV DBA615 6
with LRTP 5. For T-OP II and Push-OP kits only, to
600-18 25 kV DBA625 6 specify a T-body with test point, add
600-38 (Stud-T Included)
“T” after the conductor code.
600-59 35 kV DBA635 6 6. To specify a BOL-T, BT-TAP or T-OP
Push-OP Bushing 15 kV PDBA615 6 II kit with a loadbreak protective
Adapter cap, insert a "C" after the test point/
600-19 25 kV PDBA625 6 non-test point option. Bushing
600-39 Adapters - insert a "C" as the last
600-58 35 kV PDBA635 6 character of the part number. Note:
Standoff 15/25 kV ISB625A 7 25 kV kits include a POSI-BREAK
Bushings (Aluminum) protective Cap.
ISB625C 7, 8 7. To specify stud in kit, add “SA” for
(Copper) aluminum stud (only available with
35 kV ISB635A 7, 8 aluminum interface); add “SC” for
(Aluminum) copper stud; add “ST” for T-OP II
600-44 ISB635C 7 stud; or add “SU” for U-OP stud as
600-64 (Copper) the last characters in the part number.
8. To specify a grounded standoff
Push-OP 15/25 kV PISB625 bushing, replace the “I” with a “G” as
Standoff Bushings PISB625HP the first character in the part number.
(with hitch pin)
DEADBREAK
RTE
PUSH HERE

9. For individually packaged product in


600-25 35 kV PISB635 a corrugated cardboard box, insert an
600-45 PISB635HP “X” as the last character in the part
600-65 (with hitch pin) number.
Standard 15/25 kV DPC625 9 10. It is required to specify the number of
600-43 Protective Cap interfaces by inserting a “2”, “3”, or “4”
600-63 (with Permanent Stud) 35 kV DPC635 9 directly after the base part number.
Protective Cap 15/25 kV DPC625UT 9 11. To add a stainless steel bracket,
600-43 for T-OP II and insert a “B”; or to add U-straps, insert
600-63 U-OP 35 kV DPC635UT 9 a “U” as the last character in the part
number.
Deadbreak 15/25 kV DJ625A_ 10, 11 12. For use with tape shield, drain wire,
Junctions (Aluminum)
DJ625C_ linear corrugated, and Unishield®
10, 11 cable.
(Copper)
13. To add a CS Series Sealing kit or a
35 kV DJ635A_ 10, 11 SA Series Adapter kit to the 600 A
(Aluminum)
600-42 DJ635C_ connector kit, add a “CS _” or “SA _”
10, 11 at end of catalog number. Refer to
600-62 (Copper)
Table CJ3 or CJ4 on page 20.
SA Series Cold 15/25/35 kV SA CJ3 12, 13, 14 14. Each SA Series Kit includes:
Shrinkable Metallic (see CJ3 Table pg. 20) (1) Cold Shrinkable Sleeve (1) Tinned
500-95 Shield Adapter Kit Copper Ground Strap with attached
CS Series Cold 15/25/35 kV CS CJ4 13, 14 elbow drain wire (1) Constant Force
Shrinkable Metallic (see CJ4 Table pg. 20) Spring (1) Semi-Conductive Tape (3)
Cable Seal Kit Mastic Sealing Strips (1) Installation
Instructions.
Each CS Series Sealing Kit includes:
(1) Cold shrinkable sleeve, (3) Mastic
sealing strips, and (1) Installation
Instructions.

Cooper Power Systems 19


600 A Deadbreak Connectors
600/900 A Components & Replacement Parts
200 A loadbreak & deadbreak connectors
Use for TABLE CR4 Use for TABLE CR5
Base Number Cable Diameter (Insulation) Range Base Number Cable Diameter (Insulation) Range
Cable Diameter Range Cable Diameter Range
BT625 Cable Range BT635 Cable Range
BTP615 Inches mm Code BTP635 Inches mm Code
BTP625 0.610-0.970 15.5-24.6 AB TP635 0.875-0.985 22.2-25.0 D
TP615 0.750-1.080 19.1-27.4 CC POP635 0.930-1.040 23.6-26.4 E
TP625 0.970-1.310 24.6-33.3 DD
CA635 0.980-1.115 24.9-28.3 F
POP615 1.040-1.175 26.4-29.8 G
1.090-1.470 27.7-37.3 EE
POP625
1.260-1.640 32.0-41.7 FF 1.095-1.240 27.8-31.5 H
CA625
1.360-1.710 34.5-43.4 GG 1.160-1.305 29.5-33.1 J
1.510-1.850 38.4-47.0 HH 1.220-1.375 31.0-34.9 K
1.700-1.970 43.2-50.0 JJ 1.285-1.395 32.5-35.4 L
1.355-1.520 34.4-38.6 M
1.485-1.595 37.7-40.5 N
1.530-1.640 38.9-41.7 P
1.575-1.685 40.0-42.8 Q
1.665-1.785 42.3-45.3 R
1.755-1.875 44.6-47.9 S
1.845-1.965 46.9-50.0 T
1.960-2.210 49.8-56.1 U
TABLE CC3
Use for Conductor Size and Type
Base Number
Concentric or Compact or
Compressed Solid CONDUCTOR
BT625 AWG or kcmil mm2 AWG or kcmil mm2 CODE
BT635 No Connector 00
BTP615 #2 35 1 _ 11
BTP625 #1 – 1/0 50 12
BTP635 1/0 50 2/0 70 13
TP615 2/0 70 3/0 – 14
TP625 3/0 – 4/0 95 15
TP635 4/0 95 250 120 16
POP615 250 120 300 – 17
POP625 300 – 350 – 18
POP635 350 – 400 185 19
CC6A _ U 400 185 450 – 20
CC6C _ T 450 – 500a 240 21
CC6C _ U 500 240 600 300 22
600 300 700 – 23
650b – 750c – 24
750d – 900 – 25
900 – 1000 500 26
1000 500 – – 27
1250 630 28
a. Also accepts 550 kcmil compact conductor.
b. Also accepts 700 kcmil compressed conductor.
c. Also accepts 800 kcmil compact conductor.
d. Also accepts 700 kcmil concentric conductor.

TABLE CJ3 TABLE CJ4


Use for Use for Jacketed Concentric Neutral Cable
Base Number Cable Jacket (Outside Diameter) Range Base Number
Cable Jacket Jacket Minimum
OD (Inches) Code Seal Maximum
SA CS Diameter Installed Diameter
0.590-1.050 1 (Inches) (Inches) Code
0.830-1.640 2
.950 1.94 1
1.270-2.170 3
1.28 2.67 2
1.600-2.600 4
1.60 3.50 3

20 Specifier’s Guide: Components Master Catalog


600 A/900 A Components and Replacement Parts
1. To specify a test point insert a “T”
Catalog Section Description kV Class Base Part Number Notes in the sixth digit.
T-Body 15/25 kV DT625 1, 2
2. To add stud to kit, add a “SA” for
35 kV DT635 1, 2 an aluminum stud, or a “SC” for a
600-46 copper stud as the last characters
600-66 in the part number.
Cap for 15/25/35 kV DIPCAP
Insulating 3. To add STUD to kit, add a “S” after
600-46 Plug the base part number. Material of
600-66 stud supplied will match with mate-
Insulating 15/25 kV DIP625A 3, 7 rial of the plug conductor ordered.
Plug (Aluminum)
w/o Stud DIP625C 4. Copper alloy stud for use with
(cap included) (Copper) BT-TAP or T-OP II Connectors only.
35 kV DIP635A 3, 7 5. Copper stud for use with U-OP
(Aluminum)
600-46 DIP635C Connector only.
600-66 (Copper)
6. To specify an all copper connec-
Connecting 15/25 kV DCP625A 3, 7 tor, add 50 to the conductor code
Plug (Aluminum) from Table CC3 (page 20). Example:
w/o Stud DCP625C CC6C11T becomes CC6C61T.
(Copper)
35 kV DCP635A 3, 7 7. stud comes loose in kit, add a “P”
(Aluminum) as the last character for permanent
600-46 DCP635C factory installation.
600-66 (Copper)
600-46 BOL-T 15/25 kV Stud-A 8. TQHD6_ allows for installation of
Stud (Aluminum) either BT-TAP or T-OP II Connector
Stud-C to 600 A bushing.
(Copper)
35 kV Stud635-A 9. OTTQ6_ allows for installation and
(Aluminum) single hotstick operation of either the
600-66 Stud635-C BT-TAP or T-OP II Connector.
(Copper)
600-46 T-OP II/BT-TAP 15/25/35 kV Stud-T 4 10. TWRENCH allows for installation of
600-66 Stud loadbreak reducing tap plug for
BT-TAP or T-OP II Connector.
600-46 U-OP 15/25/35 kV STUD-U 5
600-66 Stud 11. HD6_ allows for installation of
11/16 in. Unthreaded 15/25/35 kV CC6A CC3 U connecting plug in 600 A Separable
Aluminum (see CC3 Table pg. 20) Splices.
600-46 Compression
600-66 Connector 12. Specify "A" for 600 A rating or "C"
for 900 A rating in digit 9.
15/16 in. 15/25/35 kV CC6C CC3 T 6
Threaded Coppertop (see CC3 Table pg. 20) 13. To add standard length stud to kit,
600-46 Compression add "S" to end of part number.
600-66 Connector To add an extended length stud to
11/16 in. 15/25/35 kV CC6C CC3 U 6 kit add "L" to end of part number.
Unthreaded (see CC3 Table pg. 20)
Coppertop
600-46 Compression
600-66 Connector
Cable 15/25 kV CA625 CR4
Adapter 35 kV (see CR4 Table pg. 20)
600-46 CA635 CR5
600-66 (see CR5 Table pg. 20)
BT-Tap and T-OP II 15/25 kV TQHD625 8
600-46 Installation and 35 kV TQHD635 8
600-66 Torque Tool
T-OP II Combination 15 kV OTTQ615 9
Operating, Test, 25 kV OTTQ625 9
and Torque Tool
600-46 (For single person 35 kV OTTQ635 9
600-66 hotstick operation)
600-46 T-WRENCH for 15/25/35 kV TWRENCH 10
600-66 BT-TAP/T-OP II
600-18 5/16" Hex Shaft 15/25 kV HD625 11
600-38 with 3/8" Socket 35 kV HD635 11
600-59 Drive Tool
600-18 Bushing 15/25 kV DBE625 2
600-38 Extender 35 kV DBE635 2
600-59
Loadbreak 15 kV LRTP615
600-18 Reducing Tap Plug 25 kV LRTP625
600-38 for T-OP II
(Stud-T included) 35 kV LRTP635
600-59
BOL-T Loadbreak 15 kV BLRTP615 12, 13
600-18 Reducing Tap Plug 25 kV BLRTP625 12, 13
600-38 for BT-TAP
600-59 35 kV BLRTP635

Cooper Power Systems 21


600/900 A Connector Systems
200 A loadbreak & deadbreak connectors
BOL-T Connector System BT-TAP Connector System
The BOL-T Deadbreak Connector System is designed for The BT-TAP Deadbreak Connector System is designed for
use on applications that will not be operated, do not need use on applications where a 200 A interface is required for
grounding or arrester provisions, and do not require direct testing, grounding, or overvoltage protection. It is primarily
conductor testing or the use of a hotstick. It is a bolted design used in retrofit applications of existing 600 A or 900 A BOL-T
that is interchangeable with other manufacturers’ bolted 600 A installations (or other bolted systems that use unthreaded
systems that require no special tools for installation. compression connectors).
The capacitive test point on the insulating plug provides a The BT-TAP Connector System uses the standard unthreaded
means of confirming an energized circuit without disturbing compression connector, which makes it ideal for retrofitting
the bolted connection. In addition to the capacitive test point existing BOL-T installations into a system with a 200 A tap.
feature on the insulating plug, we offer a capacitive test point The BT-TAP provides the following features:
on the T-Body. This allows the use of our Type “TPR” Series
n Visible ground and visible break
Faulted Circuit Indicators, and provides a means of confirm-
n 200 A Interface for:
ing that a circuit is energized when used with high impedance
voltage sensing devices designed for test points. – addition of our M.O.V.E. Arresters for overvoltage
protection
Refer to Figure 1 for BOL-T Connector Kit Components. – addition of our Grounding Elbows
Installation of BOL-T on a 600/900 A Bushing – access for direct conductor phasing and testing
– hipot testing of switch or cables
The BOL-T Connector is installed on any 600/900 A bushing
using a standard 1-inch socket. No special tools are required. Refer to Figure 2 for BT-TAP Connector Kit Components.
Installation of BT-TAP on a 600 A Bushing
The BT-TAP Connector is installed on an apparatus bushing
BOL-T Specification Information using a 600 A Torque Tool.
To specify the BOL-T Connector System, include in your
specification:
n The system must fully comply with IEEE Std 386™ standard.
BT-TAP Specification Information
n All cable adapters, insulating plugs, compression connectors
and other component parts must be interchangeable with other To specify a BT-TAP Connector System, include in your
manufacturers. specification:

n For 900 A rating, full copper current carrying path with


n The system must fully comply with IEEE Std 386™ standard.
coppertop compression connector, copper stud and insulating n The connector system must provide operation with hot line
plug with copper insert. tools, direct conductor phasing and testing.
n BOL-T Connector System base part number BT625 for 15 kV n It must provide a location to add overvoltage arresters and
and 25 kV systems and BT635 for 35 kV systems. access for direct conductor phasing or hipot testing of switch
or cables.
n Must be easy to install with proper torque such that concern
for cross threading is eliminated.
n Loadbreak reducing tap plug must include latch indicator ring.
n BT-TAP Connector System base part number BTP615 (A) (C) for
15 kV, BTP625 (A) (C) for 25 kV and BTP635 for 35 kV.
INSULATING PLUG WITH Bol-T
STUD (STUD-A) T-BODY
DIP625AS DT625
DIP635AS DT635

ALUMINUM COMPRESSION STUD-A


CONNECTOR 11/16" LOADBREAK REDUCING STUD-C
UNTHREADED HOLE TAP PLUG
CC6A _ _ U T-BODY
BLRTP615 (A) (C) DT625
BLRTP625(A) (C) DT635
BLRTP635

ALUMINUM COMPRESSION
CONNECTOR 11/16"
CABLE UNTHREADED HOLE
ADAPTER CC6A _ _ U
CA625
CA635
CABLE ADAPTER
Figure 1. CA625
BOL-T Connector Kit (BT6_5) Components. For more details, CA635
see catalog sections 600-10, 600-30 and 600-50. Figure 2.
BT-TAP Connector Kit (BTP6_5_) Components. For more details,
see catalog sections 600-15, 600-35 and 600-55.

22 Specifier’s Guide: Components Master Catalog


T-OP II Connector System U-OP Connector System
The T-OP II Deadbreak Connector System is designed for use The U-OP Connector System is used to provide a visible break
on applications where a 200 A interface is required for testing, and visible ground on 600 A distribution systems without having
grounding, or overvoltage protection. It is single person hotstick to move the heavy cable. The U-OP Connector is a deadbreak
operable and is ideal for terminations that may require moving to system rated for operation on 15 or 25 kV class equipment,
achieve a visible open or visible ground. One person can move including transformers, switches, switchgear, and other appa-
the T-OP II Deadbreak Terminator from the apparatus bushing ratus.
to a standoff bushing using a hotstick and Operating Test and Under normal operating conditions, the current path is through
Torque Tool (OTTQ6_5). the apparatus bushing, through the U-connector, through a
The T-OP II Connector System uses a threaded coppertop (bi- two-way 600 A deadbreak junction, and through a T-OP II 600
metal) compression connector for a threaded connection. It also A Connector (sold separately) to the underground cable. When
has an alignment segment and internal rotating nut feature in the isolating underground cable, a grounded standoff bushing can
loadbreak reducing tap plug which, along with the extended length be put in the parking stand (with the system de-energized). The
stud, eliminates cross threading and ensures proper torque. U-connector can then be removed, rotated 90°, and re-installed
The T-OP II system provides the following features: over the apparatus bushing and grounded standoff bushing, to
n Single person hotstick operable ground the apparatus bushing.
n Mechanical assist A grounding elbow can be installed on the 200 A interface
n Copper alloy current path and copper-top connector of the T-OP II Connector to ground the cable. A 600 A U-OP
n 900 A continuous current rating Protective Cap can then be put on the upper bushing of the
n Visible ground and visible break deadbreak junction to insulate that bushing. Since all bushings
n 200 A Interface for: of the connector system are then insulated or grounded, and
– addition of our M.O.V.E Arresters for overvoltage if the cable is grounded on the other end, it is safe to perform
protection work on the underground cable. See Figure 4 for a typical
– addition of our Grounding Elbows U-OP Connector configuration.
– access for direct conductor phasing and testing
– hipot testing of switch or cables
Refer to Figure 3 for T-OP II Connector Kit Components. U-OP Specification Information
Installation of T-OP II on a 600/900 A Bushing To specify a 600 A U-OP Connector System that achieves a
The T-OP II Connector is installed on an apparatus bushing visible break and visible ground without having to move heavy
using a T-Wrench and a 600 A Torque Tool. cable, include in your specification:

T-OP II Specification Information n The system must fully comply with IEEE Std 386™ standard.

To specify a 900 A T-OP II System, include in your specification: n The system must provide a visible break and visible ground
n The system must fully comply with IEEE Std 386™ standard.
without having to move 600 A cable.
n Must include an all copper alloy current path and copper-top n A U-connection shall remain connected on the equipment
connector. even while performing repair to the underground cable to
n System must include disconnecting back-off feature. ensure the interfaces are not exposed to the environment and
n The connector system must provide operation with live line thus potentially contaminated.
tools, direct conductor phasing and testing, visible ground and n U-OP Connector System base part number UOP625 for both
visible break. 15 and 25 kV.
n It must provide a location to add overvoltage arresters and access
for direct conductor phasing or hipot testing of switch or cables. APPARATUS
n Must be one-person hotstick operable and easy to install U-CONNECTOR BUSHING
with proper torque such that concern for cross threading is
eliminated.
n Loadbreak reducing tap plug must include extended length
stud, internal rotating nut and an alignment segment feature to
eliminate cross threading of this compression connector and
ensure proper torque.
n Loadbreak reducing tap plug must include latch indicator ring.
n T-OP II Connector System base part number TP615 for 15 kV,
TP625 for 25 kV and TP635 for 35 kV.

CURRENT PATH
THROUGH U-OP
CONNECTOR SYSTEM
LOADBREAK REDUCING T-OP II STUD
TAP PLUG Stud-T
LRTP615 PARKING
T-BODY STAND
LRTP625 DT625 T-OP II CONNECTOR
LRTP635 DT635 (not included, ordered
separately)
COPPERTOP COMPRESSION TP615 _ _ 2 BUSHING 600 A
CONNECTOR 15/16" THREADED TP625 _ _ DEADBREAK
HOLE JUNCTION
CC6C _ _ T CABLE DJ625A2
ADAPTER
CA625
CA635 Figure 4.
U-OP Connector Kit (UOP625) Components. For more details,
Figure 3. see catalog section 600-34.
T-OP II Connector Kit (TP6_5_) Components. For more details,
see catalog sections 600-12, 600-32 and 600-52.

Cooper Power Systems 23


600 A Stacking Dimensions
600 200
A Stacking
A loadbreak
Dimensions
& deadbreak connectors
600 A Stacking Dimensions
S2 S3 S4
A

B
S5 Dim. 15/25 kV 35 kV Dim. 15 kV 25 kV 35 kV
S2 0.50" 0.50" A 12.8" 15.5" 17.9"
(12.7 mm) (12.7 mm)
(325.1 (393.7 (454.7
S3 3.87" 4.97" mm) mm) mm)
(98.3 mm) (126 mm)
B 14.05" 14.05"
S4 1.50" 1.50" –
(38 mm) (356.9 (356.9
(38.1 mm) mm) mm)
S5 2.4" 2.84"
(61 mm) (72 mm) PUSH-OP Deadbreak Connector (15 kV shown)
BOL-T Deadbreak Connector
S3 S2

S1 S3
S2

Dim. 15/25 kV 35 kV
S2 0.50" (13 mm) 0.50" (13 mm)
S3 8.29" (210.6 mm) 12.46" (316.5 mm)
Bushing Adapter with LRTP (15 kV shown)
Dim. 15/25 kV
S1 4.93" (125.2 mm) A
S2 0.50" (12.7 mm)
S3 8.29" (210.6 mm)
Dim. 15/25 kV 35 kV
BT-TAP and T-OP II Deadbreak Connector 15 kV and 25 kV A 4.0" (101.6 mm) 5.80" (147.3 mm)
B 2.37" (60.2 mm) 2.88" (73.2 mm)
A C 5.25" (133.4 mm) 6.0" (152.4 mm)
B S3 D 5.50" (139.7 mm) 6.27" (159.3 mm)
S2

Dim. 35 kV S5
C
A 18.10" (459.7 mm)
D D
B 0.22" (5.59 mm)
D 12.89" (327.4 mm) PUSH-OP Standoff Bushing (15/25 kV shown)
S2 0.50" (12.7 mm)
A
S3 12.46" (316.5 mm)
S5 2.84" (72.1 mm) Dim. 15/25 kV 35 kV
A 5.4" (137.2 mm) 5.4" (137.2 mm)
BT-Tap and T-OP II Deadbreak Connector 35 kV
C B B 5.6" (142.2 mm) 5.6" (142.2 mm)
C 4.4" (111.8 mm) 4.4" (111.8 mm)
A Dim. 15/25 kV 35 kV
S35 4.21" (106.9 mm) 5.2" (132.1 mm)
A 7.6" (193 mm) 8.66" (220 mm)
B 3.25" (82.6 mm) 3.25" (82.6 mm)
B S35
Standoff Bushing

15/25 kV
Standard Protective Cap S3CP
S2
S3IP S4
Overall Length Deadend 11.24" (285 mm)
Overall Length 2-Way Splice 19.97" (507 mm)
A Dim. 15/25 kV 35 kV Overall Length 3-Way Splice 28.70" (729 mm)
A 5.8" (147.3 mm) 6.8" (173 mm) S5 Overall Length 4-Way Splice 37.43" (951 mm)
B 3.25" (82.6 mm) 3.5" (88.9 mm) S2 0.50" (12 mm)
B
S3CP 8.23" (209 mm)
S3IP 3.87" (98 mm)
S4 1.50" (38 mm)
Protective Cap for T-OP II and U-OP (15/25 kV shown) S5 2.40" (61 mm)
24 Separable Splice
A
B
E F
G

S7
S10
S11
S11
S9

M4
MIN. 2.00"
MAX. (51 mm)
CONFIGURATION - 3
MIN. 0.56"
MAX. (1 mm)
CONFIGURATION - 2
1.4"
MIN. (37 mm)
MAX.
CONFIGURATION - 1

Deadbreak Junction (15/25 kV shown) Dim. 15/25 kV


E 4.0" (101 mm)
TABLE 15/25 kV F 4.1" (102 mm)
Physical M4 Mounting Dimensions in./(mm)
Dimensions G 3.0" (76 mm)
Number of in./(mm) Configuration 1 Configuration 2 Configuration 3
Interfaces S7 0.75" (19 mm)
A B Min. max. Min. Max. Min. Max. S9 3.4" (86 mm)
19.0" 7.0" 14.1 " 16.9" 9.7" 12.5" 5.6" 8.4" S10 6.2" (157 mm)
2 (483 mm) (178 mm) (358 mm) (429 mm) (248 mm) (318 mm) (142 mm) (213 mm)
S11 7.2" (182 mm)
23.0" 11.0" 18.6" 21.4" 14.2" 17.0" 10.1" 12.9"
3 (584 mm) (279 mm) (472 mm) (544 mm) (361 mm) (432 mm) (257 mm) (328 mm)
27.1" 15.0" 24.1" 26.9" 19.7" 22.5" 15.6" 18.4"
4 (686 mm) (381 mm) (612 mm) (686 mm) (500 mm) (572 mm) (396 mm) (467 mm)
Configuration 1. Both feet turned out.
Configuration 2. One foot turned out, the other in.
Configuration 3. Both feet turned in.

E G

S10
S7
S11

S9
B
5/8 x 7/8" OBROUND
MOUNTING HOLES
D
C H
A

Deadbreak Junction (35 kV shown) Dim. 35 kV


E 6.0" (152 mm)
TABLE 35 kV F 6.2" (158 mm)
Physical Dimensions Mounting Dimensions G 3.0" (76 mm)
Number of in. (mm) in. (mm) H 3.8" (96 mm)
Interfaces A B C D S7 0.75" (19 mm)
21.5" 9.0" 15.5" 12.5" S9 5.55" (141 mm)
2 (546 mm) (229 mm) (394 mm (318 mm) S10 7.0" (178 mm)
27.5" 15.0" 21.5" 18.5" S11 10.4" (264 mm)
3 (699 mm) (381 mm) (546 mm) (470 mm)
33.5" 21.0" 27.5" 24.5"
4 (851 mm) (533 mm) (699 mm) (622 mm)
Note: C and D are minimum and maximum stud centerline separations for mounting.

Cooper Power Systems 25


Splices
200 A loadbreak & deadbreak connectors
Splices
We offer various types of splices for your underground needs
on 200 A and 600 A systems. The EZ II One-Piece Splices at
15, 25, and 35 kV include advantages for typical applications
of repair, replacement, or extension of high voltage
underground cables. These all peroxide-cured EPDM rubber
splices provide a highly reliable, permanent, fully shielded,
and submersible cable joint with a current rating equal to
that of the mating cable. EZ II Splices can be installed in
conduit, direct buried or in vault applications. The EZ II Splice
line meets or exceeds all requirements of IEEE Std 404™
standard.
We offer a full line of 600/900 A Separable Splice kits for
application on feeder circuits. These use standard BOL-T
type components along with a peroxide-cured EPDM rubber
connecting plug that allows for installation of multiple way
splices. Separable splices are used to splice multiple cables
or to deadend a single cable. The splices are rated for
600 A (900 A ratings are available) and are suitable for the
repair or extension of underground feeders. Separable splice
kits meet or exceed the requirements of IEEE Std 386™
standard.
EZ II Splices
The EZ II One-Piece Splices offer a number of features and
benefits, including: THREADED
STUD
Easiest to Install – The design features of the EZ II Splice CAP
including the tapered cable entrance, smooth bore, relieved CONNECTING
PLUG INSULATION
conductive insert, and reformulated rubber provide for PLUG
easier field installation. EZ II Splices have been shown to be
30% easier to install than other manufacturers’ splices.
Wide Range Taking – The wide range taking cable entrances
are sized to accept all common cable insulation diameters.
The wider cable ranges increase installation flexibility. COMPRESSION
T-BODY CONNECTOR
Sure Grip – The contoured EZ II Splice body provides an
easy gripping location during installation.
Long Term Reliability – The EZ II Splice has successfully
passed all requirements of the IEEE Std 404™ standard and CAPACITIVE
our exclusive field-proven multi-stress test to show the long TEST POINT
term reliability of the design. CABLE
ADAPTER

EZ ll Splice Specification Information


Typical components of a 600 A 2-way separable splice.
To ensure you have the most reliable, economical,
installation friendly premolded one-piece splice available, your
specification for EZ II Splice should include:
n Manufactured in full compliance with all applicable IEEE
Std 404™ standard.
Splice Applications Transformer
or Switchgear
n Manufactured from peroxide-cured EPDM rubber. FCI Apparatus

n Tapered ribs of the inside diameter of the conductive


insert.
Sectionalizing
Cabinets
n Molded in compression connector diameters.
n Conductive insert ends encapsulated with insulating
rubber. Protective Cap

Separable
Splice T-OP II
Junction Bars
Connecting Plug
BOL-T
Connector Deadbreak Junction
Cable Transition Module

26 Specifier’s Guide: Components Master Catalog


200
200AAloadbreak
loadbreak&&deadbreak
deadbreakconnectors
connectors
Catalog Section Description kV Class Base Part Number Notes 1. F
 or an all copper connector,
change digit six from a “0” to a “C”.
EZ II 15 kV SP15 CR6 CC4 1, 2, 3, 4
Splice (see CR6 & CC4 Tables Below) 2. For a splice with a single-piece
25 kV SP25 CR6 CC4 1, 2, 3, 4 rejacketing kit, insert a “S” or a
(see CR6 & CC4 Tables Below) 2-piece rejacketing kit, insert a “D”
as the ninth character in the part
35 kV SP35 CR6 CC4 1, 2, 3, 4 number.
700-15 (see CR6 & CC4 Tables Below)
3. For individually packaged product
Use for Base Number (both tables) in a corrugated cardboard box, insert
SP15 SP25 SP35 TABLE CC4 an “X” as the last character in the
Conductor Size and Type part number.
TABLE CR6
Cable Diameter (Insulation) Range Stranded or Compact or 4. To splice different sized cables, refer
Compressed Solid ConDUctor
Code to transition splice information in
Cable Diameter Range Cable AWG mm2 AWG mm2 catalog section 700-15.
Voltage
Range #3 25 #2 35 001
Inches Millimeters Code Class
#2 35 #1 – 002 5. For 900 A rating (copper compo-
0.640-0.910 16.3-23.1 A 15 kV nents) replace the “A” with a “C”.
#1 – 1/0 50 003
0.750-1.010 19.1-25.7 B 15 & 25 1/0 50 2/0 70 004 6. For T-bodies with test points, insert
0.890-1.140 22.6-29.0 C kV 2/0 70 3/0 – 005 a “T” directly after the base part
0.840-1.110 21.3-28.2 D number.
3/0 – 4/0 95 006
15, 25 &
1.000-1.310 25.4-33.3 E 4/0 95 250 120 007 7. Studs are bagged and loose in kit. To
35 kV
1.140-1.450 29.0-36.8 F 250* 120 – – 008 have studs permanently installed
* Compressed stranding only at the factory, add a “P” after the test
point designation (if applicable) or
15/25 kV after the base part number.
600 A Separable Splices Deadend Kit SSPL625A1 5, 6, 7, 8
(Kits Do Not Include 2-way Splice Kit SSPL625A2 5, 6, 7, 8 8. Installation requires a standard 5/16"
Cable Adapters or 3-way Splice Kit SSPL625A3 5, 6, 7, 8 hex key (HD625).
Compression 4-way Splice Kit SSPL625A4 5, 6, 7, 8
Connector. 35 kV 9. To include 200 A loadbreak
Refer to 600 A Deadend Kit SSPL635A1 5, 6, 7, 8 protective cap, add a “C” as the
Replacement Parts 2-way Splice Kit SSPL635A2 5, 6, 7, 8 last character in the part number.
700-22 Page 21) 3-way Splice Kit SSPL635A3 5, 6, 7, 8
700-31 4-way Splice Kit SSPL635A4 5, 6, 7, 8
15 kV
T-OP II Deadend Kit SSPLT615A1 5, 6, 7, 8, 9
T-OP II 2-way Splice Kit SSPLT615A2 5, 6, 7, 8, 9
T-OP II 600 A Separable T-OP II 3-way Splice Kit SSPLT615A3 5, 6, 7, 8, 9
Splices with 200 A Tap T-OP II 4-way Splice Kit SSPLT615A4 5, 6, 7, 8, 9
(Kits Do Not Include 25 kV
Required Threaded and T-OP II Deadend Kit SSPLT625A1 5, 6, 7, 8, 9
Unthreaded Compression T-OP II 2-way Splice Kit SSPLT625A2 5, 6, 7, 8, 9
Connectors or Cable T-OP II 3-way Splice Kit SSPLT625A3 5, 6, 7, 8, 9
Adapters. Refer to 600 A T-OP II 4-way Splice Kit SSPLT625A4 5, 6, 7, 8, 9
Replacement Parts Page
21) 35 kV
T-OP II Deadend Kit SSPLT635A1 5, 6, 7, 8, 9
700-17 T-OP II 2-way Splice Kit SSPLT635A2 5, 6, 7, 8, 9
700-37 T-OP II 3-way Splice Kit SSPLT635A3 5, 6, 7, 8, 9
700-57 T-OP II 4-way Splice Kit SSPLT635A4 5, 6, 7, 8, 9
Table 4
Separable Splice Kits
Splice Kit Contents Order Separately (Refer to pg 21)
Loadbreak
Assembly Insulating Insulating Connecting Unthreaded Threaded
Reducing Cable
T-Body Plug Plug w/Cap Plug Compression Coppertop
Tap Plug Adapter
w/Cap and Stud w/Stud Connector Connector
(Includes STUD-T)

1 1 1 – – 1 1 –
Deadend

2 1 1 1 – 2 2 –
2-Way Splice

3 1 1 2 – 3 3 –
3-Way Splice

4 1 1 3 – 4 4 –
4-Way Splice

1 1 – – 1 1 – 1
T-OP II Deadend

2 1 – 1 1 2 1 1
T-OP II 2-Way Splice

3 1 – 2 1 3 2 1
T-OP II 3-Way Splice

4 1 – 3 1 4 3 1
T-OP II 4-Way Splice
Cooper Power Systems 27
Underground
Underground Surge
Surge Arresters
Arresters
200 A loadbreak & deadbreak connectors
Our Metal Oxide Varistor Elbow (M.O.V.E.) and Parking Stand Arresters are used
in pad-mounted transformer and entry cabinets, vaults, switching enclosures and
other installations to provide shielded deadfront arrester protection. These arresters
are designed for use with 200 A loadbreak interfaces to limit overvoltages to
acceptable levels, protect equipment and extend cable life.
The gapped structure of our VariGAP M.O.V.E. Arrester provides excellent
temporary overvoltage (TOV) characteristics while the MOV disks offer rapid front-
of-wave response with virtually no power follow current. Extensive laboratory testing
and over 15 years of field history have proven the hybrid VariGAP design offers the
following advantages over standard ungapped MOV arresters:
n Lower Discharge Voltage Characteristics
n Increased Thermal Capacity
n Improved Front-of-Wave Response
n Higher Temporary Overvoltage Capability

To experience the benefits of our VariGAP M.O.V.E. Arrester, see the following
specification information.
POSI-BREAK M.O.V.E. Elbow Arrester
The POSI-BREAK M.O.V.E. Arrester provides the same safety benefits of the
POSI-BREAK connector system with over-voltage protection. Cooper Power
Systems is the only manufacturer to offer a solution to the partial vacuum
flashover in elbow arresters.
The POSI-BREAK M.O.V.E. Arrester is available for 9-21 kV for 25 kV class
interfaces and the POSI-BREAK VariGAP M.O.V.E. Arrester is available 9-15 kV
for 25 kV class interfaces.
TABLE 1
Commonly Applied Voltage Ratings of M.O.V.E. and Parking Stand Arresters
VariGAP M.O.V.E. Arrester Specification
Commonly Applied Arrester Duty-cycle (MCOV)
Information System Voltage (V rms) Voltage Rating (kV rms) on Distribution Systems
n Total compliance to IEEE Std 386™ standard. Delta and
4-Wire 3-Wire Low 3-Wire High
n Total compliance to IEEE Std C62.11™ Nominal Maximum Multigrounded Impedance Impedance
standard, including full certification to the Voltage Voltage Neutral Wye Grounded Grounded
deadfront arrester failure mode safety test. 2400 2540 – – 3 (2.55)
n Specify a maximum discharge voltage 4160 Y/2400 4400 Y/2540 3 (2.55) 6 (5.1) 6 (5.1)
4260 4400 – – 6 (5.1)
equal to the VariGAP published data (see
4800 5080 – – 6 (5.1)
Table 3).
6900 7260 – – 9 (7.65)
Example: for a 10 kV arrester, specify 8320 Y/4800 8800 Y/5080 6 (5.1) 9 (7.65) –
discharge voltage for a 20 kA 8/20 µs 12000 Y/6930 12700 Y/7330 9 (7.65) 12 (10.2) –
current wave to be 35 kV crest. 12470 Y/7200 13200 Y/7620 9 (7.65) or 10 (8.4) 15 (12.7) –
n Specify a minimum temporary overvoltage 13200 Y/7620 13970 Y/8070 10 (8.4) 15 (12.7) –
rating higher than 1.8 per unit for at least 13800 Y/7970 14520 Y/8388 10 (8.4) and 12 (10.2) 15 (12.7) –
13800 14520 – – 18 (15.3)
1000 seconds.
20780 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) –
Example: for a 10 kV arrester, specify a 22860 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) –
TOV recovery voltage of at least 8.4 * 24940 Y/14400 26400 Y/15240 18 (15.3) 27 (22.0) –
1.8 = 15.12 kV for 1000 seconds at 85° C. 27600 Y/15935 29255 Y/16890 21 (17.0) – –
34500 Y/19920 36510 Y/21080 27 (22.0) or 30 (24.4) – –

2.2
TABLE 2
M.O.V.E. and Parking Stand Arrester Protective Characteristics
2
VariGAP M.O.V.E.
ARRESTER Equivalent Maximum Discharge Voltage (kV crest)
(Ref. Catalog Section 235-55)
Duty Cycle Front-of- 8/20 µs Current Wave
1.8 Voltage Rating MCOV Wave
PER UNIT MCOV

M.O.V.E. ARRESTER (kV) (kV) (kV crest)* 1.5 kA 3 kA 5 kA 10 kA 20 kA


(Ref. Catalog Section 235-65)
1.6 3 (1.65) 2.55 13.7 10.7 12.0 12.8 13.4 15.7
(1.6)
6 5.1 27.4 21.9 24.5 26.2 28.6 34.9
1.4
IEEE Std.
9 (1.39) 7.65 37.4 27.4 29.9 31.4 34.7 38.4
(1.34)
C62.22
MINIMUM 10 8.4 39.7 28.4 30.6 32.9 36.7 40.4
1.2
12 10.2 56.1 41.1 44.8 47.1 52.0 57.6
1 15 12.7 63.0 45.0 49.2 52.5 57.8 66.0
3 4
0.01 0.1 1 10
TIME (Seconds)
100 10 10
18 15.3 74.8 54.7 59.7 62.7 69.3 76.8
21 17.0 81.7 58.7 64.2 68.2 75.2 85.2
24 19.5 95.8 69.7 76.1 80.2 88.6 98.8
Temporary overvoltage curve. No prior duty at 27 22.0 105.0 75.0 82.0 87.4 96.2 110.0
85° C ambient. 30 24.4 112.0 79.5 85 91.8 100.0 115.0
* Equivalent front-of-wave voltage is the expected discharge voltage of the arrester when
28 tested with a 5 kA current surge cresting in 0.5 µs.
Catalog Section Description kV Class Base Part MCOV The following notes apply to all part
Number (kV) numbers on this page.
VariGAP Metal 15 kV 3238118C09M 7.65 n Digits 9 & 10 designate duty cycle
Oxide 3238118C10M 8.4 voltage rating. For other protective
Varistor Elbow 3238118C12M 10.2 characteristics, refer to Table 2
(M.O.V.E.) Arrester 3238118C15M 12.7 for M.O.V.E. and Parking Stand
3238118C18M 15.3 Arresters and Table 3 for VariGAP
25 kV 3238119C09M 7.65 M.O.V.E. and Parking Stand
3238119C10M 8.4 Arresters.
3238119C12M 10.2
3238119C15M 12.7
3238119C18M 15.3 n Refer to page 17 for dimensional
3238119C21M 17.0 information.
25 kV PLEA225V09 7.65
POSI-BREAK PLEA225V10 8.4
Elbow Arrester PLEA225V12 10.2
PLEA225V15 12.7
35 kV 3238120C18M 15.3
(Interface 1A 3238120C21M 17.0
Large Interface per 3238120C24M 19.5
235-55 IEEE Std 386™ standard) 3238120C27M 22.0
Metal Oxide 15 kV 3238018C03M 2.55
Elbow 3238018C06M 5.1
(M.O.V.E.) 3238018C09M 7.65
Arrester 3238018C10M 8.4
3238018C12M 10.2
3238018C15M 12.7
3238018C18M 15.3
25 kV 3238019C09M 7.65
3238019C10M 8.4
3238019C12M 10.2
3238019C15M 12.7
3238019C18M 15.3
3238019C21M 17.0
25 kV PLEA225N03 2.55
POSI-BREAK PLEA225N06 5.1
Elbow Arrester PLEA225N09 7.65
PLEA225N10 8.4
PLEA225N12 10.2
PLEA225N15 12.7
PLEA225N18 15.3
PLEA225N21 17.0
35 kV 3238020C18M 15.3
(Interface 1A 3238020C21M 17.0
Large Interface per 3238020C24M 19.5
IEEE Std 386™ standard) 3238020C27M 22.0
235-65 3238020C30M 24.4
VariGAP Metal 15 kV 3238104C09M 7.65
Oxide 3238104C10M 8.4
Varistor (MOV) 3238104C12M 10.2
Parking Stand 3238104C15M 12.7
Arrester 3238104C18M 15.3
25 kV 3238105C09M 7.65
3238105C10M 8.4
3238105C12M 10.2
3238105C15M 12.7
3238105C18M 15.3
235-58 3238105C21M 17.0
Metal Oxide 15 kV 3237686C03M 2.55
(MOV) 3237686C06M 5.1
Parking Stand 3237686C09M 7.65
Arrester 3237686C10M 8.4
3237686C12M 10.2
3237686C15M 12.7
3237686C18M 15.3
25 kV 3237758C09M 7.65
3237758C10M 8.4
3237758C12M 10.2
3237758C15M 12.7
3237758C18M 15.3
235-68 3237758C21M 17.0

TABLE 3
VariGAP M.O.V.E. and Parking Stand Arrester Protective Characteristics
Minimum Front-of-Wave Maximum Discharge Voltage 8/20 µs Current Wave
Duty Cycle 60 Hz Protective (kV crest)
Voltage MCOV Sparkover Level* Maximum 1.2/50 µs
Rating (kV) (kV) (kV crest/ 2) (kV crest) 0.5 kA 1.5 kA 3 kA 5 kA 10 kA 20 kA Sparkover (kV crest)
9 7.65 13.5 25.8/28.5 19.5 21.2 23.8 24.7 28.5 33.3 24.2
10 8.4 15.0 27.1/30.0 20.5 22.3 25.0 26.0 30.0 35.0 25.5
12 10.2 18.0 35.5/39.5 25.0 27.0 29.6 31.4 36.8 43.2 31.3
15 12.7 22.5 37.8/41.0 30.0 31.3 33.7 36.2 40.4 44.5 36.0
18 15.3 27.0 48.8/59.3 35.8 40.2 44.4 46.8 49.4 60.5 42.8
21 17.0 31.5 60.1/65.3 39.4 44.3 48.9 51.5 54.4 66.6 51.3
24 19.5 36.0 64.4/70.0 44.1 47.3 51.7 55.2 60.7 69.4 55.0
27 22.0 40.5 70.9/79.0 49.8 54.0 57.9 62.8 73.4 86.2 62.5
* First number is the value of the sparkover of the gap assembly based on a wave rising 100 kV per µs per 12 kV of arrester rating.
* Second number is based on 5 kA current impulse that results in a discharge voltage cresting in 0.5 µs.

Cooper Power Systems 29


Tools
200
& Maintenance
A loadbreak & deadbreak connectors
Tools & Maintenance
Cooper Power Systems, Kearney operation offers a wide
variety of Hi-Line Tools and maintenance equipment including
Insulated Sticks, Fit-on Tools, Tree Trimmers, Fuse Pullers,
Support and Tension Products, Tool Bags and Tool Racks,
Cover-up Equipment, Jumpering/Grounding Equipment,
Compression Tools, Cutters and Accessories.
Kearney also offers a wide range of connectors. Products
include:
n Aqua Seal and Airseal Insulating and Sealing Material
n Compression Squeezon Connectors, Tee-Taps, Stirrups,
Terminals, Grounding Lugs, Spacers
n Secondary Terminal Connnectors, and a wide variety of
sleeves
O-Tool Dies WH3 & PH13 Dies PH4 & PH15 Dies
Catalog Number Catalog Number Catalog Number
30554CPS B 36457 D 100472 D
26994 D 36459 N 100473 N
48410 J 36467* O 100474 U
40495CPS K 36472 U 100057 R
26993 O 36474* 15/16
100470 1-2
30611CPS P 36476* 840 100471 1-1/8-2 Tool Bags and Cases for O-Tools
40493CPS T 36478* 781 100440 1-5/16 Catalog Net Wt.
30084 737 36480* 737 100460 1-1/2 For Tool Model Description Number Each
30450 781 36482CPS* 635 100459 1-5/8 O-60 Series Steel Carrying Case 26962-5 9 Ibs.
30124 840 36484* 5/8-1
100075 1-3/4 O-60 Series Die Case 30642CPS 1 lb.
36181CPS 3/16 36486* 19/32
100096 Adapter 17" Handle “O” Vinyl Bag Only 30680 2 Ibs.
30154 1/4 36488* 9/16 Tools
PH25 DIES
30043 5/16 36490CPS* 1/2 17" Handle “O” Vinyl Bag & Die Case 30758 2 Ibs.
100005 Die Holder
3/8 3/8 Tools
30042 36494CPS* 100006 3/8
1 5/16 21" & Bent Handle Vinyl Bag Only 30680-1 2 Ibs.
30041 /2 36496* 100006-4 5/8-1 “O” Tools
26958 9/16 36498* 1/4 11/16
100006-6 21" & Bent Handle Vinyl Bag & Die Case 30758-1 2 Ibs.
30914 19/32 36828CPS* P 7/8 “O” Tools
100006-13
26992CPS 5/8-1 36830CPS C 15/16
100006-14
40114 11/16 36832CPS* B-K-T 100006-16 1- 1/8-1
Non-Bow Dies 36834CPS* 747 100006-7 727
100625CPS 500 36836* 572 100006-8 737
100600CPS 510 36838* 510 100006-9 747
100613 620 40063* 727 100006-12 840
100601 635 40151CPS* 11/16
100006-15 1.00 (Hex)
100618 702 40517 1 1/4 (Hex) 100006-18 D
100602 747 49435* 3/4 (Hex)
100007-1 1 9/32 (Hex)
100609 845 49437* 29/32 (Hex)
100007-2 1 5/16 (Hex)
100606 980 100370CPS 15/16 (Hex)
100007-3 1 1/2 (Hex)
EEI Dies 100399 1-2 (Hex) 100007-4 1 5/8 (Hex)
100603-7 7A 100400 1 1/8-2 (Hex) 100007-6 1 3/4 (Hex)
100603-9 9A 100433CPS 1 5/16 (Hex) 100007-9 2 1/8 (Hex)
100603-11 11A 100434CPS 1 1/2 (Hex) 100007-12 2 1/2 (Hex)
Other Dies & 100455 9/16 Wide
100007-13 N
Accessories 100456 840 Wide 100007-14 U
30744 BU-C * These dies may be used 100007-23 R
49341 Orange with adapter #100096 in
PH3, PH4 and PH15 tools.
36559 Plum
Wire Cutter Die for
2/0 ACSR Max
30500 Plum

30 Specifier’s Guide: Components Master Catalog


Base Part 1. For an insulated head, insert a
“-3” between the “2” and the “F”.
Catalog Section Description kV Class Number Notes Example: 0-62-3F.
Type “OS” Tools
2. For an insulated head, replace
5/8 Fixed Die OS50 the “1” with a “2”.
620 Fixed Die OS-620
3. For an insulated head, replace
K-SEC 131 Vinyl Holster 36692 the “50” with a “53”.
Type O-62 Tools 5/8" Fixed Nose Die
4. To accept MD-6 dies, which
17" Straight Handles – O-62F 1, 4 includes “D” insert die, add a “B”
Non-Insulated Head as the last character in the part
21" Straight Handles – O-62-21F 2, 4 number.
Non-Insulated Head
5. For an insulated head, insert a
17" Bent Handles – O-62-50F 3, 4 “-3” between the “3” and the “F”
K-SEC 131 Non-Insulated Head Example: 0-63-3F.
Type O-63 Tools With Fixed “O” Nose Die
17" Straight Handles – O-63F 4, 5 6. Consult customer service for
Non-Insulated Head availability.
21" Straight Handles – O-63-21F 2, 4 7. For an insulated head, insert a
Non-Insulated Head “-3” between the “0” and the “F”.
Example: 0-620-3F.
17" Bent Handles – O-63-50F 3, 4
K-SEC 131 Non-Insulated Head 8. Accepts Burndy® Type “W” dies.
Type O-620 Tools With Fixed 620 Nose Die 6 9. For an insulated head, insert a
17" Straight Handles – O-620F 4, 7 “-3” between the “5” and the “F”.
Non-Insulated Head Example: 0-65-3FB.
21" Straight Handles – O-620-21F 2, 4
Non-Insulated Head 10. For an insulated head, insert a
“-3” between the “8” and the “F”.
17" Bent Handles – O-620-50F 3, 4 Example: 0-68-3FB.
K-SEC 131 Non-Insulated Head
Type O-65 Tools With Fixed 5/8" and “D” Die 11. For tool without case, insert a
“K” as the first character in the
17" Straight Handles – O-65FB 8, 9 part number.
Non-Insulated Head
21" Straight Handles – O-65-21FB 2, 8 12. For tool with 18" handles, add a
Non-Insulated Head “-18” at the end of the part number
or for 24" handles, add a “-24”.
17" Bent Handles – O-65-50FB 3, 8
K-SEC 131 Non-Insulated Head 13. Case standard is 12" handles.
Type O-68 Tools With Fixed “O” and “D” Die For 18" or 24" handles, case is
replaced with a vinyl bag.
17" Straight Handles – O-68FB 8, 10
Non-Insulated Head 14. To add a complete set of die
21" Straight Handles – O-68-21FB 2, 8 holder assemblies, insert a “K”
Non-Insulated Head as the first character in the part
17" Bent Handles – O-68-50FB 3, 8 number.
K-SEC 131 Non-Insulated Head
WH Series 12-Ton compression tools
Type WH3 12 Ton WH3 11, 12, 13
Compression Tool
12" Handles w/Case
K-SEC 131
PH13 Series 12-Ton Remote Hydraulic Tools
12 Ton, 4,000 PSI PH13-4 11
Remote Hydraulic Tool
w/Case – 13" length
12 Ton, 10,000 PSI PH13-10 11
Remote Hydraulic Tool
K-SEC 131 w/Case –12" length
RH15 Remote Head, RH15-10 14
K-SEC 131 15 Ton, 10,000 PSI
PH25 Ton Power 100017
Operated Head 4,000
PSI w/Carrying Case
K-SEC 131

Cooper Power Systems 31


Tools & Maintenance
200 A loadbreak & deadbreak connectors
Base Part
Catalog Section Description kV Class Number Notes
Hand Operated Cutters
General Purpose Center Cut 0190FC
0113C (Cutter Head)
Heavy-Duty 0290MCX
0213CX (Cutter Head)
Ratchet – Type Soft Cable 8690FSK
8613FSK (Cutter Head)
Ratchet – Type Hard Cable 8690FH
8613FH (Cutter Head)
Ratchet – Type Guy Strand 8690CK
8613CK (Cutter Head)
Ratchet – Type Wire Rope 8690TN
8613TN (Cutter Head)
ACSR Wire Rope and Cable 0290FHJ
Shear – Type Hand Operated 0290FCS
0213CSS (Cutter Head)
Compact Electric Cable 0890CSJ
K-SEC 131 Compact Ratcheting Cable 6990FHL
Ratchet Cable Cutters
Cable Cutting Tool CK500A 9
K-SEC 131 CK750A 10
Clampstick, see Table 1
Clampstick, Cam-EL, see Table 2
Clampstick, Hinged, see Table 3
K-SEC 180 Clampstick Leverage Tool CS125UFLTOOL

Table 1
Clampstick
EXTERNAL ROD INTERNAL ROD
Without Fit-On Overall Without Fit-On With Fit-On
Head With Fit-On Head Length* Head Head
132630 132631CPS 4"8" 132620CPS 132621CPS
132630-1 132631-1 6' 132620-10 132621-10
132630-2 132631-2 8' 132620-11 132621-11
132630-3 132631-3 10' 132620-13 132621-13
132630-4 132631-4 12'8" 132620-4 132621-4
* Add 2" to length for Fit-On
Table 2
Clampstick, Cam-EL
EXTERNAL ROD INTERNAL ROD 18" Fit-On Leverage tool provides mechanical advantage
Without Fit-On Overall Without Fit-On With Fit-On during loadbreak switching.
Head With Fit-On Head Length* Head Head Note: Use external rod clampsticks only.
132308-4 132309-4 4"8" 132626-4 132627-4
132308-61 132309-61 6' 132626-61 132627-61
132308-81 132309-81 8' 132626-81 132627-81
132308-101 132309-101 10' 132626-101 132627-101
* Add 2" to length for Fit-On
Table 3
Clampstick, Hinged
Without Fit-On Overall
Head With Fit-On Head Length*
132622CPS 132623CPS 6'
132622-1 132623-1 8'
132622-2 132623-2 10'
132622-3 132623-3 12'
* Add 2" to length for Fit-On

32 Specifier’s Guide: Components Master Catalog


200 A loadbreak & deadbreak connectors
Catalog Section Description kV Class Base Part Number Notes 1. For 6' 0" length, replace the “4”
with a “61”. For 8' 0" length,
Temporary Grounding Sets replace with “81”. For 10' 0" length,
Single-Phase 133040 replace with “101”.
Three-Clamp Set (1/0 Black Cable)
Pad-mounted 2. For 6' 2" length, replace the “4”
with “61”. For 8' 2" length, replace
Three-Phase 133040-1 with “81” and for 10' 2" length,
Four-Clamp Set (1/0 Black Cable) replace with “101”.
Pad-mounted 133040-2
(2/0 Black Cable) 3. For 8' 0" length, add “-1”. For
Single Replacement 133045CPS 10' 0" length, add “-2”. For 12'
Clamp for 1/0 Cable 0" length, add “-3” to end of part
number.
Single Replacement 133045Z20
K-SEC 200 Clamp for 2/0 Cable 4. For 8' 2" length, add “-1”. For 10'
Grounding ElbowS 2" length, add “-2”. For 12' 2"
Grounding 15 kV GE215-1Y06-1/0 Cable 11 length, add “-3” to the end of the
Elbow GE215-2Y06-2/0 Cable part number.
25 kV GE225-1Y06-1/0 Cable 11 5. For 6' 0" length, add “-10”; for 8' 0"
GE225-2Y06-2/0 Cable length, add “-11”; for 10' 0" length,
35 kV GE235-1Y06-1/0 Cable 11 add “-13”; for 12' 8" length, add
K-SEC 200 GE235-2Y06-2/0 Cable “-4” to end of part number.
Grounding Kit 15 kV GE215-1Y06-K1 12 6. For 6' 0" length, add “-10”; for 8' 2"
GE215-2Y06-K1 13 length, add “-11”; for 10' 2" length,
GE215-1Y06-K3 14 add “-13”; for 12' 10" length, add
GE215-2Y06-K3 15 “-4” to end of part number.
25 kV GE225-1Y06-K1 12
GE225-2Y06-K1 13 7. For 6' 0" length, add “-1”; for 8' 0"
GE225-1Y06-K3 14 length, add “-2”; for 10' 0" length,
GE225-2Y06-K3 15 add “-3”; for 12' 8" length, add “-4”
to end of part number.
35 kV GE235-1Y06-K1 12
K-SEC 200 GE235-2Y06-K1 13 8. For 6' 2" length, add “-1”; for 8' 2"
INSULATING AND SEALING MATERIALS length, add “-2”; for 10' 2" length,
Aqua Seal add “-3”; for 12' 10" length, add
“-4” to end of part number.
3 3/4" x 3 3/4" Pads – 25 per Box 104742-2 16
3 3/4" x 10' Roll 104742 16 9. Cutting capacity – Aluminum
Air Seal 1.2" O.D., Copper 600 kcmil.
4" x 4" Pads – 25 per Box 18415-8 16 10. Cutting capacity – Aluminum
K-SEC 137 4" x 10' Roll 18415-3 16 1.75" O.D., Copper 750 kcmil.
Kearnalex Inhibitor
11. Clamp and ferrule are not included
Specification 118 (Non-Petroleum Base) with the grounding elbow.
4 oz. Plastic Dispenser Bottle 30584-25
8 oz. Plastic Dispenser Bottle 30584-3 12. Single kit with (1) elbow with 1/0
cable, (1) portable feedthru, (1)
K-SEC 131 8 oz. Plastic Dispenser Bottle – Gritless 30584-30 protective cap and (1) test probe in
Conductor Cleaning Brushes a carrying bag.
Hand Crescent Cleaner – 477 kcmil ACSR 48900 13. Single kit with (1) elbow with 2/0
MAX cable, (1) portable feedthru, (1)
Hand Crescent Cleaner – 954 kcmil ACSR 48900-2 protective cap and (1) test probe in
K-SEC 131 MAX a carrying bag.
K-SEC 131 V-Brush with Handle and Guard 118004 14. Triple kit with (3) elbows with 1/0
K-SEC 200 Single Replacement Brush for V-Brush 19100 cable, (3) portable feedthrus, (3)
protective caps and (1) test probe in
a carrying bag.

15. Triple kit with (3) elbows with 2/0


cable, (3) portable feedthrus, (3)
protective caps and (1) test probe
in a carrying bag.

16. Other material sizes available.

Cooper Power Systems 33


Bushings
Bushings
Cooper Power Systems has a full line of one-piece bushings,
bushing wells, bushing well inserts, and feed-thru inserts for
installation on transformers and/or sectionalizing cabinets.
The 15 kV and 25 kV class bushing inserts use a knurled
piston providing maximum copper-to-copper current transfer
and maximum thermal stability. After fault close operation, it
locks the piston in the outward position, providing a visible
indication against dangerous repetitive fault closure.

Type Primary Current Voltage


Bushings Rating (A) Rating (kV)
Bushing wells 200 15, 25, 35
Integral loadbreak bushing 3Ø rated 200 35
Deadbreak apparatus bushing 600 15/25, 35
Deadbreak PUSH-OP Apparatus Bushing 600 15/25, 35

200 A Integral Loadbreak Bushing Specification


Information
n 200 A, 35 kV three-phase rated integral load-
break bushing meeting the requirements of IEEE
Std 386™ standard No. 1A (large 35 kV class
interface).
n Voltage and current ratings in accordance with
IEEE Std 386™ standard.

600 A PUSH-OP Deadbreak Bushing


Specification Information Bushing Well Insert w/
Latch Indicator Ring Bushing
n 600 A Deadbreak Apparatus Bushing shall be Adapter
compatible with Cooper 600 A Push-op U-OP
Connector
connectors. Deadbreak
Junction
n Complete with plated copper finger contacts to T-OP II
Connector
accept Push-OP probe, to achieve a non-bolted Rotatable Feedthru Transformer
Insert or Switching
connection. Bushing Apparatus Transformer
or Switchgear
Well
Apparatus
n Voltage and current ratings in accordance with Bushing Well Plug
BOL-T 600 A
IEEE Std 386™ standard. Connector Protective
Cap
One-Piece
Bushing One-Piece
35 kV Only Bushing
T-OP II
200 A HTN Tri-Clamp Bushing Well Standoff
Bushing Connector
Specification Information Parking
Stand
n Molded-In Semi-Conductive Shield. Bracket
Portable Feedthru FCI
n 35 kV, 150 kV BIL. Standoff
Shield Push-OP Bushing
n HTN Material. Adapter Connector*
Parking
n Removable stud shall have provisions for easy Stand Arrester
FCI
removal of broken parts from both the bushing
well and insert.
n Voltage and current ratings in accordance with
IEEE Std 386™ standard.

200 A Applications 600 A Applications

34 Specifier’s Guide: Components Master Catalog


Catalog Section Description kV Class Base Part Number Notes 1. Clamp must be ordered separately.
200 A Plastic (HTN) 15/25/35 kV BW150F 2 2. Bushing includes gasket and
TRI-Clamp Bushing Well (with fixed stud shipping cap.
2 9/16" Dia Hole Size BW150R
800-32 (with removable stud) 3. Clamp and gasket must be ordered
200 A Plastic (HTN) Bushing 15/25/28 kV 2638372C01 1, 2, 5 separately.
Well (with fixed stud)
2 9/16" Dia.Hole Size 2638372C02R 1, 2, 5 4. Clamp, gasket and bracket
800-33 (with removable stud) assembly must be ordered
separately.
200 A Epoxy Bushing Well 15/25/28 kV 2603973B02T 1, 2
(with fixed stud) 5. For 35 kV (150 kV BIL) add “S”
2 9/16" Dia.Hole Size 2603973B02R 1, 2 to end of the part number.
800-34 (with removable stud)
200 A Three-Phase Integral 35 kV 2637024C01M 3 6. Latch handle standard on left side.
800-39 Loadbreak Bushing (Externally Clamped – 2 3/4") For latch handle on right side,
change digit 10 from a “3” to a “5”.
600 A Deadbreak Bushing 15/25 kV 2637019B02 (Aluminum) 3
(Externally Clamped without 15/25 kV 2637019B04 (Copper) 3
Stud)
800-45 35 kV 2637459C01 (Aluminum) (2 9/16") 3
800-47 35 kV 2637459C02 (Copper) (2 9/16") 3
600 A Deadbreak 15/25 kV 2637604C01 (2 9/16") 4
800-46 PUSH-OP Bushing 35 kV 2637939C01 4
800-48 (Externally Clamped)
3-STUD CLAMPS
800-33 4.688 B.C. w/flange 15/25/35 kV 2085399A01
800-34 4 Bail Tabs 2085399A02 (Stainless Steel)
4-STUD CLAMPS
3.25 C-C 15/25/28 kV 2606821A01
800-33 3.25 C-C 15/25/28 kV 2606823A02
800-34 2 Bail Tabs
800-39 3.25 C-C 15/25/28 kV 2606823A04
800-45 4 Bail Tabs
800-46
800-47 3.90 C-C 35 kV 2603989B01
800-48 3.43 C-C (600 A) 15/25/35 kV 2637023B01
800-32 2 9/16" Dia. Hole Gasket 15/25/28/35 kV 0537980C22
800-33
800-34 2 9/16" Dia. Hole Gasket 15/25 kV 0537980C07
800-39 2 3/4" Dia. Hole Gasket 35 kV 0537980C12
800-45 2 9/16" Dia. Hole Gasket 15/25/35 kV 0537980C06
800-46
800-47
800-48
800-32 Red Shipping Cap 15/25/35 kV 2638640C01
800-33
800-34
800-39 Red Shipping Cap 35 kV 2606754A03
800-45 Red Shipping Cap 15/25/35 kV 2637700B02
800-46
800-47
800-48
800-32 Removable Stud (Well) 15/25/28/35 kV 2639081B01B
800-33 Replacement Kit
800-34
Removable Threaded Stud 15/25 kV STUD-A
(600 A Bushings) (Aluminum)
STUD-C
(Copper)
35 kV STUD635-A
(Aluminum)
800-45 STUD635-C
800-47 (Copper)
800-39 Contact Tube Assembly 35 kV 2637407B03B
Contact Tool Replacement 35 kV 2637585B01
800-39 Tool
800-46 PUSH-OP Bail Bracket 15/25/35 kV 2638772B03M 6
800-48 Assembly
800-46 PUSH-OP Bracket Alignment 15/25/35 kV 2637904C01
800-48 Fixture
800-32 Grounding tab 15/25/35 kV 0739658A02

Cooper Power Systems 35


Fusing
Fusing
200 A loadbreak & deadbreak connectors
Cooper Power Systems offers fuses under multiple
tradenames: Cooper, Kearney, McGraw-Edison and
Combined Technologies. We have the broadest range of
overcurrent protective devices to meet your application needs.
Bay-O-Net Fuse Assembly
In the late 1960s, we introduced the Bay-O-Net Assembly and
links to the industry for pad-mounted transformer protection.
The Bay-O-Net Fuse has grown into the industry standard
protection package for single- and three-phase transformers.
The assembly combines the ease of hotstick operation with
the safety of deadfront construction and is used with an
isolation link to prevent line personnel from closing into a fault
when replacing a blown Bay-O-Net Link. Alternately, a back-
up, current-limiting fuse can be used in place of the isolation
link to increase interrupting ratings to 50 kA.

Flapper Valve Bay-O-Net Assembly Specification Information TABLE 1


n Bay-O-Net Assembly shall include a valve that will shut when Fuse Combinations
the inner holder is removed from the housing and minimize oil Bay-O-Net Fuse Isolation Link
from spilling out of the Bay-O-Net Assembly. Current Sensing Fuses
4000353C04 3001861A01M
4000353C06 3001861A02M
4000353C08 3001861A02M
4000353C10 3001861A03M
4000353C12 3001861A03M
4000353C14 3001861A05M
4000353C16 3001861A05M
4000353C17 3001861A05M
Dual Sensing Fuses
4000358C03 3001861A01M
4000358C05 3001861A02M
4000358C08 3001861A03M
4000358C10 3001861A05M
4000358C12 3001861A06M
4000358C14 3001861A07M
4000358C16CB 3001861A07M
4000358C18CB 3001861A07M
Dual Element Fuses
4038108C03 3001861A01M
4038108C04 3001861A01M
4038108C05 3001861A02M
4038108C06 3001861A02M
4038108C07 3001861A02M
4038108C09 3001861A03M
4038108C11 3001861A03M
4038108C12 3001861A03M
High Ampere Overload Fuses
4038361C03CB 3001861A05M
4038361C04CB 3001861A05M
4038361C05CB 3001861A06M

36 Specifier’s Guide: Components Master Catalog


Base Part 1. Add suffix “B” to order individual
fuse; add “M” to order bag of 50.
Catalog Section Description kV Class Number Notes
Side- and Cover-Mounted Bay-O-Net Fuse Assembly 2. When ordering high ampere overload
Flapper Side Wall-Mount 4000361C99FV Bay-O-Net Fuse Link, a silver-plated
Bay-O-Net Fuse Assembly, part
Side Wall 4000361C99MC number 4038804B03M, must be
w/o Flapper Valve ordered.
Cover-Mount (Short) 40001177B51MC
240-40 Cover-Mount (Long) 40001177B53MC 3. To coordinate an isolation link with
a Bay-O-Net Fuse when an elsp
Current Sensing Bay-O-Net Fuse Link Fuse is not used, see Table 2.
6A 4000353C04 1, 3, 4
10 A 4000353C06 1, 3, 4 4. For recommended ELSP backup
15 A 4000353C08 1, 3, 4 CLF ratings, see Catalog Section
240-50.
25 A 4000353C10 1, 3, 4
40 A 4000353C12 1, 3, 4
65 A 4000353C14 1, 3, 4
100 A 4000353C16 1, 3, 4
240-45 140 A 4000353C17 1, 3, 4
Dual Sensing Bay-O-Net Fuse Link
3A 4000358C03 1, 3, 4
8A 4000358C05 1, 3, 4
15 A 4000358C08 1, 3, 4
25 A 4000358C10 1, 3, 4
50 A 4000358C12 1, 3, 4
65 A 4000358C14 1, 3, 4
100 A 4000358C16CB 1, 3, 4
240-45 140 A 4000358C18CB 1, 3, 4
Dual Element Bay-O-Net Fuse Link
5A 4038108C03 1, 3, 4
6A 4038108C04 1, 3, 4
8A 4038108C05 1, 3, 4
12 A 4038108C06 1, 3, 4
15 A 4038108C07 1, 3, 4
25 A 4038108C09 1, 3, 4
40 A 4038108C11 1, 3, 4
240-48 50 A 4038108C12 1, 3, 4
High Ampere Overload Bay-O-Net Fuse Link
65 A 4038361C03CB 2, 3, 4
100 A 4038361C04CB 2, 3, 4
125 A 4038361C05CB 2, 3, 4
240-49 Shorting Bar (Solid Link) 4038361C10CB 2, 3, 4
ELSG Full Range 359_ _ _ _M_ _M
Current-Limiting Fuse (See Table 2 Below)
240-82
TABLE 2
E-rated ELSG Fuse Ordering Information for 15 kV Wetwell Holder*
Continuous Fuse kV and Catalog Number
Current Rating
E-Rating (A) 8.3 kV 15.5 kV
4 9 3593004M02M 3594004M83M
8 14 3593008M02M 3594008M83M
12 18 3593012M02M 3594012M83M
15 24 3593015M02M 3594015M83M
20 34 3593020M02M 3594020M83M
25 35 3593025M02M 3594025M83M
30 46 3593030M02M 3594030M83M
40 53 3593040M02M 3594040M83M
50 65 3593050M02M 3594050M83M
60 76 3593060M02M 3594060M83M
65 92 – 3594065M83M
65 95 3593065M01M –
80 106 – 3594080M83M
80 125 3593080M01M –
100 130 3594100M83M
100 155 3593100M01M –
120 150 – 3594120M83M
125 180 3593125M01M –
150 200 – 3594150M83M
* 15 kV Wetwell Holder part numbers 3437322C01M (mild steel) and 3437322C02M (stainless steel). For 25 kV
and 35 kV ordering information, refer to Catalog Section 240-82.

Cooper Power Systems 37


MagneX Single-Phase Interrupter
200 A loadbreak & deadbreak connectors
The MagneX Single-Phase Interrupter offers a solution to the utility
wanting to eliminate oil exposure in the field when operation occurs due
to transformer overloads. There is no need for replacement fuse links,
resulting in economic value to the user. In addition, a MagneX Interrupter
in series with a back-up, current-limiting fuse offers additional protection.

TABLE 1 TABLE 2
Voltage Ratings and Characteristics Interrupting Rating
Description Rating Voltage RMS RMS
Impulse 1.2x50 Microsecond Wave 150 kV kV-LG Symmetric Asymmetric
(A) (A)
60 Hz-1 Minute Voltage Withstand 50 kV
8.3 2800 4200
Continuous Current Rating 42 A
15.5 1500 2250
Switching Load Currents, 200 Times 42 A
23.0 500 750
Magnetizing Current Switching 200 Times
Continuous current ratings and dielectric testing are in
accordance with ANSI/IEEE Std C57.12™ standard.
Switching and Fault Close IEEE Std C37.41™ standard.
Overload Protection IEEE Std C57.41™ standard.

TABLE 3
MagneX Significant Digit Catalog Number System
Example: To order a single-phase MagneX Interrupter without indicator, single-phase trip, with float To select the correct isloation link, use Table
and E12 sensor, the catalog number would be MX1BN1SYE12. (Refer to Catalog Section 240-34.)
1 to cross reference the isolation link to the
Standard Options Standard Options selected MagneX sensor. An isolation link is
Digits: 1 2 3 4 5 6 7 8 9 10 11 required if the MagneX is not in series with
M X 1 A E 1 S Y E 1 2
a current-limiting fuse.
TABLE 4
System Sensor Isolation Link – MagneX Correlation Chart
Product Connection Size Sensor
MagneX Y-Wye Number Isolation Link
E01
E03 E01 3637803B01
Phases Trip Type E06 E03 3637803B08
1-One S-Single-Phase Trip E10 E06 3637803B02
E12 E10 3637803B09
E18 E12 3637803B10
Indicator Float E25 E18 3637803B03
A-w/Indicator 1-w/Float E30 E25 3637803B03
2-w/o Float E40 E30 3637803B05
B-w/o Indicator
E50 E40 3637803B05
E50 3637803B05
Overload
E-EO
N-Non EO

ORDERING INFORMATION MagneX with Current-Limiting Fuse


To order a MagneX Interrupter and current-limiting fuse
Use Table 6 to determine the correct MagneX Interrupter combination, see Table 5.
suffix (sensor number) for the application.
Use Table 3 to determine the catalog number. TABLE 5
When ordering a MagneX Interrupter with a standard handle, Hardware Kits
a hardware kit must be ordered separately. Use Table 7 to Description Catalog Number
determine the hardware kit catalog number. Without emergency overload 3638535A04
To select the correct isolation link, use Table 4 to cross With emergency overload 3638535A05
reference the isolation link to the selected MagneX Interrupter.
An isolation link is required if the MagneX is not in With adaptor without emergency overload 3638535A07
series with a current-limiting fuse. With adaptor with emergency overload 3638535A08
Example – MagneX Interrupter with an emergency overload, Hotstick adaptor only 3639585A01
indicator, and a float in series with an ELSP Current-Limiting
Fuse for a single-phase, 7.2 kV phase-to-ground, 25 kVA
transformer, specify: Using TCC Curves
To determine or confirm the MagneX Interrupter will coordinate
1 – 40 A ELSP Fuse 3543040M61M with upstream and down stream system requirements, use
1 – MagneX Interrupter MX1AE1SYE06 the time-current characteristic curves (See R240-91-310).
1 – Hardware Kit (with Emergency Overload, indicator, and For full size TCC curves, contact your Cooper Power systems
no adaptor) 3638535A05 representative.
See the following Catalog Sections for further information:
ELSP Fuse Holder 240-53
ELSP Current-Limiting Backup Fuse 240-50

38 Specifier’s Guide: Components Master Catalog


MagneX with hotstick adapter indicator
TABLE 6
Single-phase transformer (Phase-to-ground) applications Correlation Chart
Primary Voltage kV
kVA/kV 2.4 4.16 4.8 6.9 7.2 7.62-7.97 8.32 12.00 12.47-13.2 13.8-14.4 19.92
10 E06 E06 E03 E03 E03 E03 E03 E01 E01 E01 E01
15 E10 E06 E06 E03 E03 E03 E03 E03 E03 E03 E01
25 E18 E10 E10 E06 E06 E06 E06 E03 E03 E03 E03
37.5 E25 E18 E12 E10 E10 E10 E10 E06 E06 E06 E03
50 E30 E18 E18 E12 E12 E12 E10 E06 E06 E06 E06
75 E50 E30 E25 E18 E18 E18 E18 E10 E10 E10 E06
100 - E40 E30 E25 E25 E25 E18 E12 E12 E12 E10
167 - - E50 E40 E40 E30 E30 E18 E18 E18 E12
Notes:
Recommendations are based on:
• Minimum trip curves, and Maximum trip and clear curves, R240-91-310.
• Deration factor of 0.5% per °C above 25 °C.
• Allowable loading greater than 140% for four hours in accordance with IEEE Std C57.91.1981™ standard Guide for Loading Distribution Transformers, Table 6.

TABLE 7
Recommended MagneX Interrupter Sensor and ELSP Current-Limiting Fuse Combinations
8.3 kV 15.5 kV 23 kV
Nominal Single Phase 7.62- 12.0- 13.8-
(kV Phase-to-ground) 2.4 4.16 4.8 6.9 7.2 7.97 8.32 13.2 12.47 14.4 19.92
10 kVA ELSP Rating MagneX Element 40 40 30 30 30 30 30 30 30 30 30
E06 E06 E03 E03 E03 E03 E03 E01 E01 E01 E01
15 kVA ELSP Rating MagneX Element 50 40 40 30 30 30 30 30 30 30 30
E10 E06 E06 E03 E03 E03 E03 E03 E03 E03 E01
25 kVA ELSP Rating MagneX Element 100 50 50 40 40 40 40 30 30 30 30
E18 E10 E10 E06 E06 E06 E06 E03 E03 E03 E03
37.5 kVA ELSP Rating MagneX Element 125 100 65 50 50 50 50 40 40 40 30
E25 E18 E12 E10 E10 E10 E10 E06 E06 E06 E03
50 kVA ELSP Rating MagneX Element 150 100 100 65 65 65 50 40 40 40 40
E30 E18 E18 E12 E12 E12 E10 E06 E06 E06 E06
75 kVA ELSP Rating MagneX Element 165 150 125 100 100 100 100 50 50 50 40
E50 E30 E25 E18 E18 E18 E18 E10 E10 E10 E06
100 kVA ELSP Rating MagneX Element 150 150 125 125 125 100 65 65 65 50
— E40 E30 E25 E25 E25 E18 E12 E12 E12 E10
167 kVA ELSP Rating MagneX Element 165 150 150 150 150 100 100 100 65
— — E50 E40 E40 E30 E30 E18 E18 E18 E12
Note:
Table shows minimum recommended ELSP Fuse ratings. Recommended ELSP Backup Fuse (described in Catalog Section 240-50) will coordinate with
the MagneX Interrupter and melt on internal transformer faults. The MagneX Interrupter recommendations are based on:
• Minimum trip curves, and Maximum trip and clear curves R240-91-310.
• Deration factor of 0.5% per °C above 25°C.
• Allowable loading greater than 140% for four hours in accordance with IEEE Std C57.41-1981™ standard guide for Loading Distribution Transformers,
Table 6.
• 30, 40, 50 and 65 A ELSP Fuses are the “Mini” Configuration (I.E. 354_ _ _ _ M61M Series).
• All coordinations are based on latest vintage ELSP designs. Catalog numbers for fuses larger than 65 A have M71M suffix, 3543_ _ _M71M for 8.3 kV
fuses, 3544_ _ _M71M for 15.5 kV fuses and 3545_ _ _M71M for 23.0 kV fuses.

Cooper Power Systems 39


MagneX Three-Phase Interrupter
Two-& Three-Phase MagneX Interrupter
The Three-Phase MagneX Interrupter offers a TABLE 4
solution to the utility wanting to eliminate oil MagneX Significant Digit Catalog Number System
exposure in the field when operation occurs due Example: To order a two- or three- phase MagneX Interrupter without indicator, single- and three-
to transformer overloads. There is no need for phase trip, with float and E12 sensor, the catalog number would be MX3BN1SYE12. (Refer to
replacement fuse links, resulting in economic value Catalog Section 240-33.)
to the user. In addition, a MagneX Interrupter in Standard Options
series with a back-up, current-limiting fuse offers
additional protection. Digits: 1 2 3 4 5 6 7 8 9 10 11
M X 3 B N 1 M D E 1 2
MagneX Interrupter Specification Information
n Breaker shall be installed on the primary side of Sensor
Product System Size
transformer. MagneX Connection
E01
D-Delta (all-phase*)
n Breaker shall have the capability to energize Y-Wye E03
E06
and de-energize the 3Ø transformer by one Phases E10
hotstick operation. 2-Two Trip Type E12
3-Three M-Multi-Phase Trip** E18
S-Single Sense, E25
Single-Phase Trip E30
Indicator E40
TABLE 1 A-w/Indicator Float E50
Voltage Ratings and Characteristics B-w/o Indicator 1-w/Float
2-w/o Float
Description kV Rating
Impulse 1.2x50 Microsecond Wave 150 kV - Overload
N-Non EO
60 Hz-1 Minute Voltage Withstand 50 kV -
Continuous Current Rating - 42
Switching Load Currents - 42
Notes:
Continuous current ratings and dielectric testing are in accordance with * For a two-phase MagneX, digit 8 must be a "D".
IEEE Std C57.12™ standard. ** For a two-phase MagneX, digit 7 must be a "M".
Switching and Fault Close IEEE Std C37.41™ standard.
Overload Protection IEEE Std C57.41™ standard.

TABLE 2
Interrupting Rating
Voltage RMS RMS
kV-LG Symmetric Asymmetric
(A) (A) (A)
8.3 2800 4200
15.5 1500 2250
23.0 500 750

TABLE 3
Hardware Kits
Description Catalog Number
Standard Handle Kit & Hardware 3638535A09
without Emergency Overload

40 Specifier’s Guide: Components Master Catalog


ORDERING INFORMATION TABLE 9
Use Table 6 to determine the correct MagneX Interrupter suffix Isolation Link – MagneX Correlation Chart
(sensor number) for the application. Sensor Isolation Link Sensor Isolation Link
Use Table 3 to determine the catalog number. Number Number
E01 3637803B01 E18 3637803B03
When ordering a MagneX Interrupter with a standard handle,
a hardware kit must be ordered separately. Use Table 7 to E03 3637803B08 E25 3637803B03
determine the hardware kit catalog number. E06 3637803B02 E30 3637803B05
To select the correct isolation link, use Table 4 to cross refer- E10 3637803B09 E40 3637803B05
ence the isolation link to the selected MagneX Interrupter. An E12 3637803B10 E50 3637803B05
isolation link is recommended if the MagneX is not in series
with a current-limiting fuse.
TABLE 7
Two-phase MagneX Recommendations
Primary Voltage kV
kVA/kV 2.4 4.16 4.8 6.9 7.2 7.62-7.97 8.32 12.00 12.47-13.2 13.8-14.4 19.92
10 E06 E06 E03 E03 E03 E03 E03 E01 E01 E01 E01
15 E10 E06 E06 E03 E03 E03 E03 E03 E03 E03 E01
25 E18 E10 E10 E06 E06 E06 E06 E03 E03 E03 E03
37.5 E25 E18 E12 E10 E10 E10 E10 E06 E06 E06 E03
50 E30 E18 E18 E12 E12 E12 E10 E06 E06 E06 E06
75 E50 E30 E25 E18 E18 E18 E18 E10 E10 E10 E06
100 - E40 E30 E25 E25 E25 E18 E12 E12 E12 E10
167 - - E50 E40 E40 E30 E30 E18 E18 E18 E12
Notes:
Recommendations are based on:
• Minimum trip curves, and Maximum trip and clear curves, R240-91-310.
• Deration factor of 0.5% per °C above 25 °C.
• Allowable loading greater than 140% for four hours in accordance with IEEE Std C57.91.1981™ standard Guide for Loading Distribution Transformers, Table 6.

TABLE 8
Recommended Two-Phase MagneX Interrupter and ELSP Current-Limiting Fuse Combinations
8.3 kV 15.5 kV 23 kV
Nominal Single Phase 7.62- 12.0- 13.8-
(kV Phase-to-ground) 2.4 4.16 4.8 6.9 7.2 7.97 8.32 13.2 12.47 14.4 19.92
10 kVA ELSP Rating MagneX Element 40 40 30 30 30 30 30 30 30 30 30
E06 E06 E03 E03 E03 E03 E03 E01 E01 E01 E01
15 kVA ELSP Rating MagneX Element 50 40 40 30 30 30 30 30 30 30 30
E10 E06 E06 E03 E03 E03 E03 E03 E03 E03 E01
25 kVA ELSP Rating MagneX Element 100 50 50 40 40 40 40 30 30 30 30
E18 E10 E10 E06 E06 E06 E06 E03 E03 E03 E03
37.5 kVA ELSP Rating MagneX Element 125 100 65 50 50 50 50 40 40 40 30
E25 E18 E12 E10 E10 E10 E10 E06 E06 E06 E03
50 kVA ELSP Rating MagneX Element 150 100 100 65 65 65 50 40 40 40 40
E30 E18 E18 E12 E12 E12 E10 E06 E06 E06 E06
75 kVA ELSP Rating MagneX Element 165 150 125 100 100 100 100 50 50 50 40
E50 E30 E25 E18 E18 E18 E18 E10 E10 E10 E06
100 kVA ELSP Rating MagneX Element 150 150 125 125 125 100 65 65 65 50
— E40 E30 E25 E25 E25 E18 E12 E12 E12 E10
167 kVA ELSP Rating MagneX Element 165 150 150 150 150 100 100 100 65
— — E50 E40 E40 E30 E30 E18 E18 E18 E12
Note:
Table shows minimum recommended ELSP Fuse ratings. Recommended ELSP Backup Fuse (described in Catalog Section 240-50) will coordinate with
the MagneX Interrupter and melt on internal transformer faults. The MagneX Interrupter recommendations are based on:
n Minimum trip curves, and Maximum trip and clear curves R240-91-310.
n Deration factor of 0.5% per °C above 25°C.
n Allowable loading greater than 140% for four hours in accordance with IEEE Std C57.41-1981™ standard guide for Loading Distribution Transformers,
Table 6.
n 30, 40, 50 and 65 A ELSP Fuses are the “Mini” Configuration (I.E. 354_ _ _ _ M61M Series).
n All coordinations are based on latest vintage ELSP designs. Catalog numbers for fuses larger than 65 A have M71M suffix, 3543_ _ _M71M for 8.3 kV
fuses, 3544_ _ _M71M for 15.5 kV fuses and 3545_ _ _M71M for 23.0 kV fuses.

Cooper Power Systems 41


200
Faulted
A loadbreak
Circuit Indicators
& deadbreak connectors
Faulted Circuit Indicators
Cooper Power Systems offers a wide variety of faulted circuit
indicators (FCIs) ranging from basic circuitry models in the
Delayed Reset style to the more sophisticated circuitry of the
Test Point Reset and Electrostatic Reset types. Our S.T.A.R.
Faulted Circuit Indicator product line offers six basic types of
FCIs and each unit is tailored to be the most reliable for the
intended application. Each type varies by reset method and
the type of system it connects to.
Standard S.T.A.R. features include:
n LO/HI Trip Rating Selection – Innovative trip ratings
greatly simplify FCI selection application
n Current Transformer Sensing Design – For maximum trip
accuracy and elimination of false tripping on adjacent cable
events
n Inrush Restraint – Eliminates false tripping by ignoring
inrush currents caused by reclosing operations of protective
devices on the system. A dead time of 200 ms will activate
the inrush restraint feature.
n Low-Pass Filter Technology – Prevents false tripping due
to capacitive cable discharge
n Design Tested to IEEE Std 495™ standard and
Manufactured in ISO 9001 Facility – To ensure highest
performance and quality
In addition to the above features, the PATHFINDER FCIs
include:
n Variable Trip Technology – Single trip rating for one-size-
fits-all application
n Self Adjusting Reset Restraint (test point mounted model)
– “Learns” your system voltage and won’t allow false
resetting due to backfeed voltage
n BLOC – Battery Life Optimization Circuitry for maximizing
battery life
n Remote Fiber Optic Cable (test point mounted model) –
Optional remote for convenient remote indication Bushing
Adapter
U-OP
Pathfinder Test Point Faulted Circuit Connector Deadbreak
Loadbreak
Indicator Specification Information Elbow
Junction
Connector
n Fault indication on minimum 100 A di/ with Optional Loadbreak
Integral T-OP II
dt within 100 ms (variable trip). Elbow
Jacket Seal Connector Connector
n Response time of 3 ms or less, for Transformer
FCI or Switchgear
coordination with current-limiting Loadbreak
600 A Protective
Apparatus
Protective
fuses (fixed trip). Cap BOL-T Cap
Connector
n Inrush restraint to prevent false tripping
due to current inrush conditions. Bushing
Adapter
M.O.V.E.
Elbow
One-Piece
Bushing
FCI
Arrester T-OP II
n Low pass filter specifically tuned to Connector
prevent false tripping on high frequency BOL-T Grounding
Connector Elbow
transients, but to allow proper Parking
Stand
indication on systems using current- Junction FCI
Bracket
Push-OP
limiting fuses. Bars Standoff
Bushing
n Temperature compensation for FCI Shield
Adapter
accurate and reliable performance T-OP II
Deadbreak
Junction
over a temperature range of -40° C Connector/
BT-TAP Loadbreak
to +85° C. Connector Protective Cap
CR & LVR FCI
CR FCI
n Reset restraint to prevent false reset
T-OP II
due to excessive voltage feedback
levels up to 80% of nominal system
voltage (STVT).
Connecting Plug
n Installation using single hotstick. Junction Bars

BOLt-T Connector Deadbreak Junction


Cable Transition Module

42 Specifier’s Guide: Components Master Catalog


200 A loadbreak & deadbreak connectors
For 15 kV, 25 kV and 35 kV Class Notes:
1. To add remote fisheye display
Catalog Section Description Base Part Notes add an “R” as the last character in
Number the part number, or a “S” for the
Test Point Reset small remote display.
Adapter Kit STAK 5 2. SFOC (Star Fiber Optic Cable) standard
High (HI)-Trip STHI 1 length is 6 ft. add “09F” for 9 ft. fiber
optic display, “12” for 12 ft., “25” for
High (HI)-Trip w/Aux. Contact STHIA 1 25 ft.
High (HI)-Trip w/Adapter Kit STHIK
3. To add universal power supply
Low (LO)-Trip STLO 1 (120, 208 or 277 vac power
Low (LO)-Trip w/Aux. Contact STLOA 1 connection), add a “U” as the last
320-40 Low (LO)-Trip w/Adapter Kit STLOK character in the part number.
Pathfinder Test Point Reset 4. To change the reset time, change
Variable Trip STVT the “1” in digit five to a “2” for
2-hours, a “4” for 4-hours or to a
Variable Trip w/Aux. Contact STVTA “6” for 6-hours. Contact Factory for
Fiber Optic Remote Cable (6 ft.) SFOC 2 additional reset times.
Reset Tool SMRT 5 5. Accessories to be ordered separately.
320-42 Adapter Kit STAK 5
Low Voltage Reset
High (HI)-Trip SLHI 3
High (HI)-Trip w/Aux. Contact SLHIA 3
Low (LO)-Trip SLLO 3
320-50 Low (LO)-Trip w/Aux. Contact SLLOA 3
Electrostatic RESET
High (HI)-Trip SEHI
High (HI) Trip with LED (LIght Emitting Diode) Indication SEHIL
Low (LO)-Trip SELO
Low (LO) Trip with LED (Light Emitting Diode) Indication SELOL
320-60 Replaceable Battery SRPB 5
PATHFINDER ELECTROSTATIC RESET
Variable Trip with 4-Hour Reset SEVT
Variable Trip with LED (Light Emitting Diode) Indication SEVTL
with 4-Hour Reset
Variable trip with LED and Replaceable Battery with SEVTLB
4-Hour Reset
Manual Reset Tool SMRT 5
Variable Trip with 4-Minute Reset SEVTND
Variable Trip with 24-Hour Reset SEVT24
Variable Trip with 24-Hour Reset, LED Light Indication SEVT24L
Variable Trip with 24-Hour Reset, LED Light Indication SEVT24LB
with Replaceable Battery
Variable Trip with 4-Minute Reset, LED Light Indication SEVTNDL
Variable Trip with 4-Minute Reset, LED Light Indication SEVTNDLB
with Replaceable Battery
320-62 Replaceable Battery SRPB
Delayed Reset
High (HI)-Trip, 1-Hour Reset SDHI1 2,4
Low (LO)-Trip, 1-Hour Reset SDLO1 2,4
High (HI)-Trip, 1-Hour Reset with 6' Fiber Optic Cable SDHI1F 2,4
Low (LO)-Trip 1-Hour Reset with 6' Fibre Optic Cable SDLO1F 2,4
Fiber Optic Remote SFOC 2
320-65 Reset Tool SMRT
MANUAL RESET
High (HI)-Trip SMHI
Low (LO)-Trip SMLO
Reset Tool SMRT
320-70
(continued next page)

Cooper Power Systems 43


Faulted Circuit Indicators
200 A loadbreak & deadbreak connectors
(continued from previous page)

Catalog Section Description Base Part Notes


Number
Current Reset
High (HI)-Trip SCHI 1
Low (LO)-Trip SCLO 1
High (HI) Trip with Auxiliary Contacts SCHIA 1
320-75 Low (LO) Trip with Auxiliary Contacts SCLOA 1
Pathfinder current reset
Variable Trip SCVT 1
Variable Trip with Auxiliary Contacts SCVTA 1
320-77
Test Point Hot line indicator
Hot Line Indicator STHL

320-80

Typical
Type System Physical Voltage/Current
Description Application Mounting Location Requirements
On the test point of the Min. 5 kV L-G (2.4 kV for
Test Point Reset Underground
connector Pathfinder)
On the URD shielded cable below A secondary voltage source
Low-Voltage Reset Underground
the connector (min. 105 volts)
On bare or insulated non-shielded Min. 6.9 kV L-G (2.4 kV for
Electrostatic Reset Overhead
cable Pathfinder)
On the URD shielded cable below
Underground the connector and on overhead
Current Reset Min. 2.4 A continuous
and Overhead bare or insulated non-shielded
cable
On the URD shielded cable below
Underground the connector and on overhead None (Lithium battery powered
Delayed Reset
and Overhead bare or insulated non-shielded with timed reset)
cable
On the URD shielded cable below
Underground the connector and on overhead None (Lithium battery powered
Manual Reset
and Overhead bare or indulated non-shielded manually reset)
cable

Catalog Number

Standard Options
Digits:
1 2 3 4 5 6 7 8
S

Options

S.T.A.R. FCI Line


Trip Rating
FCI Type
HI: High trip
LO: Low trip
T: Test point VT: Variable trip
E: Electrostatic
C: Current
L: Low Voltage
D: Delayed
M: Manual

44 Specifier’s Guide: Components Master Catalog


Model/Type PATHFINDER PATHFINDER PATHFINDER Test Current Electrostatic Low Delayed Manual
Test Current Electrostatic Point Reset Reset Voltage Reset Reset
Point Reset Reset Reset
Base Part Numbers STVT SCVT SEVT STLO SCLO SELO SLLO SDLO_ SMLO
STHI SCHI SEHI SLHI SDHI_ SMHI
Catalog Section 320-42 320-77 320-62 320-40 320-75 320-60 320-50 320-65 320-70
Application Overhead Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Underground/Pad-mounted Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Trip Rating High/Low Trip Rating Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Variable Trip Rating (Pathfinder™) Ÿ Ÿ Ÿ
Standard Inrush Restraint Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Features
Temperature Compensation Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ

Cooper Power Systems


Low Pass Filter Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Battery Life Optimization Circuitry Ÿ Ÿ
Reset Restraint Ÿ Ÿ
Single Hot-Stick Installation Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Automatic Reset Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Open-Core CT Design Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Closed-Core CT Design Ÿ Ÿ
Reed Switch Design Ÿ
Display Type LED Display Ÿ Optional Optional Ÿ
FISHEYE Display Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Flag Display Ÿ
S.T.A.R. Faulted Circuit Indicators Features

Available Auxiliary Contacts for SCADA Ÿ Ÿ Ÿ Ÿ


Options
Remote FISHEYE Display Ÿ Ÿ Ÿ Standard
Small Remote Display Ÿ Ÿ Ÿ
Remote Fiber Optic Display Ÿ Ÿ
Manual Testing/Reset Tool Ÿ Ÿ Ÿ Ÿ
Test Point Adapter Kit Ÿ Ÿ
Universal Power Supply Ÿ
Power Battery Powered Ÿ Ÿ Ÿ Ÿ
Requirements
Line Powered Ÿ Ÿ Ÿ Ÿ
Secondary Source Ÿ
Externally Replaceable Battery Optional Optional
Reset 2.4 kV L-G Ÿ Ÿ
Requirements
5 kV L-G Ÿ
7.2 kV L-G Ÿ
90 VAC Ÿ
2.4 Amps Continuous Ÿ
2.0 Amps Continuous Ÿ
Other Timed Manual

Product/Feature unique to the Cooper Power Systems S.T.A.R. Faulted Circuit Indicators

45
Sectionalizing
Sectionalizing Cabinets
Cabinets
200 A loadbreak & deadbreak connectors
Our single- and three-phase SecTER Sectionalizing Cabinets
and single-phase sectionalizing pedestals are designed as
cable sectionalizing centers, or as permanent or temporary
transformer pad covers.
The aesthetic low profile design provides unobtrusive
installations for sectionalizing, tapping, or terminating
underground cable. They are available in various sizes for
use on 15 kV through 35 kV, 200 A or 600/900 A single-
phase and three-phase rated systems. For highly corrosive
environments, either stainless steel or aluminum is also
available. Heavy mild steel gauge designs along with a
continuous seam welding ensures a sturdy, smooth, long
lasting cabinet.
Universal mounting plates with optional our two-, three-
or four-way junctions can be factory installed. Junction
installations are available in either 200 A or 600 A versions.
SecTER features:
n Munsell Green, TGIC powder paint finish
n Designed for easy one-person opening and
improved access to interior terminations
n Door stop prevents accidentally closing
n Seams are designed to exceed ANSI tamperproof
standards
n Optional installed junctions
Transformer
or Switchgear
FCI (pg 36) Apparatus
SecTER Specification Information
Sectionalizing
To capitalize on the benefits of our SecTER Sectionalizing Cabinets
Cabinets, include the following information in your
specification:
n Diagonally cut removable cover and cabinet.
n Munsell Green TGIC powder paint finish.
n All welded, continuous seam construction. Protective Cap
(pg 11)
n Cooper Power Systems 200 A or 600/900 A
junctions or junction bars installed.

Connecting Plug
T-OP II Deadbreak Junction
Connector
BOL-T Connector Loadbreak Junction

Cabinets with Junctions Installed


Single-Phase Cabinets Include (1) Junction, Three-Phase Cabinets Include (3) Junctions
Catalog 15 KV 25 KV 35 KV 600 A 15/25 KV
Number LJ215C2U LJ215C3U LJ215C4U LJ225C2U LJ225C3U LJ225C4U LJ235C2U LJ235C3U LJ235C4U DJ625A2U DJ625A3U DJ625A4U
(cabinet
only) Dimensions 15 KV LBC-2 15 KV LBC-3 15 KV LBC-4 25 KV LBC-2 25 KV LBC-3 25 KV LBC-4 35 KV LBC-2 35 KV LBC-3 35 KV LBC-4 VBJ -2 VBJ-3 VBJ-4
SERIES I SecTER 15/25/35 kV Class, 12 Gauge Steel Tank
Single-Phase
00400L00K54A 30H x 24W x 22D 00400L01K49A 00400L01K29A 00400L02K35B 00400L02K87A 00400L02K88A 00400L00K35A 00400L00K12D 00400L00K22D 00400L00K32D 00400L01K38A 00400L01K58A 00400L01K68A
00400L00K58A 30H x 30W x 22D 00400L02K24E 00400L02K37B 00400L02K81B 00400L02K17B 00400L02K27B 00400L02K47B 00400L00K72D 00400L00K82C 00400L00K92C 00400L01K22J 00400L01K32J 00400L01K42J
00400L00K62A 30H x 36W x 22D 00400L02K76A 00400L02K42B 00400L02K80B 00400L01K28A 00400L01K48A 00400L01K50A 00400L00K62D 00400L00K95D 00400L00K62C 00400L01K12M 00400L01K22M 00400L01K32M
Three-Phase
00450L00K02A 30H x 48W x 22D 00450L00K21E 00450L00K14D – 00450L00K29C 00450L00K83C – 00450L00K28D – 00450L01K71A 00450L00K01D 00450L00K53B
00450L00K06A 30H x 66W x 22D 00450L00K36D 00450L00K10D 00450L00K15D 00450L00K09D 00450L00K19D 00450L01K53A 00450L00K08D 00450L00K18D – 00450L00K35C 00450L00K97B 00450L01K63A
00450L00K10A 30H x 84W x 22D 00450L00K82D 00450L00K92D 00450L00K33C 00450L00K74E 00450L00K84E 00450L00K84C 00450L00K96C 00450L00K97C 00450L00K36C 00450L00K55A 00450L01K65A 00450L00K41E
SERIES II SecTER 15/25 kv Class, 14 Gauge Steel Tank
Single-Phase
00400L00K72A 30H x 24W x 15D 00400L02K62A 00400L02K51A 00400L02K44A 00400L02K71A 00400L02K26A 00400L02K45A – – – – – –
00400L00K73A 30H x 30W x 18D 00400L02K57A 00400L01K10A 00400L01K44A 00400L02K91A 00400L01K16A 00400L02K55A – – – – – –
Three-Phase
00450L00K28A 30H x 48W x 15D 00450L01K54A 00450L00K05C – 00450L00K56B 00450L00K96B – – – – – – –
00450L00K30A 30H x 60W x 15D 00450L00K89C 00450L00K04C 00450L00K80B 00450L00K66B 00450L00K86B 00450L00K64B – – – – – –
00450L00K29A 30H x 48W x 18D 00450L01K67A 00450L00K63B – 00450L00K76B 00450L00K81B – – – – – – –
00450L00K31A 30H x 60W x 18D 00450L00K49D 00450L00K82B 00450L00K83B 00450L00K36A 00450L01K26A 00450L00K54B – – – – – –
Single-Phase
00400L02K12A 48H x 18W x 18D 00400L01K39P 00400L01K23A 00400L02K61A 00400L02K46N 00400L02K56B 00400L02K64B – – – – – –

46 Specifier’s Guide: Components Master Catalog


Catalog Section Description kV Class Base Part Number Notes Notes:
1. For stainless steel tank change
Series I Secter the “A” in digit 12 to a “S”. For
12 Gauge 15/25/35 kV 00400L00K54A 1 aluminum tank change the “A” in
Steel Tank (30H x 24W x 22D) digit 12 to a “L”.
1-Phase 00400L00K58A 1
(30H x 30W x 22D) 2. Width and depth dimensions must
00400L00K62A 1 be matched to corresponding
(30H x 36W x 22D) SecTER dimensions.
12 Gauge 15/25/35 kV 00450L00K02A 1 3. To change width of fiberglass
Steel Tank (30H x 48W x 22D) ground sleeve, change digit 11 from
3-Phase 00450L00K06A 1 a “2” to a “3” for 30" width, to a “4”
(30H x 66W x 22D) for 36" width.
00450L00K10A 1
1000-05 (30H x 84W x 22D) 4. To change width of fiberglass
Series II Secter ground sleeve, change digit 11 from
14 Gauge a “5” to a “6” for 30" width and to a
15 kV 00400L00K72A 1 “7” for 36" width.
Steel Tank (30H x 24W x 15D)
1-Phase
15/25 kV 00400L00K73A 1 5. To change width of steel ground
(30H x 30W x 18D) sleeve, change digit 10 from a “0”
14 Gauge 15 kV 00450L00K28A 1 to a “1” for 30" width and a “2” for
Steel Tank (30H x 48W x 15D) 36" width.
3-Phase 00450L00K30A 1
(30H x 60W x 15D) 6. To change width of fiberglass
ground sleeve, change digit 11 from
15/25 kV 00450L00K29A 1 a “4” to a “5” for 66" width or to a “6”
(30H x 48W x 18D) for 84" width.
00450L00K31A 1
1000-05 (30H x 60W x 18D) 7. To change width of fiberglass
Series I Ground Sleeves ground sleeve, change digit 11 from
a “7” to a “8” for 66" width or to a “9”
Ground Sleeve 15/25/35 kV 00400L00K02G 2, 3 for 84" width.
1-Phase (18H x 24W x 22D) (Fiberglass)
00400L00K05G 2, 4 8. To change width of steel ground
(30H x 24W x 22D) (Fiberglass) sleeve, change digit 10 from a “7”
0400L00K10GM 2, 5 to a “8” for 66" width or a “9” for 84"
(24H x 24W x 22D) (Steel) width.
Ground Sleeve 15/25/35 kV 00450L00K04G 2, 6
3-Phase (18H x 48W x 22D) (Fiberglass) 9. To change width of steel ground
00450L00K07G 2, 7 sleeve, change digit 10 from a “0”
(30H x 48W x 22D) (Fiberglass) to a “1” for 60" width.
0450L00K17GM 2, 8
1000-05 (24H x 48W x 22D) (Steel) 10. To change width of steel ground
sleeve, change digit 10 from a “2”
Series II Ground Sleeves to a “3” for 60" width.
Ground Sleeve 15/25/35 kV 00400L00K00G 2
1-Phase (18H x 24W x 15D) 11. To change width of steel ground
Fiberglass 00400L00K01G 2 sleeve, change digit 10 from a “6”
(18H x 30W x 18D) to a “7” for 60" width.
Ground Sleeve 15/25/35 kV 00450L00K00G 2
3-Phase (18H x 48W x 15D)
Fiberglass 00450L00K02G 2
(18H x 60W x 15D)
00450L00K01G 2
(18H x 48W x 18D)
00450L00K03G 2
(18H x 60W x 18D)
Ground Sleeve 15/25/35 kV 0400L00K13GM 2
Steel (18H x 24W x 15D)
1-Phase 0400L00K14GM 2
(18H x 30W x 18D)
0400L00K16GM 2
(24H x 30W x 18D)
Ground Sleeve 15/25/35 kV 0450L00K20GM 2, 9
Steel (18H x 48W x 15D)
3-Phase 0450L00K22GM 2, 10
(18H x 48W x 18D)
0450L00K26GM 2, 11
1000-05 (24H x 48W x 18D)
Sectionalizing
Pedestal
14 Gauge Steel 15/25 kV 00400L02K12A
1-Phase (48H x 18W x 18D)

1000-10

Cooper Power Systems 47


Part200
Part Number
A loadbreak
Number Index & deadbreak connectors
Index
Base Part Number Page Base Part Number Page Base Part Number Page Base Part Number Page Base Part Number Page
00400L00K00G 47 00450L00K19D 46 100017 31 2603393A03 12 3238018C03M 29
00400L00K01G 47 0450L00K20GM 47 100057 30 2603973B02R 35 3238018C06M 29
00400L00K02G 47 00450L00K21E 46 100075 30 2603973B02T 35 3238018C09M 29
00400L00K05G 47 0450L00K17GM 47 100096 30 2603989B01 35 3238018C10M 29
00400L00K12D 46 0450L00K22GM 47 100370CPS 30 2604088B01 12 3238018C12M 29
0400L00K10GM 47 0450L00K26GM 47 100399 30 2604688B01B 12 3238018C15M 29
0400L00K13GM 47 00450L00K28A 46, 47 100400 30 2604688B02B 12 3238018C18M 29
0400L00K14GM 47 00450L00K28D 46 100433CPS 30 2604688B03B 12 3238019C09M 29
0400L00K16GM 47 00450L00K29A 46, 47 100434CPS 30 2605670A02M 12 3238019C10M 29
00400L00K22D 46 00450L00K29C 46 100440 30 2606602A01 12 3238019C12M 29
00400L00K32D 46 00450L00K30A 46, 47 100455 30 2606754A03 35 3238019C15M 29
00400L00K35A 46 00450L00K31A 46, 47 100456 30 2606821A01 35 3238019C18M 29
00400L00K54A 46, 47 00450L00K33C 46 100459 30 2606823A02 35 3238019C21M 29
00400L00K58A 46, 47 00450L00K35C 46 100460 30 2606823A04 35 3238020C18M 29
00400L00K62A 46, 47 00450L00K36A 46 100470 30 2625439A16B 12 3238020C21M 29
00400L00K62C 46 00450L00K36C 46 100471 30 2625439A17B 12 3238020C24M 29
00400L00K62D 46 00450L00K36D 46 100472 30 2637019B02 35 3238020C27M 29
00400L00K72A 46, 47 00450L00K41E 46 100473 30 2637019B04 35 3238020C30M 29
00400L00K72D 46 00450L00K49D 46 100474 30 2637023B01 35 3238104C09M 29
00400L00K73A 46, 47 00450L00K53B 46 100600CPS 30 2637024C01M 35 3238104C10M 29
00400L00K82C 46 00450L00K54B 46 100601 30 2637160B01BS 12 3238104C12M 29
00400L00K92C 46 00450L00K55A 46 100602 30 2637160B02BS 12 3238104C15M 29
00400L00K95D 46 00450L00K56B 46 100603-7 30 2637160B03BS 12 3238104C18M 29
00400L01K10A 46 00450L00K63B 46 100603-9 30 2637172B01BS 12 3238105C09M 29
00400L01K12M 46 00450L00K64B 46 100603-11 30 2637172B02BS 12 3238105C10M 29
00400L01K16A 46 00450L00K66B 46 100606 30 2637172B03BS 12 3238105C12M 29
00400L01K22J 46 00450L00K74E 46 100609 30 2637407B03B 35 3238105C15M 29
00400L01K22M 46 00450L00K76B 46 100613 30 2637459C01 35 3238105C18M 29
00400L01K23A 46 00450L00K80B 46 100618 30 2637459C02 35 3238105C21M 29
00400L01K28A 46 00450L00K81B 46 100625CPS 30 2637570A01B 12 3238118C09M 29
00400L01K29A 46 00450L00K82B 46 104742 33 2637585B01 35 3238118C10M 29
00400L01K32J 46 00450L00K82D 46 104742-2 33 2637604C01 35 3238118C12M 29
00400L01K32M 46 00450L00K83B 46 118004 33 2637700B02 35 3238118C15M 29
00400L01K38A 46 00450L00K83C 46 132308-4 32 2637904C01 35 3238118C18M 29
00400L01K39P 46 00450L00K84C 46 132308-61 32 2637939C01 35 3238119C09M 29
00400L01K42J 46 00450L00K84E 46 132308-81 32 2638370C01EX 14 3238119C10M 29
00400L01K44A 46 00450L00K86B 46 132308-101 32 2638372C01 35 3238119C12M 29
00400L01K48A 46 00450L00K89C 46 132309-4 32 2638372C02R 35 3238119C15M 29
00400L01K49A 46 00450L00K92D 46 132309-61 32 2638409C06B 14 3238119C18M 29
00400L01K50A 46 00450L00K96B 46 132309-81 32 2638640C01 35 3238119C21M 29
00400L01K58A 46 00450L00K96C 46 132309-101 32 2638772B03M 35 3238120C18M 29
00400L01K68A 46 00450L00K97B 46 132620-4 32 2639081B01B 35 3238120C21M 29
00400L02K12A 46, 47 00450L00K97C 46 132620-10 32 2639205B01 14 3238120C24M 29
00400L02K17B 46 00450L01K26A 46 132620-11 32 26958 30 3238120C27M 29
00400L02K24E 46 00450L01K53A 46 132620-13 32 26962-5 30 359_ _ _ _M_ _M 37
00400L02K26A 46 00450L01K54A 46 132620CPS 32 26992CPS 30 3593004M02M 37
00400L02K27B 46 00450L01K63A 46 132621-4 32 26993 30 3593008M02M 37
00400L02K35B 46 00450L01K65A 46 132621-10 32 26994 30 3593012M02M 37
00400L02K37B 46 00450L01K67A 46 132621-11 32 3001861A01M 36 3593015M02M 37
00400L02K42B 46 00450L01K71A 46 132621-13 32 3001861A02M 36 3593020M02M 37
00400L02K44A 46 0113C 32 132621CPS 32 3001861A03M 36 3593025M02M 37
00400L02K45A 46 0190FC 32 132622-1 32 3001861A05M 36 3593030M02M 37
00400L02K46N 46 0213CSS 32 132622-2 32 3001861A06M 36 3593040M02M 37
00400L02K47B 46 0213CX 32 132622-3 32 3001861A07M 36 3593050M02M 37
00400L02K51A 46 0290FCS 32 132622CPS 32 30041 30 3593060M02M 37
00400L02K55A 46 0290FHJ 32 132623-1 32 30042 30 3593065M01M 37
00400L02K56B 46 0290MCX 32 132623-2 32 30043 30 3593080M01M 37
00400L02K57A 46 0890CSJ 32 132623-3 32 30084 30 3593100M01M 37
00400L02K61A 46 0537980C06 35 132623CPS 32 30124 30 3593125M01M 37
00400L02K62A 46 0537980C07 35 132626-4 32 30154 30 3594004M83M 37
00400L02K64B 46 0537980C12 35 132626-61 32 30450 30 3594008M83M 37
00400L02K71A 46 0537980C22 35 132626-81 32 30500 30 3594012M83M 37
00400L02K76A 46 0739658A02 35 132626-101 32 30554CPS 30 3594015M83M 37
00400L02K80B 46 100005 30 132627-4 32 30584-3 33 3594020M83M 37
00400L02K81B 46 100006 30 132627-61 32 30584-25 33 3594025M83M 37
00400L02K87A 46 100006-4 30 132627-81 32 30584-30 33 3594030M83M 37
00400L02K88A 46 100006-6 30 132627-101 32 30611CPS 30 3594040M83M 37
00400L02K91A 46 100006-7 30 132630 32 30642CPS 30 3594050M83M 37
00450L00K00G 47 100006-8 30 132630-1 32 30680 30 3594060M83M 37
00450L00K01D 46 100006-9 30 132630-2 32 30680-1 30 3594065M83M 37
00450L00K01G 47 100006-12 30 132630-3 32 30744 30 3594080M83M 37
00450L00K02A 46, 47 100006-13 30 132630-4 32 30758 30 3594100M83M 37
00450L00K02G 47 100006-14 30 132631-1 32 30758-1 30 3594120M83M 37
00450L00K03G 47 100006-15 30 132631-2 32 30914 30 3594150M83M 37
00450L00K04C 46 100006-16 30 132631-3 32 3237686C03M 29 36181CPS 30
00450L00K04G 47 100006-18 30 132631-4 32 3237686C06M 29 3637803B01 38, 41
00450L00K05C 46 100007-1 30 132631CPS 32 3237686C09M 29 3637803B02 38, 41
00450L00K06A 46, 47 100007-2 30 133040 33 3237686C10M 29 3637803B03 38, 41
00450L00K07G 47 100007-3 30 133040-1 33 3237686C12M 29 3637803B05 38, 41
00450L00K08D 46 100007-4 30 133040-2 33 3237686C15M 29 3637803B08 38, 41
00450L00K09D 46 100007-6 30 133045CPS 33 3237686C18M 29 3637803B09 38, 41
00450L00K10A 46, 47 100007-9 30 133045Z20 33 3237758C09M 29 3637803B10 38, 41
00450L00K10D 46 100007-12 30 18415-3 33 3237758C10M 29 3638535A04 38
00450L00K14D 46 100007-13 30 18415-8 33 3237758C12M 29 3638535A05 38
00450L00K15D 46 100007-14 30 19100 33 3237758C15M 29 3638535A07 38
00450L00K18D 46 100007-23 30 2085399A01 35 3237758C18M 29 3638535A08 38
2085399A02 35 3237758C21M 29 3638535A09 40
3639585A01 38
48 Specifier’s Guide: Components Master Catalog
Base Part Number Page Base Part Number Page Base Part Number Page Base Part Number Page
36457 30 BW150R 35 LEJ215 11, 13 SELOL 43
36459 30 CA225A 12 LEJ225 11, 13 SEVT 43
36467 30 CA225B 12 LFI215 11 SEVT24 43
36472 30 CA625 21, 22, 23 LFI225 11 SEVT24L 43
36474 30 CA635 21, 22, 23 LJ215C— 11 SEVT24LB 43
36476 30 CC2C_S 13, 14 LJ225C— 11 SEVTL 43
36478 30 CC2C_T 12, 13, 14 LJ235C— 11 SEVTLB 43
36480 30 CC6A _ _ U 22 LPC215 11 SEVTND 43
36482CPS 30 CC6A_U 21, 22 LPC225 11 SEVTNDL 43
36484 30 CC6C_T 21, 23 LPC235 12 SEVTNDLB 43
36486 30 CC6C_U 21 LPF215H 11 SFOC 43
36488 30 CK500A 32 LPF215U 11 SLHI 43
36490CPS 30 CK750A 32 LPF215V 11 SLHIA 43
36494CPS 30 CS 12, 13, 19 LPF225H 11 SLLO 43
36496 30 CS125UFLTOOL 32 LPF225U 11 SLLOA 43
36498 30 DB250 14 LPF225V 11 SMHI 43
36559 30 DB250L 14 LPF235H 11 SMLO 43
36692 31 DB250S 14 LPF235V 11 SMRT 43
36828CPS 30 DBA615 19 LRTP615 21, 23 SP15 27
36830CPS 30 DBA625 19 LRTP625 21, 23 SP25 27
36832CPS 30 DBA635 19 LRTP635 21, 23 SP35 27
36834CPS 30 DBE625 21 O-62-21F 31 SRPB 43
36836 30 DBE635 21 O-62-50F 31 SSPL615A1 27
36838 30 DCP625A 21 O-62F 31 SSPL615A2 27
4000353C04 36, 37 DCP625C 21 O-63-21F 31 SSPL615A3 27
4000353C06 36, 37 DCP635A 21 O-63-50F 31 SSPL615A4 27
4000353C08 36, 37 DCP635C 21 O-63F 31 SSPL625A1 27
4000353C10 36, 37 DE225__T 14 O-65-21FB 31 SSPL625A2 27
4000353C12 36, 37 DIP625A 21 O-65-50FB 31 SSPL625A3 27
4000353C14 36, 37 DIP625AS 22 O-65FB 31 SSPL625A4 27
4000353C16 36, 37 DIP625C 21 O-68-21FB 31 SSPL635A1 27
4000353C17 36, 37 DIP635A 21 O-68-50FB 31 SSPL635A2 27
4000358C03 36, 37 DIP635AS 22 O-68FB 31 SSPL635A3 27
4000358C05 36, 37 DIP635C 21 O-620-21F 31 SSPL635A4 27
4000358C08 36, 37 DIPCAP 21 O-620-50F 31 SSPLT625A1 27
4000358C10 36, 37 DJ250-2 14 O-620F 31 SSPLT625A2 27
4000358C12 36, 37 DJ250-4 14 OS50 31 SSPLT625A3 27
4000358C14 36, 37 DJ250-T1 14 OS-620 31 SSPLT625A4 27
4000358C16CB 36, 37 DJ250-T2 14 OTTQ615 21 SSPLT635A1 27
4000358C18CB 36, 37 DJ625A_ 19 OTTQ625 21 SSPLT635A2 27
4000361C99FV 37 DJ625A2 23 OTTQ635 21 SSPLT635A3 27
4000361C99MC 37 DJ625C_ 19 PDBA615 19 SSPLT635A4 27
40063 30 DJ635A_ 19 PDBA625 19 STAK 43
40114 30 DJ635C_ 19 PDBA635 19 STHI 43
40151CPS 30 DPC625 19 PH13-4 31 STHIA 43
4038108C03 36, 37 DPC625UT 19 PH13-10 31 STHIK 43
4038108C04 36, 37 DPC635 19 PISB625 19 STHL 44
4038108C05 36, 37 DPC635UT 19 PISB625HP 19 STLO 43
4038108C06 36, 37 DPD250 14 PISB635 19 STLOA 43
4038108C07 36, 37 DPE250 14 PISB635HP 19 STLOK 43
4038108C09 36, 37 DPS250 14 PK215 12 STUD635-A 21, 35
4038108C11 36, 37 DRC250 1 4 PK225 12 STUD635-C 21, 35
4038108C12 36, 37 DS225__T 14 PK235 12 STUD-A 21, 22, 35
4038361C03CB 36, 37 DT625 21, 22, 23 PKPB225 12 STUD-C 21, 22, 35
4038361C04CB 36, 37 DT635 21, 22, 23 PLE225 11, 13 STUD-T 21, 23, 27
4038361C05CB 36, 37 GE215-1Y06 33 PLEA225N03 29 STUD-U 21
4038361C10CB 37 GE215-1Y06-K1 33 PLEA225N06 29 STVT 43
40001177B51MC 37 GE215-1Y06-K3 33 PLEA225N09 29 STVTA 43
40001177B53MC 37 GE215-2Y06 33 PLEA225N10 29 TP615 19, 23
40493CPS 30 GE215-2Y06-K1 33 PLEA225N12 29 TP625 19, 23
40495CPS 30 GE215-2Y06-K3 33 PLEA225N15 29 TP635 19
40517 30 GE225-1Y06 33 PLEA225N18 29 TQHD625 21
48410 30 GE225-1Y06-K1 33 PLEA225N21 29 TQHD635 21
48900 33 GE225-1Y06-K3 33 PLEA225V09 29 TWRENCH 21
48900-2 33 GE225-2Y06 33 PLEA225V10 29 UOP625 19
49341 30 GE225-2Y06-K1 33 PLEA225V12 29 WH3 31
49435 30 GE225-2Y06-K3 33 PLEA225V15 29
49437 30 GE235-1Y06 33 PLEJ225 11, 13
6990FHL 32 GE235-1Y06-K1 33 PLPC225 12
8613CK 32 GE235-2Y06 33 POP615 19
8613FH 32 GE235-2Y06-K1 33 POP625 19
8613FSK 32 HD625 21 POP635 19
8613TN 32 HD635 21 RH15-10 31
8690CK 32 IBWP225 11 SA 12, 13, 19
8690FH 32 ISB215 12 SCHI 44
8690FSK 32 ISB225 12 SCHIA 44
8690TN 32 ISB235 12 SCLO 44
BLRTP615 21, 22 ISB625A 19 SCLOA 44
BLRTP625 22 ISB625C 19 SCVT 44
BLRTP635 21, 22 ISB635A 19 SCVTA 44
BT625 19 ISB635C 19 SDHI1 43
BT635 19 LBI215 11 SDHI1F 43
BTP615 19 LBI225 11 SDLO1 43
BTP625 19 LBITOOL 12 SDLO1F 43
BTP635 19 LE215 11, 13 SEHI 43
BW150F 35 LE225 11, 13 SEHIL 43
LE235 11, 13 SELO 43

Cooper Power Systems 49


Support Available When You Need It!
200 A loadbreak & deadbreak connectors

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50 Specifier’s Guide: Components Master Catalog


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51
Product Application Overhead and underground

LIPE PRODUCT APPLICATION


OVERHEAD AND UNDERGROUND
DISTRIBUTION SYSTEMS
Fuses 200 A and 600 A Connectors
Arresters Bushings and Switches
Fault Indicators

Cab

X-Limiter™ Direct-Connect Cap Fuses


AZE, US, UH, UX Station Class Arresters
NXC® Fuse UI Intermediate Class Arresters
Fuse Links AZU Und
ELF™ Fuse (service transformer) Distributi

D-73, H-

ELF, X-Li
K, D, or T

Type L, H
GENERATING PLANT GENERATING STATION CAPACITOR DISTRIBUTION
TRANSFORMER BANK SUBSTATION DR, ER,

AZU Under-oil Arrester LINE TAP


M.O.V.E., Parking Stand Arresters
in MOV or VariGAP Design
Storm Trapper and Storm Trapper H.E., RECLOSER
Low Voltage Arresters

Bay-O-Net Link in Bay-O-Net Assembly, Type R Bypass Switch


Bay-O-Net with ELSP, MagneX Interrupter,
MagneX with ELSP, ELS in EL Bay-O-Net Assembly UNS, UHS, UHG
(Air-insulated, NX Mounts, NX Arc Strangler®) Distribution Class
Elbow and Parking Stand Arresters
in MOV or VariGAP Design Arresters
Tap Changer, Dual Voltage Switch,
On/Off Loadbreak Switch, DR, ER, MR Fault Indicators
Under-oil Arrester Disconnecter, BOL-T™, BT-TAP™, T-OP-II™, PUSH-OP®,
Secondary Bushings U-OP™ 600 A Connector System
(Bushing Adapter, Shield Adapter)
URS, URG UltraSIL
Loadbreak Elbows, Shield Adapters, 600 A Deadbreak & 200 A Loadbreak Junctions
VariSTAR
Grounding Elbows and VariGAP Riser
ELSG in Wetwell Holder,
Pole Arresters
1-pc Bushing, Bushing Well, Bushing Well Insert, ELS in Bay-O-Net Assembly
Rotatable Feedthru Insert, Bushing Well Plug (Air-insulated ELG)
Type L Cutouts
ELF, X-Limiter
Standoff Insulator and Portable Feedthru Insert Sectionalizing Switches
Hinge-mount,
(V-Blade/T-Blade/Straight Blade)
Companion Fuses, AZU Un
TPR, CR, DR, LV Fault Indicators 1-pc Bushings
Fuse Links Parkin
in MOV
TPR, CR, DR Fault Indicators
NXC, Dire
X

RISER
RESIDENTIAL POLE
CUSTOMER ENCLOSED
SINGLE-PHASE PADMOUNT OIL-FILLED CAPACITO
TRANSFORMER PADMOUNTED BANK
SECTIONALIZING CABINET

Cable Racks/Supports/Insulators Cable Splices

52 Specifier’s Guide: Components Master Catalog


distribution systems

Elbow and Parking Stand Arresters


in MOV or VariGAP Design

ELG, X-Limiter™
NX, ELX, X-Limiter Clip-mount
Storm Trapper®
SecTER™ Low Voltage Arresters

600 A Deadbreak &


200 A Loadbreak Junctions

TPR, CR, DR Fault Indicators

COMMERCIAL
CUSTOMER
AIR-INSULATED
PAD-MOUNTED
SECTIONALIZING
CABINET
Cable Splices

AZU Under-oil UltraSIL VariSTAR and VariGAP


Distribution Class Polymer Arresters
Storm Trapper H.E.
AZU Under-oil UltraSIL™ VariSTAR® and VariGAP® Low Voltage Arrester
Distribution Class Polymer Arresters
Tap Changer, Dual Voltage Switch
D-73, H-72 Disconnect Switches
Under-oil Cartridge Fuse
ELF, X-Limiter Hinge-mount, Companion® Fuses ELSP Fuse
K, D, or T Fuse Links MagneX® Interrupter
Type L Cutouts
Type L, HX, HX-CB Cutouts Fuse Links D, K, T, S, N, H, C Fuse Link
X-Limiter Hinge-mount Fuse Companion™ Fuse Storm Trapper H.E.
DR, ER, MR Fault Indicators ELF Fuse ELF Fuse Low Voltage Arresters

LINE TAP
CAPACITOR RACK POLETYPE RESIDENTIAL CUSTOMER
TRANSFORMER
ER

s Switch AZU Under-oil Arresters, Elbow Arresters, Parking Stand Arresters


in MOV or VariGAP Design
HG
ass Bay-O-Net Link in Bay-O-Net Assembly,
Bay-O-Net with ELSP, MagneX Interrupter,
Three-Phase MagneX with ELSP, ELS in EL Bay-O-Net Assembly
(Air-insulated, NX Mounts, NX Arc Strangler) NXC®, M.O.V.E.®, NX®, Storm Trapper®, VariSTAR®, VariGAP®, Companion®, MagneX®,
Arc Strangler®, and PUSH-OP® are registered trademarks of Cooper Power Systems, Inc. or its affiliates
Tap Changer, Dual Voltage Switch,
Sectionalizing Switch, On/Off Loadbreak Switch, UltraSIL™, SecTER™, ELF™, X-Limiter™, BOL-T™, T-OP-II™, and U-OP™
Under-oil Arrester Disconnecter, are trademarks of Cooper Power Systems, Inc. or its affiliates
Secondary Bushings

Loadbreak Elbows, Shield Adapters,


Grounding Elbows

1-pc Bushing, Bushing Well, Bushing Well Insert,


AZU Under-oil and M.O.V.E., Rotatable Feedthru Insert, Bushing Well Plug Grounding Elbows
Parking Stand Arresters
in MOV or VariGAP Design Standoff Insulator and Portable Feedthru Insert ELF, NXD Fault Guard Tools

NXC, Direct Connect Cap Fuse TPR, CR, DR, LV Fault Indicators DR, ER, MR Fault Indicators (Kits)
X-Limiter Fuses

INDUSTRIAL LINE TRUCK


ENCLOSED CUSTOMER TOOLS
CAPACITOR THREE-PHASE PADMOUNT
BANK TRANSFORMER

Bulletin B100-96050 April 2007 z Supersedes 09/96

Cooper Power Systems 53


54 Specifier’s Guide: Components Master Catalog
Cooper Power Systems 55
©2010 Cooper Industries. All Rights Reserved.
IEEE Std 386™, IEEE Std 404™, IEEE Std 495™, IEEE Std 592™, IEEE Std
C62.11™, IEEE Std C57.91™ standards are trademarks of the Institute of Electrical
and Electronics Engineer, Inc., (IEEE). This publication/product is not endorsed or
approved by the IEEE.
ANSI is a registered trademark of the American National Standards Institute.
Cooper Power Systems, POSI-BREAK, BOL-T, BT-TAP, T-OP, U-OP, SecTER,
S.T.A.R., Kearnalex, Pathfinder, BLOC, Unishield, M.O.V.E., Kearney, FISHEYE,
Combined Technologies, Cam-EL, PUSH-OP, EX, VariGAP, Aqua Seal, Airseal,
Squeezon, MagneX, Flapper, Hi-Line, and McGraw-Edison are valuable trademarks
of Cooper Industries, in the U.S. and other countries. You are not permitted to use
the Cooper Trademarks without the prior written consent of Cooper Industries.
Unishield® is a registered trademark of Unitech, LLC. 2300 Badger Drive
Burndy® is a registered trademark of FCI. Waukesha, WI 53188 USA
Bulletin B100-02024 • February 2010 • Supersedes 06/09 www.cooperpower.com

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